Multiquip Portable Generator GBP5000H User Manual

OPERATION AND PARTS MANUAL

MODEL GDP5000H

HIGH CYCLE GENERATOR

Revision #2 (07/23/08)

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.

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NOTES

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 3

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TABLE OF CONTENTS

Here's How To Get Help .......................................... 3

Table Of Contents ................................................... 4

Parts Ordering Procedures ..................................... 5

Rules For Safe Operation ....................................... 6

Operation and Safety Decals .................................. 7

Specifications .......................................................... 8

General Information ................................................ 9

Honda GX340K1 Gasoline

Engine

Cylinder Head Assy. .......................................... 38-39

Recoil Starter Assy............................................ 40-41

Fan Cover Assy. ................................................ 42-43

Camshaft /Valves Assy. ..................................... 44-45

Piston/Rings Assy.............................................. 46-47

Air Cleaner Assy................................................ 48-49

Cylinder Barrel Assy. (Recoil Starter) ............... 50-51

Cylinder Barrel Assy. (Electric Start) ................. 52-53

Crankcase Governor Assy. ............................... 54-55

Flywheel/Fan Assy. ........................................... 56-57

Coil Assy............................................................ 58-59

Crankshaft Assy. ............................................... 60-61

Electric Starter Assy. ......................................... 62-63

Governor Control Assy. ..................................... 64-65

Carburetor Assy. ............................................... 66-67

Solenoid Assy. ................................................... 68-69

Fuel Cock Assy. ................................................ 70-71

Multiquip GDP-5000H —

ACGenerator

Controls and Indicators .......................................... 10

Installation .............................................................. 11

Pre-Setup ..........................................................12-13

Instrumentation ...................................................... 14

Load Application ...............................................15-16

Operating Instructions............................................ 17

Maintenance .......................................................... 18

Preparation For Long Term Storage ...................... 19

Wiring Diagram ...................................................... 20

Troubleshooting (Engine)..................................21-22

Troubleshooting (Generator) ............................23-24

Explanation Of Codes In Remarks Column ............ 7

Spare Parts List .................................................... 25

Engine/Generator Assy. ....................................26-27

Generator Assy. ................................................28-29

Control Box Assy. ..............................................30-31

Muffler Assy.......................................................32-33

Pipe Frame Assy. ..............................................34-35

Nameplate Assy. .................................................... 36

Terms and Conditions Of Sale — Parts ..................72

NOTE

Specification and part number

are subject to change without

notice^.

PAGE 4 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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PARTS ORDERING PROCEDURES

Ordering parts has never been easier!

Choose from three easy options:

Effective:

January 1^st, 2006

Best Deal!

Order via Internet (Dealers Only)

Orderpartson-lineusingMultiquip’sSmartEquipwebsite!

If you have an MQ Account, to obtain a

Username and Password, E-mail us at:

[email protected].

■

View Parts Diagrams

Order Parts

PrintSpecificationInformation

To obtain an MQ Account, contact your

District Sales Manager for more information.

Use the internet and qualify for a 5% Discount

on Standard orders for all orders which include

complete part numbers.*

Gotowww.multiquip.comandclickon

to log in and save!

Order Parts

Note: Discounts Are Subject To Change

Fax your order in and qualify for a 2% Discount

on Standard orders for all orders which include

complete part numbers.*

Order via Fax (Dealers Only)

All customers are welcome to order parts via Fax.

Domestic (US) Customers dial:

1-800-6-PARTS-7 (800-672-7877)

Note: Discounts Are Subject To Change

Domestic (US) Dealers Call:

1-800-427-1244

Order via Phone:

Non-Dealer Customers:

International Customers should contact

their local Multiquip Representatives for

Parts Ordering information.

Contact your local Multiquip Dealer for

parts or call 800-427-1244 for help in

locating a dealer near you.

When ordering parts, please supply:

❒

Specify Preferred Method of Shipment:

❒

Dealer Account Number

✓

UPS/Fed Ex

✓ DHL

Dealer Name and Address

■

Priority One

Ground

✓

Truck

Shipping Address (if different than billing address)

Return Fax Number

Applicable Model Number

■ Next Day

■

Second/ThirdDay

Quantity, Part Number and Description of Each Part

All orders are treated asStandard Orders

andwillshipthesamedayifreceivedprior

to 3PM PST.

WE ACCEPT ALL MAJOR CREDIT CARDS!

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 5

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RULES FOR SAFE OPERATION

■

Provide adequate ventilation when operating the generator.

DO NOT operate the generator in any enclosed or narrow

space. The generator's gasoline engine gives off DEADLY

carbon monoxide gas.

CAUTION:

Failure to follow instructions in this manual

may lead to serious injury or even death!This

equipment is to be operated by trained and

qualified personnel only! This equipment is

for industrial use only.

■

NEVER operate the generator in an explosive atmosphere or

near combustible materials. An explosion or fire could result

causing severe bodily harm or even death.

The following safety guidelines should always be used when

operating the GDP-5000H Generator:

Always make sure that the generator is secure on level ground

so that it cannot slide or shift around, endangering workers.

Also keep the immediate area free of bystanders.

GENERAL SAFETY

■

DO NOT operate or service this equipment before reading

this entire manual.

When using a concrete vibrator or a similar device that is

immersed in a water based solution, make sure the device is

equipped with short circuit protection.

This equipment should not be operated by persons under 18

years of age.

Always use rubber boots and gloves when operating a

concrete vibrator or similar device.

NEVER operate this equipment without proper protective

clothing, shatterproof glasses, steel-toed boots and other

protective devices required by the job.

■

Use adequate size connecting cable for extension.

HighTemperatures – Allow the machine and engine to cool

before adding fuel or performing service and maintenance

functions. Contact with hot components can cause serious

burns.

■

This generator is a source of potentially LETHAL high voltage.

Never permit unqualified personnel-especially children to

operate the generator.

■

Always refuel in a well-ventilated area, away from sparks and

open flames.

Emergencies

■

Always know the location of the nearest fire extinguisher

and first aid kit. Know the location of the nearest telephone.

Also know the phone numbers of the nearest ambulance,

doctor and fire department. This information will be

invaluable in the case of an emergency.

Always use extreme caution when working with flammable

liquids. When refueling, stop the engine and allow it to cool.

DO NOT smoke around or near the machine. Fire or explosion

could result from fuel vapors, or if fuel is spilled on a hot

engine.

Maintenance Safety

■

This generator is equipped with a ground terminal for your

protection. Always complete the grounding path from the

generator to an external grounding source.

■

NEVER lubricate components or attempt service on a running

machine.

■

Always allow the machine a proper amount of time to cool

before servicing.

NEVER operate this generator, or handle any electrical

equipment while standing in water, while bare foot, while

hands are wet, or in the rain. Electrical shock could occur

causing severe bodily harm or even death.

■

Keep the machinery in proper running condition.

Fix damage to the machine immediately and always replace

broken parts.

■

Keep electrical cords in good condition. Worn, bare or frayed

wiring can cause electrical shock, leading to bodily harm or

even death.

■

Dispose of hazardous waste properly.Examples of potentially

hazardous waste are used motor oil, fuel and fuel filters.

This generator requires an adequate free flow of cooling air.

Never operate the generator in any enclosed or narrow area

where free flow of the air is restricted. If the air flow is restricted

it will cause serious damage to the generator and may cause

injury to people.

DO NOT use food or plastic containers to dispose of

hazardous waste.

DO NOT pour waste, oil or fuel directly onto the ground,

down a drain or into any water source

■

NEVER touch the hot exhaust manifold, muffler or cylinder.

Allow these parts to cool before servicing generator.

PAGE 6 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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OPERATION AND SAFETY DECALS

Machine Safety Decals

The GDP-5000H portable generator is equipped with a number of safety decals.These decals are provided for operator safety and

maintenance information.The illustration below shows these decals as they appear on the machine. Should any of these decals

become unreadable, replacements can be obtained from your dealer.

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 7

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GDP5000H — SPECIFICATIONS

Table 1. Specifications

MODEL

GDP-5000H

Type

2-pole, Brushless Type Revolving Field

Max. Output

Rated Output

Rated Voltage

Rated Current

Phase

4.0 kW

3.6 kW

120/ 240 V

30.0/15.0 A

60 Cycle Generator

Single Phase (4 wire)

60 Hz

Frequency

Rated Speed

Power Factor

Max.Output

Rated Output

Rated Voltage

Rated Current

Phase

3600 RPM

100%

5 kVA

230 V

12.5 A

180 Cycle Generator

Three Phase (4 wire)

180 Hz

Frequency

Rated Speed

Power Factor

Model

3600 RPM

80%

Honda GX340

Air-cooled 4 stroke OVH 25 inclined cylinder

82 mm X 64 mm

337 cc

Type

Bore X Stroke

Displacementl

Max Output

Rated Output

Fuel Tank Capacity

Fuel

11.0 H.P./3600 R.P.M.

8.0 H.P./3600 R.P.M.

Approx. 5 U.S. Gallons

Unleaded Automobile Gasoline

1 3/4 pints

Engine

Lube Oil Capacity

Speed Control Method

Starting Method

Centrifugal Fly-weight Type

Recoil Start

Dimension (LXWXH)

Dry Net Weight

700 X 560 X 510 mm

231.5 lbs

Effects of Altitude and Heat

The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambient

conditions in accordance with SAE Test cord J607. The above ambient conditions are at standard sea level, with a barometric

reading of 29.92 inches and a temperature of 60 degrees fahrenheit.

Generally, the engine output power will decrease 3 1/2% for each 1000 feet of altitude above sea level, and 1% for each 10^°F

Fahrenheit above the standard temperature of 60^°F

PAGE 8 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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GDP-5000H — GENERAL INFORMATION

Excitation System

WARNING:

The GDP-5000H-series generators use a magnet attached

Before connecting this generator to any

to a flywheel to produce AC voltage from a lamp coil beneath

the flywheel. As the magnetic passes the coil it produces

approximately 19-22 AC volts.

building’s electrical system, a licensed

electrician must install an isolation

(transfer) switch.

This voltage (19-22 VAC) is then sent to the control box that

contains three rectifying diodes:

Serious injury or death may result without

this transfer switch.

Excitation (diode 1)

Battery (diode 2)

Slow Down (diode 3)

GDP-5000H FAMILIARIZATION

Generator

The Multiquip Model GDP-5000H generator has been

designed as a portable dual purpose power source for 60

Hz (single phase) lighting facilities, power tools, submersible

pumps and other industrial and construction machinery. In

addition the Model GDP-5000H has been designed as a

power source for 180 Hz, 3-phase concrete vibrators.

The AC voltage will pass through the excitation diode that

converts the voltage to DC power.

This DC power is then sent to the excitation windings housed

within the main windings commonly called the "stator".

This voltage is then transferred into the rotor through

induction.The rotor contains two diodes within it which rectify

the DC voltage and send it out through the main windings,

as AC voltage.

This generator is powered by a HONDA gasoline engine.

The alternator, a brushless revolving-field type, is

permanently aligned to the engine through rigid coupling.

The generator is mounted on rubber vibration isolators that

have a steel base backplate which is attached to the

protective steel pipe carrying frame.The protective carrying

frame is made of steel tubing and fully wraps around the

generator to protect against damage.

Engine

The four-cycle air-cooled HONDA gasoline engine is designed

to meet every performance requirement of this generator.

Reference Table 1, page 8 for engine specifications

This portable generator is supplied with a electrical control

box. To reduce vibration caused by the engine, the control

box is also placed on rubber isolators.

Figure 1 (page 11) shows the basic controls and indicators

for the GDP-5000H generator.

Control Box

The control box is provided with the following:

NOTE

hree 240V output receptacles (three phase).

One 120V output output receptacle (single phase)

One 120/240V output output receptacle (single phase)

One 120V output receptacle, GFIC (single phase)

One main 60 Hz (single phase) circuit breaker

In keeping with Multiquip's policy of

constantly improving its products, the

specifications quoted herein are subject

to change without prior notice.

One main 180 Hz (three phase) circuit breaker

AC Voltmeter

GroundTerminal

Full Power Switch

Idle Control Switch

Operation Switch

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 9

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GDP-5000H — CONTROLS AND INDICATORS

Figure 1. Controls and Indicators

PAGE 10 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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GDP-5000H — INSTALLATION

Outdoor Installation

Indoor Installation

Exhaust gases from gasoline engines are extremely

poisonous. Whenever an engine is installed indoors the

exhaust fumes must be vented to the outside. The engine

should be installed at least two feet from any outside wall.

Using an exhaust pipe which is too long or too small can

cause excessive back pressure which will cause the engine

to heat excessively and possibly burn the valves.

Install the generator in a location where it will not be exposed to

rain or sunshine. Make sure that the generator is on secure level

ground so that it cannot slide or shift around. Also install the

generator in a manner so that the exhaust will not be discharged

in the direction of nearby homes.

The installation site must be relatively free from moisture and

dust. All electrical equipment should be protected from excessive

moisture.Failure to do will result in deterioration of the insulation

and will result in short circuits and grounding.

Eliminate the danger of deadly carbon monoxide gas.

Remember that exhaust fumes from any gasoline engine

are very poisonous if discharged in a closed room, but

harmless if allowed to mix with the outside air.If the generator

is installed indoors, you must make provisions for venting

the engine exhaust to the outside of the building.

Foreign materials such as dust, sand, lint and abrasive materials

have a tendency to cause excessive wear, not only to the engine

parts, but also to the alternator parts.

CAUTION :

Preventing electrical shock. Pay close

attention to handling when operating

concrete vibrators. Always use rubber

boots and gloves to insulate the body from

a short circuit.

Pay close attention to ventilation when

operating the generator inside confined

areas. The engine exhaust contains

noxious elements.

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 11

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GDP-5000H — PRE-SETUP

General Inspection Prior to Operation

Ground the Tool

This generator has been thoroughly inspected prior to

shipment from the factory. However, be sure to check for

damaged parts or components, or loose nuts and bolts, which

could have occurred in transit.

Ground the tool (load) in the same manner as the generator.

Circuit Breaker

To protect the generator from an overload, circuit breakers are

provided for both 60 and 180 phases on the control box.

Make sure to switch the circuit breakers to the "OFF" position

prior to starting the engine.

Ground

The nut and ground terminal on the generator should always

be used to connect the generator to a suitable ground. The

ground path should be of #8 size wire.

Extension Cable

When electric power is to be provided to various tools or loads at

some distance from the generator, extension cords are normally

used. Cables should be sized to allow for distance in length and

amperage so that the voltage drop between the generator and

point of use (load) is held to a minimum. Use the cable selection

chart (Tables 2 and 3) as a guide for selecting proper cable size.

Connect the terminal of the ground wire between the lock

washer and the nut and tighten the nut fully. Connect their

end of the wire to a suitable ground.

Ground the Generator

Ground the generator from its ground connector so that the

resistance to ground is 500 ohms or less.

Table 2. Cable Selection (60 Hz, single phase operation)

Load In Watts

At 120 At 240

Maximum Allowable Cable Length

Current

Amperes

#10 Wire

#12 Wire

#14 Wire

#16 Wire

Volts

2.5

300

600

1000 ft.

500 ft.

350 ft.

250 ft.

150 ft.

125 ft.

600 ft.

300 ft.

200 ft.

150 ft.

100 ft.

75 ft.

375 ft.

200 ft.

125 ft.

100 ft.

65 ft.

250 ft.

125 ft.

100 ft.

600

1200

1800

2400

3600

4800

7.5

900

1200

1800

2400

50 ft.

CAUTION: Equipment damage can result from low voltage.

Table 3. Cable Selection (180 Hz, 3-phase operation)

Length (ft.)

Load

100

150

200

250

300

3 kVA

2 kVA

1 kVA

0.0031 in

0.0054 in

0.0031 in

0.0054 in

0.0031 in

0.0085in

0.0054 in

0.0031 in

PAGE 12 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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GDP-5000H — PRE-SETUP

Fuel

Lubrication Oil

Close the fuel cock before filling the tank. Fill the fuel tank

with clean and fresh unleaded gasoline. Do not fill the tank

beyond capacity.

Fill the engine crankcase with lubricating oil through the filler

hole, but do not overfill. Make sure the generator is level.

With the dipstick inserted all the way, but without being

screwed into the filler hole, verify that the oil level is

maintained between the two notches on the dipstick.

Pay attention to the fuel tank capacity when replenishing

fuel. Refer to the fuel tank capacity listed on page 8

Specification Table 1.

The oil listed in Table 4 is recommended to ensure better

engine performance. Use class SC or higher grade motor

oil.

The fuel tank cap must be closed tightly after filling.

Table 4. Recommended Motor Oil

Handle fuel in a safety container. If the container does not have

a spout, use a funnel.

Temperature

Type Oil

Range

CAUTION :

104° F ~ 23° F

SAE 30

(40° C ~ -5°C)

Never fill the fuel tank while the engine is

running or in the dark. Gasoline spillage

on a hot engine can cause a fire or

explosion. If gasoline spillage occurs, wipe

up the spilled gasoline completely to

prevent fire hazards.

23° F ~ 5° F

SAE 20 or sae 10W-30

(-5° C ~ -15°C)

Below 5° C (-15°) SAE 10W or SAE 10W-30

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 13

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GDP-5000H — INSTRUMENTATION

CAUTION :

Power Outlets

The generator has the following single and 3-phase

receptacles.

When using a combination of dual

receptacles, total load should not exceed

the rated capacity of the generator.

Single Phase

One Duplex NEMA (GFCI) 5-20R (120V, 30 Amp)

One Twist Lock NEMA L5-30R (120V, 30 Amp)

One Twist Lock NEMA L6-20R (240V, 20 Amp)

3- Phase

60 Hz Circuit Breaker

This breaker protects the generator from short circuiting or

overloading from the 60 Hz single phase load.

The 180 Hz Leakage Breaker

ThreeTwist Lock NEMA 7410 (240V, 30 Amp)

The 180 Hz leakage breaker (Figure 4) is a earth leakage

breaker with the following conditions:

Full Power Switch

The unit is provided with a full power switch. Figures 2 and 3

show simplified wiring diagrams of the dual voltage system.

The circuit is broken when the load side shorts or there

is over current.

When the full power switch is in the 120 volt (up) position,

you can take up full rated power of the generator at 120

volts from the single duplex receptacle, single locking type

120 volt receptacle, or a combination of these receptacles

as long as the total load does not exceed the generating set

capacity.

During use it detects when there is defective insulation

on the load side and breaks the circuit in response.

Idle Control Switch (both 60 and 180 Hz)

The unit is provided with an automatic idle control for noise

suppression and fuel cost reduction. The automatic idle

control automatically engages under a no-load condition.

With the automatic idle control switched “ON”, the engine

revolutions will automatically drop to about 2500 rpm (low-

speed operation) within 3 seconds after the load stops.When

the operation is resumed, the engine speed is automatically

increased to about 3600 rpm (high-speed operation) as soon

as the load is connected.

Figure 2. 120 V Simplified Diagram (Switch Up)

Fuel Gauge

NOTE

The fuel gauge is located on the fuel tank and allows easy

monitoring of the fuel level.

When the switch is in the 120 V position, the

locking type 240 volt receptacle cannot be used.

ACVoltmeter

This voltmeter indicates output voltage for both 60 and 180

Hz phases. In addition this voltmeter can also be used as a

diagnostic tool.

When the switch is in the 240 volt (down) position, you can

take up to half of the rated power of the generating set at

120 volts from the duplex receptacle and up to half of the

rated power of the set at 120 volts from the locking type 120

volt receptacle; or full rated power of the set at 240 volts

from the locking type 240 volt receptacle.

If the voltmeter indicator (needle) is elow the rated voltage,

engine problems may exist (low/high RPM's). To prevent

damage to the generator or power tools turn the generator

OFF and consult your authorized Multiquip service dealer.

Figure 3. 120/240V Simplified Diagram (Sw Dn.)

PAGE 14 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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GDP-5000H — LOAD APPLICATION

Single Phase Load — 60 Hz

CAUTION:

Motors and motor-driven equipment draw

much greater current for starting than

during operation.

Always be sure to check the nameplate on the generator

and equipment to insure the wattage, amperage and

frequency requirements are satisfactorily supplied by the

generator for operating the equipment.

Generally, the wattage listed on the nameplate of the

equipment is its rated output. Equipment may require 130—

150% more wattage than the rating on the nameplate, as

the wattage is influenced by the efficiency, power factor and

starting system of the equipment.

An inadequate size connecting cable which cannot carry

the required load can cause a voltage drop which can burn

out the appliance or tool and overheat the cable.

The idle control is operated at minimum load capacity of

100W. If the load capacity is less than 100W, throw the idle

control switch to the OFF position.

NOTE

If wattage is not given on the equipment's

name plate, approximate wattage may be

determined by multiplying nameplate

voltage by the nameplate amperage.

CAUTION:

Before connecting this generator to any

building’s electrical system, a licensed

electrician must install an isolation

(transfer) switch. Serious injury or death

may result without this transfer switch.

WATTS = VOLTAGE x AMPERAGE

To determine the running wattage for your load, multiply the

running wattage as indicated by steps 1, 2, and 3 below:

Three Phase Load — 180 Hz

180 cycle, three phase, 230V, motor-in-head vibrators can

be operated with this generator. When operating more than

one concrete vibrator, the ON/OFF switch of each concrete

vibrators shall be turned on one at a time.

1. INCANDESCENT LOADS

Lights, heaters and similar appliances.

Total the running wattage and multiply by 1.

Example:

If they are switched on simultaneously, the circuit breaker

may trip or the engine may be overloaded.

29 light bulbs @ 100W each = 2.9 KW

use a 3 KW generator.

2. SMALL MOTORS

NOTE

Drills and other small power tools.

Total the running wattage and multiply by 2.

Example:

A 1 inch drill runs at 1 KW

use a 2 KW generator.

If output (kVA) is not given on the vibrators

nameplate, approximate output may be

determined by multiplying voltage by

amperage by

3. LARGE MOTORS

Submersible pumps, table saws etc.

Total the running wattage and multiply by 3.

Example:

A conveyor belt runs at 8 KW

use a 24 KW generator.

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 15

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GDP-5000H — LOAD APPLICATION

WARNING:

CAUTION:

Before connecting this generator to any

building’s electrical system, a licensed

electrician must install an isolation

(transfer) switch.

Always use a vibrator with short circuit

protection.

Always use rubber boots and gloves

when operating the vibrator.

Serious injury or death may result without

this transfer switch.

Use adequate size connecting cable

for extension.

How to Use

Maintain electrical cords in good

condition and frequently replace the

entire cable of the vibrator with a new

one.

Always conduct the following in order that the earth leakage

breaker will operate safely. Also, if the leakage breaker should

for some reason actuate, first stop the generator and then

repair or eliminate the source of the earth leakage before

resetting the leakage breaker.When setting up the generator

perform the following:

Earth Leakage Breaker (180 Cycle)

The 180 Hz leakage breaker (Figure 4) is an earth leakage

breaker, so please use it after carefully reading the following:

Ground the Generator

Ground the generator from its ground connector so that

resistance to ground is 500 ohms or less.

Ground the Tool

Ground the tool (load) in the same manner as the generator.

NOTE

Simply because the generator is equipped

with a earth leakage breaker does not mean

that grounding of the load can be neglected,

please be sure to properly ground load

equipment.

Figure 4. Earth Leakage Breaker

Test Operation

For safety’s sake, the operation of the earth leakage breaker

should be tested periodically according to the following

procedure:

NOTE

1. Start the engine and set it to high speed.

2. Turn the leakage breaker ON.

Before operating generator press

earth leakage test button.

3. During normal operation, press the earth leakage indicator

test button on the front of the generator and observe

that indicator button pops out and the leakage breaker

trips.

The earth leakage breaker's earth leakage detection

sensitivity is 30 mA, and the actuation time is 0.1 sec.

4. Push the indicator button back in when resetting.

PAGE 16 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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GDP-5000H — OPERATING INSTRUCTIONS

Warm up

Before Starting

1. When the engine starts, open the choke slowly.

1. Be sure to disconnect the electrical load and switch

both main circuit breakers (60 and 180 Hz) to the “OFF”

position prior to starting the engine.

2. Run the engine at low speed for 3 minutes without load

until the engine warms up.

2. Never start the engine with the main circuit breaker“ON”.

3. Turn the idle control switch to the "OFF" (down) position

and check the voltage by referring to the voltmeter on

the control box.

3. Check the lubricating oil level prior to starting the engine.

Make sure the generator is level. The oil level must be

maintained between two notches on the dipstick.

CAUTION:

4. When there is not enough lubricating oil, fill the crankcase

with high grade motor oil. Use a high quality detergent

oil classified SC, SD or SE. (See Table 4 on page 13)

DO NOT change the engine speed control

lever which has been set at the factory prior

to shipping.

CAUTION:

NEVER start the engine when the oil level

is below the lower mark on the dipstick.

1. Check the generator for abnormal noise and smells.Then

connect the load to the receptacles of the generator.

Check the fuel level on the fuel gauge.

When fuel is low, fill the fuel tank with

clean fresh unleaded automotive gasoline.

2. Switch both main circuit breakers (60 and 180 Hz) to

the “ON” position and turn the idle control switch to the

“ON” (down) position for normal (load) engine operation.

If gasoline spillage occurs, completely

wipe up the spilled gasoline.

Operation

Check the voltage by referring to the voltmeter on the control

box. When the voltmeter indicates 120 volts, 120 volts from

the 120V receptacles and 240 volts from the 240V receptacle

can be obtained at the same time. Refer to Figure 1, Controls

and Indicators, item 7 on page 10.

Starting

1. Open the fuel cock located below the fuel tank.The fuel

starts to flow when the fuel cock is turned downward.

2. Place the idle control switch in the “ON” (up) position.

3. Close the choke. Adjust the opening of the choke valve

according to operating conditions. When the engine is

warm or the air temperature is high, close the choke

valve halfway or open it all the way.

Stopping the Engine

CAUTION:

4. Confirm that both main circuit breakers (60 and 180 Hz)

on the generator control box are in the “OFF” position.

NEVER stop the engine suddenly while

running at high speeds.

5. Set the operation switch to the “ON” position and grasp

the starting knob and slowly pull it out. The resistance

becomes hardest at a certain position, corresponding

to the compression point. Rewind the rope a little from

that point and pull out sharply.

1. Remove the load from the generator. Place the circuit

breaker in the “OFF” position (See Figure. 3 on page 9).

Run the engine (no-load) with the idle control switch set

to the ON position for three to five minutes, then stop

the engine.

6. If the engine fails to start, repeat the procedure.

CAUTION:

2. Turn the START/STOP switch to the “STOP” position.

DO NOT pull the starter rope all the way

to the end.

3. Never stop the engine suddenly while running at high

speed.

DO NOT release the starter rope after

pulling. Allow it to rewind as soon as

possible.

4. After the engine has stopped, close the fuel cock.

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 17

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GDP-5000H — MAINTENANCE

General Inspection

Service Daily

At least daily or prior to each use, the generating set should

be cleaned and inspected for deficiencies. Check for loose,

missing or damaged nuts, bolts or other fasteners. Also check

for fuel or oil leaks.

If engine is operating in very dusty and dry grass conditions.

A clogged air cleaner will result in high fuel consumption,

loss of power and excessive carbon build-up in the

combustion chamber.

Engine Side (Refer to the Engine Instruction Manual)

Cleaning the Fuel Strainer

Check Oil Level

Clean the fuel strainer if it contains dust or water. Remove

dust or water in the strainer cap and wash it in gasoline.

Securely fasten the fuel strainer cap so that fuel will not

leak. Check the fuel strainer every 200 hours of operation or

once a month.

Check the crankcase oil level prior to each use, or when the

fuel tank is filled. Make sure the generating set is level. The

oil level must be between the two notches on the dipstick.

Changing Oil

Spark Plug

Change oil after the first 20 hours of operation. Drain and

refill the engine crankcase every 50 operating hours or once

a week thereafter.Drain crankcase oil into a suitable container

while engine is still warm.Replace the drain plug tightly.Add

oil through the filler hole.

Remove carbon build-up on the spark plug (Figure 5) with a

wire brush. Set the spark plug gap to 0.6—0.7 mm (0.024-

0.028 inch).Tighten with a spark plug socket wrench. Clean

the spark plug every 50 operating hours or once a week.

Air Cleaner

Every 50 hours: Remove air cleaner element (std. or heavy

duty types), and wash in kerosene or liquid detergent and

hot water.Wrap foam element in a cloth and squeeze dry.Wipe

heavy duty paper element dry with toweling. Saturate element

with kerosene; squeeze excess from foam element. Wipe

excess from heavy duty paper element.

Figure 5. Spark Plug Gap

PAGE 18 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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GDP-5000H — PREPARATION FOR LONG -TERM STORAGE

Generator Storage

For storage of the generating set for over 30 days, the

following is required:

Drain the fuel tank completely.

Run the engine until the gasoline in the carburetor is

completely consumed.

Completely drain the oil from the crankcase and refill

with fresh oil.

Remove the spark plug, pour 2 or 3 cc of SAE 30 oil

into the cylinder and crank slowly to distribute the oil.

Slowly rotate the engine a few times with the starter

Rope and install a new plug.

Pull out the starter rope slowly and stop at the

compression point.

Clean all external parts of the generating set with a cloth.

Cover the generating set and store in a clean, dry place.

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 19

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GDP-5000H —WIRING DIAGRAM

PAGE 20 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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GDP-5000H —TROUBLESHOOTING (ENGINE)

diagnosis based on the Engine Troubleshooting (Table 6)

information shown below and on the proceeding page. If the

problem cannot be remedied, please leave the unit just as it

is and consult our company's business office or service

plant.

Practically all breakdowns can be prevented by proper

handling and maintenance inspections, but in the event of a

breakdown, please take a remedial action following the

TABLE 6. ENGINE TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

Inspect carburetor to see if fuel

is reaching it?

Check fuel line

No Fuel?

Add Fuel

Water in fuel tank?

Fuel filter clogged?

Stuck carburetor?

Spark plug is black?

Flush or replace fuel tank.

Replace fuel filter

Check float mechanism.

Poor starting

(Engine will not start)

Spark plug is fouled. Check tranistor ignition unit.

Insufficient compression, injected air leaking. Carburetor jets are

clogged (overflow).

Spark plug is blue-white?

No spark present at tip of spark

plug?

Tranistor ignition unit broken, high voltage cord cracked or broken.

Start/Stop switch broken. Replace spark plug if fouled.

No oil?

Add oil as required.

Low oil or oil pressure shutdown

sensor is defective?

Check oil level, add oil if necessary. Check automatic oil shutdown

circuit "oil sensor" Replace oil sensor.

Engine will not turn over?

Replace cylinder and piston and if necessary axel joint.

Tighten cylinder head connecting bolts.

Cylinder head connecting bolts

loose?

Cylinder head gasket damaged?

Malfunction of valve seat?

Spark plug is loose?

Replace cylinder head gasket.

Re-seat valves.

Insufficient power output "no

compression"

Replace spark plug.

Replace piston rings.

Worn piston rings?

Malfunction in air-cleaner system,

air filter clogged?

Clean or replace air filter.

Air leaking in from interface

between carburetor and cylinder

head?

Tighten bolts between carburetor and cylinder head. Replace

cylinder head gasket.

Insufficient power output

"compression"

Clean or replace fuel filter.

Clean or replace carburetor.

Check carburetor float.

Malfunction in fuel system?

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 21

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GDP-5000H —TROUBLESHOOTING (ENGINE)

TABLE 6. ENGINE TROUBLESHOOTING (CONTINUED)

SYMPTOM

POSSIBLE PROBLEM

Malfunction in cooling fan?

Air in-take filter clogged?

SOLUTION

Check or replace cooling fan.

Insufficient power output

"compression" and overheats

Clean or replace air in-take filter.

Over accumulation of exhaust

products?

Clean and check valves.

Check muffler, replace if necessary.

Burns to much fuel

Wrong spark plug?

Replace spark plug with manufactures suggested type spark plug.

Lubricating oil is wrong viscosity? Replace lubricating oil with correct viscosity.

Exhaust color is continiously

"WHITE"

Worn rings?

Replace rings

Air cleanner clogged?

Clean or replace air cleaner.

Adjust choke valve to the correct position.

Choke valve has not been set to

the correct position?

Exhaust color is continiously

"BLACK"

Carburetor defective, seal on

carburetor broken?

Replace carburetor or seal.

Adjust carburetor.

Poor carburetor adjustment

"engine runs too rich?

PAGE 22 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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GDP-5000H —TROUBLESHOOTING (GENERATOR)

diagnosis based on the GeneratorTroubleshooting (Table 7)

information shown below and on the preceding page. If the

problem cannot be remedied, please leave the unit just as it

is and consult our company's business office or service

plant.

Practically all generator breakdowns can be prevented by

proper handling and maintenance inspections, but in the event

of a breakdown, please take a remedial action following the

TABLE 7. GENERATOR TROUBLESHOOTING

SYMPTOM

Low voltage

POSSIBLE PROBLEM

Engine speed too low?

SOLUTION

Raise engine speed to rated RPM.

AC voltmeter not working?

Replace Ac voltmeter.

Control box internal wiring

malfunction?

Check control box wiring.

Defective ignition coil?

Check red and green ignition wires. Replace ignition wires if

necessary.

Low voltage. Engine speed

normal 3650 RPM (unloaded),

2500 RPM (idle)

Rotor winding malfunction?

Stator winding malfunction?

Leakage breaker malfunction?

Full power switch malfunction?

Engine speed too high?

Check or replace rotor.

Check or replace stator.

Check or replace CB1 or CB2.

Check full power switch and full power switch circuit.

Lower engine speed to rated RPM.

Check control box wiring.

Voltage output too high.

Voltage output too high. Engine

speed normal 3650 RPM

(unloaded), 2500 RPM (idle)

Control box internal wiring

malfunction

Circuit breaker will not turn on

"NO LOAD"

Defective circuit breaker?

Replace circuit breaker.

Overloaition?

Reduce load or replace breaker.

Check load circuit for short.

Check solenoid.

Circuit breaker will turn on

"LOADED" but trips immediately.

Load circuit is shorted?

Stuck solenoid?

Does not accelerate from low to

high "NO LOAD"

Bad Idle control switch?

Idle control switch malfunction?

Check or replace idle control switch.

Does not accelerate from low to

high "LOAD ACTIVE"

Idle control device malfunction?

Check or replace idle control device.

Check control box wiring.

Control box interal wiring

defective?

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 23

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GDP-5000H —TROUBLESHOOTING (GENERATOR)

TABLE 7. GENERATOR TROUBLESHOOTING (CONTINUED)

SYMPTOM

POSSIBLE PROBLEM

Defective rotor windings?

Defective solenoid?

SOLUTION

Check or replace rotor.

Check or replace solenoid.

Does not decelerate no

"VOLTAGE OUTPUT".

Defective idle control device?

Defective solenoid?

Check or replace idle control device.

Check control box wiring, replace any defective components.

Check or replace solenoid.

Control box wiring malfunction?

Defective solenoid?

Does not decelerate but has

"VOLTAGE OUTPUT".

Idle control device malfunction?

Check or replace idle control device.

PAGE 24 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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NOTES

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 25

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GDP-5000H — EXPLANATION OF CODE IN REMARKS COLUMN

The following section explains the different symbols and

QTY. Column

remarks used in the Parts section of this manual. Use the help

numbers found on the back page of the manual if there are any

questions.

Numbers Used - Item quantity can be indicated by a

number, a blank entry, or A/R.

A/R (As Required) is generally used for hoses or other parts

that are sold in bulk and cut to length.

The contents and part numbers listed in the parts section are

subject to change without notice. Multiquip does not

guarantee the availibility of the parts listed.

A blank entry generally indicates that the item is not sold

separately. Other entries will be clarified in the “Remarks”

Column.

REMARKS Column

Sample Parts List:

Some of the most common notes found in the “Remarks”

Column are listed below. Other additional notes needed to

describe the item can also be shown.

NO. PART NO. PART NAME

QTY. REMARKS

12345

BOLT ...................... 1 ......INCLUDES ITEMS W/

WASHER, 1/4 IN. .............NOT SOLD SEPARATELY

WASHER, 3/8 IN. ... 1 ......MQ-45T ONLY

HOSE ................... A/R ....MAKE LOCALLY

BEARING ............... 1 ......S/N2345B AND ABOVE

12347

12348

12349

Assembly/Kit - All items on the parts list with the same

unique symbol will be included when this item is purchased.

Indicated by:

“INCLUDES ITEMS W/(unique symbol)”

NO. Column

Unique Symbols - All items with same unique symbol

Serial Number Break - Used to list an effective serial

number range where a particular part is used.

( , #,

, %, or >) in the number column belong to the same

assembly or kit, which is indicated by a note in the “Remarks”

column.

Indicated by:

“S/N XXXXX AND BELOW”

“S/N XXXX AND ABOVE”

“S/N XXXXTO S/N XXX”

Duplicate Item Numbers - Duplicate numbers indicate

multiple part numbers are in effect for the same general

item, such as different size saw blade guards in use or a

part that has been updated on newer versions of the same

machine.

Specific Model Number Use - Indicates that the part is

used only with the specific model number or model number

variant listed. It can also be used to show a part is NOT

used on a specific model or model number variant.

When ordering a part that has more than one

item number listed, check the remarks column

for help in determining the proper part to order.

Indicated by:

“XXXXX ONLY”

“NOT USED ON XXXX”

“Make/Obtain Locally” - Indicates that the part can be

purchased at any hardware shop or made out of available

items. Examples include battery cables, shims, and certain

washers and nuts.

PART NO. Column

Numbers Used - Part numbers can be indicated by a

number, a blank entry, orTBD.

“Not Sold Separately” - Indicates that an item cannot be

purchased as a separate item and is either part of an

assembly/kit that can be purchased, or is not available for

sale through Multiquip.

TBD (To Be Determined) is generally used to show a part

that has not been assigned a formal part number at time of

publication.

A blank entry generally indicates that the item is not sold

separately or is not sold by Multiquip. Other entries will be

clarified in the “Remarks” Column.

PAGE 26 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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GDP-5000H — SPARE PARTS LIST

GDP-5000H 1 TO 3 UNITS WITH HONDA

GX340K1 ENGINE

1 to 3 Units

Qty.

P/N .............................Description

0601812597..............RECEPTACLE

0601830737 ..............SWITCH FULL POWER

0601830738 ..............SWITCH OPERATION

06011830727............SWITCH IDLE CONTROL

0601807480 ..............CIRCUIT BREAKER

0601802651 ..............CIRCUIT BREAKER

0602125031 ..............FUEL GAUGE

0810106004..............CAP FUEL TANK

0810107103 ..............FILTER FUEL

3015419604..............SHOCK MOUNT

1665419004 ..............SHOCK MOUNT

16950ZB4015 ...........FUEL COCK

9807955846..............SPARK PLUG

15510ZE2043 ...........OIL SENSOR

15600735003............CAP OIL FILLER

28400ZE3W01ZB.....RECOIL ASSY.

17211899000............ELEMENT AIR CLEANER

16100ZE3F11...........CARBURETOR ASSY.

NOTE

Part numbers on this Suggested

Spare Parts List may supercede/

replace the P/N shown in the text

pages of this book.

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 27

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GDP-5000H — ENGINE/GENERATOR ASSY.

ENGINE\GENERATORASSY.

PAGE 28 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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GDP-5000H — ENGINE/GENERATOR ASSY.

ENGINE\GENERATORASSY.

PART NO

PART NAME

QTY

REMARKS

GENERATOR ASSEMBLY

CONTROL BOX ASSEMBLY

SEE PAGE 29-30

SEE PAGE 31-32

SEE PAGE 40-73

SEE PAGE 34-35

SEE PAGE 36-37

SEE PAGE 38

GX340K1EDN2 ENGINE, HONDA

7852310003

7855413204

MUFFLER ASSEMBLY

PIPE FRAME ASSEMBLY

NAME PLATE AND DECALS

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 29

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GDP-5000H — GENERATOR ASSY.

GENERATORASSY.

PAGE 30 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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GDP-5000H — GENERATOR ASSY.

GENERATORASSY.

PART NO

PART NAME

QTY.

REMARKS

7851000203

ROTOR ASSY............................. 1 .....................INCLUDES ITEM W/

1-1

1-2

1-3

1-4

1-5

FIELD ASSY ................................ 1 .....................NOT SOLD SEPERATELY

ARMATURE EXCITER................ 1 .....................NOT SOLD SEPERATELY

RECTIFIER ................................. 1 .....................S10VB60

0601820037

0601822640

0071206304

7851017204

0801086104

030210250

7851341203

7851315502

011208025

7851315402

7851350003

011606025

1961319004

1961313003

0011305100

7851334204

7851316804

031108160

030208200

7851331103

0310300090

001305100

SURGE ABSORBER .................. 1 .....................TNR15G471K

BEARING

SET BOLT ROTOR

SET WASHER

SPRING WASHER ...................... 1 .....................REPLACES 0040010000

ARMATURE ASSY

END BRACKET

BOLT HEX HEAD ........................ 4 .....................REPLACES 0017108025

END BRACKET

FIELD ASSY EXCITER

BOLT HEX HEAD ........................ 4 .....................REPLACES 0017106025

GROMMET

GUIDE PANEL AIR

BOLT HEX HEAD ........................ 4 .....................REPLACES 0017105012

COVER

SET BOLT STATOR

SPRING WASHER ...................... 4 .....................REPLACES 0041208000

PLAIN WASHER.......................... 4 .....................REPLACES 0040008000

COVER

SEAL

BOLT HEX HEAD ........................ 4 .....................REPLACES 0017105012

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 31

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GDP-5000H — CONTROL BOX ASSY.

CONTROL BOXASSY.

PAGE 32 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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GDP-5000H — CONTROL BOX ASSY.

CONTROLBOXASSY.

PART NO

PART NAME

CONTROL BOX

GROMMET

QTY.

REMARKS

7851810203

0601850220

0601823853

0027204010

0030004000

0601823204

0027203016

0601842415

0027204008

7851820212

0601800267

0601802651

4341817004

0021004010

0601811032

0601811031

0601812597

0021004010

0030004000

0601830737

0601832005

0601802937

0021004070

0030004000

0601812594

0021004010

0030004000

0601830738

0601830727

0601832005

0601815109

0601815465

0027204020

0601820083

0027204020

0017105010

0017106016

011206020

IDLE CONTROL UNIT ................1..........ND-80

MACHINE SCREW

NUT HEX .....................................2..........REPLACES 0207004000

RECTIFIER ..................................4..........S5VB60

MACHINE SCREW

RESISTOR ..................................1..........GG40W 7 ohms

MACHINE SCREW

CONTROL PANEL

AC VOLTMETER .........................1..........REPLACES 0601800279

CIRCUIT BREAKER ....................1..........KM-2 250V 15A

BRACKET

MACHINE SCREW

RECEPTACLE

RECEPTACLE .............................1..........REPLACES 0601811035

RECEPTACLE

MACHINE SCREW

NUT HEX .....................................6..........REPLACES 0207004000

FULL POWER SWITCH

CAP ..............................................1..........REPLACES 0601832006

CIRCUIT BREAKER ....................1..........EY-33C 230V 12.5A 30mA

MACHINE SCREW

NUT HEX .....................................2..........REPLACES 0207004000

RECEPTACLE

MACHINE SCREW

NUT HEX .....................................6..........REPLACES 0207004000

OPERATION SWITCH

IDLE CONTROL SWITCH

CAP ..............................................2..........REPLACES 0601832006

GROUNDING TERMINAL

TERMINAL BOARD

MACHINE SCREW

RECTIFIER ..................................3..........S25VB60

MACHINE SCREW

BOLT HEX HEAD

BOLT HEX HEAD ........................1..........REPLACES 0017106020

WIRE HARNESS

7850296000

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 33

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GDP-5000H — MUFFLER ASSY.

MUFFLERASSY.

PAGE 34 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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GDP-5000H — MUFFLER ASSY.

MUFFLERASSY.

PART NO

PART NAME

MUFFLER

PROTECTOR

SEAL

QTY.

REMARKS

7852310003

18320ZC2000

18325ZB4000

18329ZB4000

18355ZB4630

90183671003

0105050616

18333ZB4800

957000802000

7855469004

011008020

ARRESTOR

TAPPING SCREW

BOLT HEX HEAD ...................... 5 ......... REPLACES 0017106012

GASKET

BOLT HEX HEAD

BRACKET

BOLT HEX HEAD ...................... 1 ...........REPLACES 0017108020

011008020

7905469004

011206020

BRACKET

BOLT HEX HEAD ...................... 1 ...........REPLACES 0017106020

BOLT HEX HEAD ...................... 4 ...........REPLACES 0017106012

0105050616

7852310003

FFLER

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 35

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GDP-5000H — PIPE FRAME ASSY.

PIPE FRAME ASSY.

PAGE 36 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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GDP-5000H — PIPE FRAME ASSY.

PIPE FRAME ASSY.

PART NO

PART NAME

PIPE FRAME

BRACKET

QTY.

REMARKS

7855410202

7855413204

011106015

7855411203

3015419604

020108060

1665419004

020108060

011208030

0017108045

020108060

7915455103

7855455003

0017106016

7915456004

0017106016

7905512002B

0810106004

0810107103

0602125031

7855525514

7855525604

011208030

011008020

16950ZB4015

950014521040

0605515096

BOLT HEX HEAD ...................... 3 ............ REPLACES 0017106015

BASE

RUBBER SUSPENSION

NUT HEX ................................... 4 ............ REPLACES 0207008000

RUBBER SUSPENSION ........... 2 ............ REPLACES 1725419214

NUT HEX ................................... 4 ............ REPLACES 0207008000

BOLT HEX HEAD ...................... 2 ............ REPLACES 0017108030

BOLT HEX HEAD

NUT HEX ................................... 2 ............ REPLACES 0207008000

COVER

BOLT HEX HEAD

STOPPER

BOLT HEX HEAD

FUEL TANK................................ 1 ............ REPLACES 7905512002

CAP FUEL TANK

FUEL FILTER

FUEL GAUGE

RUBBER CUSHION

COLLAR

BOLT HEX HEAD ...................... 2 ............ REPLACES 0017108030

BOLT HEX HEAD ...................... 2 ............ REPLACES 0017108020

FUEL COCK .............................. 1 ............ SEE PAGE 70 FOR COMPONENTS

HOSE

HOSE BAND

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 37

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GDP-5000H — NAMEPLATE AND DECALS.

NAMEPLATE AND DECALS

PAGE 38 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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GDP-5000H — NAMEPLATE AND DECALS.

NAMEPLATE AND DECALS

PART NO

PART NAME

QTY.

REMARKS

0820610804

0820610404

7900636004

7900638204

8700611804

8700611904

0800628504

7850630003

DECAL: CAUTION ..................... 1 ...........DCS01

DECAL: WARNING! ................... 1 ...........S-3627

DECAL: 3600 RPM ONLY.......... 1 ...........S-4461

DECAL: OPER. INSTRUC. ........ 1 ...........S-4607

DECAL: WARNING! ................... 1 ...........S-4984

DECAL: DANGER! ..................... 1 ...........S-4985

DECAL: GROUND ..................... 1 ...........S-1123

DECAL: GDP-5000H ................. 1 ...........S-5059

NAMEPLATE

ORDER FROM MULTIQUIP SERVICE DEPT. BY

MODEL & SERIAL NUMBER

1980680004

DECAL: FUEL COCK ................ 1 ...........S-3704

SEE PAGE 7 FOR DECAL ILLUSTRATIONS

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 39

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HONDA GX340K1 ENGINE — CYLINDER HEAD

CYLINDER HEADASSY.

PAGE 40 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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HONDA GX340K1 ENGINE — CYLINDER HEAD

CYLINDER HEADASSY.

PART NO

PART NAME

QTY.

REMARKS

122AOZF6W00

12204ZE2325

12205ZE2315

12216ZE2300

12251ZE3W00

12310ZE2010

12391ZE2010

18330ZE3700

18333ZE3800

90014ZE2000

90042ZE3700

90047ZE2000

90441ZE2010

9405008000

9430112200

957251008000

9807955846

9807955855

HEAD COMP., CYLNDER ...........1.......... INCLUDES ITEM W/

GUIDE, IN. VALVE (OVER SIZE) 1

GUIDE, EX. VALVE (OVER SIZE) 1

CLIP, VALVE GUIDE

GASKET, CYLINDER HEAD

COVER COMP., HEAD

PACKING, HEAD COVER

PIPE, EX.

GASKET, EX. PIPE

BOLT, HEAD COVER

BOLT, STUD, 8X98

BOLT, STUD, 8X47

WASHER COMP., HEAD COVER 1

NUT, FLANGE, 8MM

PIN, DOWEL, 12X20

BOLT, FLANGE, 10X80

PLUG, SPARK (BPR5ES NGK)

PLUG, SPARK (W16EPRU ND) 1

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 41

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HONDA GX340K1 ENGINE — RECOIL STARTER

RECOIL STARTERASSY.

PAGE 42 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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HONDA GX340K1 ENGINE — RECOIL STARTER

RECOILSTARTERASSY.

PART NO

PART NAME

QTY.

REMARKS

INCLUDES ITEMS W/

28400ZE3W01ZB

28410ZE3W01ZB

28421ZE3W01

28422ZE2W01

28441ZE2W01

28442ZE2W01

28443ZE2W01

28444ZE2W01

28445ZE2W01

28461ZE2W01

28462ZE3W01

28469ZE2W01

90004ZE2W01

957010600800

STARTER ASSY, RECOIL

CASE COMP., RECOIL STARTER

PULLEY, RECOIL STARTER

RATCHET, STARTER

SPRING, FRICTION

SPRING, STARTER RETURN

SPRING, RATCHET

RETAINER, SPRING

HOLDER, SPRING

GRIP, STARTER

ROPE, RECOIL STARTER

GRID REINFORCEMENT

SCREW, CENTER

BOLT, FLANGE, 6X8

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 43

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HONDA GX340K1 ENGINE — FAN COVER

FAN COVER ASSY.

PAGE 44 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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HONDA GX340K1 ENGINE — FAN COVER

FAN COVER ASSY.

PART NO

PART NAME

COVER COMP., FAN

SHROUD

GROMMET, DRAIN HOLE

BOLT, FLANGE, 6X12

CLIP

QTY.

REMARKS

19610ZE3700ZB

19631ZE3W00

81329567020

90013883000

90654SA4003

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 45

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HONDA GX340K1 ENGINE — CAMSHAFT/VALVES

CAMSHAFT/VALVES ASSY.

PAGE 46 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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HONDA GX340K1 ENGINE — CAMSHAFT/VALVES

CAMSHAFT/VALVES ASSY.

PART NO

PART NAME

QTY.

REMARKS

14100ZE3010

14410ZE3013

14431ZE2000

14441ZE2000

14451ZE1003

14568ZE1000

14711ZE3000

14721ZE3000

14751ZE2003

14771ZE2000

14773ZE2000

14775ZE2010

14781ZE2000

14791ZE2010

90012ZE0010

90206ZE1000

CAMSHAFT ASSY. .............................. 1 ........ INCLUDES ITEMS/W

ROD, PUSH

ARM, VALVE ROCKER

LIFTER, VALVE

PIVOT, ROCKER ARM

SPRING, WEIGHT RETURN

VALVE, IN

VALVE, EX.

SPRING, VALVE

RETAINER, IN. VALVE SPRING

RETAINER, EX. VALVE SPRING

SEAT, VALVE SPRING

ROTATOR, VALVE

PLATE, PUSH ROD GUIDE

BOLT, PIVOT

NUT, PIVOT ADJUSTING

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 47

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HONDA GX340K1 ENGINE — PISTON/RINGS

PISTON/RINGSASSY.

PAGE 48 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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HONDA GX340K1 ENGINE — PISTON/RINGS

PISTON/RINGSASSY.

PART NO

PART NAME

QTY. REMARKS

13010ZE3003

13011ZE3003

13012ZE3003

13013ZE3003

13101ZE3W00

13102ZE3W00

13103ZE3W00

13104ZE3W00

13111ZF6000

13200ZE3010

90001ZE8000

90601ZE3000

RING SET, PISTON (STD)

RING SET, PISTON (0.25)

RING SET, PISTON (0.50)

RING SET, PISTON (0.75)

PISTON (STD)

PISTON (0.25)

PISTON (0.50)

PISTON (0.75)

PIN, PISTON

ROD ASSY., CONNECTING ............ 1 .. INCLUDES ITEM W/

BOLT, CONNECTING ROD

CLIP, PISTON PIN, 18MM

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 49

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HONDA GX340K1 ENGINE — AIR CLEANER

AIR CLEANERASSY.

PAGE 50 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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HONDA GX340K1 ENGINE — AIR CLEANER

AIR CLEANERASSY.

PART NO

PART NAME

TUBE BREATHER

ELEMENT, AIR CLEANER

SEPARATOR, AIR CLEANER

CASE COMP., AIR CLEANER

STAY, AIR CLEANER

QTY. REMARKS

15721ZB4000

17211899000

17212ZB4003

17220ZB4003

17222ZC2000

17231899000

17235899000

17236899000

17252899000

17367413690

9405005000

9405006000

COVER COMP., AIR CLEANER

CLIP A, AIR CLEANER WIRE

CLIP B, AIR CLEANER WIRE

SEAL, AIR CLEANER

FILTER, DRAIN TUBE

NUT, FLANGE, 5 MM

NUT, FLANGE, 6 MM

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 51

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HONDA GX340K1 ENGINE — CYLINDER BARREL

CYLINDER BARREL ASSY. (RECOIL STARTER)

PAGE 52 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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HONDA GX340K1 ENGINE — CYLINDER BARREL

CYLINDER BARREL ASSY. (RECOIL STARTER)

PART NO

PART NAME

QTY. REMARKS

12000ZE3816

15510ZE2043

16541ZE3000

90131883000

90446KE1000

9410912000

91201ZE3004

91203952771

91353671004

9405010000

9425108000

957010601200

961006202000

BARREL ASSY., CYLINDER

SWITCH ASSY., OIL LEVEL

SHAFT, GOVERNOR ARM

BOLT, DRAIN PLUG

WASHER, 8.2X17X0.8

WASHER, DRAIN PLUG

OIL SEAL

ORING, 14 MM

NUT, FLANGE, 10 MM

PIN, LOCK, 8 MM

BOLT, FLANGE, 6X12

BEARING, RADIAL BALL 6202

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 53

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HONDA GX340K1 ENGINE — CYLINDER BARREL

CYLINDER BARREL ASSY. (ELECTRIC START)

PAGE 54 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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HONDA GX340K1 ENGINE — CYLINDER BARREL

CYLINDER BARREL ASSY. (ELECTRIC START)

PART NO

PART NAME

QTY. REMARKS

12000ZE3826

15510ZE2043

16541ZE3000

90131883000

90446KE1000

9410912000

91201ZE300

91203952771

91353671004

9405010000

9425108000

957010601200

961006202000

BARREL ASSY., CYLINDER

SWITCH ASSY., OIL LEVEL

SHAFT, GOVERNOR ARM

BOLT, DRAIN PLUG

WASHER, 8.2X17X0.8

WASHER, DRAIN PLUG

OIL SEAL

ORING, 14 MM

NUT, FLANGE, 10 MM

PIN, LOCK, 8 MM

BOLT, FLANGE, 6X12

BEARING, RADIAL BALL 6202

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 55

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HONDA GX340K1 ENGINE — CRANKCASE COVER/GOVERNOR

CRANKCASE COVER/GOVERNORASSY.

PAGE 56 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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HONDA GX340K1 ENGINE — CRANKCASE COVER/GOVERNOR

CRANKCASE COVER/GOVERNORASSY.

PART NO

PART NAME

QTY. REMARKS

06165ZE3000

11300ZE3020

11381ZE3800

15600735700

15621896010

15625ZE1000

16510ZE3000

16511ZE8000

16512ZE3000

16513ZE2000

16531ZE2000

16520ZG4910

90473147000

90602ZE1000

91201ZE3004

9410106800

GOVERNOR KIT ..................................... 1 ...... INCLUDES ITEM W/*

COVER ASSY., CRANKCASE ................. 1 ...... INCLUDES ITEM W/+

PACKING, CASE COVER

CAP ASSY., OIL FILLER ......................... 1 ...... INCLUDES ITEM W/#

PACKING, OIL FILLER CAP

GOVERNOR ASSY.

WEIGHT, GOVERNOR

HOLDER, GOVERNORWEIGHT

PIN, GOVERNOR WEIGHT

SLIDER, GOVERNOR

CAP, OIL FILLER

WASHER, 6X16

CLIP, GOVERNOR HOLDER

OIL SEAL, 35X52X8

WASHER, PLAIN, 6 MM

PIN, DOWEL, 8X12

BOLT, FLANGE, 8X40

BEARING, RADIAL BALL 6202

BEARING, RADIAL BALL 6207

CAP, OIL FILLER

8*+

9*+

10*+

11*+

12*+

13*+

14*+

16+

17*

90701HC4000

959000804000

961006202000

961006207000

15620735700

19+

20+

21#

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 57

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HONDA GX340K1 ENGINE — FLYWHEEL/FAN ASSY.

FLYWHEEL/FANASSY.

PAGE 58 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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HONDA GX340K1 ENGINE — FLYWHEEL/FAN ASSY.

FLYWHEEL/FANASSY.

PART NO

PART NAME

QTY. REMARKS

19511ZE3000

28451ZE3W01

31100ZE3721

90201ZE3790

90741ZE2000

FAN, COOLING

PULLEY, STARTER

FLYWHEEL COMP.

NUT, SPECIAL, 16 MM

KEY, SPECIAL WOODRUFF

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 59

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HONDA GX340K1 ENGINE — COIL ASSY.

COILASSY.

PAGE 60 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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HONDA GX340K1 ENGINE — COIL ASSY.

COILASSY.

PART NO

PART NAME

QTY. REMARKS

30500ZE2013

30700ZE1013

31510ZE1811

31511ZE3000

31512ZE2000

36101ZE3800

36103ZE1000

90012888000

90013883000

90015883000

COIL ASSY., IGNITION

CAP ASSY., NOISE SUPPRESSO

COIL ASSY., LAMP 12V/25W

CLAMP, WIRE

GROMMET, CORD

CORD, STOP SWITCH

HOLDER, STOP SWITCH CORD

BOLT, FLANGE, 6X40

BOLT, FLANGE, 6X12

BOLT, FLANGE, 6X28

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 61

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HONDA GX340K1 ENGINE — CRANKSHAFT ASSY.

CRANKSHAFTASSY.

PAGE 62 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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HONDA GX340K1 ENGINE — CRANKSHAFT ASSY.

CRANKSHAFTASSY.

PART NO

PART NAME

QTY. REMARKS

13310ZE3701

13351ZE3010

13352ZE3310

14311ZE3310

961006207000

CRANKSHAFT COMP. ..................... 1 ....INCLUDES ITEMS W/

WEIGHT, BALANCER

GEAR, BALANCER DRIVE

GEAR, TIMING

BEARING, RADIAL BALL, 6207

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 63

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HONDA GX340K1 ENGINE — ELECTRIC STARTER ASSY.

ELECTRIC STARTERASSY.

PAGE 64 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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HONDA GX340K1 ENGINE — ELECTRIC STARTER ASSY.

ELECTRIC STARTERASSY.

PART NO

PART NAME

QTY. REMARKS

31204ZA0003

31206ZE3003

31207ZE3013

31201ZE3013

31211ZE2003

31212ZE3003

31213ZE2003

31215ZE2003

31218ZE3003

31219ZE2003

31222ZE3791

31231ZE2003

31232ZE3003

31233ZE2003

90110ZE2003

91601ZE2003

938920501418

938920503218

9407206080

CONTACTOR ASSY,

ARMATURE COMP

CLUTCH COMP, OVER RUNNING . 1 ....INCLUDES ITEMS W/

MOTOR UNIT, STARTER ................ 1 ....INCLUDES ITEMS W/

BRAKET, CENTER

BRAKET, FR

GEAR, DRIVE DINION

BRUSH

YOKE COMP

SPRING, BRUSH RETURN

GEAR, REDUCTION

HOLDER, BRUSH

WIRE, WATER COVER

INSULATOR

SCREW-WASHER, 4X6

PACKING

SCREW-WASHER, 5X14

SCREW-WASHER, 5X32

NUT-WASHER, 6MM

BOLT, FLANGE, 8X35

957010803508

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 65

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HONDA GX340K1 ENGINE — GOVERNOR CONTROLS ASSY.

GOVERNOR CONTROLSASSY.

PAGE 66 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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HONDA GX340K1 ENGINE — GOVERNOR CONTROLS ASSY.

GOVERNOR CONTROLSASSY.

PART NO

PART NAME

QTY. REMARKS

16550ZE3700

16555ZE3000

16561ZE3000

16562ZE3700

16570ZE3700

16584883300

90013883000

90015ZE5010

93500050350A

9405006000

ARM, GOVERNOR

ROD, GOVERNOR

SPRING, GOVERNOR

SPRING, THROTTLE RETURN

CONTROL ASSY. ............................. 1 ....INCLUDES ITEMS W/

SPRING, CONTROL ADJUSTING

BOLT, FLANGE, 6X12

BOLT, GOVERNOR ARM

SCREW, PAN, 5X35

NUT, FLANGE, 6MM

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 67

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HONDA GX340K1 ENGINE — CARBURETOR ASSY.

CARBURETORASSY.

PAGE 68 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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HONDA GX340K1 ENGINE — CARBURETOR ASSY.

CARBURETORASSY.

PART NO

PART NAME

QTY. REMARKS

16010ZE3701

16011ZA0931

16013ZA0931

16015ZA0931

16016ZH7W01

16024124761

16028ZA0931

16100ZE3F10

16124ZE0005

16148141881

16166ZE3701

16211ZE3700

16221ZE3800

16223ZE3800

16230ZE3701

16260ZE2722

16261ZE2702

16262ZE2711

16263ZA0000

16264ZE2701

16265ZE2721

16268ZE2721

16269ZA0800

16400ZE2703

16611ZE2711

16613893000

16615893000

36135ZV1003

53149964003

90431ZE2700

90432ZE2700

90433ZE2700

90434ZE2700

90650SD9003

93500050120A

938920501208

9405006000

GASKET SET

VALVE SET, FLOAT

FLOAT SET

CHAMBER SET, FLOAT

SCREW SET

SCREW SET, DRAIN

SCREW SET

CARBURETOR ASSY. ..................... 1 ... INCLUDES ITEMS W/

SCREW, THROTTLE STOP

CAP, CHOKE DUST

NOZZLE, MAIN

INSULATOR, CARBURETOR

PACKING, CARBURETOR

PACKING, INSULATOR

VALVE ASSY., SOLENOID

STAY, MANUAL CHOKE ................... 1 .. INCLUDES ITEMS W/

STAY, COMP., SOLENIOD

LEVER, CHOKE

JOINT, ROD

ROD, CHOKE

STOPER, CHOKE ROD

SPRING, MANUAL CHOKE

PACKING, AIR CLEANER

DIAPHRAGM ASSY.

ROD, CHOKE CONTROL

GROMMET, CHOKE ROD

GUIDE, CHOKE ROD

VALVE, DASHPOT CHECK

BUSH, ARM PIVOT

WASHER, CHOKE LEVER

SEAL, CHOKE LEVER

WASHER, THRUST

COLLAR, LOVER

CLIP, WIRE HARNESS

SCREW, PAN, 5X12

SCREW, WASHER 5X12

NUT, FLANGE, 6MM

WASHER, PLAIN 5MM

E-RING 2MM

9410305000

9454002010

9454004010

E-RING 4MM

9454007010

E-RING 7MM

9500202070

CLIP B7, TUBE

950053507510

950053513010

99101ZF50920

99101ZF50950

TUBE, 3.5X75

TUBE, 3.5X130

JET, MAIN, #92

JET, MAIN, #95

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 69

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HONDA GX340K1 ENGINE — SOLENOID ASSY.

SOLENOIDASSY.

PAGE 70 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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HONDA GX340K1 ENGINE — SOLENOID ASSY.

SOLENOIDASSY.

PART NO

PART NAME

QTY. REMARKS

16268893000

17850ZD1E30

36160ZB4003

93500050080A

90013883000

SPRING, CHOKE RETURN

LEVER COMP., THROTTLE

SOLENOID ASSY.

SCREW, PAN

BOLT, FLANGE, 6X2

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 71

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HONDA GX340K1 ENGINE — FUEL COCK ASSY.

FUEL COCK ASSY.

PAGE 72 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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HONDA GX340K1 ENGINE — FUEL COCK ASSY.

FUEL COCK ASSY.

PART NO

PART NAME

PACKING, FUEL STRAINER CUP

QTY. REMARKS

COCK ASSY., FUEL ......................... 1 ..... INCLUDES ITEMS W/

16173001004

16950ZB4015

16952ZB4005

16958397771

16959471831

16967GA6671

90854ZB2000

950014521040

9500202080

SCREEN, FUEL STRAINER

O-RING

FILTER CUP

CUP, FUEL STRAINER

RUBBER, FUEL TUBE

TUBE, FUEL, 4.5X210

CLIP B8, TUBE

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 73

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TERMS AND CONDITIONS OF SALE — PARTS

PAYMENT TERMS

5. Partsmustbeinnewandresalablecon- Multiquipreservestherighttoquoteandsell

dition,intheoriginalMultiquippackage(if directtoGovernmentagencies,andtoOriginal

any), and with Multiquip part numbers Equipment Manufacturer accounts who use

Terms of payment for parts are net 30 days.

FREIGHTPOLICY

clearlymarked.

our products as integral parts of their own

products.

All parts orders will be shipped collect or

prepaidwiththechargesaddedtotheinvoice.

All shipments are F.O.B. point of origin.

Multiquip’sresponsibilityceaseswhenasigned

manifesthasbeenobtainedfromthecarrier,

andanyclaimforshortageordamagemustbe

settledbetweentheconsigneeandthecarrier.

6. Thefollowingitemsarenotreturnable:

SPECIALEXPEDITINGSERVICE

a. Obsolete parts. (If an item is in the

price book and shows as being re- A$35.00surchargewillbeaddedtotheinvoice

placedbyanotheritem,itisobsolete.) forspecialhandlingincludingbusshipments,

insuredparcelpostorincaseswhereMultiquip

mustpersonallydeliverthepartstothecarrier.

(such as gaskets, seals, “O” rings,

b. Any parts with a limited shelf life

andotherrubberparts)thatwerepur- LIMITATIONSOFSELLER’SLIABILITY

MINIMUMORDER

chasedmorethansixmonthspriorto

thereturndate.

Multiquip shall not be liable hereunder for

damagesinexcessofthepurchasepriceofthe

TheminimumchargeforordersfromMultiquip

is $15.00 net. Customers will be asked for

instructionsregardinghandlingofordersnot

meetingthisrequirement.

c. Anylineitemwithanextendeddealer item with respect to which damages are

netpriceoflessthan$5.00.

claimed, and in no event shall Multiquip be

liable for loss of profit or good will or for any

otherspecial,consequentialorincidentaldam-

ages.

d. Special order items.

RETURNEDGOODSPOLICY

e. Electricalcomponents.

f. Paint,chemicals,andlubricants.

g. Decalsandpaperproducts.

h. Itemspurchasedinkits.

Returnshipmentswillbeacceptedandcredit

willbeallowed,subjecttothefollowingprovi-

sions:

LIMITATIONOFWARRANTIES

Nowarranties,expressorimplied,aremade

in connection with the sale of parts or trade

accessoriesnorastoanyenginenotmanufac-

tured by Multiquip. Such warranties made in

connectionwiththesaleofnew,completeunits

are made exclusively by a statement of war-

rantypackagedwithsuchunits,andMultiquip

neitherassumesnorauthorizesanypersonto

assume for it any other obligation or liability

whatever in connection with the sale of its

products.Apartfromsuchwrittenstatementof

warranty, there are no warranties, express,

impliedorstatutory,whichextendbeyondthe

descriptionoftheproductsonthefacehereof.

1. AReturnedMaterialAuthorizationmust

be approved by Multiquip prior to ship-

ment.

7. Thesenderwillbenotifiedofanymaterial

receivedthatisnotacceptable.

2. ToobtainaReturnMaterialAuthorization,

alistmustbeprovidedtoMultiquipParts

Salesthatdefinesitemnumbers,quanti-

ties, and descriptions of the items to be

returned.

8. Suchmaterialwillbeheldforfiveworking

days from notification, pending instruc-

tions.Ifareplyisnotreceivedwithinfive

days,thematerialwillbereturnedtothe

senderathisexpense.

a. Thepartsnumbersanddescriptions

must match the current parts price

list.

9. Creditonreturnedpartswillbeissuedat

dealer net price at time of the original

purchase,lessa15%restockingcharge.

b. The list must be typed or computer

generated.

10. In cases where an item is accepted, for

which the original purchase document

can not be determined, the price will be

basedonthelistpricethatwaseffective

twelvemonthspriortotheRMAdate.

c. The list must state the reason(s) for

thereturn.

Effective: February 22, 2006

d. The list must reference the sales

order(s)orinvoice(s)underwhichthe

itemswereoriginallypurchased.

11. Credit issued will be applied to future

purchasesonly.

e. The list must include the name and

phonenumberofthepersonrequest-

ingtheRMA.

PRICINGANDREBATES

Prices are subject to change without prior

notice.Pricechangesareeffectiveonaspe-

cificdateandallordersreceivedonorafterthat

datewillbebilledattherevisedprice.Rebates

3. AcopyoftheReturnMaterialAuthoriza-

tionmustaccompanythereturnshipment.

4. Freight is at the sender’s expense. All forpricedeclinesandaddedchargesforprice

partsmustbereturnedfreightprepaidto increaseswillnotbemadeforstockonhand

Multiquip’sdesignatedreceivingpoint.

atthetimeofanypricechange.

PAGE 74 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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NOTES

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 75

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OPERATION AND PARTS MANUAL

HERE’S HOW TO GET HELP

PLEASE HAVETHE MODEL AND SERIAL

NUMBER ON-HANDWHEN CALLING

UNITED STATES

Multiquip Corporate Office

18910 Wilmington Ave.

Carson, CA 90746

MQ Parts Department

800-427-1244

310-537-3700

Tel. (800) 421-1244

Fax (800) 537-3927

Fax:800-672-7877

Fax:310-637-3284

Contact: [email protected]

Mayco Parts

800-306-2926

310-537-3700

Warranty Department

800-421-1244, Ext. 279 Fax:310-537-1173

310-537-3700, Ext. 279

Fax:800-672-7877

Fax:310-637-3284

Service Department

800-421-1244

Technical Assistance

800-478-1244

Fax:310-537-4259

Fax:310-631-5032

310-537-3700

MEXICO

MQ Cipsa

UNITED KINGDOM

Multiquip (UK) Limited Head Office

Hanover Mill, Fitzroy Street,

Ashton-under-Lyne,

Carr. Fed. Mexico-Puebla KM 126.5

Momoxpan, Cholula, Puebla72760Mexico

Contact:p[email protected]

Tel: (52) 222-225-9900

Fax: (52) 222-285-0420

Tel: 0161 339 2223

Fax: 0161 339 3226

Lancashire OL7 0TL

Contact:[email protected]

CANADA

Multiquip

4110IndustrielBoul.

Laval, Quebec, Canada H7L 6V3

Tel: (450) 625-2244

Fax: (450) 625-8664

Contact:j[email protected]

Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are

the property of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data

contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or

the information published in this publication at any time without notice and without incurring any obligations.

Your Local Dealer is:

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