OPERATION AND PARTS MANUAL
GloBug 4-Spot
MODEL GB43SC
LIGHTING SYSTEM
(FOR USE WITH MQ SERIES GENERATORS)
Revision #3 (12/15/08)
To find the latest revision of this
publication, visit our website at:
THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.
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GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 3
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TABLE OF CONTENTS
COMPONENT DRAWINGS
MQ GLOBUG 4-SPOT LIGHTING
SYSTEM
Nameplate and Decals.......................................32-33
Baseplate Assy...................................................34-35
Electrical Assy. ...................................................36-37
Ballast Assy. .......................................................38-39
Main Mast Assy. .................................................40-41
T-Handle Assy. ...................................................42-43
Steering Assy. ....................................................44-45
Outrigger Assy. ..................................................46-47
Mast Adapter Assy. ............................................48-49
Mast Section Assy. .............................................50-51
Proposition 65 Warning ............................................. 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Safety Message Alert Symbols .............................. 6-7
Rules For Safe Operation ....................................8-11
Specifications .......................................................... 12
Dimensions ............................................................. 13
General Information ................................................ 14
Components.......................................................16-17
Setup ..................................................................18-20
Operation ................................................................ 21
Storage ..............................................................22-23
Maintenance ......................................................24-27
Troubleshooting (Lamps) ........................................ 28
Troubleshooting (Mast) ........................................... 29
Explanation Of Codes In Remarks Column ............ 30
Suggested Spare Parts ........................................... 31
Terms and Conditions Of Sale — Parts .................. 52
Specification and part number
are subject to change without
notice.
PAGE 4 — GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08)
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Effective:January 1st, 2006
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Best Deal!
Order via Internet (Dealers Only)
Orderpartson-lineusingMultiquip’sSmartEquipwebsite!
:
If you have an MQ Account, to obtain a
Username and Password, E-mail us at:
■
■
■
View Parts Diagrams
Order Parts
PrintSpecificationInformation
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Gotowww.multiquip.comandclickon
to log in and save!
Order Parts
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Order via Fax (Dealers Only)
:
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
Order via Phone:
Non-Dealer Customers:
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
When ordering parts, please supply:
❒
❒
❒
❒
❒
❒
Dealer Account Number
❒
Specify Preferred Method of Shipment:
✓
UPS/Fed Ex
✓ DHL
Dealer Name and Address
■
■
Priority One
Ground
✓
Truck
Shipping Address (if different than billing address)
Return Fax Number
Applicable Model Number
■ Next Day
■
Second/ThirdDay
Quantity, Part Number and Description of Each Part
AllordersaretreatedasStandardOrders
andwillshipthesamedayifreceivedprior
to 3PM PST.
NOTE
WE ACCEPT ALL MAJOR CREDIT CARDS!
GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 5
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GLOBUG 4-SPOT — SAFETY MESSAGE ALERT SYMBOLS
Potential hazards associated with the GLOBUG 4-SPOT
FORYOUR SAFETY ANDTHE SAFETY OF OTHERS!
operation will be referenced with Hazard Symbols which
appear throughout this manual, and will be referenced in
conjunction with Safety Message Alert Symbols.
Safety precautions should be followed
at all times when operating this
equipment. Failure to read and
understand the Safety Messages and
Operating Instructions could result in
injury to yourself and others.
HAZARD SYMBOLS
WARNING - Lethan Exhaust Gasses
Engine exhaust gases contain
poisonous carbon monoxide. This gas
is colorless and odorless, and can
cause death if inhaled. NEVER operate
this equipment in a confined area or
enclosed structure that does not provide
ample free flow air.
This Owner's Manual has been
developed to provide complete
instructions for the safe and
efficient operation of the MQ
GLOBUG 4-SPOT.
Before using this Lighting System, ensure that the operating
individual has read and understands all instructions in this
manual.
WARNING - Explosive Fuel
Gasoline fuel is extremely flammable,
and its vapors can cause an explosion if
ignited. DO NOT start the engine near
spilled fuel or combustible fluids.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure
to the operator, and are preceded by one of three words:
DANGER, WARNING, or CAUTION.
DO NOT fill the fuel tank while the engine is running or
hot. DO NOT overfill tank, since spilled fuel could ignite if
it comes into contact with hot engine parts or sparks from
the ignition system. Store fuel in approved containers, in
well-ventilated areas and away from sparks and flames.
DANGER
You WILL be KILLED or SERIOUSLY injured if you DO
NOT follow directions.
WARNING - Burn Hazards
Engine components can generate extreme
heat. To prevent burns, DO NOT touch
these areas while the engine is running or
immediately after operations. Never
operate the engine with heat shields or heat
guards removed.
WARNING
You CAN be KILLED or SERIOUSLY injured if you DO
NOT follow directions.
CAUTION
CAUTION - Respiratory Hazard
You CAN be INJURED if you DO NOT follow directions.
ALWAYS wear approved respiratory
protection when required.
PAGE 6 — GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08)
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GLOBUG 4-SPOT — SAFETY MESSAGE ALERT SYMBOLS
CAUTION - Rotating Parts
CAUTION - Equipment Damage Messages
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands,
hair and clothing away from all moving
parts to prevent injury.
Other important messages are provided throughout this
manual to help prevent damage to your lighting system,
other property, or the surrounding environment.
CAUTION - Accidental Starting
This lighting system, other
ALWAYS place the power source, circuit
breakers or ON/OFF switch in the OFF
position, when the generator is not in use,
unless connected to transfer switch.
property, or the surrounding
environment could be
damaged if you do not follow
instructions.
CAUTION - Sight and Hearing Hazards
ALWAYS wear approved eye and
hearing protection.
CAUTION - Over-Speed Conditions
NEVER tamper with the factory settings of
the engine governor settings.Personal injury
and damage to the engine or equipment can
result if operating speed ranges above
maximum allowable.
GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 7
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GLOBUG 4-SPOT — RULES FOR SAFE OPERATION
■
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to
cool before servicing engine or mixer.
WARNING - READTHIS MANUAL
Failure to follow instructions in this manual may lead to
Serious Injury or even Death. This equipment is to be
operated by trained and qualified personnel only! This
equipment is for industrial use only.
The following safety guidelines should always be used
when operating the GLOBUG 4-SPOT.
■
■
HighTemperatures – Allow the engine to cool before
adding fuel or performing service and maintenance
functions. Contact with hot! components can cause serious
burns.
The following safety guidelines should always be used when
operating the GLOBUG 4-SPOT:
GENERAL SAFETY
The engine of this lighting system/generator requires an
adequate free flow of cooling air. NEVER operate the
generator in any enclosed or narrow area where free flow of
the air is restricted. If
the air flow is restricted
it will cause serious
■
DO NOT operate or service this
equipment before reading this entire
manual.
■
■
This equipment should not be operated by persons under
18 years of age.
damage
to
the
generator engine and
may cause injury to
people. Remember the
engine of the lighting
system/generator
gives off DEADLY
carbon monoxide gas.
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.
■
■
NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine.
■
■
ALWAYS refuel in a well-ventilated area, away from sparks
NEVER operate this equipment under the influence of
drugs or alcohol.
and open flames.
ALWAYS use extreme caution when working with
flammable liquids. When refueling, stop the
engine and allow it to cool. DO NOT smoke
around or near the machine. Fire or explosion
could result from fuel vapors, or if fuel is spilled
on a hot engine.
■
■
■
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
■
■
NEVER operate the GloBug in an explosive
atmosphere or near combustible materials. An
explosion or fire could result causing severe
bodily harm or even death.
Manufacturer does not assume responsibility for any
accident due to equipment modifications.
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
Topping-off to filler port is dangerous, as it tends to spill fuel.
Wipe up any spilled fuel immediately.
PAGE 8 — GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08)
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GLOBUG 4-SPOT — RULES FOR SAFE OPERATION
■
ALWAYS make sure that the GloBug is secure on firm level
ground so that it cannot slide or shift around, endangering
workers. Also keep the immediate area free of bystanders.
LIFTING/TRANSPORTINGTHE GLOBUG
■
ALWAYS use the lifting hanger, when lifting of the GloBug
is required.
■
■
■
ALWAYS keep area behind GloBug clear of people while
raising and lowering mast.
To prevent the GloBug from overturning, NEVER use in winds
that exceed 22 mph(10m/s).
To prevent the GloBug from rolling, ALWAYS place the
GloBug on a firm flat surface. Surface slant should not exceed
5 degrees.
■
■
■
To prevent the GloBug from rolling, ALWAYS apply the
parking brake. For additional safety place chock blocks
behind the wheels.
LIFTING
HOOK
The GloBug must use a generator that is at least 220
lbs. (100 kg) minimum.This will prevent the GloBug from
tipping over.
LIFTING
HANGER
LIFTING
SCHACKLE
The GloBug should only be used in temperatures between
23-104 degrees Fahrenheit (-5 to 40 degrees Celsius).
Failure to comply with these operating parameters could
cause the lamp to malfunction and shorten the ballast
life.
GENERATOR
LIFTING BALE
■
■
NEVER use the GloBug in rain, snow or areas of high
humidity that could generate electrical storms.
Set the GloBug's tire air pressure to 35.5 psi (245kPa).
Check daily. Low tire pressure could adversely affect the
parking brake.
■
■
■
Use a crane, forklift or suitable lifting device of adequate
lifting capability when the lifting of the GloBug is required.
Make sure the mast is completely lowered before lifting
the GloBug.
MAST SAFETY
When the GloBug is lifted from its correct lifting point, it
should lift straight up (not tilted). DO NOT attempt to lift
the GloBug if its position is tilted while lifting.
■
When raising or lowering the mast,
keep hands and fingers clear of
the various mast sections, this will
prevent hands and fingers from
getting pinched.
PINCH
POINT
■
When raising the mast and to prevent tipping, ALWAYS
deploy outriggers.
■
CHECK the mast and winch cables for wear.If any problem
occurs when lower or raising the mast STOP immediately!
Contact a trained MQ technician for assistance.
CORRECT
■
■
NEVER pivot or retract mast while unit is operating.
INCORRECT
NEVER use the lighting system mast as a crane. DO
NOT lift anything with the mast.
■
■
NEVER attach anything to the lighting system mast.
ALWAYS lower the tower when not in use, or if high winds
or electrical storms are expected in the area
.
GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 9
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GLOBUG 4-SPOT — RULES FOR SAFE OPERATION
■
When transporting the GloBug 4-Spot, lower the mast
DANGER - GloBug High Danger Areas
fully. Tighten the lamp adjustment lever and make sure
that the lighting unit assembly is fixed to the mast before
transporting. This will prevent the light assembly from
falling down or being damaged during transport.
The DANGER items listed below and on the next page are
considered High DANGER areas and should be adhered
to.Failing to understand these areas could result in Bodily
Harm, Electrical Shock, Electrocution, and even Death!
Please pay close attention when operating the lighting
system.
LAMP SAFETY AND CARE
■
NEVER leave any grease or oil residue on lamp surface
when replacing or removing lamp. This can create hot
spots, reducing the service life of the lamp.
DANGER - Grounding the GloBug for Operation
■
■
ALWAYS make sure the lamp surface is clean and dry.
The GLOBUG 4-SPOT is equipped
with a ground terminal for your
protection.ALWAYS complete the
grounding path from the lighting
system to an external grounding source.
ALWAYS replace with MQ recommended type lamp. See
parts section of this manual.
■
■
NEVER use force when installing a lamp. Excessive force
could cause the lamp to break causing bodily harm.
ALWAYS make certain the GloBug is well grounded and
securely fastened to a good earth ground (ground rod).The
possibility exists of Electrical Shock, Electrocution, and
even Death if the GloBug is not grounded.
NEVER attempt to replace lamp with the power on. Always
unplug the power cord from the generator when changing
the lamp.
■
■
ALWAYS allow a sufficient amount of time for the lamp to
cool before changing. The possibility exists of severe
burns.
ALWAYS have a trained technician to install and remove
lamp, or replace any damaged fixture wiring.
PAGE 10 — GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08)
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GLOBUG 4-SPOT — RULES FOR SAFE OPERATION
Maintenance Safety
DANGER - GloBug Electric Shock Hazards
■
NEVER lubricate components or attempt service on a running
ALWAYS keep electrical cords in good condition.Worn,
GloBug.
bare or frayed wiring can cause electrical
shock, thus causing Bodily Harm or
WET
HANDS
■
ALWAYS allow the GloBug a proper amount of time to cool
before servicing.
even Death.
■
■
Keep the GloBug in proper running condition.
NEVER grab or touch a live power
cord with wet hands, the possibility
exists of Electrical Shock,
Fix damage to the GloBug immediately and always replace
broken parts.
POWER
CORD
(POWER ON)
Electrocution, and even Death!
■
ALWAYS use the required tool for the job application.
Using damaged or worn tools or using tools inappropriate
for the required application is very dangerous, and may
cause damage to
DANGER - GloBug Electric Shock Hazards
the machine and
NEVER operate the
GloBug or handle any
electrical equipment
while standing in water,
while bare foot, while
hands are wet, or in the
rain. A dangerous
service personnel.
Make sure to use
the appropriate tool
for the specific job.
Emergencies
electrical shock could
occur causing Severe
Bodily Harm or even
Death.
■
ALWAYS know the location of the
nearest fire extinguisher.
■
■
ALWAYS know the location of the nearest
first aid kit.
In emergencies always know the location of the nearest phone
or keep a phone on the job site. Also know the phone
numbers of the nearest ambulance, doctor and fire
department. This information will be invaluable in the case
of an emergency.
DANGER - GloBug Overhead Obstructions
ALWAYS make sure the
area above GloBug is
open and clear of
overhead power lines
and other obstructions.
The tower extends in
excess of 16.5 ft. (5
meters). Contact with
overhead powerlines or
other obstructions could
result in equipment
damage, Serious Injury or Death!
GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 11
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GLOBUG 4-SPOT — SPECIFICATIONS
Table 1. Specifications
GloBug 4-Spot
Model
GB43SC
120 VAC
Input Voltage
Frequency
60 Hz Single-Phase
18 Amps
Max. Current
Wind Stability with Generator
Weight (less generator)
Lamp
65 mph (80.46 kph)
364 lbs. (165 kg)
Lamp Type
(4) 400 Watt Metal Halide
136,000
Lumens
Mast
Number of Stages
Maximum Height
Generator
3
13.8 ft. (4.2 meters)
See Specified Generator Manual
PAGE 12 — GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08)
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GLOBUG 4-SPOT — DIMENSIONS
C
D
A
B
H
I
Figure 2. Dimensions
TABLE 2. DIMENSIONS
Reference
Letter
Dimension ft.
(mm.)
Reference
Letter
Dimension ft.
(mm.)
Description
Description
A
B
C
D
E
Wheel Base
2.62 ft. (800 mm.)
5.25 ft. (1,600 mm.)
3.02 ft. (920 mm.)
1.18 ft. (360 mm.)
F
G
H
I
Height (Mast Stowed Position)
Height (Steering Handle)
5.58 ft. (1,700 mm.)
2.88 ft. (878 mm.)
3.41 ft. (1,040 mm.)
Width (Outriggers Deployed)
Width (Lighting Units)
Diameter (Lighting Unit)
Lenght (Front to Rear Wheel)
Length (Front Wheel to Outrigger) 5.09 ft. (1,550 mm.)
Max. Height (Mast Deployed Position) 13.78 ft. (4200 mm.)
GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 13
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GLOBUG 4-SPOT — GENERAL INFORMATION
The Multiquip GLOBUG 4-SPOT is a general purpose
DANGER - GloBug Overhead Obstructions
ALWAYS make sure the
area above GloBug is
open and clear of
floodlight tower intended for emergency and remote lighting
conditions. The GloBug can be powered by a variety of
Multiquip's series generators.Power requirements for running
the GloBug are 120 VAC, 60 Hz @ 18 amps.
overhead power lines
and other obstructions.
The tower extends in
excess of 14 ft. (4.3
meters). Contact with
overhead powerlines or
other obstructions could
result in equipment
Please read carefully the specified
generator manual that will accompany your
GLOBUG 4-SPOT. This manual will explain
how to operate and maintain the generator.
All information related to the
generator will be referenced in a
damage, Serious Injury or Death!
separate (supplied) "Operation
and Parts Manual". Operation
andmaintenanceofthegenerator
will not be referenced in this
manual.
The lighting system of Multiquip's GLOBUG 4-SPOT is
comprised of four "Metal Halide" 400 watt lamp with an output
of 136,000 lumens.
The GloBug 4-Spot has the following features:
Stainless steel mast which prevents rust.
Mast stopper prevents sudden drop of mast.
Steering wheel for easy cart movement.
Large-sized pneumatic tires for easy travel even in
rough and uneven roads.
Secure lock-type foot brake.
Tire bumper for protection.
Easy to disassemble and service parts.
Safety winch prevents reverse winding.
PAGE 14 — GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08)
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NOTE PAGE
GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 15
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GLOBUG 4-SPOT — COMPONENTS
1
2
3
4
6
5
7
8
9
11
10
12
14
13
15
16
20
18
17
19
21
Figure 6. Major Components
PAGE 16 — GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08)
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GLOBUG 4-SPOT — COMPONENTS
Figure 6 shows the location of the controls and components
for the GLOBUG 4-SPOT. The functions of each control is
described below:
14. Locking Clamps – To secure the generator to the
GloBug cart platform, place clamps (4) around the pipe
frame of the generator. Tighten securely to prevent
movement.
1. Reflex Mirror – Enhances lighting from the bulbs.
15. Outriggers – ALWAYS deploy the outriggers when
2. Lighting Unit – Consists of 4 lamps in their sockets.
raising the mast.
3. Lamp Stand – holds the four lamps of the lighting unit
16. Guide Square Pipe - frames the generator.
together.
17. Brake Pedal – Step on this pedal to apply the brakes.To
4
Lamp – 400 watt metal-halide type lamp. Replace with
only MQ recommended type lamp. Always allow a
sufficient amount of time for the lamp to cool down
beforechanging.
release the brakes, press down on brake pedal again.
18. Cart – Holds the generator that supplies power to the
lighting unit.
5. Adjust Lever – This lever allows the lamp to be
positioned up or down.Turn counterclockwise to release
lamp and position. Turn clockwise to tighten.
19. Tires – The GloBug 4-Spot uses 4 pneumatic type tires.
Replacewithonlyrecommendedtype tire. NEVERallow
the rear tires to go flat. This could adversely affect the
braking system. Inflate tires to 35.5 psi (245kPa).
6. Fold Lever – Holds the lamp stand in place after
adjusting its height.
20. Catcher – Holds the outrigger in place in the stow
position.
7. Lamp Power Cable – Connects the lamps to the power
(generator).
21. Brake Pad – When the brake pedal is pressed, this pad
will strike and hold the rear tires in place. Make sure rear
tires are inflated to the correct air pressure.
8. Mast – This mast is comprised of three separate stages.
The mast can be raised in excess of 13.78 feet. (4.2
meters). Again when raising the mast, always be on the
lookout for overhead obstructions.
9. MastWinch–Usethiswinchtoraiseandlowerthemast.
Always be on the lookout for overhead obstructions.
Keepimmediateareafreeofbystandersanddebriswhen
raising the mast.
10. Winch Handle– Use this handle to adjust the mast
height.
11. Lift Hanger – When lifting of theGloBug is required
always use a suitable lifting device of adequate lifting
capability.NEVER stand underneath the GloBug while it
is being lifted.
12. Steering Handle – The GloBug can be moved in either
a forward or reverse direction by pulling back or pushing
forward on the T-handle. In addition the front wheels are
designed to turn in the opposite direction of theT-handle
placement thus allowing the GloBug to turn either left or
right.
13. Counterweight Lever – Holds the outriggers in place
whendeployed.
GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 17
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GLOBUG 4-SPOT — SETUP
3. Lift up on each outrigger (2) from its stow position, rotate
backwards and place it in the deployed position, as shown
in Figure 9.The outriggers will automatically lock in place
once they touch the ground,
CAUTION - Read Manual
Please read this entire manual carefully
before attempting to operate the GloBug.
Failure to read this manual could cause
damage to the GloBug and serious injury
to the operator.
STOW
POSITION
F
T
PRIC
1
E
L
W
F
C
1
T
I
C
2
2
GloBug Setup
1. Using the T-handle (Figure 7) place the GloBug on a
firm level surface so that it will not slide or turn over.
Figure9. Outriggers(DeployedPosition)
Lamp Assembly
1. Screw the lamp into the socket (use 400 watt metal-
halide type lamp). Always allow a sufficient amount of
time for the lamp to cool down before changing. See
Figure 10.
Figure 7. T-Handle (Directional Control)
2. To apply the parking brake (Figure 8), step on the brake
pedal and pull back on the T-handle. This will lock the
rear wheels. For additional safety use chock blocks to
prevent rolling.
STEP DOWN
ON BRAKE PEDAL
LAMP
SOCKET
Figure 10. Installing the Lamp
PARKING
BRAKE SET
Figure 8. Parking Brake (Set Position)
PAGE 18 — GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08)
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GLOBUG 4-SPOT — SETUP
2. Adjust the reflex mirror and the socket together so that Raising the Lamp Stand
the cables of the two upper light ing units are positioned
downward sand the cables of the two lower lighting units
are positioned upwards. See Figure 11.
1. Support the lighting units with one hand and pull up the
fold lever with the other hand. The lever wil spring up.
FOLD LEVER
SOCKET
CABLE
REFLEX
MIRROR
Figure 13. Raising Lamp Stand
2. Push up the lighting unit and push down the fold lever
to lock the lamp stand (Figure 14).
Figure 11. Positioning the Socket
3. Tighten all three latches to secure reflex mirror to the
socket. See Figure 12.
FOLD LEVER
LATCH
Figure 12. Securing Latch
Figure 14. Locking Lamp Stand
CAUTION - FOLD LEVER PINCH POINT
When operating the fold lever, keep hands and fingers
clear of the pinch points to prevent injury.
GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 19
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GLOBUG 4-SPOT — SETUP
Turning All Lights In One Direction
CAUTION - MAST PINCH POINT
1. Loosen the adjust lever. Turn the lighting units in the
desired direction (Figure 15).
When raising or lowering the mast, keep hands and fingers
clear of the various mast sections, this will prevent hands
and fingers from getting pinched.
ADJUST LEVER
Adjusting Height of the Lights
1. Turn the handle of the mast winch clockwise to raise
the lighting unit and turn the handle of the mast winch
counterclockwise to lower the lighting unit (Figure 18).
Figure 15. Adjusting Direction of Lighting Units
Turning Lights Individually
1. Hold the arm of the lamp and turn it to the desired
direction (Figure 16.
ARM
UP
Figure 16. Adjusting Direction of Individual Lamp
Adjusting Angle of the Lights
DOWN
1. Hold the socket of the lamp and tilt it to the desired
direction (Figure 17).
WINCH
HANDLE
SOCKET
Figure 18. Adjusting Height of Light
DANGER - HIGHVOLTAGE POWER LINES
When raising mast, ALWAYS be on
the lookout for overhead obstructions
such as high voltage power lines.The
possibility exists of electrocution,
even death! if the GloBug comes in
contact with high voltage power lines.
Figure 17. Adjusting Angle of Light
PAGE 20 — GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08)
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GLOBUG 4-SPOT — OPERATION
3. Start the generator as referenced in the "Start-up
Section" of the supplied generator manual.
DANGER - HIGHVOLTAGE POWER LINES
When raising mast, ALWAYS be on
the lookout for overhead obstructions
such as high voltage power lines.The
possibility exists of electrocution,
even death, if the GloBug comes in
contact with high voltage power lines.
4. Leave the engine idling for about 3 minutes to warm it
up.
5. Place the generator lamp switch (Figure 19) to the ON
position.
6. The lamp should light up and give a fully bright light in
about 5 minutes. If the lamp is not on, check all
connections and repeat steps 1 through 5. If the lamp
still does not come on contact the MQ service
department.
Applying Power
1. Make sure the generator lamp switch (Figure 19) is in
the OFF position.
Shutdown
STARTER KEY
1. Place the generator lamp switch (Figure 19) to the OFF
position.
GENERATOR
LAMP SWITCH
2. Disconnect the GloBug 4-Spot AC power cable from the
generator.
3. Shutdown generator as referenced in the "Shutdown
Section" of the supplied generator manual.
CAUTION - LAMP COOL DOWN
Allow a sufficient amount of time (15-20 minutes) for the
lamp to cool down before turning on lighting unit again.
Do not touch lamp before cooling down. Lamp surface is
very hot and can cause burns (Figure 21).
Figure 19. GeneratorLamp Switch
CAUTION - READ GENERATOR MANUAL
Before attempting to operate the
generator, READ the entire operation
section of the manual. Failure to read
manual could cause severe damage to
the equipment and bodily harm to the
operator.
CAUTION - GENERATOR DAMAGE
DON NOT shut down generator engine with the lamp
switch on. This could cause damage or break the
generator.
2. The GloBug has a power requirement of 120VAC, 60 Hz
@ 18 amps. Connect the GloBug 4-Spot AC power cord
to the 120 VAC twist-lock receptacle (Figure 20) on the
the supplied generator.
120 VAC
TWIST-LOCK
RECEPTACLE
20A
TYPICAL
GENERATOR
FRONT PANEL
GLOBUG 4-SPOT
POWER CABLE
120V
Figure 21. Hot Lamp Surface
Figure 20. 120 VAC Receptacle
GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 21
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GLOBUG 4-SPOT — STORAGE
Preparation of Lighting Unit For Storage
4. Push down the lighting unit (Figure 24). Some force is
required when pushing down because of the installed
springs.
1. Using the mast winch (Figure 18), lower the mast fully.
Turn winch handle counterclockwise to lower mast.
2. Set the lighting units facing the front (Figure 22).
PUSH DOWN
LIGHTING UNIT
LIGHTING UNIT
FACING FRONT
Figure 23. Pushing Down Lighting Unit
5. After lighting unit has been completely pushed down,
push down fold lever (Figure 24) to lock the lamp stand
in place.
Figure 22. Lighting Unit Facing Front
3. Holding the lighting unit with one hand, pull up the fold
lever with the other hand (Figure 23).
PUSH DOWN
LOCK LEVER
FOLD LEVER
Figure 23. Fold Lever
Figure 24. Locking Lamp Stand
PAGE 22 — GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08)
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GLOBUG 4-SPOT — STORAGE
7. To unlock outriggers, push downward on the counter- Storage
weight lever indicated by arrow (Figure 25). Grab hold of
outrigger, pull upward, push down and place in stow
position (Figure 26..
1. Wipe dirt or foreign matter that may have accumulated
on the GloBug 4-Spot during operation. Use a mild
detergent to clean the unit. DO NOT spray the engine
with water.
2. Avoid storing the GloBug 4-Spot in areas that can be
exposed to rain, harsh elements, and high humidity.
3. Place the GloBug 4-Spot in a clean dry location away
from dirt and debris.
CAUTION - READ SAFETY GUIDELINES
Before performing any maintenance
procedures, be sure to READ the lamp,
balloon, and general safety guidelines in
this manual. Failure to read and
understand these safety guidelines
could cause severe equipment damage
and bodily harm.
Figure 25. Outriggers(Released)
Figure 26. Outriggers (Stow Position)
8. Press down on the top of the brake pedal (Figure 22)
and hold, then release. This action will dis-engage the
brake mechanism and allow the GloBug to be moved.
Figure 22. Parking Brake (Release Position)
GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 23
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GLOBUG 4-SPOT — MAINTENANCE (WIRING DIAGRAM)
15
BALLAST
④
③
RED
RED
CAPACIT
RED
OR
CAPACIT
RED
OR
1
BALLAST
AC120V
LIGHTING UNIT 2
LIGHTING UNIT 4
LIGHTING UNIT 1
YEL
YEL/BLK
YEL
YEL/BLKYELYEL
2
17
16
11
10
BLK
WHT
WHT
BLK
14
13
10
6
11
BROWN
BROWN
GRAY
BLK
GRAY
RED
RED
ORANGE
ORANGE
4
BLK
WHT
WHT
BLK
LIGHTING UNIT 3
BLUE
YEL
2
BLUE
YEL
WHT
BRUE
YEL
GRAY
RED
W
HT
W
HT
RED
BRUE
YEL
GRAY
BLK
BROW
N
ORANGE
ORANGE
BRO
NW
BLK
5
7
3
YEL/BLK
YEL
YEL
12
YEL
YEL
2
8
RED
RED
YEL/BLK
LIGHTING UNIT
BALLAST
BALLAST
9
CAPACITOR
CAPACITOR
①
②
BALLAST
RED
RED
17
16
15
14
13
12
11
10
9
8
7
6
5
1311001002
E000031700
E000069800
1367020430
E000034400
E000047600
E000044800
E000044900
1407021030
1407020930
E000031600
A400082000
A400081900
A300069900
A300069501
A300069601
A300069700
LIGHTING UN AY
LAMP
BALLAST A (400 W)
TERMINAL R2-4
TERMINAL TMEV2-4S
TERMINAL TMEV1.25-3S
RECEPTACLE HOUSING
PLUG HOUSING
RECEPTACLE HOUSING 12
PLUG HOUSING 12
2
2
TERMINAL
CABLE (JUMPER-BLACK) CP
CABLE (JUMPER-WHITE) CP
CABLE (JOINT-43SC-USA) CP
CABLE (LAMP-43SC-USA) CP
CABLE (BALLAST-43SC-USA) CP
CABLE (LAMP-43SC-USA) CP
4
3
2
1
REF.
PART NUMBER
DESCRIPTION
DESC
PAGE 24 — GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08)
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NOTE PAGE
GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 25
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GLOBUG 4-SPOT — MAINTENANCE
L1
L4
M1
L3
E1
M2
L5
L6
L7
L2
L8
M3
M4
M5
M6
C6
C7
C1
C9
C8
C2
C3
C10
C5
C4
PAGE 26 — GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08)
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GLOBUG 4-SPOT — MAINTENANCE
For a prolonged life cycle an extended quality follow the
recommended GloBug 4-Spot service guidelines as
referenced in Table 3.
TABLE 3. PERIODIC CHECK AND MAINTENANCE
CHECK ITEM
Lamp base loose?
FIGURE
PART
Lamp Base
SOLUTION
Screw in securely.
L1
L2
L3
L4
L5
L6
L7
L8
❖
■
❖
●
●
❖
❖
❖
●
❖
❖
❖
❖
▲
●
●
■
■
❖
❖
■
●
❖
●
❖
❖
●
Pin Contact
Nut
Pin contact loose or disconnected?
Nut not too loose or not too tight?
Tighten or connect securely.
Tighten correctly.
Apply grease.
Hinge for Lamp Stand Hinge does not move smoothly?
Pivot for Lamp Stand Pivot does not turn smoothly?
Lamp
Apply grease.
Lamp
Lamp burned or broken?
Replace.
Front Glass
Reflex Mirror
Front glass dirty?
Wipe off dirt.
Reflex mirror dirty or broken?
Fold lever does lock and unlock properly?
Mast sliding surface does not slide smoothly?
Damaged?
Wipe off dirt or replace.
Repair.
M1 Fold Lever
M2 Mast Sliding Surface
Apply grease.
M3
M4
M5
M6
C1
C2
C3
C4
C5
C5
C6
C7
C8
C9
Wire Rope
Wire Rope End
Winch
Apply grease or replace.
Replace.
Mast
Is wire end damaged (caulking)?
Defective winch brake ?
Repair or replace.
Repair or replace.
Spray grease.
Safety Stop
Counter-Weight
Outriggers
Safety latch defective?
Does not movel smoothly?
Does not move smoothly?
Spray grease.
T-handle and Wheels Loose links?
Tighten securely.
Tighten securely.
Check, spray grease
Replace.
Bolt for Handle
Brake Pedal
Brake Pedal
Hanger
Loose bolt?
Linkage not working smoothly?
Notch worn-out?
Cart
Loose installation?
Fasten securely.
Check, apply grease.
Adjust.
Front Wheel Pivot
Tires
Does not turn smoothly?
Tire pressure not 35.5 psi (294 kPa)?
Linkage does npt move smoothly?
Does not work properly?
Defective or worn cable?
Is generator output not 125 VAC?
Link for Front Shaft
Spray grease.
C10 Brake
Adjust.
E1 Power Cable
Replace.
Electric
E2
Non-load Voltage
- Daily Check
Adjust or replace generator.
❖
■
- Every 20 Hours
●
- Every 100 hours
▲
- Every 500 hours
GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 27
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GLOBUG 4-SPOT —TROUBLESHOOTING (LAMPS)
Practically all breakdowns can be prevented by proper If the problem cannot be remedied, please leave the unit
just as it is and consult or company's service department.
handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the
diagnosis based on the Lamp Troubleshooting (Table 4)
information shown below.
TABLE 4. LAMP TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
Are couplers not securely connected?
Is generator lamp switch turned off?
Is lamp loose?
SOLUTION
Connect coupler correctly.
Turn on switch.
Screw lamp securely into socket.
Connect disconnected contactor.
Are connectors not properly connected?
Are any other electric appliances (other
than light tower) plugged into power
source?
Unplug all other appliances.
Lamp does not light.
Is generator voltage not normal (non-load
voltage - 120 VAC)?
Repair or replace generator.
Use genuine MQ lamp.
Is model of lamp not compatible?
Is lamp not cool enough to light again?
(Interval of 20 to 30 minutes is required
before turning on lamp again)
Wait for lamp to cool down.
Repair or replace generator.
Is generator voltage not normal (non-load
voltage - 120 V)?
Lamp only lights for a
short time.
Is ambient temperature too high (more than Move lamp where there is proper
104 °F (40 °C)? ventilation.
PAGE 28 — GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08)
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GLOBUG 4-SPOT —TROUBLESHOOTING (MAST)
Practically all breakdowns can be prevented by proper If the problem cannot be remedied, please leave the unit
handling and maintenance inspections, but in the event of a just as it is and consult or company's service department.
breakdown, please take a remedial action following the
diagnosis based on the Mast Troubleshooting (Table 5)
information shown below.
TABLE 5. MAST TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
Is cable caught in mast?
SOLUTION
Set cable free.
Connect wire rope to winch.
Is end of wire rope disconnected from
winch?
Mast cannot be
raised.
Does surface of mast not slide smoothly? Apply grease to sliding surface of mast.
Is winch handle being turned in the wrong
Operate correctly.
direction?
Is winch latch defective?
Is dram shaft loose?
Replace part if not functioning properly.
Mast keeps coming
down.
Tighten dram shaft and check its operation.
Does surface of mast not slide smoothly? Apply grease to sliding surface of mast.
Holding winch handle securely, remove the
Is brake disk of winch held tight?
The mast cannot be
lowered.
latch and lower mast slowly (Repair).
Winch up mast a little and lower mast by
Is safety stopper not working correctly?
putting a load on it (Repair).
GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 29
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EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and remarks QTY. Column
used in the Parts section of this manual. Use the help numbers
found on the back page of the manual if there are any questions.
Numbers Used - Item quantity can be indicated by a number,
a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length.
The contents and part numbers listed in the parts section are
subject to change without notice. Multiquip does not
guarantee the availibility of the parts listed.
A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks”
Column.
Sample Parts List:
REMARKS Column
NO. PART NO. PART NAME
QTY. REMARKS
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed to
describe the item can also be shown.
1
2
2
3
4
12345
BOLT ....................... 1.... INCLUDES ITEMS W/
WASHER, 1/4 IN. ........... NOT SOLD SEPARATELY
WASHER, 3/8 IN. .... 1.... MQ-45TONLY
HOSE .................... A/R.. MAKE LOCALLY
BEARING ................ 1.... S/N2345B AND ABOVE
*
*
*
12347
12348
12349
Assembly/Kit - All items on the parts list with the same unique
symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
NO. Column
Unique Symbols - All items with same unique symbol
Serial Number Break - Used to list an effective serial number
range where a particular part is used.
( , #,
+
, %, or >) in the number column belong to the same
*
assembly or kit, which is indicated by a note in the “Remarks”
column.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
Duplicate Item Numbers - Duplicate numbers indicate
multiple part numbers are in effect for the same general item,
such as different size saw blade guards in use or a part that
has been updated on newer versions of the same machine.
Specific Model Number Use - Indicates that the part is used
only with the specific model number or model number variant
listed. It can also be used to show a part is NOT used on a
specific model or model number variant.
When ordering a part that has more
than one item number listed, check
the remarks column for help in
determining the proper part to order.
NOTE
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
“Make/Obtain Locally” - Indicates that the part can be
purchased at any hardware shop or made out of available
items. Examples include battery cables, shims, and certain
washers and nuts.
PART NO. Column
Numbers Used - Part numbers can be indicated by a number,
a blank entry, orTBD.
TBD (To Be Determined) is generally used to show a part that
has not been assigned a formal part number at time of
publication.
“Not Sold Separately” - Indicates that an item cannot be
purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available for
sale through Multiquip.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will be
clarified in the “Remarks” Column.
PAGE 30 — GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08)
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GLOBUG 4-SPOT — SPARE PARTS
GLOBUG 4-SPOT
1TO 3 UNITS
Qty.
P/N
Description
3 ......... E000031700 .... BULB
1 ......... A300069800 .... BALLAST ASSY
1 ......... E000032000 .... CAPACITOR
1 ......... 1311100161 ..... MIRROR/LENS
GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 31
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GLOBUG 4-SPOT — NAMEPLATE AND DECALS
NAMEPLATE AND DECALS
4
DANGER
ELECTRICAL
SHOCK HAZARD
When replacing lamp and to prevent electrical
shock, ALWAYS shutdown the generator before
replacing lamp. Remember to let lamp cool before
removing. Use only recommended type lamp as
listed in parts manual.
DCL416
WARNING
BURN HAZARD
To prevent burns, NEVER
touch lamp while lamp is on.
Lamp surface gets extremely
hot! ALWAYS allow sufficient
time for lamp to cool down
before touching.
5
DANGER
DCL417
ELECTRICAL
SHOCK HAZARD
NEVER touch
a
live power cord
or active electrical components
with wet hands or while standing
in water. The possibility of electrical
shock or even death! exists.
21
12
DCL410
WARNING
CAUTION
LAMP INFORMATION
ALWAYS turn lamp OFF
first, before shutting down
generator.
11
3
Once lamp is turned OFF,
Allow lamp to cool down
before turning back on.
It will take about 20 minutes
before lamp can be turned
WARNING
back on.
DCL409
When lifting of the GloBug is
required, ALWAYS attach
a
rope
or chain to the lift hanger. DO NOT
use any other lifting points to
lift the GloBug.
CAUTION
When the GloBug is used for
non-lighting applications, ALWAYS
un-plug GloBug AC power cord
6
from the generator.
DCL402
LIFT
HANGER
DANGER
7
DCL412
13
8
DCL401
DANGER
GlowBug
INFORMATION
To prevent tipping, NEVER use
in winds that exceed 22 mph
(10 m/sec).
14
NEVER use on an incline of
degrees or more. The possibility
of tipping exists.
5
NEVER use in rain or wet
conditions. The possibility of
electrocution exists.
ALWAYS apply parking brake
to prevent moving.
When moving is required, lower
mast fully.
When raising mast, ALWAYS
deploy outriggers to prevent
tipping.
ALWAYS turn OFF generator
before performing maintenance.
DCL411
15
DANGER
DANGER
ELECTRICAL
SHOCK HAZARD
ELECTRICAL
SHOCK HAZARD
NEVER place the GloBug
wheels in standing water. The
possibility of electrical shock,
even death! Exists.
GROUND
To prevent electrical shock or
electrocution, the generator
MUST be connected to an
earth ground. (See NEC Article 250)
DCL405
10
DCL400
WARNING
To avoid injury,
you MUST read
and understand
operator’s manual
before using this
machine.
WARNING
OUTRIGGER
DEPLOYMENT
CAUTION
TIRE PRESSURE
ALWAYS keep tires inflated
to correct pressure. Low or
incorrect tire pressure could
result in brake malfunction.
16
SETTING:
This machine to
be operated by
qualified
Pull outrigger upward at the tip end
and rotate backwards until it locks in
place.
Recommended tire pressure:
personnel only.
Ask for training
as needed.
P/N 35137
STOW
POSITION
35.5 PSI
(225 kPa)
N
O
O
F
F
F
C
I
1
2
O
P
W
O
V
1
2
V
F
FU
S
W
120VT2CI 4H
1
I
U
T
1
3
A
C
R
A
K
K
E
10/4
0
/
4
3
A
DCL407
MODEL
SERIAL NO.
18
9
RELEASE:
To unlock outrigger, push downward
on the counter-weight lever indicated
by arrow. Grab hold of outrigger, pull
upward, push down and place in stow
position.
19
WARNING
BURN HAZARD
20
To prevent burns, NEVER
touch ballast or cover while
lamp is on. These surfaces are
extremely hot! ALWAYS allow
sufficient time for both surfaces
to cool down before touching.
DCL415
DCL414
17
HIGH VOLTAGE
DANGER
DCL418
BALLAST
BOX
PAGE 32 — GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08)
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GLOBUG 4-SPOT — NAMEPLATE AND DECALS
NAMEPLATE AND DECALS
NO.
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NO.
DCL412
DCL416
DCL417
DCL402
DCL428A
DCL401
DCL407
DCL400
DCL409
DCL406A
DCL403A
DCL411
DCL405
DCL414
DCL418
35137
PART NAME
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
REMARKS
DECAL;WARNING, LIFT HANGER
DECAL; DANGER, ELECTRICAL SHOCK HAZ.
DECAL;WARNING, BURN HAZARD (LAMP)
DECAL; CAUTION, REMOVE POWER CORD
DECAL; MQ LOGO
DECAL;WINCH UP/DOWN
DECAL; CAUTION, TIRE PRESSURE
DECAL; DANGER, ELECTRICAL SHOCK (TIRES)
DECAL; CAUTION, LAMP INFORMATION
DECAL; WARNING, ADJ. LEVER HAZARD
DECAL;DANGER ELECTRIC SHOCK (GLOBUG)
DECAL;DANGER, GLOBUG INFORMATION
DECAL; DANGER, ELECTRICAL SHOCK (GND)
DECAL;WARNING, OUTRIGGER DEPLOYMENT
DECAL; DANGER, HIGH VOLTAGE
DECAL;WARNING, READ MANUAL
NAMEPLATE .................................................................. 1........... CONTACT MQ PARTS DEPT.
DECAL; BURN HAZARD (BALLAST)
DECAL;DANGER, ELECTRICAL SHOCK (CORDS)
DCL415
DCL410
1
1
GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 33
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GLOBUG 4-SPOT — BASE PLATE ASSY.
BASE PLATE ASSY.
3
2
1
8
5
4
5
4
6
7
6
7
PAGE 34 — GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08)
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GLOBUG 4-SPOT — BASE PLATE ASSY.
BASE PLATE ASSY.
NO.
1
2
PART NO.
PART NAME
QTY.
REMARKS
A100030203 BOX (BALLAST) CP ....................................................... 1........... REPLACES P/N A100030201
A100030101 COVER (BALLAST) ........................................................ 1........... REPLACES P/N A100030100
3
4
0010510025 BOLT AND WASHER (M10 X 25)
A400041101 STOPPER....................................................................... 4........... REPLACES P/N A400041100
4
5
6
7
8
0010512025 BOLT AND WASHER (M12 X 25)
0040112000 WASHER (M12)
0030112000 NUT (M12)
4
4
4
1
E000032100 FREE BRUSH
GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 35
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GLOBUG 4-SPOT — ELECTRICAL ASSY.
ELECTRICAL ASSY
2
4
6
3
7
8
9
15
1
9
11
5
10
12
13
14
PAGE 36 — GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08)
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GLOBUG 4-SPOT — ELECTRICAL ASSY.
ELECTRICAL ASSY
NO.
1
2
PART NO.
PART NAME
QTY.
REMARKS
E000031700 LAMP
4
E000048100 LIGHTING UNIT ASSY................................................... 4........... INCLUDES ITEMS W/ #
3#
4#
5#
6
7
8
1311100161 MIRROR/LENS
1311300161 LIGHT SOURCE TUBE
1311200162 ARM (LIGHTING UNIT)
0031116000 NUT (M16)
0040116000 WASHER (M16)
1042000230 SPRING
1502180110 WASHER
1407021030 RECEPTACLE HOUSING
A300069501 CABLE (LAMP) CP......................................................... 1........... REPLACES P/N A300069500
A300069601 CABLE (BALLAST) CP................................................... 1........... REPLACES P/N A300069600
A300069700 CABLE (MAIN) CP
A300069900 CABLE (JOINT) CP
E000012300 BOLT SET, CHR-50
4
4
4
4
4
4
8
1
9
10
11
12
13
14
15#
1
1
8
GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 37
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GLOBUG 4-SPOT — BALLAST ASSY.
BALLAST ASSY
1
2
3
6
8
7
9
5
12
10
11
12
16
14
15
16
13
PAGE 38 — GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08)
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GLOBUG 4-SPOT — BALLAST ASSY.
BALLAST ASSY
NO.
1
2
PART NO.
PART NAME
QTY.
REMARKS
A300069800 BALLAST ASSY
4
0013505015 BOLT AND WASHER (M5X 15) ...................................... 8........... REPLACES P/N 0010506025
A300060801 HOLDER (BALLAST) ...................................................... 4........... REPLACES P/N A300060800
3
5
6
7
8
0030105000 NUT (M5)
8
8
4
2
4
4
0020305065 SCREW AND WASHER (M5 X 65)
0020304012 SCREW AND WASHER (M4 X 12)
A400078900 HOLDER (CAPACITOR)
E000032000 CAPACITOR
9
10
11
12
13
14
15
16
E000031800 CLAMP
0010505015 NUT (M5) ........................................................................ 8........... REPLACES P/N 0030106000
0030104000 NUT (M4)
E000031600 TERMINAL
A400081900 CABLE (JUMPER-W)
A400082000 CABLE (JUMPER-B)
0020304020 SCREW AND WASHER (M4 X 20)
6
1
1
1
2
GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 39
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GLOBUG 4-SPOT — MAIN MAST ASSY.
MAIN MAST ASSY.
4
10
11
12
13
5
14
9
2
3
6
2
7
7
1
8
1
7
7
6
7
7
SERIAL NOS. G5000029 AND ABOVE
PAGE 40 — GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08)
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GLOBUG 4-SPOT — MAIN MAST ASSY.
MAIN MAST ASSY.
NO.
1
1
2
3
4
5
6
6
7
7
8
9
10
11
12
13
14
PART NO.
PART NAME
QTY.
REMARKS
A100028102
A100028105
0010510025
1011000701
1642001430
0040112041
A200029800
A200036500
0020304012
0020304012
2002500430
0010112040
0030112000
1052001710
0040212000
0040112000
1711080130
FIRST MAST .......................................... 1 ..........S/N G5000028 AND BELOW
FIRST MAST .......................................... 1 ..........S/N G5000029 AND ABOVE
BOLT AND WASHER (M10x25)
WINCH HM-G103
GROMMET
9
1
1
1
WASHER (12dx40Dx3.2t)
SWITCH COVER .................................... 1 ..........S/N G5000028 AND BELOW
SWITCH COVER .................................... 1 ..........S/N G5000029 AND ABOVE
SCREW & WASHER (M4x12)................. 3 ..........S/N G5000028 AND BELOW
SCREW & WASHER (M4x12)................. 5 ..........S/N G5000029 AND ABOVE
BOLT (SUPPORT) (MK-440)
BOLT (M12x40)
NUT (M12)
1
1
1
1
1
1
2
HANGER
SPRING WASHER (M12)
WASHER (M12)
SHACKLE
GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 41
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GLOBUG 4-SPOT —T-HANDLE ASSY.
T-HANDLE ASSY.
2
1
1
3
4
6
4
5
7
PAGE 42 — GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08)
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GLOBUG 4-SPOT —T-HANDLE ASSY.
T-HANDLE ASSY.
NO.
1
2
3
4
5
6
7
PART NO.
PART NAME
QTY.
REMARKS
1102700130
A200023001
0040730000
1503300130
A100018905
A300087403
0010508015
HANDLE GRIP
2
1
1
2
HANDLE
SNAP RING (30)
SLEEVE BEARING (30Dx34Dx20)
BASE PLATE .................................................1 ........... REPLACES P/N A100018903
SIDE GUARD ..................................................2 ........... S/N G5000029 AND ABOVE
BOLT AND WASHER.......................................4 ........... S/N G5000029 AND ABOVE
GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 43
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GLOBUG 4-SPOT — STEERING ASSY.
STEERING ASSY.
3
2
1
3
1
2
25
27
13
6
3
8
11
10
6
7
4
4
9
12
5
10
15
14
9
9
13
26
9
16
18
11
10
20
3
19
4
22
23
21
3
19
18
17
12
24
3
4
3
3
PAGE 44 — GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08)
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GLOBUG 4-SPOT — STEERING ASSY.
STEERING ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
PART NAME
QTY.
REMARKS
0010510025
A400033402
0040720000
E000014500
A200022803
E000031200
A200022903
A400055101
1504120130
0040108000
0030208000
A300090600
0040112000
0010512025
0040112041
1521120130
0010112075
2071214010
1503180130
2071213211
2001200312
0030108000
1041000131
0010308030
A400055501
A400055401
0030808000
BOLT AND WASHER (M10X25)
CATCHER (OUTRIGGER)
SNAP RING (20)
10
2
8
4
1
2
1
1
8
5
3
TIRE ASSY (4.10/3.50-5)
FRONT SHAFT (R)
WASHER (20dx36Dx1.5)
FRONT SHAFT (L)
SPACER
WASHER (12.5dx18Dx0.5t)
WASHER (M8)
SELF-LOCK NUT (M8)
LINK (HANDLE)..............................................1 ........... REPLACES P/N A300046003
WASHER (M12)
BOLT AND WASHER (M12x25)
WASHER (12dx40Dx3.2t)
BOLT (M12x75) LEFT SCREW
BOLT (M12x75)
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
1
1
1
1
1
2
2
1
1
2
1
1
1
1
3
BRAKE
SLEEVE BEARING (18dx20Dx20)
BRAKE SHAFT
BRAKE PEDAL
NUT (M8)
SPRING (BRAKE)
BOLT (M8x30) SUS
LINK (FRONT SHAFT)
LINK (STEERING)
PUSH NUT (8)
GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 45
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GLOBUG 4-SPOT — OUTRIGGER ASSY.
OUTRIGGER ASSY.
PAGE 46 — GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08)
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GLOBUG 4-SPOT — OUTRIGGER ASSY.
OUTRIGGER ASSY.
NO.
1
2
3
4
5
6
7
*
8
9
10
11
12
13
14
15
16
PART NO.
PART NAME
QTY.
2
1
10
2
REMARKS
0010116090
A100011600
0010510025
1501160111
A200015302
A200015202
1641000330
0040110000
1501100430
0030210000
0040116000
0040216000
0030116000
2031321113
A100011500
2031320213
BOLT (M16x90)
BRACKET (OUT,R) R
BOLT & WASHER (M10x25)
SPACER (OUT,R)
OUTRIGGER R ............................................1............. INCLUDES ITEM W/
OUTRIGGER L .............................................1 ............. INCLUDES ITEM W/
RUBBER FOOT
WASHER (M10)
SPACER (10.2dx13.8Dx6.5L)
SELF LOCK NUT (M10)
WASHER (M16)
SPRING WASHER (M16)
NUT (M16)
WEIGHT (OUT,R) R
BRACKET (OUT,R) L
WEIGHT (OUT,R) L
*
*
2
4
2
2
2
2
2
1
1
1
GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 47
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GLOBUG 4-SPOT — MAST ADAPTER ASSY.
MAST ADAPTER ASSY.
PAGE 48 — GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08)
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GLOBUG 4-SPOT — MAST ADAPTER ASSY.
MAST ADAPTER ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
PART NAME
QTY.
REMARKS
0020304012
2202350110
1643000110
1045000130
1652000130
1043001230
1043001330
0010308020
0030108000
2072310112
1603000130
2072400510
SCREW & WASHER (M4 X 12)
LAMP STAND CP
FREE BUSH
4
1
2
1
2
1
1
1
4
1
1
1
SPRING (LEVER)
CAP
SPRING (LAMP STAND) L
SPRING (LAMP STAND) R
BOLT (M8 X 20)
NUT (M8)
ADJUST LEVER (LAMP STAND)
CLAMP
9
10
11
12
CONNECTOR COVER
GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 49
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GLOBUG 4-SPOT — MAST SECTION ASSY.
MAST SECTION ASSY.
PAGE 50 — GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08)
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GLOBUG 4-SPOT — MAST SECTION ASSY.
MAST SECTION ASSY.
NO.
1
2
3
4
5
6
PART NO.
A200027200
2002262010
A200027301
0020204006
0020204010
1031040211
PART NAME
QTY.
REMARKS
SECOND MAST
1
BRACKET (PULLEY) ................................1 ........... MAST SECTION 2
THIRD MAST ............................................1 ........... REPLACES P/N A200027300
SCREW (M4x6)
SCREW (M4x10)
6
6
1
WIRE ROPE (4Dx6300L)
GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 51
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Effective: February 22, 2006
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
5. Partsmustbeinnewandresalablecon- Multiquipreservestherighttoquoteandsell
dition,intheoriginalMultiquippackage(if directtoGovernmentagencies,andtoOriginal
any), and with Multiquip part numbers Equipment Manufacturer accounts who use
Terms of payment for parts are net 30 days.
FREIGHTPOLICY
clearlymarked.
our products as integral parts of their own
products.
All parts orders will be shipped collect or
prepaidwiththechargesaddedtotheinvoice.
All shipments are F.O.B. point of origin.
Multiquip’sresponsibilityceaseswhenasigned
manifesthasbeenobtainedfromthecarrier,
andanyclaimforshortageordamagemustbe
settledbetweentheconsigneeandthecarrier.
6. Thefollowingitemsarenotreturnable:
SPECIALEXPEDITINGSERVICE
a. Obsolete parts. (If an item is in the
price book and shows as being re- A$35.00surchargewillbeaddedtotheinvoice
placedbyanotheritem,itisobsolete.) forspecialhandlingincludingbusshipments,
insuredparcelpostorincaseswhereMultiquip
mustpersonallydeliverthepartstothecarrier.
(such as gaskets, seals, “O” rings,
b. Any parts with a limited shelf life
andotherrubberparts)thatwerepur- LIMITATIONSOFSELLER’SLIABILITY
MINIMUMORDER
chasedmorethansixmonthspriorto
thereturndate.
Multiquip shall not be liable hereunder for
damagesinexcessofthepurchasepriceofthe
The minimum charge for orders from Mul-
tiquipis$15.00net.Customerswillbeasked
for instructions regarding handling of orders
notmeetingthisrequirement.
c. Anylineitemwithanextendeddealer item with respect to which damages are
netpriceoflessthan$5.00.
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
otherspecial,consequentialorincidentaldam-
ages.
d. Special order items.
RETURNEDGOODSPOLICY
e. Electricalcomponents.
f. Paint,chemicals,andlubricants.
g. Decalsandpaperproducts.
h. Itemspurchasedinkits.
Returnshipmentswillbeacceptedandcredit
willbeallowed,subjecttothefollowingprovi-
sions:
LIMITATIONOFWARRANTIES
Nowarranties,expressorimplied,aremade
in connection with the sale of parts or trade
accessoriesnorastoanyenginenotmanufac-
tured by Multiquip. Such warranties made in
connectionwiththesaleofnew,completeunits
are made exclusively by a statement of war-
rantypackagedwithsuchunits,andMultiquip
neitherassumesnorauthorizesanypersonto
assume for it any other obligation or liability
whatever in connection with the sale of its
products.Apartfromsuchwrittenstatementof
warranty, there are no warranties, express,
impliedorstatutory,whichextendbeyondthe
descriptionoftheproductsonthefacehereof.
1. AReturnedMaterialAuthorizationmust
be approved by Multiquip prior to ship-
ment.
7. Thesenderwillbenotifiedofanymaterial
receivedthatisnotacceptable.
2. ToobtainaReturnMaterialAuthorization,
alistmustbeprovidedtoMultiquipParts
Salesthatdefinesitemnumbers,quanti-
ties, and descriptions of the items to be
returned.
8. Suchmaterialwillbeheldforfiveworking
days from notification, pending instruc-
tions.Ifareplyisnotreceivedwithinfive
days,thematerialwillbereturnedtothe
senderathisexpense.
a. Thepartsnumbersanddescriptions
must match the current parts price
list.
9. Creditonreturnedpartswillbeissuedat
dealer net price at time of the original
purchase,lessa15%restockingcharge.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
basedonthelistpricethatwaseffective
twelvemonthspriortotheRMAdate.
c. The list must state the reason(s) for
thereturn.
d. The list must reference the sales
order(s)orinvoice(s)underwhichthe
itemswereoriginallypurchased.
11. Credit issued will be applied to future
purchasesonly.
e. The list must include the name and
phonenumberofthepersonrequest-
ingtheRMA.
PRICINGANDREBATES
Prices are subject to change without prior
notice.Pricechangesareeffectiveonaspe-
cificdateandallordersreceivedonorafterthat
datewillbebilledattherevisedprice.Rebates
3. AcopyoftheReturnMaterialAuthoriza-
tionmustaccompanythereturnshipment.
4. Freight is at the sender’s expense. All forpricedeclinesandaddedchargesforprice
partsmustbereturnedfreightprepaidto increaseswillnotbemadeforstockonhand
Multiquip’sdesignatedreceivingpoint.
atthetimeofanypricechange.
PAGE 52 — GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08)
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NOTE PAGE
GLOBUG 4-SPOT — OPERATION AND PARTS MANUAL — REV. #3 (12/15/08) — PAGE 53
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OPERATION AND PARTS MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVETHE MODEL AND SERIAL
NUMBER ON-HANDWHEN CALLING
UNITED STATES
Multiquip Corporate Office
18910 Wilmington Ave.
Carson, CA 90746
MQ Parts Department
800-427-1244
Tel. (800) 421-1244
Fax (800) 537-3927
Fax:800-672-7877
Fax:310-637-3284
310-537-3700
Contact: [email protected]
Mayco Parts
800-306-2926
310-537-3700
Warranty Department
800-421-1244, Ext. 279 Fax:310-537-1173
310-537-3700, Ext. 279
Fax:800-672-7877
Fax:310-637-3284
Service Department
800-421-1244
Technical Assistance
800-478-1244
Fax:310-537-4259
Fax:310-631-5032
310-537-3700
MEXICO
MQ Cipsa
UNITED KINGDOM
Multiquip (UK) Limited Head Office
Hanover Mill, Fitzroy Street,
Ashton-under-Lyne,
Carr. Fed. Mexico-Puebla KM 126.5
Momoxpan, Cholula, Puebla72760Mexico
Tel: (52) 222-225-9900
Fax: (52) 222-285-0420
Tel: 0161 339 2223
Fax: 0161 339 3226
Lancashire OL7 0TL
CANADA
Multiquip
BRAZIL
Multiquip
4110IndustrielBoul.
Laval, Quebec, Canada H7L 6V3
Tel: (450) 625-2244
Fax: (450) 625-8664
Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055
Barra de Tijuca - Rio de Janeiro Fax: 011-55-21-3433-9055
© COPYRIGHT 2008, MULTIQUIP INC.
Multiquip Inc. and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are
the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are based on the GloBug 4-Spot Lighting System.
Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the
right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
Your Local Dealer is:
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