Multiquip Landscape Lighting BG113BC User Manual

OPERATION AND PARTS MANUAL  
GloBug  
MODEL GB113BC  
LIGHTING SYSTEM  
(FOR USE WITH MQ SERIES GENERATORS)  
Revision #4 (01/06/09)  
To find the latest revision of this  
publication, visit our website at:  
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NOTES  
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 3  
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TABLE OF CONTENTS  
MQ GLOBUG LIGHTING  
COMPONENT DRAWINGS  
SYSTEM  
Nameplate and Decals Assembly .....................36-37  
T-Handle Assembly ............................................38-39  
Steering Assembly .............................................40-41  
Outrigger Assembly ...........................................42-43  
Mast Adapter Assembly .....................................44-45  
Main Mast Assembly .......................................... 46-47  
Winch Assembly................................................. 48-49  
Mast Section Assembly ......................................50-51  
Baseplate Cover Assembly ................................ 52-53  
Ballast Box Assembly .........................................54-55  
Fan Blower/Lamp Base Assembly .....................56-57  
Balloon/Lamp Guard Assembly ......................... 58-59  
Proposition 65 Warning ............................................. 2  
Table Of Contents ..................................................... 4  
Parts Ordering Procedures ....................................... 5  
Safety Information..................................................6-9  
Specifications .......................................................... 10  
Dimensions ............................................................. 11  
Floodlight Footcandle Plots (BAL-120 Oval) .......... 12  
Floodlight Footcandle Plots (BAL-120R Ref.)......... 13  
Floodlight Footcandle Plots (BAL-115D Drum) ...... 14  
General Information ................................................ 15  
Components.......................................................16-17  
Setup..................................................................18-19  
Setup/Operation...................................................... 20  
Shutdown ................................................................ 22  
Maintenance ......................................................22-31  
Troubleshooting (Lamps) ........................................ 32  
Troubleshooting (Mast) ........................................... 33  
Explanation Of Codes In Remarks Column ............ 34  
Suggested Spare Parts ........................................... 35  
Terms and Conditions Of Sale — Parts .................. 60  
NOTICE  
Specification and part number are subject to  
change without notice.  
PAGE 4 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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PARTS ORDERING PROCEDURES  
Ordering parts has never been easier!  
Choose from three easy options:  
Effective:  
January 1st, 2006  
Best Deal!  
Order via Internet (Dealers Only)  
Order parts on-line using Multiquip’s SmartEquip website!  
:
If you have an MQ Account, to obtain a Username  
and Password, E-mail us at: parts@multiquip.  
com.  
View Parts Diagrams  
Order Parts  
Print Specification Information  
To obtain an MQ Account, contact your  
District Sales Manager for more information.  
Use the internet and qualify for a 5% Discount  
on Standard orders for all orders which include  
complete part numbers.*  
to log in and save!  
Order Parts  
Note: Discounts Are Subject To Change  
Fax your order in and qualify for a 2% Discount  
on Standard orders for all orders which include  
complete part numbers.*  
Order via Fax (Dealers Only)  
:
All customers are welcome to order parts via Fax.  
Domestic (US) Customers dial:  
1-800-6-PARTS-7 (800-672-7877)  
Note: Discounts Are Subject To Change  
Domestic (US) Dealers Call:  
Order via Phone:  
1-800-427-1244  
Non-Dealer Customers:  
International Customers should contact  
their local Multiquip Representatives for  
Parts Ordering information.  
Contact your local Multiquip Dealer for  
parts or call 800-427-1244 for help in  
locating a dealer near you.  
When ordering parts, please supply:  
Dealer Account Number  
Specify Preferred Method of Shipment:  
Dealer Name and Address  
UPS/Fed Ex  
DHL  
Truck  
Priority One  
Ground  
Shipping Address (if different than billing address)  
Return Fax Number  
Next Day  
Second/Third Day  
Applicable Model Number  
Quantity, Part Number and Description of Each Part  
NOTICE  
All orders are treated as Standard Orders and will  
ship the same day if received prior to 3PM PST.  
WE ACCEPT ALL MAJOR CREDIT CARDS!  
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 5  
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SAFETY INFORMATION  
Do not operate or service the equipment before reading  
the entire manual. Safety precautions should be followed  
at all times when operating this equipment.  
Failure to read and understand the safety  
messages and operating instructions could  
result in injury to yourself and others.  
GENERAL SAFETY  
CAUTION  
NEVER operate this equipment without proper protective  
clothing, shatterproof glasses, respiratory protection,  
hearing protection, steel-toed boots and other protective  
devices required by the job or city and state regulations.  
SAFETY MESSAGES  
The four safety messages shown below will inform you  
about potential hazards that could injure you or others.The  
safety messages specifically address the level of exposure  
to the operator and are preceded by one of four words:  
DANGER, WARNING, CAUTION or NOTICE.  
NEVER operate this equipment when not  
feeling well due to fatigue, illness or when  
under medication.  
NEVER operate this equipment under the influence of  
drugs or alcohol.  
SAFETY SYMBOLS  
DANGER  
Indicates a hazardous situation which, if not avoided,  
WILL result in DEATH or SERIOUS INJURY.  
NOTICE  
WARNING  
This equipment should only be operated by trained and  
qualified personnel 18 years of age and older.  
Indicates a hazardous situation which, if not avoided,  
COULD result in DEATH or SERIOUS INJURY.  
Whenever necessary, replace nameplate, operation and  
safety decals when they become difficult read.  
CAUTION  
Indicates a hazardous situation which, if not avoided,  
COULD result in MINOR or MODERATE INJURY.  
Manufacturer does not assume responsibility for any  
accident due to equipment modifications. Unauthorized  
equipment modification will void all warranties.  
NOTICE  
NEVER use accessories or attachments that are not  
recommended by Multiquip for this equipment. Damage  
to the equipment and/or injury to user may result.  
Addresses practices not related to personal injury.  
Potential hazards associated with the operation of this  
equipment will be referenced with hazard symbols which  
may appear throughout this manual in conjunction with  
safety messages.  
ALWAYS know the location of the nearest  
fire extinguisher.  
ALWAYS know the location of the nearest  
first aid kit.  
ALWAYS know the location of the nearest phone or keep  
a phone on the job site. Also, know the phone numbers  
of the nearest ambulance, doctor and fire department.  
This information will be invaluable in the case of an  
emergency.  
PAGE 6 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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SAFETY INFORMATION  
LIGHTING SYSTEM SAFETY  
DANGER  
NOTICE  
NEVER leave any grease or oil residue on lamp surface  
when replacing or removing lamp. This can create hot  
spots, reducing the service life of the lamp.  
NEVER use lighting system in rain, snow or  
areas of high humidity that could generate  
electrical storms.  
ALWAYS make sure lamp surface is clean and dry.  
ALWAYS replace with MQ recommended type lamp.See  
parts section of this manual.  
WARNING  
NEVER disconnect any emergency or safety devices.  
These devices are intended for operator safety.  
Disconnection of these devices can cause severe injury,  
bodily harm or even death. Disconnection of any of  
these devices will void all warranties.  
If applicable, ALWAYS make sure the lamp guard is  
installed correctly. NEVER deform the lamp guard.  
NEVER unplug the lamp’s AC power cable during  
operation.  
CAUTION  
ALWAYS have a trained technician to install and  
remove lamp or replace any damaged fixture wiring.  
NEVER attempt service on a running machine.  
NOTICE  
BALLOON SAFETY  
WARNING  
To prevent the lighting system from overturning, NEVER  
use in winds that exceed 22mph (10 m/s).  
To prevent serious burns, NEVER touch  
or unzip the balloon envelope when the  
lamp is on.  
The lighting system should only be used in temperatures  
between 23° to 104°F (-5° to 40° C). Failure to comply  
with these operating parameters could cause the lamp  
to malfunction and shorten the ballast life.  
CAUTION  
ALWAYS keep the balloon away from sharp objects and  
excessive amounts of heat.  
ALWAYS keep the lighting system in proper running  
condition.  
NOTICE  
Fix damage to lighting system and replace any broken  
parts immediately.  
To prevent balloon deformation, NEVER use lighting  
system in strong winds.  
ALWAYS store equipment properly when it is not being  
used.Equipment should be stored in a clean, dry location  
out of the reach of children and unauthorized personnel.  
DO NOT place the balloon inside its protective cover  
until the lamp has had a sufficient amount of time to cool  
down. This will prevent the balloon’s nylon cover from  
being burned (touching the lamp surface).  
LAMP SAFETY  
WARNING  
ALWAYS place the balloon inside its protective cover  
after each use. This will prolong the life of the balloon  
material, keeping it protected from harsh environmental  
elements.  
NEVER attempt to replace lamp with the power on.  
Always unplug the power cord from the generator or  
power source when changing the lamp.  
Replace balloon immediately if damaged. A damaged  
balloon will not inflate properly, and may become more  
damaged by touching the hot lamp surface.  
ALWAYSallowasufficientamountoftimeforthelamptocool  
before changing.The possibility exists of severe burns.  
CAUTION  
DO NOT use excessive force when zipping and unzipping  
the balloon. Be gentle with the zipper mechanism. If the  
zipper is broken, the balloon will become unusable.  
NEVER use force when installing the lamp.Excessive force  
could cause the lamp to break, causing bodily harm.  
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 7  
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SAFETY INFORMATION  
GENERATOR SAFETY  
Power Cord/Cable Safety  
If using a generator to power lighting system,  
refer to applicable generator manual safety  
information section.  
DANGER  
NEVER let power cords or cables lay in water.  
NEVER use damaged or worn cables or cords. Inspect  
for cuts in the insulation  
ELECTRICAL SAFETY  
DANGER  
NEVER grab or touch a live power  
cord or cable with wet hands. The  
possibility exists of electrical shock,  
electrocution or death.  
Lighting system is equipped with a ground pin on the  
power plug. For your protection, ALWAYS complete the  
grounding path. NEVER insert the AC power plug into a  
2-prong receptacle to operate lighting system.  
Make sure power cables are securely connected.  
Incorrect connections may cause electrical shock and  
damage to the lighting system.  
When applying power to the lighting system, ALWAYS  
connect the AC power plug to a 3-prong receptacle that  
is grounded. The possibility exists of electrical shock,  
electrocution and even death if the lighting system is  
not grounded.  
NOTICE  
ALWAYS make certain that proper power or extension  
cord has been selected for the job. See Cable Selection  
Chart in this manual.  
NEVER operate lighting system or  
handle any electrical equipment while  
standing in water, while barefoot,  
while hands are wet or in the rain. A  
dangerous electrical shock could  
occur, causing severe bodily harm  
or even death.  
ALWAYS make sure the area above  
the lighting system is open and clear  
of overhead power lines and other  
obstructions. Contact with overhead  
power lines or other obstructions  
could result in equipment damage,  
electrical shock, electrocution and  
even death.  
PAGE 8 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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SAFETY INFORMATION  
LOADING AND UNLOADING  
TRANSPORTING SAFETY  
If lighting system is equipped with a transport lifting hook,  
refer to the following safety information.  
NOTICE  
When transporting the lighting system, if applicable,  
always place in stow position and place mast in its  
carrying case.  
CAUTION  
Before lifting, make sure that lighting system parts are  
not damaged and screws are not loosened or lost.  
ALWAYS remove balloon/lamp assembly from the mast  
when transporting lighting system. This will prevent  
damage to the bulb due to vibration.  
ALWAYS make sure crane or lifting device has been  
properly secured to lifting hook of the equipment.  
NEVER leave the balloon/lamp exposed during transport.  
Exposure to excess wind or rain could damage the  
balloon’s nylon cover.  
NEVER lift the equipment while lighting system is  
running.  
Make sure the mast is completely lowered before lifting  
the lighting system.  
ALWAYS place balloon inside its protective cover during  
transport.Be sure the cover is secured tightly around the  
balloon/lamp assembly.  
Use adequate lifting cable (wire or rope) of sufficient  
strength.  
Use one point suspension hook and lift straight upwards.  
Never allow any person or animal to stand underneath the  
equipment while lifting.  
DO NOT lift machine to unnecessary heights.  
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 9  
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SPECIFICATIONS  
Table 1. Specifications  
GloBug  
Model  
GB113BC  
Input Voltage  
120 VAC  
Frequency  
60 Hz Single-Phase  
9.6 Amps  
Max. Current  
Wind Stability with Generator  
Weight (less generator)  
Lamp  
65 mph (80.46 kph)  
276 lbs. (125 kg)  
Lamp Type  
(1)1000 Watt Metal Halidade  
112,000  
Lumens  
Light Coverage (360°)  
Surface Temperature (Longitudinal)  
Surface Temperature (Transversal)  
Fan Motor  
150 ft. (45.72 meters)  
476.6°F (247°C) Max.  
417.2°F (214°C) Max.  
Balloon Fan Motor  
Max. Current  
115 VAC, 60 Hz  
.360 Amps  
Pressure  
31.26 PSI (215.6 kPA)  
Balloon  
Diameter  
3.9 FT. (1.2 meters)  
Heat Resistant Nylon  
320 ~ 356°F (160 ~ 180°C)  
500°F (260°C)  
Material  
Heat Resisting Temperature  
Melting Temperature  
Internal Temperature of Balloon  
Water Resistance  
Mast  
126°F (52°C) Average  
1,500 mm H20  
Number of Stages  
Maximum Height  
Dimensions  
GB113BC (3) )  
14.58 FT. (4.44 meters)  
See Figure 1, Table 2  
See Specified Generator Manual  
Generator  
PAGE 10 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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DIMENSIONS  
D
A
B
E
C
TOP VIEW  
STOW POSITION  
I
REAR VIEW  
F
SIDE VIEW  
G
J
H
Figure 1. Dimensions  
TABLE 2. DIMENSIONS  
Reference  
Reference  
Letter  
Description  
Dimension ft. (mm.)  
Description  
Dimension ft. (mm.)  
Letter  
A
B
C
D
E
Wheel Base  
2.62 ft. (800 mm.)  
5.7 ft. (1,740 mm.)  
2.88 ft. (878 mm.)  
2.25 ft. (686 mm.)  
1.83 ft. (559 mm.)  
F
G
H
I
Max. Height (Mast Deployed Position)  
Length (Front to Rear Wheel)  
Length (Front Wheel to Outrigger)  
Balloon Diameter  
14.58 ft. (4,445 mm.)  
3.41 ft. (1,040 mm.)  
5.08 ft. (1,550 mm.)  
3.75 ft. (1,143 mm.)  
5.24 ft. (1,600 mm.)  
Height (Mast Stowed Position)  
Handle Height  
Balloon Bag Length  
Lift Hook to Platform  
J
Width (Outriggers Deployed)  
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 11  
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FLOODLIGHT FOOTCANDLE PLOT  
Based on 360°glare-free coverage.  
.25  
.5  
1
2
5
10  
SCALE: 1 GRID = 50 FT. (15.24 METERS)  
VALUES LISTED AS FOOTCANDLES  
Figure 2. Floodlight Footcandle Plot (Bal120- Oval Shaped)  
PAGE 12 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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FLOODLIGHT FOOTCANDLE PLOT  
Based on 360°glare-free coverage.  
.25  
.5  
1
2
5
10  
SCALE: 1 GRID = 50 FT. (15.24 METERS)  
VALUES LISTED AS FOOTCANDLES  
Figure 3. Floodlight Footcandle Plot (BAL120R-Reflector-Shaped Balloon)  
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 13  
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FLOODLIGHT FOOTCANDLE PLOT  
Based on 360°glare-free coverage.  
.25  
.5  
1
2
5
10  
SCALE: 1 GRID = 50 FT. (15.24 METERS)  
VALUES LISTED AS FOOTCANDLES  
Figure 4. Floodlight Footcandle Plot (BAL-115D-Drum Shaped Balloon)  
PAGE 14 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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GENERAL INFORMATION  
The lighting system can be raised vertically in excess of 14.58  
feet (4.44 meters) by means of a manual winch. The tower  
tensioning system is designed to provide the necessary tension  
to safely control the pivot of the tower.Outriggers must always be  
deployed prior to raising the mast.  
The Multiquip GloBug Lighting System is a general purpose  
floodlight tower intended for emergency and remote lighting  
conditions. The GloBug can be powered by a variety of  
Multiquip's series generators.Power requirements for running  
the GloBug are 120 VAC, 60 Hz @ 9.6 amps. The GloBug  
can be powered by any MQ portable generator with an output  
of 2.9 kW or greater.  
DANGER - GloBug Overhead Obstructions  
Please read carefully the specified  
generator manual that will accompany your  
GloBug lighting system. This manual will  
explain how to operate and maintain the  
generator.  
ALWAYS make sure the  
area above GloBug is  
open and clear of  
overhead power lines  
and other obstructions.  
The tower extends in  
excess of 14.58 ft. (4.44  
meters). Contact with  
overhead powerlines or  
other obstructions could  
result in equipment  
All information related to the  
generator will be referenced in a  
O
N
0N  
OF  
F
L
REOL  
OFF  
N
ID  
CON  
120  
T
E
V
S
OP WITC  
RATIOH  
A
120  
20  
V
0V  
V/24  
120  
L
P
O
W
ER  
F
FUSL  
W
OFFF  
20A  
A
120V  
3
211A  
IT  
IT  
R
0A  
C
C
A
IRCUU  
K
E
R
A
C
R
BRE  
0V  
0/24030A  
120  
0
0
0
6
separate (supplied) "Operation  
H
-6  
A
G
and Parts Manual". Operation  
andmaintenanceofthegenerator  
will not be referenced in this  
manual.  
damage, Serious Injury or Death!  
The lighting system of Multiquip's GloBug Lighting System  
is comprised of one "Metal Halide" 1000 watt lamp. This  
lamp has an output of 112,000 lumens. Typical lighting  
coverage is in excess 150 ft. (45.72 meters) in a 360 degree  
pattern.  
Alarm Buzzer  
The GloBug is equipped with a "Balloon Alarm" feature.This  
alarm will sound if the lamp is on and the balloon attempts to  
make contact with the hot! surface of the lamp . This alarm  
is intended to inform the operator that a potential burn hazard  
exits between the lamp surface and the balloon material.  
Located underneath the generator support platform is a  
weather resistant ballast box that contains the ballast for  
starting the floodlight. The floodlight is activated by an  
ON/OFF switch located at the base of the mast.  
Always allow the lamp to cool down before removing the AC  
power from the GloBug. In the event the balloon begins to  
deflate during normal operation, immediately place the  
GloBug's ON/OFF switch in the OFF position.  
For ease of service or transport, the floodlight is equipped  
with a quick-disconnect connector that allows the lamp fixture  
to be removed quickly.This feature is extremely useful during  
transport of the lighting system over rough terrain. It is always  
best to remove the floodlight and pack it safely so it will not  
be damaged.  
Machine Safety Decals  
The GloBug is equipped with a number of safety decals.  
These decals are provided for operator safety and  
maintenance information. The decal illustrations shown in  
the parts section of this manual show the decals as they  
appear on the machine. Should any of these decals become  
unreadable, replacements can be obtained from your dealer.  
Balloon Envelopes  
The GloBug can be configured with a variety of balloon  
envelopes (canopy). Please contact the MQ sales department  
for the balloon of your choice.The GloBug, Model GB113BC  
is shipped from the factory with the drum type balloon.  
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 15  
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COMPONENTS  
Figure 5. Major Components  
PAGE 16 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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COMPONENTS  
Figure 5 shows the location of the controls and components  
for the GloBug Lighting System.The functions of each control  
is described below:  
12. ON/OFF Switch – Place this switch in the ON position  
to turn on the lamp.To turn off the lamp place in the down  
position(OFF).Pleasewaitforapproximately10minutes  
before attempting to turn the lamp back on.  
1. Steering Handle – The GloBug can be moved in either  
a forward or reverse direction by pulling back or pushing  
forward on the T-handle. In addition the front wheels are  
designed to turn in the opposite direction of theT-handle  
placement thus allowing the GloBug to turn either left or  
right.  
13. Power Cable – Connect this cable to a 120 VAC, 60 Hz  
power source.  
14. Balloon Storage Bag – Store the balloon in this storage  
bag when the GloBug is not in use. Allow a sufficient  
amount of time for the lamp to cool down before placing  
balloon inside storage bag. Possibility exists of balloon  
gettingburned.  
2. Mast Winch – Use this mechanical winch to raise and  
lower the mast. Always be on the lookout for overhead  
obstructions. Keep immediate area free of bystanders  
and debris when raising the mast.  
15. Balloon – This balloon is made of heat resistant nylon,  
withadiameterof3.9ft.(1,150mm).Theballoonshallbe  
inflated to a pressure of 31.26 psi (215.6 kPA).  
3. Lamp Power Cable (Generator) – Connect this quick-  
disconnectcableplug(generator-side)tothelamppower  
cable plug.  
16. Lamp Power Cable (Balloon) – Connect this quick-  
disconnect cable plug (balloon-side) to the generator  
power cable plug.  
4. Mast – This mast is comprised of three separate stages.  
The mast can be raised in excess of 14.58 ft. (4.44  
meters). Again when raising the mast, always be on the  
lookout for overhead obstructions.  
17. Fan Motor (Blower) – This electric motor is responsible  
for inflating the balloon. It will supply a pressure of 31.26  
psi (215.6 kPA).Please note that the balloon will begin to  
inflate as soon as power is applied to the GloBug. The  
OFF/ON switch does not control the electric fan motor.  
5. Lift Hanger – When lifting of the GloBug is required  
always use a suitable lifting device of adequate lifting  
capability.NEVER stand underneath the GloBug while it  
is being lifted.  
18. Lamp Guard – This guard (cage) protects the lamp from  
being hit by objects.  
6. GeneratorMQGA-Seriestypegenerator.Thisgenera-  
torwillsupplythenecessarypowertoruntheGloBug.For  
operationofgeneratorreadgeneratorOperationManual  
supplied with GloBug.  
19. Lamp – 1000 watt metal-halide type lamp. Replace with  
only MQ recommended type lamp. Always allow a  
sufficient amount of time for the lamp to cool down  
beforechanging.  
7. TiresTheGloBuguses4pneumatictypetires.Replace  
withonlyrecommendedtype tire. NEVERallowtherear  
tires to go flat. This could adversely affect the braking  
system. Inflate tires to 35.5 psi (245kPa).  
20. Lamp Holder – Screw lamp into this holder. If lamp  
becomes difficult to screw into holder or holder is  
damaged, replace holder.  
21. Balloon Alarm Buzzer – Will sound during normal  
operationiftheballoonattemptstomakecontactwiththe  
lamp'shot! surface. Ifthisconditionoccurs, immediately  
place the GloBug's ON/OFF switch in the OFF position.  
8. Locking Clamps – To secure the generator to the  
GloBug cart platform, place clamps (4) around the pipe  
frame of the generator. Tighten securely to prevent  
movement.  
22. Adjust Lever – This lever allows the lamp to be posi-  
tionedupordown.Turncounterclockwisetoreleaselamp  
and position. Turn clockwise to tighten.  
9. Brake Pad – When the brake pedal is pressed, this pad  
will strike and hold the rear tires in place. Make sure rear  
tires are inflated to the correct air pressure.  
23. Ballast Compartment – Provides the necessary elec-  
tronics to light the lamp. To gain access to the ballast  
compartment the generator must be removed from the  
cart platform.  
10. Outriggers – ALWAYS deploy the outriggers when  
raising the mast.  
11. Brake Pedal – Step on this pedal to apply the brakes.To  
release the brakes, press down on brake pedal again.  
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 17  
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SETUP  
3. Lift up on each outrigger (2) from its stow position, rotate  
backwards and place it in the deployed position, as shown  
in Figure 8.The outriggers will automatically lock in place  
once they touch the ground,  
CAUTION - Read Manual  
Please read this entire manual carefully  
before attempting to operate the GloBug.  
Failure to read this manual could cause  
damage to the GloBug and serious injury  
to the operator.  
STOW  
POSITION  
N  
F
O
T
ON  
W  
H
D  
R
O  
V  
4
2  
I
U
U
CIR
C
R
GloBug Setup  
3
1
1. Using the T-handle (Figure 6) place the GloBug on a  
firm level surface so that it will not slide or turn over.  
Figure8. Outriggers(DeployedPosition)  
4. Expose the balloon by pulling down on the velcro tabs  
and unzip the protective cover as shown in Figure 10.  
Next, fold the protective cover into itself and zip.  
Figure 6. T-Handle (Directional Control)  
2. To apply the parking brake (Figure 7), step on the brake  
pedal and pull back on the T-handle. This will lock the  
rear wheels. For additional safety use chock blocks to  
prevent rolling.  
STEP DOWN  
ON BRAKE PEDAL  
Figure 9. Exposing the Balloon.  
PARKING  
BRAKE SET  
Figure 7. Parking Brake (Set Position)  
PAGE 18 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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SETUP  
5. To position the balloon, simply loosen  
the adjustment lever by turning it counter-  
clockwise and either push down or up  
on the lever. Pushing down on the lever  
will cause the balloon to rise. Pushing  
up on the lever will allow the balloon to  
be lowered. See insert A in Figure 10.  
For circular positioning, swing the lever  
to the desired position. See insert B in  
Figure 11.  
6. Before raising the mast, make sure the mast set screw  
(Figure 11) is securely tightened (use an 5mm-allen  
wrench to tighten). This will prevent the balloon/lamp  
assembly from falling off. In addition make sure the power  
cable from the generator is connected to the lamp power  
cable.  
Figure 10. Positioning the Balloon  
CAUTION - MAST PINCH POINT  
When raising or lowering the mast, keep hands and fingers  
clear of the various mast sections, this will prevent hands  
and fingers from getting pinched.  
7. Using the mechanical winch (Figure 12), raise the mast  
to the desired height. Turn winch handle clockwise to  
raise mast.  
Figure 11. Mast Set Screw/Power Connections  
Figure12. MechanicalWinchHandle  
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 19  
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SETUP/OPERATION  
4. Notice that the balloon envelope will begin to deploy as  
soon as power is applied by an active generator. This  
function is not controlled by the power ON/OFF switch.  
DANGER - HIGHVOLTAGE POWER LINES  
When raising mast, ALWAYS be on  
the lookout for overhead obstructions  
such as high voltage power lines.The  
possibility exists of electrocution,  
even death! if the GloBug comes in  
contact with high voltage power lines.  
5. Wait until the balloon is fully deployed before attempting  
to turn on the lamp. The possibility exists of the balloon  
getting burned (touching the lamp).  
6. If the balloon is fully deployed, place the GloBug's ON/  
OFF switch (15) in the ON position.  
Applying Power  
1. Make sure the power ON/OFF switch (Figure 13) located  
ON  
near the bottom of the mast is in the OFF position.  
OFF  
ON  
OFF  
Figure 15. Power OFF/ON Switch (ON Position)  
7. The lamp should now be on. If the lamp is not on, check  
all connections and repeat steps 1 through 6. If the lamp  
still does not come on contact the MQ service  
department.  
Figure 13. Power OFF/ON Switch (OFF Position)  
CAUTION - READ GENERATOR MANUAL  
Shutdown  
1. Place the power ON/OFF switch (Figure 16) in the OFF  
Before attempting to operate the  
generator, READ the entire operation  
section of the manual. Failure to read  
manual could cause severe damage to  
the equipment and bodily harm to the  
operator.  
position.  
ON  
OFF  
2. The GloBug has a power requirement of 120VAC, 60 Hz  
@ 9.6 amps. Connect the GloBug's AC power cord to  
the 120VAC twist-lock receptacle (Figure 14) on the the  
supplied generator.  
Figure 16. Power OFF/ON Switch (OFF Position)  
CAUTION - LAMP COOL DOWN  
Allow a sufficient amount of time (15-20 minutes) for the  
lamp (Figure 17) to cool down before turning off  
generator. The possibility exists of the balloon getting  
burned (touching the lamp).  
2. Disconnect the GloBug's AC power cable from the  
generator.The balloon should begin to deflate.  
Figure 14. 120 VAC Receptacle  
3. Shutdown generator as referenced in the "Shutdown  
Section" of the supplied generator manual.  
3. Start the generator as referenced in the "Start-up  
Section" of the supplied generator manual.  
PAGE 20 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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SHUTDOWN  
Figure 17. Hot Lamp Surface  
4. Using the mechanical winch (Figure 5, item 2), fully  
lower the mast.Turn winch handle counter-clockwise to  
lower mast.  
Figure 20. Outriggers (Stow Position)  
5. Using the adjustment lever (Figure 5, item 22) place the  
balloon/lamp assembly in the stow position.  
8. Press down on the top of the brake pedal (Figure 21)  
and hold, then release. This action will dis-engage the  
brake mechanism and allow the GloBug to be moved.  
6. Unzip the protective cover as shown in Figure 18, and  
place cover over balloon/lamp assembly.  
Figure 18. Covering the Lamp/Balloon Assembly  
Figure 21. Parking Brake (Release Position)  
Storage  
7. To unlock outriggers, push downward on the counter-  
weight lever indicated by arrow (Figure 19). Grab hold of  
outrigger, pull upward, push down and place in stow  
position (Figure 20)..  
1. Wipe and dirt or foreign matter that may have  
accumulated on the GloBug during operation. Use a mild  
detergent to clean the unit. DO NOT spray the engine  
with water.  
2. Avoid storing the GloBug in areas that can be exposed  
to rain, harsh elements, and high humidity.  
3. Place the GloBug in a clean dry location away from dirt  
and debris.  
Figure 19. Outriggers(Released)  
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 21  
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MAINTENANCE  
CAUTION - READ SAFETY GUIDELINES  
CAUTION - BALLOON ZIPPER SAFETY  
Before performing any maintenance  
procedures, be sure to READ the lamp,  
balloon, and general safety guidelines in  
this manual. Failure to read and  
understand these safety guidelines  
could cause severe equipment damage  
and bodily harm.  
DO NOT use excessive force when zipping or  
unzipping the balloon. The possibility exists  
of the zipper tearing, which would make the  
balloon unusable.  
2. Unzip the zipper (Figure 23) at the bottom of the balloon  
and roll the balloon envelope upwards to expose the lamp  
(Figure 24). Remove the lamp guard to gain access to the  
lamp.. DO NOT use excessive force when un-zipping  
the balloon.  
Removing the Lamp/Balloon Assembly  
1. Place the lamp/ballon assembly in the STOW position.  
2. With a 5 mm allen wrench, loosen the set screw (Figure 22) that  
secures the lamp to the mast adapter stand.  
Figure 22. Removing the Balloon/Lamp  
3. Disconnect the lamp power cable as shown in Figure 22,  
and slide the balloon/lamp forward from the mast adapter  
stand. Place lamp/balloon assembly on a suitable work  
bench that is free of dirt, and sharp objects that could  
damage the balloon.  
Figure 24. Removing the Lamp Guard  
3. Push down and hold the lamp holder (spring loaded) away  
from the lamp (Figure 25). Unscrew the lamp (turn counter-  
clockwise) from the lamp socket.  
Removing the Lamp  
1. Expose the balloon (Figure 23) by pulling down on the  
velcro tabs and unzip the protective cover as shown in  
Figure 18. Next, fold the protective cover into itself and  
zip.  
Figure 25. Removing the Lamp  
Figure 24. Exposing the Balloon  
PAGE 22 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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MAINTENANCE  
Installing a New Lamp  
2. Zip up the zipper at the bottom (Figure 23) of the balloon  
and pull down the balloon envelope to cover the lamp  
1. When installing a new lamp (Figure 26) use only MQ  
recommended type lamp. See parts section of this  
manual.Failure to use correct type lamp could adversely  
affect lighting capability and may cause damage to the  
equipment.  
3. Place the lamp/balloon assembly back onto the mast  
adapter stand (Figure 22).  
4. With a 5 mm allen wrench, tighten the set screw to 28 ~ 38  
ft. lbs (38 ~ 51 N-m) to secure the lamp to the mast adapter  
stand  
2. Push down and hold the lamp holder (spring loaded) away  
from the lamp. Screw the lamp (turn clockwise) into the  
lamp socket. Gently place the lamp holder firmly over  
the top of the lamp. This will prevent the lamp from  
touching the lamp guard or pipe frame.  
5. Reinstall the protective cover over the balloon/lamp as-  
sembly. Be sure to fold the velcro tabs.  
6. Reconnect the power cables.  
Replacing the Balloon  
1. Follow the procedures as outlined in the "Removing the  
Balloon Lamp" assembly section.  
2. Unzip the zipper at the bottom and top of the balloon.  
Slide the balloon over the top of the lamp guard as shown  
in Figure 28.  
Figure 26. Installing the Lamp  
Re-Installing the Lamp/Balloon Assembly  
Figure 28. Removing the Ballon  
1. Reinstall the lamp guard (Figure 27). Be careful not to install  
the lamp guard in the wrong direction.  
3. Slide the new balloon over the top of the lamp guard as  
shown in Figure 29. Zip up the zipper at the bottom and  
top of the balloon.  
Figure 29. Removing the Ballon  
Figure 27. Installing the Lamp Guard  
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 23  
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MAINTENANCE  
Check Cable Wear  
Removing the Hanger  
The wire rope (cable) that raises and extends the mast is a very  
important part of the GloBug lighting system. Following the pro-  
cedure below when replacing wire rope (cable).  
1. Remove the M12 x 40 bolt (Figure 31) from the hanger  
support assembly, then remove the hanger. Set hanger  
aside in a safe place where it will not get damaged  
.
HANGER  
DANGER - Lighting System Cable System  
Safety  
Wire rope (cable) will fail if it is worn, frayed, misused, crushed,  
MAIN  
MAST  
SECTION  
kinked or damaged in any way. ALWAYS check the cable and  
pulley for any abnormalities before use.  
STEP 2  
REMOVE  
HANGER  
DO NOT use it if there is even the slightest cause for  
concern and replace any damaged cable or pulley immediately.  
STEP 1  
Removing the Lamp/Balloon Assembly  
HANGER  
SUPPORT  
REMOVE  
M12 X 40  
BOLT  
1. Place the lamp/ballon assembly in the STOW position.  
2. With a 5 mm allen wrench, loosen the set screw (Figure 22) that  
secures the lamp to the mast adapter stand.  
3. Remove the lamp/balloon assembly from the mast adapter  
stand and set aside in a safe place where it will not get  
damaged.  
Figure 31. Removing the Hanger  
Removing the Lamp Cable  
Removal of Winch  
1. Cut all the cable zip ties (Figure 32) that secure the lamp  
cable to the various mast sections.  
1. Fully lower the mast to its vertical resting position.  
2. Remove the lamp cable from the various mast sections  
and set cable aside in a safe place where it will not get  
damaged. Mark the order of the cable sections so that  
they can be placed back in the same order. Make sure  
cable is laid flat and out of the way so that personnel will  
not trip over it.  
2. Remove the four retaining screws and washers (Figure 30)  
that secure the winch cover. Remove the winch cover.  
3. Loosen the winch cable retaining screw. Pull and remove  
the winch cable from the locking pin.  
4. Remove the three retaining screws and washers that secure  
the winch to the mast. Remove the winch.  
STEP 1  
CUT  
LAMP CABLE  
ZIP TIES  
STEP 2  
MAST  
REMOVE  
LAMP CABLE  
MARK ORDER  
SECTIONS  
Figure 32. Cutting the Lamp Cable ZipTies  
Figure 30. Winch/Cable Removal  
PAGE 24 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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MAINTENANCE  
Pulling-Out the Mast Sections  
1. Grab hold of the main mast (Figure 33) and begin pulling  
the mast sections upwards. Start with second mast, and  
then the third mast.  
CABLE RELEASE  
ACCESS POINT  
2. From the main mast, pull the winch cable wire to release  
the safety stopper pulley at the second mast.  
3RD  
MAST  
1 FT.  
(305 MM.)  
CABLE RELEASE  
ACCESS POINT  
PULLEY  
MAIN MAST  
1 FT.  
(305 MM.)  
2ND  
MAST  
Figure 34. Cable Release Access Point  
5. To release the safety stopper without pulling the cable  
wire when removing the second mast from the first (main  
mast), insert a screwdriver (Figure 35) nearest the hole  
where the latch is caught. Press down on the screwdriver  
to lift the pulley inside the second mast upward. Re-  
move the screwdriver lifting the second mast upwards  
as the latch is being pulled back.The second mast should  
now be able to be pulled out from the first mast.  
WINCH  
CABLE  
2ND  
MAST  
SAFETY  
STOPPER  
MAIN  
MAST  
Figure 33. Mast Sections  
MAIN MAST  
Figure 35. Releasing the Safety Stop Latches  
WARNING - Mast Service Safety  
3. Each mast section should be equally spaced about 12-  
inches from the preceding mast section. See Figure 33.  
If the winch cable wire cannot  
be pulled because of breakage  
of the wire itself, the safety  
The mast sections are heavy and awkward to handle. Use  
proper lifting devices and procedures when servicing the mast  
and its components.  
stoppers installed in the sec-  
ond mast will lock automatically  
at the places indicated by the  
arrows in Figure 34.  
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 25  
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MAINTENANCE  
of  
5. Route the winch cable around the lower pulley B the  
Installation of Winch Cable  
second mast from front to back.  
1. Route (pass) a new winch cable through the main mast  
pulley A (Figure 36).  
6. Continue pulling the cable and slide down the mast, be-  
ing careful not to activate the cable stop latches.  
of  
2. Route the winch cable around the upper pulley D  
the third mast section from back to front.  
8. Route the cable around the pulley of the first mast A .  
3. Route the winch cable around the upper pulley C the  
of  
9. Place the second mast into the main (first) mast. Next,  
place the third mast into the second mast.  
second mast section from back to front.  
CAUTION -Winch Cable Safety Stopper  
When placing the second mast into the main mast (first), pinch  
(squeeze) the pulley and pin with pliers (Figure 37) to hold the  
stopper (cable latch).This will keep the cable stop latch from  
being activated.  
THIRD  
MAST  
D
UPPER  
PULLEY  
UPPER  
PULLEY  
C
Figure 37. Bypassing Cable Stop Latch  
10.Route the tip of the winch cable (Figure 38) through the  
eyelet retaining stud. Insert cable retaining screw at top  
of stud and tighten.  
SECOND  
MAST  
WINCH  
CABLE  
MAIN MAST  
FRONT-VIEW  
B
LOWER  
PULLEY  
A
TO  
WINCH  
A  
Figure 38. Connecting the Winch Cable to the Winch  
Figure 36. Attaching the Winch Cable  
PAGE 26 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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MAINTENANCE  
Installation of Winch  
Ballast Box Removal  
1. Reinstall the three retaining screws (Figure 30) and washers  
that secure the winch to the mast. Tighten screws between  
24~ 33 ft-lbs. (33 ~ 45 N-m).  
WARNING - HOT SURFACE (BALLAST)  
Dangerous conditions exists inside the ballast  
compartment. Please use extreme caution when  
performing maintenance on the ballast box.  
NEVER touch the ballast or ballast cover while  
the lamp is on.These components generate an  
extreme amount of heat, which makes their surfaces very hot!.  
ALWAYS allow the ballast box and cover surface to cool down  
before servicing.  
2. Install the four retaining screws and washers (Figure 30) that  
secure the winch cover. Tighten securely.  
3. Turning the winch handle clockwise, wind the cable tightly  
around the winch shaft.  
4. Raise, extend, retract and lower the mast several times to  
verify correct operation.  
5. If the winch malfunctions, such as defective brake mecha-  
nism, replace entire winch assembly immediately.  
DANGER - HIGHVOLTAGE (BALLAST)  
Installing the Hanger  
The electronic components of the ballast  
generate high voltage conditions. These  
conditions can be lethal and cause bodily  
harm, even death. When performing  
maintenance or troubleshooting, have only  
experienced personnel work on the ballast.  
1. Reinstall the M12 x 40 bolt (Figure 31) that supports the  
hanger onto the main mast. Tighten bolt between 28~ 38  
ft-lbs. (38 ~ 51 N-m).  
Installing the Lamp Power Cable  
1. Check the entire lamp cable for any signs of wear, such  
as cuts or frays. If the cable is damaged in any way,  
replace entire cable. DO NOT use a worn or damaged  
cable to operate the GloBug. The possibility exists of  
shock or electrocution.  
The ballast electronics are located within the cart frame of the  
GloBug.To gain access to the ballast (Figure 39), remove the 4  
retaining bolts and washers (M10 X 25) that secure the ballast  
cover to the cart.  
BALLAST  
COVER  
M10X25 BOLT AND  
WASHER  
4 PLACES  
2. Using zip ties connect the lamp power cable to the vari-  
ous mast sections as shown in Figure 33. Remember to  
connect the lamp cables to the mast in the same order  
that they were removed.  
3. Cutoff any excess zip tie material.  
BALLAST  
GUARD BOX  
TRANSFORMER  
AC POWER  
CAPACITOR  
CABLE  
CART  
Figure 39. Removing the Ballast  
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 27  
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MAINTENANCE  
Filter Replacement  
WARNING - HOT SURFACE (LAMP FRAME)  
5. Install a new filter over the brace as shown in Figure 42.  
Be sure to align the cut of the filter over the brace.  
DO NOT replace filter immediately, allow a  
sufficient amount of time for the lamp assembly  
to cool down before changing filter.  
1. Remove the balloon as described in the "Removing the  
Lamp/Balloon" section.  
2. Disconnect the lamp power cable as shown in Figure 22.  
3. Rotate the balloon/lamp base assembly so that the filter  
is facing upwards. See Figure 40.  
Figure 42. Filter Placement  
CAUTION - FILTER ALIGNMENT  
When placing the filter element, always align the cut of  
the filter on top of the brace. This will keep the filter from  
being dislodged and getting damaged.  
Figure 40. Balloon/Lamp Placement  
4. Turn the three locking tabs (Figure 41) inward to release  
the plate. Remove plate and filter.  
6. Turn the three retaining tabs (Figure 43) outward so that  
they touch the lamp base.  
Figure 43. Filter/Plate Install  
Figure 41. Filter Removal  
PAGE 28 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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MAINTENANCE (WIRING DIAGRAM)  
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 29  
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MAINTENANCE  
L3  
L1  
L4  
L2  
B3  
L5  
B2  
B1  
E1  
E2  
M2  
M3  
M4  
C6  
M1  
N
O
0N  
OFF  
FF  
O
LE  
L
O
T
ION  
C
H
I
D
R
T
RA  
IT  
N
P
E
O
O
W
C
S
V
0
2
1
20A  
V
0
4
/2  
R
V
E
0
W
2
O
1
P
H
LL ITC  
F
F
FU  
W
S
O
20A  
C7  
A
1
120V  
30A  
2
CUIT  
IR  
C
AC  
B
REAKER  
30A  
120/240V  
6000  
M5  
GA-6H  
C1  
C8  
C2  
C9  
C10  
C3  
C4  
C5  
Figure 45. Maintenance Locations  
PAGE 30 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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MAINTENANCE  
For a prolonged life cycle an extended quality follow the  
recommended GloBug service guidelines as referenced in  
Table 4.  
TABLE 4. PERIODIC CHECK AND MAINTENANCE  
PART CHECK ITEM  
Frame Pipe Frame pipe skewed?  
FIGURE  
SOLUTION  
L1  
L2  
L3  
L4  
L5  
Replace.  
Lamp Holder  
Lamp (Base)  
Lamp  
Lamp holder loose?  
Lamp base loose?  
Defective lamp?  
Tighten or replace.  
Screw in securely.  
Replace.  
Lamp  
Cable/Connector  
Cable disconnected or loose?  
Defective or dirty?  
Broken?  
Connect securely.  
Replace.  
B1 Balloon (Envelope)  
Balloon  
Mast  
B2  
B3  
Zipper  
Replace.  
Fan Motor (Blower)  
Working properly?  
Slides smoothly?  
Repair or replace.  
Apply grease.  
Apply grease or replace.  
Replace.  
M1 Mast Sliding Surface  
M2  
M3  
M4  
M5  
C1  
C2  
C3  
C4  
C5  
C5  
C6  
C7  
C8  
C9  
Wire Rope  
Wire Rope End  
Winch  
Damaged?  
Is wire end damaged (caulking)?  
Defective winch brake ?  
Safety latch defective?  
Travels smoothly?  
Travels smoothly?  
Repair or replace.  
Repair or replace.  
Spray grease.  
Spray grease.  
Tighten securely.  
Tighten securely.  
Check, spray grease  
Replace.  
Safety Stop  
Counter-Weight  
Outriggers  
T-handle and Wheels Proper movement.  
Bolt for Handle  
Brake Pedal  
Brake Pedal  
Hanger  
Check if bolt is not loose.  
Linkage working correctly.  
Notch worn-out?  
Cart  
Check if the installation is not loose.  
Turns smoothly?  
Fasten securely.  
Check, apply grease.  
Adjust.  
Front Wheel Pivot  
Tires  
Tire pressure 35.5 psi (294 kPa)?  
Linkage moves smoothly?  
Working properly?  
Link for Front Shaft  
Spray grease.  
Adjust.  
C10 Brake  
E1 Power Cable  
Defective or worn cable?  
Is generator output 125 VAC?  
Replace.  
Electric  
E2  
Non-load Voltage  
Adjust or replace generator.  
- Daily Check  
- Every 20 Hours  
- Every 100 hours  
- Every 500 hours  
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 31  
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TROUBLESHOOTING (LAMPS)  
If the problem cannot be remedied, please leave the unit  
just as it is and consult or company's service department.  
Practically all breakdowns can be prevented by proper  
handling and maintenance inspections, but in the event of a  
breakdown, please take a remedial action following the  
diagnosis based on the Lamp Troubleshooting (Table 5)  
information shown below.  
TABLE 5. LAMP TROUBLESHOOTING  
POSSIBLE PROBLEM  
Is plug securely connected?  
Are generator and light tower switched on? Turn on switch.  
SYMPTOM  
SOLUTION  
Plug in correctly.  
Is lamp loose?  
Screw lamp securely into socket.  
Connect disconnected contactor.  
Is contactor properly connected?  
Are any other electric appliances (other  
than light tower) plugged into power  
source?  
Unplug all other appliances.  
Lamp does not light.  
Is generator voltage normal (non-load  
voltage - 120 VAC)?  
Repair or replace generator.  
Use genuine MQ lamp.  
Is model of lamp compatible?  
Is lamp cool enough to light again?  
(Interval of 20 to 30 minutes is required  
before turning on lamp again)  
Wait for lamp to cool down.  
Repair or replace generator.  
Is generator voltage normal (non-load  
voltage - 120 V)?  
Lamp only lights for a  
short time.  
Is ambient temperature too high (more than Move lamp where there is proper  
104 °F (40 °C)?  
ventilation.  
Is fan motor (blower) working properly?  
Is balloon envelope defective?  
Check or repair fan motor (blower).  
Repair or replace balloon envelope.  
Balloon does not  
inflate.  
PAGE 32 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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TROUBLESHOOTING (MAST)  
Practically all breakdowns can be prevented by proper If the problem cannot be remedied, please leave the unit  
handling and maintenance inspections, but in the event of a just as it is and consult or company's service department.  
breakdown, please take a remedial action following the  
diagnosis based on the Mast Troubleshooting (Table 6)  
information shown below.  
TABLE 6. MAST TROUBLESHOOTING  
SYMPTOM  
POSSIBLE PROBLEM  
Is cable caught in mast?  
SOLUTION  
Set cable free.  
Mast cannot be  
raised.  
Is end of wire rope disconnected from  
winch?  
Connect wire rope to winch.  
Does surface of mast slide smoothly?  
Is winch latch functioning properly?  
Is dram shaft loose?  
Apply grease to sliding surface of mast.  
Replace part if not functioning properly.  
Tighten dram shaft and check its operation.  
Apply grease to sliding surface of mast.  
Mast keeps coming  
down.  
Does surface of mast slide smoothly?  
Holding winch handle securely, remove the  
latch and lower mast slowly (Repair).  
The mast cannot be  
lowered.  
Is brake disk of winch held tight?  
Does safety stopper work correctly?  
Winch up mast a little and lower mast by  
putting a load on it (Repair).  
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 33  
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EXPLANATION OF CODES IN THE REMARKS COLUMN  
The following section explains the different symbols and  
QTY. Column  
remarks used in the Parts section of this manual. Use the  
help numbers found on the back page of the manual if there  
are any questions.  
Numbers Used — Item quantity can be indicated by a  
number, a blank entry, or A/R.  
A/R (As Required) is generally used for hoses or other  
parts that are sold in bulk and cut to length.  
NOTICE  
The contents and part numbers listed in the parts  
section are subject to change without notice.Multiquip  
does not guarantee the availability of the parts listed.  
A blank entry generally indicates that the item is not sold  
separately.Other entries will be clarified in theRemarks”  
Column.  
SAMPLE PARTS LIST  
REMARKS Column  
NO. PART NO. PART NAME  
QTY. REMARKS  
Some of the most common notes found in the “Remarks”  
Column are listed below. Other additional notes needed  
to describe the item can also be shown.  
1
2%  
12345  
BOLT......................1 .....INCLUDES ITEMS W/%  
WASHER, 1/4 IN............NOT SOLD SEPARATELY  
WASHER, 3/8 IN....1 .....MQ-45T ONLY  
2% 12347  
3
4
12348  
12349  
HOSE ..................A/R ...MAKE LOCALLY  
BEARING ..............1 .....S/N 2345B AND ABOVE  
Assembly/Kit — All items on the parts list with the  
same unique symbol will be included when this item is  
purchased.  
NO. Column  
Indicated by:  
Unique Symbols — All items with same unique  
symbol  
“INCLUDES ITEMS W/(unique symbol)”  
(@, #, +, %, or >) in the number column belong to the  
same assembly or kit, which is indicated by a note in the  
“Remarks” column.  
Serial Number Break — Used to list an effective serial  
number range where a particular part is used.  
Indicated by:  
Duplicate Item Numbers — Duplicate numbers indicate  
multiple part numbers, which are in effect for the same  
general item, such as different size saw blade guards in  
use or a part that has been updated on newer versions  
of the same machine.  
“S/N XXXXX AND BELOW”  
“S/N XXXX AND ABOVE”  
“S/N XXXX TO S/N XXX”  
Specific Model Number Use — Indicates that the part  
is used only with the specific model number or model  
number variant listed. It can also be used to show a  
part is NOT used on a specific model or model number  
variant.  
NOTICE  
When ordering a part that has more than one item  
number listed, check the remarks column for help in  
determining the proper part to order.  
Indicated by:  
“XXXXX ONLY”  
“NOT USED ON XXXX”  
PART NO. Column  
Numbers Used — Part numbers can be indicated by a  
number, a blank entry, or TBD.  
“Make/Obtain Locally” — Indicates that the part can  
be purchased at any hardware shop or made out of  
available items.Examples include battery cables, shims,  
and certain washers and nuts.  
TBD (To Be Determined) is generally used to show a  
part that has not been assigned a formal part number  
at the time of publication.  
“Not Sold Separately— Indicates that an item cannot  
be purchased as a separate item and is either part of an  
assembly/kit that can be purchased, or is not available  
for sale through Multiquip.  
A blank entry generally indicates that the item is not sold  
separately or is not sold by Multiquip. Other entries will  
be clarified in the “Remarks” Column.  
PAGE 34 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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SUGGESTED SPARE PARTS  
GloBug LIGHTING SYSTEM  
1TO 3 UNITS  
Qty.  
P/N  
Description  
2 ......... E000009800 .... BULB  
2 ......... A300033800 .... BALLAST/TRANSFORMER  
2 ......... A300038400 .... CAPACITOR, 24 μF @480 VDC  
2 ......... A100031301 .... BALLOON CLOTH  
3 ......... A400038300 .... FILTER 200 (AIR)  
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 35  
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NAMEPLATE AND DECALS  
23  
2
DANGER  
Make sure that generator is loaded when  
conveying Lighting Tower by forklift.  
Be sure to insert forks at marked position  
exactly under pipe frame or base plate  
CAUTION  
LAMP COVER BUZZER  
A400116400  
Before operating GloBug  
ALWAYS unzip cover, fold into  
bag on top of balloon and zip.  
If the cover has not been removed  
an audible alarm will sound when  
power is applied to the GloBug.  
DCL404  
WARNING  
When lifting of the GloBug is  
required, ALWAYS attach  
a
rope  
or chain to the lift hanger. DO NOT  
use any other lifting points to  
lift the GloBug.  
LIFT  
HANGER  
DCL412  
3
CART  
DANGER  
ELECTRICAL  
SHOCK HAZARD  
WARNING  
BURN HAZARD  
When replacing lamp and to prevent electrical  
shock, ALWAYS shutdown the generator before  
replacing lamp. Remember to let lamp cool before  
removing. Use only recommended type lamp as  
To prevent burns, NEVER  
touch lamp while lamp is on.  
Lamp surface gets extremely  
hot! ALWAYS allow sufficient  
time for lamp to cool down  
before touching.  
DANGER  
Make sure that generator is loaded when  
conveying Lighting Tower by forklift.  
listed in parts manual.  
DCL416  
DCL417  
23  
Be sure to insert forks at marked position  
exactly under pipe frame or base plate  
A400116400  
4
5
WARNING  
ADJUSTMENT  
LEVER HAZARD  
CAUTION  
LAMP INFORMATION  
BE CAREFUL NOT TO  
STRIKE HEAD AGAINST  
TOWER ADJUSTMENT  
LEVER. POSSIBLE HEAD  
INJURY CAN OCCUR.  
ALWAYS turn lamp OFF  
first, before shutting down  
generator.  
CAUTION  
11  
When the GloBug is used for  
non-lighting applications, ALWAYS  
un-plug GloBug AC power cord  
Once lamp is turned OFF,  
Allow lamp to cool down  
before turning back on.  
It will take about 20 minutes  
before lamp can be turned  
1
12  
6
from the generator.  
DCL402  
back on.  
DCL409  
CAUTION  
COVER  
INFORMATION  
7
DCL406  
Before operating GloBug  
ALWAYS unzip cover, fold into  
bag on top of balloon and zip.  
DANGER  
Bag  
Zipper  
ELECTRICAL  
SHOCK HAZARD  
Cover  
ALWAYS MAKE SURE AREA ABOVE  
TOWER MAST IS OPEN AND CLEAR  
OF OVERHEAD POWER LINES.  
THE TOWER MAST EXTENDS IN  
EXCESS OF 16.5 FT. (5 METERS).  
8
NEVER apply power to the  
GloBug until the cover has  
been inserted inside the bag  
and the balloon is fully exposed.  
22  
N
N
F
O
O
0
13  
F
O
FF  
T
LE  
N
B e f o r e s t o r i n g G l o B u g ,  
ALWAYS fully cover balloon to  
prevent damage from dust, dirt  
and adverse weather conditions.  
I
D
O
L
IO  
TR  
N
E
R
A
C
H
O
O
P
I
T
C
S
W
V
0
2
A
1
0
2
V
0
4
/2  
V
0
0
O
O
N
2
F
F
F
1
FULL  
POWER  
C
O
T
 L
O
E
A
2
F
0
V
/
0
 V
F
SWITCH  
O
F
F
1
   2
     C
O
C
K
 I
1
2
0
A
2
0
60  
0
A
0
2
6H  
GA-  
ON  
0
V
2
1
21AUIT  
IR ER  
A
0
C
3
DANGER  
C
K
C
B
A
A
E
R
DCL413  
V
0
4
/2  
A
0
0
2
3
1
ELECTRICAL  
SHOCK HAZARD  
6000  
DCL401  
DCL403  
NEVER place the GloBug  
wheels in standing water. The  
possibility of electrical shock,  
even death! Exists.  
H
-6  
A
OFF  
DCL408  
G
DANGER  
DANGER  
GloBug  
INFORMATION  
ELECTRICAL  
SHOCK HAZARD  
To prevent tipping, NEVER use  
in winds that exceed 22 mph  
(10 m/sec).  
DCL400  
NEVER touch  
a
live power cord  
NEVER use on an incline of  
degrees or more. The possibility  
of tipping exists.  
5
or active electrical components  
with wet hands or while standing  
in water. The possibility of electrical  
shock or even death! exists.  
NEVER use in rain or wet  
conditions. The possibility of  
electrocution exists.  
21  
ALWAYS apply parking brake  
to prevent moving.  
14  
10  
19  
When moving is required, lower  
mast fully.  
When raising mast, ALWAYS  
deploy outriggers to prevent  
tipping.  
ALWAYS turn OFF generator  
before performing maintenance.  
DCL411  
DCL410  
DANGER  
WARNING  
ELECTRICAL  
SHOCK HAZARD  
To avoid injury,  
you MUST read  
and understand  
operator’s manual  
before using this  
machine.  
MODEL  
SERIAL NO.  
20  
GROUND  
15  
To prevent electrical shock or  
electrocution, the generator  
MUST be connected to an  
earth ground. (See NEC Article 250)  
DCL405  
CAUTION  
This machine to  
be operated by  
qualified  
TIRE PRESSURE  
ALWAYS keep tires inflated  
to correct pressure. Low or  
incorrect tire pressure could  
result in brake malfunction.  
WARNING  
personnel only.  
Ask for training  
as needed.  
P/N 35137  
Recommended tire pressure:  
BURN HAZARD  
WARNING  
35.5 PSI  
(225 kPa)  
To prevent burns, NEVER  
touch ballast or cover while  
lamp is on. These surfaces are  
extremely hot! ALWAYS allow  
sufficient time for both surfaces  
to cool down before touching.  
DCL415  
OUTRIGGER  
DEPLOYMENT  
18  
DCL407  
SETTING:  
Pull outrigger upward at the tip end  
and rotate backwards until it locks in  
place.  
STOW  
POSITION  
0
N
F
O
N
O
F
O
F
 N
CO  
I
1
O
P
W
 E
A
V
1
2
0
2
0V  
WE  
R
F  
FU  
S
   W
10VT2CI 4
1
I
 I
E
 T
1
3
A
C
  R
A
10/4  
0
/
4
0
3
0
A
0  
9
17  
O
U
T
R
D
IG  
E
PL  
G
ER  
YED  
O
S
16  
RELEASE:  
To unlock outrigger, push downward  
on the counter-weight lever indicated  
by arrow. Grab hold of outrigger, pull  
upward, push down and place in stow  
position.  
HIGH VOLTAGE  
DANGER  
DCL418  
BALLAST  
BOX  
DCL414  
PAGE 36 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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NAMEPLATE AND DECALS  
NAMEPLATE AND DECALS.  
NO.  
1
2
3
4
5
6
7
8
PART NO.  
DCL413  
DCL404  
DCL412  
DCL416  
DCL417  
DCL402  
DCL428  
DCL401  
DCL407  
DCL400  
DCL409  
DCL406  
DCL403  
DCL411  
DCL405  
DCL414  
DCL418  
35137  
PART NAME  
QTY.  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
REMARKS  
DECAL; CAUTION COVER INFORMATION  
DECAL; CAUTION LAMP COVER BUZZER  
DECAL;WARNING, LIFT HANGER  
DECAL; DANGER, ELECTRICAL SHOCK HAZ.  
DECAL;WARNING, BURN HAZARD (LAMP)  
DECAL; CAUTION, REMOVE POWER CORD  
DECAL; MQ LOGO  
DECAL;WINCH UP/DOWN  
9
DECAL; CAUTION, TIRE PRESSURE  
DECAL; DANGER, ELECTRICAL SHOCK (TIRES)  
DECAL; CAUTION, LAMP INFORMATION  
DECAL; WARNING, ADJ. LEVER HAZARD  
DECAL; DANGER ELECTRIC SHOCK (GLOBUG)  
DECAL; DANGER, GLOBUG INFORMATION  
DECAL; DANGER, ELECTRICAL SHOCK (GND.)  
DECAL;WARNING, OUTRIGGER DEPLOYMENT  
DECAL; DANGER, HIGH VOLTAGE  
DECAL;WARNING, READ MANUAL  
NAMEPLATE .................................................................. 1........... CONTACT MQ PARTS DEPT.  
DECAL; BURN HAZARD (BALLAST)  
DECAL; DANGER, ELECTRICAL SHOCK (CORDS)  
DECAL; ON/OFF  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
1
1
DCL415  
DCL410  
DCL408  
1
1
1
4
A400116400 DECAL; FORKLIFT ALIGNMENT  
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 37  
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T-HANDLE ASSY.  
T-HANDLE ASSY.  
2
1
1
3
4
4
5
PAGE 38 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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T-HANDLE ASSY.  
T-HANDLE ASSY.  
NO.  
1
*
2
3
4
5
PART NO.  
PART NAME  
QTY.  
REMARKS  
1102700130  
A200023001  
0040730000  
1503300130  
A100018905  
HANDLE GRIP  
2
HANDLE .........................................................2 ........... INCLUDES ITEM W/  
SNAP RING (30)  
SLEEVE BEARING (30DX34DX20)  
BASE PLATE  
*
1
2
1
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 39  
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STEERING ASSY.  
STEERING ASSY.  
15  
15  
22  
21  
24  
10  
15  
47  
22  
47  
46  
28  
14  
21  
15  
12  
24  
10  
5
22  
7
13  
2
3
28  
9
27  
22  
10  
15  
13  
20  
22  
5
28  
11  
4
21  
15  
8
22  
10  
23  
28  
15  
26  
25  
15  
PAGE 40 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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STEERING ASSY.  
STEERING ASSY.  
NO.  
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
20  
21  
22  
23  
24  
25  
26  
27  
28  
46  
47  
PART NO.  
PART NAME  
QTY.  
1
1
1
2
1
1
1
2
5
1
1
2
1
8
1
1
6
1
3
1
1
1
4
1
REMARKS  
A200022903  
A200022803  
2001200313  
2071214010  
2071213211  
1041000131  
0010308030  
0033108000  
0043108000  
0013212075  
1521120131  
1503180130  
A400055501  
0040720000  
A300090600  
0043112000  
1504120130  
0033208000  
0030808000  
0013512025  
0043112041  
A400055401  
E000014500  
A400055101  
E000031200  
FRONT SHAFT (L)  
FRONT SHAFT (R)  
BRAKE PEDAL  
BRAKE  
BRAKE SHAFT  
SPRING (BRAKE)  
BOLT (M8x30) SUS  
NUT (M8)  
WASHER (M8)  
BOLT (M12x75)  
BOLT (M12x75) LEFT SCREW  
SLEEVE BEARING (18Dx20Dx20)  
LINK (FRONT SHAFT)  
SNAP RING (20)  
LINK, HANDLE  
WASHER (M12)  
WASHER (12.2Dx18Dx0.5T)  
SELF LOCK NUT (M8)  
PUSH NUT (8)  
BOLT & WASHER (M12x25)  
WASHER (12Dx40Dx3.2T)  
LINK (STEERING)  
TIRE ASSY (4.10/3.50-5)  
SPACER  
WASHER, (20Dx36Dx1.5)  
2
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 41  
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OUTRIGGER ASSY.  
OUTRIGGER ASSY.  
PAGE 42 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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OUTRIGGER ASSY.  
OUTRIGGER ASSY.  
NO.  
1
2
3
4
5
6
7
*
8
9
10  
11  
12  
13  
14  
15  
16  
17  
PART NO.  
PART NAME  
QTY.  
2
1
10  
2
REMARKS  
0013116090  
A100011601  
0013510025  
1501160111  
A200015303  
A200015203  
1641000330  
0043110000  
1501100430  
0033210000  
0043116000  
0043216000  
0033116000  
2031321113  
A100011501  
2031320213  
A400033402  
BOLT (M16x90)  
BRACKET (OUT,R) R  
BOLT & WASHER (M10x25)  
SPACER (OUT,R)  
OUTRIGGER R ............................................1............. INCLUDES ITEM W/  
OUTRIGGER L.............................................1............. INCLUDES ITEM W/  
RUBBER FOOT  
WASHER (M10)  
SPACER (10.2dx13.8Dx6.5L)  
SELF LOCK NUT (M10)  
WASHER (M16)  
WASHER, SPRING (M16)  
NUT (M16)  
WEIGHT (OUT,R) R  
BRACKET (OUT,R) L  
WEIGHT (OUT,R) L  
CATCHER (OUTRIGGER)  
*
*
2
4
2
2
2
2
2
1
1
1
2
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 43  
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MAST ADAPTER ASSY.  
MAST ADAPTER ASSY.  
PAGE 44 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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MAST ADAPTER ASSY.  
MAST ADAPTER ASSY.  
NO.  
PART NO.  
PART NAME  
QTY.  
REMARKS  
1
2202390100  
2202390112  
2202500130  
2202500230  
1502280130  
2202520110  
1043002030  
1043002130  
A400038801  
0014808025  
0014708010  
STAND ASSY. ................................................1 ........... INCLUDES ITEMS W/  
*
2
*
3
*
4
STAND  
SHAFT (STAND)  
SPACER (STAND)  
WASHER  
COVER (SPRING)  
SPRING (STAND) L  
SPRING (STAND) R  
GRIP SHAFT  
BUTTON BOLT & WASHER (M8 X 15)  
BUTTON BOLT (M8 X10)  
1
1
1
1
2
1
1
1
4
1
5
6
*
7
*
8
*
9
10  
11  
*
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 45  
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MAIN MAST ASSY.  
MAIN MAST ASSY.  
8
5
9
6
10  
7
3
2
1
11  
12  
13  
14  
4
15  
13  
13  
16  
PAGE 46 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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MAIN MAST ASSY.  
MAIN MAST ASSY.  
NO.  
1
2
3
4
5
6
7
8
PART NO.  
PART NAME  
QTY.  
REMARKS  
0020105008  
0013510025  
1011000701  
A100028105  
0033112000  
0043212000  
0043112000  
1642001430  
1052001710  
1711080130  
0043112041  
0013112040  
0023305015  
A200039400  
A300117800  
0013512025  
SCREW & WASHER, M5X8  
BOLT & WASHER (M10x25)  
WINCH HM-G103  
FIRST MAST  
4
3
1
1
1
1
1
1
1
2
1
1
5
NUT (M12)  
WASHER, LOCK (M12)  
WASHER (M12)  
GROMMET  
9
HANGER  
10  
11  
12  
13  
14  
15  
16  
SHACKLE, W/BOLT  
WASHER (12dx40Dx3.2t)  
BOLT (M12x40)  
SCREW & WASHER (M5x15)  
SWITCH COVER ...........................................1............. FOR FIRST MAST  
SWITCH ASSY.  
BOLT & WASHER (M12x25)  
1
6
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 47  
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WINCH ASSY.  
WINCH ASSY.  
A
11  
12  
16  
10  
13  
14  
9
1
15  
2
3
17  
20  
4
5
18  
19  
6
7
21  
22  
23  
8
28  
24  
25  
27  
26  
29  
PAGE 48 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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WINCH ASSY.  
WINCH ASSY.  
NO.  
PART NO.  
PART NAME  
QTY.  
REMARKS  
A
1011000701  
E000049800  
E000049900  
E000050000  
E000050100  
1011001460  
030208200  
WINCH HM-G103 ..........................................1............. INCLUDES ITEMS W/  
*
1
FRAME  
DRUM SHAFT  
WASHER  
SNAP RING  
WASHER  
WASHER, LOCK M8  
BOLT, M8X15  
HANDLE  
SPRING  
RACHET  
WASHER, M8  
SNAP RING, 7  
SCREW, M3X6 TRUSS HEAD  
COVER  
SNAP RING  
WASHER  
WAVE WASHER  
PLASTIC WASHER 1  
BOLT, M4X10  
DRUM PIPE  
LINING 2  
RATCHET GEAR  
COLLAR 1  
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
*
2
*
3
*
4
*
5
*
6
*
7
8
0010108015  
1011001361  
1011000460  
1011000360  
0043108000  
0040707000  
0020403006  
E000050200  
E000050300  
E000050400  
E000051100  
E000050500  
0001050410  
1011000760  
E000050600  
1011000960  
E000050700  
E000050800  
1011000860  
E000050900  
E000051000  
1011000260  
0020105008  
*
*
9
*
10  
*
11  
*
12  
*
13  
*
14  
*
15  
*
16  
*
17  
*
18  
*
19  
*
20  
*
21  
*
22  
*
23  
*
24  
*
COLLAR 2  
LINING 1  
BACK PLATE  
PLASTIC WASHER 2  
COVER  
25  
*
26  
*
27  
*
28  
*
29  
*
SCREW & WASHER, M5X8  
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 49  
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MAST SECTION ASSY.  
MAST SECTION ASSY.  
PAGE 50 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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MAST SECTION ASSY.  
MAST SECTION ASSY.  
NO.  
1
2
3
4
5
6
PART NO.  
1031040113  
2002262010  
A200027200  
0023204010  
0023204006  
A200027301  
PART NAME  
QTY.  
REMARKS  
WIRE (4Dx4800L)  
1
BRACKET (PULLEY) .................................1 ........... MAST SECTION 2  
SECOND MAST  
SCREW (M4x10)  
SCREW (M4x6)  
THIRD MAST  
1
3
3
1
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 51  
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BASEPLATE COVER ASSY.  
BASEPLATE COVER ASSY.  
1
2
9
10  
4
5
11  
6
7
8
10  
11  
PAGE 52 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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BASEPLATE COVER ASSY.  
BASEPLATE COVER ASSY.  
NO.  
1
2
3
4
5
6
7
8
PART NO.  
PART NAME  
QTY.  
REMARKS  
A100030101  
A100030203  
0013510025  
0013512025  
A400041101  
0043112000  
0033112000  
0013106010  
E000032100  
0013508015  
A300087403  
COVER (BALLAST)  
BOX (BALLAST) CP  
BOLT & WASHER (M10x25)  
BOLT & WASHER (M12x25)  
STOPPER  
1
1
4
4
4
4
4
1
1
4
2
WASHER (M12)  
NUT (M12)  
BOLT (M6x10)  
FREE BUSH  
BOLT & WASHER (M8x25)  
SIDE GUARD  
9
10  
11  
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 53  
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BALLAST ASSY.  
BALLAST ASSY.  
52  
47  
57  
48  
52  
56  
48  
51  
51  
51  
49  
54  
58  
56  
57  
42  
43  
56  
57  
43  
42  
PAGE 54 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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BALLAST ASSY.  
BALLAST ASSY.  
NO.  
42  
43  
47  
48  
49  
50  
51  
52  
54  
56  
57  
58  
PART NO.  
PART NAME  
QTY.  
REMARKS  
GB0043104000  
0033104000  
A300033800  
E000056800  
A200018200  
0023305015  
0023305090  
0013505015  
A300105600  
0043105000  
0033105000  
A300038400  
WASHER, (M4)  
4
7
1
2
1
2
2
2
1
6
6
1
NUT, (M4)  
BALLAST, CP  
BALLAST HOLDER  
HOLDER  
SCREW & WASHER, (M5x15)  
SCREW & WASHER, ( M5x90)  
BOLT & WASHER, (5x15)  
CABLE, BALLAST CP  
WASHER, (M5)  
NUT, (M5)  
CAPACITOR, 24 F @480 VDC  
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 55  
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FAN BLOWER/LAMP BASE ASSY.  
FAN BLOWER/LAMP BASE ASSY.  
29  
25  
40  
28  
24  
46  
39  
44  
41  
26  
30  
42  
22  
43  
32  
28  
28  
28  
4
6
23  
36  
7
5
8
9
43  
43  
10  
27  
33  
27  
45  
35  
11  
35  
34  
28  
12  
PAGE 56 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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FAN BLOWER/LAMP BASE ASSY.  
FAN BLOWER/LAMP BASE ASSY.  
NO.  
4
5
6
7
8
9
PART NO.  
PART NAME  
QTY.  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8
9
3
1
1
3
3
3
1
4
1
1
4
5
2
1
1
REMARKS  
E000045000  
A300105500  
A100013302  
2204500130  
1800001100  
2204500230  
A300034400  
A400038300  
A200018000  
E000030100  
A400038901  
A200017702  
A300033500  
1400150210  
0014808025  
0024304008  
0023305060  
1400150410  
E000011900  
E000009701  
E000010301  
A400030700  
0021710025  
0023105008  
A400037400  
1400150300  
0043104000  
0033104000  
0023204030  
A300105800  
A400038601  
CABLE CLAMP  
CABLE 1 (BALLOON) CP  
FLANGE  
SEAL (NORMAL)  
SHEET (BOTTOM)  
PACKING  
PLATE (BOTTOM)  
FILTER 200 (AIR)30  
PLATE (AIR)  
BUZZER  
COVER, WIRE  
VESSEL  
FAN MOTOR CP  
MICRO SWITCH  
BUTTON SCREW & WASHER (M8x25)  
SCREW (M4x8)  
SCREW & WASHER (M5x60)  
MICRO SWITCH CAP (SENSOR)  
COVER  
WAVE WASHER (M5)  
SPACER  
STOPPER (FILTER) CP  
SET SCREW (M10x25)  
SCREW (M5x8)  
GUARD (FAN)  
MICRO SWITCH COVER  
WASHER (M4)  
10  
11  
12  
22  
23  
24  
25  
26  
27  
28  
29  
30  
32  
33  
34  
35  
36  
39  
40  
41  
42  
43  
44  
45  
46  
NUT (M4)  
SCREW (M4x30)  
CABLE 2 (BALLOON) CP  
BRACKET, BUZZER  
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 57  
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BALLOON/LAMP GUARD ASSY.  
BALLOON/LAMP GUARD ASSY.  
PAGE 58 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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BALLOON/LAMP GUARD ASSY.  
BALLOON/LAMP GUARD ASSY.  
NO.  
1
2
3
7
PART NO.  
PART NAME  
QTY.  
1
2
1
1
1
1
1
1
1
4
2
1
1
1
8
8
REMARKS  
E000009800  
A100010800  
A100031301  
2204500130  
2204500230  
A100028502  
2204220130  
1800001000  
A300026901  
2204400130  
2204231530  
E000009601  
A300032700  
2204231730  
0014808025  
0024304008  
0025304025  
A400038400  
A400038501  
A300118000  
A300060202  
LAMP  
LAMP GUARD  
BALLOON CLOTH CP  
SEAL, NORMAL  
PACKING  
RED BALLOON COVER  
PLATE (CAP)  
SHEET (TOP)  
PLATE (LAMP)  
FRAME PIPE  
9
13  
14  
15  
16  
17  
18  
19  
20  
21  
27  
28  
31  
37  
38  
53  
55  
SPRING (LAMP)  
SOCKET ASSY  
PLATE (LAMP HOLDER)  
RUBBER (LAMP) L=210  
BUTTON SCREW & WASHER (M8x25)  
SCREW (M4x8)  
SCREW & WASHER (M4x25)  
CABLE (LAMP) 1 R CP  
CABLE (LAMP) 1 W CP  
CABLE, MAIN CP  
SEAL, (TOP)  
2
1
1
1
1
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 59  
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TERMS AND CONDITION OF SALE — PARTS  
5. Parts must be in new and resalable  
condition, in the original Multiquip  
package (if any), and with Multiquip part  
numbers clearly marked.  
Multiquip reserves the right to quote and  
sell direct to Government agencies, and to  
Original Equipment Manufacturer accounts  
who use our products as integral parts of their  
own products.  
PAYMENT TERMS  
Terms of payment for parts are net 30 days.  
FREIGHT POLICY  
6. The following items are not returnable:  
All parts orders will be shipped collect or  
prepaid with the charges added to the invoice.  
All shipments are F.O.B. point of origin.  
Multiquip’s responsibility ceases when a  
signed manifest has been obtained from the  
carrier, and any claim for shortage or damage  
must be settled between the consignee and  
the carrier.  
a. Obsolete parts. (If an item is in the  
price book and shows as being  
replaced by another item, it is  
obsolete.)  
SPECIAL EXPEDITING SERVICE  
A $35.00 surcharge will be added to the  
invoice for special handling including bus  
shipments, insured parcel post or in cases  
where Multiquip must personally deliver the  
parts to the carrier.  
b. Any parts with a limited shelf life  
(such as gaskets, seals, “O” rings,  
and other rubber parts) that were  
purchased more than six months  
prior to the return date.  
LIMITATIONS OF SELLER’S LIABILITY  
MINIMUM ORDER  
Multiquip shall not be liable hereunder for  
damages in excess of the purchase price of  
the item with respect to which damages are  
claimed, and in no event shall Multiquip be  
liable for loss of profit or good will or for any  
other special, consequential or incidental  
damages.  
The minimum charge for orders from Multiquip  
is $15.00 net. Customers will be asked for  
instructions regarding handling of orders not  
meeting this requirement.  
c. Any line item with an extended  
dealer net price of less than  
$5.00.  
d. Special order items.  
RETURNED GOODS POLICY  
e. Electrical components.  
f. Paint, chemicals, and lubricants.  
g. Decals and paper products.  
h. Items purchased in kits.  
Return shipments will be accepted and  
credit will be allowed, subject to the following  
provisions:  
LIMITATION OF WARRANTIES  
No warranties, express or implied, are  
made in connection with the sale of parts or  
trade accessories nor as to any engine not  
manufactured by Multiquip. Such warranties  
made in connection with the sale of new,  
complete units are made exclusively by a  
statement of warranty packaged with such  
units, and Multiquip neither assumes nor  
authorizes any person to assume for it  
any other obligation or liability whatever in  
connection with the sale of its products. Apart  
from such written statement of warranty,  
there are no warranties, express, implied or  
statutory, which extend beyond the description  
of the products on the face hereof.  
1. A Returned Material Authorization  
must be approved by Multiquip prior to  
shipment.  
7. The sender will be notified of any material  
received that is not acceptable.  
8. Such material will be held for five  
working days from notification, pending  
instructions. If a reply is not received  
within five days, the material will be  
returned to the sender at his expense.  
2. To obtain a Return Material Authorization,  
a list must be provided to Multiquip  
Parts Sales that defines item numbers,  
quantities, and descriptions of the items  
to be returned.  
9. Credit on returned parts will be issued  
at dealer net price at time of the original  
purchase, less a 15% restocking  
charge.  
a. The parts numbers and descriptions  
must match the current parts price  
list.  
b. The list must be typed or computer  
generated.  
10. In cases where an item is accepted, for  
which the original purchase document  
can not be determined, the price will be  
based on the list price that was effective  
twelve months prior to the RMA date.  
c. The list must state the reason(s)  
for the return.  
Effective: February 22, 2006  
d. The list must reference the sales  
order(s) or invoice(s) under  
which the items were originally  
purchased.  
11. Credit issued will be applied to future  
purchases only.  
PRICING AND REBATES  
e. The list must include the name  
and phone number of the person  
requesting the RMA.  
Prices are subject to change without prior  
notice. Price changes are effective on a  
specific date and all orders received on or  
after that date will be billed at the revised price.  
Rebates for price declines and added charges  
for price increases will not be made for stock  
on hand at the time of any price change.  
3. AcopyoftheReturnMaterialAuthorization  
must accompany the return shipment.  
4. Freight is at the sender’s expense. All  
parts must be returned freight prepaid to  
Multiquip’s designated receiving point.  
PAGE 60 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)  
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NOTES  
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 61  
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OPERATION AND PARTS MANUAL  
HERE’S HOW TO GET HELP  
PLEASE HAVE THE MODEL AND SERIAL  
NUMBER ON-HAND WHEN CALLING  
UNITED STATES  
Multiquip Corporate Office  
MQ Parts Department  
18910 Wilmington Ave.  
Carson, CA 90746  
Contact: mq@multiquip.com  
Tel. (800) 421-1244  
Fax (800) 537-3927  
800-427-1244  
310-537-3700  
Fax: 800-672-7877  
Fax: 310-637-3284  
Service Department  
Warranty Department  
800-421-1244  
310-537-3700  
Fax: 310-537-4259  
800-421-1244  
310-537-3700  
Fax: 310-943-2249  
Technical Assistance  
800-478-1244  
Fax: 310-943-2238  
MEXICO  
UNITED KINGDOM  
MQ Cipsa  
Multiquip (UK) Limited Head Office  
Carr. Fed. Mexico-Puebla KM 126.5  
Momoxpan, Cholula, Puebla 72760 Mexico  
Contact: pmastretta@cipsa.com.mx  
Tel: (52) 222-225-9900  
Unit 2, Northpoint Industrial Estate, Tel: 0161 339 2223  
Fax: (52) 222-285-0420 Globe Lane,  
Dukinfield, Cheshire SK16 4UJ  
Contact: sales@multiquip.co.uk  
Fax: 0161 339 3226  
CANADA  
Multiquip  
4110 Industriel Boul.  
Laval, Quebec, Canada H7L 6V3  
Contact: jmartin@multiquip.com  
Tel: (450) 625-2244  
Tel: (877) 963-4411  
Fax: (450) 625-8664  
© COPYRIGHT 2012, MULTIQUIP INC.  
Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property  
of their respective owners and used with permission.  
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.  
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in  
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published  
in this publication at any time without notice and without incurring any obligations.  
Your Local Dealer is:  
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