PARTS AND OPERATION MANUAL
GAS POWERED TRASH
PUMP MODEL
QP40TH (HONDA)
Revision #1 (10/01/02)
MULTIQUIPINC.
18910 WILMINGTON AVE.
PARTS DEPARTMENT:
800-427-1244
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
800-478-1244
FAX:310-537-3927
FAX:310-631-5032
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
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HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700
FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700
FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279
FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700
FAX: 310-537-3927
QP40TH — PARTS & OPERATION MANUAL — REV. #0 (08/09/02) — PAGE 3
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TABLE OF CONTENTS
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Honda GX340K1QA2 Engine
Air Cleaner Assy................................................. 34-35
Camshaft Assy. .................................................. 36-37
Piston Assy. ........................................................ 38-39
Crankcase Cover Assy. ...................................... 40-41
Crankshaft Assy. ................................................ 42-43
Cylinder Barrel Assy. .......................................... 44-45
Cylinder Head .................................................... 46-47
Fan Cover Assy. ................................................. 48-49
Flywheel Assy..................................................... 50-51
Fuel Tank Assy. .................................................. 52-53
Ignition Coil Assy. ............................................... 54-55
Carburetor Assy. ................................................ 56-59
Muffler Assy........................................................ 60-61
Recoil Starter Assy............................................. 62-63
Control Assy. ...................................................... 64-65
Labels Assy. ....................................................... 66-67
Multiquip QP40TH Trash
Pump
Safety Message Alert Symbols .............................. 6-7
Rules For Safe Operation ...................................... 8-9
Pump Specifications/Dimensions ............................ 10
Engine Specifications .............................................. 11
General Information ................................................ 12
Pump Components ................................................. 13
Basic Engine ........................................................... 14
Pre-Inspection (Engine) .......................................... 15
Pre-Set-up (Pump).................................................. 16
Initial Start-up (Engine) ...................................... 17-18
Maintenance (Pump) ......................................... 20-21
Maintenance (Engine)........................................ 22-23
Preparation for Long-Term Storage........................ 24
Troubleshooting (Pump).......................................... 26
Troubleshooting (Pump/Engine) ............................. 27
Explanation Of Code In Remarks Column .............. 28
Suggested Spare Parts ........................................... 29
Pump Assy. ........................................................ 30-33
Terms and Conditions of Sale ................................. 68
Specification and part number
are subject to change without
notice.
PAGE 4 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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PARTS ORDERING PROCEDURES
■ Dealer account number
■ Dealer name and address
■ Shipping address (if different than billing address)
■ Return fax number
■ Applicable model number
■ Quantity, part number and description of each part
■ Specify preferred method of shipment:
UPS Ground
•
UPS Second Day or Third Day*
•
UPS Next Day*
•
Federal Express Priority One (please provide us with your Federal
Express account number)*
•
Airborne Express*
•
Truck or parcel post
•
*Normally shipped the same day the order is received, if prior to 2PM west coast time.
Earn Extra Discounts when
you order by FAX!
All parts orders which include complete part numbers
and are received by fax qualify for the following extra
discounts:
Number of
line items ordered
Additional Discount
1-9 items
3%
10+ items**
5%
Get special freight allowances
when you order 10 or more
line items via FAX!**
Now! Direct TOLL-FREE access
to our Parts Department!
■
UPS Ground Service at no charge for freight
■
UPS Third Day Service at one-half of actual freight
Toll-free nationwide:
800-421-1244
cost
No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00 list price)
do not count towards the 10+ line items.
Toll-free FAX:
*DISCOUNTS ARE SUBJECT TO CHANGE*
800/6-PARTS-7 • 800-672-7877
Fax order discount and UPS special programs revised June 1, 1995
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 5
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QP40TH — SAFETY MESSAGE ALERT SYMBOLS
FORYOUR SAFETY ANDTHE SAFETY OF OTHERS!
HAZARD SYMBOLS
Safety precautions should be followed at all times when
operating this equipment. Failure to read and understand the
Safety Messages and Operating Instructions could result in
injury to yourself and others.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous
This Owner's Manual has been
developed to provide complete
instructions for the safe and efficient
operation of the Multiqui pModel
carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled.
NEVER operate this equipment in a confined
area or enclosed structure that does not
provide ample free flow air.
QP40TH Centrifugal Trash Pump.
Refer to the engine manufacturers
instructions for data relative to its
safe operation.
Before using these pumps,
ensure that the operating
individual has read and
understands all instructions in
this manual.
Explosive Fuel
GASOLINE is extremely flammable, and its
vapors can cause an explosion if ignited. DO
NOT start the engine near spilled fuel or
combustible fluids. DO NOT fill the fuel tank
while the engine is running or hot. DO NOT
overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or
sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas
and away from sparks and flames. NEVER
use fuel as a cleaning agent.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to
the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Burn Hazards
DANGER: You WILL be KILLED or
SERIOUSLY injured if you do not follow
directions.
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operations. Never operate the engine with heat
shields or heat guards removed.
WARNING: You CAN be KILLED or
SERIOUSLY injured if you do not follow
directions.
Rotating Parts
CAUTION: You CAN be injured if you
do not follow directions.
NEVER operate equipment with covers, or
guards removed. Keep fingers, hands, hair and
clothing away from all moving parts to prevent
injury.
Potential hazards associated with the QP-40TH Centrifugal
Trash Pump operation will be referenced with Hazard Symbols
which appear throughout this manual, and will be referenced in
conjunction with Safety Message Alert Symbols.
PAGE 6 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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QP40TH — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
Respiratory Hazard
ALWAYS place the engine ON/OFF switch in
the OFF position when the pump is not in use.
ALWAYS wear approved respiratory
protection.
Equipment Damage Messages
Sight and Hearing hazard
Other important messages are provided throughout this manual
to help prevent damage to your pump, other property, or the
surrounding environment.
ALWAYS wear approved eye and hearing
protection.
This pump, other property, or the
surrounding environment could
be damaged if you do not follow
instructions.
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 7
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RULES FOR SAFE OPERATION
■
NEVERtouchthehotexhaustmanifold,
muffler or cylinder.Allow these parts to
cool before servicing engine or pump.
DANGER:
Failure to follow instructions in this manual may
lead to serious injury or even death! This
equipment is to be operated by trained and
qualified personnel only!This equipment is for
industrial use only.
The following safety guidelines should always be used when
operating the trash pump:
■
■
HighTemperatures – Allow the engine to cool before adding
fuel or performing service and maintenance functions. Contact
with hot components can cause serious burns.
GENERAL SAFETY
■
DO NOT operate or service this equipment before
readingthisentiremanual.
The engine of this pump requires an adequate free flow of
cooling air. NEVER! operate the roller in any enclosed or
narrow area where free flow of the air is restricted. If the air
flow is restricted it will cause
■
■
This equipment should not be operated by
persons under 18 years of age.
NEVER operate this equipment without proper
protective clothing, shatterproof glasses, steel-
toed boots and other protective devices required
by the job.
serious damage to the
pump or engine and may
cause injury to people and
property. Remember the
pump's engine (gasoline
models only) gives off
DEADLY gases.
■
■
NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine.
■
■
ALWAYS refuel in a well-ventilated area, away from sparks
NEVER operate this equipment under the
influence or drugs or alcohol.
and open flames.
ALWAYS use extreme caution when working with flammable
liquids. When refueling, stop the engine and allow it to cool.
DO NOT smoke around or near the machine. Fire or explosion
could result from fuel vapors, or if fuel is spilled on a hot
engine.
■
■
■
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
■
NEVER operate the pump in an explosive
atmosphere or near combustible
materials. An explosion or fire could result
causing severe bodily harm or even
death.
ALWAYS check the machine for loosened threads or bolts
before starting.
ALWAYS wear proper respiratory (mask) hearing and eye
protection equipment when operating the pump.
■
■
Topping-off to filler port is dangerous, as it tends to spill fuel.
Refer to the Engine Owner's Manual for engine technical
questions or information.
■
■
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
Manufacturer does not assume responsibility for any accident
due to equipment modifications.
PAGE 8 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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RULES FOR SAFE OPERATION
■
■
High Temperatures – Always stop engine and allow the
engine to cool before adding fuel, oil or performing service
and maintenance functions. Contact with hot components can
cause serious burns.
■
■
■
■
NEVER Run engine without air cleaner. Severe engine
damage may occur.
ALWAYS read, understand, and follow procedures in
Operator’s Manual before attempting to operate equipment.
NEVER disconnect any "emergency or safety devices".
These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or even
death! Disconnection of any of these devices will void all
warranties.
ALWAYS be sure the operator is familiar with proper safety
precautions and operation techniques before using pump.
ALWAYS store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the
reach of children.
Maintenance Safety
■
■
■
■
NEVER leave the pump unattended, turn off engine when
unattended.
NEVER lubricate components or attempt service on a running
machine.
Unauthorized equipment modifications will void all
warranties.
■
ALWAYS allow the machine a proper amount of time to cool
before servicing.
NEVER pump volatile, explosive, flammable or low flash
point fluids.These fluids could ignite or explode.
■
■
Keep the machinery in proper running condition.
Fix damage to the machine immediately and always replace
broken parts, or missing decals.
■
■
NEVER operate the pump in an explosive atmosphere.
Before starting the pump, check that the clean-out cover is
securely fasten.
■
■
■
Dispose of hazardous waste properly.Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters.
■
■
ALWAYS ensure pump is on level ground before use.
DO NOT use food or plastic containers to dispose of
hazardous waste.
Become familiar with the components of the pump before
operating.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
■
■
ALWAYS replace any worn or damaged warning decals.
NEVER pump corrosive chemicals or water containing toxic
substances. These fluids could create serious health and
environmental hazards. Contact local authorities for
assistance.
Emergencies
■
ALWAYS know the location of the
nearest fire extinguisher.
■
NEVER open the priming plug when pump is hot. Hot water
inside could be pressurized much like the radiator of an
automobile. Allow pump to cool to the touch before loosening
plug.
■
■
ALWAYS know the location of the nearest
first aid kit.
■
■
NEVER open the pump housing during operation or start the
pump with the clean-out cover removed.The rotating impeller
inside the pump can cut or sever objects caught in it.
In emergencies always know the location of the
nearest phone or keep a phone on the job site.
Also know the phone numbers of the nearest
ambulance, doctor and fire department. This
information will be invaluable in the case of an
emergency.
NEVER block or restrict flow from discharge hose. Remove
kinks from discharge line before starting pump. Operation
with a blocked discharge line can cause water inside pump
to overheat.
■
■
ALWAYS fill the pump casing with water before starting the
engine. Failure to maintain water inside the pump housing
will cause severe damage to the pump.
In winter drain water from pump housing to prevent freezing.
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 9
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QP40TH — SPECIFICATIONS/DIMENSIONS (PUMP)
Table 1. Specifications (Pump)
Model
QP-40TH
Type
Centrifugal Trash Pump
4.00 in. (102 mm.)
Suction & Discharge Size
Maximum Pumping
Capacity
611 gallons/minute
(2,313 liters/minute)
Pump
Max. Solids Diameter
Max. Lift
2.00 in. (51 mm.)
25 ft. (7.62 meters)
90 ft. (27.43 meters)
Max. Head
Dimension
(L x W x H)
27.0 x 25.0 X 28.5 in.
(68 X 63 X 72 cm.)
Dry Net Weight
220 lbs. (99 Kg.)
Figure 1. QP-40TH Pump Dimensions
PAGE 10 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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QP40TH — SPECIFICATIONS/DIMENSIONS (PUMP)
Table 2. Specifications (Engine)
Model
HONDA GX340K1QA2
Air-cooled 4 stroke, Single
Cylinder, OHV,
Horizontal Shaft Gasoline
Engine
Type
2.90 in. X 2.30 in.
(73 mm x 58 mm.)
Bore X Stroke
Displacement
23.70 cu-in (389 cm3)
11.0 H.P./3600 R.P.M.
1.72 gallons (6.5 liters)
Unleaded Automobile Gasoline
1.16 quarts (1.1 liters)
Yes
Engine
Max Output
Fuel Tank Capacity
Fuel
Lube Oil Capacity
Oil Alert System
Speed Control Method
Starting Method
Centrifugal Fly-weight Type
Recoil Start
Dimension
(L x W x H)
15.0 x 17.7 X 17.4 in.
(380 X 450 X 443 mm.)
Dry Net Weight
68.4 lbs (31 Kg.)
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 11
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QP40TH — GENERAL INFORMATION
APPLICATION
Suction Lift
The QP40TH CentrifugalTrash Pump is designed to be used
for de-watering applications. Both the suction and discharge
ports on the QP40TH pump use a 4-inch diameter opening,
which allows the pump to pump at a rate of approximately
611gallons/minute (gpm) or 2,313 liters/minute (lpm).
This pump is intended to be used for dewatering applications
and is capable of suction lifts up to 25 feet at sea level. For
optimal suction lift performance keep the suction hose or line as
short as possible. In general always put the pump as close to the
water as possible.
Centrifugal or self priming pumps are designed to purge air from
the suction line and create a partial vacuum in the pump body.
The reduced atmospheric pressure inside the pump allows water
to flow through the suction line and into the pump body. The
centrifugal force created by the rotating impeller pressurizes the
water and expels it from the pump.
Pump Support
The pump should always be placed on solid stationary
ground in a level position.
NEVER place the pump on soft soil. The suction hose or pipe
connection should always be checked for tightness and leaks. A
small suction leak in the hose or fittings could prevent the pump
from priming.
Power Plant
This trash pump is powered by an 11 horsepower air cooled 4-
stroke, single cylinder HONDA GX-340 gasoline engine that
incorporates a low "Oil Alert Feature"
Elevation
Elevations over 3,000 feet will effect the performance of the
pump. Due to less atmospheric pressure at higher altitudes,
pumps DO NOT have the priming ability that they have at sea
level.
Oil Alert Feature
In the event of low oil or no oil, the HONDA GX-340 engine has
a built-in oil alarm engine shut-down feature. In the event the oil
level is low the engine will automatically shut-down.
A general rule of thumb is that for every 1,000 feet of elevation
above sea level a pump will lose one foot of priming ability.
Trash Pump
For example, in Flagstaff, Arizona where the elevation is
approximately 7,000 feet, the pump would have a suction lift of
only 18 feet rather than the 25 feet at sea level.
Trash pumps derive their name from their ability to handle a
greater amount of debris and solids than standard centrifugal
pumps.These pumps generally handle solids up to 1/2 the size
of the discharge opening making them less likely to clog. Also
trash pumps are capable of handling water with 25% solids by
weight.
The advantage of using a trash pump is that it can be quickly
and easily disassembled in the field "without tools" and easily
cleaned when clogged.
PAGE 12 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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QP40TH — PUMP COMPONENTS
Figure 2 shows a typical application using the QP40TH Centrifugal Trash pump. Please note that this pump is
intended for the removal of clean water and water containing some debris and solids. Maximum size of solids
should not exceed 2 inches (50 mm) in diameter. DO NOT set strainer on bottom of water bed. Placing the
strainer above the water bed will prevent the pump from drawing in excessive amounts of sand and foreign
debris.
Figure 2. QP-40TH Pump Application
6. Suction Port – Connect a 4-inch inlet hose to this port.
1. Pump –The model MQ40TDH is 4-inch trash pump used
in general de-watering applications. Typical dewatering
applications consist of manholes, septic tanks, fast and
slow seepage ditch water, silt water, mud water and muck
water.
Use two worm clamps to secure the hose.
7. Suction Hose – Connect this flexible rubber hose to the
suction port on the pump. Make sure that the hose lays flat
and is not kinked. Use only recommended type suction
hose. Contact Multiquip parts department for ordering
information
2. Fill Cap – Prior to operation, the pump casing should be
filled with water.Remove this cap to add water to the pump.
After the initial prime, a sufficient amount of water will be
retained in the casing so that the operator will not need to
re-prime later.
8. Clean-out Cover Handles –To gain access to the pump's
clean-out area, grip both handles, then pull to remove cover.
Make sure both locking knobs have been released before
attempting to remove clean-out cover.
If the casing is dry or has insufficient water, the pump will
have difficulty in priming which could lead to premature
mechanical seal wear thus causing damage to the pump.
9. Drain Plug – Remove this plug to drain water from the
pump.
3. Discharge Port – Connect a 4-inch discharge hose to this
10. Clean-out Cover – Remove cover to gain access to the
port.
clean-out area.
4. Worm Clamp – Used to secure the hose to the inlet and
outlet ports on the pump. Use two clamps to secure the
hose on the inlet side of the pump.
11. Locking Knobs– Turn both knobs clockwise to secure
clean-out cover, turn counter-clockwise to release cover.
12. Strainer – Always attach a strainer to bottom side of the
suction hose to prevent large objects and debris from
entering the pump. Strainer should be positioned so that it
will remain completely under water.Running the pump with
the strainer above water for long periods can damage pump.
5. Discharge Hose – Connect this flexible rubber hose to
the discharge port on the pump. Make sure that the hose
lays flat and is not kinked. Use only recommended type
discharge hose. Contact Multiquip parts department for
ordering information.
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 13
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QP40TH — BASIC ENGINE
Figure 3. Engine Controls and Components
INITIAL SERVICING
6. Choke Lever – Used in the starting of a cold engine, or in
cold weather conditions. The choke enriches the fuel
mixture.
The engine (Figure 3) must be checked for proper lubrication and
filled with fuel prior to operation. Refer to the manufacturers engine
manual for instructions & details of operation and servicing. The
engine shown above is a HONDA engine, operation for other
types of engines may vary somewhat.
7. Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element.
1. Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fill.
Operating the engine without an
air filter, with a damaged air filter,
or a filter in need of replacement
will allow dirt to enter the engine,
causing rapid engine wear.
DANGER
Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity to
cool down. In the event of a fuel spill, DO NOT attempt to start the
engine until the fuel residue has been completely wiped up, and the
area surrounding the engine is dry.
8. Spark Plug – Provides spark to the ignition system. Set
spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean
spark plug once a week.
9. Muffler – Used to reduce noise and emissions.
2. Throttle Lever – Used to adjust engine RPM speed (lever
advanced forward SLOW, lever back toward operator
FAST).
WARNING
3. Engine ON/OFF Switch – ON position permits engine
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
starting, OFF position stops engine operations.
4. Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and
smoothly.
while the engine is running or immediately after operating. NEVER
operate the engine with the muffler removed.
10. Fuel Tank – Holds unleaded gasoline. For additional
5. FuelValve Lever – OPEN to let fuel flow, CLOSE to stop
information refer to engine owner's manual.
the flow of fuel.
PAGE 14 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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QP40TH — PRE-INSPECTION (ENGINE)
3. Insertandremovethedipstickwithoutscrewingitintothefiller
neck. Check the oil level shown on the dipstick.
CAUTION
NEVER operate the pump
in a confined area or
enclosed area structure that
does not provide ample free
flow of air.
4. If the oil level is low (Figure 5), fill to the edge of the oil filler
holewiththerecommendedoiltype(Table3).Maximum oil
capacity is 1.16 quarts (1.1 liters)
ALWAYS wear approved eye and hearing
protection before operating the pump.
Before Starting
Figure 5. Engine Oil Dipstick (Oil Level)
Table 3. Oil Type
1.
Read safety instructions at the
beginning of manual.
2.
Clean the pump, removing dirt and
dust, particularly the engine
cooling air inlet, carburetor and air
cleaner.
Season
Summer
Spring/Fall
Winter
Temperature
25°C or Higher
25°C~10°C
Oil Type
SAE 10W-30
SAE 10W-30/20
SAE 10W-10
3.
4.
5.
Check the air filter for dirt and dust. If air filter is dirty, replace
air filter with a new one as required.
0°C or Lower
Check carburetor for external dirt and dust. Clean with dry
compressed air.
Check fastening nuts and bolts for tightness.
Explosive Fuel
DANGER
Engine Oil Check
1.
To check the engine oil level, place the pump on secure
level ground with the engine stopped.
Motor fuels are highly flammable and can be
dangerous if mishandled. DO NOT smoke
while refueling. DO NOT attempt to refuel the
pump if the engine is hot! or running.
2.
Remove the filler dipstick from the engine oil filler hole
(Figure 4) and wipe clean.
Fuel Check
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if the fuel level is low. If fuel is low,
replenish with unleaded fuel.
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel immediately!
Figure 4. Engine Oil Dipstick (Removal)
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 15
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QP40TH — PRE-SETUP (PUMP)
Before Starting
Suction and discharge hoses are
1. Read safety instructions at the
beginning of manual.
NOTE
available from Multiquip. Contact
your nearest dealer for more
information.
2. Place pump as near to water as
possible,onafirmflat,levelsurface.
3. Toprimepump,removefillcap(Figure2)andfillpumpcasing
with water.If the pump casing is not filled with water before
starting, it will not begin pumping.
5. The discharge hose is usually a collapsible (thin-walled)
hose, however if a thin-walled discharge hose is not avail-
able, a rigid suction hose can be substituted in its place.
6. Make sure the suction strainer (Figure 2) is clean and
securely attached to the water end of the suction hose. The
strainer is designed to protect the pump by preventing large
objects from being pulled into the pump.
CAUTION :
Pump casing must be filled with water
before using pump. Otherwise pump will
not be able to begin pumping.
CAUTION :
WARNING :
The strainer should be positioned so it will
remain completely under water. Running the
pump with the strainer above water for long
periods can damage the pump.
DO NOT open fill cap if pump is hot!Water
inside may be under pressure.
CAUTION :
DO NOT pump flammable fluids, corrosive
chemicals or fluids containing toxic substances.
These fluids can create potentially dangerous
health and environmental hazards. Contact
local authorities for assistance.
4. Checkforleaksbetweenpumpandengine.Ifwaterisleaking
between the pump and engine housing, the seal inside the
pumpmaybewornordamaged.Continued operationofthe
pumpisnot recommended.Furtherusageofthe pumpunder
theseconditionsmaycauseseverewaterdamagetoengine.
Hoses and Clamps
CAUTION :
1. Check that all hoses are securely attached to the pump.
Make certain suction hose (Figure 2) does not have any air
leakage.Tighten hose clamps and couplings as required.
This pump uses a water-cooled mechanical
seal to prevent water from seeping into the
engine. The passage of water through the
pump casing lubricates the seal and prevents
it from overheating. NEVER! operate the pump
without water in the casing as this will cause
damage to the mechanical seal.
2. Itisrecommendedthat 2 clampsbeusedwhensecuringthe
suction hose to the inlet side (suction) of the pump.
3. Remember suction hoses must be rigid enough not to
collapse when the pump is in operation.
4. Check that the discharge hose (Figure 2) is not restricted.
Place hose so that it lays as straight as it is possible on the
ground. Remove any twists or sharp bends from hose which
may block the flow of water.
PAGE 16 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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QP40TH — INITIAL START-UP (ENGINE)
3. Place the choke lever (Figure 8) in the "OPEN " position if
CAUTION :
starting a cold engine.
DO NOT attempt to operate the pump until the Safety, General
Information and Inspection sections of this manual have been
read and thoroughly understood.
This section is intended to assist the operator with the initial
start-up of the trash pump. It is extremely important that this
section be read carefully before attempting to use the pump in
the field.
Figure 8. Engine Choke Lever (Open)
Starting the Engine (HONDA engine)
1. Place the engine fuel valve lever (Figure 6) to the "ON"
4. Placethechokelever(Figure9)inthe"CLOSED"position
position.
if starting a warm engine or the temperature is warm.
Figure 6. Engine FuelValve Lever (ON Position)
2. Move the throttle lever (Figure 7) away from the slow
position, about 1/3 of the way toward the fast position.
Figure 9. Engine Choke Lever (Closed)
5. Place the engine ON/OFF switch (Figure 10) in the "ON "
position.
Figure 7. Throttle Lever (1/3 Start Position)
Figure 10. Engine ON/OFF Switch (ON Position)
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 17
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QP40TH — INITIAL START-UP (ENGINE)
CAUTION :
6. Grasp the starter grip (Figure 11) and slowly pull it out.The
resistancebecomesthehardestatacertainposition,corre-
spondingtothecompressionpoint.Pullthestartergripbriskly
andsmoothlyforstarting.
ALWAYS run engine at full speed while
pumping.
Stopping The Engine
Normal Shutdown
1. Movethethrottlelever tothe IDLEposition (Figure27)and
run the engine for three minutes at low speed.
Figure 11. Starter Grip
7. If the engine has started, slowly return the choke lever
(Figure 12 ) to the CLOSED position. If the engine has not
started repeat steps 1 through 6.
Figure 14.Throttle Lever (Idle)
2. Aftertheenginecools,turntheengineON/OFFswitchtothe
“OFF” position (Figure 15).
Figure 12. Choke Lever (Closed)
8. Beforethepumpisplacedintooperation,runtheenginefor
severalminutes. Checkfor fuelleaks,andnoisesthatwould
associate with a lose component.
Figure 15. Engine ON/OFF Switch (OFF)
3. Place the fuel shut-off lever (Figure 16) in the OFF
position.
9. To begin pumping, place the throttle lever (Figure 13) in the
"RUN"position.
Figure 16. Fuel Valve Lever (OFF)
Emergency Showdown
1. MovethethrottleleverquicklytotheIDLE position,andplace
Figure 23. Throttle Lever (Run)
the engine ON/OFF switch in the OFF position.
PAGE 18 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 19
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QP40TH — MAINTENANCE (PUMP)
Adjusting Impeller Clearance
Pump Vacuum Test
1. If it is necessary to replace impeller or volute, be sure
clearance between impeller and volute is adjusted
correctly.
CAUTION :
DO NOT attempt to start the engine unless
2. The impeller should be as close to the volute as possible
without rubbing against it. Clearance is adjusted by
adding or removing shims from behind the impeller.
the pump has previously been primed with
water. Severe pump damage will occur if
pump has not been primed.
3. Check clearance between impeller and insert by slowly
pulling starter rope to turn impeller. Remove spark plug
to make it easier to turn impeller.
To perform the pump vacuum test do the following:
1. Remove the pump fill cap, and fill the pump with water.
2. Start the engine as outlined in the initial start-up section,
and wait for the pump to begin pumping.
It is important not to remove too
many shims or the clearance
between the impeller and volute
will become too wide and pump
performance will be reduced.
Remember as the impeller wear
3. As shown in Figure 17 (next page), place a water hose
inside the discharge opening of the pump, and turn on
the water.This flow of water into the discharge opening
will prevent the pump from running dry.
down, additional shims may be required to maintain the
clearance between the impeller and insert.
4. Place the Pump Vacuum Tester (P/N 7000030) over
the pump suction (inlet) opening (Figure 17) with the
vacuum gauge facing upwards. It may be necessary to
apply a small amount of water around the rubber seal of
the vacuum tester to make a good suction fit.
4. Check the impeller every six months for wear, and for
clearance between the impeller face and the volute. Also
check the shaft seal for wear, as well as the shaft sleeve.
5. Check and make sure that there are no air leaks between
the vacuum tester and the inlet port on the pump. If air
leaks are present reseat vacuum tester.
Pump Cleaning
After pumping water containing large amounts of dirt and
debris, perform the following:
6. Run the pump for a few minutes while monitoring the
vacuum gauge. If the gauge indicates a reading between
-25 and -20 in. Hg. (inches of mercury) then it can be
assumed that the pump is working correctly.
1. Remove the drain plug from the pump housing (Figure 1)
and drain any water left in the pump.
2. Loosen the two locking hand knobs (turn counter-
clockwise) and remove clean-out cover.
3. Clean and remove dirt, debris from pump casing.Inspect
impeller and volute for wear. Replace any damaged or
worn parts.
25 in. Hg (inches of mercury)
translates into 25 feet of lift at sea
level.
CAUTION :
7. If the vacuum tester gauge indicates a reading
below -20 in. Hg, it can then be assumed that the pump
is not functioning correctly, and corrective action needs
to be taken.
The impeller may develop sharp edges.
Use extreme care when cleaning around
the impeller to prevent being cut.
6. To test the flapper valve, shut down the engine. The
vacuum tester should remain attached to the pump
suction inlet port by vacuum. This indicates the pump's
flapper valve is seating properly to hold water in the
suction hose when the engine is stopped.This prevents
backflow and allows for faster priming when the engine
is restarted.
PAGE 20 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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QP40TH — MAINTENANCE (PUMP)
Figure 17. Pump Vacuum Tester
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 21
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QP40TH — MAINTENANCE (ENGINE)
Engine Maintenance
Perform engine maintenance procedures as referenced by
Table 4 below:
Table 4. Engine Maintenance Schedule
FIRST
EVERY
EVERY
EVERY
YEAR
OR
EVERY
2 YEARS
OR
MONTH 3 MONTHS 6 MONTHS
OR
DESCRIPTION (3)
OPERATION
BEFORE
OR
OR
10 HRS.
25 HRS.
50 HRS.
100 HRS.
200 HRS.
CHECK
CHANGE
CHECK
X
Engine Oil
X
X
X
Air Cleaner
All Nuts & Bolts
Spark Plug
CHANGE
X (1)
Re-tighten If
Necessary
CHECK-CLEAN
REPLACE
CHECK
X
X
X
Cooling Fins
Spark Arrester
Fuel Tank
CLEAN
X
X
CLEAN
Fuel Filter
CHECK
X
Idle Speed
CHECK-ADJUST
CHECK-ADJUST
CHECK
X (2)
Valve Clearance
Fuel lines
X (2)
Every 2 years (replace if necessary) (2)
(1) Service more frequently when used in DUSTY areas.
(2) These items should be serviced by your servic dealer, unless you have the proper tools and are mechanically
proficient. Refer to the HONDA shop Manual for service procedures
(3) For commercial use, log hours of operation to determine proper maintenance intervals.
Reference manufacturer engine
manual for specific servicing
instructions.
PAGE 22 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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QP40TH — MAINTENANCE (ENGINE)
DANGER :
Maintenance
Performtheenginemaintenanceproceduresasindicatedbelow:
DO NOT use gasoline as a cleaning solvent,
because that would create a risk of fire or
explosion.
DAILY
■
Thoroughly remove dirt and oil from the engine and control
area.Clean or replace the air cleaner elements as necessary.
Check and retighten all fasteners as necessary. Check the
spring box and bellows for oil leaks. Repair or replace as
needed.
ENGINEAIRCLEANER
1. Remove the air cleaner cover and foam filter element as
shown in Figure 20.
WEEKLY
2. Tap the paper filter element (Figure 20) several times on a
hard surface to remove dirt, or blow compressed air [not
exceeding 30 psi (207 kPa, 2.1 kgf/cm2)] through the filter
elementfromtheaircleanercaseside.NEVER brushoffdirt.
Brushingwillforcedirtintothefibers.Replacethepaperfilter
element if it is excessively dirty.
■
Remove the fuel filter cap and clean the inside of the fuel
tank.
■
■
Remove or clean the filter at the bottom of the tank.
Remove and clean the spark plug (Figure 18), then adjust
the spark gap to 0.028 ~0.031 inch (0.6~0.7 mm).This unit
has electronic ignition, which requires no adjustments.
3. Cleanfoamelementinwarm,soapywaterornonflammable
solvent. Rinseanddrythoroughly. Diptheelementinclean
engineoilandcompletelysqueezeouttheexcessoilfromthe
element before installing.
Figure 18. Spark Plug Gap
ENGINEOIL
1. Drain the engine oil when the oil is warm as shown in
Figure 19.
2. Remove the oil drain bolt and sealing washer and allow
the oil to drain into a suitable container.
3. Replace engine oil with recommended type oil as listed
in Table 3. Engine oil capacity is 1.16 quarts (1.1 liters).
DO NOT overfill.
4. Install drain bolt with sealing washer and tighten se-
curely.
Figure 20. Engine Air Cleaner
Figure 33. Engine Oil (Draining)
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 23
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QP40TH — PREPARATION FOR LONG -TERM STORAGE
Pump Storage
For storage of the pump for over 30 days, the following is
required:
z
z
Drain the fuel tank completely.
Run the engine until the fuel in the injection system is
completely consumed.
z
Completely drain used oil from the engine crankcase
and fill with fresh clean oil, then follow the procedures
described in the engine manual for engine storage.
z
z
Remove the drain plug from the pump and drain out any
water from left in the housing.
Remove the pump cover and clean inside of pump
housing. Coat inside of pump housing with a light film of
oil to reduce corrosion. A spray can of oil works well for
this application.
z
z
z
Cover suction and discharge ports with duct tape to
prevent any foreign matter from falling into pump.
Cover pump and engine with plastic covering or
equivalent and store in a clean, dry place.
To protect the water cooled-seals, place one-half pint of
lubricating oil (new or used) through the discharge
opening on the pump and crank the engine several times.
This will prevent excessive corrosion and also keep the
mechanical seal lubricated.
PAGE 24 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 25
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QP40TH — TROUBLESHOOTING (ENGINE)
TABLE 5. ENGINE TROUBLESHOOTING
SYMPTOM
Difficult to start
POSSIBLE PROBLEM
SOLUTION
Ignition plug being bridge?
Carbon deposit at ignition?
Check ignition system.
Clean or replace ignition.
Replace insulators.
Fuel is available but spark plug
will not ignite. (Power available
at high tension cable).
Short circuit due to defective
insulators?
Improper spark gap?
Set spark plug gap to the correct gap.
Check stop switch circuit. Replace stop switch if defective.
Replace ignition coil.
Short circuit at stop switch?
Ignition coil defective?
Fuel is available but spark plug
will not ignite. (Power NOT
available at high tension cable).
Muffler clogged with carbon
deposits?
Clean or replace muffler.
Mixed fuel quality is
inadequate?
Check fuel to oil mixture.
Fuel is available and spark plug
ignites (compression normal).
Fuel in use inadequate (water,
dust)?
Flush fuel sytem and replace with fresh fuel.
Air Cleaner clogged?
Defective cylinder head gasket?
Cylinder worn?
Clean or replace air cleaner.
Tighten cylinder head bolts or replace head gasket.
Replace cylinder.
Fuel is available and spark plug
ignites (compression low ).
Spark plug loose?
Tighen spark plug.
Operation not satisfactory
Air cleaner clogged?
Air in fuel line?
Bleed (remove air) from fuel line.
Adjust carbureator float
Not enough power available
(compression normal, no miss-
firing).
Fuel level in carbureator float
chamber improper?
Carbon deposits in cylinder?
Ignition coil defective?
Clean or replace cylinder
Flush fuel sytem and replace with fresh fuel.
Replace ignition wires, clean ignition.
Flush fuel sytem and replace with fresh fuel.
Not enough power available
(compression normal, miss-
firing).
Ignition plug often shorts?
Fuel in use inadequate (water,
dust)?
Excessive carbon depostion in
combustion chamber?
Clean or replace crankcase.
Clean or replace muffler.
Engine overheats.
Exhaust or muffler clogged with
carbon.
Spark plug heat value incorrect? Replace spark plug with correct type spark plug.
PAGE 26 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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QP40TH — TROUBLESHOOTING (ENGINE/PUMP)
TABLE 5. ENGINE TROUBLESHOOTING (Continued)
SYMPTOM
POSSIBLE PROBLEM
SOLUTION
Operation not satisfactory
Governor adjustment improper?
Governor spring defective?
Fuel flow erratic?
Adjust governor to correct lever.
Clean or replace ignition.
Check fuel line.
Rotational speed fluctuates.
Air taken in through suction
line?
Check suction line.
Dust in rotating part?
Spring spring failure?
Clean recoil starter assembly.
Replace sprial spring.
Recoil starter not working
properly.
TABLE 6 PUMP TROUBLESHOOTING
POSSIBLE PROBLEM
SYMPTOM
SOLUTION
Not enough priming water in the housing?
Engine speed too low?
Add water.
Increase throttle.
Clean strainer.
Strainner plugged?
Suction hose damaged?
Replace or repair hose, and clamps
Check that fittings are tight and properly sealed.
Move pump closer to water.
Air leak at suction port?
Pump does not take on water.
Pump is located too high above water line?
Debris collecting in pump housing?
Clean pump housing.
Adjust clearance by adding shims or replace impeller.
Min. .006" - Max. .020"
Too much distance between impeller and volute.
Water leaking out weep hole between pump and Check condition of mechanical seal and gaskets,
engine?
between pump end and engine housing.
Engine speed too low?
Increase throttle speed.
Pump takes in water, little or no Suction strainer partially plugged?
Clean strainer.
discharge.
Impeller/Volute worn?
Adjust clearance by adding shims or replace
impeller/volute
Tighten, replace or add clamp. (Keep extra seals on
pump)
Fittings/clamps are not sealed properly?
Suction hose leaks at inlet.
Hose diameter is too large?
Use smaller diameter hose or replace hose.
Check pressure, add additional clamp.
Check hose.
Pressure too high?
Discharge does not stay on
coupling.
Hose kinked or end blocked?
Impeller jammed or blocked?
Open pump cover and clean dirt and debris from
inside housing.
Impeller does not turn: pump is
hard to start.
Adjust clearance by removing shim from behind
impeller.
Impeller and volute binding?
Defective engine?
See Hatz Diesel Engine Owner's Manual.
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 27
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EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts
book.
The contents of this parts
catalog are subject to change
without notice.
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial
number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model
number or model number variant.
Items Found In the “Items Number” Column
All parts with same symbol in the number column, , #,
, belong to the same assembly or kit.
+
, %, or
*
■
Note: If more than one of the same reference number is listed,
the last one listed indicates newest (or latest) part available.
If more than one of the same
reference number is listed, the last
one listed indicates newest (or
latest) part available.
PAGE 28 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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QP40TH — SUGGESTED SPARE PARTS
QP40TH 1 TO 5 UNITS WITH HONDA
GX340K1QA2 ENGINE
1 to 5 Units
Qty.
P/N
Description
1
2
1
3
3
1
2
1
1
1
4
3
4
1
5
5
5
1
2
0482200240
0801123530
0811883034
0852834525
0852854525
1418040030
0489312300
0489352400
1412000130
1401350350
0631211100
0480350300
1247000190
0742214100
17210ZE3505
17218ZE3505
9807956846
17620ZH7023
17672ZE2W01
O-RING (MECHANICAL SEAL SLEEVE)
MECHANICAL SEAL
MECHANICAL SEAL SLEEVE
ADJUST LINER
ADJUST LINER
IMPELLER
O-RING (CASING, VOLUTE)
O-RING (DRAIN COVER)
VOLUTE CASING
CHECKVALVE
DRAIN CAP
O-RING, DRAIN CAP
DRAIN COVER SET KNOB
STEEL STRAINER
ELEMENT AIR CLEANER
FILTER OUTER
SPARK PLUG (HONDA)
CAP, FUEL TANK (HONDA)
FUEL, FILTER
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 29
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QP40TH — PUMP ASSY.
PUMP ASSY.
PAGE 30 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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QP40TH — PUMP ASSY.
PUMP ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
PART NAME
ENGINE, HONDA GX340K1QA2
CASING
QTY.
1
REMARKS
GX340K1QA2
1412060010
1418060021
1414000090
1414000090
1268100170
1247100250
1418040030
1412000130
1247000190
1247000200
1247200270
1247220280
1414214010
1437214020
0723302546
1401350350
1401330360
0489312300
0489352400
0482200240
0480350300
0631211100
0631211100
0801123530
0811883034
0852834525
0852854525
0141050825
0141090825
1
1
1
1
1
2
1
1
2
2
2
2
1
1
4
1
1
2
1
1
3
1
2
1
1
1
1
4
CASING COVER
DELIVERY COVER NPT4"
SUCTION COVER NPT4"
DRAIN COVER
DRAIN COVER HANDLE
IMPELLER
9
VOLUTE CASING
10
11
12
13
14
15
16
17
18
19
20
21
22
24
25
26
27
28
28
29
30
DRAIN COVER SET HANDLE
DRAIN COVER PUSH PLATE
HINGE BOLT M12 x 90
HINGE PIN DIA 12 x 65
BASE
ENGINE BASE
CUSHION RUBBER
CHECK VALVE
DELIVERY COVER PACKING
O-RING (VOLUTE CASING) DIA 3.1 x 228
O-RING (DRAIN COVER) DIA 3.5 x 240
O-RING (MECHANICAL SEAL SLEEVE) S24
O-RING (FLOODING-DRAIN CAP) P30
FLOODING CAP PF1"
DRAIN CAP PF1"
MECHANICAL SEAL DIA 30
MECHANICAL SEAL SLEEVE
ADJUST LINER DIA 45 x 25.4 10.3
ADJUST LINER DIA 45 x 25.4 10.5
SCREW (DRAIN COVER HANDLE) M8 x 25
SCREW (VOLUTE CASING) M8 x 25
2
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 31
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QP40TH — PUMP ASSY.
PUMP ASSY.
PAGE 32 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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QP40TH — PUMP ASSY.
PUMP ASSY.
NO.
31
32
PART NO.
PART NAME
QTY.
REMARKS
0151151025
0151140536
0151151230
STUD BOLT (CASING) M10 x 35 x 10 x 15
STUD BOLT (CASING CVR) 5/16" x 52 x 15 x 15
STUD BOLT(DELIVERY/SUCTION COVER)
M12 x 45 x 15 x 20
4
4
8
33
34
35
36
37
0191150625
0105051045
0205450120
0205450100
BOLT (IMPELLER) 3/8-24 UNF x25
BOLT (ENGINE) M10 x 25
NUT (DELIVERY/SUCTION COVER) M12
NUT (CUSHION RUBBER, CASING, ENGINE,
PUMP M10
1
4
8
18
38
39
40
41
42
43
44
45
46
47
48
0205450055
0451250120
0451250100
0458220080
0401450080
0401450100
1412201240
0105051035
0641400430
0520040425
0742214100
NUT, 5/16"
SPRING WASHER M12
SPRING WASHER M10
SPRING WASHER M8
WASHER M8
WASHER M10
IMPELLER WASHER DIA 38 x 11 x 6T
BOLT (PUMP) M10 x 35
SPLIT PIN DIA 4 x 30
4
8
19
10
4
4
1
2
2
1
1
KEY 6.32 x 25.4
STRAINER NPT4"
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 33
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HONDA GX340K1QA2 — AIR CLEANER ASSY.
AIR CLEANER ASSY.
PAGE 34 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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HONDA GX340K1QA2 — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO.
1
2
3
4
5
6
7
*
8
*
9
11
12
13
14
PART NO.
PART NAME
QTY.
REMARKS
16271ZE2000
17210ZE3505
17218ZE3505
17231ZE3W00
17232891000
17235ZH9N00
17238ZE2310
17239ZE1000
17410ZH9N00
90203ZA0800
90325044000
934040602008
9405006000
GASKET, ELBOW
1
1
1
1
1
1
2
1
ELEMENT, AIR CLEANER
FILTER, OUTER
COVER, AIR CLEANER
GROMMET, AIR CLEANER
NOSE, MUFFLER
COLLAR, AIR CLEANER
COLLAR B, AIR CLEANER
ELBOW, AIR CLEANER ............................... 1 ........... INCLUDES ITEMS W/
*
WINGNUT, 6MM
1
1
1
2
WINGNUT, TOOL BOX SETTING
BOLT- WASHER, 6X20
NUT, FLANGE (6MM)
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 35
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HONDA GX340K1QA2 — CAMSHAFT ASSY.
CAMSHAFT ASSY.
PAGE 36 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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HONDA GX340K1QA2 — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO.
1
2
3
4
PART NO.
PART NAME
QTY.
REMARKS
14100ZE3305
14410ZE3013
14431ZE2010
14441ZE2000
14451ZE1013
14568ZE1000
14711ZE3000
14721ZE3000
14751ZE2003
14771ZE2000
14773ZE2000
14775ZE2010
14781ZE2000
14791ZE2010
90012ZE0010
90206ZE1000
12209ZE8003
CAMSHAFT ASSEMBLY ............................. 1 ........... INCLUDES ITEMS W/
*
ROD, PUSH
ARM, VALVE ROCKER
LIFTER, VALVE
PIVOT, ROCKER ARM
SPRING, WEIGHT RETURN
VALVE, IN.
2
2
2
2
1
1
1
2
1
1
1
1
1
2
2
5
6
*
7
8
VALVE, EX.
SPRING, VALVE
9
10
11
12
13
14
15
16
17
RETAINER, IN. VALVE SPRING
RETAINER, EX. VALVE SPRING
SEAT, VALVE SPRING
ROTATOR, VALVE
PLATE, PUSH ROD GUIDE
BOLT, PIVOT (8MM)
NUT, PIVOT ADJ.
SEAL, VALVE STEM.................................... 1 ........... USE FROM ENGINE
SN 3334264
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 37
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HONDA GX340K1QA2 — PISTON ASSY.
PISTON ASSY.
PAGE 38 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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HONDA GX340K1QA2 — PISTON ASSY.
PISTON ASSY.
NO.
1
1
1
1
2
2
2
2
3
4
4
5
*
6
PART NO.
PART NAME
QTY.
REMARKS
13010ZE3003
13011ZE3003
13012ZE3003
13013ZE3003
13101ZE3W00
13102ZE3W00
13103ZE3W00
13104ZE3W00
13111ZF6000
13200ZE3010
13200ZE3315
90001ZE8000
90601ZE3000
RING SET, PISTON- STANDARD
RING SET, PISTON- OS 0.25
RING SET, PISTON- OS 0.50
RING SET, PPISTON- 0.75
PISTON- STANDARD
PISTON- OS 0.25
1
1
1
1
1
1
1
1
1
PISTON- OS 0.50
PISTON- 0.75
PIN, PISTON
ROD ASSEMBLY, CONNECTING (STD.) ..................... 1 ....... INCLUDES ITEMS W/
ROD ASSEMBLY, CONNECTING- US 0.25 ................. 1 ....... INCLUDES ITEMS W/
BOLT, CONNECTING ROD
CLIP, PISTON PIN 20MM
*
*
2
2
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 39
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HONDA GX340K1QA2 — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
PAGE 40 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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HONDA GX340K1QA2 — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
NO.
1+
2
3
4
PART NO.
PART NAME
QTY.
REMARKS
06165ZE3000
11300ZE3602
11381ZE3801
15600ZG4003
15600735003
15625ZE1003
15625ZE1003
16510ZE3000
16511ZE8000
16512ZE3000
16513ZE2000
16531ZE2000
90602ZE1000
90701HC4000
91201ZE3004
9410106800
GOVERNOR KIT, ............................................... 1 ........... INCLUDES ITEMS W/
*
COVER ASSEMBLY, CRANKCASE Q- TYPE ... 1 ........... INCLUDES ITEMS W/+
GASKET, CASE COVER
CAP ASSEMBLY, OIL FILLER ........................... 1 ........... INCLUDES ITEMS W/$
CAP ASSEMBLY, OIL FILLER ........................... 1 ........... INCLUDES ITEMS W/
GASKET, OIL FILLER CAP
GASKET, OIL FILLER CAP
GOVERNOR ASSEMBLY .................................. 1 ........... INCLUDES ITEMS W/%
1
■
5
7$
1
1
■
8
9+
10 +
%
%
%
WEIGHT, GOVERNOR
3
1
3
1
1
2
1
1
7
1
1
*
11 +
*
HOLDER, GOVERNOR WEIGHT
PIN, GOVERNOR WEIGHT
SLIDER, GOVERNOR
CLIP, GOVERNOR HOLDER
PIN, DOWEL 8X12
OIL SEAL 35X52X8
WASHER, PLAIN 6MM
BOLT, FLANGE 8X40
12 +
*
13 +
*
15 +
*
16
17+
18 +
*
19
957010804000
961006202000
961006207000
20+
BEARING, RADIAL BALL 6202
BEARING, RADIAL BALL 6207
21+
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 41
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HONDA GX340K1QA2 — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
PAGE 42 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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HONDA GX340K1QA2 — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO.
1
5
6
7
PART NO.
PART NAME
QTY.
REMARKS
13310ZE3601
13351ZE3010
90756ZE2600
961006207000
CRANKSHAFT Q- TYPE ............................. 1 .....................INCLUDES ITEMS W/
*
WEIGHT, BALANCER
KEY 6.3X6.3X43
BEARING, RADIAL BALL 6207
1
1
1
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 43
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HONDA GX340K1QA2 — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
PAGE 44 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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HONDA GX340K1QA2 — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
NO.
1
2
PART NO.
12000ZE3816
15510ZE2043
PART NAME
QTY.
REMARKS
CYLINDER ASSEMBLY ............................... 1 ........... INCLUDES ITEMS W/
SWITCH ASSEMBLY, OIL LEVEL ............... 1 ........... USE FROM ENGINE
*
SN 2639738TO 2786139
3
4
5
6
7
16541ZE3010
32197ZE2003
90013883000
90131896650
90446KE1000
91201ZE3004
91201ZE9003
91353671003
9405010000
9410912000
9425110000
957010601200
961006202000
90013883000
34150ZH7003
SHAFT, GOVERNOR ARM
SUB- HARNESS .......................................... 1 ........... USE UP TO ENGINE SN 2639737
BOLT,FLANGE 6X12 (CT200)....................... 1 ........... USE UP TO ENGINE SN 2639737
BOLT, DRAIN PLUG
WASHER 8.2X17X0.8
OIL SEAL 35X52X8
1
2
1
1
1
1
1
2
1
2
1
1
1
9
*
10
OIL SEAL 8X14X5
O- RING 13.5X1.5
*
11
12
13
14
15
16
17
NUT, FLANGE 10MM
WASHER, DRAIN PLUG 12MM
PIN, LOCK 10MM
BOLT, FLANGE 6X12
BEARING, RADIAL BALL 6202
BOLT, FLANGE 6X12 (CT200)
ALERT UNIT, OIL
*
18
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 45
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HONDA GX340K1QA2 — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
PAGE 46 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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HONDA GX340K1QA2 — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
1
12200ZF6W01
12204ZE2306
12205ZE2305
12216ZE2300
12251ZE3W00
12310ZE3791
12315ZE3840
12391ZE2020
90014ZE2000
90042ZE8000
90047ZE2000
92900080320E
90441ZE2010
9430112200
CYLINDER HEAD......................................... 1 ........... INCLUDES ITEMS W/
*
2
*
3
*
4
*
5
6
7
GUIDE, EX. VALVE OS (OPTIONAL)
GUIDE, EX. VALVE OS (OPTIONAL)
CLIP, VALVE GUIDE
GASKET, CYLINDER HEAD
COVER, HEAD
TUBE, BREATHER
GASKET, CYLINDER HEAD COVER
BOLT, HEAD COVER
1
1
1
1
1
1
1
1
2
8
10
11
12
12
13
14
15
16
BOLT, STUD 8X131.5
BOLT, STUD 8X47 ........................................ 2 ........... USE UP TO ENGINE SN 3033461
BOLT 2, STUD 8X32 .................................... 2 ........... USE FROM ENGINE SN 3033462
WASHER, HEAD COVER
PIN A, DOWEL 12X20
BOLT, FLANGE 10X80
SPARK PLUG, BPR6ES (NGK)
1
2
4
1
957011008000
9807956846
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 47
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HONDA GX340K1QA2 — FAN COVER ASSY.
FAN COVER ASSY.
PAGE 48 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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HONDA GX340K1QA2 — FAN COVER ASSY.
FAN COVER ASSY.
NO.
1
2
3
4
5
5
7
8
PART NO.
PART NAME
QTY.
REMARKS
16731ZE2003
19610ZE3010ZA
19631ZE3W00
32197ZH8003
36100ZE1015
36100ZH7003
90013883000
90684ZA0601
CLIP, TUBE
1
1
1
COVER, FAN *R8* (BRIGHT RED)
SHROUD
SUB- HARNESS .......................................... 1 ........... USE UP TO ENGINE SN 2639737
SWITCH ASSEMBLY, ENGINE STOP ......... 1 ........... USE UP TO ENGINE SN 2639737
SWITCH ASSEMBLY, ENGINE STOP ......... 1 ........... USE FROM ENGINE SN 2639738
BOLT, FLANGE 6X12 (CT200)
CLIP, WIRE HARNESS
6
1
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 49
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HONDA GX340K1QA2 — FLYWHEEL ASSY.
FLYWHEEL ASSY.
PAGE 50 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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HONDA GX340K1QA2 — FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO.
1
2
4
6
6
7
PART NO.
PART NAME
QTY.
REMARKS
19511ZE3000
28450ZE3W11
31100ZE3701
90201ZE3V00
90201ZE3790
90741ZE2000
FAN, COOLING
1
1
1
PULLEY, STARTER (SCREEN GRID)
FLYWHEEL
NUT, SPECIAL 16MM (1) ............................. 1 ........... USE FROM ENGINE SN 2536523
NUT, SPECIAL 16MM .................................. 1 ........... USE UP TO ENGINE SN 2536522
KEY, SPECIAL WOODRUFF 25X18
1
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 51
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HONDA GX340K1QA2 — FUELTANK ASSY.
FUEL TANK ASSY.
PAGE 52 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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HONDA GX340K1QA2 — FUELTANK ASSY.
FUEL TANK ASSY.
NO.
1
2
3
3
5
6
*
7
10
11
12
13
14
PART NO.
PART NAME
RUBBER, SUPPORTER 107MM
JOINT, FUEL TANK
TANK, FUEL *NH31* (MCKINLEY WHITE)
TANK FUEL *T34* (SIMPSON BLUE)
CAP, FUEL FILLER ............................................1 ............INCLUDES ITEMS W/
GASKET, FUEL FILLER CAP
FILTER, FUEL
O- RING 13.5X1.5 (ARA)
NUT, FLANGE 8MM
BULK HOSE, FUEL (4.5X3000) (4.5X235)
CLIP, TUBE B8
BOLT, FLANGE 8X25
QTY.
REMARKS
16854ZH8000
16955ZE1000
17510ZE3010ZA
17510ZE3010ZD
17620ZH7023
17631ZH7003
17672ZE2W01
91353671003
9405008000
1
1
1
1
*
1
1
1
2
1
2
2
950014500360M
9500202080
957010802500
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 53
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HONDA GX340K1QA2 — IGNITION COIL ASSY.
IGNITION COIL ASSY.
PAGE 54 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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HONDA GX340K1QA2 — IGNITION COIL ASSY.
IGNITION COIL ASSY.
NO.
1
2
4
7
PART NO.
PART NAME
QTY.
REMARKS
30500ZE2023
30700ZE1013
31512ZE2000
36101ZE2701
90015883000
COIL ASSEMBLY, IGNITION
CAP ASSEMBLY, NOISE SUPPRESSOR
GROMMET, WIRE
1
1
1
1
2
WIRE, STOP SWITCH 430MM
BOLT, FLANGE 6X28
10
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 55
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HONDA GX340K1QA2 — CARBURETOR ASSY.
CARBURETOR ASSY.
PAGE 56 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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HONDA GX340K1QA2 — CARBURETOR ASSY.
CARBURETOR ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
1
2
3
%
16010ZE2812
16011ZA0931
16013ZA0931
16015ZE2005
GASKET SET
VALVE SET, FLOAT
FLOAT SET
1
1
1
*
*
*
4
CHAMBER SET, FLOAT ............................... 1 ........... INCLUDES ITEMS W/
.................................................................................... USE UP TO ENGINE SN BE80B A
CHAMBER SET, FLOAT ............................... 1 ........... INCLUDES ITEMS W/
.................................................................................... USE FROM ENGINE SN BE80B B
%
*
4
16015ZE8005
%
*
5
16016ZH7W01
16024ZE1811
16028ZE0005
16044ZE3811
16100ZE3V00
SCREW SET
1
1
1
1
*
6
7
%
SCREW SET, DRAIN
SCREW SET B
CHOKE SET
*
*
8
9
*
CARBURETOR ASSEMBLY, BE85B A ........ 1 ........... INCLUDES ITEMS W/
*
.................................................................................... USE UP TO ENGINE SN 2519695
CARBURETOR ASSEMBLY, BE80B B ........ 1 ........... USEFROM ENGINE SN 2519696
CARBURETOR ASSEMBLY, BE80B B ........ 1 ........... USE UP TO ENGINE SN 2519695
SCREW, THROTTLE STOP
NOZZLE, MAIN
9
9
16100ZE3V01
16100ZE3V01
16124ZE0005
16166ZE3W50
16172ZE3W10
16173001004
16211ZE3000
16220ZA0702
16221ZE3800
16223ZE3800
16610ZE1000
16953ZE1812
16954ZE1812
16956ZE1811
16957ZE1812
16967ZE0811
93500030060H
9430520122
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1
1
1
1
1
1
1
1
1
*
*
*
COLLAR, SET
GASKET, FUEL STRAINER CUP
INSULATOR, CARBURETOR
SPACER, CARBURETOR
GASKET, CARBURETOR
GASKET, INSULATOR
LEVER, CHOKE (STANDARD)
LEVER, VALVE ............................................ 1 ........... USE FROM ENGINE SN BE80B B
PLATE, LEVER SETTING ............................ 1 ........... USE FROM ENGINE SN BE80B B
SPRING, VALVE LEVER
GASKET, VALVE
CUP, FUEL STRAINER
SCREW, PAN (3X6) ......................................2............ USE FROM ENGINE SN BE80B B
PIN, SPRING (2X12)
INCLUDES ITEMS W/+
1
1
1
*
*
*
*
25+
26
1
1
1
1
1
99101ZH80880
99101ZH80900
99101ZH80920
99204ZE00350
JET, MAIN #88 (OPTIONAL)
JET, MAIN #90 (OPTIONAL)
JET, MAIN #92 (OPTIONAL)
JET SET, PILOT #35
26
26
27
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 57
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HONDA GX340K1QA2 — CARBURETOR ASSY.
CARBURETOR ASSY.
PAGE 58 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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HONDA GX340K1QA2 — CARBURETOR ASSY.
CARBURETOR ASSY.
NO.
PART NO.
PART NAME
SPRING, VALVE LEVER
GASKET, VALVE
CUP, FUEL STRAINER
SCREW, PAN (3X6) ................................... 2 ......... USE FROM ENGINE SN BE80B B
QTY.
REMARKS
21
16956ZE1811
16957ZE1812
16967ZE0811
93500030060H
9430520122
1
1
1
*
22
*
23
*
24
25+
*
PIN, SPRING (2X12)
1
1
1
1
1
26
26
26
27
99101ZH80880
99101ZH80900
99101ZH80920
99204ZE00350
JET, MAIN #88 (OPTIONAL)
JET, MAIN #90 (OPTIONAL)
JET, MAIN #92 (OPTIONAL)
JET SET, PILOT #35
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 59
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HONDA GX340K1QA2 — MUFFLER ASSY.
MUFFLER ASSY.
PAGE 60 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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HONDA GX340K1QA2 — MUFFLER ASSY.
MUFFLER ASSY.
NO.
1
2
3
4
5
6
6
8
PART NO.
PART NAME
QTY.
1
REMARKS
18310ZE3W00
18320ZE3W01
18323ZE3W40
18330ZE2W00
18331ZE3810
18333ZF6W01
18333ZK6Y00
18355ZE3010
18381ZE2W10
90013883000
90050ZE1000
90055ZE1000
93500060060B
9405008000
MUFFLER
PROTECTOR, MUFFLER
PROTECTOR, EX. PIPE
PIPE, EX.
1
1
1
1
1
1
1
1
1
6
3
1
CAP, MUFFLER
GASKET, EX. PIPE
GASKET, EX. PIPE (WACKER)
ARRESTER, SPARK
GASKET, MUFFLER (ARRESTER)
BOLT, FLANGE 6X12 (CT200)
SCREW, TAPPING 5X8
SCREW, TAPPING 4X6
SCREW, PAN 6X6
9
11
12
13
14
15
NUT, FLANGE 8MM
5
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 61
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HONDA GX340K1QA2 — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
PAGE 62 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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HONDA GX340K1QA2 — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
PART NAME
QTY. REMARKS
28400ZEW01ZA
STARTER ASSY., RECOIL *R8* BGHT RED ........... 1 ...... INCLUDES ITEMS W/
*
28410ZE3W01ZA CASE, RECOIL STARTER *R8* BGHT RED
1
1
2
1
1
2
1
1
1
1
28421ZE3W01
28422ZE2W01
28441ZE2W01
28442ZE2W01
28443ZE2W01
28444ZE2W01
28445ZE2W01
28461ZE2W02
28462ZE3W01
28469ZE2W01
90004ZE2W01
957010600800
PULLEY, RECOIL STARTER
RATCHET, STARTER
SPRING, FRICTION
SPRING, STARTER RETURN
SPRING, RATCHET
RETAINER, SPRING
HOLDER, SPRING
GRIP, STARTER
ROPE, RECOIL STARTER
GRIP, REINFORCEMENT ........................................ 1 ...... USE UP TO ENG. SN 2935312
SCREW, CENTER
BOLT, FLANGE 6X8
9
10
11
12
13
14
1
3
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 63
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HONDA GX340K1QA2 — CONTROL ASSY.
PAGE 64 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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HONDA GX340K1QA2 — CONTROL ASSY.
CONTROL ASSY.
NO.
2
3
4
5
7
8
9
10
11
12
14
15
17
18
19
22
23
24
PART NO.
PART NAME
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
REMARKS
16551ZE3000
16555ZE3000
16561ZE3000
16562ZE3000
16570ZE3W20
16571ZE3W00
16574ZE1000
16575ZE2W00
16576891000
16589ZE1000
16584883300
16592883310
90013883000
90015ZE5010
90114SA0000
93500050320A
93500050160A
9405006000
ARM, GOVERNOR
ROD, GOVERNOR
SPRING, GOVERNOR
SPRING,THROTTLE RETURN
CONTROL ASSEMBLY, REMOTE
LEVER, CONTROL
SPRING, LEVER
WASHER, CONTROL LEVER
HOLDER, CABLE
SPACER, CONTROL LEVER
SPRING, CONTROL ADJUSTING
SPRING, CABLE RETURN
BOLT, FLANGE 6X12 (CT200)
BOLT, GOVERNOR ARM
NUT, SELF- LOCK 6MM
SCREW, PAN 5X32
SCREW, PAN 5X16
NUT, FLANGE 6MM
1
1
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 65
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HONDA GX340K1QA2 — LABELS ASSY.
LABELS ASSY.
PAGE 66 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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HONDA GX340K1QA2 — LABELS ASSY.
LABELS ASSY.
NO.
1
3
4
6
PART NO.
PART NAME
QTY.
REMARKS
87521ZE3W01
87522ZH9000
87528ZE2810
87532ZH8810
89218ZE1000
EMBLEM
1
1
1
1
1
LABEL, CAUTION
MARK, CHOKE (EXTERNAL)
MARK, OIL ALERT (E)
WRENCH, SPARK PLUG
9
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 67
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Effective: July 1, 2000
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
4. Freight is at the sender’s expense. All PRICINGANDREBATES
partsmustbereturnedfreightprepaidto
Multiquip’sdesignatedreceivingpoint.
Terms of payment for parts are net 10 days.
Prices are subject to change without prior
notice.Pricechangesareeffectiveonaspecific
5. Parts must be in new and resalable dateandallordersreceivedonorafterthatdate
condition,intheoriginalMultiquippackage willbebilledattherevisedprice. Rebatesfor
(ifany),andwithMuiltiquippartnumbers price declines and added charges for price
FREIGHTPOLICY
All parts orders will be shipped collect or
prepaidwiththechargesaddedtotheinvoice.
All shipments are F.O.B. point of origin.
Multiquip’sresponsibilityceaseswhenasigned
manifesthasbeenobtainedfromthecarrier,
andanyclaimforshortageordamagemustbe
settledbetweentheconsigneeandthecarrier.
clearlymarked.
increaseswillnotbemadeforstockonhandat
thetimeofanypricechange.
6. Thefollowingitemsarenotreturnable:
Multiquip reserves the right to quote and sell
directtoGovernmentagencies,andtoOriginal
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
a. Obsolete parts. (If an item is listed
inthepartspricebookasbeing
replaced by another item, it is
obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
andotherrubberparts)thatwere
purchasedmorethansixmonths
priortothereturndate.
MINIMUMORDER
SPECIALEXPEDITINGSERVICE
TheminimumchargeforordersfromMultiquip
is $15.00 net. Customers will be asked for
instructionsregardinghandlingofordersnot
meetingthisrequirement.
A$20.00to$50.00surchargewillbeaddedto
theinvoiceforspecialhandlingincludingbus
c. Anylineitemwithanextendeddealer shipments, insured parcel post or in cases
netpriceoflessthan$5.00.
where Multiquip must personally deliver the
partstothecarrier.
d. Special order items.
RETURNEDGOODSPOLICY
e. Electricalcomponents.
Returnshipmentswillbeacceptedandcredit
will be allowed, subject to the following
provisions:
LIMITATIONSOFSELLER’SLIABILITY
f.
Paint,chemicals,andlubricants.
Multiquip shall not be liable here under for
damagesinexcessofthepurchasepriceofthe
itemwithrespecttowhichdamagesareclaimed,
andinnoeventshallMultiquipbeliableforloss
of profit or good will or for any other special,
consequentialorincidentaldamages.
g. Decalsandpaperproducts.
h. Itemspurchasedinkits.
1. AReturnedMaterialAuthorizationmust
beapprovedbyMultiquippriortoshipment.
7. Thesenderwillbenotifiedofanymaterial
receivedthatisnotacceptable.
2. ToobtainaReturnMaterialAuthorization,
alistmustbeprovidedtoMultiquipParts
Sales that defines item numbers,
quantities,anddescriptionsoftheitemsto
bereturned.
8. Such material will be held for 5 working
days from notification, pending
instructions. If a reply is not received
within5days,thematerialwillbereturned
tothesenderathisexpense.
LIMITATIONOFWARRANTIES
a. Thepartsnumbersanddescriptions
mustmatchthecurrentpartsprice
list.
Nowarranties,expressorimplied,aremadein
connection with the sale of parts or trade
accessories nor as to any engine not
manufacturedbyMultiquip.Suchwarranties
made in connection with the sale of new,
complete units are made exclusively by a
statement of warranty packaged with such
units, and Multiquip neither assumes not
authorizes any person to assume for it any
other obligation or liability whatever in
connectionwiththesaleofitsproducts.Apart
fromsuchwrittenstatementofwarranty,there
arenowarranties,express,impliedorstatutory,
which extend beyond the description of the
productsonthefacehereof.
9. Creditonreturnedpartswillbeissuedat
dealer net price at time of the original
purchase,lessa15%restockingcharge.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted for
which the original purchase document
can not be determined, the price will be
basedonthelistpricethatwaseffective
twelvemonthspriortotheRMAdate.
c. Thelistmuststatethereason(s)for
thereturn.
d. The list must reference the sales
order(s)orinvoice(s)underwhich
theitemswereoriginallypurchased.
11. Credit issued will be applied to future
purchasesonly.
e. Thelistmustincludethenameand
phonenumberoftheperson
requestingtheRMA.
3. A copy of the Return Material
Authorizationmustaccompanythereturn
shipment.
PAGE 68 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)
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NOTE PAGE
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 69
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PARTS AND OPERATION MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700
FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700
FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279
FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700
FAX: 310-537-3927
MULTIQUIP INC.
POST OFFICE BOX 6254
CARSON, CA 90749
310-537-3700 • 800-421-1244
FAX:310-537-3927
WWW:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX
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