OPERATION AND PARTS MANUAL
JIMMY SERIES
MODELS:
JB5135, JB7135, JB5090, JB7090,
JB8090, JB9180, JB11090
HYDRAULIC REBAR BENDERS
MODEL JPU1
ELECTRIC-HYDRAULIC PUMP
Revision #9 (01/04/08)
To find the latest revision of this
publication, visit our website at:
THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.
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JIMMY SERIES HYDRAULIC REBAR BENDERS — TABLE OF CONTENTS
Multiquip Jimmy Series
Hydraulic Rebar Benders
As a continuing effort to
update our parts book,
contact the MULTIQUIP
literature department for the
latest revision of your
"Operation and Parts
Manual"
Silicosis Warning ....................................................... 2
Table Of Contents ..................................................... 3
Parts Ordering Procedures ....................................... 4
Safety Message Alert Symbols ................................. 5
Rules For Safe Operation ...................................... 6-8
Specifications (Rebar Unit) ....................................... 9
Specifications (Pump) ............................................. 10
General Information ........................................... 11-12
Components............................................................ 13
Inspection................................................................ 14
Applying Power ....................................................... 15
Operation ........................................................... 16-19
Shut-Down .............................................................. 19
Maintenance ........................................................... 20
Explanation Of Code In Remarks Column .............. 22
Suggested Spare Parts ........................................... 23
Nameplate and Decals....................................... 24-25
JB5135 Assembly ............................................. 26-27
JB7135 Assembly ............................................. 28-29
JB5090 Assembly ............................................. 30-31
JB7090 Assembly ............................................. 32-33
JB8090 Assembly ............................................. 34-35
JB9180 Assembly ............................................. 36-37
JB11090 Assembly ........................................... 38-39
Electric Pump Assembly..................................... 40-41
Control Valve Assembly...................................... 42-43
Specification and part number
are subject to change without
notice.
Terms and Conditions of Sale ................................. 44
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 3
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PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1st, 2006
Best Deal!
Order via Internet (Dealers Only)
Orderpartson-lineusingMultiquip’sSmartEquipwebsite!
:
If you have an MQ Account, to obtain a
Username and Password, E-mail us at:
■
■
■
View Parts Diagrams
Order Parts
PrintSpecificationInformation
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Gotowww.multiquip.comandclickon
to log in and save!
Order Parts
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Order via Fax (Dealers Only)
:
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
Order via Phone:
Non-Dealer Customers:
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
When ordering parts, please supply:
❒
Specify Preferred Method of Shipment:
❒
❒
❒
❒
❒
❒
Dealer Account Number
✓
UPS/Fed Ex
✓ DHL
Dealer Name and Address
■
■
Priority One
Ground
✓
Truck
Shipping Address (if different than billing address)
Return Fax Number
Applicable Model Number
■ Next Day
■
Second/ThirdDay
Quantity, Part Number and Description of Each Part
All orders are treated asStandard Orders
andwillshipthesamedayifreceivedprior
to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 4
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JIMMY SERIES HYD. REBAR BENDERS— SAFETY MESSAGE ALERT SYMBOLS
FORYOUR SAFETY ANDTHE SAFETY OF OTHERS!
HAZARD SYMBOLS
Safety precautions should be followed at all times when operating
this equipment. Failure to read and understand the Safety
Messages and Operating Instructions could result in injury to
yourself and others.
Potential hazards associated with the operation of the Jimmy
Series Hydraulic Rebar Benders and Electric Hydraulic
Pump will be referenced with Hazard Symbols which appear
throughout this manual, and will be referenced in conjunction
with Safety Message Alert Symbols.
This Operation and Parts Manual
has been developed to provide
complete instructions for the safe
WARNING - Respiratory Hazards
andefficientoperationofthe Jimmy
Series Hydraulic Rebar Bender
and Electric-Hydraulic Pump.
ALWAYS wear approved respiratory
protection when required.
Before using this hydraulic rebar bender and pump, ensure
that the operating individual has read and understands all
instructions in this manual.
CAUTION - Eye and Hearing Hazards
SAFETY MESSAGE ALERT SYMBOLS
ALWAYS wear approved eye and
hearing protection.
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure
to the operator, and are preceded by one of three words:
DANGER, WARNING, or CAUTION.
CAUTION - Accidental Starting Hazards
ALWAYS place the power control unit's
ON/OFF switch in the OFF position when
the rebar bender is not in use.
DANGER
You WILL be KILLED or SERIOUSLY injured if you DO
NOT follow directions.
WARNING
CAUTION - Equipment Damage Hazards
You CAN be KILLED or SERIOUSLY injured if you DO
NOT follow directions.
Other important messages are provided throughout this
manual to help prevent damage to your rebar bender, other
property, or the surrounding environment.
CAUATUOTN ION
You CAN be INJURED if you DO NOT follow directions.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 5
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JIMMY SERIES HYDRAULIC REBAR BENDERS — RULES FOR SAFE OPERATION
■
NEVER operate the rebar bender in an
explosive atmosphere or near
combustible materials. The possibility
exists of the rebar bender emitting a spark
during operation. A explosion or fire could
result causing severe bodily harm or
even death if the sparks make contact with combustible
or explosive materials.
Maintain this equipment in a safe operating condition at
all times.
Keep bystanders, children and visitors away while
operating the rebar bender. Distractions can cause you
to lose control.
DO NOT wear loose clothing or jewelry.Contain long hair.
Keep your hair, clothing, and gloves away from moving
parts.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children.
ALWAYS be sure the operator is familiar with proper
safety precautions and operation techniques before using
rebar bender.
Read this manual!
DANGER
Failure to follow instructions in this manual may lead to
serious injury or even death! This equipment is to be
operated by trained and qualified personnel only! This
equipment is for industrial use only.
The following safety guidelines should always be used when
operating the Jimmy Series Hydraulic Rebar Bender and
Electric-Hydraulic Pump.
■
■
GENERAL SAFETY
■
DO NOT operate or service this
equipment before reading this entire
manual.
■
■
■
■
■
This equipment should not be operated by persons under
18 years of age.
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots, hard hat
and other protective devices required by the job.
■
■
■
■
■
ALWAYS keep work area clean and free of foreign matter
and debris. Also keep work area well lit.
■
■
NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine.
NEVER leave the rebar bender unattended.When not in
use always unplug the rebar bender from power source.
NEVER operate this equipment under the influence of
drugs or alcohol.
Keep all inexperienced and unauthorized people away
from the equipment at all times.
Become familiar with the components of the rebar bender
before operating.
Use this rebar bender only for its intended purpose. DO
NOT use this rebar bender for applications not
recommended.
■
ALWAYS wear proper respiratory (mask),
hearing and eye protection equipment when
operating the rebar bender.
■
■
Inspect the rebar bender after each use. Replace any
damaged or worn parts immediately. DO NOT use a
defective rebar bender.
If a malfunction occurs, immediately unplug the rebar
bender from the power source and correct the problem. If
the problem can not be corrected, contact your nearest
MQ service center.
■
■
ALWAYS replace any worn or damaged warning decals.
Manufacturer does not assume responsibility for any
accident due to equipment modifications.
■
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
■
All WARNING statements must be carefully observed to
help prevent personal injury.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 6
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JIMMY SERIES HYDRAULIC REBAR BENDERS — RULES FOR SAFE OPERATION
UNIT SAFETY INSTRUCTIONS
DANGER - High Pressure Hazard
■
All hose connections must be tightened with the proper
tools before operating hydraulic power unit.DO NOT over
tighten. Connections should only be tightened securely
and leak-free. Over tightening can cause premature thread
failure or high-pressure fittings to split at pressures lower
than their rated capacities.
When extending a cylinder or ram
under load, always insure that the
couplers or port threads have not
been damaged or do not come in
contact with any rigid obstruction.
If this condition does occur, the
coupler’s attaching threads may
become stripped or pulled from the cylinder or ram
resulting in the instantaneous release of high pressure
hydraulic fluid, flying objects, and loss of the load. All of
these possible results could cause serious injury or even
death.
■
■
Should a hydraulic hose ever rupture, burst, or need to
be disconnected, immediately shut off the pump and
release all pressure. NEVER attempt to grasp a leaking
pressurized hose with your hands.The force of escaping
hydraulic fluid could cause serious injury.
NEVER subject the hose to potential hazard such as
fire, sharp surfaces, extreme heat or cold, or heavy
impact. DO NOT allow the hose to kink, twist curl, crush,
cut, or bend so tightly that the fluid flow within the hose
is blocked or reduced. Periodically inspect the hose for
wear, because any of these conditions can damage the
hose and possibly result in personal injury.
CAUTION - System Evaluation
Cylinder hoses, couplings and hydraulic pump must all be
rated for the same operating pressure, correctly connected
and compatible with the hydraulic fluid used. An improperly
matched system could cause the system to fail and
possibly cause serious injury. Always maintain the correct
operating for optimal performance. If you have any
questions, please contact your nearest MQ service center.
■
■
NEVER use the hose to move attached equipment. Stress
can damage the hose and possibly cause personal injury.
Hose material and coupler seals must be compatible with
the hydraulic fluid used. Hoses also must not come in
contact with corrosive materials such as creosote-
impregnated objects and some paints. Hose deterioration
due to corrosive materials can result in personal injury.
Consult the manufacturer before painting a hose. NEVER
paint a coupler.
■
Avoid pinch points or crush points that can be created
by the load or parts of the cylinder. Do not wear loose
jewelry when operating the rebar bender.
■
Use only approved accessories and approved hydraulic
fluid. Hoses, seals and all components used in a system
must be compatible with the hydraulic fluid used.
WARNING
■
■
■
■
DO NOT exceed the rated capacities of the cylinders.
Moving parts can
crush and cut.
Excess pressure can result in personal injury.
Inspect each cylinder and coupler before each shift or
usage to prevent unsafe conditions from developing.
ALWAYS keep hands
clear of rollers while
rebar bender is
operating.
DO NOT use cylinders if they are damaged, altered or in
poor condition.
DO NOT use cylinders with bent or damaged couplers or
damaged port threads.
■
NEVER use extreme heat to disassemble a hydraulic
cylinder or ram. Metal fatigue and/or seal damage will
result and can lead to unsafe operating conditions.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 7
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JIMMY SERIES HYDRAULIC REBAR BENDERS — RULES FOR SAFE OPERATION
ELECTRICAL SAFETY
POWER UNITTRANSPORTING (Electric-Hydraulic Pump)
■
ALWAYS test the ON/OFF switch on the hydraulic power
unit before operating. The purpose of this switch is to shut
down the rebar bender.
■
When transporting of the power unit (pump) is required,
ALWAYS carry unit by its handle.
ALWAYS wrap power and remote cable cords neatly to
■
avoid tripping and damage when transporting.
■
■
■
NEVER use a extension cord that is frayed or damaged
where the insulation has been cut.
NEVER carry the hydraulic power unit by its power cord
or disconnect it by yanking the cord from the power outlet.
MAINTENANCE
■
■
■
NEVER lubricate components or attempt service on a
operational rebar bender.
ALWAYS maintain rebar bender in correct operating
condition.
ALWAYS fix damage to the rebar bender immediately
and always replace broken parts. Replace with only MQ
recommended parts.
ALWAYS make certain that the proper extension cord
has been selected for the job. See Table 5.
■
■
■
NEVER allow power cord to lay in water.
NEVER stand in water while operating the rebar bender.
When connecting the hydraulic power unit to a power
receptacle, make sure the receptacle circuit is connected
to either a GFCI receptacle or a receptacle protected by
a 20 amp circuit breaker.
EMERGENCIES
■
■
When plugging the hydraulic power unit into a power
receptacle, check the nameplate for the correct operating
voltage. Operating the rebar bender at the wrong voltage
will damage the electrical components. ALWAYS read
the nameplate before applying power.
This hydraulic power unit is equipped with a 3-prong male
power plug.DO NOT use a 2-prong adapter when plugging
into a wall outlet.This will defeat the purpose of the ground
circuit. If the plug does not fit into the receptacle, contact
a qualified electrician to install a 3-conductor wall
receptacle (outlet).
Avoid body contact with grounded surfaces such as pipes,
radiators, ranges and refrigerators.There is an increased
risk of electrical shock if your body is grounded.
DO NOT expose the hydraulic power unit to rain or wet
conditions. Water entering the power unit will increase
the risk of electrical shock.
■
ALWAYS know the location of the nearest fire
extinguisher and first aid kit.
■
In emergencies always know the location of the
nearest phone or keep a phone on the job site.
Also know the phone numbers of the nearest
ambulance, doctor and fire department. This
information will be invaluable in the case of an
emergency.
■
■
■
■
When operating the hydraulic power unit outside, be sure
to use the appropriate outdoor extension cord.This type
of extension cord reduces the risk of electrical shock.
ALWAYS remove the AC power cord from the power
source before performing any service or maintenance on
the rebar bender. This preventative safety measure
reduces the possibility of accidental starting.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 8
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JIMMY SERIES HYDRAULIC REBAR BENDERS — SPECIFICATIONS (REBAR UNIT)
Table 1. Rebar Bender Specifications
Model
JB5135
135°
JB7135
135°
JB5090
90°
JB7090
90°
JB8090
90°
JB9180
180°
JB11090
90°
Bending Angle
Rebar Capacity
(Bar Size)
#4, #5
#6, #7
#4, #5, #6
#6, #7, #8
#6, #7, #8, #9
#7, #8, #9, #10
#8, #9, #10, #11
Minimum Bend
in. (cm) *
5 (12.7)
2
5 (12.7)
2
5 (12.7)
3
8 (20.3)
3
8 (20.3)
3
11 (27.9)
3.5
14 (35.6)
3.5
Minimum Bar Spacing inches on
center
ACI-Approved Bar Number; Bend
Radius**
#5; 135°
#7; 135°
#5; 90°
#7; 90°
#8; 90°
#9; 180°
#11; 90°
Weight lb. (kg)
22 (10)
34 (15)
26 (12)
47 (21)
26 (12)
39 (18)
58 (26)
74 (33)
62 (29)
89 (40)
100 (45)
119 (54)
110 (50)
136 (62)
Shipping Weight lb. (kg)
23 x 11 x 3.5
(58.4x27.9x8.9)
19 x 9 x 3
(48.3x22.9x7.6)
17 x 9 x 4.5
(43.2x22.9x11.4)
21.5 x 12.5 x 5.5
(54.6x31.8x14)
27 x 14 x 5.5
(68.6x35.6x14)
19 x 17 x 6
(48.3x43.2x15.2)
27 x 19 x 6
(68.6x48.3x15.2)
Overall Dimensions in. (cm)
Shipping Dimensions in. (cm)
30 x 13 x 24
(76x33x61)
30 x 13 x 24
(76x33x61)
30 x 13 x 24
(76x33x61)
24 x 13 x 15
(61x33x38)
24 x 13 x 15
(61x33x38)
24 x 13 x 15
(61x33x38)
24 x 13 x 15
(61x33x38)
Applications
90° Standard Bend
180° Cane Hook
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
Offset Bends
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
Straightening
Seismic Stirrup and Tie Hook
* Minimum bend measured from bottom of machine to top of angle.
** American Concrete Institute (ACI) has approved the wheel used in this device as the proper radius for bending the bar size indicated; Concrete Reinforcing Steel
Institute(CRSI) requirements are met for the bar size indicated.
Rebar Size:
Standard 1/8 inch increments
Table 2. Rebar Size Chart
Model
JB5135
135°
JB7135
JB5090
90°
JB7090
JB8090
JB9180
JB11090
(Metric Hard/Soft
Conversion)
Bending Radius
#4 (10M/#13)
#5 (15M/#16)
#6 (20M/#19)
#7 (NA/#22)
135°
90°
90°
180°
180°
★★
★★
★★★
★
Example:
#8 Rebar ÷ 8 = 1-inch
#4 Rebar ÷ 8 = 4/8 = 1/2-inch
★★★
★★
★★
★★
★★★
★
★★
★★
★★★
★
★★
★★
★★★
★
★★
★★
★★★
★
★★★ ACI/CRSI Approved for this size
#8 (25M/#25)
#9 (30M/#29)
#10 (NA/#32)
#11 (35M/#36)
★★
★★ Acceptable bend radius for ACI/CRSI requirements
★
★★
★
Capable of bending rebar but does not meet ACICRSI requirements
Not capable of bending this size rebar
★★
★★★
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 9
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JIMMY SERIES HYDRAULIC REBAR BENDERS — SPECIFICATIONS (PUMP)
Table 3. Electric Hydraulic Pump Specifications
Model
JPU1
Motor Specification
Type
PEW1501T
Electric Pump
Motor
1.5 HP (1.11 kw)
1725 RPM
Speed
Input Voltage
Current
115 @ 60 Hz
16.2 Amps
Sound Level
Oil Capacity
80 dBA
Pump
1 gal (3.78 lliters)
10,000 psi (68,951 kPa)
700 psi (4,826 kPa)
415 in3 /min (6,800 cm3 /min)
61 in3 /min (1,000 cm3 /min)
15 ft. (4.57 meters)
Manual 3-Way 3-Position
79.2 lbs. (32.7 kg.)
104 lbs. (47.1 kg.)
Pressure Rating
First Stage Pressure
Flow Rate @ No Load
Flow Rate @ 10,000 psi
Remote Control Cable
Control Valve
Net Weight
Gross Weight
16-5/8 x 11-1/8 x 21-1/8 in.
(42.22 x 28.25 x 53.65 cm.)
Carton Dimension (L x W x H)
Crate Dimension (L x W x H)
17-1/2 x 11-5/8 x 22-7/8 in.
(44.45 x 29.52 x 58.10 cm.)
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 10
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JIMMY SERIES HYDRAULIC REBAR BENDERS — GENERAL INFORMATION
GENERAL INFORMATION
Rebar Straightening
The MQ Jimmy Series Hydraulic Rebar Benders are designed
to be used as portable on-site rebar benders, capable of bending
in-place rebar to approved American Concrete Institute (ACI) radius.
Labor time and injuries are greatly reduced from manually bending
rebar. Bends of 90°, 135° or 180° can now be completed in seconds
at the correct elevation after forms are stripped away.
■
Rebar can be straightened using JB5090, JB7090, JB8090,
JB9180 and JB11090.
■
NEVER straighten rebar that is bent greater than 30°. Check
with building codes before straightening rebar
With seven models to choose from, the Jimmy Series rebar benders
can accommodate a wide variety of rebar angles and sizes. Please
reference Tables 1 and 2 in this manual for the rebar bender that
best fits your application.
REBAR BENDING APPLICATIONS (Figures 1 thru 4)
■
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■
■
■
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Pilings
Caissons
Bridge and Decking
Retrofits
Columns
Straightening
Walls
Figure 2. Rebar Straightening
■
Before the rebar can be straightened by the JB5090, JB7090
or JB8090, it will be necessary to replace the main roller with
the straightening roller.The straightening roller is included
with each of the above models from the factory.To accomplish
this task remove the main shaft as outlined in Figure 14.
Rebar Columns
■
■
■
90° rebar (Figure 1) at top of column can be bent after forms
have been removed
Bending after concrete is poured allows you to stock bottom
beam bars, eliminating the need to thread bottom beam bars.
Rebar at top of column can be bent at exactly the correct
elevation allowing top beam bars to placed on top of 90°
bend.
CAUTION
Some agencies may not permit the straightening of rebar
for existing bends of more than 30°. DO NOT attempt to
straighten rebar bends greater than 30°.
Figure 1. Columns
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 11
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JIMMY SERIES HYDRAULIC REBAR BENDERS — GENERAL INFORMATION
Rebar Spirals and Cages
Electric-Hydraulic Pump
■
Can bend rebar up to 135° (Figure 3) and fits between spirals
as close as 2 in.(5 cm.) on center.
All Jimmy Series Hydraulic Rebar Benders require an electric-
powered hydraulicpumptosupplythenecessarypressuretoactuate
the hydraulic cylinder. This hydraulic pump consists of a drive
cylinder, oil reservoir and electronics for either remote or manual
operation.
■
No welding required.
The electric motor for this pump is a 1.5 HP motor. Each electric
motorrequires115VAC, 60Hzinputfornormaloperation. Amperage
draw for the electric motor at 10,0000 psi (68,951 kpa) is
approximately 13 amps. Reference Figure 5 for oil volume versus
pressure.
The hydraulic pump is equipped with a 3-way, 3- position manual
operated valve.This valve allows the operator to remotely control
the advance, hold and return functions of the rebar bender.A 15 ft.
(4.57 meters) remote control cable allows the operator to control the
pump remotely.
450
400
350
300
250
200
150
100
50
Figure 3. Rebar Spirals and Cages
Rebar Walls
■
■
■
■
No welding required
Bends hooks in rebar after forms have been removed.
Bends graduated bars to precise elevations.
0
Reduces size and number of holes and splices required in
forms.
0
1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
Pressure (psi)
Figure 5. OilVolume vs Pressure
Model PEW1501T Electric/Hydraulic Pump
Figure 4. Rebar Walls
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 12
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JIMMY SERIES HYDRAULIC REBAR BENDERS — COMPONENTS
Figure 6. Jimmy Hydraulic Rebar Bender Components
10. Hydraulic Hose (Rebar Bender) – Connect one end
1. Remote Control Unit – Allows the hydraulic cylinder
of this hose to the female quick disconnect fitting on
on the rebar unit to be advanced or held.
the electric-hydraulic pump, connect the other end (90
fitting) to the hydraulic input port on the rebar bender
cylinder.
°
2. Remote Control Cable – Allows the Electric-Hydraulic
Pump to be operated remotely.
3. Hydraulic Reservoir– Holds 1.00 gallon (3.78 liters)
of hydraulic oil. Fill only with recommended type
hydraulic oil.
11. Hose Cap – When the rebar bender is not in use,
ALWAYS cover the hose’s male fitting with this cap.
This will prevent dirt and foreign matter from entering
the cylinder cavity.
4. Pump Control Lever – Move this lever to actuate the
hydraulic cylinder on the rebar bender.The lever allows
the cylinder to be advanced, held or returned.
12. Main and Upper Arm Rollers – Always keep large
and small rollers clean and lubricated to insure smooth
rolling. Remove any dirt or debris that may have
accumulated on the rollers during operation.
5. Hydraulic Oil Fill Cap – Remove this cap to add
hydraulic fluid to the reservoir. Fill with commercial
hydraulic oil.
13. Hydraulic Cylinder –When actuated can apply a force
6. Electric-Hydraulic Pump/Carrying Handle – When
transporting of the pump is required, always use the
carrying handle or lifting bale to lift the unit.
between 2~10 tons (2,032 ~10,160 kg.)
14. Rebar Adjustment Bolt – There is an adjustment bolt
on the side plate of the rebar bender.Adjust these bolts
to accommodate different size rebar.
7. Electric-Hydraulic Pump ON/OFF Switch – Move the
toggle switch to the forward position to activate the
electric motor. The electric motor will stay on as long
as the switch is held. Release the switch to turn off the
electric motor.
15. Main Roller Shaft – To remove the large roller (main)
or stuck rebar from the unit, push the roller shaft inward
to release. Some units have a pin-clip mechanism for
the removal of the main roller. See Figure 14.
8. AC Power Cord – Plug this 10 ft. (3.0 meters) power
cord into a 115VAC grounded type receptacle.NEVER
remove the ground pin from the plug. This will defeat
the ground circuit and greatly increase the possibility
of electrical shock.
16. Electric Motor On/Off Switch – When placed in the
ON position, supplies 115VAC, 60Hz power to the
electric motor.
17. Straightening Roller – Accessory roller for
straightening rebar. For use with JB5090, JB7090,
JB8090 only.
9. Female Quick Disconnect Fitting – Connects to the
hydraulic hose and allows for easy removal.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 13
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JIMMY SERIES HYDRAULIC REBAR BENDERS — INSPECTION
INSPECTION
BEFORE STARTING
Before each use, visually inspect the items listed below.
Regular maintenance and visual checks of the rebar bender
and power unit prior to operation will minimize repairs and
help ensure normal operation of the bender and electric-
hydraulic pump.
CAUTION - Read Manual
Before attempting to operate
this rebar bender, and to avoid
serious injury to personnel,
always read and understand
operation manual. Failure to
read and understand operation
manual could result in serious
harm or even death!
■
Check for wear and damage to rollers, pin, nuts and bolts,
clip, side plates and hydraulic arm. Clean, lubricate and
replace as required.
■
Rebar bender can ONLY be used with a standard
hydraulic pump rated at 10,000 PSI. Refer to the pump’s
manual for operation and maintenance instructions.
DANGER - Flammable/Combustible Materials
■
■
■
Check the hydraulic pump fluid level.
Check that all hydraulic connections are clean.
NEVER operate the rebar bender or
hydraulic pump in or around flammable
materials.The possibility exists of the rebar
bender emitting a spark during operation. If
contact is made between the sparks and the
flammable material, the result could be fire
or explosion causing damage to the equipment and severe
bodily harm even death!
Check all hydraulic hoses for cuts, holes, or excessive
wear.
■
■
Inspect all fittings and couplers, make sure they are clean
and fitted with dust caps.
Check that couplings to pump and bender are tightened
securely.
■
■
Check for a cracked or damaged cylinder or rebar bender
Check for excessive wear, bending, damage, or
insufficient thread engagement.
■
■
■
■
■
Check for leaking hydraulic fluid
Check for a scored or damaged piston rod.
Improperly functioning or damaged components
Check for loose bolts.
Check for damaged or improperly assembled accessory
equipment.
■
■
Check for modified, welded, or altered equipment.
Check for bent or damaged couplers or port threads.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 14
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JIMMY SERIES HYDRAULIC REBAR BENDERS — APPLYING POWER
CONNECTINGTHE POWER
Since distance can affect voltage
dropwhenusinganextensioncord,
ALWAYS make certain that the
proper extension cord has been se-
lected for the job. See Table 4.
1. The electric-hydraulic pump requires 115 VAC, 60 Hz
power. Applying power to the pump that is not speci-
fied will cause severe damage to the pump's electric
motor. Always read the electrical data plate before
applying power to the pump.
4. Connectthehand-heldremotecontrolcabletothe power
input receptacle on the power unit
2. The power plug on the pump is a 3-prong grounded type
plug. ALWAYS connect this plug to a 3-prong grounded
receptacle. NEVER plug this device into a 2-prong type
receptacle.This will defeat the ground circuit.The use of
a 3-prong to 2-prong adapter is strictly prohibited.
5. To apply power to the electric-hydraulic pump, place the
ON/OFFtoggleswitch(Figure7)totheONposition(up).
3. Connect the pump's AC power cord to a 115 VAC wall
receptacle or portable generator (Figure 7) that is pro-
tected by a 20 amp circuit breaker. For best results
connect the power cord to a GFCI receptacle.
Figure 7. Connecting The Power
DANGER - ELECTROCUTION HAZARDS
Table 4. Cable Selection (60 Hz, Single Phase Operation)
During operation of this rebar bender, there
exists the possibility of electrocution,
electrical shock or burn, which can cause
severe bodily harm or even DEATH!
Load In
Maximum Allowable Cable Length
Watts
Current in
Amperes
At 120
#10 Wire
#12 Wire
#14 Wire
#16 Wire
Volts
2.5
5
300
1000 ft.
500 ft.
350 ft.
250 ft.
150 ft.
125 ft.
600 ft.
300 ft.
200 ft.
150 ft.
100 ft.
75 ft.
375 ft.
200 ft.
125 ft.
100 ft.
65 ft.
250 ft.
125 ft.
100 ft.
To avoid these hazards:
600
900
NEVER use damaged or worn cables when plugging the
rebar bender into an AC power receptacle.
7.5
10
15
20
WET
HANDS
NEVER grab or touch a live power
cord with wet hands.
1200
1800
2400
NEVER stand in water and touch a
50 ft.
live power cord.
POWER
CORD
(POWER ON)
CAUTION: Equipment damage can result from low voltage.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 15
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JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION
OPERATION
Remote Control Unit
1. On the remote control unit there is a toggle switch.
Control Valve Lever
When pressed, this toggle switch (Figure 11) will
activate (extend) the hydraulic cylinder. Releasing
the toggle switch will hold the cylinder in place.
1. This hydraulic pump has a 3-way, 3-position valve that
is activated by a control valve lever (Figure 8). In the
neutral position, “PORT A” is CLOSED, meaning there
is no flow of pressurized fluid.
Figure 8. ControlValve Lever (Neutral Position)
2. In the forward (extend) position, “PORT A” is OPEN,
meaning the flow of pressurized fluid is allowed (Figure
9) and the hydraulic cylinder will extend once the remote
control toggle switch is pressed.
Figure 11. Remote Control Unit
The Remote Control Unit does not
retract the hydraulic cylinder. The
retraction of the cylinder must be
done manually (Power Unit).
NOTE
Figure 9. Control Valve Lever (Forward Position)
3. In the reverse (retract) position, “PORT A” returns
hydraulicfluidbackintotank(Figure10)andthehydrau-
lic cylinder retracts.
Positioning the Rebar Bender (Method 1)
For Models JB5090, JB7090, JB8090, JB9180, JB11090
1. Place the pump control valve lever (Figure 8) in the
neutral position.
2. Place the rebar bender over the rebar between the main
roller and upper roller arm at the desired elevation of the
bend as shown in Figure 12. Use vise-grips to hold the
rebar bender base in place.
3. Rotate the rebar bender until the hydraulic cylinder is in
the opposite direction of the desired bend.
Figure 10. Control Valve Lever (Reverse Position)
The cylinder on the JB5135 and
JB7135 models retract when the
control valve lever is in the forward
position and extend when the lever is
in the reverse position. See Figure 15.
CAUTION
Make certain the area is clear of bystanders before starting
the bending process.
NOTE
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 16
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JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION
Figure 12. Rebar Placement
Figure 13. 90° Rebar Bend
Positioning the Rebar Bender (Method 2)
For Models JB5090, JB7090, JB8090, JB9180, JB11090
4. Place the pump control valve lever in the forward
position (Figure 9).
1. Place the pump control valve lever (Figure 8) in the
5. Place and hold the toggle switch on the remote control
unitintheONposition.Therebarbendingprocessshould
begin.
neutral position.
2. Remove the Main Roller Shaft as shown in Figure 14.
Apply a suitable amount of pressure to the shaft to
either insert or remove it.It is held in place by a detent
ball plunger
6. Whenthedesiredrebarbendangle(Figure13)hasbeen
achieved, release the toggle switch on the remote
control unit. This will stop the forward motion of the
cylinder.
7. To retract the cylinder, place the pump control valve
lever in the reverse/retract position. The cylinder will
retract with or without the pump running.
8. To remove the rebar bender, place the pump control
valve lever in the neutral position and either lift the
benderovertheendoftherebarorremovethemainroller
and shaft (Figure 14) and slide the rebar bender off the
rebar.
Figure 14. Removing the Main Roller Shaft
3. Next, remove the main roller andplacetherebarbender
over the rebar. Use vise-grips to hold the rebar bender
base in place.
The JB5090, JB7090 and JB8090
bender may require adjustment in
order to obtain a 90° bend. See
NOTE
Rebar Adjustment Bolt section.
3a. When bending rebar with models JB5090, JB7090,
JB8090 only: exchange the main roller for the straight-
ening roller supplied from the factory.
WARNING
Use ONLY graded rebar. Ungraded rebar may break and
4. Reinsertthemainroller,makingsuretherebarispositioned
between the main roller and the upper roller arm.
cause serious injury!
5. Operate rebar bender as outlined in Method 1, steps 3 thru 8.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 17
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JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION
Figure 15. JB5135 Rebar Placement — Rebar Bending
Figure 16. JB7135 Rebar Placement — Rebar Bending
Positioning the Rebar Bender (Method 3)
For Model JB5135
Positioning the Rebar Bender (Method 4)
For Model JB7135
1. Place the pump control valve lever (Figure 8) in the 1. Place the pump control valve lever (Figure 8) in the
neutral position. neutral position.
2. Sendtheendofthespiralrebarthroughthegapinthepuller 2. Sendtheendofthespiralrebarthroughthegapbetween
hook. Secure the puller hook around the straight rebar and
align the puller rollers on the spiral rebar (Figure 15).
the puller hook and main roller.Rotate the main roller so
that the main roller groove is in the 1 o’clock position.
Secure the straight rebar in the main roller groove. Align
the puller rollers on the spiral rebar (Figure 16).
3. Place the pump control valve lever in the forward
position.
3. Operate rebar bender as outlined in Method 3, steps 3 thru 8.
4. Place and hold the toggle switch on the remote control
unit (ON position). The rebar bending process should
begin.
5. Activating the rebar bender will then cause the puller
hook and cylinder to retract and curl the end of the spiral
rebar up to 135° around the straight rebar.
6. When the desired angle has been achieved, release the
toggleswitchontheremotecontrolunit.Thiswillstopthe
retraction of the puller hook and cylinder.
7. To extend the puller hook and cylinder, place the pump
control valve lever in the reverse/retract position.
8. Toremovetherebarbender,placethepumpcontrolvalve
lever in the neutral position and lift the bender over the
end of the rebar.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 18
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JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION/SHUT-DOWN
Shutting Down the Rebar Bender and Power Unit
1. Remove Rebar Bender from the rebar.
Rebar Adjustment Bolt
For Model JB5090, JB7090, JB8090
The rebar bender may require adjustment in order to obtain a
90° bend. Adjustment is necessary due to inconsistencies in the
rebar produced by steel mills and because each bender is
capable of handling multiple diameters of rebar.
2. Place ON/OFF toggle switch in the OFF position.
3. Unplug AC Power cord from receptacle.
4. Disconnect hydraulic hose from Power Unit.
5. Place protective hose cap on the male coupler end of
the hose.
1. Use a 19 MM socket to loosen the bolt and a 24 MM
socket to loosen the locknut (Figure 17) until the adjust-
able block can be slid easily in the crescent groove on
thesideoftherebar.Note:thereisnoneedtoremovethe
hardware.
6. Roll up hydraulic hose. Store Rebar Bender in a safe
place.
7. On the Power Unit, wrap the power and remote cords
neatly. Store Power Unit in safe place.
2. Insert a piece of the rebar to be used into the machine
to assist in positioning the adjustable stop.
3. Slide the adjustable stop towards the rebar (away from
the hydraulic ram) until it makes contact with the rod.
4. Back the adjustable stop off the rebar slightly so the rod
can pass easily through the machine without binding.
5. Tighten the hardware securely , connect the bender to
the pump and make a test bend.You should now be able
toattainthedesiredbendingangle. Ifthedesiredbendis
not attained, repeat the process until the desired result
is achieved.
Figure 17. Rebar Adjustment Bolt
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 19
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JIMMY SERIES HYDRAULIC REBAR BENDERS — MAINTENANCE
CHANGING HYDRAULIC OIL
PREVENTIVE MAINTENANCE
Preventive maintenance should be performed on a daily or
weekly basis depending on the amount and working use. A
higher than normal operating pressure could indicate a need
for immediate maintenance.
1. Change hydraulic oil once a year.
2. Remove drain plug, tilt the pump, then pour used fluid
into a sealable container.
A clean well lubricated rebar bender will operate faster and
smoother and will allow for more accurate readings from
pump pressure gauges.
3. Dispose the hydraulic fluid in accordance with local
regulations.
4. Install drain cap.
5. Remove vent cap and fill with recommended type
hydraulic oil.
PUMP MAINTENANCE (Cleaning and Lubrication)
1. Remove the side plates on the rebar bender to expose
moving parts. Clean all moving parts with a clean rag
and solvent.
Completely change hydraulic oil
every 300 hours of operation.
NOTE
NOTE
Change the oil more frequently when
pump is used in an extremely dusty
environment or when the oil has
been overheated.
2. Check the cylinder on all models for leaks.
3. Lubricate all moving parts with high pressure grease.
4. For rebar bender models with cables (Models JB11090
and JB9180), lubricate the five grease fittings daily or
after approximately 50 rebar bend operations. Check
hydraulic cables daily for fraying.
Use only good quality hydraulic oil.
Multiquip recommends Mobil DTE
15M or equivalent. NEVER use
brake fluid, transmission fluid,
turbine oil, motor oil alcohol glycerin
etc. Use of other than the
4. For rebar models JB135 and JB7135, visually check for
dents or cracks in the side plates. Replace plates
immediatelyifdamaged.Cleanandlubricatebothrollers
to insure smooth rotation.
recommended hydraulic oil will void warranty and damage the
pump and hydraulic hose used in the rebar bending application.
5. Check hydraulic oil every 40 hours of operation. Add
hydraulic oil if necessary. Oil can be added by removing
the vent cap. Use a funnel.
STORAGE
When the rebar bender and electric hydraulic pump are not
used, please store in a clean dry location out of the reach of
children and away from unauthorized personnel.
ADDING HYDRAULIC OIL
Be sure that all dust caps are attached to their respective
hoses and the hand-held remote control cable and pump
power cord are neatly wrapped.
1. Make sure electric motor is OFF.
2. Depressurize system by placing pump control lever in
the neutral position. Disconnect hydraulic hose from
port A of system.
3. Remove vent cap on top plate of reservoir. Visually
inspect to see if oil level is low. Oil level should be about
2 inches (50 mm) from top of reservoir plate.
4. Using a funnel, add oil to about 2 inches (50 mm) from
top of reservoir plate.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 20
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NOTE PAGE
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 21
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JIMMYSERIESHYD.REBARBENDERS—EXPLANATIONOFCODEINREMARKS
The following section explains the different symbols and
remarks used in the Parts section of this manual. Use the help
numbers found on the back page of the manual if there are any
questions.
QTY. Column
Numbers Used - Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length.
The contents and part numbers listed in the parts section are
subject to change without notice. Multiquip does not
guarantee the availibility of the parts listed.
A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks”
Column.
REMARKS Column
Sample Parts List:
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed to
describe the item can also be shown.
NO. PART NO. PART NAME
QTY. REMARKS
1
2
2
3
4
12345
BOLT ...................... 1 ......INCLUDES ITEMS W/
WASHER, 1/4 IN. .............NOT SOLD SEPARATELY
WASHER, 3/8 IN. ... 1 ......MQ-45T ONLY
HOSE ................... A/R ....MAKE LOCALLY
BEARING ............... 1 ......S/N2345B AND ABOVE
*
*
*
12347
12348
12349
Assembly/Kit - All items on the parts list with the same
unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
NO. Column
Unique Symbols - All items with same unique symbol
Serial Number Break - Used to list an effective serial
number range where a particular part is used.
( , #,
+
, %, or >) in the number column belong to the same
*
assembly or kit, which is indicated by a note in the “Remarks”
column.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXXTO S/N XXX”
Duplicate Item Numbers - Duplicate numbers indicate
multiple part numbers are in effect for the same general
item, such as different size saw blade guards in use or a
part that has been updated on newer versions of the same
machine.
Specific Model Number Use - Indicates that the part is
used only with the specific model number or model number
variant listed. It can also be used to show a part is NOT
used on a specific model or model number variant.
When ordering a part that has more than one
item number listed, check the remarks column
for help in determining the proper part to order.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
“Make/Obtain Locally” - Indicates that the part can be
purchased at any hardware shop or made out of available
items. Examples include battery cables, shims, and certain
washers and nuts.
PART NO. Column
Numbers Used - Part numbers can be indicated by a
number, a blank entry, orTBD.
“Not Sold Separately” - Indicates that an item cannot be
purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available for
sale through Multiquip.
TBD (To Be Determined) is generally used to show a part
that has not been assigned a formal part number at time of
publication.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will be
clarified in the “Remarks” Column.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 22
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JIMMYSERIESHYD.REBARBENDERS — SUGGESTED SPARE PARTS
JIMMY SERIES HYDRAULIC REBAR BENDER
1 to 3 Units (JB5135)
JIMMY SERIES HYDRAULIC REBAR BENDER
1 to 3 Units (JB8090)
Qty......P/N ...................... Description
Qty......P/N ...................... Description
1 .........RB252685 ........... MAIN ROLLER SHAFT
1 .........RB252829 ........... BALL PLUNGER, 1/2-13
1 .........RB252694 ........... MAIN ROLLER
1 .........RB252698 ........... PULLER HOOK
1 .........RB252818 ........... CAP SCREW, 5/8-18 X 2-1/2 LG
1 .........RB252703 ........... ROLLER PIN
1 .........RB9681 ............... STREET ELBOW FITTING
1 .........CH38F ................ QUICK DISCONNECT COUPLER
1 .........RB9777 ............... RUBBER HOSE, 10 FT
1 .........RBHOSECAP ...... HOSE CAP
1 .........RB001WHL ......... STRAIGHTENING WHEEL
1 .........CH38M ............... MALE HALF COUPLER, 3/8-18NPTF
1 .........RB252828 ........... BALL PLUNGER, 3/8-16
1 .........RB252701 ........... WHEEL PULLER HOUSING
1 .........RB252699 ........... PULLER ROLLER
2 .........RB252852 ........... SET SCREW, 5/16 X 24 X 1/4
1 .........RB9681 ............... STREET ELBOW FITTING
1 .........CH38F ................ QUICK DISCONNECT COUPLER
1 .........RB9777 ............... RUBBER HOSE, 10 FT
1 .........RBHOSECAP ...... HOSE CAP
JIMMY SERIES HYDRAULIC REBAR BENDER
1 to 3 Units (JB9180)
1 .........CH38M ............... MALE HALF COUPLER, 3/8-18NPTF
Qty......P/N ...................... Description
JIMMY SERIES HYDRAULIC REBAR BENDER
1 to 3 Units (JB7135)
1 .........RB252720 ........... MAIN WHEEL PIN
1 .........RB252829 ........... BALL PLUNGER, 1/2-13
1 .........RB252717 ........... FRONT PULLEY
Qty......P/N ...................... Description
1 .........RB9681 ............... STREET ELBOW FITTING
1 .........CH38F ................ QUICK DISCONNECT COUPLER
1 .........RB9777 ............... RUBBER HOSE, 10 FT
1 .........RBHOSECAP ...... HOSE CAP
1 .........CH38M ............... MALE HALF COUPLER, 3/8-18NPTF
2 .........RB252731 ........... CABLE, 44-1/2" LG.
1 .........RB252710 ........... ROLLER PIN
1 .........RB252828 ........... BALL PLUNGER, 3/8-16
1 .........RB252707 ........... MAIN ROLLER
1 .........RB252706 ........... PULLER HOOK
1 .........RB10621 ............. 90 DEGREE FITTING, 3/8 NPTF
1 .........CH38F ................ QUICK DISCONNECT COUPLER
1 .........RB9777 ............... RUBBER HOSE, 10 FT
1 .........RBHOSECAP ...... HOSE CAP
JIMMY SERIES HYDRAULIC REBAR BENDER
1 to 3 Units (JB11090)
1 .........CH38M ............... MALE HALF COUPLER, 3/8-18NPTF
Qty......P/N ...................... Description
JIMMY SERIES HYDRAULIC REBAR BENDER
1 to 3 Units (JB5090)
1 .........RB252720 ........... MAIN WHEEL PIN
1 .........RB252829 ........... BALL PLUNGER, 1/2-13
1 .........RB252717 ........... FRONT PULLEY
Qty......P/N ...................... Description
1 .........RB9681 ............... STREET ELBOW FITTING
1 .........CH38F ................ QUICK DISCONNECT COUPLER
1 .........RB9777 ............... RUBBER HOSE, 10 FT
1 .........RBHOSECAP ...... HOSE CAP
1 .........CH38M ............... MALE HALF COUPLER, 3/8-18NPTF
1 .........RB252738 ........... CABLE, 45-1/2" LG.
1 .........RB252671 ........... MAIN ROLLER SHAFT
1 .........RB252828 ........... BALL PLUNGER, 3/8-16
1 .........RB252665 ........... MAIN ROLLER
1 .........RB9681 ............... STREET ELBOW FITTING
1 .........CH38F ................ QUICK DISCONNECT COUPLER
1 .........RB9777 ............... RUBBER HOSE, 10 FT
1 .........RB HOSECAP ..... HOSE CAP
1 .........RB001WHL ......... STRAIGHTENING WHEEL
1 .........CH38M ............... MALE HALF COUPLER, 3/8-18NPTF
ELECTRIC-HYDRAULIC PUMP
1 to 3 Units (JPU1)
Qty......P/N ...................... Description
JIMMY SERIES HYDRAULIC REBAR BENDER
1 to 3 Units (JB7090)
1 .........PEW01 ................ PENDANT SWITCH
1 .........E0539940101 ...... REPAIR KIT FOR PISTON BLOCK
1 .........E0539980105 ...... REPAIR KIT FOR MANIFOLD
1 .........E0539960109 ...... REPAIR KIT FOR GEAR PUMP
1 .........64110100104 ...... SOCKET HEAD SCREW, M10X1.5X10
1 .........E0561009101 ...... HANDLE, D10 X 98.5
1 .........E0561008109 ...... KNOB, D30MM
Qty......P/N ...................... Description
1 .........RB252685 ........... MAIN ROLLER SHAFT
1 .........RB252829 ........... BALL PLUNGER, 1/2-13
1 .........RB252679 ........... MAIN ROLLER
1 .........RB9681 ............... STREET ELBOW FITTING
1 .........CH38F ................ QUICK DISCONNECT COUPLER
1 .........RB9777 ............... RUBBER HOSE, 10 FT
1 .........RBHOSECAP ...... HOSE CAP
1 .........E0539910104 ...... BOLT KIT
1 .........E0539911106 ...... REPAIR KIT
1 .........RB001WHL ......... STRAIGHTENING WHEEL
1 .........CH38M ............... MALE HALF COUPLER, 3/8-18NPTF
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 23
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JIMMY SERIES HYDRAULIC REBAR BENDERS — NAMEPLATE AND DECALS
NAMEPLATE AND DECALS
1
WARNING
Read, understand and follow any
and all printed materials provided
with and on this device. Do not
overload beyond rated capacity.
Never work under
a
load
supported by a hydraulic cylinder.
Immediately support liftef load
with suitable mechanical means.
Failure to heed these markings
may result in personal injury
and/ or property damage.
Engineered in U.S.A. Made in Taiwan
SFA Companies © 2003
MODEL
JBXXXX
BY MULTIQUIP
SERIAL NO. 59- 9 0 0 2
2
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 24
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JIMMY SERIES HYDRAULIC REBAR BENDERS — NAMEPLATE AND DECALS
NAMEPLATE AND DECALS
NO PART NO
PART NAME
QTY.
REMARK
1
2
2
2
2
2
2
2
TBD
WARNING, READ MANUAL DECAL
1
NAMEPLATE, JB5135 ................................................. 1 ............CONTACT MQ PARTS DEPT.
NAMEPLATE, JB7135 ................................................. 1 ............CONTACT MQ PARTS DEPT.
NAMEPLATE, JB5090 ................................................. 1 ............CONTACT MQ PARTS DEPT.
NAMEPLATE, JB7090 ................................................. 1 ............CONTACT MQ PARTS DEPT.
NAMEPLATE, JB8090 ................................................. 1 ............CONTACT MQ PARTS DEPT.
NAMEPLATE, JB9180 ................................................. 1 ............CONTACT MQ PARTS DEPT.
NAMEPLATE, JB11090 ............................................... 1 ............CONTACT MQ PARTS DEPT.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 25
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JIMMY SERIES HYDRAULIC REBAR BENDERS — JB5135 ASSY.
JB5135 ASSY.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 26
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JIMMY SERIES HYDRAULIC REBAR BENDERS — JB5135 ASSY.
JB5135 ASSY.
NO PART NO
PART NAME
QTY.
REMARK
1
RB252698
RB252818
RB252839
RB252745
RB9681
PULLER HOOK
1
4
4
1
1
1
1
2
3
4
5
CAP SCREW(5/8- 18 X 2- 1/2LG.)
LOCK NUT(5/8- 18)
DECAL
STREET ELBOW FITTING (3/8 NPTF)
MALE HALF COUPLER (3/8-18NPTF)
RUBBER HOSE (10FT.)
6
CH38M
7
RB9777
8
9
HP0205PB
RB252702
RB252696
RB252697
RB252700
RB252703
RB252828
RB252701
RB252699
RB252852
CYLINDER (2 TON; 5IN. STROKE, ADAPTER INCLUDED) ........1............... REPLACES RP25PAC
HANDLE ASSY.
CYLINDER MOUNT
PULLER ARM (LEFT & RIGHT)
PULLER ROLLER
ROLLER PIN
BALL PLUNGER (3/8-16)
WHEEL PULLER HOUSING
PULLER ROLLER
1
1
1
2
1
1
1
1
10
11
12
13
14
15
16
17
SET SCREW (5/16- 24 X 1/4 LG. NYLON
LOCKINGTIP INCLUDED)
CAP SCREW (3/4- 16 X 2- 1/2 LG.: LONG SHANK)
JAM NUT (3/4- 16)
2
2
2
1
1
18
19
20
21
RB253081
RB252835
RBHOSECAP HOSE CAP
CH38F QUICK DISCONNECT COUPLER
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 27
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JIMMY SERIES HYDRAULIC REBAR BENDERS — JB7135 ASSY.
JB7135 ASSY.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 28
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JIMMY SERIES HYDRAULIC REBAR BENDERS — JB7135 ASSY.
JB7135 ASSY.
NO PART NO
PART NAME
QTY.
REMARK
1
RB252710
RB252828
RB252707
RB252706
RB252841
RB252820
RB252746
CH38M
ROLLER PIN
1
1
1
1
4
4
1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
BALL PLUNGER
MAIN ROLLER
PULLER HOOK
LOCK NUT
CAP SCREW (3/4-16X 2-12)
DECAL
MALE HALF COUPLER (3/8-18NPTF)
90° ELBOW FITTING (3/8 NPTF)
RUBBER HOSE (10FT)
CYLINDER(5 TON; 5-1/2 IN. STROKE) ............................... 1 ...........REPLACES RP55PAC
HANDLE ASSEMBLY
CYLINDER MOUNT
PULLER ARM (LEFT & RIGHT)
PULLER ARM ROLLER
SET SCREW (5/16- 24 X 1/4 LG. NYLON
LOCKINGTIP INCLUDED)
CAP SCREW (3/4- 16 X 2- 1/2 LG.: LONG SHANK)
JAM NUT (3/4- 16)
RB10621
RB9777
HP0505PB
RB252709
RB252704
RB252705
RB252708
RB252852
1
1
4
1
1
2
2
1
1
17
18
19
20
RB253081
RB252835
RBHOSECAP
CH38F
HOSE CAP
QUICK DISCONNECT COUPLER
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 29
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JIMMY SERIES HYDRAULIC REBAR BENDERS — JB5090 ASSY.
JB5090 ASSY.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 30
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JIMMY SERIES HYDRAULIC REBAR BENDERS — JB5090 ASSY.
JB5090 ASSY.
NO.
1
2
3
4
5
6
PART NO.
PART NAME
QTY.
REMARKS
RB252839
RB252844
RB252662
RB252672
RB9681
LOCKNUT (5/8-18)
6
6
1
1
1
1
WASHER (5/8)
OUTSIDE PLATE (LEFT AND RIGHT)
CENTRAL SHAFT
STREET ELBOW FITTING (3/8 NPTF)
RUBBER HOSE (10')
RB9777
7
8
9
H0509PB
RB252675
RB252852
RB252669
RB252667
RB252663
RB252815
RB252843
RB252674
RB252668
RB252665
RB252673
RB252664
RB252817
RB252671
RB252828
RB252831
RB252830
CH38M
CYLINDER (5 TON; 9-1/8" STROKE) ..................... 1 ...................REPLACES C59C-PAC
PLUNGER CLEVIS
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
SET SCREW (5/16-24 X 1/4 LG.)
CYLINDERTRUNION
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
UPPER ARM ROLLER
INSIDE SIDE PLATE RIGHT HAND
CAP SCREW (1/2-20 X 1-1/4 LG.)
WASHER (1/2")
STOP BOLT ASSEMBLY
ADJUSTABLE STOP
MAIN ROLLER
INSIDE PLATE SPACER
INSIDE SIDE PLATE LEFT HAND
CAP SCREW (8-5/8-18 X 2-1/2 LG.)
MAIN ROLLER SHAFT
BALL PLUNGER (3/8-16)
EXTERNAL LOCKWASHER (5/8")
EXTERNAL LOCKWASHER (1/2")
MALE HALF COUPLER (3/8-18NPTF)
HOSE CAP
RBHOSECAP
RB001WHL
CH38F
STRAIGHTENINGWHEEL
QUICK DISCONNECT COUPLER
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 31
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JIMMY SERIES HYDRAULIC REBAR BENDERS — JB7090 ASSY.
JB7090 ASSY.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 32
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JIMMY SERIES HYDRAULIC REBAR BENDERS — JB7090 ASSY.
JB7090 ASSY.
NO.
1
2
3
4
5
6
PART NO.
PART NAME
QTY.
REMARKS
RB252840
RB252845
RB252676
RB252686
RB9681
LOCKNUT (7/8-14)
5
5
1
1
1
1
WASHER (7/8)
OUTSIDE PLATE (LEFT AND RIGHT)
CENTRAL SHAFT
STREET ELBOW FITTING (3/8 NPTF)
RUBBER HOSE (10')
RB9777
7
8
9
H1012PB
RB252689
RB252852
RB252683
RB252681
RB252684
RB252678
RB252843
RB252815
RB252688
RBRB253046
RB252830
RBRB252682
RB252679
RB252687
RB252677
RB252821
RB252816
RB252685
RB252829
RB252838
RB252690
RB252854
CH38M
CYLINDER (10 TON; 12" STROKE) .......................... 1 ............ REPLACES C1012C-PAC
PLUNGER CLEVIS
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
SET SCREW (5/16-24 X 1/4 LG.)
CYLINDERTRUNION
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
UPPER ARM ROLLER
SPACER
INSIDE SIDE PLATE LEFT HAND
WASHER (1/2")
HEX CAP SCREW (1/2-20 X 1-1/4 LG.)
STOP BOLT WASHER
EXTERNAL LOCKWASHER (7/8")
EXTERNAL LOCKWASHER (1/2")
ADJUSTABLE STOP
MAIN ROLLER
INSIDE PLATE SPACER
INSIDE SIDE PLATE RIGHT HAND
HEX CAP SCREW (7/8-14 X 3-1/4 LG.)
HEX CAP SCREW (1/2-20 X 2-3/4 LG.)
MAIN ROLLER SHAFT
BALL PLUNGER (1/2-13)
LOCKNUT (1/2-20)
DOWEL PIN (7/8" DIA X 2")
GREASE FITTING (1/4-20)
MALE HALF COUPLER (3/8-18NPTF)
HOSE CAP
RBHOSECAP
RB001WHL
CH38F
STRAIGHTENINGWHEEL
QUICK DISCONNECT COUPLER
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 33
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JIMMY SERIES HYDRAULIC REBAR BENDERS — JB8090 ASSY.
JB8090 ASSY.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 34
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JIMMY SERIES HYDRAULIC REBAR BENDERS — JB8090 ASSY.
JB8090 ASSY.
NO.
1
2
3
4
5
6
PART NO.
PART NAME
QTY.
REMARKS
RB252840
RB252845
RB252691
RB252686
RB9681
LOCKNUT (7/8-14)
5
5
1
1
1
1
WASHER (7/8)
OUTSIDE PLATE (LEFT AND RIGHT)
CENTRAL SHAFT
STREET ELBOW FITTING (3/8 NPTF)
RUBBER HOSE (10')
RB9777
7
8
9
H1014PB
RB252689
RB252852
RB252683
RB252681
RB252684
RB252693
RB252843
RB252815
RB252688
RB253046
RB252830
RB252682
RB252694
RB252687
RB252692
RB252821
RB252816
RB252685
RB252829
RB252838
RB252690
RB252047
CH38M
CYLINDER (10 TON; 14" STROKE)......................... 1 ............ REPLACES C1014C-PAC
PLUNGER CLEVIS
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
SET SCREW (5/16-24 X 1/4 LG.)
CYLINDERTRUNION
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
UPPER ARM ROLLER
SPACER
INSIDE SIDE PLATE LEFT HAND
WASHER (1/2")
HEX CAP SCREW (1/2-20 X 1-1/4 LG.)
STOP BOLT WASHER
EXTERNAL LOCKWASHER (7/8")
EXTERNAL LOCKWASHER (1/2")
ADJUSTABLE STOP
MAIN ROLLER
INSIDE PLATE SPACER
INSIDE SIDE PLATE RIGHT HAND
HEX CAP SCREW (7/8-14 X 3-1/4 LG.)
HEX CAP SCREW (1/2-20 X 2-3/4 LG.)
MAIN ROLLER SHAFT
BALL PLUNGER (1/2-13)
LOCKNUT (1/2-20)
DOWEL PIN (7/8" DIA X 2")
GREASE FITTING (1/4-20)
MALE HALF COUPLER (3/8-18NPTF)
HOSE CAP
RBHOSECAP
RB001WHL
CH38F
STRAIGHTENINGWHEEL
QUICK DISCONNECT COUPLER
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 35
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JIMMY SERIES HYDRAULIC REBAR BENDERS — JB9180 ASSY.
JB9180 ASSY.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 36
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JIMMY SERIES HYDRAULIC REBAR BENDERS — JB9180 ASSY.
JB9180 ASSY.
NO. PART NO.
PART NAME
TOP ROLLER
HEX CAP SCREW (1/4-20 X 1" LG.)
OUTSIDE SIDE PLATES (RIGHT AND LEFT)
GREASE FITTING (1/4-20)
QTY.
1
2
2
5
2
1
2
1
1
2
6
2
2
1
1
2
4
6
2
2
6
3
6
1
2
1
1
3
1
2
1
1
REMARKS
1
2
3
4
5
6
7
8
RB252716
RB252807
RB252711
RB252854
RB252741
RB252811
RB252713
RB252715
RB252719
RB252723
RB252742
RB252712
RB252725
RB252829
RB252720
RB253074
RB252840
RB252845
RB252717
RB252731
RB253067
RB252813
RB252842
RB252726
RB252824
RB252718
RB252721
RB252837
RB252814
RB252843
RB9681
COIL SPRING
HEX CAP SCREW (3/8-24 X 2-1/2" LG.)
INSIDE SIDE GUIDE PLATE (RIGHT AND LEFT)
HALF MAIN WHEEL (DOWEL PINS INCLUDED)
RAM SUPPORT AND CENTER SPACER (DOWEL PINS INCLUDED)
INSIDE MAIN PLATE PULLEY BUSHING (RIGHT AND LEFT)
SPACER
SIDE GUARD (RIGHT AND LEFT)
MAIN PULLEY BUSHING (RIGHT AND LEFT)
BALL PLUNGER (1/2-13)
MAIN WHEEL PIN
HEX CAP SCREW (5/16-24 X 1" LG.)
LOCKNUT (7/8-14)
WASHER (7/8")
FRONT PULLEY
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
CABLE (44-1/2" LG.)
HEX CAP SCREW (1/4-20 X 1-1/4 LG.)
HEX CAP SCREW (3/8-24 X 2-3/4 LG.)
WASHER (3/8”)
BAR STOP BUSHING
SOC. HD. CAP SCREW (5/16-18 X 3-1/2 LG.)
RAM PAD AND CENTER SUPPORT (DOWEL PIN INCLUDED)
FRONT PULLEY SHAFT
LOCKNUT (3/8-24)
HEX CAP SCREW (1/2-20 X 1" LG.)
WASHER (1/2")
STREET ELBOW FITTING (3/8 NPTF)
RUBBER HOSE (10')
CYLINDER (10 TON; 14" STROKE) ........................................................... 1 ....... REPLACES C1014C-PAC
RAM TOWER
CABLE GUIDE BLOCK
RB9777
H1014PB
RB252714
RB252727
RB252728
RB252816
RB252821
RB252823
RB252722
RB252826
RB252833
RB252827
RB25200A
CH38M
1
1
1
1
1
1
1
12
1
12
1
CABLE STOP BLOCK
HEX CAP SCREW (1/2-20 X 2-3/4 LG.)
HEX CAP SCREW (7/8-14 X 3-1/4 LG.)
HEX CAP SCREW (7/8-14 X 5" LG.)
TOP ROLLER PIN
FLAT HD. SOC. SCREW (1/4-28 X 3/4 LG.)
JAM NUT (3/8-24)
FLAT HD. SOC. SCREW (1/4-20 X 3/4 LG.)
SET SCREW (5/16-24 X 3/4 LG.)
MALE HALF COUPLER (3/8-18NPTF)
1
1
1
RBHOSECAP HOSE CAP
CH38F QUICK DISCONNECT COUPLER
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 37
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JIMMY SERIES HYDRAULIC REBAR BENDERS — JB11090 ASSY.
JB11090 ASSY.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 38
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JIMMY SERIES HYDRAULIC REBAR BENDERS — JB11090 ASSY.
JB11090 ASSY.
NO. PART NO.
PART NAME
TOP ROLLER
HEX CAP SCREW (1/4-20 X 1" LG.)
OUTSIDE SIDE PLATES (RIGHT AND LEFT)
GREASE FITTING (1/4-20)
QTY. REMARKS
1
2
3
4
5
6
7
8
RB252737
RB252807
RB252732
RB252854
RB252741
RB252811
RB252734
RB252736
RB252719
RB252723
RB252742
RB252729
RB252725
RB252829
RB252720
RB253074
RB252840
RB252845
RB252717
RB252738
RB253067
RB252813
RB252842
RB252726
RB252824
RB252718
RB252721
RB252837
RB252814
RB252843
RB9681
1
2
2
5
2
1
2
1
COIL SPRING
HEX CAP SCREW (3/8-24 X 2-1/2" LG.)
INSIDE SIDE GUIDE PLATE (RIGHT AND LEFT)
HALF MAIN WHEEL (DOWEL PINS INCLUDED)
RAM SUPPORT AND CENTER SPACER (DOWEL PINS INCLUDED) 1
INSIDE MAIN PLATE PULLEY BUSHING (RIGHT AND LEFT)
SPACER
SIDE GUARD (RIGHT AND LEFT)
MAIN PULLEY BUSHING (RIGHT AND LEFT)
BALL PLUNGER (1/2-13)
MAIN WHEEL PIN
HEX CAP SCREW (5/16-24 X 1" LG.)
LOCKNUT (7/8-14)
WASHER (7/8")
FRONT PULLEY
CABLE (45-1/2" LG.)
HEX CAP SCREW (1/4-20 X 1-1/4 LG.)
HEX CAP SCREW (3/8-24 X 2-3/4 LG.)
WASHER (3/8")
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
2
6
2
2
1
1
2
4
6
2
2
6
3
6
1
2
1
1
3
1
2
1
1
BAR STOP BUSHING
SOC. HD. CAP SCREW (5/16-18 X 3-1/2 LG.)
RAM PAD AND CENTER SUPPORT (DOWEL PIN INCLUDED)
FRONT PULLEY SHAFT
LOCKNUT (3/8-24)
HEX CAP SCREW (1/2-20 X 1" LG.)
WASHER (1/2")
STREET ELBOW FITTING (3/8 NPTF)
RUBBER HOSE (10')
CYLINDER (10 TON; 10" STROKE) ......................................................... 1 ...... REPLACES C1010C-PAC
RAM TOWER
CABLE GUIDE BLOCK
RB9777
H1010PB
RB252730
RB252727
RB252728
RB252816
RB252821
RB252823
RB252722
RB252826
RB252833
RB252827
RB25200A
CH38M
1
1
1
1
1
1
1
12
1
12
1
CABLE STOP BLOCK
HEX CAP SCREW (1/2-20 X 2-3/4 LG.)
HEX CAP SCREW (7/8-14 X 3-1/4 LG.)
HEX CAP SCREW (7/8-14 X 5" LG.)
TOP ROLLER PIN
FLAT HD. SOC. SCREW (1/4-28 X 3/4 LG.)
JAM NUT (3/8-24)
FLAT HD. SOC. SCREW (1/4-20 X 3/4 LG.)
SET SCREW (5/16-24 X 3/4 LG.)
MALE HALF COUPLER (3/8-18NPTF)
1
1
1
RBHOSECAP HOSE CAP
CH38F QUICK DISCONNECT COUPLER
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 39
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JIMMY SERIES HYDRAULIC REBAR BENDERS — ELECTRIC PUMP ASSY.
PUMP ASSY.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 40
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JIMMY SERIES HYDRAULIC REBAR BENDERS — ELECTRIC PUMP ASSY.
PUMP ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
PART NAME
QTY.
1
1
1
1
1
1
1
1
4
2
1
1
10
10
1
4
1
8
1
1
1
1
1
1
1
REMARKS
E1649001108
E0569002107
E0569003109
E0569004101
E1643000106
E0569006105
62260318100
E0569007107
E1544000104
51170064109
E1645002100
E0542000106
64910060407
60130064106
D0901002100
64910095204
E0548000106
65810064305
E0546003102
H2361000102
E0539005105
53230160104
E0568008104
E0537000105
PEW01
MOTOR, 1.5 HP
GASKET, MOTOR
RESERVOIR COVER PLATE
RESERVOIR GASKET
UPPER PLATE ASSEMBLY
ECCENTRIC 5/8" SHAFT
BEARING
SLEEVE ECCENTRIC BEARING
PISTON BLOCK
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
30
31
32
37
O-RING D6.4 X 1.8
LOWER PLATE ASSEMBLY
OIL FILLER (VENT) CAP
BOLT M6X1X25
WASHER
CONTROL VALVE, 3 WAY-3 POSITION
SOCKET HEAD SCREW (3/8"-16UNC)
MANIFOLD, SAFETY VALVE
HEX. HEAD BOLT (1/4"-20UNC)
GEAR PUMP ASSY.
MAGNET
RESERVOIR
SPECIAL WASHER
DRAIN PLUG
CARRY HANDLE
PENDANT SWITCH
DRAIN PLUG ASSEMBLY
BOLT KIT FOR RESERVOIR
REPAIR KIT FOR PISTON BLOCK (ITEM #9) ...... 1 ............ USE FOR ITEM 9
REPAIR KIT FOR MANIFOLD (ITEM #17) ............ 1 ............ USE FOR ITEM 17
REPAIR KIT FOR GEAR PUMP (ITEM #19)......... 1 ............ USE FOR ITEM 19
HYDRAULIC OIL, 1 GAL ....................................... 1 ............ OPTION, MOBIL DTE 15M
E0539901103
E0539902105
E0539940101
E0539980105
E0539960109
1
1
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 41
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JIMMY SERIES HYDRAULIC REBAR BENDERS — CONTROLVALVE ASSY.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 42
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JIMMY SERIES HYDRAULIC REBAR BENDERS — CONTROLVALVE ASSY.
CONTROL VALVE ASSY.
NO.
1
2#
3+
4+
5
6+
7+
8
PART NO.
PART NAME
QTY.
REMARKS
E0561002107
CAP VALVE
1
4
1
1
1
1
1
1
1
1
SOCKET HEAD SCREW (3/8-16UNC X 1-1/2")
SPRING DETENT
STEEL BALL, 1/4"
VALVE BONNET
O-RING, 3.5 X 44.45
O-RING, 1.8 X 15.8
THRUST-WASHER
THRUST-BEARING
ROTOR ASSEMBLY
SHEAR SEAL ASSEMBLY ...................................... 2 ................ INCLUDES ITEMS W/
SHEAR SEAL
BACK-UP RING, 8.1 X 11.15
O-RING, 8 X 1.8
SPRINGWASHER
E0561003109
61130190109
62260190102
E0531005105
E0541001103
E0561001105
9
10
11
*
12
13 +
14 +
1
1
1
3
1
4
2
1
1
1
1
1
1
*
*
*
15 +
*
16
D0961009100
60910075105
VALVE BLOCK
17#
18
SOCKET HEAD SCREW (3/8-16UNC X 2")
HEX SOCKET PLUG, 1/16NPT
GASKET, VALVE
SOCKET HEAD SCREW (M10 X 1.5 X 10)
HANDLE, D10 X 98.5
KNOB, D30MM
ROLL PIN, D6 X 12
HEX SOCKET PLUG, H19 X 23
ADAPTER ASSEMBLY ............................................ 1 ................ INCLUDES ITEMS W/%
ADAPTER
BACK-UP RING, D9.7 X 1.45
0-RING, D1.8 X 9.5
HEX SOCKET PLUG
BOLT KIT ................................................................. 1 ................ INCLUDES ITEMS W/#
REPAIR KIT.............................................................. 1 ................ INCLUDES ITEMS W/+
19+
20
21
22
23
24
25
26%
27%+
28%+
29
64110100104
E0561009101
E0561008109
60140060101
D0561001106
E0541004105
E0561004101
1
2
2
1
H1868104106
E0539910104
E0539911106
30
31
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 43
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Effective: February 22, 2006
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
5. Partsmustbeinnewandresalablecon- Multiquipreservestherighttoquoteandsell
dition,intheoriginalMultiquippackage(if directtoGovernmentagencies,andtoOriginal
any), and with Multiquip part numbers Equipment Manufacturer accounts who use
Terms of payment for parts are net 30 days.
FREIGHTPOLICY
clearlymarked.
our products as integral parts of their own
products.
All parts orders will be shipped collect or
prepaidwiththechargesaddedtotheinvoice.
All shipments are F.O.B. point of origin.
Multiquip’sresponsibilityceaseswhenasigned
manifesthasbeenobtainedfromthecarrier,
andanyclaimforshortageordamagemustbe
settledbetweentheconsigneeandthecarrier.
6. Thefollowingitemsarenotreturnable:
a. Obsolete parts. (If an item is in the
SPECIALEXPEDITINGSERVICE
price book and shows as being re- A$35.00surchargewillbeaddedtotheinvoice
placedbyanotheritem,itisobsolete.) forspecialhandlingincludingbusshipments,
insuredparcelpostorincaseswhereMultiquip
mustpersonallydeliverthepartstothecarrier.
(such as gaskets, seals, “O” rings,
b. Any parts with a limited shelf life
andotherrubberparts)thatwerepur- LIMITATIONSOFSELLER’SLIABILITY
MINIMUMORDER
chasedmorethansixmonthspriorto
thereturndate.
Multiquip shall not be liable hereunder for
damagesinexcessofthepurchasepriceofthe
The minimum charge for orders from Mul-
tiquipis$15.00net.Customerswillbeasked
for instructions regarding handling of orders
notmeetingthisrequirement.
c. Anylineitemwithanextendeddealer item with respect to which damages are
netpriceoflessthan$5.00.
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
otherspecial,consequentialorincidentaldam-
ages.
d. Special order items.
RETURNEDGOODSPOLICY
e. Electricalcomponents.
f. Paint,chemicals,andlubricants.
g. Decalsandpaperproducts.
h. Itemspurchasedinkits.
Returnshipmentswillbeacceptedandcredit
willbeallowed,subjecttothefollowingprovi-
sions:
LIMITATIONOFWARRANTIES
Nowarranties,expressorimplied,aremade
in connection with the sale of parts or trade
accessoriesnorastoanyenginenotmanufac-
tured by Multiquip. Such warranties made in
connectionwiththesaleofnew,completeunits
are made exclusively by a statement of war-
rantypackagedwithsuchunits,andMultiquip
neitherassumesnorauthorizesanypersonto
assume for it any other obligation or liability
whatever in connection with the sale of its
products.Apartfromsuchwrittenstatementof
warranty, there are no warranties, express,
impliedorstatutory,whichextendbeyondthe
descriptionoftheproductsonthefacehereof.
1. AReturnedMaterialAuthorizationmust
be approved by Multiquip prior to ship-
ment.
7. Thesenderwillbenotifiedofanymaterial
receivedthatisnotacceptable.
2. ToobtainaReturnMaterialAuthorization,
alistmustbeprovidedtoMultiquipParts
Salesthatdefinesitemnumbers,quanti-
ties, and descriptions of the items to be
returned.
8. Suchmaterialwillbeheldforfiveworking
days from notification, pending instruc-
tions.Ifareplyisnotreceivedwithinfive
days,thematerialwillbereturnedtothe
senderathisexpense.
a. Thepartsnumbersanddescriptions
must match the current parts price
list.
9. Creditonreturnedpartswillbeissuedat
dealer net price at time of the original
purchase,lessa15%restockingcharge.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
basedonthelistpricethatwaseffective
twelvemonthspriortotheRMAdate.
c. The list must state the reason(s) for
thereturn.
d. The list must reference the sales
order(s)orinvoice(s)underwhichthe
itemswereoriginallypurchased.
11. Credit issued will be applied to future
purchasesonly.
e. The list must include the name and
phonenumberofthepersonrequest-
ingtheRMA.
PRICINGANDREBATES
Prices are subject to change without prior
notice.Pricechangesareeffectiveonaspe-
cificdateandallordersreceivedonorafterthat
datewillbebilledattherevisedprice.Rebates
3. AcopyoftheReturnMaterialAuthoriza-
tionmustaccompanythereturnshipment.
4. Freight is at the sender’s expense. All forpricedeclinesandaddedchargesforprice
partsmustbereturnedfreightprepaidto increaseswillnotbemadeforstockonhand
Multiquip’sdesignatedreceivingpoint.
atthetimeofanypricechange.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 44
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NOTE PAGE
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 45
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OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVETHE MODEL AND SERIAL
NUMBER ON-HANDWHEN CALLING
UNITED STATES
Multiquip Corporate Office
18910 Wilmington Ave.
Carson, CA 90746
MQ Parts Department
800-427-1244
310-537-3700
Tel. (800) 421-1244
Fax (800) 537-3927
Fax:800-672-7877
Fax:310-637-3284
Contact: [email protected]
Mayco Parts
800-306-2926
310-537-3700
Warranty Department
800-421-1244, Ext. 279 Fax:310-537-1173
310-537-3700, Ext. 279
Fax:800-672-7877
Fax:310-637-3284
Service Department
800-421-1244
Technical Assistance
800-478-1244
Fax:310-537-4259
Fax:310-631-5032
310-537-3700
MEXICO
MQ Cipsa
UNITED KINGDOM
Multiquip (UK) Limited Head Office
Hanover Mill, Fitzroy Street,
Ashton-under-Lyne,
Carr. Fed. Mexico-Puebla KM 126.5
Momoxpan, Cholula, Puebla72760Mexico
Tel: (52) 222-225-9900
Fax: (52) 222-285-0420
Tel: 0161 339 2223
Fax: 0161 339 3226
Lancashire OL7 0TL
CANADA
Multiquip
BRAZIL
Multiquip
4110IndustrielBoul.
Laval, Quebec, Canada H7L 6V3
Tel: (450) 625-2244
Fax: (450) 625-8664
Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055
Barra de Tijuca - Rio de Janeiro Fax: 011-55-21-3433-9055
© COPYRIGHT 2008, MULTIQUIP INC.
Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the
property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data
contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or
the information published in this publication at any time without notice and without incurring any obligations.
Your Local Dealer is:
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