Middleby Marshall Range PS636 User Manual

PN  
April 2013  
Electric  
Series Electric Oven  
E
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I. PS636E OVEN SPECIFICATIONS  
Table 1 -1 Dimensions  
Single Oven  
Double Oven  
Triple Oven  
Overall Height  
44” (1118 mm)  
64-3/8” (1635 mm)  
69-3/4” (1772 mm)  
Overall Depth  
44-1/2” (1130 mm)  
65-3/4” (1670 mm)  
44-1/2” (1130 mm)  
65-3/4” (1670 mm)  
44-1/2” (1130 mm)  
65-3/4” (1670 mm)  
Overall Length (w/o exit trays)  
25-1/2” (648 mm) or,  
2 x 11” (279 mm)  
25-1/2” (648 mm) or,  
2 x 11” (279 mm)  
25-1/2” (648 mm) or,  
2 x 11” (279 mm)  
Conveyor Width (belt is 24”)  
Baking Area  
6.0 sq. ft. (.557m2)  
Recommended Minimum Clearances  
Rear of Oven to Wall  
0” (0 mm)  
0” (0 mm)  
2” (50.8 mm)  
2” (50.8 mm)  
0” (0 mm)  
2” (50.8 mm)  
2” (50.8 mm)  
Control end of conveyor to wall  
2” (50.8 mm)  
2” (50.8 mm)  
Non-control end of conveyor to wall  
Table 1-2 General Specifications PS636E Electric Oven  
Weight of Single Oven  
Max Operating Power  
Operating Temperature Range  
Warm-up Time  
734 lbs. (333 kg)  
19.8 kW  
350-600ºF (177 - 316ºC)  
25 minutes  
0:30 – 20:00 (STD)  
0:30 – 15:00 (SPECIAL)  
Belt Speed (Time)  
Table 1-3 Electrical Specifications for PS636E electric ovens  
DOMESTIC OVENS  
VOLTAGE  
208  
PHASE  
HZ  
kW  
19.8  
19.8  
BREAKER  
WIRING  
3
3
50-60  
50-60  
70  
60  
4-WIRE / L1,L2,L3 & GROUND  
4-WIRE / L1,L2,L3 & GROUND  
240  
INTERNATIONAL OVENS  
VOLTAGE  
208  
PHASE  
HZ  
kW  
19.8  
BREAKER  
WIRING  
3
3
3
3
3
50-60  
50-60  
50-60  
50-60  
50-60  
70  
60  
40  
30  
30  
4-WIRE / L1,L2,L3 & GROUND  
4-WIRE / L1,L2,L3 & GROUND  
5-WIRE / L1,L2,L3,N & GROUND  
5-WIRE / L1,L2,L3,N & GROUND  
5-WIRE / L1,L2,L3,N & GROUND  
240  
19.8  
380  
19.8  
400-416  
230  
18.3 - 19.8  
18.2  
(400 WYE)  
NOTE  
Wiring Diagrams are contained in Section 5 of this manual  
and are also located inside the right hand oven control box.  
Additional electrical information is provided on the oven’s serial plate.  
This manual must be kept for future reference.  
2
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SECTION 2  
INSTALLATION  
SECTION 2  
INSTALLATION  
WARNING  
The oven must be installed on an even (level) non-flammable flooring and any adjacent walls must  
be non-flammable. Recommended minimum clearances are specified in the Description section of  
this Manual.  
WARNING  
Do not obstruct the flow of combustion and ventilation air to and from your oven. There must be no  
obstructions around or underneath the oven. Constructional changes to the area where the oven is  
installed shall not affect the air supply to the oven.  
CAUTION  
For additional installation information, contact your local Authorized Service Agent.  
NOTE  
There must be adequate clearance between the oven and combustible construction. Clearance  
must also be provided for servicing and for proper operation.  
NOTE  
An electrical wiring diagram for the oven is located inside the machinery compartment.  
NOTE  
All aspects of the oven installation, including placement, utility connections, and ventilation requirements,  
must conform with any applicable local, national, or international codes. These codes supersede the  
requirements and guidelines provided in this manual.  
NOTE  
In the USA, the oven installation must conform with local codes. Installed ovens must be electrically  
grounded in accordance with local codes, or in the absence of local codes,  
with the National Electrical Code (NEC), or ANSI/NFPA70.  
NOTE - CANADA INSTALLATION  
In Canada, the oven installation must conform with local codes. Installed ovens must be electrically  
grounded in accordance with local codes, or in the absence of local codes, with the Canadian Electrical Code  
CSA C22.2.  
NOTE - AUSTRALIA INSTALLATION  
In Australia, the oven installation must conform with any requirements of the appropriate statutory authority.  
NOTE - CE OVEN INSTALLATION  
Four casters are provided to allow the oven to be more easily moved to the installation location. These casters  
are intended to simplify pre-installation movement only, and are NOT suitable for use as part of a CE oven  
installation. During the installation procedure, the casters MUST be removed, so that the oven can be  
supported by the supplied 152mm adjustable legs.  
NOTE - GROUNDING INSTRUCTIONS  
The oven must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric  
shock by providing an escape wirdor electric current. This product is equiped with a cord having a grounding wire  
and an appropriate grounding plug. This plug must be plugged into a properly installed outlet in accordance with all  
local codes and ordinances.  
WARNING: Improper installation of the grounding plug can result in the risk of electric shock. The grounding wire  
has insulation with an outer surface that is green with or without yellow stripes.  
Implementation of the grounding requirements should be carried out by a qualified electrician or service techni-  
cian. Do not modify the appliance plug provided. If the appliance plug does not fit the outlet, the outlet should be  
replaced by a qualified electrician.  
6
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SECTION 2  
INSTALLATION  
NOTE: The oven, when installed, must be electrically  
grounded in accordance with local codes, or in the ab-  
sence of local codes, with the National Electrical Code  
(NEC), or ANSI/NFPA70.  
I. UNLOADING  
Your Middleby Marshall PS636-Series Oven is shipped  
partially assembled. It will arrive in a carton on a crate.  
NOTE  
There must be adequate clearance between  
the oven and any adjacent combustible con-  
struction. Clearance must also be provided  
for servicing and for operation.  
Thecrateandcartonmustbeexaminedbeforesigningthe  
Bill of Lading. Report any visible damage to the transport  
company, and check for the proper number of crates. If  
apparent damage is found, make arrangements to file a  
claim against the carrier. Surface Interstate Commerce  
Regulations (U.S.A.) require that the claim must be  
initiatedbytheconsigneewithin10daysfromthedatethat  
the shipment is received.  
CAUTION  
Itisrecommendedthattheovenbeplacedunder  
a ventilation hood for adequate air supply and  
ventilation.  
CAUTION  
Installer should be qualified to install commercial  
conveyor ovens, having suitable lifting equipment to  
preventpersonalinjury.  
Do not obstruct the flow of ventilation air to and  
from your oven. Do not obstruct the fan holes in  
the rear of the unit.  
7
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66955  
66956  
67280  
OPTION  
ELECTRIC OVEN  
2
3
2
3
8
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Electric Oven  
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SECTION 2  
INSTALLATION  
UTILITY ROUGH-IN DIMENSIONS AND POSITIONING  
FOR PS636-SERIES OVENS  
WARNING  
DO NOT USE CONDUIT FOR  
GROUND CONNECTION.  
4O /VEN  
ꢀꢁꢂ  
ꢃꢄꢅMM  
CAUTION  
/.  
IT IS RECOMMENDED THAT THE OVEN  
BE PLACED UNDER A VENTILATION  
HOOD FOR ADEQUATE AIR SUPPLY  
AND VENTILATION.  
/&  
&
4O /VEN  
ꢀꢁꢂ  
ꢃꢄꢅMM  
ELECTRIC SUPPLY TO BE  
PROVIDEDBYCUSTOMER  
Suggested dimensions are shown; utility code  
requirements supersede any factors shown.  
CIRCUITBREAKER  
Figure 2-9. Typical Oven Installation  
SUPPLY WIRE  
Supply wire size must be in accordance with the  
National Electrical Code (current edition) and must be in  
compliance with local codes.  
A seperate circuit breaker with lockout/tagout electrical  
shutoff is required for each, seperately wired oven.  
Seebreakersizingrequirementsbelow:  
ELECTRICALSPECIFICATIONS  
NOTE: Please refer to page 2, Electrical Specifications  
chart and your units data plate information, for more  
detailedinformation.  
SUGGESTED  
If space permits, service should be located near the  
control console end of the oven(s) to allow convenient  
access to safety switches.  
DOMESTIC:  
4-WIRE SYSTEM (L1,L2, L3 & GROUND)  
II. VENTILATION GUIDELINES  
208V, 60 Hz, 19.8 kW, 70A Service  
Use of a ventilation hood is not required for proper  
operation, but installation must conform with all local  
codesandregulations.  
240V, 60 Hz, 19.8 kW, 60A Service  
Do NOT use conduit for ground.  
Local codes and conditions vary greatly from one area to  
another and must be complied with. Following are the  
suggested requirements for good ventilation. Please re-  
member these are recommendations or guidelines, you  
may have a special condition or problem that will require  
theservicesofaventilationengineerorspecialist. Proper  
ventilation is the oven owner’s responsibility. Improper  
ventilation can inhibit oven performance.  
or  
EXPORT: CE MODEL  
4-WIRE SYSTEM (L1,L2, L3 & GROUND)  
208V, 50/60 Hz, 19.8 kW, 30A Service  
230-240V, 50/60Hz, 18.2/19.8 kW, 30A Service  
5-WIRE SYSTEM (L1, L2, L3, N & GROUND)  
380V, 50/60 Hz, 19.8 kW, 40A Service  
400-416V, 50/60 Hz, 18.3-19.8 kW, 30A Service  
230V (400Y), 50/60 Hz, 18.2 kW, 30A Service  
Do NOT use conduit for ground.  
POWERRATING  
19.8 kW Standard  
11  
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SECTION 2  
INSTALLATION  
III. ELECTRICAL CONNECTION INFORMATION  
FOR PS624-SERIES OVENS.  
IV. ELECTRIC SUPPLY  
Electrical connection is a fixed conduit connection.  
See Electrical Specifications chart on page 2.  
WARNING  
The supply conductors must be of the size and  
material (copper) recommended to provide the cur-  
rent required; (refer to the data plate for the ampere  
specifications).  
Authorized supplier personnel normally ac-  
complish the connections for the ventilation  
system, electric and gas supplies, as ar-  
ranged by the customer. Following these  
connections, the factory-authorized installer  
can perform the initial startup of the oven.  
Checktheovendataplate(Figure2-10)beforemakingany  
electric supply connections. Electric supply connections  
must agree with data on the oven data plate.  
NOTE: The electric supply installation must satisfy the  
requirements of the appropriate statutory authority, such  
as the National Electrical Code (NEC), ANSI/NFPA70,  
(U.S.A.); the Canadian Electrical Code, CSA C22.2; the  
Australian Code AG601; or other applicable regulations.  
A fused disconnect switch or a main circuit breaker  
(customer furnished) MUST be installed in the electric  
supply line for each oven; it is recommended that this  
switch/circuitbreakerhavelockout/tagoutcapability.The  
electricsupplyconnectionmustmeetallnationalandlocal  
electricalcoderequirements.Copperistherecommended  
material for the electrical supply conductors.  
ELECTRICAL  
INLET  
Figure 2-11. Junction Connection Box  
Domestic Plate  
International CE Plate  
Figure 2-10. Typical Electric Oven Data Plate  
12  
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1
7
2
8
3
9
4
5
6a, b  
10  
11a, b, c  
12  
13  
14  
20  
15  
21  
16  
22  
17  
23  
18  
24  
19a, b  
KEY SPARE PARTS PS636 ELECTRIC  
ITEM  
1
2
3
4
QTY  
P/N  
65564  
65756  
65566  
66065  
61186  
44914  
44568  
36451  
62044  
65701  
44549  
68063  
68064  
68065  
50794  
33983  
45036  
65565  
60520-2  
60185  
59132  
66381  
66382  
45644  
59206  
67043  
45019  
58131  
DESCRIPTION  
1
1
1
1
1
Digital Display, Programmed  
Motor, Conveyor Drive  
Conveyor Control Board  
Inverter, ½ HP (230V Input)  
Power Supply  
Power Relay, 208-240V  
Power Relay, 380-415V  
Fan,Cooling  
Air Switch  
Blower Motor, 3/8 HP  
Contactor  
Heating Element, 208V, 19.8kW (400-415V)  
Heating Element, 240V, 19.8kW  
Heating Element, 380V, 19.8kW  
Relay, 30A (240V coil)  
Hi Limit Thermostat  
Circuit Breaker, 3A (Control Circuit)  
Board,Main – I/O  
Thermocouple, 2” Grounded  
Photo Sensor  
Relay, DPDT 24VDC Coil  
Belt, Blower-to-Blower  
5
6a  
6b  
7
8
9
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
2
2
1
1
1
1
1
10  
11a  
11b  
11c  
12  
13  
14  
15  
16  
17  
18  
19a  
19b  
20  
21  
22  
23  
24  
Belt, Blower-to-motor  
Circuit Breaker, 1A (Conveyor Motors)  
Circuit Breaker, 10A (Blower Motors)  
Blower Bearing Assembly  
Circuit Breaker, 3-pole 63A  
RFI Filter, 50A (380V CE Only)  
22  
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