METROLOGIC INSTRUMENTS, INC.
MS9500 Voyager® Series
Single-Line Hand-Held Laser Scanner
Installation and User’s Guide
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LOCATIONS
CORPORATE HEADQUARTERS
NORTH AMERICA
EUROPEAN, MIDDLE EAST & AFRICAN
HEADQUARTERS
USA, NEW JERSEY
GERMANY, MUNICH
Metrologic Instruments, Inc.
Tel: 1-800-ID-METRO Fax: 856-228-6673
Email: [email protected]
Metrologic Instruments GmbH
Tel: 49-89-89019-0 Fax: 49-89-89019-200
Email: [email protected]
SOUTH AMERICA, BRAZIL SÃO PAULO
Metrologic do Brasil Ltda.
Tel: 55-11-5182-8226 Fax: 55-11-5182-8315
Email: [email protected]
GERMANY, MUNICH
Metrologic Instruments GmbH
Tel: 49-89-89019-0 Fax: 49-89-89019-200
Email: [email protected]
SOUTH AMERICA, OUTSIDE BRAZIL SÃO PAULO
Metrologic South America
Tel: 55-11-5182-7273 Fax: 55-11-5182-7198
Email: [email protected]
ITALY, BOLOGNA
Metrologic Instruments Italia srl
Tel: +39 0 51 6511978 Fax: +39 0 51 6521337
Email: [email protected]
ASIA, SINGAPORE
FRANCE, PARIS
Metrologic Asia (Pte) Ltd
Tel: 65-6842-7155 Fax: 65-6842-7166
Email: [email protected]
Metrologic Eria France SA
Tel: +33 (0) 1 48.63.78.78
Fax: +33 (0) 1 48.63.24.94
Email: [email protected]
CHINA, SUZHOU
Metro Technologies Co., Ltd.
Tel: 86-512-62572511 Fax: 86-512-62571517
Email: [email protected]
SPAIN, MADRID
Metrologic Eria Ibérica, SL
Tel: +34 913 272 400 Fax: +34 913 273 829
Email: [email protected]
Metro Sales Office
Tel: 86-512-67622550 Fax: 86-512-67622560
Email: [email protected]
Metrologic Europe Repair Center (MERC)
Metrologic Eria Ibérica, SL
Tel: +34 913 751 249 Fax: +34 913 270 437
JAPAN, TOKYO
Metrologic Japan Co., Ltd.
Tel: 81-03-3839-8511 Fax: 81-03-3839-8519
Email: [email protected]
UNITED KINGDOM, BASINGSTOKE
Metrologic Instruments UK Limited
Tel: +44 (0) 1256 365900
Fax: +44 (0) 1256 365955
Email: [email protected]
RUSSIA, MOSCOW
Metrologic Russia
Tel: +7 095 730 7424 Fax: +7 095 730 7425
Email: [email protected]
Copyright
© 2004 by Metrologic Instruments, Inc. All rights reserved. No part of this work may be reproduced, transmitted, or stored
in any form or by any means without prior written consent, except by reviewer, who may quote brief passages in a review,
or provided for in the Copyright Act of 1976.
Products and brand names mentioned in this document are trademarks of their respective companies.
ii
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TABLE OF CONTENTS
Introduction........................................................................................................... 1
Scanner and Accessories..................................................................................... 2
Operation Test...................................................................................................... 4
Installing the Scanner to the Host System
MS9520-00/9/11/14/41 AND MS9540-00/9/11/14/41......................................... 5
Keyboard Wedge MS9520-47 and MS9540-47................................................ 6
Stand Alone Keyboard ..................................................................................... 7
Integrated USB
Full Speed MS9520-40 and MS9540-40 ...................................................... 8
Low Speed POS MS9520-39 and MS9540-39............................................. 8
Low Speed HID MS9520-38 and MS9540-38 .............................................. 8
Installation Notes for External USB Interface ................................................... 8
The PowerLink Cable
Disconnecting................................................................................................... 9
Connecting ....................................................................................................... 9
The MS9540 VoyagerCG® Series
How to Use CodeGate® and the Manual Activation Mode.............................. 10
Three Modes of Operation ............................................................................. 10
Stand Kits
Parts............................................................................................................... 11
Assembly........................................................................................................ 12
Scanner Parts..................................................................................................... 15
Audible Indicators............................................................................................... 16
Visual Indicators................................................................................................. 17
Failure Modes..................................................................................................... 18
Programming Modes.......................................................................................... 19
Upgrading the Flash ROM Firmware.................................................................. 22
Labels................................................................................................................. 23
Maintenance....................................................................................................... 23
Depth of Field..................................................................................................... 24
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TABLE OF CONTENTS
IR Activation ....................................................................................................... 25
Applications and Protocols................................................................................. 26
Troubleshooting Guide....................................................................................... 27
RS232 Demonstration Program ......................................................................... 30
Design Specifications
Operational..................................................................................................... 31
Mechanical ..................................................................................................... 32
Electrical......................................................................................................... 32
Environmental ................................................................................................ 32
Default Settings.................................................................................................. 33
Scanner and Cable Terminations
Scanner Pinout Connections.......................................................................... 38
Cable Connector Configurations .................................................................... 40
Limited Warranty ................................................................................................ 42
Laser and Product Safety................................................................................... 43
Patents............................................................................................................... 45
Index................................................................................................................... 46
iv
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INTRODUCTION
The Voyager® MS9500 Series single-line hand-held scanners include both the
MS9520 and MS9540.
The VoyagerCG® MS9540 features Metrologic’s patented CodeGate®
technology. CodeGate is an intuitive scanning system that is ideal for all
scanning applications, including menu-scanning, point-of-sale, document
processing, and inventory control.
CodeGate works hand-in-hand with Metrologic’s patented automatic-triggering
scheme. Simply present a bar code to the scanner; the high-visibility
650-nanometer laser is automatically activated allowing the user to easily select
the bar code to be scanned. Press the CodeGate button and the data is
transmitted to the host system.
Equipped with both ‘in-stand’ and ‘out-of-stand’ operation, Voyager can be used
as both a hand-held and fixed projection scanner. Voyager automatically senses
when it is placed in the stand and de-activates the CodeGate button.
If the advantage of CodeGate technology is unnecessary in your application,
then the MS9520 is the Voyager of choice. The MS9520 is packed with all of the
same features as the MS9540, with the exception of CodeGate.
Metrologic has included many standard features such as: user programmable
Flash ROM, PowerLink user-replaceable cables, MetroSet®2 and MetroSelect®
configuration, EMI rating of Class B, data editing (parsing) capability using
Bits ‘n’ Pieces®, and a 5-year limited warranty.
VOYAGER
VOYAGERCG
INTERFACE
MS9520 – 00
MS9520 – 9
MS9520 – 11
MS9520 – 14
MS9520 – 38
MS9520 – 39
MS9520 – 40
MS9520 – 41
MS9540 – 00
MS9540 – 9
MS9540 – 11
MS9540 – 14
MS9540 – 38
MS9540 – 39
MS9540 – 40
MS9540 – 41
Laser Emulation RS232 Transmit/Receive
OCIA
IBM 468X/469X, RS232-TXD, RXD, RTS, CTS
RS232 - TXD, RXD, RTS, CTS, DTR, DSR
Low Speed USB, HID
Low Speed USB, POS
Full Speed USB
RS232/Light Pen Emulation
Keyboard Wedge, Stand-Alone Keyboard and
RS232 Transmit/Receive
MS9520 – 47
MS9540 – 47
1
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SCANNER AND ACCESSORIES
BASIC KIT
Description
Part #
MS9500
Voyager Series Scanner
00-02544
00-02410
MetroSelect Single-Line Configuration Guide*
MS9500 Voyager Series Single-Line Hand Held Laser
Scanner Installation and User’s Guide*
OPTIONAL ACCESSORIES
Description
Part #
AC to DC Power Transformer- Regulated 5.2VDC @ 650 mA output.
45-45593
120V United States
45-45591
45-45592
46-46803
46-46931
220V-240V Continental European
220V-240V United Kingdom
220V-240V Australia
220V-240V China
PowerLink Cable with built in power jack
2.1m (7') straight cord, short strain relief
54-54xxx
53-53xxx
PowerLink Cable with built in power jack
2.7m (9') coiled cord, long strain relief
xxx specifies connection to the host
53-53002
53-53020
Keyboard Wedge PowerLink Cable with Adapter Cable
Stand Alone Keyboard Wedge PowerLink Cable
Other items may be ordered for the specific protocol being used. To order additional items,
contact the dealer, distributor or call Metrologic’s Customer Service Department at
1-800-ID-METRO or 1-800-436-3876.
2
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SCANNER AND ACCESSORIES
OPTIONAL ACCESSORIES
Part #
Description
USB Power/Communication Cable,
3 m (10’) coiled cord, long strain relief, gray
53-53213
USB Power/Communication Cable,
5 m (10’) coiled cord, long strain relief, gray
53-53214
Not for use with Low Speed USB scanners.
Use with Full Speed USB scanners only.
MX009-2**
MVC**
MX009 USB Converter Cable
Metrologic Voltage Converter Cable
+12VDC to +5.2VDC or -12VDC to +5.2VDC
** Contact a Metrologic customer service representative for additional
information on the MVC and MX009 converter cable series and the host
connections available.
46-46128
46-46351
Free-Standing Stand with Accessories
Hard Mount Accessory Kit (used with kit #46-46128)
Wall Mount Hanger Accessory Kit
46-46433 OR
46-46508
Other items may be ordered for the specific protocol being used. To order additional items,
contact the dealer, distributor or call Metrologic’s Customer Service Department at
1-800-ID-METRO or 1-800-436-3876.
3
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OPERATIONAL TEST
1. Connect the 10-pin RJ45 male
connector into the jack on the
Voyager or VoyagerCG. You
will hear a ‘click’ when the
connection is made.
2. Connect the L-shaped plug
of the power supply into the
power jack on the PowerLink
cable.
3. Connect the power supply into
an AC outlet. Make sure the
AC input requirements of the
power supply match the AC
outlet.
Figure 1.
4. When the Voyager is ready to
scan, the green LED will turn
on, the red LED will flash and
the scanner will beep once.
Figure 2.
5. Place a bar code in front of
the scanning window. The
scanner will beep once and
flash the red LED if the bar
code was successfully
Figure 3.
decoded and transmitted
(default mode only). For the
MS9540, press the CodeGate
button to transmit the data.
All Voyager’s are shipped configured with a set of factory defaults. Refer to
the MetroSelect Configuration Guide or MetroSet®2’s help files for
instructions on how to configure the scanner.
Caution:
To maintain compliance with applicable standards, all circuits connected to the scanner must
meet the requirements for SELV (Safety Extra Low Voltage) according to EN 60950.
To maintain compliance with standard CSA C22.2 No. 950/UL 1950 and norm EN 60950, the
power source should meet applicable performance requirements for a limited power source.
4
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INSTALLING THE SCANNER TO THE HOST SYSTEM
MS9520-00/9/11/14/41 AND MS9540-00/9/11/14/41
1. Turn off the host system.
2. Connect the 10-pin RJ45 male
connector into the jack on the
Voyager or VoyagerCG. You will
hear a ‘click’ when the connection
is made.
If the scanner is receiving
power from the host system,
skip to step #5.
3. Connect the L-shaped plug of the
power supply into the power jack
on the PowerLink cable.
4. Make sure the AC input
requirements of the power supply
match the AC outlet. Connect the
power supply into an AC outlet. The
outlet should be near the equipment
and easily accessible.
Figure 4.
5. Connect the PowerLink cable to the
proper port on the host system.
6. Turn on the host system.
Plugging the scanner into a port on the host system does not
guarantee that scanned information will be communicated properly to
the host system. All Voyager’s are shipped configured with a set of
factory defaults. Please refer to the MetroSelect Single-Line
Configuration Guide or MetroSet2’s help files for instructions on
changing the scanner’s configuration. It is important to check that the
scanner and host system are using the same communication protocol.
All MS9520-00/MS9540-00 scanners leave the factory with the Laser
Emulation Mode enabled. If you recall defaults while re-configuring
your scanner the Laser Emulation Mode will no longer be enabled.
Refer to the MS9520/9540-00 Laser Emulation Mode section of the
MetroSelect Single-Line Configuration Guide for information on
enabling the Laser Emulation Mode.
Caution:
To maintain compliance with applicable standards, all circuits connected to the scanner must
meet the requirements for SELV (Safety Extra Low Voltage) according to EN 60950.
To maintain compliance with standard CSA C22.2 No. 950/UL 1950 and norm EN 60950, the
power source should meet applicable performance requirements for a limited power source.
5
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INSTALLING THE SCANNER TO THE HOST SYSTEM
KEYBOARD WEDGE MS9520-47 AND MS9540-47
1. Turn off the PC.
2. Connect the 10-pin RJ45 male
connector into the jack on the
Voyager or the VoyagerCG. You
will hear a ‘click’ when the
connection is made.
3. Connect the L-shaped plug of the
power supply into the power jack
on the PowerLink cable.
If the scanner is receiving
power from the host system,
skip to step #5.
4. Make sure the AC input
requirements of the power supply
match the AC outlet. Connect the
power supply into an AC outlet.
The outlet should be near the
equipment and easily accessible.
5. Disconnect the keyboard from the
PC.
6. Connect the PowerLink cable to the
keyboard and the PC’s keyboard port.
If necessary use the supplied adapter
cable (5-pin male DIN to 6-pin female
mini DIN adapter).
Figure 5.
7. Power up the PC.
Powering the MS9520-47/MS9540-47 directly from the computer can
sometimes cause interference with the operation of the scanner or the
computer. Not all computers supply the same current through the
keyboard port, explaining why a scanner may work on one computer
and not another. Contact a Metrologic Customer Service
Representative if you require an external power supply.
Caution:
To maintain compliance with applicable standards, all circuits connected to the scanner must
meet the requirements for SELV (Safety Extra Low Voltage) according to EN 60950.
To maintain compliance with standard CSA C22.2 No. 950/UL 1950 and norm EN 60950, the
power source should meet applicable performance requirements for a limited power source.
6
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INSTALLING THE SCANNER TO THE HOST SYSTEM
STAND ALONE KEYBOARD
1. Turn off the host system.
2. Connect the 10-pin RJ45 male
connector into the jack on the
Voyager or VoyagerCG. You will
hear a ‘click’ when the connection is
made.
If the scanner is receiving
power from the host system,
skip to step #5.
3. Connect the L-shaped plug of the
power supply into the power jack on
the PowerLink cable.
4. Make sure the AC input
requirements of the power supply
match the AC outlet. Connect the
power supply into an AC outlet.
The outlet should be near the
equipment and easily accessible.
Figure 6.
5. Connect the PowerLink cable to the
keyboard port on the host system.
6. Turn on the host system.
Powering the MS9520-47/MS9540-47 directly from the computer can
sometimes cause interference with the operation of the scanner or the
computer. Not all computers supply the same current through the
keyboard port, explaining why a scanner would work on one computer and
not another. Contact a Metrologic Customer Service Representative if you
require an external power supply.
Caution:
To maintain compliance with applicable standards, all circuits connected to the scanner must
meet the requirements for SELV (Safety Extra Low Voltage) according to EN 60950.
To maintain compliance with standard CSA C22.2 No. 950/UL 1950 and norm EN 60950, the
power source should meet applicable performance requirements for a limited power source.
7
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INSTALLING THE SCANNER TO THE HOST SYSTEM
INTEGRATED USB: FULL SPEED MS9520-40 AND MS9540-40
LOW SPEED POS MS9520-39 AND MS9540-39
LOW SPEED HID MS9520-38 AND MS9540-38
1. Turn off the host system.
2. Connect the 10-pin RJ45 male
connector of the USB cable into the
jack on the Voyager or VoyagerCG.
You will hear a ‘click’ when the
connection is made.
3. Connect the other end of the USB
cable to the host USB port.
4. Turn on the host system.
Plugging the scanner into a port on the host
system does not guarantee that scanned
information will be communicated properly to
the host system. All Voyager’s are shipped
already configured with a set of factory
defaults. Please refer to the MetroSelect
Figure 7.
Configuration Guide or MetroSet2’s help files
for instructions on changing the scanner’s
configuration. It is important to check that
the scanner and host system are using the
same communication protocol.
Caution:
To maintain compliance with applicable standards, all circuits connected to the scanner must
meet the requirements for SELV (Safety Extra Low Voltage) according to EN 60950.
To maintain compliance with standard CSA C22.2 No. 950/UL 1950 and norm EN 60950, the
power source should meet applicable performance requirements for a limited power source.
INSTALLATION NOTES FOR EXTERNAL USB INTERFACE
Metrologic’s MX009 USB cable is a device that converts serial RS232 formatted
data to either USB Keyboard or USB Point-of Sale communication protocol.
Please refer to the MX009 USB Converter Cable Configuration Guide
(MLPN 00-02574) supplied with your MX009 cable for detailed installation and
configuration guidelines.
8
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THE POWERLINK CABLE
DISCONNECTING THE POWERLINK CABLE
Before removing the cable from the scanner, Metrologic recommends that the
power on the host system is off and the power supply has been disconnected
from the PowerLink cable.
Figure 8.
1. Locate the small ‘pin-hole’ on the top of the unit near the bottom of the
Voyager logo.
2. Bend an ordinary paperclip into the shape shown above.
3. Insert the paperclip (or other small metallic pin) into the small ‘pin-hole’.
4. You will here a faint ‘click’. Pull gently on the strain-relief of the PowerLink
cable and it will slide out of the scanner.
CONNECTING THE POWERLINK CABLE
Important: If the PowerLink cable is not fully latched the unit can power
intermittently.
Figure 9a.
Figure 9b.
9
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THE MS9540 VOYAGERCG® SERIES
HOW TO USE CODEGATE AND THE MANUAL ACTIVATION MODE
®
CODEGATE
MANUAL ACTIVATION MODE*
*
This feature is not a default setting.
Refer to the MetroSelect Configuration
Guide for instructions on enabling the
Manual Activation Mode.
Figure 10a.
Figure 10b.
THREE MODES OF OPERATION
Auto Trigger, In-Stand
•
•
Auto-triggers while in the stand
Bar code is automatically decoded and transmitted
CodeGate, Out-of-Stand
•
•
CodeGate activates when removed from the stand
Bar code data is transmitted when the button is pressed
Manual Activation Mode*, Out-of-Stand
•
•
Button activates laser
Bar code data is scanned and transmitted while button is held down
10
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STAND KITS
c.
Free Standing Kits #46-46128
a.
Contains:
a. Stand (MLPN 36-00454)................................Qty 1
b. Apron (MLPN 50-50440) ...............................Qty 1
c. Screw, M3 x 6 mm (MLPN 18-18670)............Qty 2
d. Washer, #5 x .5 OD (MLPN 18-18671)..........Qty 2
e. Stand Anchor (MLPN 50-50449) ...................Qty 1
f. M3 x 20 mm Set Screw (MLPN 18-18672).....Qty 1
d.
b.
e.
f.
Figure 13.
Optional Hard Mount Accessory Kit #46-46351
a.
This kit, used in conjunction with the stand kit
(#46-46128), can be used to hard mount (bolt)
the MS9500 to the countertop.
Contains:
b.
a. Screw, #8 Round Head (MLPN 18-18057) ....Qty 4
b. Base (MLPN 36-36080).................................Qty 1
Figure 14.
Optional Wall Mount Hanger Accessory
Kit #46-46433
Contains:
a. Screw #8 Round Head (MLPN 18-18057) .....Qty.2
b. Wall Mount Hanger (MLPN 18-18057)...........Qty.1
Figure 15.
Optional Wall Mount Hanger Kit #46-46508
Contains:
a. Wall Mount Hanger ( MLPN 36-00611 )........Qty. 1
b. Wall Mount Base (MLPN 36-00812) ...........Qty. 1
c. 4.8 x 13 mm, Self Tapping Screw .............Qty. 2
(MLPN 18-18233)
d. Double-Sided Adhesive Tape.....................Qty. 1
(MLPN 36-00821)
e. #8 Wood Screw (MLPN 18-18057) ..............Qty. 2
Figure 16.
11
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ASSEMBLING THE STAND
There are two options for assembling the stand. The first option is a self-
supporting stand that can be moved freely about on the countertop. The second
option is used if the stand will be bolted or hard-mounted to the countertop.
Stand Option 1: Self-Supported Stand Kit #46-46128
Apron
Step 1
Slide the apron (MLPN 50-50440)
over the stand (MLPN 36-00454).
Stand
Figure 17.
Step 2
Apron
Tab
Stand
Position the stand so that it sits
under the tab on the apron.
Then secure the apron to the
stand using the two M3 x 6 mm
screws (MLPN 18-18670) and the
two #5 washers (MLPN 18-18671)
provided.
#5 Washer
M3 x 6 mm
Screw
Figure 18.
Stand Option 2: Hard-Mount Accessory Kit #46-46351
2.00 in
Step 1
Drill four #39 holes in the countertop.
2.00 in
Figure 19.
#8 Wood
Screw
Step 2
Secure the base (MLPN 36-36080)
to the countertop with the four #8 wood
screws (MLPN 18-18057) provided.
Base
Figure 20.
12
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ASSEMBLING THE STAND
Stand Option 2: Hard-Mount Kits #46-46128, #46-46351 and
MS951 Stand Replacements
Anchor from
Step 3
Kit #46-46128
Screw the stand anchor (MLPN 50-50449)
onto the base assembly until it sits flush.
Base Assembly from
Kit #46-46351 or
MS951 Stand Base
Figure 21.
Step 4
Remove the logo plate on the stand by
gently using an exacto knife to release
the plate hook.
Figure 22.
Step 5
Position the stand over the base
assembly.
Figure 23.
Figure 24.
Figure 25.
Step 6
Secure the stand to the base assembly
by installing and tightening the M3 set
screw (MLPN 18-18672) under the logo
plate as shown.
Step 7
Snap the logo plate back into place.
13
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ASSEMBLING THE STAND
Wall Mount, Option 1:
For Kit #46-46433 or #46-46508
Step 1
Drill two #39 pilot holes 3.00” apart.
Step 2
Attach the Wall Mount Hanger to the wall
with the two #8 wood screws provided.
Figure 26.
Wall Mount, Option 2:
Kit #46-46508
Step 1
Attach the Wall Mount Base to the Wall
Mount Hanger with the two 4.8 x 13 mm
self-tapping screws.
Step 2
Remove one side of the protective
backing from the double-sided adhesive
tape.
Figure 27.
Step 3
Attach the tape to the back of the Wall
Mount Hanger as shown.
Step 4
Remove the protective backing from the
double-sided adhesive tape and apply
hook to the wall.
Figure 28.
14
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SCANNER PARTS
Yellow LED*
CodeGate Button*
Red LED**
Green LED**
MS9500 Top View
Output Window
Cable Connection
MS9500 Side View
*
This feature is not available on the MS9520.
** In some custom units the standard green LED has been
replaced with a blue LED and the red LED has been replaced
with a white LED.
Figure 29.
15
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AUDIBLE INDICATORS
When the Voyager is in operation, it provides audible feedback. These sounds
indicate the status of the scanner. Eight settings are available for the tone of the
beep (normal, 6 alternate tones and no tone). To change the beeper tone, refer
to the MetroSelect Single-Line Configuration Guide or MetroSet2’s help files.
One Beep
When the scanner first receives power, the green* LED will
turn on, then the red* LED will flash and the scanner will
beep once. The red LED will remain on for the duration of
the beep. The scanner is ready to scan.
When the scanner successfully reads a bar code, the red
LED will flash and the scanner beeps once (if programmed
to do so). If the scanner does not beep once and the red
light does not flash, then the bar code has not been
successfully read.
Razzberry Tone
This tone is a failure indicator. Refer to “Failure
Modes" page 18.
Two Beeps – On Power Up
When a Flash ROM upgrade is needed, the scanner will
beep twice followed by alternating flashes of the green and
red LEDs.
Three Beeps - During Operation
When entering configuration mode, the red LED will flash
while the scanner simultaneously beeps three times. The
red and green LEDs will continue to flash while in this
mode. Upon exiting configuration mode, the scanner will
beep three times, and the LEDs will stop flashing.
When configured, 3 beeps can also indicate a
communications timeout during normal scanning mode.
When using one-code-programming, the scanner will beep
three times (the current selected tone), followed by a short
pause then by a high tone and a low tone. This tells the
user that the single configuration bar code has successfully
configured the scanner.
Three Beeps - On Power Up
This is a failure indicator. Refer to “Failure Modes” on
page 18.
*
In some custom units the standard green LED has been replaced with a blue LED and
the red LED has been replaced with a white LED.
16
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VISUAL INDICATORS
The MS9540 has three LED indicators (green, red and yellow) located on the
head of the scanner. The MS9520 has two LED indicators (green* and red*)
located on the head of the scanner. When the scanner is on, the flashing or
stationary activity of the LEDs indicates the status of the current scan and the
scanner.
Green*, Red* & Yellow (MS9540’s Only) LEDs are off
The LEDs will not be illuminated if the scanner is not
receiving power from the host or transformer.
The scanner is in stand-by mode, and CodeGate is
enabled. Present a bar code to the scanner and the
green LED will turn on when the laser turns on.
Steady Yellow (MS9540’s Only)
The CodeGate button is not active. If a bar code is in the
scan field, the laser will turn on. The bar code will be
decoded and transmitted to the host automatically.
Steady Green
When the laser is active, the green LED is illuminated.
The green LED will remain illuminated until the laser is
deactivated (default mode only).
Steady Green and Single Red Flash
When the scanner successfully reads a bar code, the red
LED will flash and the scanner will beep once. If the red LED
does not flash or the scanner does not beep once, then the
bar code has not been successfully read (default mode only).
Steady Green and Steady Red
After a successful scan, the scanner transmits the data to
the host device. Some communication modes require that
the host inform the scanner when data is ready to be
received. If the host is not ready to accept the information,
the scanner’s red LED will remain on until the data can be
transmitted.
Alternating Flashing of Green and Red
This indicates the scanner is program mode. A razzberry
tone indicates that an invalid bar code has been scanned
while in this mode.
The scanner needs a Flash ROM upgrade if the red and
green LEDs flash alternately and the unit beeps three times
during startup.
Steady Red, Green off
This indicates the scanner may be waiting for
communication from the host.
*
In some custom units the standard green LED has been replaced with a blue LED and
the red LED has been replaced with a white LED.
17
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FAILURE MODES
Flashing Green* and one Razzberry Tone
This indicates the scanner has experienced a laser sub-
system failure. Return the unit for repair to an authorized
service center.
Flashing Red* and Green* with Two Razzberry Tones
This indicates the scanner has experienced a scanning
mechanism failure. Return the unit for repair to an
authorized service center.
Continuous Razzberry Tone with all LEDs off
If, upon power, the scanner emits a continuous razzberry
tone, then the scanner has an experienced an electronic
failure. Return the unit for repair to an authorized service
center.
Three Beeps – on power up
If the scanner beeps 3 times on power up then the non-
volatile memory (NovRAM) that holds the scanner
configuration has failed. If the scanner does not respond
after reprogramming, return the scanner for repair to an
authorized service center.
*
In some custom units the standard green LED has been replaced with a blue LED and
the red LED has been replaced with a white LED.
18
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PROGRAMMING MODES
The MS9500 Voyager has 3 modes of programming.
¾ Bar Codes
Voyager or Voyager CG can be configured by scanning the bar codes
located in the MetroSelect® Single-Line Configuration Guide (MLPN 00-
02544). Please refer to this guide for instructions. This manual can be
downloaded for FREE from Metrologic’s website (www.metrologic.com).
¾ MetroSet®2
This user-friendly Windows-based configuration program allows you to
simply ‘point-and-click’ at the desired scanner options. This program can be
set-up disks can be ordered by calling 1-800-ID-METRO.
¾ Serial Programming
This mode of programming is ideal for OEM applications. This mode gives
the end-user the ability to send a series of commands using the serial port of
the host system. The commands are equivalent to the numerical values of
the bar codes located in the MetroSelect Single-Line Configuration Guide
(MLPN 00-02544).
How does Serial Programming work?
1. Each command sent to the scanner is the ASCII representation of each
numeral in the configuration bar code. The entire numeric string is framed
with an ASCII [stx] and an ASCII [etx].
EXAMPLE #1:
Command for Disabling Codabar
Command = [stx]100104[etx]
String Sent to Scanner = 02h 31h 30h 30h 31h 30h 34h 03h
(All values are hexadecimal).
2. If the command sent to the scanner is valid, the scanner will respond with an
[ack].
3. If the command sent to the scanner in invalid, the scanner will respond with
a [nak].
NOTE: If this occurs, the end-user must start over at the very beginning of
the configuration sequence. Re-transmitting the invalid command
will not work, the user must start over.
19
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PROGRAMMING MODES
4. During programming, the motor and laser turn off. YOU CANNOT SCAN A
BAR CODE WHILE IN SERIAL PROGRAM MODE.
5. There is a 20 second window between commands. If a 20 second timeout
occurs, the scanner will send a [nak] and you must start over.
6. To enter serial program mode, send the following command
[stx]999999[etx].
7. To exit serial program mode, send the following command [stx]999999[etx],
the scanner will respond with an [ack] followed by 3 beeps.
8. This mode uses the current Baud Rate, Parity, Stop Bits and Data Bits
settings that are configured in the scanner. The default settings of the
scanner are 9600, Space, 2, 7 respectively. If a command is sent to the
scanner to change any of these settings, the change will NOT take effect
until after serial program mode is exited.
EXAMPLE #2:
The following example will set the scanner to the factory default settings,
Disable Scanning of Code 128 bar codes, change the beeper tone, and add
a “G” as a programmable prefix.
HOST
SCANNER
FEATURE
COMMAND
ASCII REPRESENTATION
RESPONSE
Enter Program Mode [stx]999999[etx]
02h 39h 39h 39h 39h 39h 39h 03h [ack] or 06h
02h 39h 39h 39h 39h 39h 38h 03h [ack] or 06h
02h 31h 30h 30h 31h 31h 33h 03h [ack] or 06h
02h 33h 31h 38h 35h 36h 35h 03h [ack] or 06h
02h 39h 30h 33h 35h 30h 30h 03h [ack] or 06h
Load Defaults
Disable Code 128
Alternate Tone 1
Prog. Prefix #1
Code Byte 0
[stx]999998[etx]
[stx]100113[etx]
[stx]318565[etx]
[stx]903500[etx]
[stx]0[etx]
02h 30h 03h
02h 37h 03h
02h 31h 03h
[ack] or 06h
[ack] or 06h
[ack] or 06h
Code Byte 7
[stx]7[etx]
Code Byte 1
[stx]1[etx]
Exit Program Mode [stx]999999[etx]
The scanner will beep three times!
02h 39h 39h 39h 39h 39h 39h 03h [ack] or 06h
The commands sent to the scanner do not include the small superscripted
‘3’ that you see in front of each bar code string in the MetroSelect manual.
THE ‘3’ SHOULD NOT BE SENT. IT IS A CODE TYPE DESIGNATION
ONLY!
As you will note for commands requiring additional bar codes to be scanned
(such as prefixes, suffixes, timeouts, etc.), simply send the code bytes in the
same order that you would normally scan the bar codes.
20
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PROGRAMMING MODES
EXAMPLE #3:
The following example shows the events that occur when an invalid bar code
is sent. This sample will load the factory default settings and then set the
baud rate to 19200.
HOST
SCANNER
RESPONSE
FEATURE
COMMAND
ASCII REPRESENTATION
Enter Program Mode [stx]999999[etx] 02h 39h 39h 39h 39h 39h 39h 03h [ack] or 06h
Load Defaults [stx]99999:[etx] 02h 39h 39h 39h 39h 39h 3Ah 03h [nak] or 15h
Invalid command was sent, you must start over!
Enter Program Mode [stx]999999[etx] 02h 39h 39h 39h 39h 39h 39h 03h [ack] or 06h
Load Defaults
[stx]999998[etx] 02h 39h 39h 39h 39h 39h 39h 03h [ack] or 06h
[stx]415870[etx] 02h 34h 31h 35h 38h 37h 30h 03h [ack] or 06h
[stx]999999[etx] 02h 39h 39h 39h 39h 39h 39h 03h [ack] or 06h
19200 Baud Rate
Exit Program Mode
The scanner will beep three times!
This example illustrates two important points.
First, if an invalid command is sent from the host, the scanner responds with
a [nak] and the end-user must start over from the beginning.
Second, if a command is sent to change the Baud Rate, the new baud rate
does not take effect until after the end-user exits program mode.
ABBREVIATED ASCII TABLE
Character
Hex Value
02h
Decimal Value
[STX]
2
[ETX]
03h
3
[ACK]
06h
6
[NAK]
15h
21
48
49
50
51
52
53
54
55
56
57
0
1
2
3
4
5
6
7
8
9
30h
31h
32h
33h
34h
35h
36h
37h
38h
39h
21
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UPGRADING THE FLASH ROM FIRMWARE
The MetroSet2 program is a functional component of Metrologic’s new line of
Flash- based scanners. This program allows the user of a Metrologic scanner to
quickly upgrade to a new or custom version of software. It requires the use of a
personal computer running under Windows 95 or greater and the use of a
communication port. The user merely connects the scanner to a communications
port of the PC, launches the MetroSet2 program, and blasts off to new software
upgrades.
Each MS9500, regardless of the version number or communication protocol, can
be upgraded. In other words, all RS232 (-41), keyboard wedge (-47), light pen
(-41), laser emulation (-00), OCIA (-9), IBM 468X/469X (-11), low speed HID
USB (-38), low speed POS USB (-39) and integrated full speed USB (-40) units
can be upgraded. To upgrade all units, a power supply and PowerLink cable
(MLPN 54-54012) are required.
The upgrades and custom software versions will be supplied by Metrologic in
files called Motorola S-record files. These files contain all the information needed
to upgrade the scanner. Simply add this file to the working directory or retrieve
from its current location.
The program guides the user with its simplistic one click approach. The user
must first select the file; once selected and verified the file is ready to be used in
the upgrade. Press the button to upgrade the scanner, the unit will go into a
“flash mode” – both the green* and red* LEDs will be on. The user can follow the
progress of the upgrade by watching the screen for details. When the upgrade is
complete, the scanner will respond with its normal one beep on power up. If two
beeps occur, the scanner did not upgrade properly. Contact a Metrologic service
representative for additional assistance.
MetroSet2 incorporates all functions that were previously in Meteor.
*
In some custom units the standard green LED has been replaced with a blue LED and
the red LED has been replaced with a white LED.
22
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LABELS
Each scanner has a label on the back of the unit. This label has the model
number, date of manufacture, serial number, CE and caution information.
The following is an example of this label:
EVITER TOUTE EXPOSITION-Lumiere laser emis par cette overture
AVOID EXPOSURE –Laser light is emitted from this aperture
Patent Information-See Manual
FCC and ICES-003 Information-See Manual
Warranty VOID if case opened.
Contains no user serviceable components.
Complies with 21CFR 1040.10 & 1040.11
NACH EN60825-1:1994/A11:1996
5V
Figure 30.
MAINTENANCE
Smudges and dirt can interfere with the proper scanning of a bar code.
Therefore, the output window will need occasional cleaning.
1. Spray glass cleaner onto lint free, non-abrasive cleaning cloth.
2. Gently wipe the scanner window.
23
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DEPTH OF FIELD
Figure 31.
Minimum Bar Code Element Width
A
B
C
-
D
-
E
F
-
G
.25
10
H
J
K
-
mm
.13
5.2
.15
5.7
.19
7.5
.33
13
.53
21
mils
-
-
-
-
24
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IR ACTIVATION
Figure 32.
25
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APPLICATIONS AND PROTOCOLS
The model number on each scanner includes the scanner number and factory
default communications protocol.
Scanner
Version Identifier
Communication Protocol(s)
00
Laser Emulation and RS232 Transmit/Receive
9
OCIA and RS232 Transmit/Receive
IBM 468X/469X, RS232 - TXD, RXD, RTS, CTS
RS232 - TXD, RXD, RTS, CTS, DTR, DSR
Low Speed POS USB
11
14
38
39
40
41
MS9520
MS9540
Low Speed HID USB
Full Speed Integrated USB
RS232/Light Pen Emulation
Keyboard Wedge, Stand-Alone Keyboard and
RS232 Transmit/Receive
47
The MS9520/9540 Keyboard Wedge Series (-47) is designed for keyboard
emulation only. Many RS232 programmable functions available in other
Metrologic scanners are also available as keyboard wedge functions.
The following are the most important selectable options specific to
keyboard wedge:
Keyboard Type
•
•
•
**AT (includes IBM® PS2 models 50, 55, 60, 80)
XT
IBM PS2 (includes models 30, 70, 8556)
Keyboard Country Type
•
•
•
**USA
Belgium
French
•
•
•
German
Italian
Japanese
•
•
•
Spanish
Swiss
United Kingdom
** Indicates a default setting (see pages 33-37 for additional information). Refer
to the MetroSelect Single-Line Configuration Guide (MLPN 00-02544) or
MetroSet2’s help files for information on how to change the default settings.
26
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TROUBLESHOOTING GUIDE
The following guide is for reference purposes only. Contact a Metrologic
representative at 1-800-ID-Metro or 1-800-436-3876 to preserve the limited
warranty terms.
Symptoms
Possible Causes
Solution
All Interfaces
Check the transformer, the outlet
and power strip. Make sure the
cable is plugged into the unit.
No power is being
supplied to the unit.
The unit has no
LEDs, beep or
laser.
No power is being
supplied to the unit
from host.
Some host systems cannot supply
enough current to power Voyager.
A power supply may be needed.
At power up the
unit beeps 2 times There is a ROM
A flash ROM upgrade is required.
and alternately
failure.
flashes the LEDs.
At power up the
There is a non-
unit beeps 3 times. volatile RAM failure.
At power up there
There is a RAM or
is a continuous
ROM failure.
razz tone.
Contact a Metrologic service
representative.
At power up there
is a razz tone and
the green* LED
flashes.
There is a VLD
failure.
At power up there
is a razz tone and
both LEDs flash.
There is a scanning
mechanism failure.
The unit scans,
communicates
and beeps twice.
The same symbol
timeout is set too
short.
Adjust the same symbol timeout
for a longer time.
The unit powers
up, but does not
beep.
The beeper may be
disabled or no tone Enable beeper and select a tone.
has been selected.
UPC/EAN, Code 39, interleaved 2
The unit is trying to
The unit powers
up, but does not
scan and/or beep.
of 5, Code 93, Code 128 and
scan a particular
Codabar are enabled by default.
symbology that is
Verify that the type of bar code
not enabled.
being read has been selected.
*
In some custom units the standard green LED has been replaced with a blue LED
and the red LED has been replaced with a white LED.
27
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TROUBLESHOOTING GUIDE
Symptoms
Possible Causes
Solution
The bar code being
scanned does not
satisfy the
programmed criteria
for character length
lock or minimum
length.
Verify that the bar code being
scanned falls into the
programmed criteria.
The unit powers
up, but does not
scan and/or
beep.
The scanner defaults to a
minimum of 3 character bar code.
The unit scans a
bar code, but
locks up after the
first scan and the
red* LED stays
on.
The unit is configured If the unit is setup to support
to support some form
of host handshaking
but is not receiving
the signal.
ACK/NAK, RTS/CTS, XON/XOFF
or D/E, verify that the host cable
and host are supporting the
handshaking properly.
The unit scans,
but the data
transmitted to the host system’s
host is incorrect. requirements.
The unit’s data format Verify that the unit’s data format
does not match the
matches that required by the host.
Make sure that the unit is
connected to the proper host port.
The print quality of
the bar code is
suspect.
Check the print mode. The type of
printer could be the problem.
Change the print settings.
The aspect ratio of
the bar code is out of
tolerance.
i.e. Change to econo mode or
high speed.
The unit beeps
at some bar
codes but NOT
for others of the
same bar code
symbology.
The bar code may
have been printed
incorrectly.
Check if it is a check
digit/character/or border problem.
The unit is not
configured correctly
for the type of bar
code being scanned.
The minimum symbol
length setting does
not work with the bar
code.
Check if the correct minimum
symbol length is set.
The unit scans
the bar code but configuration is not
there is no data. correct.
The unit’s
Make sure the scanner is
configured for the appropriate
mode.
*
In some custom units the standard green LED has been replaced with a blue LED
and the red LED has been replaced with a white LED.
28
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TROUBLESHOOTING GUIDE
Symptoms
Possible Causes
Solution
Make sure that the proper PC type
AT, PS2 or XT is selected. Verify
the correct country code and data
format is selected. Adjust the
The unit scans
but the data is
not correct.
The unit’s
configuration is not
correct.
inter-character delay symptom.
Increase the interscan code delay
setting. Adjust whether the F0
break is transmitted.
It may be necessary to try this in
both settings.
The unit is
transmitting
each character
twice.
The unit’s
configuration is not
correct.
Enable the Caps Lock detect
feature of the scanner to detect
whether the PC is operating in
Caps Lock.
Alpha
characters show
as lower case.
The computer is in
Caps Lock mode.
Everything
These characters
works except for may not be supported Try operating the scanner in Alt
a couple of
characters.
by that country’s key
look up table.
mode.
Check to make sure that the baud
rate and parity of the scanner and
the communication port match
and that the program is looking for
“RS232” data.
The com port at the
host is not working or
not configured
The unit
powers-up OK
and scans OK
but does not
communicate
properly to the
host.
properly.
The cable is not
connected to the
proper com port.
Check to make sure that the unit
is connected to the correct com
port on the host device.
The host is
receiving data
but the data
does not look
correct.
The scanner and host
may not be
configured for the
same interface
parameters.
Check that the scanner and the
host are configured for the same
interface parameters.
Inter-character delay
needs to be added to
the transmitted
output.
Add some inter-character delay to
the transmitted output by using
the MetroSelect Single-Line
Configuration Guide.
Characters are
being dropped.
29
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RS232 DEMONSTRATION PROGRAM
If an RS232 scanner is not communicating with your IBM compatible PC, key in
the following BASIC program to test that the communication port and scanner are
working.
This program is for demonstration purposes only. It is only intended to prove that
cabling is correct, the COM port is working, and the scanner is working. If the bar
code data displays on the screen while using this program, it only demonstrates
that the hardware interface and scanner are working. At this point, investigate
whether the application software and the scanner configuration match.
If the application does not support RS232 scanners, a software wedge program
that will take RS232 data and place it into a keyboard buffer may be needed.
This program tells the PC to ignore RTS-CTS, Data Set Ready (DSR) and Data
Carrier Detect (DCD) signals. If the demonstration program works and yours still
does not, jumper RTS to CTS and Data Terminal Reading (DTR) to DCD and
DSR on the back of your PC.
10
20
30
35
40
50
CLS
ON ERROR GOTO 100
OPEN “COM1:9600,S,7,1,CSO,DSO,CD0,LF” AS#1
PRINT “SCAN A FEW BAR CODES”
LINE INPUT #1, BARCODE$
PRINT BARCODE$
60
K$ = INKEY$: IF K$ = CHR$(27) THEN GOTO 32766
GOTO 40
PRINT “ERROR NO.”; ERR ;“PRESS ANY KEY TO TERMINATE.”
KK$ = INKEY$: IF K$ = “”THEN GOTO 110
70
100
110
32766 CLOSE: SYSTEM
32767 END
30
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DESIGN SPECIFICATIONS
MS9500 Series Specifications
OPERATIONAL
Light Source Visible Laser Diode 650 nm
Laser Power: Less than 1 mW (peak)
0 mm - 203 mm (0" - 8") for
Depth of Scan Field:
@
0.330 mm (13 mil) bar code default setting
Scan Speed: 72 scan lines per second
Scan Pattern: Single scan line
Minimum Bar Width: 0.127 mm (5.0 mil)
Long Range: 0 mm – 279 mm ± 51 mm (0" – 11" ± 2")
Short Range: 0 mm – 102 mm ± 25 mm (0" – 4" ± 1")
Infrared Activation:
Decode Capability
Autodiscriminates all standard bar codes for others call
a Metrologic service representative
RS232, PC Keyboard Wedge, Stand-Alone Keyboard,
OCIA, IBM 468X/469X, Light Pen Emulation, Laser
Emulation, RS232 with DSR, Low Speed USB POS or
HID, Full Speed USB
System Interfaces
Print Contrast: 35% minimum reflectance difference
Number Characters Up to 80 data characters (Maximum number will vary
Read: based on symbology & density)
Roll, Pitch, Yaw: 42°, 68°, 52°
Beeper Operation: 7 tones or no beep
Green* LED = laser on, ready to scan
Red* LED = good read
Visual Indicators:
Default Settings
Yellow LED (MS9540 Only) =
ON, CodeGate button is inactive
OFF, CodeGate button is active
*
In some custom units the standard green LED has been replaced with a blue LED
and the red LED has been replaced with a white LED.
Specifications subject to change without notice.
.
31
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DESIGN SPECIFICATIONS
MS9500 Series Specifications
MECHANICAL
Length: 198 mm (7.8”)
Width: Handle - 45 mm (1.8”), Head - 78 mm (3.1”)
Depth: 40 mm (1.6”)
Weight: 149 g (5.25 oz)
ELECTRICAL
Input Voltage: 5VDC ± 0.25V
Power: Operating = 0.825 W, Standby = 0.600 W
Operating = 165 mA @ 5VDC,
Current:
Standby = 120 mA @ 5VDC
DC Transformers: Class 2; 5.2V @ 650 mA
Laser Class: CDRH: Class II; EN60825-1:1994/A11:1996 Class 1
EMC: FCC Class B
ENVIRONMENTAL
Operating = 0°C to 40° (32° to 104°F)
Temperature:
Storage = -40°C to 60°C (-40°F to 140°F)
Humidity: 5% to 95% relative humidity, non-condensing
Light Levels: Up to 4842 Lux (450 footcandles)
Shock: Designed to withstand 1.5 m (5’) drops
Contaminants: Sealed to resist airborne particulate contaminants
Ventilation: None required
Specifications subject to change without notice.
32
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DEFAULT SETTINGS
Many functions of the scanner can be “configured” or enabled/disabled. The
scanner is shipped from the factory configured to a set of default conditions. All
default parameters of the scanner have an asterisk ( * ) marked in the default
column. If an asterisk is not in the default column then the default setting is off or
disabled. Every interface does not support every parameter. A check
mark ( ) will appear in the interface column if it supports the parameter listed.
9
Light IBM
Pen 46xx
Laser
Emulation
Parameter
Default OCIA RS232
KBW USB
Normal Scan Mode
*
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
Continuous Scan Mode
Blinky Scan
Continuous Blinky Scan
Custom (one shot) Scan
Manual Activation Mode
Long-Range In-Stand
Short-Range In-Stand
Long-Range Out-of-Stand
Short-Range Out-of-Stand
CodeGate Active In-Stand
CodeGate Inactive In-Stand
*
*
*
*
CodeGate Active
Out-of Stand
9
9
9
9
9
9
9
9
9
9
9
9
9
9
CodeGate Inactive
Out-of Stand
UPC/EAN
*
*
*
*
*
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
Code 128
Code 93
Codabar
Interleaved 2 of 5 (ITF)
MOD 10 check on ITF
Code 11
Code 39
*
Full ASCII Code 39
33
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DEFAULT SETTINGS
Light IBM
Pen 46xx
Laser
Emulation
Parameter
Default OCIA RS232
KBW USB
Mod 43 Check on Code 39
9
9
9
9
9
9
9
9
9
9
9
9
9
9
MSI-Plessy 10/10
Check Digit
MSI-Plessy Mod 10
Check Digit
*
9
9
9
9
9
9
9
Paraf Support ITF
ITF Symbol Lengths
Minimum Symbol Length
Symbol Length Lock
Bars High as Code 39
Spaces High as Code 39
Bars High as Scanned
Spaces High as Scanned
DTS/SIEMENS
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
Variable
3
None
*
9
9
9
9
DTS/NIXDORF
*
NCR F
NCR S
Poll light pen source
Beeper tone
9
9
9
9
9
9
9
9
9
9
9
9
Normal
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
Before
transmit
Beep/transmit sequence
Communication timeout
Razzberry tone on timeout
Three beeps on timeout
None
Same symbol rescan timeout:
250 msecs
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
Same symbol rescan timeout:
375 msecs
Same symbol rescan timeout:
500 msecs
Same symbol rescan timeout:
625 msecs
34
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DEFAULT SETTINGS
Light IBM
Pen 46xx
Laser
Emulation
Parameter
Default OCIA RS232
KBW USB
Same symbol rescan timeout:
750 msecs
9
9
9
9
9
9
9
9
9
9
9
9
9
9
Same symbol rescan timeout:
875 msecs
*
Same symbol rescan timeout:
1000 msecs
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
No Same symbol timeout
Infinite Same symbol timeout
Inter-character delay
1 msecs
Program able in 1 msec steps 10 msecs
9
9
9
9
9
9
9
9
9
9
9
9
9
9
(max 255 msecs)
in KBW
Number of scan buffers
(maximum)
4
Transmit UPC-A check digit
Transmit UPC-E check digit
Expand UPC-E
*
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
Convert UPC-A to EAN-13
Transmit lead zero on UPC-E
Transmit UPC-A number
system
*
*
*
Transmit UPC-A
Manufacturer ID#
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
Transmit UPC –A Item ID#
Transmit Codabar Start/Stop
Characters
CLSI Editing (Enable)
Transmit Mod 43 Check digit
on Code 39
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
Transit Mod 10/ITF
Transmit MSI-Plessy
Parity
Space
9600
Baud Rate
8 Data Bits
7 Data Bits
*
Stop Bits
2
35
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DEFAULT SETTINGS
Light IBM
Pen 46xx
Laser
Emulation
Parameter
Default OCIA RS232
KBW USB
Transmit Sanyo ID
Characters
9
9
Nixdorf ID
9
9
9
9
9
9
9
9
9
LRC Enabled
UPC Prefix
UPC Suffix
Carriage Return
*
*
9
9
Line Feed-Disabled by
default in KBW
9
Tab Prefix
9
9
9
9
9
9
9
9
9
9
9
9
9
Tab Suffix
“DE” Disable Command
“FL” Laser
Enable Command
DTR Handshaking support
RTS/CTS Handshaking
Character
*
Message RTS/CTS
XON/XOFF Handshaking
ACK/NAK
as
code
39
as
code
39
as
code 39
Two Digit Supplements
Five Digit Supplements
Bookland
9
9
9
9
9
9
9
9
9
as
code 39
9
as
code
39
as
code 39
9
9
9
9
9
9
9
9
9
9
9
9
9
977 (2 digit) Supplemental
Requirement
9
9
9
9
9
9
Supplements are not
Required
*
*
Two Digit Redundancy
Five digit Redundancy
9
9
9
9
9
9
9
9
9
9
9
9
9
9
36
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DEFAULT SETTINGS
Light IBM
Pen 46xx
Laser
Emulation
Parameter
Default OCIA RS232
KBW USB
100 msec to Find Supplement
Programmable in 100 msec
steps
*
9
9
9
9
9
9
9
(max 800 msec)
as
code
39
as
code 39
Coupon Code 128
9
9
9
9
9
9
9
9
9
9
† Programmable Code
Lengths
7 avail
3 avail
9
9
9
9
† Code Selects with
programmable Code
Length Locks
9
9
9
9
9
Programmable Prefix
characters
10 avail
10 avail
9
9
9
9
Suffix characters
Prefixes for Individual
Code types
9
9
9
9
Editing
9
9
9
9
9
9
9
Inter Scan-Code delay
programmable
(100 µsec steps)
800
µsec
9
Function/control Key Support
Minimum Element width
Programmable in 5.6 µsec
steps
1 msec
† These options are mutually exclusive. One can not be used in conjunction with the other.
37
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SCANNER AND CABLE TERMINATIONS
Scanner Pinout Connections
MS9520/40-41
RS232C and Light Pen Emulation
The MS9520 and MS9540
scanner interfaces terminate to
a 10-pin modular jack. The
serial # label indicates the
interface enabled when the
scanner is shipped from the
factory.
Pin
Function
1
2
3
4
5
Ground
RS232 Transmit Output
RS232 Receive Input
RTS Output
CTS Input
6
7
DTR Input/LTPN Source
Reserved
8
LTPN Data
9
+5VDC
10
Shield Ground
MS9520/40-47 Keyboard Wedge and Stand-
Alone Keyboard
Pin
Function
1
2
3
Ground
RS232 Transmit Output
RS232 Receive Input
PC Data
4
5
6
PC Clock
KB Clock
1
10
7
PC +5V
8
KB Data
9
+5VDC
10
Shield Ground
MS9520/40-11 IBM 468X/469X
Pin
Function
1
2
3
Ground
RS232 Transmit Output
RS232 Receive Input
RTS Output
4
5
CTS Input
6
DTR Input
7
8
9
IBM B-Transmit
IBM A+ Receive
+5VDC
10
Shield Ground
38
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SCANNER AND CABLE TERMINATIONS
MS9520/40-9 OCIA
Pin
1
Function
1
10
Ground
2
3
4
RS232 Transmit Output
RS232 Receive Input
RDATA
5
6
RDATA Return
Clock In
7
Clock Out
8
9
Clock in Return/Clock out Rtrn
+5VDC
10
Shield Ground
MS9520/40-00 Laser Emulation
Pin Function
1
2
3
Ground
RS232 Transmit Output
RS232 Receive Input
Flip Sense/Start of Scan
Output
Proximity Detect/Trigger
Emulation Output
4
5
6
7
8
Scan/Laser Enable Input
Reserved
Data Out
9
+5VDC
10
Shield Ground
MS9520/40 Full Speed (-40) &
Low Speed (-38, -39) USB
MS9520/40-14 RS232
Pin
1
2
3
4
Function
Ground
RS232 Transmit Output
RS232 Receive Input
RTS Output
Pin
1
2
3
4
Function
Ground
N/C
N/C
N/C
5
CTS Input
5
N/C
6
DTR Input
6
D+
7
Reserved
7
PC +5V/V_USB
8
DSR Out
8
D-
9
+5VDC
9
N/C
10
Shield Ground
10
Drain Wire
39
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SCANNER AND CABLE TERMINATIONS
Cable Connector Configurations (Host End)
“Standard” PowerLink Cable
53-53xxx coiled or 54-54xxx straight
Pin
1
Function
Shield Ground
9
5
2
RS232 Transmit Output
RS232 Receive Input
3
4
DTR Input/Light Pen Source
Power/Signal Ground
5
Light Pen Data
(DSR Out for -14 interfaces)
6
6
1
CTS Input
9-Pin D-Type Connector
7
8
9
RTS Output
+5VDC
Stand Alone Keyboard PowerLink
Cable 53-53020
Pin
Function
1
2
3
4
5
6
PC Data
NC
2
1
4
3
6
5
Power Ground
+5VDC PC Power to KB
PC Clock
6-Pin Male Mini-DIN Connector
NC
USB Power/Communication Cable
53-53213 or 53-530214
Pin
1
Function
PC +5V/V_USB
1
2
D-
4
3
D+
4
Ground
USB Type A Locking with Power
Shield Shield
40
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SCANNER AND CABLE TERMINATIONS
Cable Connector Configuration (Host End)
Keyboard Wedge PowerLink Cable
53-53002 or 54-54002
Pin
1
Function
Keyboard Clock
2
4
5
1
3
2
Keyboard Data
No Connect
3
4
Power Ground
+5 Volts DC
5-Pin DIN, Female
5
Pin
1
Function
PC Data
2
1
2
No Connect
Power Ground
4
3
6
5
3
4
5
6
+5 Volts DC
PC Clock
No Connect
6-Pin DIN, Male
Metrologic will supply an adapter cable with a 5-pin DIN male connector on one
end and a 6-pin mini DIN female connector on the other. According to the
termination required, connect the appropriate end of the adapter cable to the
PowerLink cable, leaving the necessary termination exposed for connecting to
the keyboard and the keyboard port on the PC.
Keyboard Wedge Adapter Cable
Pin
1
Function
2
PC Clock
PC Data
4
5
2
3
1
3
No Connect
Power Ground
+5 Volts DC
4
5-Pin DIN, Male
5
Pin
1
Function
Keyboard Data
No Connect
1
2
2
3
4
5
6
3
Power Ground
4
5
6
+5 Volts DC
Keyboard Clock
No Connect
6-pin Mini DIN, Female
41
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LIMITED WARRANTY
The MS9500 series scanners are manufactured by Metrologic at its Blackwood, New
Jersey, USA facility. The MS9500 series scanners have a five (5) year limited warranty
from the date of manufacture. Metrologic warrants and represents that all MS9500 series
scanners are free of all defects in material, workmanship and design, and have been
produced and labeled in compliance with all applicable US Federal, state and local laws,
regulations and ordinances pertaining to their production and labeling.
This warranty is limited to repair, replacement of Product or refund of Product price at the
sole discretion of Metrologic. Faulty equipment must be returned to the Metrologic facility in
Blackwood, New Jersey, USA or Puchheim, Germany. To do this, contact Metrologic’s
Customer Service/Repair Department to obtain a Returned Material Authorization (RMA)
number.
In the event that it is determined that the equipment failure is covered under the
warranty, Metrologic shall, as its sole option, repair the Product or replace the Product
with a functionally equivalent unit and return such repaired or replaced Product without
charge for service or return freight, whether distributor, dealer/reseller, or retail
consumer, or refund an amount equal to the original purchase price.
This limited warranty does not extend to any Product which, in the sole judgement of
Metrologic, has been subjected to abuse, misuse, neglect improper installation, or
accident, nor any damage due to use or misuse produced from integration of the Product
into any mechanical, electrical or computer system. The warranty is void if the case of
Product is opened by anyone other than Metrologic’s repair department or authorized
repair centers.
THIS LIMITED WARRANTY, EXCEPT AS TO TITLE, IS IN LIEU OF ALL OTHER
WARRANTIES OR GUARANTEES, EITHER EXPRESS OR IMPLIED, AND
SPECIFICALLY EXCLUDES, WITHOUT LIMITATION, WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE UNDER THE
UNIFORM COMMERCIAL CODE, OR ARISING OUT OF CUSTOM OR CONDUCT.
THE RIGHTS AND REMEDIES PROVIDED HEREIN ARE EXCLUSIVE AND IN LIEU
OF ANY OTHER RIGHTS OR REMEDIES. IN NO EVENT SHALL METROLOGIC BE
LIABLE FOR ANY INDIRECT OR CONSEQUENTIAL DAMAGES, INCIDENTAL
DAMAGE, DAMAGES TO PERSON OR PROPERTY, OR EFFECT ON BUSINESS OR
PROPERTY, OR OTHER DAMAGES OR EXPENSES DUE DIRECTLY OR
INDIRECTLY TO THE PRODUCT, EXCEPT AS STATED IN THIS WARRANTY. IN NO
EVENT SHALL ANY LIABILITY OF METROLOGIC EXCEED THE ACTUAL AMOUNT
PAID TO METROLOGIC FOR THE PRODUCT. METROLOGIC RESERVES THE
RIGHT TO MAKE ANY CHANGES TO THE PRODUCT DESCRIBED HEREIN.
North America Headquarters
Metrologic Instruments, Inc.
90 Coles Road
Customer Service: 1-800-ID-METRO
Tel: 856-228-8100
Blackwood, NJ 08012-4683
Fax: 856-228-6673
Email: [email protected]
Germany
Metrologic Instruments GmbH
Dornierstrasse 2
Tel: 49-89-89019-0
Fax: 49-89-89019-200
82178 Puchheim b.
Munich, Germany
Email: [email protected]
42
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LASER AND PRODUCT SAFETY
Notice
This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to Part 15 of the FCC rules. These limits are designed to
provide reasonable protection against harmful interference in a residential
installation. This equipment generates, uses and can radiate radio frequency
and, if not installed and used in accordance with the instruction, may cause
harmful interference to radio communications. However, there is no guarantee
that interference will not occur in a particular installation. If this equipment does
cause harmful interference to radio or television reception, which can be
determined by turning the equipment off and on, the user is encouraged to try to
correct the interference by one or more of the following measures:
•
•
•
Reorient or relocate the receiving antenna
Increase the separation between the equipment and receiver
Connect the equipment into an outlet on a circuit different from that to
which the receiver is connected
•
Consult the dealer or an experienced radio TV technician for help
Changes or modifications not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
Notice
This Class B digital apparatus complies with Canadian ICES-003.
Remarque
Cet appareil numerique de la class B est conforme à la norme NMB-003 du
Canada.
43
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LASER AND PRODUCT SAFETY
Caution
Caution
Use of controls or adjustments or performance of procedures other than those specified
herein may result in hazardous laser light exposure. Under no circumstances should the
customer attempt to service the laser scanner. Never attempt to look at the laser beam, even
if the scanner appears to be nonfunctional. Never open the scanner in an attempt to look
into the device. Doing so could result in hazardous laser light exposure. The use of optical
instruments with the laser equipment will increase eye hazard.
Atención
La modificación de los procedimientos, o la utilización de controles o ajustes distintos de
los especificados aquí, pueden provocar una luz de láser peligrosa. Bajo ninguna
circunstancia el usuario deberá realizar el mantenimiento del láser del escáner. Ni intentar
mirar al haz del láser incluso cuando este no esté operativo. Tampoco deberá abrir el
escáner para examinar el aparato. El hacerlo puede conllevar una exposición peligrosa a la
luz de láser. El uso de instrumentos ópticos con el equipo láser puede incrementar el
riesgo para la vista.
Attention
L'emploi de commandes, réglages ou procédés autres que ceux décrits ici peut entraîner
de graves irradiations. Le client ne doit en aucun cas essayer d'entretenir lui-même le
scanner ou le laser. Ne regardez jamais directement le rayon laser, même si vous croyez
que le scanner est inactif. N'ouvrez jamais le scanner pour regarder dans l'appareil. Ce
faisant, vous vous exposez à une rayonnement laser qú êst hazardous. L'emploi
d'appareils optiques avec cet équipement laser augmente le risque d'endommagement de
la vision.
Achtung
Die Verwendung anderer als der hier beschriebenen Steuerungen, Einstellungen oder
Verfahren kann eine gefährliche Laserstrahlung hervorrufen. Der Kunde sollte unter keinen
Umständen versuchen, den Laser-Scanner selbst zu warten. Sehen Sie niemals in den
Laserstrahl, selbst wenn Sie glauben, daß der Scanner nicht aktiv ist. Öffnen Sie niemals
den Scanner, um in das Gerät hineinzusehen. Wenn Sie dies tun, können Sie sich einer
gefährlichen Laserstrahlung aussetzen. Der Einsatz optischer Geräte mit dieser
Laserausrüstung erhöht das Risiko einer Sehschädigung.
Attenzione
L’utilizzo di sistemi di controllo, di regolazioni o di procedimenti diversi da quelli descritti nel
presente Manuale può provocare delle esposizioni a raggi laser rischiose. Il cliente non
deve assolutamente tentare di riparare egli stesso lo scanner laser. Non guardate mai il
raggio laser, anche se credete che lo scanner non sia attivo. Non aprite mai lo scanner per
guardare dentro l’apparecchio. Facendolo potete esporVi ad una esposizione laser
rischiosa. L’uso di apparecchi ottici, equipaggiati con raggi laser, aumenta il rischio di
danni alla vista.
44
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PATENTS
Patent Information
This METROLOGIC product may be covered by one or more of the following US
Patents:
US Patent No. 4,958,984; 5,081,342; 5,260,553; 5,340,971; 5,340,973;
5,424,525; 5,468,951; 5,484,992; 5,525,789; 5,528,024; 5,591,953; 5,616,908;
5,627,359; 5,661,292; 5,777,315; 5,789,730; 5,789,731; 5,811,780; 5,825,012;
5,828,048; 5,883,375; 5,886,337; 5,895,907; 5,925,870; 5,925,871; 5,939,698;
6,029,894; 6,189,793; 6,209,789; 6,227,450; 6,283,375; D408,532;
No license right or sublicense is granted, either expressly or by implication,
estoppel, or otherwise, under any METROLOGIC or third party intellectual
property rights (whether or not such third party rights are licensed to
METROLOGIC), including any third party patent listed above, except for an
implied license only for the normal intended use of the specific equipment,
circuits, and devices represented by or contained in the METROLOGIC products
that are physically transferred to the user, and only to the extent of
METROLOGIC’s license rights and subject to any conditions, covenants and
restrictions therein.
Other worldwide patents pending.
45
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INDEX
A
G
AC Input/Outlet......................5, 6, 7
Accessories...................................2
Adapter..........................................2
Approvals ....................................23
Audible ..................................16–18
Green LED............ 4, 16–18, 27–29
H
Host ......... 1, 2, 4–8, 16–18, 19, 21,
27–29
B
I
Beep...............4, 16–18, 20, 21, 22,
27–29, 34
Indicators
Audible .............................. 16–18
LED ............. 4, 15, 16–18, 27–29
Installation............................. 42, 43
Interfaces.......................... 1, 38–41
IBM 46xx ........................... 33–37
Keyboard Wedge............... 33–37
Laser Emulation ................ 33–37
Light Pen........................... 33–37
OCIA.................................. 33–37
RS232 ............................... 33–37
USB................................... 33–37
C
Cable.........2–3, 4–8, 27–29, 38–41
Adapter......................................2
Communication.......2–3, 4–8, 22,
29, 33, 38–41
Pin Assignments................38–41
PowerLink.......1, 2–3, 4–7, 9, 22,
38–41
USB .......................................3, 8
Caution..................................23, 44
CDRH ....................................4–8
CE..........................................4–8
Compliance............................4–8
SELV......................................4–8
CDRH..........................................32
CE ...............................................44
CodeGate....................1, 10, 17, 33
Communication .....................27–29
Compliance .....................42, 43, 44
Configuration........1, 19, 30, 33–37,
38–41
K
Keyboard Wedge .................. 1, 2, 6
Stand Alone............................... 7
L
LABELS......................................... 23
Laser Emulation.................... 33–37
LED....................................... 27–29
Light Levels................................. 32
Light Pen....... 1, 2, 5, 22, 26, 33–37
Converter...................................3, 8
Current ..........................6, 7, 27, 32
Customer Service................2, 3, 42
M
Maintenance ............................... 23
Meteor......................................... 22
MVC.............................................. 3
MX009........................................... 8
D
Default.....4, 5, 8, 20, 21, 26, 33–37
Depth of Field........................24, 25
Disclaimer....................................42
N
Notices........................................ 43
F
O
Failure Indicator(s) ....16–18, 27–29
Failure Modes........................16–18
OCIA..................................... 1, 2, 5
Output window ............................ 15
46
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INDEX
P
T
Parameter..............................33–37
Parts........................................2, 15
Pin Assignments....................38–41
Port................................................6
Power Supply ............4–8, 9, 22, 27
PowerLink............................4–7, 41
Programming.........4, 19, 20, 26, 29
Termination................................... 6
Terminations......................... 38–41
Tones.................................... 16–18
Transformers............................... 32
Troubleshooting .................... 27–29
U
USB
R
Cable......................................... 3
Full Speed................................. 1
Full Speed POS......................... 8
Low Speed HID ..................... 1, 8
Low Speed POS.................... 1, 8
MX009....................................... 8
Razzberry tone............................34
Razzberry Tone.....................16–18
Red LED..........4, 16–18, 22, 27–29
Repair..........................................42
RMA ............................................42
RS232 .................1, 2, 5, 26, 29, 30
V
S
Ventilation................................... 32
Voltage........................................ 32
Service ....................................3, 42
Specifications ..............................32
Stand.........................................2, 3
W
Warranty ..................................... 42
Window................................. 15, 23
Y
Yellow LED ........................... 16–18
47
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March 2004
Printed in the USA
0 0 - 0 2 4 1 0 E
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