PARTS AND SERVICE MANUAL
FOR
MERCO HOLDING CABINET
MODEL 86002
Merco Savory, Inc.
1111 North Hadley Road
Fort Wayne, Indiana 46804
United States of America
Phone: (260) 459-8200
U.S. Facsimile: (888) 790-8193
Int’l Facsimile: (260) 436-0735
Service Hotline: (800) 678-9511
MHCservmanual
REV: B
Download from Www.Somanuals.com. All Manuals Search And Download.
MHC-22-GEN CONTROL PANEL
MODEL 86002
Bin Button #1
Up Arrow Button
Bin Button #2
Program Button
Down Arrow Button
Temperature Button
Time Button
Bin Button #3
Bin Button #4
Holding Cabinet – Service Manual
3
Download from Www.Somanuals.com. All Manuals Search And Download.
WIRING DIAGRAM
4
Holding Cabinet – Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
SEQUENCE OF OPERATION
Power Supply
Electrical power is supplied to the unit by a 3 conductor service for single
phase.
120VAC
Black conductor is hot.
White conductor is neutral.
Green and yellow conductor is ground.
Power is permanently supplied to the main power switch.
Heating Circuit
Closing the main power switch supplies voltage to the power board and user
interface.
Temperature is set through the user interface which then intermittently
supplies 120VAC to the heater plates. Temperature is then controlled by the
thermocouples sending a reference signal back to the user interface.
Holding Cabinet – Service Manual
5
Download from Www.Somanuals.com. All Manuals Search And Download.
TROUBLESHOOTING GUIDE
SYMPTOM
Holding Cabinet will
not heat
POSSIBLE CAUSE
EVALUATION
Incoming Power Supply Verify power cord is secured firmly in receptacle.
Measure the incoming voltage. Check circuit
breakers. Reset if required. Call power company
if needed.
Power Switch
Check continuity between switch terminals.
Replace switch as needed.
Unit doesn’t reach
desired temperature
Thermocouple
Heat Element
Check for continuity in circuit.
Compare cavity temperature with display reading.
Insert temperature probe into center of cavity.
Acceptable temperature variation is +/- 20° from
display reading.
Check for loose connection.
Check the Amp draw on each element for proper
load. Check page 2 for rating information. If the
amp draw is high or low, check the individual
elements for opens, shorts and proper resistance.
WITH POWER OFF: To check resistance of the
elements, remove all leads from the elements and
use a digital multimeter.
The element resistance should be as follows:
120V – 87 ohms
Replace heating element (shelf) as needed.
Check thermostat (common wire). Please note
that if thermostat is bad, both circuits will be bad.
Temperature is too
high
Thermocouple
Heat Element
Check for incorrectly wired thermocouple.
Thermocouple wire polarities are reversed.
Compare cavity temperature with display reading.
Insert temperature probe into center of cavity.
Acceptable temperature variation is +/- 20° from
display reading.
Check for loose connection.
Check the Amp draw on each element for proper
load. Check page 2 for rating information. If the
amp draw is high or low, check the individual
elements for opens, shorts and proper resistance.
WITH POWER OFF: To check resistance of the
elements, remove all leads from the elements and
use a digital multimeter.
The element resistance should be as follows:
120V – 87 ohms
Replace heating element (shelf) as needed.
6
Holding Cabinet – Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
TROUBLESHOOTING GUIDE (CONT’D)
Display reads
unusual characters
Make sure wires are connected properly
(grounded).
If wires are grounded properly, new control board
is needed.
On/Off switch doesn’t Power Switch
light (but unit works
Check wiring to switch.
properly)
HEAT SHELF – REPLACEMENT
1. Disconnect power.
2. Take out screws holding “L Brackets” in cavity.
3. Disconnect thermocouple and all power connections to board. Mark all wires for reassembly.
4. Take out power board.
5. Take out shelf mounting screws from both sides.
6. Remove shelves and feed wiring out of unit.
Be careful to avoid tearing the aluminum foil while working with wire
connections.
WARNING:
!
7. Reassemble in reverse order.
USER INTERFACE (U.I.) BOARD – REPLACEMENT
1. Remove four (4) screws.
When replacing U.I. board, be
2. Disconnect thermocouples.
sure ribbon cable is connected
3. Disconnect ribbon cable.
so that blue wire is facing
!
4. Remove board.
5. Reassemble in reverse order.
towards interior of unit.
Holding Cabinet – Service Manual
7
Download from Www.Somanuals.com. All Manuals Search And Download.
PARTS BREAKDOWN
LABEL
PART NUMBER
PART DESCRIPTION
Back Panel Assembly
A
340040
340041
340042
340043
340038
10000949
340045
340046
340011
340015
340025
10000968
340048
10000966
10000946-02
340051
340052
340053
000171
340054
340055
340056
340017
340014
B
Side Panel
C
Power Board Assembly
Controller, User Interface
Switch, Rocker, Lighted
Overlay, Control Panel
Bracket, Heater Side
D
E
F
G
H
Tray Seal
I
Leg
J
Tray, Plastic
K
Tray Cover, Front Retention Rod, Assembly
Side Insulation
L
M
Top / Bottom Insulation
Heater Insulation
N
O
Lower Shelf Assembly**
Upper-Upper Shelf Assembly**
Lower-Upper Shelf Assembly**
Rod, Rear Tray Seal Retainer
Strain Relief
P
Q
R
S
Not Shown
Not Shown
Not Shown
Not Shown
Not Shown
Power Cord, NEMA 5-15P
Ribbon Cable (Power Board to Interface)
Cable (On / Off Switch to Power Board)
Retention Rod Spring
Retention Rod Spring Clip
8
Holding Cabinet – Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
GENERAL VIEW
Holding Cabinet – Service Manual
9
Download from Www.Somanuals.com. All Manuals Search And Download.
DIAGNOSTIC MODE
► Press and hold down the “Temperature” button until you hear a short, double-beep sound.
In this mode all displays indicate temperatures for either the upper or lower heaters for
each bin. Pressing the “Up” and “Down” arrow buttons will select the upper and lower
heaters respectively.
In this mode, pressing the “Time” button will also display the PWM output power duty
cycle. This is shown as a percent for the corresponding heater.
The thermocouple calibration system can only be accessed from within the diagnostic
mode.
► THERMOCOUPLE CALIBRATION SYSTEM
Make sure heater zone to be calibrated is at temperature and stable. Measure actual
temperature and proceed with following procedure.
Enter “Diagnostic Mode” by pressing and holding down the “Temperature” button. After a
second or so, the actual temperatures as measured by holding cabinet are displayed.
Use “Up” or “Down” buttons to select either the upper or lower heating zone for each bin.
Press “Bin” select button to select bin containing heating zone to be calibrated.
Note: Bin display will alternate between showing temperature and calibration offset. As the
calibration offset is changed the temperature displayed will reflect this.
Use the “Up” and “Down” buttons to make the displayed temperature match the actual
temperature as independently measured.
To apply the temperature calibration correctly, press and hold the “Temperature” button
down. While pressing the “Temperature” button, press “Program” button (for 1 second)
until the unit beeps.
Once program in completed the temperature correction is applied and the heater zone will
adjust its temperature. The user interface returns to the actual temperature display.
Once a bin is selected for programming, if no keys are entered for 10 seconds the
calibration mode is terminated and the display returns to actual temperature display mode.
► THERMOCOUPLE FAULT DETECTION
The thermocouple (TC) fault detection logic is disabled for 10 minutes following initial
power application. This allows time for all heating zones to develop enough heat to not
trigger a shorted thermocouple fault.
10
Holding Cabinet – Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
► THERMOCOUPLE FAULT DETECTION (CONT”D)
If a fault is detected in any bin, the display for that bin will show “ErNN” where “NN” is a
numeric error code. This two digit error code uses the first digit for the upper heater zone.
If a short is detected, the digit will be a “1”, if an open is detected a “2” will be displayed. If
the heater zone is operating properly, a “0” will be displayed.
ErNN
UPPER HEATER ZONE
LOWER HEATER ZONE
Some Examples:
Er01 Indicates
Er02 Indicates
Er10 Indicates
Er20 Indicates
Er22 Indicates
Cold Indicates
Hot Indicates
Upper heater zone is good. Lower heater zone TC short detected.
Upper heater zone is good. Lower heater zone TC open detected.
Upper heater zone TC short detected. Lower heater zone is good.
Upper heater zone TC open detected. Lower heater zone is good.
Upper and Lower heater zone TC’s detected open.
Temperature of heater zone is below set point.
Temperature of heater zone is above set point.
Once and error is indicated for a heater zone the affected heater is shut off.
The only way to clear an error indication is by cycling the power off then on again.
► To reset the holding bin controller to the factory configuration, hold down the upper-left
“Bin” button while powering on the controller. Release the “Bin” button as soon as the
displays illuminate. This resets the following settings:
• All product names
• Upper and lower temperature for each product
• “Expiration” and “Cook More” time for each product
NOTE: For additional information concerning Menu and Product programming, please
refer to Merco Holding Cabinet Installation & Operation Manual.
Holding Cabinet – Service Manual
11
Download from Www.Somanuals.com. All Manuals Search And Download.
Merco Savory, LLC
1111 North Hadley Road
Fort Wayne, Indiana 46804
United States of America
Telephone: (260) 459-8200
U.S. Facsimile: (888) 790-8193
Int’l Facsimile: (260) 436-0735
Service Hotline: (800) 678-9511
Download from Www.Somanuals.com. All Manuals Search And Download.
|