LP Gas Grill Assembly and Use Manual
6512S0DT91
6212S00T91
For Outdoor Household Use Only. Not for Commercial Use.
Need Help? Need to Register Your Grill? Looking for Aussie Parts & Accessories?
WARNING
DANGER
!
!
• Failure to follow these intructions could result in
fire or explosion which could cause death, serious
personal injury, or property damage.
• Read and follow instructions carefully before
assembly or use.
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appli-
ance and immediately call your gas supplier or
your fire department.
• Do not use this product for any other purpose than
which it is intended.
• These instructions must be kept with the user.
SAVE THESE INSTRUCTIONS.
WARNING
!
• Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
• An LP cylinder not connected for use shall not be
stored in the vicinity of this or any other appliance.
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3
Contents
Preparation for Assembly..............................................3
Step 23 (6512 Only) Battery Installation....................20
Parts Identification
Parts Illustration ..........................................................4
Parts List .....................................................................5
Connecting/Disconnecting the Gas
Using Gas ..................................................................21
LP Gas Cylinder..........................................................21
LP Hose & Regulator...................................................22
Connecting LP Gas Cylinder .......................................22
Disconnecting LP Gas Cylinder ...................................22
Assembly Instructions
Step 1 Frame Identification.......................................6
Step 2 Shroud to Leg Assembly.................................7
Step 3 Front Crossbrace Assembly............................7
Step 4 Tank Side Brace & Top Crossbrace Assembly..8
Step 5 Crossbrace & Right Tube Brace Assembly.......9
Step 6 Tank Locking Plate & Center Brace Assembly.9
Step 7 Wheel Assembly (Model 6212).....................10
Step 7 Wheel Assembly (Model 6512).....................10
Step 8 Bowl Support & Hinge Half Assembly .......... 11
Step 9 Drip Cup Wire Assembly.............................. 11
Step 10 Main Burner Assembly.................................12
Step 10A (6512 Only) Tank Heat Shield Attachment ...12
Step 11 Bowl to Cart Assembly.................................13
Step 12 Manifold Assembly ......................................13
Step 12C (6512 Only) Control Panel Heat Shield.........14
Step 13 Control Panel Assembly...............................14
Step 14A Main Burner Electrode Assembly .................15
Step 14B Electrode Wire Plug Assembly......................15
Step 15 Side Table Assembly .................................... 16
Step 16 Hood Hinge Half Assembly.......................... 16
Step 17 Hood Handle Assembly ............................... 17
Step 18 Hood / Hinge Assembly............................... 17
Step 19A Flavor Activator Assembly............................18
Step 19B Warming Rack Assembly..............................18
Step 20A Cooking Grid Assembly ...............................18
Step 20B Control Knob Assembly ...............................18
Step 21 Tank Blocking Wire Assembly.......................19
Step 22 Drip Cup Assembly......................................20
Before Using Your Grill
Installation Codes.......................................................23
Selecting a Location ...................................................23
Performing a Leak Test...............................................23
How to Perform a Leak Test “First Time Use” ..............24
Lighting Grill Using the Ignitor....................................25
Check the Flame ........................................................25
Manually Lighting the Grill .........................................27
Cooking on the Gas Grill
Grill Cooking (Direct Method).....................................28
Roasting (Indirect Method)..........................................28
Warming Rack............................................................30
End of Cooking Session..............................................30
Care and Maintenance
Cleaning the Grill.......................................................30
How to Clean the Burners ..........................................31
Storage ....................................................................32
Emergencies ............................................................33
Troubleshooting.......................................................33
Important Notice- LP Cylinder with OPD ...............35
Limited Warranty.......................................................36
Register your grill and retain your receipt.
Preparation for Assembly
Remove grill and all the packaging from carton and place on floor. Make sure there are no loose parts.
NOTE: Before using your grill, read the instructions and your manual.
For easier set-up and assembly, follow instructions of each step in the order they are written as you look at the dia-
grams. If accessories mentioned in certain assembly steps do not come with your model, skip that step and proceed to
the next step that applies to your model.
If you have any questions or need help, go to www.aussiegrills.com or contact Customer Service at 1-800-251-
7558. Be sure to have the grill model number and serial number printed on the black label located on the back of the
cart shroud. If you need replacement parts, look in the Parts List Section to find the exact parts you need. If you need
a replacement part under warranty, a proof of purchase will be necessary. You will be asked to forward your
proof of purchase via e-mail to [email protected] or to fax your proof of purchase to 423-639-1055 and reference
your model and serial number. It is important to register your grill and retain your receipt.
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4
Parts Illustration - Model 6212S00T91 / 6512S0DT91
NOTE:
Some illustrations may vary slightly depending on grill Model, however the names are the same.
4
5
1
2A
3A
3
6
7
6A
9
10
14
8
11
15
12
13
16
17
17A
18
19
20A
21
22
24
25
26
23
27
28
29A
30
36
31
32
34
34A
33
35
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5
Parts List- Model / 6212S00T91 / 6512S0DT91
If you need replacement parts, refer to the Parts Illustrations to find the exact parts you need. If you have any
questions or need help, contact Customer Service at 1-800-251-7558 or go to www.aussiegrills.com. Be sure
to have the grill model number and serial number printed on the black label, located on the back of the cart
shroud. If you need a replacement part under warranty, a proof of purchase will be necessary. You will be
asked to forward your proof of purchase via e-mail or to fax your proof of purchase to 423-639-1055 and reference
your model and serial number. It is important to register your grill and retain your receipt.
When ordering parts, it is VERY important to have the complete Model Number to receive
the correct replacement parts for your grill.
Key
1
2A
3
3A
4
5
6
6A
7
8
9
Description
Hood
Handle Shield (6512 only) 1
Quantity
Hardware Pack (Model 6212)
1
Description
Quantity
6212 Hood Handle
6512 Hood Handle
Hood Hinge Half
Warming Rack
6212 Cooking Grid
6512 Cooking Grid
Flavor Activator
Flavor Activator Support
Main Burner
Main Electrode Assembly
Bowl Hinge Half
Bowl
Bowl Support
Manifold Assembly
Control Panel
Burner Control Knob
Piezo Igniter (6212 only)
Electric Igniter (6512 only) 1
1
1
2
1
1
2
1
2
1
1
2
1
2
1
1
2
1
1/4-20 x .39” Bolt
15
1/4-20 x .39” Bolt w/Fiber Washer 10
1/4-20 x .59” Bolt w/Fiber Washer
1/4-20 x 1.1” Bolt
4
6
1/4-20 x 1.97” Bolt
1/4-20 x 1.2” Stair Screw
1/4-20 x .59” Thumb Screw
1/4-20 Hex Nut
5/32-30 x .31” Bolt
5/32-30 x .39” Bolt
#5 x .31” Tapping Screw
Thermal Baffle Washer
Hood Hinge Axle
4
8
2
22
4
5
3
2
2
10
11
12
13
14
15
16
17
17A
18
19
20A
21
21
22
23
24
25
26
27
28
29A
30
31
32
33
34
34A
35
36
Axle Pin
4
Wheel Axles
2
Hardware Pack (Model 6512)
Description
Quantity
Drip Cup Holder Wire
Drip Cup
CP Heat Shield (6512 only) 1
Tank Blocking Wire 6212
Tank Blocking Wire 6512
Top U-Frame
1
1
1/4-20 x .39” Bolt
19
1/4-20 x .39” Bolt w/Fiber Washer 10
1/4-20 x .59” Bolt w/Fiber Washer
1/4-20 x 1.1” Bolt
4
6
1
2
2
2
1
1
2
2
1
1
1
2
2
3
2
2
1
1
1/4-20 x 1.97” Bolt
1/4-20 x 1.2” Stair Screw
1/4-20 x .59” Thumb Screw
1/4-20 Hex Nut
5/32-30 x .31” Bolt
5/32-30 x .31” Bolt with Nut
5/32-30 x .39” Bolt
#5 x .31” Tapping Screw
Hood Hinge Axle
4
8
2
24
4
2
5
3
2
Side Table
Tank Locking Plate
Tank Side Brace
Left Leg
Right Leg
Right Tube Brace
Tank Shield (6512 only)
Tank Support
Wheel
Shroud
Axle Pin
4
Wheel Axles
2
Crossbrace
Foot Cap (6212 only)
Foot Cap (6512 only)
Regulator Assembly
Center Brace
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Assembly Instructions
NOTE: Some illustrations may show parts that are not included in your grill
or are a different size. If assembly method is different it will be noted. If not,
proceed as instructed.
Step 1
Frame Identification
Identify parts and lay on floor as shown. Parts are named for their assembled position on the grill. The two Top U-
Frames are symmetrical so will work on the left or right.
The Left Legs (or Wheel Legs) are shorter, have a hole near the bottom for the wheel axle and have no end cap.
The Right Legs are longer and have a plastic Foot Cap on the end.
Insert the Left Legs into the ends of one Top U-Frame and the Right Legs into the ends of the other Top U-Frame. Note
that the notch at the top tapered end of all Legs will face the inside. Do NOT install any fasteners at this stage.
The view below is shown with what will be the “FRONT” of the cart facing down.
Top U-Frame
Notch to inside
Notch to inside
Left Leg
Right Leg
Open end
Foot Cap
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Step 2
Shroud to Leg Assembly
The next 2 steps are best performed on a smooth level surface (and/or with the help of a second person)
Place the shroud on Leg Frames as shown. Install a 5/32-30 x .39” bolt through each bottom corner of the shroud and
into the threaded insert in the inside face of the legs. Next, insert a 1/4-20 x 1.1” bolt through the front of the right
frame, through the shroud and fasten in place with a 1/4-20 nut.
The views below are shown with what will be the “FRONT” of the cart facing down.
5/32-30 x .39” Bolt
2 pcs
Left Leg
1/4-20 Nut
1/4-20 x 1.1” Bolt
1 pcs
1/4-20 x 1.1” Bolt
5/32-30 x .39” Bolt
Right Leg
1/4-20 Nut
1 pc
Step 3
Front Crossbrace Assembly
Assemble one Crossbrace to the inside of the front legs as
shown with the short flange of the Crossbrace to the top.
Install 4) 1/4-20 x .39” bolts through the holes in the
Crossbrace and into the threaded inserts in the inside face
of the legs.
1/4-20 x .39” Bolt
4 pcs
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Step 4
Tank Side Brace & Top Crossbrace Assembly
A. Place the Tank Side Brace inside the left Top U-Frame, with the open side facing inwards
and the threaded inserts at the bottom. Install a 1/4-20 x 1.1” bolt through the front of the
U-Frame then through the top corner of the Shroud and into the threaded insert inside the
Tank Side Brace. Next, install a 1/4-20 x .39” bolt through the hole in the end of the Tank
Side Brace and into the threaded insert in the inside face of the U-Frame.
1/4-20 x 1.1” Bolt
Tank Side
Brace
Back View
1/4-20 x .39” Bolt
3 pcs
Threaded Insert
1/4-20 x .39”
Left Leg
1/4-20 x 1.1” Bolt
3 pcs
1/4-20 x 1.1” Bolt
1/4-20 Nut
1 pc
B. Place a Crossbrace spanning the back two legs ori-
ented with the short flange at the top and facing inwards.
The left end will be between the Tank Side Brace and the
rear leg of the U-Frame so that the holes in all parts align.
1/4-20 x .39”
Join parts together at the bottom hole with a 1/4-20 x
1.1” bolt through the back of the U-Frame then through
the Crossbrace and into the threaded insert inside the
Tank Side Brace.
1/4-20 Nut
Next, install a 1/4-20 x .39” bolt through the hole in the
end of the Tank Side Brace, through the Crossbrace and
into the threaded insert in the inside face of the U-Frame.
At the right end of the Crossbrace, install a 1/4-20 x .39”
bolt through the Crossbrace and into the threaded insert
in the inside face of the U-Frame.
Last, install a 1/4-20 x 1.1” bolt through the back of the
U-Frame then through the Crossbrace and fasten in place
with a 1/4-20 Nut.
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Step 5
Crossbrace & Right Tube Brace Assembly
A. Assemble one Crossbrace to the inside of the back legs as
shown with the short flange of the Crossbrace to the top and
facing inwards. Install 4) 1/4-20 x .39” bolts through the holes
in the Crossbrace and into the threaded inserts in the inside
face of the legs.
B. Install the Right Tube Brace between the right legs and
fasten in place with a 1/4-20 x 1.1” bolt through the outside
of each leg and into the ends of the Tube Brace.
1/4-20 x .39” Bolt
4 pcs
4 - 1/4-20 x .39” Bolt
2 - 1/4-20 x 1.1” Bolt
A
Crossbrace
1/4-20 x 1.1” Bolt
2 pcs
B
Right Tube Brace
A
Tank Locking Plate
1/4-20 x .59” Thumbscrew
Step 6
B
Tank Locking Plate & Center Crossbrace Assembly
A. Orient the Tank Locking Plate as shown with the edge flanges
facing outward and the edge notches to the bottom. Install two
1/4-20 x .59” Thumbscrews through the vertical slots in the Tank
Locking Plate and into the Tank Side Brace.
Center Crossbrace
B. Install the Center Brace between the front and back bottom
Crossbraces. The Center Brace will be under the short flanges of
the Crossbraces with the open side down. Fasten in place with two
5/32-30 x .39” bolts through the flanges of the Crossbraces.
5/32-30 x .39” Bolt
2 pcs
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Step 7 (Model 6212)
Wheel Assembly
Place the Tank Support between the Left Legs so the holes in
the end align with the holes in the legs with the flanges facing
up. The flanges have notches with different spacing; the side
with the notches closer together should be to the inside of the
cart.
Insert an Axle through the Wheel, the leg tube and the Tank
Support end. Fasten in place by inserting an Axle Pin through
the small hole near the end of the Axle.
Narrow notch
spacing to inside
Axle (not shown to scale)
2 pc
Axle Pin
Tank Support
Axle Pin
Axle Pin
2 pc
Axle
Step 7 (Model 6512)
Wheel Assembly
Insert an Axle through the Wheel and the leg tube. Fasten
in place by inserting an Axle Pin through the small hole near
the end of the Axle.
Place the Tank Support between the Left Legs so the holes
in the ends align with the holes in the legs above the axle
holes. Orient with the flanges facing up. The flanges have
notches with different spacing; the side with the notches
closer together should be to the inside of the cart. Fasten the
ends to the legs with two 1/4-20 x .39” Bolts.
1/4-20 x .39” Bolt
Tank Support
1/4-20 x .39” Bolt
2 pcs
Axle
Axle Pin
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Step 8
Bowl Support & Hinge Half Assembly
A. Attach the Bowl Supports and Flavor Activator Supports to the Bowl, orientated as shown. With the Flavor Activator
Support on the inside of the Bowl and the Bowl Support on the outside, attach both Supports to the Bowl using the same
pair of 1/4-20 x .59” Bolts, Fiber Washers and Nuts. The bolt and fiber washer are on the inside of the Bowl. Repeat this
for the other side.
B. Attach the Bowl Hinge Halves to the Bowl, oriented with the open side up. Install two 1/4-20 x .39” Bolts with Fiber
Washers through the inside of the Bowl and then the Bowl Hinge Half. Fasten in place with two Nuts. Repeat for other
hinge half.
Nut
Bowl Hinge Half
Fiber Washer
1/4-20 x .39” Bolt
B
1/4-20 x .59” Bolt
with Fiber Washer
A
Nut
4 pcs
Flavor Activator
Support
1/4-20 x .39” Bolt
A
with Fiber Washer
Bowl Support
4 pcs
Fiber Washer
1/4-20 x .59” Bolt
1/4-20 Nut
8 pc
Bowl Support
Step 9
Drip Cup Wire Assembly
Slide the Drip Cup Wire down through the small hole in the center of the bottom of the grill Bowl. (This must be done
before attaching the burner.
Wire in position
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Step 10
Main Burner Assembly
A
A. Slide the burner tubes down through the indicated
holes in the bowl and align the holes in the burner
brackets with the holes in the Bowl.
B. From underneath the Bowl, fasten the Main Burner
to the Bowl with 2) #5 x .31” Tapping Screws.
#5 x .31” Tapping Screw
2 pcs.
B
Step 10A (6512 ONLY)
Tank Heat Shield Attachment
Fasten the Tank Heat Shield to the bottom of the Bowl with two
1/2-20 x .39” bolts with fiber washers and two 1/4-20 nuts.
The Bolts with fiber washers are installed inside the bowl with
the nuts on the underside of the Tank Heat Shield.
1/4-20 x .39” Bolt
with Fiber Washer
2 pcs
1/4-20 Nut
2 pc
Tank Heat Shield
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Step 11
Bowl to Cart Assembly
Place the Bowl Supports on top of the U-Frames, aligning the
holes. Attach the Bowl to the cart with four 1/4-20 x .39” Bolts
through the bowl Supports and into inserts in the top of the
U-Frames.
1/4-20 x .39” Bolt
4 pcs
Step 12
Manifold Assembly
(and Piezo Igniter Assembly on Model 6212)
NOTE: Regulator hose is shipped attached to the Manifold.
(Model 6512 has Ignition Module pre-installed)
A. Insert valve stems out through front of the Control Panel
so that the holes in the valve brackets align with the holes in
the Control Panel. Fasten in place with four 5/32-30 x .31”
Bolts through the Control Panel into the valve brackets. The
Regulator hose will be on the LEFT side.
B. (6212 only) Install the Piezo Igniter by first, removing
the large nut shipped threaded in place on the igniter, then
inserting the igniter through the large hole nearest the right
end side of the Control Panel and then fastening in place
with the large nut previously removed.
A
B
Large Nut
Piezo Igniter
5/32-30 x .31” Bolt
4 pcs
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Step 12C
Control Panel Heat Shield - Model 6512 ONLY
5/32-30 x .31” Bolt
Tuck top flange of 6512 Control Panel Heat Shield under the
top flange of the inside of the Control Panel so that the holes
align. Insert two 5/32-30 x .31” Bolts through the holes in
both parts and fasten in place with two 5/32-30 Nuts
5/32-30 Nut
5/32-30 x .31” Bolt
2 pcs
6512 Control Panel Heat Shield
5/32-30 Nut
2 pc
Step 13
Control Panel Assembly
Insert the Control Panel between the front legs and aligning the holes in the ends of the Control Panel with the holes in
the edges of the legs. Verify that the valve nozzles are inserted in the ends of the burner tubes (See Detail) and that the
regulator hose is over the Tank Side Brace.
From the outside edge of each front leg, insert two 1/4-20 x 1.97” Bolts through the leg tube and into threaded inserts
on the inside of the Control Panel.
Detail
Valve
Valve
Nozzle
Stem
Control
Panel
Burner
Tube
1/4-20 x 1.97” Bolt
4 pcs
Control Panel
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Step 14
A. Main Burner Electrode Assembly
Insert small end of Electrode Wire down through the hole in the Bowl in front of the main burner until flange of collec-
tor box rests on front edge of burner. Fasten Electrode collector box to the burner with 1) #5 x .31” Tapping screw.
Front of Grill
A
Main Burner Electrode
#5 x .31” Tapping Screw
1 pc.
B. Electrode Wire Plug Assembly
Route electrode wire away from the burner and bowl then plug end onto the tip of the Piezo Igniter (on Model 6212) or
the socket in the back of the Electric Igniter (on Model 6512) mounted in the control panel.
Model 6212
Model 6512
B
C
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16
Step 15
Side Table Assembly
Place the Side Table flanges with holes around the outside of the U-Frame and align the holes. Insert a 1/4-20 x 1.2”
Stair Screw through each of the four Side Table holes and then through the U-Frame. Fasten each securely with a
1/4-20 Nut. Repeat for other Side Table. (Note: Side Tables are interchangable)
1/4-20 x .1.2”
Stair Screw
1/4-20 x .1.2”
Stair Screw
8 pcs
1/4-20 Nut
1/4-20 Nut
8 pc
Step 16
Hood Hinge Half Assembly
Attach the Hood Hinge Halves to the Hood, oriented with the open side down. Install two 1/4-20 x .39” Bolts with
Fiber Washers through the inside of the Hood and then the Hood Hinge Half. Fasten in place with two Nuts. Repeat
for other hinge half.
1/4-20 x .39” Bolt
with Fiber Washer
4 pcs
1/4-20 Nut
4 pc
1/4-20 x .39” Bolt
Fiber Washer
Hood Hinge
Half
1/4-20 Nut
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17
Step 17
Hood Handle Assembly
Model 6212: Attach the Hood Handle to the Hood with 2) 1/4-20 x .39” Bolts and Fiber Washers. Place Heat Baffles
between the Handle and the Hood, orienting baffles so they align with the end of the handle.
Model 6512: Attach the Hood Handle and the Hood Handle Heat Shield to the Hood with 2) 1/4-20 x .39” Bolts.
The Heat Shield is placed inside the Hood with the raised areas around the holes against the hood. The bolts are in-
serted through the Heat Shield then Hood and into the end of the Hood Handle. No Fiber Washers or Thermal Baffles.
Model 6212
Model 6512
1/4-20 x .39” Bolt
Thermal Baffle
2 pc
Fiber Washer
2 pc (6212 only)
Fiber Washer
Hood Handle
Heat Shield
6512 Only
1/4-20 x .39” Bolt
1/4-20 x .39” Bolt
Thermal Baffle
2 pc (6212 only)
Step 18
Hood/Hinge Assembly
Place Hood on Bowl and align hinges. Hood hinge legs insert between Bowl hinge legs. Install Hood Hinge Axle
through holes in hinge legs, inserting towards the center of the grill. Fasten in place by inserting Axle Pin through small
hole in Axle. Repeat for other Hinge.
Hood Hinge Axle
2 pc
Axle Pin
2 pc
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18
CAUTION
!
To reduce the risk of a laceration hazard:
• Wear protective gloves when installing warming rack. Hood and Bowl edges could be sharp.
Step 19
Flavor Activator / Warming Rack Assembly
A. Place Flavor Activator on Supports in Bowl.
B. Install Warming Rack as follows: First insert legs 1 and 2 in holes on right side of Bowl and Hood. Next, while hold-
ing leg 3, insert leg 4 into hole in left side of Hood. Last, carefully insert leg 3 into hole in Bowl and gently allow it to
spring outward into position.
B
A
4
2
3
1
Step 20
Cooking Grid / Control Knob Assembly
A. Place the Cooking Grid onto the ledge in the Bowl.
B. Align the flat keyed hole in the Control Knob with the keyed stem of the valve. Push the knob onto the valve stem.
Repeat for other Control Knob.
A
B
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19
WARNING
!
To reduce the risk of serious bodily injury or death from fire or explosion:
Never remove guards or devices to prevent storage of spare or oversize LP Gas Cylinders not recommended for this grill.
Step 21
Tank Blocking Wire Assembly
Attach the Tank Blocking Wire to the cart as follows. 1) Insert the Z shaped end into the hole in the bottom flange of the
control panel inside the cart. 2) Rotate the Wire so that the first leg is resting on the control panel flange. 3) Align the
loop end over the hole in the short top flange of the lower back Crossbrace. Fasten in place with 1) 5/32-30 x .39” Bolt
per Wire. Insert the bolt through the wire loop and into the tapped hole in the Crossbrace flange.
1
2
3
Bolt
Tank
Blocking
Wire
Note:
Install 2 Tank Blocking Wires on
Model 6512.
center
To attach the center Tank Block-
Tank
ing Wire, use the same bolt that
Blocking
fastens the Center Crossbrace to
Wire
the lower back Crossbrace in Step
5/32-30 x .39” Bolt
6. Remove the bolt then re-install
1 pc
it through the Tank Blocking Wire,
Crossbrace and into the Center
Crossbrace.
Center Crossbrace
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20
Step 22
Drip Cup Assembly
Insert the Drip Cup into the hanger wire underneath
the grill bowl.
Step 23
Battery Installation (6512 only)
Unscrew Igniter Cover and insert AA Battery with the
negative “-“ end going in first. Replace the cover and
tighten securely.
-
+
This Completes the Grill Assembly.
NOTE: Verify ALL hardware is tightened Securely.
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21
Connecting/Disconnecting the Gas
Using Gas
DANGER
!
Carbon Monoxide Hazard
• This appliance can produce carbon monoxide which has no odor. Using it in an enclosed space can kill you.
• Never use this appliance indoors, on recreational vehicles, or boats.
WARNING
!
To reduce the risk of serious bodily injury or death from fire or explosion:
• Use only propane gas with this LP gas grill.
• Do not attempt to convert an LP unit to natural gas.
• Always use a gas appliance outdoors in an open area with good ventilation to avoid breathing toxic fumes from
leaking gas, explosion, or fire. As with all conventional fuels, the burning process consumes oxygen and produces
toxic gases, including carbon monoxide. In addition, the combustion products of such fuels, including liquefied pe-
troleum (LP), contain chemicals known to the state of California and other authorities to cause cancer, birth defects,
and other reproductive harm.
Any use or alteration of this unit inconsistant with these instructions could be hazardous and will void your warranty.
LP Gas Cylinder
DANGER
WARNING
!
!
• If you see, smell, or hear the hiss of LP gas escap-
ing from the cylinder:
To reduce the risk of serious bodily injury from fire or
explosion:
1. Do not attempt to light appliance.
2. Extinguish any open flame.
3. Disconnect from fuel supply.
• Read and follow all warnings on LP Gas Cylinder.
• Do not operate the LP gas grill without the LP Gas Cylin-
der secured to the cart and oriented as shown in Assem-
bly Instructions for Connecting the LP Gas Cylinder.
• Never connect or disconnect LP Gas Cylinder or fittings
while grill is in use or is hot.
The LP Gas Cylinder, for use with this LP gas grill,
must meet the following requirements:
• When the LP Gas Cylinder is connected, keep the grill
outside in a well-ventilated space.
1. 12” diameter x 18” tall, 20 lb. maximum capacity
• Do not use an LP Gas Cylinder if it shows signs of dents,
gouges, bulges, fire damage, corrosion, leakage, exces-
sive rust, or other forms of visual external damage; it
may be hazardous and should be checked by a liquid
propane supplier. Do not use an LP Gas Cylinder with a
damaged valve.
2. Overfill Prevention Device (OPD) safety feature
(should be noted on cylinder)
3. Must be constructed and marked in accordance with
Specifications for LP Gas Cylinders of the U.S. De-
partment of Transportation (DOT) or the National
Standard of Canada, CAN\CSA-B339, Cylinders,
Spheres and Tubes for Transportation of Dangerous
Goods; and Commission, as applicable (See collar
for marking)
• Do not store a spare LP Gas Cylinder under or near the
LP gas grill.
• When grill is not in use, turn off all grill Control Knobs, LP
Gas Cylinder valve and disconnect LP Gas Cylinder.
• Never fill the LP Gas Cylinder more than 80% of cylinder
volume. (20 lb. maximum) Do not ask the propane
supplier to over-fill the Cylinder.
• If you obtain LP gas through a cylinder exchange dealer,
make sure you get a safe and adequate cylinder. Use only
a licensed LP Gas Cylinder dealer.
4. Must have collar to protect LP Gas Cylinder valve.
5. Must be marked “PROPANE.”
6. Must be provided with a cylinder connection device
that is compatible with the grill’s connection.
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LP Hose and Regulator
NOTE:
WARNING
To reduce the risk of serious bodily injury or death
from fire or explosion:
!
If the hose/regulator assembly is not working properly
and you need a replacement, contact Customer Service
Be sure to have the grill model number and se-
rial number printed on the black label, located on the
back of the cart shroud. If you need a replacement
part under warranty, a proof of purchase will be
necessary. You will be asked to forward your proof of
purchase via e-mail or to fax your proof of purchase
to 423-639-1055 and reference your model and serial
number. It is important to register your grill and
retain your receipt.
• Clean and inspect the gas hose/regulator before
each use of the outdoor cooking gas appliance.
The gas hose/regulator must be replaced prior to
being used, if there is evidence of excessive abra-
sion or wear, or if the hose is cut or leaks.
• Use only the gas hose/regulator assembly that
has been supplied with this gas grill. Do not
use hose/regulator from another manufacturer.
Replacement gas hose/regulator assembly must be
specified by this grill’s manufactuer before using.
• Always check for gas leaks when you connect
and disconnect the hose/regulator to the LP Gas
Cylinder, especially after a period of storage (for
example, over winter).
• Make sure there are no sharp bends in the hose.
• Make sure the hose/regulator does not contact any
heated surfaces.
Connecting LP Gas Cylinder
Fill empty OPD LP Gas Cylinder at your local gas supplier.
1. Place the LP Gas Cylinder on the Cylinder Support with the nozzle opening facing outward (to left). Make sure the
bottom ring on the cylinder sits in the notches in the Cylinder Support. This helps prevent cylinder movement.
2. Lift the Tank Locking Plate and tilt the cylinder so the collar is under the notches in the plate. Lower the plate onto
the collar as shown with the center section between the notches inside the cylinder collar. The fit will be snug to
hold the cylinder in place. Tighten the wingnuts to lock in place.
3. Remove the protective cap from the LP Gas Cylinder valve. (Save cap for re-capping.)
Hold Regulator in a straight line with LP Gas Cylinder valve so the connection does not cross thread.
Insert Regulator Nipple into the LP Gas Cylinder valve. Hand tighten coupling nut in clockwise direction.
DO NOT USE TOOLS.
3
1
2
Disconnecting LP Gas Cylinder
1. Turn all Control Knobs to the “Off” position and turn the handle on the LP Gas Cylinder clockwise until it stops.
2. Turn coupling nut counterclockwise until regulator is released from the threaded LP Gas Cylinder nozzle.
3. Place the protective cap over LP Gas Cylinder nozzle.
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Before Using Your LP Gas Grill
Installation Codes
WARNING
!
To reduce the risk of serious bodily injury or death from fire or explosion:
• This installation must conform with local codes or, in the absence of local codes, with either the National Fuel
Gas Code, ANSI Z223.1/NFPA 54 Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage
and Handling Code, B149.2 or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192 and CSA Z240
RV Series, recreational Vehicle Code, as applicable.
• If an external electrical source is utilized, the outdoor cooking appliance, when installed, must be electrically
grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Codes,
ANSI/NFPA 70, or the Canadian Electrical Code CSA C22.1.
• Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.
Selecting a Location
WARNING
!
To reduce the risk of serious bodily injury or death from fire or explosion:
• This outdoor cooking appliance must be used only outdoors and shall not be used in a building, garage,
breezeway, carport, porch or in any enclosed area. Locate outdoor cooking appliance in an area with good
ventilation on a level stable surface clear of combustible and flammable material.
• Locate your LP gas grill at least 10 feet away from your house or any building.
• Maintain minimum clearances of 36” from back and sides of grill to any combustible construction.
• Do not locate this appliance under overhead, unprotected combustible construction.
• This outdoor cooking appliance is not intended to be used in or on boats or installed in or on recreational ve-
hicles.
• Never use gas grill as a space heater.
Performing A Leak Test
WARNING
!
To reduce the risk of serious bodily injury or death from fire or explosion:
• Perform a leak test before lighting your grill for the first time.
• Perform a leak test if any gas component is changed.
• Perform a leak test a minimum of once a season.
• Perform a leak test after a prolonged period of storage or non-use.
• Perform a leak test if the regulator flow-limiting device has been activated.
• Perform a leak test on the propane cylinder and exposed connections every time the propane cylinder is refilled
or exchnged.
• Perform leak tests in a well ventilated area.
• Never use an open flame to test for gas leaks.
• Never smoke near the grill during a leak test.
• Do not perform a leak test on a grill while it is hot or in use.
• Do not use the gas grill if you detect a gas leak that cannot be corrected by using the leak test procedures.
Before using your gas grill, perform a leak test on the
Control Valves, Hose/Regulator Connections, Fittings and LP Gas Cylinder.
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How to Perform A Leak Test “FIRST TIME USE” and as required
Supplies Needed for a Leak Test:
• Clean paint brush
• Water
• Dish washing liquid
1. Use an LP Gas Cylinder equipped with an OPD (Overfill Prevention Device) and have it filled at an authorized LP
gas dealer by a qualified attendant.
2. Make sure all grill Control Panel Knobs are turned to the “Off” position and verify that the LP Gas Cylinder valve is
closed by turning the knob on the LP Gas Cylinder clockwise until it stops.
3. Mix one part of water with one part of dish washing liquid.
4. With the regulator hose connected to the LP Gas Cylinder, turn the knob on the Cylinder counterclockwise. (Fig. 1)
Check for leaks at
Cylinder Valve and
Regulator Connection
and Fittings
Fig. 1
Fig. 2
Coupling
Nut
5. Check for leaks by brushing the soap solution on all gas valves, hose connections and fittings. (Shown by the heavy
arrows in Fig. 2 & 3) Make sure you generously brush the locations with the soap solution, completely surrounding
the connections and fittings.
Fig. 3
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6. If “growing” bubbles appear on any of the connection points, you have detected a gas leak. Immediately close the
LP Gas Cylinder valve by turning handle clockwise
a. If leak appears at either end of hose and regulator assembly, retighten the connection at the leak, but do not
over-tighten. (NOTE: Only hand tighten at coupling nut in Fig. 1 shown on previous page) Repeat Leak Test.
b. If the leak is coming from the Gas Cylinder, from the valves at the Control Knobs, or if the leak cannot be
stopped, do not use the grill. Call Customer Service at 1-800-251-7558. Be sure to have the grill model
number and serial number printed on the black label, located on the back of the cart shroud. If you need a
replacement part under warranty, a proof of purchase will be necessary.
7. Upon completion of leak test, turn all Control Knobs to the “Off” position. Turn the handle on the LP Gas Cylinder
clockwise until it stops. Disconnect LP Gas Cylinder by turning coupling nut on regulator in a counterclockwise
direction until regulator is released from threaded LP Gas Cylinder nozzle.
8. Place the protective cap over LP Gas Cylinder nozzle.
Lighting the Grill Using the Ignitor
WARNING
!
To reduce the risk of death or serious injury from an explosion or a fire beneath the grill:
• Regularly inspect and clean Burner/Venturi Tubes for insects or insect nests. Spiders or small insects can build nests,
webs, and lay eggs in the grill’s Venturi Tubes, (Fig 9, page 31) obstructing the flow of gas to the Burner. The backed-
up gas can ignite behind the Control Panel and cause a fire beneath the grill, posing the risk of death or serious bodily
injury. This is known as a “flashback.”
• Be sure Burners are re-installed properly before using grill.
Should you notice that your Burner(s) are getting hard to light or the flame is not as hot as it once was, refer to the
“How to Clean your Burners” section on page 31, to remove any possible obstructions.
WARNING
!
To reduce the risk of serious bodily injury or death from fire or explosion:
• Open Hood before lighting the grill to prevent an explosion from gas build-up.
• During failed lighting attempts, or if the Burners go out during operation, turn Control Knobs “Off” to dissipate
any accumulation of gas. Wait five minutes before repeating lighting procedure.
• Light each burner from the left before lighting the next burning to prevent gas from accumulating.
Yellow Tip
Check The Flame
The Burners have been preset by the manufacturer for optimal flame per-
formance. A blue flame, possibly with a small yellow tip, is the result of the
optimal air and gas mixture.
Check the flame before each cooking session and throughout the grilling
season. Check the flame especially after long periods of storing the grill. If the
flame is significantly yellow in color, the appropriate amount of LP gas in the
air/LP gas mixture is not correct. This could be due to a blocked Burner from
grease drippings or from insects building a nest inside the Burner or Burner
opening. See How to Clean the Burners.
Primarily Blue Flame
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Lighting the Grill Using the Ignitor (continued)
1. Open the Hood.
2. IMPORTANT: Make sure Control Knobs are turned “Off.” (Fig. 4)
3. Turn the LP Gas Cylinder valve open counterclockwise until it stops. (Fig. 5)
Turn LP Gas
Cylinder valve
counterclockwise
Control Knob in High
position (large flame
symbol)
Control Knob in
Off position
Fig. 5
Fig. 4
Igniter Button
Left Main Burner
Control Knob
Right Main Burner
Control Knob
Fig. 6
4. Push far left Main Burner Control Knob in on Control Panel and turn counterclockwise to the High position.
(Figs. 4 and 6)
5. For the model 6212, push the Piezo Igniter Button several times so that it clicks each time. Look to make sure
the Burner is lit. If no spark, see Troubleshooting Section on page 33.
For the model 6512, push in and hold the electronic igniter button. Listen for the spark ignition, and look to
make sure the Burner is lit. If no spark, see Troubleshooting Section on page 33.
6. From the “Off” position, light other Burner. Your grill has a Crossover Ignition System that allows the Burners
to light successively off one another.
7. If the Burner fails to light, repeat Step 4-5. If it still does not light, try the right Burner.
If a Burner goes out during operation, turn all Control Knobs to the “Off” position and close the LP Gas Cylinder
valve to dissipate any accumulated gas. Open Hood and wait five minutes before attempting to relight the grill.
If any or all Burners fail to light after three to four attempts following Steps 4-7, turn all Control Knobs to the
“Off” position and close the LP Gas Cylinder valve to dissipate any accumulated gas. Wait five minutes; then
repeat the lighting procedures.
NOTE: If the Burners still fail to light, refer to the Troubleshooting Section on page 33. The Burner can also
be lit manually, see
Manual Lighting of the Grill on page 27.
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Manually Lighting the Grill
WARNING
!
To reduce the risk of serious bodily injury or death from fire or explosion:
• Open Hood before lighting the grill to prevent an explosion from gas build-up.
1. Open the Hood.
2. IMPORTANT: Make sure Control Knobs are turned “Off.” (Fig. 4 - P.26)
3. Turn the LP Gas Cylinder valve open counterclockwise until it stops. (Fig. 5- P.26)
4. Locate match-lighting hole at the right end of the Grill Bowl or burner tube hole in bowl bottom. Push in and turn
the far right Main Burner Control Knob counterclockwise to the “High” position.
5. Insert a lit match through the match-lighting hole or burner tube hole in bowl bottom (Fig. 7)
6. From the “Off” position, light all other Burners, making sure each Burner is lit before lighting the next. Your grill
has a Crossover Ignition System that allows the Burners to light successively off one another. Confirm each Burner
is lit before lighting another Burner.
Fig. 7
Insert lit match either through
matchlighting hole under
the right side table or burner
tube hole in bowl bottom.
If any or all Burners fail to light after three or four attempts following Steps 3-4, turn all Control Knobs to the “Off” po-
sition and close the LP Gas Cylinder valve to dissipate any accumulated gas. Wait five minutes; then repeat the lighting
procedures.
NOTE: If the Burner still fails to light, refer to the Troubleshooting Section.
7. After ignition, turn the Control Knobs to “High” for 3-5 minutes and close the Hood to preheat the grill. Preheat the
grill before every cooking session.
If a Burner goes out during operation, turn all Control Knobs to the “Off” position and close the LP Gas Cylinder valve
to dissipate any accumulated gas. Open Hood and wait five minutes before attempting to relight the grill.
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Cooking On the Gas Grill
WARNING
!
To reduce the risk of serious bodily injury or death from fire, explosion or burn hazard:
• Never use charcoal or lighter fluid in your gas grill. Keep this outdoor cooking appliance clear and free from
combustible materials, gasoline, and other flammable vapors and liquids.
• Keep any electrical supply cord and regulator hose away from any heated surfaces.
• Make sure there are no gas leaks or obstructions to the flow of combustion and ventilation air before each use.
• Keep the ventilation openings of the LP Gas Cylinder enclosure free and clear from debris.
• Always open the Hood before lighting the LP gas grill.
• Do not attempt to extinguish a grease fire with water or other liquids. Have an ABC fire extinguisher readily
accessible. Never douse or spray the grill or cooking surfaces with water when hot. Burns from grease or water
splatters could occur.
• If your gas grill catches on fire:
- If the fire is in the grill portion and you can safely reach the Control Knobs on the Control Panel, then turn them
to the “Off” position.
- If the fire is in one of the hoses, and you can safely reach the LP Gas Cylinder valve, then shut the valve off.
- If the fire involves the LP Gas Cylinder, leave it alone, evacuate the area, and call the Fire Department.
- If there is any type of fire that threatens either personal safety or endangers property, call the Fire Depart-
ment.
• Do not use the grill without the Drip Cup in place. Check the Drip Cup for build-up. Empty excess grease to
avoid a grease fire in the Drip Cup.
• Do not place containers of oil or grease on or near grill.
• If you notice grease or other hot material dripping from the grill onto the valve, hose, or regulator, turn off the
gas supply immediately. After the grill has cooled, determine the cause and correct it. After cleaning the valve,
hose, and regulator assembly, perform a leak test before continuing use. See “Performing a Leak Test.”
• Do not operate a gas grill if you have knowledge of or suspect a gas leak.
• Do not wear loose clothing (hanging shirt tails, clothing with frills, etc.) around a gas grill while in use or hot.
• Do not lean your body over the gas grill when lighting it or while it is in use or hot.
• Do not touch hot surfaces. Use heat-resistant gloves, long-handled tongs, or cooking mitts at all times, since
the grill will become very hot. Open the Hood carefully when cooking to avoid burns from the hot air and steam
trapped inside.
• Do not allow children to operate or play near a gas grill. Keep children, animals and bystanders out of the grill
area. Do not leave grill unattended.
• Do not move an LP gas grill when in use or hot.
• When grill is not in use, turn off all grill Control Knobs, LP Gas Cylinder valve, and disconnect the
LP Gas Cylinder.
Grill Cooking (Direct Method)
WARNING
!
To reduce the risk of serious bodily injury or death from fire or explosion:
• Do not cover more than half (50%) of the cooking area if using griddle plates. Full coverage of cooking area will
cause overheating below the plates.
• Always make sure the Foil Pan, Grease Pan, and Bottom Panel are empty and are properly installed under the
Bowl before each cooking.
• Do not leave any utensils or cookware on a hot Cooking Surface.
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Grill Cooking (Direct Method)
Direct Cooking on the Grids:
Food is cooked directly over the heat source. The Burners heat up the Flavor Activators under the Cooking Grids, which
in turn heat the food on the grill. The natural food juices from cooking fall onto the hot Flavor Activators below and
vaporize. Rising smoke bastes the food, giving it that unique barbecued flavor.
Use the Direct Cooking method for foods that take less than 25 minutes to cook: steaks, chops, kabobs, sausages, and
more.
These foods should be turned once halfway through the grilling time.
To sear meats, place them over Direct High heat for 2 to 5 minutes per side. Smaller pieces require less searing time.
Hamburgers, steaks, chops, chicken breasts, and larger cuts of meat all benefit from searing. Usually after searing you
finish cooking the food at a lower temperature.
For Direct Cooking, preheat the grill with the Main Burners on “High.” Place food on the Cooking Grate, and then
adjust all Burners to the temperature required. Close the Hood and lift it only to turn food or to test for doneness at
the end of the recommended cooking time.
Cooking on Griddle Plates allows cooking of smaller items that otherwise would fall through the grill. The Burners heat
the Griddle Plates directly, which cooks the food on contact. The Griddle Plates sear thin cuts of meat or cook food like
eggs that can not be cooked on a grill. They can also be used to heat pans.
CAUTION
Do not preheat Cooking Grids over 5 minutes. The cooking surface coatings could be destroyed.
Use only long-handled heat-resistant plastic or wooden utensils to avoid scratching the non-stick surface.
Roasting (Indirect Method)
WARNING
!
To reduce the risk of burns from flame rollout or the hot air and steam trapped inside:
• Open the Hood carefully when roasting on grill.
Indirect Cooking (Roasting):
Food is cooked like in an oven under lower heat and/or longer cooking times. These foods require more than 25
minutes grilling time and some are so delicate that Direct Cooking would dry them out or scorch them.
Use the Indirect Cooking Method to cook whole meats such as roasts, ribs, chickens, turkeys, and other large cuts of
meat, as well as delicate fish fillets. Place the food to bake or roast on the center of the cooking grids inside a metal
baking tray or a disposable heavy-gauge foil pan or on a roasting rack.
Preheat the grill with the Main Burners on “High.” Then adjust the Burners lower on each side of the food to the cor-
rect temperature and turn “Off” the Burner(s) directly below the food.
Close the hood and cook “indirectly.” Monitor the temperature in the Hood Gauge. If the heat gets too high, turn the
Burner to the “Low” position. Avoid lifting the Hood frequently, as heat is lost and the cooking time is extended.
For longer cooking times, add water to the Roasting Pan to keep drippings from burning. The drippings can be used to
make gravies or sauces.
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Warming Rack
WARNING
!
To reduce the risk of fire or flare-up from grease drippings:
• When cooking food on the warming rack, make sure no Burners are on directly under the Drip Pan.
• Clean grease drippings away from grill after each use.
Warming Racks are a convenient way to cook food, keep cooked food warm or to warm items such as bread or rolls. To
keep foods warm, set the Burners on Low or turn off all that are not needed. When cooking food on the Warming Rack,
follow procedures for “Roasting (Indirect Cooking).” Be sure to place a pan or drip tray under the food.
When opening the Hood, be alert of dripping fat from the Warming Rack that could drip onto the back of the grill.
Always check that your Warming Rack is properly fitted before use. Wipe away any dripping grease.
End of Cooking Session
WARNING
!
To reduce the risk of serious bodily injury or death from fire or burn hazard:
• Allow grill and the grease in the Drip Cup to completely cool before emptying, handling parts, cleaning, moving, or
storage.
• Empty the Drip Cup after each cooking session so excessive grease does not accumulate.
• Never light the LP gas grill without the Drip Cup in place.
1. After each cooking session, close the Hood and turn the Burners to the “High” position and burn for five minutes.
This will burn off some cooking residue, thus making cleaning easier. (Side Burner not affected.)
2. When you have finished using your grill, turn the Control Knobs clockwise to the “Off” position.
3. Turn off the gas at the LP Gas Cylinder valve by turning the handle clockwise until it stops.
4. Wait until the grill is cool before closing the Hood, cleaning, or putting on a grill cover.
5. Regularly clean your LP gas grill between uses and after extended storage periods. To maintain the condition
and extend the life of your grill, we strongly recommend that the unit be covered when stored outside for any
length of time, especially during the winter months.
Care and Maintenance
CAUTION
!
To reduce the risk of a laceration hazard, wear protective gloves when handling parts that have sharp edges.
Cleaning the Grill
Regularly clean your LP gas grill between uses and especially after extended periods of storage. Ensure the grill and its
components are cool before cleaning. In order to extend the life and maintain the condition of your grill, we strongly
recommend that the grill be covered when stored outside for any length of time, especially during the winter months.
Grill Cart, Bowl and Hood:
Do not mistake the accumulation of grease and smoke residue for peeling or flaking paint. Remove excess grease and/
or fat with a soft plastic or wooden scraper. Do not use steel wool or other abrasive cleaners that can scratch painted,
porcelain-coated, or stainless steel surfaces. It is not necessary to remove all the grease from the body. When grill is
cool, wipe it down with paper towels or soft damp cloth.
Warming Rack: Clean if necessary.
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Cooking Grid/Flavor Activators:
Clean the residue off with a baking soda and water solution. For stubborn stains, use a non-abrasive scouring powder.
Do not use steel wool or other abrasive cleaners that can scratch the stainless steel or porcelain-coated surfaces. This
can cause foods to stick on the Cooking Grids.
All Other Cleaning:
For further cleaning, use hot soapy water and a cloth, or nylon-bristled brush only. Do not immerse the Gas Controls or
Manifold in water. (Avoid getting water in the Burner holes.)
Burners:
Burning off the residue after cooking will keep the Burners clean with normal usage, provided the Burners are op-
erating correctly. Clean the Burners annually, or whenever heavy build-up is found, to ensure that there are no signs of
blockage (debris, insects) in the Burner portholes, the primary air inlet, or the neck of the Burners. See How to Clean
the Burners.
WARNING
!
To reduce the risk of death or serious injury from an explosion or a fire beneath the grill:
• Inspect and clean Burner/Venturi Tubes for insects or insect nests. Spiders or small insects can build nests, webs, and
lay eggs in the grill’s Venturi Tubes, (Fig 9, page 31) obstructing the flow of gas to the Burner. The backed-up gas can
ignite behind the Control Panel and cause a fire beneath the grill, posing the risk of death or serious bodily injury. This
is known as a “flashback.”
• Be sure Burners are re-installed properly before using grill.
Should you notice that your Burner(s) are getting hard to light or the flame is not as hot as it once was, refer to the
“How to Clean your Burners” section to remove any possible obstructions.
In order to prevent flashbacks, the Burner(s) should be removed from the grill and cleaned periodically, especially if the
grill has been stored for an extended period of time.
How to Clean the Burners
1. Make sure the Control Knobs are turned “Off” and the grill is completely cooled.
2. Carefully remove the Warming Rack, Cooking Grids and Flavor Activator.
3. To remove the Main Burner, first unplug the electrode wire from the back of the Ignitor Button. (see Step 19B).
Next, remove the screws securing the burner to the bowl (under bowl - Step 16B). Last, carefully slide burner up
and back to disengage from valve nozzles and lift out of Bowl.
4. Use a pipe cleaner to clear insect nests from the inlet hole of Main Burner (Fig. 10).
5. Open up the Main Burner holes (Fig. 10) with a small nail or wire. Use a non-metallic brush to remove food
particles and corrosion from the Burner surfaces.
Non-metallic
Brush
Fig. 10
Burner
Control Knob
Open up Burner
holes with a small
nail or wire.
Valve Nozzle
Spider webs or nest
inside Venturi Tube
Pipe Cleaner
Fig. 9
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6. Check the Gas Collector Box to verify that there is a 3/16” gap between the electrode tip and the top flange of the
box as shown in Fig. 12.
Fig. 12
3/16” gap
Gas Collector Box - If no spark,
pinch together or open Gas
Collector Box to adjust 3/16” gap
between electrode tip and V-notch.
NOTE: Before next step, you may wish to clean the rest of the grill.
See Grill Cart, Bowl and Hood (p. 30).
7. After cleaning, refit the Burner.
NOTE: When refitting the Burner, be sure it is positioned correctly. The
valves should protrude inside the Venturi ends of the Burner. (Fig. 9)
Replace the Screws and Bolt that fasten the Burner in place.
8. If the grill is to be stored, wrap Burners in a protective cover to
keep insects out.
9. Check Burner operation after re-assembly.
10. Replace Warming Rack, Flavor Activator and Cooking Grids.
Storage
WARNING
!
To reduce the risk of serious bodily injury or death:
• Store your LP gas grill in a cool dry place. Do not store an LP Gas Cylinder in a space greater than 125 degrees
Fahrenheit. Never store a connected LP Gas Cylinder in a building, garage, or any enclosed area.
• Store LP Gas Cylinders outdoors out of reach of children.
• Never store an LP Gas Cylinder indoors (empty or filled) unless it is disconnected from the gas grill and the
cylinder’s Gas Supply is turned “OFF.”
• Never leave a LP Gas Cylinder inside a vehicle that can become overheated by the sun.
• Even though your LP Gas Cylinder may appear to be empty, gas may still be present and the LP Gas Cylinder
should be transported and stored accordingly.
• Never store a spare LP Gas Cylinder under or near the LP gas grill.
• Always turn off the LP Gas Cylinder at the LP Gas Cylinder valve when the gas grill is not in use.
1. Disconnect LP Gas Cylinder from grill and store outside, in a dry, well-ventilated area, away from any sources of
heat or ignition. Re-cap LP Gas Cylinder valve with the Safety Cap.
2. Remove Burner and wrap with aluminum foil to prevent insects from entering the Burner holes. Store wrapped
Burner on top of Cooking Grid.
3. You may wrap the Cooking Grid and Flavor Activator in aluminum foil and place inside the Hood or store inside
your dwelling.
4. Place a grill cover over the grill and store outdoors if possible. It may be stored indoors only if the LP Gas Cylinder
is disconnected from the gas grill and stored outside.
5. Before next use, remove aluminum foil and reinstall Burner, Flavor Activator, and Cooking Grid.
6. Before using the grill after periods of storage or non-use (i.e. over winter), check your LP gas grill for gas leaks,
deterioration, proper assembly, and Burner obstructions.
7. Periodically check and tighten all nuts, bolts, and screws.
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33
Emergencies
Problem
Possible Cause
Solution
Gas leaking from
cracked/cut/burned hose
Damaged hose
Turn off gas at the LP Gas Cylinder. Replace valve/hose
regulator before continuing use.
Gas leaking from
LP Gas Cylinder
Mechanical failure due to rust or Replace LP Gas Cylinder.
mishandling
Gas leaking from LP Gas
Cylinder valve
Failure of valve from mishan-
dling or mechanical malfunction gas supplier.
Turn off LP Gas Cylinder valve. Return Cylinder to
Gas leaking between
Improper installation, connec-
Turn off LP Gas Cylinder valve. Re-install correctly or
LP Gas Cylinder and regu- tion not tight, failure of seal on
tighten coupling nut. Replace Cylinder if seal is dam-
aged. See “Leak Test” and “Connecting Regulator
to LP Gas Cylinder” sections.
lator connection
LP Gas Cylinder valve
Fire coming through Con-
trol Panel
Fire in or around Venturi tube
section of Burner
If you can safely reach the Control Panel, turn off Control
Knobs, then close the LP Gas Cylinder valve. Once fire
is out and grill has cooled off, remove Burner(s) and
inspect for blockage from spider webs/insect nests or
rust. See “How to Clean Burners” section. Replace
any damaged parts.
Grease fire or excessive
flames above cooking
surface
Too much grease build-up in
Burner section
Turn off Control Knobs and LP Gas Cylinder valve.
Once fire is out and grill has cooled off. Clean residual
food particles and excess grease from inside firebox
area, grease cup, and other surfaces.
Flashback (Fire in or around Clogged or blocked Venturi
If you can safely reach the Control Panel, turn Control
Knobs to “Off,” then close the LP Gas Cylinder valve.
Clean Burner and Venturi tubes. See “How to Clean
Burners” section.
Venturi tubes)
tube
Troubleshooting
Problem
Solution
Possible Cause
Burners will not light using
the ignitor
See re-assembly after cleaning in
“Care and Maintenance.”
Burners not assembled correctly
When lighting Burner, push Control Knob in and turn coun-
terclockwise to the “High” position. Pause 4 seconds, then
push in the Ignitor Button several times, so that it clicks each
time, until the Burner lights.
Not pausing long enough before
clicking the ignitor button
1. Make sure all the wires are connected and to the right
terminals.
No spark, electrode cracked,
broken or loose.
2. If Electronic, check the battery. Make sure it is pushed in
the holder.
3. Gas collector tab is bent (making too large or small of
a gap between the Electrode and tab). By hand, bend
gas collector tab back within a maximum of 3/16” gap
to Electrode. (Page 35)
4. Tighten Electrode mounting screws.
5. Replace damaged Electrodes.
Take LP Gas Cylinder to licensed LP gas supplier to be refilled.
LP gas cylinder is empty
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34
Troubleshooting
Problem
Possible Cause
Solution
Regulator coupling nut is not
fully connected to LP cylinder
Tighten coupling nut by hand about one-half to three quar-
ters additional turn. Do not use tools.
LP-Excess flow valve tripped in
regulator
Turn Control Knobs to “Off” position and turn LP Gas Cyl-
inder handle clockwise until it stops. Wait five minutes. Relight
LP gas grill. If flame continues to be low, turn off gas at LP Gas
Cylinder and grill. Disconnect the regulator from the LP Gas
Cylinder. Reconnect the regulator to the LP Gas Cylinder. This
will reset the excess flow valve Perform a leak test. Relight grill.
Vapor lock in connections
Obstructions in Burners
Clean the Burners. See “How to Clean Burners” in Care
and Maintenance.
Wet Electrodes and Burners
Wire loose or disconnected
Dry Electrode with clean cloth. Air dry or use blow dryer.
Reconnect the wire.
Wire shorting (sparking
between Igniter and Electrode)
Replace Igniter Wire/Electrode assembly.
(Call the Customer Service Department)
Burners will not light
using a match
Burners not assembled correctly See re-assembly after cleaning in Care and Maintenance.
LP Gas Cylinder is empty
Take LP Gas Cylinder to licensed LP gas supplier to be refilled.
LP-Excess flow valve tripped in
regulator
Turn Control Knobs to “Off” position and turn LP Gas Cyl-
inder handle clockwise until it stops. Wait five minutes. Relight
LP gas grill. If flame continues to be low, turn off gas at LP Gas
Cylinder and grill. Disconnect the regulator from the LP Gas
Cylinder. Reconnect the regulator to the LP Gas Cylinder. This
will reset the excess flow valve Perform a leak test. Relight grill.
Regulator Coupling nut is
not fully connected to LP Gas
Cylinder
Tighten Regulator Coupling nut by hand about one-half to
three quarters additional turn. Do not use tools.
Obstructions in Burners
See “How to Clean Burners” in Care and Maintenance.
Low flame or low heat LP-gas in LP Gas Cylinder is low Check LP Gas Cylinder. Refill if necessary.
Excess flow valve tripped in
regulator
Turn Control Knobs to “Off” position and turn LP Gas Cyl-
inder handle clockwise until it stops. Wait five minutes. Relight
LP gas grill. If flame continues to be low, turn off gas at LP Gas
Cylinder and grill. Disconnect the regulator from the LP Gas
Cylinder. Reconnect the regulator to the LP Gas Cylinder. This
will reset the excess flow valve Perform a leak test. Relight grill.
Flames blow out
High or gusting winds
Gas in LP cylinder is low
Excess flow valve tripped
Turn front of grill away from wind or increase flame height.
Check LP Gas Cylinder. Refill if necessary.
See “Low flame” problem above.
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35
Problem
Possible Cause
Solution
Flare up
Grease build-up
Clean grill.
Excessive fat in meat
Trim fat from meat before grilling.
Persistent grease fire
Unable to fill LP tank
Grease trapped around burner Turn Control Knobs “Off” and turn handle of LP Gas Cylinder
system
clockwise until it stops. Open Hood carefully and let fire
burn out. After the grill cools, remove and clean all parts.
Some dealers have older fill
nozzles with worn threads
The worn nozzles do not have enough “bite” to engage the
valve. Try another licensed LP dealer.
Humming or whistling from Outside temperature, humid- Although this sound may be alarming, this is NOT danger-
regulator
ity, barometric pressure, and
the gas level within the tank
may cause the rubber dia-
phragm inside the regulator
to vibrate, making a humming
or whistling sound.
ous as long as it is not accompanied by the smell of gas.
Simply adjust the Burner settings, and usually the sound
will subside. If the humming sound persists, a change in
atmospheric conditions will eventually stop the vibration.
If your problem is not resolved from the information provided above,
please call Customer Service at 1-800-251-7558. If you need a replacement part under warranty, a proof
of purchase will be necessary.
IMPORTANT NOTICE
The Gas Grill is set up to operate with a LP Gas Cylinder equipped with an OPD (Overfill Prevention Device).
This is a secondary device to prevent overfilling your LP
Gas Cylinder. The proper methods for the filling of your
LP Gas Cylinder are by weight or volume, as described in
NFPA 58. Please make sure your filling station fills your LP
Gas Cylinder by weight or volume. Ask your filling station
to read purging and filling instructions on the LP Gas
Rises up while filling,
then stops when full.
Cylinder before attempting to fill.
WARNING
!
Do not exchange the LP Gas Cylinder unless the exchange LP Gas Cylinder is equipped with an OPD.
Otherwise you will lose the OPD (Overfill Prevention Device) feature. If there is not an LP Gas Cylinder
available for exchange equipped with an OPD, we recommend that you have your LP Gas Cylinder
filled at an authorized LP gas dealer by a qualified attendant.
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36
Limited Warranty
MECO CORPORATION - LIMITED WARRANTY
This product is warranted to the original consumer purchaser against defects in material and
workmanship under normal outdoor household use and correct assembly (if assembled by the
consumer purchaser). Burners are warranted for a period of one (1) years from the date of purchase.
Stainless steel parts are warranted for a period of one (1) year (for rust-through only) from the date
of purchase. All other parts are warranted for a period of one (1) year from the date of purchase.
MECO CORPORATION DOES NOT warrant in any way the propane cylinder (see label on cylinder
for cylinder manufacturer’s warranty.) The LP Cylinder manufacturer is responsible for the materials,
workmanship, and performance of the cylinder. If the cylinder has a defect, malfunctions, or you
have a question regarding the cylinder, call the cylinder manufacturer’s customer service center.
The phone number is on the cylinder. If the cylinder manufacturer has not resolved the issue to your
satisfaction, then call MECO CORPORATION at the customer service number listed below.
MECO CORPORATION requires proof of purchase and we suggest that you keep your receipt. If you
need a replacement part under warranty, a proof of purchase will be necessary. Damages caused
by commercial or institutional use, accidental or intentional damage, repairs made or attempted by
unauthorized persons, or misuse are not covered by this warranty. If defective, the part or product
will be repaired or replaced at the option of MECO CORPORATION without charge.
This warranty does not include the cost of any inconvenience or property damage due to failure
of the product and does not cover damage due to misuse, abuse, accident, damage arising out
of transportation of the product, damage incurred through commercial use, or failure to perform
normal and routine maintenance. LIABILITY FOR CONSEQUENTIAL PROPERTY OR COMMERCIAL
DAMAGES ARE EXPRESSLY EXCLUDED BY THIS WARRANTY. ANY APPLICABLE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS ARE LIMITED IN DURATION TO THE PERIOD
COVERAGE OF THIS EXPRESS WRITTEN LIMITED WARRANTY. Some states do not allow limitation
on how long an implied warranty lasts, so this limitation may not apply to you.
Deterioration or damage due to severe weather conditions such as hail, hurricanes, earthquakes
or tornados, discoloration due to exposure to chemicals either directly or in the atmosphere, is not
covered by this limited warranty.
If grill was purchased “as-is”, missing parts will be made available through purchase only.
No returns will be accepted without prior authorization from MECO CORPORATION. Authorization
for return may be obtained by calling 1-800-251-7558. Handling and transportation costs for
returning the product are not covered by this warranty and will be paid for by the purchaser. Please
send your correspondence to
MECO CORPORATION
Attn: Customer Service
1500 Industrial Road
Greeneville, TN 37745
Serial No.____________________________________________
Please use this number in registering your warranty and any
correspondance with MECO CORPORATION
For reference and correspondence,
record your Serial number here.
(See nameplate on side of grill.)
P/N 03.6907.18
Rev. 20110105
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