Maytag Water Heater HRE11240S User Manual

Series Twelve  
ELECTRIC  
WATER HEATER  
USER’S GUIDE  
FOR POTABLE WATER  
HEATING ONLY  
NOT SUITABLE FOR  
SPACE HEATING  
Model Numbers  
HRE11240S  
HRE41240S  
HRE11250S  
HRE41250S  
HRE11250T  
HRE41250T  
HRE11282T  
HRE41282T  
LISTED  
GAMA certification applies to all residential electric water heaters  
with capacities of 20 to 120 gallons. Input rating of 12 kW or  
less at a voltage no greater than 250V.  
SAVE THIS MANUALFOR FUTURE REFERENCE.  
66001864  
PRINTED IN THE U.S.A 1204  
PART NO. 184743-001  
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GENERAL SAFETY  
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TABLE OF CONTENTS  
SAFE INSTALLATION, USEAND SERVICE ........................................................................................................................................ 2  
GENERAL SAFETY ............................................................................................................................................................................. 3  
TABLE OF CONTENTS....................................................................................................................................................................... 4  
CUSTOMER INFORMATION ............................................................................................................................................................... 5  
PRODUCT SPECIFICATIONS ............................................................................................................................................................ 5  
ACCESSORIES AND TOOLS NEEDED ............................................................................................................................................. 6  
Accessories ................................................................................................................................................................................. 6  
Tools ............................................................................................................................................................................................ 6  
INSTALLATION INSTRUCTIONS ...................................................................................................................................................7-16  
Removing the Old Water Heater .............................................................................................................................................. 7,8  
Locating the New Water Heater .................................................................................................................................................. 8  
Insulation Blankets ...................................................................................................................................................................... 8  
Typical Installation .................................................................................................................................................................... 8,9  
The Convertible Lower Element .................................................................................................................................................. 9  
Water Piping .............................................................................................................................................................................. 10  
T & P Valve and Pipe Insulation............................................................................................................................................ 10,11  
Temperature-Pressure Relief Valve ..................................................................................................................................... 11,12  
Filling the Water Heater ............................................................................................................................................................. 12  
Converting the Lower Element ............................................................................................................................................ 12-14  
Wiring .................................................................................................................................................................................... 14,15  
Wiring Diagrams ....................................................................................................................................................................... 16  
SERVICEAND MAINTENANCE .................................................................................................................................................. 17-22  
Temperature Regulation ........................................................................................................................................................... 17  
Thermostat ................................................................................................................................................................................ 17  
Temperature Settings ................................................................................................................................................................ 17  
Thermostat Adjustment ........................................................................................................................................................ 17,18  
Anode Rod Inspection ............................................................................................................................................................... 18  
Temperature-Pressure Relief Valve Operation ......................................................................................................................... 18  
Draining ................................................................................................................................................................................ 18,19  
Thermostat Removal/Replacement .......................................................................................................................................... 19  
Element Cleaning/Replacement......................................................................................................................................... 19-22  
Drain Valve Washer Replacement ............................................................................................................................................ 22  
Service ....................................................................................................................................................................................... 22  
TROUBLESHOOTING GUIDE .................................................................................................................................................... 22-25  
Start Up Conditions ................................................................................................................................................................... 22  
Thermal Expansion............................................................................................................................................................ 22  
Strange Sounds ................................................................................................................................................................. 22  
Operational Conditions ........................................................................................................................................................ 23,24  
Smelly Water ....................................................................................................................................................................... 23  
“Air” in Hot Water Faucets .................................................................................................................................................. 23  
Rumbling Noise.................................................................................................................................................................. 23  
High Temperature Shut Off System ............................................................................................................................... 23,24  
Not Enough or No Hot Water .............................................................................................................................................. 24  
Water Is Too Hot.................................................................................................................................................................. 24  
Leakage Checkpoints .......................................................................................................................................................... 24,25  
REPAIR PARTS LIST .................................................................................................................................................................. 25-27  
WARRANTY ...................................................................................................................................................................................... 28  
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CUSTOMER INFORMATION  
Thank You for purchasing a Maytag water heater. Properly  
absence of Local Codes, with the current edition of the  
NEC - National Electrical Code NFPA 70. This publication is  
available from your local government or public library or  
electric company or by writing Underwriters Laboratories  
Inc., 333 Pfingsten Road, Northbrook, IL 60062.  
installed and maintained, it should give you years of trouble  
free service. It is strongly suggested that this new water heater  
be professionally installed, call Maytag Customer Service  
at 1-800-788-8899 for recommended installers.  
Abbreviations Found In This Instruction Manual:  
UL – Underwriters Laboratories, Inc.  
If after reading this manual you have any questions or do  
not understand any portion of the instructions, call Maytag  
Customer Service at 1-800-788-8899 for an authorized  
servicer.  
NEC – National Electrical Code  
Carefully plan the place where you are going to put the water  
heater. Correct electrical wiring and connections are very  
important in preventing death from possible electrical shock  
and fires.  
ANSI – American National Standards Institute  
Read the “General Safety” section, page 3 of this manual  
first and then the entire manual carefully. If you don’t follow  
the safety rules, the water heater will not operate properly. It  
could cause DEATH, SERIOUS BODILY INJURY AND/OR  
PROPERTY DAMAGE.  
Examine the location to ensure the water heater complies with  
the “Locating the New Water Heater” section.  
For California installation this water heater must be braced,  
anchored, or strapped to avoid falling or moving during an  
earthquake. See instructions for correct installation  
procedures. Instructions may be obtained from the California  
office of the State Architect, 400 P Street, Sacramento,  
CA 95814.  
This manual contains instructions for the installation,  
operation, and maintenance of this electric water heater. It  
also contains warnings throughout the manual that you must  
read and be aware of. All warnings and all instructions are  
essential to the proper operation of the water heater and  
your safety. Since we cannot put everything on the first few  
pages, READ THIS ENTIRE MANUALBEFOREATTEMPTING  
TO INSTALL OR OPERATE THE WATER HEATER.  
Massachusetts Code requires this water heater to be  
installed in accordance with Massachusetts 248-CMR 2.00:  
State Plumbing Code and 248-CMR 5.00. In the  
Commonwealth of Massachusetts, this product must be  
installed by a licensed plumber or gasfitter.  
The installation must conform with the instructions in this  
manual; electric company rules; and Local Codes, or in the  
PRODUCT SPECIFICATIONS  
RECOVERY RATE  
IN GALLONS  
PERHOUR  
MAXIMUM  
FUSEOR  
CIRCUIT  
BREAKER  
SIZE  
(AMPS)  
20  
ELEMENT  
WATTAGE  
@240 VOLTS  
DIMENSIONS  
IN INCHES  
TANK  
CAPACITY  
@ 90°F RISE  
MINIMUM  
WIRE SIZE  
(GAUGE)  
MODEL  
LOWER  
NUMBER  
GALS  
40  
DIA.  
22.5  
22.5  
24  
HEIGHT  
UPPER  
LOWER  
UPPER  
3800  
3800  
3800  
3800  
3800  
3800  
3800  
3800  
HRE11240S  
HRE41240S  
HRE11250S  
HRE41250S  
HRE11250T  
HRE41250T  
HRE11282T  
HRE41282T  
47  
47  
50  
50  
57  
57  
62  
62  
17.3  
17.3  
17.3  
17.3  
17.3  
17.3  
17.3  
17.3  
17.3  
17.3  
17.3  
17.3  
17.3  
17.3  
17.3  
17.3  
25  
25  
25  
25  
25  
25  
25  
25  
3800  
5500  
5500  
5500  
5500  
5500  
5500  
5500  
5500  
12  
10  
12  
10  
12  
10  
12  
10  
40  
3800  
3800  
3800  
3800  
3800  
3800  
3800  
30  
50  
20  
50  
24  
30  
50  
22.5  
22.5  
26  
20  
50  
30  
80  
20  
80  
26  
30  
** Wiring size based on standard 60°C copper wire. If distance from fuse box to water heater is more than 90 feet, refer to your local electrical  
code.  
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ACCESSORIES AND TOOLS NEEDED  
Accessories  
To simplify the installation Maytag has available the installation parts shown below. You may or may not need all of these accessories  
depending on your type of installation. Call Maytag Customer Service at 1-800-788-8899 for an authorized installer.  
DRAIN PANS AVAILABLE IN 22” (559 mm) DIAMETER (PART  
NO. 66001011) FOR WATER HEATERS HAVING A DIAMETER 20”  
(508 mm) OR LESS, 24” (610mm) DIAMETER (PART NO. 66001105)  
FOR WATER HEATERS HAVING ADIAMETER 22” (559 mm) OR LESS  
AND 28” (711 mm) DIAMETER (PART NO. 66001012) FOR WATER  
HEATERS HAVING A DIAMETER 26” (660 mm) OR LESS.  
EXPANSION TANKS FOR THERMAL EXPANSION CONDITIONS  
AVAILABLE IN 2 GALLONS (7.6 LITERS), Part No. 66001013 AND  
5 GALLONS (18.9 LITERS), Part No. 66001014 CAPACITY.  
Tools  
Additional Tools Needed When Sweat  
Soldering  
You may or may not need all of these tools, depending on your  
type of installation. These tools can be purchased at your local  
Maytag store.  
Tubing Cutters or Hacksaw  
Propane Torch  
Soft Solder  
Solder Flux  
Emery Cloth  
Pipe Wrench (2) 14"  
Screwdriver  
6 Foot Tape or Folding Rule  
Garden Hose  
Wire Brushes  
TUBING CUTTER  
Drill  
Pipe Dope or Teflon Tape  
DRILL  
HACKSAW  
SLOT-HEAD SCREWDRIVER  
ROLL OF TEFLON TAPE (USE ON  
WATER CONNECTIONS)  
PHILLIPS SCREWDRIVER  
ROLL OF  
EMERY CLOTH  
ROLL OF  
LEAD-FREE  
SOLDER  
FLUX  
SOFT SOLDER  
PIPE DOPE (SQUEEZE TUBE)  
USE FOR WATER CONNECTIONS  
3/4” (19 mm) WIRE BRUSH  
1/2” (13 mm) WIRE BRUSH  
PROPANE  
TORCH  
GARDEN HOSE  
6 FOOT TAPE  
PIPE WRENCH  
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INSTALLATION INSTRUCTIONS  
Removing the Old Water Heater  
The water passing out of the drain valve may be extremely hot.  
To avoid being scalded, make sure all connections are tight  
and that the water flow is directed away from any person.  
4. Check again to make sure the electrical supply is turned  
“OFF” to the water heater. Then unplug the water heater  
(cord set) or disconnect the electrical supply connection  
from the water heater junction box.  
FIGURE 1.  
1. Turn “OFF” electrical supply to the water heater.  
FIGURE 5.  
5. a. If you have copper piping to the water heater, the two  
copper water pipes can be cut with a hacksaw  
approximately four inches away from where they connect  
to the water heater. This will avoid cutting off the pipes  
too short. Additional cuts can be made later if necessary.  
Disconnect the temperature-pressure relief valve  
drain line. When the water heater is drained, disconnect  
the hose from the drain valve. Close the drain valve.  
The water heater is now completely disconnected and  
ready to be removed.  
FIGURE 2.  
2. Turn “OFF” the water supply to the water heater at the water  
shut-off valve or water meter.  
FIGURE 3.  
3. Attach a hose to the water heater drain valve and put the  
other end in a floor drain or outdoors. Open the water heater  
drain valve. Open a nearby hot water faucet which will relieve  
pressure in the water heater and speed draining.  
FIGURE 6.  
b. If you have galvanized pipe to the water heater, loosen  
the two galvanized pipes with a pipe wrench at the  
union in each line. Also disconnect the piping  
remaining to the water heater. These pieces should  
be saved since they may be needed when  
reconnecting the new water heater. Disconnect the  
temperature-pressure relief valve drain line. When the  
water heater is drained, disconnect the hose from the  
drain valve. Close the drain valve. The water heater is  
now completely disconnected and ready to be  
removed.  
FIGURE 4.  
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• Sensors mounted in the drain pan that turn off the water supply  
to the entire home when water is detected in the drain pan.  
• Water supply shut-off devices that activate based on the water  
pressure differential between the cold water and hot water  
pipes connected to the water heater.  
INSULATION BLANKETS  
Insulation blankets are available to the general public for  
external use on electric water heaters but are not necessary  
with this product. The purpose of an insulation blanket is to  
reduce the standby heat loss encountered with storage tank  
heaters. Your water heater meets or exceeds the National  
Appliance Energy Conversation Act standards with respect to  
insulation and standby loss requirements, making an insulation  
blanket unnecessary.  
FIGURE 7.  
Should you choose to apply an insulation blanket to this heater,  
you should follow these instructions below. Failure to follow  
these instructions can result in fire, serious personal injury, or  
death.  
Mineral buildup or sediment may have accumulated in the old  
water heater. This causes the water heater to be much heavier  
than normal and this residue, if spilled out, could cause staining.  
Do not cover the temperature and pressure relief (T & P)  
valve with an insulation blanket.  
Locating the New Water Heater  
Do not cover the instruction manual. Keep it on the side of  
the water heater or nearby for future reference.  
Do obtain new warning and instruction labels for placement  
on the blanket directly over the existing labels.  
Typical Installation  
Check all connections for leaks. Consult the local utility  
company to examine installation for propriety and safety.  
You should carefully choose an indoor location for the new  
water heater, because the placement is a very important  
consideration for the safety of the occupants in the building  
and for the most economical use of the appliance. This water  
heater is not intended for outdoor installation.  
Whether replacing an old water heater or putting the water  
heater in a new location, the following critical points must be  
observed.  
The location selected should be indoors as close to and as  
centralized with the water piping system as possible. This  
water heater, as well as all water heaters, will eventually  
leak. Do not install without adequate drainage provisions  
so water flow will not cause damage.  
HOTTER WATER CAN SCALD: Water heaters are intended to  
produce hot water. Water heated to a temperature which will  
satisfy clothes washing, dish washing, and other sanitizing  
needs can scald and permanently injure you upon contact.  
Some people are more likely to be permanently injured by hot  
water than others. These include the elderly, children, the infirm,  
or physically/mentally handicapped. If anyone using hot water  
in your home fits into one of these groups or if there is a local  
code or state law requiring a certain temperature water at the  
hot water tap, then you must take special precautions. In  
addition to using the lowest possible temperature setting that  
satisfies your hot water needs, a means such as a mixing  
valve, shall be used at the hot water taps used by these people  
or at the water heater. Mixing valves are available at plumbing  
Water heater life depends upon water quality, water pressure  
and the environment in which the water heater is installed.  
Water heaters are sometimes installed in locations where  
leakage may result in property damage, even with the use of a  
drain pan piped to a drain. However, unanticipated damage  
can be reduced or prevented by a leak detector or water shut-  
off device used in conjunction with a piped drain pan. These  
devices are available from some plumbing supply wholesalers  
and retailers, and detect and react to leakage in various ways:  
• Sensors mounted in the drain pan that trigger an alarm or  
turn off the incoming water to the water heater when leakage  
is detected.  
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supply or hardware stores. Follow manufacturers instructions  
for installation of the valves. Before changing the factory setting  
on the thermostat, read the “Temperature Regulation” section  
in this manual.  
INSTALLATION IN RESIDENTIAL GARAGES: The water heater  
must be located and/or protected so it is not subject to physical  
damage by a moving vehicle.  
The location selection must provide adequate clearances  
for servicing and proper operation of the water heater.  
The Convertible Lower Element  
The Upper Element, is a conventional 3800 watt element which  
only operates at its rated wattage on 240 volts. (See rating  
plate on the water heater).  
The Lower Element of the water heater can be converted from  
operation at 3800 watts to 5500 watts on a 240 volt system.  
Read and follow water heater warnings and instructions. If  
after reading these instructions in this manual, you do not  
understand any portion, call Maytag Customer Service at  
1-800-788-8899 for an authorized sevicer.  
FIGURE 8  
Before making the conversion to 5500 watts, check the (1)  
power supply . . . must be 240 volts, (2) wiring . . . 10 gauge  
AWG @ Type TW, 60°C or equivalent, and (3) Circuit breakers  
or fusing . . .capable of 30 amp loading. Also, the installation  
must conform with this manual, local codes and electric utility  
rules. Failure to comply can result in DEATH, SERIOUS BODILY  
INJURY, OR PROPERTY DAMAGE.  
WATER HEATERS EVENTUALLY LEAK: Installation of the water  
heater must be accomplished in such a manner that if the tank  
or any connections should leak, the flow of water will not cause  
damage to the structure. For this reason, it is not advisable to  
install the water heater in an attic or upper floor. When such  
locations cannot be avoided, a suitable drain pan should be  
installed under the water heater. Drain pans are available at  
your local hardware store. Such a drain pan must have a  
minimum length and width of at least 1 3/4 inches greater than  
the water heater dimensions and must be piped to an  
adequate drain.  
NOTE: Whether or not the element conversion is made the  
model rating plate must be marked. Using a hard point ink  
pen, check the appropriate block within the model rating plate,  
which is located adjacent to the lower access panel.  
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NOTE: To protect against untimely corrosion of hot and cold  
water fittings, it is strongly recommended that di-electric  
unions or couplings be installed on this water heater when  
connected to copper pipe.  
Water Piping  
1. Look at the upper pipe nipple on the water heater. The water  
outlet is marked hot. Connect the hot water pipe to the hot  
water outlet of the water heater.  
2. Look at the lower pipe nipple on the water heater. The cold  
water inlet is marked cold. Connect the cold water pipe to  
the cold water inlet of the water heater.  
NOTE: Your water heater is insulated to minimize heat loss  
from the tank. Further reduction in heat loss can be  
accomplished by insulating the hot water lines from the  
water heater.  
HOTTER WATER CAN SCALD: Water heaters are intended to  
produce hot water. Water heated to a temperature which will  
satisfy clothes washing, dish washing, and other sanitizing  
needs can scald and permanently injure you upon contact.  
Some people are more likely to be permanently injured by hot  
water than others. These include the elderly, children, the infirm,  
or physically/mentally handicapped. If anyone using hot water  
in your home fits into one of these groups or if there is a local  
code or state law requiring a certain temperature water at the  
hot water tap, then you must take special precautions. In  
addition to using the lowest possible temperature setting that  
satisfies your hot water needs, a means such as a mixing  
valve, shall be used at the hot water taps used by these people  
or at the water heater. Mixing valves are available at plumbing  
supply or hardware stores. Follow manufacturers instructions  
for installation of the valves. Before changing the factory setting  
on the thermostat, read the “Temperature Regulation” section  
in this manual.  
See Figure 8 on page 9 for mixing valve usage.  
Figure 9 shows the attachment of the water piping to the water  
heater. The water heater is equipped with 3/4” water  
connections.  
If a water heater is installed in a closed water supply system;  
such as one having a back-flow preventer, check valve, water  
meter with a check valve, etc... in the cold water supply; means  
must be provided to control thermal expansion. Contact the  
local utility or call Maytag Customer Service at 1-800-788-  
8899 for an authorized servicer on how to control this  
situation.  
FIGURE 9.  
NOTE: If using copper tubing, solder tubing to an adapter  
before attaching the adapter to the water inlet connection.  
Do not solder the water supply lines directly to the cold water  
inlet. It will harm the dip tube and damage the tank.  
T & P Valve and Pipe Insulation  
Remove insulation for T & P valve and pipe connections from  
carton.  
Fit pipe insulation over the incoming cold water line and the hot  
water line. Make sure that the insulation is against the top  
cover of the heater.  
Fit T & P valve insulation over valve. Make sure that the insulation  
does not interfere with the lever of the T & P valve.  
Secure all insulation using tape.  
10  
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circumstances. Excessive length, over 30 feet (9.14 m), or use  
of more than four elbows can cause restriction and reduce the  
discharge capacity of the valve.  
No valve or other obstruction is to be placed between the relief  
valve and the tank. Do not connect tubing directly to discharge  
drain unless a 6 inch air gap is provided. To prevent bodily  
injury, hazard to life, or property damage, the relief valve must  
be allowed to discharge water in quantities should  
circumstances demand. If the discharge pipe is not connected  
to a drain or other suitable means, the water flow may cause  
property damage.  
FIGURE 9A.  
Temperature-Pressure Relief Valve  
The Discharge Pipe:  
Shall not be smaller in size than the outlet pipe size of the  
valve, or have any reducing couplings or other restrictions.  
Shall not be plugged or blocked.  
Shall be of material listed for hot water distribution.  
Shall be installed so as to allow complete drainage of both  
the temperature-pressure relief valve, and the discharge  
pipe.  
Shall terminate at an adequate drain.  
This heater is provided with a properly certified combination  
temperature - pressure relief valve by the manufacturer.  
Shall not have any valve between the relief valve and tank.  
The valve is certified by a nationally recognized testing  
laboratory that maintains periodic inspection of production of  
listed equipment of materials as meeting the requirements for  
Relief Valves andAutomatic Gas Shut-off Devices for Hot Water  
Supply Systems, ANSI Z21.22 • CSA 4.4, and the code  
requirements of ASME.  
If replaced, the valve must meet the requirements of local  
codes, but not less than a combination temperature and  
pressure relief valve certified as indicated in the above  
paragraph.  
The valve must be marked with a maximum set pressure not to  
exceed the marked hydrostatic working pressure of the water  
heater (150 psi = 1,035 kPa) and a discharge capacity not less  
than the water heater input rate as shown on the model rating  
plate.  
The temperature-pressure relief valve must be manually  
operated at least once a year. Caution should be taken to  
ensure that (1) no one is in front of or around the outlet of the  
temperature-pressure relief valve discharge line, and (2) the  
water manually discharged will not cause any bodily injury or  
property damage because the water may be extremely hot.  
For safe operation of the water heater, the relief valve must not  
be removed from its designated opening nor plugged.  
The temperature-pressure relief valve must be installed directly  
into the fitting of the water heater designed for the relief valve.  
Position the valve downward and provide tubing so that any  
discharge will exit only within 6 inches (153 mm) above, or at  
any distance below the structural floor. Be certain that no contact  
is made with any live electrical part. The discharge opening  
must not be blocked or reduced in size under any  
If after manually operating the valve, it fails to completely reset  
and continues to release water, immediately close the cold  
water inlet to the water heater, follow the draining instructions,  
and replace the temperature-pressure relief valve with a new  
one.  
11  
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Converting the Lower Element  
These instructions only cover the conversion of the convertible  
element, read this entire manual before attempting to install or  
operate the water heater. The water heater is factory set to  
operate at 3800 watts. The lower element can be converted to  
operate at 5500 watts. Refer to “The Convertible Lower Element”  
section.  
The Upper Element is a conventional 3800 watt element which  
only operates at its rated wattage on 240 volts. (See rating  
plate on the water heater.  
The lower Element of the water heater can be converted from  
operation at 3800 watts to 5500 watts on a 240 volt system.  
If after reading these instructions and this manual, if you do not  
understand any portion, call Maytag Customer Service at  
1-800- 788-8899 for an authorized servicer.  
FIGURE 10.  
Filling the Water Heater  
Before making the conversion to 5500 watts, check the (1)  
power supply . . . must be 240 volts, (2) wiring . . . 10 gauge  
AWG @ Type TW, 60°C or equivalent, and (3) Circuit breakers  
or fusing . . .capable of 30 amp loading. Also, the installation  
must conform with this manual, local codes and electric utility  
rules. Failure to comply can result in DEATH, SERIOUS BODILY  
INJURY, OR PROPERTY DAMAGE.  
Never use this water heater unless it is completely full of water.  
To prevent damage to the tank and heating element, the tank  
must be filled with water. Water must flow from the hot water  
faucet before turning “ON” power.  
NOTE: Whether or not the element conversion is made the  
model rating plate must be marked. Using a hard point ink  
pen, check the appropriate block within the model rating plate,  
which is located adjacent to the lower access panel.  
To fill the water heater with water:  
1. Close the water heater drain valve by turning the handle to  
the right (clockwise). The drain valve is located on the lower  
front of the water heater.  
2. Open the cold water supply valve to the water heater.  
NOTE: The cold water supply valve must be left open when  
the water heater is in use.  
3. To insure complete filling of the tank, allow air to exit by  
opening the nearest hot water faucet. Allow water to run until  
a constant flow is obtained. This will let air out of the water  
heater and the piping.  
4. Check all new water piping for leaks. Repair as needed.  
FIGURE 11.  
12  
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Necessary element conversion parts are located in a small  
bag contained within the large plastic manual envelope  
attached to the side of the water heater.  
4. Lower Element: Lift out the tab as shown to unclip the  
terminal cover from the thermostat. The terminal cover can  
now be removed from the thermostat.  
FIGURE 12.  
1. Before beginning the conversion turn “OFF” electric power  
supply to the water heater.  
FIGURE 16.  
5. Remove the screws from terminal 2 of the element, and  
move the looped end of the wire aside.  
FIGURE 13.  
2. The convertible element is located behind the lower  
access panel of the water heater. Remove the two screws  
securing the access panel, and remove panel.  
FIGURE 17.  
6. The buss bar is labeled 5500 W. Place the buss bar over  
terminals 2 and 3 with the 5500 W visible. Install the extra  
screw provided into terminal 3.  
FIGURE 14.  
3. Remove the insulation cap with handle to expose the  
terminal cover.  
FIGURE 18.  
7. The wire removed from terminal 2 has a looped end. It  
must remain looped and now be placed (as shown) on  
top of the buss bar, over the opening of terminal 2, and  
secured using the remaining screw.  
FIGURE 15.  
FIGURE 19.  
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8. Tighten terminals 2 and 3 to ensure proper electrical  
connection.  
11. Replace the access panel.  
FIGURE 21.  
12. Complete wiring to the water heater, or if completed, turn  
“ON” electric power to the water heater after filling the tank  
with water.  
Failure to tighten terminal screws can cause a fire which can  
result in DEATH, SERIOUS BODILY INJURY, OR PROPERTY  
DAMAGE.  
9. Replace terminal cover on thermostat and fold insulation  
back over the element making sure that the locking tabs  
on the terminal cover are in place.  
FIGURE 22.  
Make sure the thermostat is flush against the tank, the terminal  
cover is in place, and the insulation is replaced. Failure to do  
so can result in DEATH, SERIOUS BODILY INJURY, OR  
PROPERTY DAMAGE.  
Never use this water heater unless it is completely full of water.  
To prevent damage to the tank and heating element, the tank  
must be filled with water. Water must flow from the hot water  
faucet before turning “ON” power.  
10. Replace the insulation cap with handle back in place so  
that it completely covers the thermostat and element.  
Wiring  
Never use this water heater unless it is completely full of water.  
To prevent damage to the tank and heating element, the tank  
must be filled with water. Water must flow from the hot water  
faucet before turning on power.  
You must provide all wiring of the proper size outside of the  
water heater. You must obey local codes and electric company  
requirements when you install this wiring.  
FIGURE 20.  
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If you are not familiar with electric codes and practices, or if you  
have any doubt, even the slightest doubt, in your ability to connect  
the wiring to this water heater, obtain the service of a competent  
electrician. Call Maytag Customer Service at 1-800-788-8899  
for an authorized servicer.  
The length in any ground return path does not exceed  
6 feet.  
The circuit conductors contained therein are protected  
by overcurrent devices rated at 20 amperes or less.  
The conduit or tubing is terminated in fittings approved  
for grounding.  
For complete grounding details and all allowable exceptions,  
refer to the current edition of the NEC - National Electrical Code  
NFPA70.  
4. A standard 1/2" conduit opening has been made in the water  
heater junction box for the conduit connection.  
5. Wiring Diagrams, see “Wiring Diagrams” section have been  
supplied showing the two most common types of  
connections between the water heater and the power supply.  
You can easily see which type connection you have by  
removing the junction box cover on top of the water heater.  
Two Wire Connection Diagrams: is the most common  
requiring you to simply connect red to red, black to  
black, and the ground wire to the green ground screw  
in the junction box of the water heater.  
WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY: This  
water heater is equipped for one type voltage only. Check the  
rating plate near the bottom access panel for the correct voltage.  
DO NOT use this water heater with any voltage other than the  
one shown on the model rating plate. Failure to use the correct  
voltage can cause problems which can result in DEATH,  
SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. If you  
have any questions or doubts consult your electric company.  
Three Wire Connection Diagram: is used when you  
are connecting the water heater to power a supply  
that has a “Time Clock” or “Off Peak” meter. To make  
these connections refer to block 1 or 2 in this wiring  
diagram for the type of system you have.  
If wiring from your fuse box or circuit breaker box was aluminum  
for your old water heater, replace it with copper wire. If you wish  
to reuse the existing aluminum wire, have the connection at  
the water heater made by a competent electrician. Call Maytag  
Customer Service at 1-800-788-8899 for an authorized  
servicer.  
NOTE: If you have purchased a three wire connection water  
heater but you are not on a “Time Clock” or “Off Peak” meter  
and have a standard two wire connection power supply,  
simply follow the connection diagram in block 3 of the three  
wire connection diagram.  
6. Use wire nuts and connect the power supply wiring to the  
wires inside the water heater’s junction box.  
1. Provide a way to easily shut off the electric power when  
working on the water heater. This could be with a circuit  
breaker or fuse block in the entrance box or a separate  
disconnect switch.  
7. The water heater must be electrically “grounded” by the  
installer. A green ground screw has been provided on the  
water heater’s junction box. Connect ground wire to this  
location.  
2. Install and connect a circuit directly from the main fuse or  
circuit breaker box. This circuit must be the right size and  
have its own fuse or circuit breaker. Refer to the chart in the  
“Product Specifications” section for the correct size wire and  
fuse or circuit breaker.  
8. Replace the wiring junction cover using the screw provided.  
3. If metal conduit is used for the grounding conductor:  
A.  
B.  
C.  
The grounding electrode conductor shall be of copper,  
aluminum, or copperclad aluminum. The material  
shall be of one continuous length without a splice or  
joint.  
Rigid metal conduit, intermediate metal conduit, or  
electrical metallic tubing may be used for the grounding  
means if conduit or tubing is terminated in fittings  
approved for grounding.  
Flexible metal conduit or flexible metallic tubing shall  
be permitted for grounding if all the following  
conditions are met:  
FIGURE 23.  
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Wiring Diagrams  
STANDARD WIRING FOR 2 WIRE LEAD WATER HEATERS  
NON-SIMULTANEOUS OPERATION 240 VOLT DOUBLE ELEMENT  
FIGURE 24.  
WIRING FOR 3 WIRE LEAD WATER HEATERS NON-SIMULTANEOUS OPERATION 240 VOLT DOUBLE ELEMENT  
FIGURE 25.  
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SERVICE AND MAINTENANCE  
Temperature Regulation  
LOWER THERMOSTAT  
WITH HIGH LIMIT  
LOWER THERMOSTAT  
WITHOUT HIGH LIMIT  
FIGURE 28.  
HOTTER WATER CAN SCALD: Water heaters are intended to  
produce hot water. Water heated to a temperature which will  
satisfy clothes washing, dish washing, and other sanitizing  
needs can scald and permanently injure you upon contact.  
Some people are more likely to be permanently injured by hot  
water than others. These include the elderly, children, the infirm,  
or physically/mentally handicapped. If anyone using hot water  
in your home fits into one of these groups or if there is a local  
code or state law requiring a certain temperature water at the  
hot water tap, then you must take special precautions. In  
addition to using the lowest possible temperature setting that  
satisfies your hot water needs, some type of tempering device,  
such as a mixing valve, should be used at the hot water taps  
used by these people or at the water heater. Mixing valves are  
available at plumbing supply or hardware stores. Follow  
manufacturers instructions for installation of the valves, Before  
changing the factory setting of the thermostat, read the  
Temperature Regulation” section in this manual.  
Temperature Settings  
HOT – Is a thermostat setting of approximately 120°F  
(49°C), which will supply hot water at the most  
economical temperatures.  
A – Is a thermostat setting of approximately  
130°F (54°C).  
B – Is the thermostat setting of approximately  
140°F (60°C).  
C – Is a thermostat setting of approximately  
150°F (65°C).  
VERY – Is a thermostat setting of approximately  
HOT  
160°F (71°C). It is recommended that the dial be  
set lower whenever possible.  
NOTE: Water temperature range of 120°—140°F (49°-60°C)  
recommended by most dishwasher manufacturers.  
Time to Produce  
2nd & 3rd Degree  
Never allow small children to use a hot water tap, or to draw  
their own bath water. Never leave a child or handicapped person  
unattended in a bathtub or shower.  
Temperature Setting  
VERY HOT =APPROX.160°F (71°C)  
C =APPROX.150°F (65°C)  
Burns on Adult Skin  
About 1/2 second  
About 1-1/2 seconds  
Less than 5 seconds  
About 30 seconds  
More than 5 minutes  
Thermostat  
B =APPROX.140°F (60°C)  
A=APPROX.130°F (54°C)  
The thermostats of this water heater have been factory set at  
the “HOT” position which approximates 120°F (49°C). The  
thermostats are adjustable if a different water temperature is  
desired. Read all warnings in this manual and on the water  
heater before proceeding.  
HOT = APPROX.120°F (49°C)  
Thermostat Adjustments  
UPPER THERMOSTATADJUSTABLE  
BEHIND UPPER ACCESS PANEL  
The upper and lower thermostats have been factory set at HOT  
approximately 120°F (49°C) to reduce the risk of scald injury.  
FIGURE 27.  
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The upper and lower thermostats are adjustable if a different  
water temperature is desired. Read all warnings in the  
Temperature Regulation” section before proceeding.  
Temperature-Pressure Relief  
Valve Operation  
The temperature-pressure relief valve must be manually  
operated at least once a year.  
NOTE: It is not necessary to adjust the upper thermostat.  
However, if it is adjusted above the factory set point of 120°F  
(49°C) HOT it is recommended that it not be set higher than the  
lower thermostat setting.  
To adjust the temperature setting for both upper and lower  
thermostats, proceed as follows:  
1. Turn “OFF” the electric power to the water heater at the  
junction box.  
The temperature-pressure relief valve must be manually  
operated at least once a year. Caution should be taken to ensure  
that (1) no one is in front of or around the outlet of the  
temperature-pressure relief valve discharge line, and (2) the  
water manually discharged will not cause any property damage  
or bodily injury. The water may be extremely hot.  
2. Take off the access panel, insulation cap with handle.  
3. The slotted adjustment (using a screwdriver) can be turned  
clockwise (  
counter clockwise (  
) to increase the temperature setting or  
) to decrease the temperature setting.  
FIGURE 29.  
4. Replace the insulation cap with handle and access panel.  
5. Turn “ON” the power supply.  
If after manually operating the valve, it fails to completely reset  
and continues to release water, immediately close the cold  
water inlet to the water heater, follow the draining instructions,  
and replace the temperature-pressure relief valve with a new  
one.  
Anode Rod Inspection  
Failure to install and maintain a new properly listed temperature-  
pressure relief valve will release the manufacturer from any  
claim which might result from excessive temperature or  
pressure.  
If the temperature-pressure relief valve on the appliance weeps  
or discharges periodically, this may be due to thermal  
expansion. Your water heater may have a check valve installed  
in the water line or a water meter with a check valve. Call Maytag  
Customer Service at 1-800-788-8899 for an authorized  
servicer. Do not plug the temperature-pressure relief valve.  
The anode rod is used to protect the tank from corrosion. Most  
hot water tanks are equipped with an anode rod. The  
submerged rod sacrifices itself to protect the tank. Instead of  
corroding the tank, water ions attack and eat away the anode  
rod. This does not affect the water’s taste or color. The rod  
must be maintained to keep the tank in operating condition.  
Draining  
Anode deterioration depends on the water conductivity, not  
necessarily water condition. A corroded or pitted anode rod  
indicates high water conductivity and should be checked and/  
or replaced more often than an anode rod that appears to be  
intact. Replacement of a depleted anode rod can extend the  
life of your water heater. Inspection should be conducted by  
calling Maytag Customer Service at 1-800-788-8899 for an  
authorized servicer. At a minimum the anode(s) should be  
checked annually after the warranty period.  
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The water heater should be drained if being shut down during  
freezing temperatures. Also, periodic draining and cleaning of  
sediment from the tank may be necessary.  
1. Turn “OFF” the electrical power to the water heater at the  
junction box.  
2. Remove the access panel and the insulation cap with  
handle.  
3. Lift out the tab as shown below to unclip the terminal cover  
from the thermostat. The terminal cover can now be removed  
from the thermostat.  
1. Before beginning turn “OFF” the electric power supply to the  
water heater.  
2. CLOSE the cold water inlet valve to the water heater.  
3. OPEN a nearby hot water faucet and leave open to allow for  
draining.  
4. Connect a hose to the drain valve and terminate to an  
adequate drain or outdoors.  
5. OPEN the water heater drain valve to allow for tank draining.  
FIGURE 30.  
NOTE: If the water heater is going to be shut down and  
drained for an extended period, the drain valve should be left  
open with hose connected allowing water to terminate to an  
adequate drain.  
4. Remove the wires attached to the thermostat.  
5. Remove the thermostat from behind the thermostat  
bracket.  
6. Close the drain valve.  
7. Follow “Filling the Water Heater” instructions in the  
“Installation Instructions” section.  
6. Disconnect wires from thermostat and slide out of the  
bracket.  
8. Turn “ON” power to the water heater.  
7. Place the new thermostat in the bracket making sure it fits  
firmly against the tank.  
8. Attach the wires to the new thermostat.  
NOTE: Some of the terminals may require straight-in wiring  
through an eye-opening. If wires are now looped, recut and  
strip wire 3/8” to a straight length and insert.  
9. Put plastic terminal cover back in place.  
Never use this water heater unless it is completely full of water.  
To prevent damage to the tank and heating element, the tank  
must be filled with water. Water must flow from the hot water  
faucet before turning “ON” power.  
10. Replace the insulation cap with handle to cover the  
thermostat.  
11. Replace access panel, then turn the electric power on.  
Element Cleaning/Replacement  
Thermostat Removal/Replacement  
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NOTE: These instructions are written for element cleaning and  
element replacement for the lower element. If it is necessary to  
clean or replace the upper element, then repeat these  
instructions.  
To remove the element from your tank in order to clean or  
replace it:  
1. Before beginning turn “OFF” the electric power supply to  
the water heater.  
FIGURE 34.  
5. Remove the insulation cap with handle to expose the  
terminal cover.  
FIGURE 31.  
2. Turn off the water supply to the water heater at the water  
Shut-off valve or water meter.  
FIGURE 34.  
FIGURE 32.  
6. Lift out the tab as shown to unclip the terminal cover from  
the thermostat. The terminal cover can now be removed  
from the thermostat.  
3. Attach a hose to the water heater drain valve and put the  
other end in a floor drain or outdoors. Open the water heater  
drain valve. Open a nearby hot water faucet which will relieve  
pressure in the water heater and speed draining.  
FIGURE 33.  
FIGURE 35.  
7. Disconnect the two wires on the element and unscrew the  
old element from the tank.  
The water passing out of the drain valve may be extremely hot.  
To avoid being scalded, make sure all connections are tight  
and that the water flow is directed away from any person.  
4. Remove the two screws securing the access panel, and  
remove panel.  
FIGURE 36.  
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8. Clean the area around the element opening. Remove any  
sediment from or around the element opening, inside the  
tank.  
Never use this water heater unless it is completely full of water.  
To prevent damage to the tank and heating element, the tank  
must be filled with water. Water must flow from the hot water  
faucet before turning “ON” power.  
9. If you are cleaning the element you have removed, do so by  
scraping or soaking in vinegar or a de-liming solution.  
14. Check element for water leaks. If leakage occurs, tighten  
element or repeat steps 2 and 3, remove element and  
reposition gasket. Then repeat steps 10 through 14.  
15. Reconnect the two wires to the element and then check to  
make sure the thermostat remains firmly against the  
surface of the tank.  
FIGURE 38.  
Replacement elements must (1) be the same voltage and (2)  
no greater wattage than listed on the model rating plate affixed  
to the water heater.  
16. Replace terminal cover on thermostat making sure that  
the locking tabs on the terminal cover are in place.  
10. A new gasket should be used in all cases to prevent a  
possible water leak. (See Element Gasket in the “Repair  
Parts ” Chart). Place the new element gasket on the thread  
side of the cleaned or new element and screw into tank,  
securing tightly using an element wrench.  
FIGURE 37.  
11. Close the water heater drain valve by turning the handle to  
the right (clockwise). The drain valve id on the lower front of  
the water heater.  
FIGURE 39.  
12. Open the cold water supply valve to the water heater.  
17. Place the insulation cap with handle back in place so that  
it completely covers the thermostat and element.  
NOTE: The cold water supply valve must be left open when  
the water heater is in use.  
13. To insure complete filling of the tank, allow air to exit by  
opening the nearest hot water faucet. Allow water to run  
until a constant flow is obtained. This will let air out of the  
water heater and the piping.  
FIGURE 40.  
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18. Replace access panel.  
Before beginning turn “OFF” the electrical power supply to  
the water heater.  
19. Turn “ON” electric power to water heater.  
Follow “Draining” instructions in the “Service and  
Maintenance” section.  
Turning counter clockwise, remove the hex cap below the  
screw handle.  
Remove the washer and put the new one in place.  
Screw the handle and cap assembly back into the drain  
valve and retighten using a wrench. DO NOT OVER  
TIGHTEN.  
Follow “Filling the Water Heater” instructions in the  
“Installation Instructions” section.  
FIGURE 41.  
Check for leaks.  
Drain Valve Washer Replacement  
Turn “ON” electric power to the water heater.  
.
FIGURE 42.  
Service  
Before calling for repair service, read the “Start Up Conditions”  
and “Operational Conditions” found in the Troubleshooting  
section of this manual.  
NOTE: For replacement, use a 17/32" x 13/64" x 1/8" thick  
washer available at your nearest hardware store. For  
ordering a replacement washer, refer to the “Parts Order  
List” section.  
If a condition persists or you are uncertain about the operation  
of the water heater, let a qualified person check it out.  
Call Maytag Customer Service at 1-800-788-8899.  
TROUBLESHOOTING  
systems do not allow for the expansion of heated water.  
Start Up Conditions  
The water within the water heater tank expands as it is heated  
and increases the pressure of the water system. If the relieving  
point of the water heater's temperature-pressure relief valve is  
reached, the valve will relieve the excess pressure. The  
temperature-pressure relief valve is not intended for the  
constant relief of thermal expansion. This is an unacceptable  
condition and must be corrected.  
THERMALEXPANSION  
It is recommended that any devices installed which could create  
a closed system have a by-pass and/or the system have an  
expansion tank to relieve the pressure built by thermal  
expansion in the water system. Thermal expansion tanks are  
available for ordering through the Maytag Customer Service.  
Contact the local water supplier and/or call Maytag Customer  
Service at 1-800-788-8899 for an authorized servicer for  
assistance in controlling these situations.  
Water supply systems may, because of such events as high  
line pressure, frequent cut-offs, the effects of water hammer  
among others, have installed devices such as pressure  
reducing valves, check valves, back flow preventers, etc...to  
control these types of problems. When these devices are not  
equipped with an internal by-pass, and no other measures are  
taken, the devices cause the water system to be closed. As  
water is heated, it expands (thermal expansion) and closed  
STRANGE SOUNDS  
Possible noises due to expansion and contraction of some  
metal parts during periods of heat-up and cool-down do not  
represent harmful or dangerous conditions.  
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RUMBLING NOISE  
Operational Conditions  
In some water areas, scale or mineral deposits will build up  
on your heating elements. This buildup will cause a rumbling  
noise. Follow “Element Cleaning/Replacement” instructions  
to clean and replace the elements.  
SMELLY WATER  
In each glass-lined water heater there is installed one anode  
rod (see parts section) for corrosion protection of the tank.  
Certain water conditions will cause a reaction between this  
rod and the water. The most common complaint associated  
with the anode rod is one of a “rotten egg smell”. This odor is  
derived from hydrogen sulfide gas dissolved in the water. The  
smell is the result of four factors which must all be present for  
the odor to develop:  
HIGH TEMPERATURE SHUT OFF SYSTEM  
A. A concentration of sulfate in the supply water.  
B. Little or no dissolved oxygen in the water.  
C. A sulfate reducing bacteria within the water heater. (This  
harmless bacteria is non-toxic to humans.)  
D. An excess of active hydrogen in the tank. This is caused by  
corrosion protective action of the anode.  
The water heater has a high limit shut off system with a reset  
button located on the thermostat.  
Smelly water may be eliminated or reduced in some water  
heater models by replacing the anode rod with one of less  
active material, and then chlorinating the water heater tank and  
all hot water lines. Call Maytag Customer Service at  
1-800-788-8899 for an authorized servicer for further  
information concerning an anode replacement kit #66001068  
and this chlorination treatment.  
Follow the resetting instructions which refer to the high limit  
behind the access panel.  
NOTE: If your water heater is connected to an “Off Peak” Clock,  
and uses the “3 wire lead” wiring diagram in the “Wiring  
Diagram” section, then the water heater will have a high limit  
on both the upper and lower thermostats. Follow the instructions  
to reset the high-limit behind the upper and lower access panels.  
If smelly water persists, after anode replacement and  
chlorination treatment, we can only suggest that continuous  
chlorination and filtering conditioning equipment be considered  
to eliminate the water problem.  
1. Before beginning, turn “OFF” electrical power supply to the  
water heater.  
Do not remove the anode leaving the tank unprotected. By  
doing so, all warranty on the water heater tank is voided.  
“AIR” IN HOT WATER FAUCETS  
FIGURE 43.  
2. Remove the two screws securing the access panel and  
remove panel.  
3. Remove the insulation cap with handle to expose the terminal  
cover.  
4. Reset the high limit by pushing in the red button marked  
“RESET”.  
HYDROGEN GAS: Hydrogen gas can be produced in a hot  
water system that has not been used for a long period of time  
(generally two weeks or more). Hydrogen gas is extremely  
flammable and explosive. To prevent the possibility of injury  
under these conditions, we recommend the hot water faucet  
be opened for several minutes at the kitchen sink before any  
electrical appliances which are connected to the hot water  
system are used (such as a dishwasher or washing machine).  
If hydrogen gas is present, there will probably be an unusual  
sound similar to air escaping through the pipe as the hot water  
faucet is opened. There must be no smoking or open flame  
near the faucet at the time it is open.  
FIGURE 44.  
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5. Replace the insulation cap with handle so that it completely  
covers the thermostat and element.  
5. Check to see the electric service to your house has not  
been interrupted. If this is the case, contact the electric  
company.  
6. Replace the access panel.  
6. Is the thermostat set to the desired temperature? See  
Temperature Regulation” section.  
7. Turn “ON” electric power to the water heater.  
If the high limit must be reset again, call Maytag customer  
Service at 1-800-788-8899 for an authorized servicer to find  
out why the high limit turned “OFF” the electric power.  
7. If you had experienced very hot water and now no hot  
water, the problem may be due to the high temperature  
shut off system. See “High Temperature Shut Off System”  
in the “Troubleshooting” section.  
NOT ENOUGH OR NO HOT WATER  
1. In a new installation, the water heater may not be properly  
connected. Make sure the cold water supply valve is open.  
Review and check piping installation. Make sure that the  
cold water line is connected to the cold water inlet to the  
water heater and the hot water line to the hot water outlet  
on the water heater.  
8. During very cold weather, the incoming water will also be  
colder and it will require a longer time to become heated.  
9. The hot water usage may exceed the capacity of the water  
heater. If so, wait for water heater to recover after abnormal  
demand. Also examine pipes and faucets for possible  
water leaks.  
2. Make sure the electrical supply to your water heater is  
“ON”.  
10. If you can not determine the problem, then call the Maytag  
Service Department.  
3. Check for loose or blown fuses in your water heater circuit.  
Circuit breakers weaken with age and may not handle  
their rated load and should be replaced.  
WATER IS TOO HOT  
Adjust the thermostat to a lower setting. See the “Temperature  
Regulation” section.  
4. Make certain the disconnect switch, if used, is in the “ON”  
position.  
Never use this water heater unless it is completely full of water.  
To prevent damage to the tank and heating element, the tank  
must be filled with water. The water must flow from the hot  
water faucet before turning “ON” power.  
Leakage Checkpoints  
A *Condensation may be seen on pipes in humid weather or  
pipe connections may be leaking.  
B *The primary anode rod may be leaking.  
C Small amounts of water from the temperature-pressure  
relief valve may be due to thermal expansion or high water  
pressure in your area.  
D *The temperature-pressure relief valve may be leaking at  
the tank fitting.  
E The element may be leaking at the tank fitting.  
Read this manual first. Then before checking the water heater  
make sure the electric supply has been turned “OFF”, and never  
turn the electric supply “on” before the tank is completely full of  
water.  
Use this guide to check a “Leaking” water heater. Many  
suspected “Leakers” are not leaking tanks. Often the source of  
the water can be found and corrected.  
If you are not thoroughly familiar with electric codes, the water  
heater, and safety practices, contact your local utility or call  
Maytag Customer Service at 1-800-788-8899 for an  
authorized servicer to check the water heater.  
Turn electrical power “OFF”, remove access panel and  
insulation cap with handle. If leaking around element, follow  
proper draining instructions and remove element. Reposition  
or replace gasket on element. Place element into opening and  
tighten securely. Then follow “Filling the Water Heater”  
instructions in the “Installation Instructions” section.  
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F Water from drain valve may be due to the valve being opened  
slightly  
G *The drain valve may be leaking at the tank fitting.  
H Water in the water heater bottom or on the floor may be from  
condensation, loose connections or the temperature-  
pressure relief valve. DO NOT replace the water heater until  
a full inspection of all possible water sources is made and  
necessary corrective steps taken.  
Leakage from other appliances, water lines, or ground seepage  
should also be checked.  
Note: To check where threaded portion enters tank, insert  
cotton swab between jacket opening and fitting. If cotton is  
wet, follow “Draining” instructions in the “Service and  
Maintenance” section and then remove fitting. Put pipe dope  
or teflon tape on the threads and replace. Then follow “Filling  
the Water Heater” instructions in the “Installation  
Instructions” section.  
FIGURE 44.  
REPAIR PARTS LIST  
MAYTAG/STATE PART NUMBER  
CONVERSION KEY  
MAYTAG/STATE PART NUMBER  
CONVERSION KEY  
MAYTAG  
66001001  
66001002  
66001010  
66001011  
66001012  
66001013  
66001014  
66001020  
66001021  
66001034  
66001053  
66001054  
66001055  
66001056  
66001054  
66001064  
66001065  
66001066  
STATE  
MAYTAG  
66001105  
66001199  
66001201  
66001202  
66001251  
66001254  
66001260  
66001269  
66001520  
66001709  
66001738  
66001739  
66001745  
66001747  
66001763  
66001864  
66001865  
STATE  
9002769  
900452  
9000225  
9000396  
9002403  
9001609  
9001608  
ETC2X  
9000507  
9000509  
9001829  
9001954  
9001982  
9002277  
9003473  
9003716  
9003934  
9003935  
9003936  
9004001  
9003485  
184743-001  
9002430  
ETC5X  
9000734  
9001584  
9002445  
9000308  
9000309  
9001591  
9002439  
9000309  
9002438  
9002432  
9002416  
25  
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REPAIR PARTS LIST  
MAYTAG ELECTRIC  
WATER HEATERS  
MODEL NO’S  
HRE11240S  
HRE41240S  
HRE11250S  
HRE41250S  
40 Gallon  
40 Gallon  
50 Gallon  
50 Gallon  
NOTE:  
UPPER ELEMENT: These water heaters are equipped  
with 3800 watt elements.  
LOWER ELEMENT: These water heaters are equipped with  
factory installed convertible elements, which can be  
operated at 3800 watts or 5500 watts. Convertible elements  
are not offered as replacement parts.  
If a replacement 3800 watt, 240 volt element is needed,  
order part no. 66001106 replacement element. If, at the time  
of installation, the water heater was converted to operate  
at 5500 watts, order part no. 66001107 replacement element.  
(See model rating plate” If Converted” box  
Key  
Model No.  
HRE41240S  
No.  
1
2
3
4
Part Description  
Buss Bar Kit  
Drain Valve  
Drain Valve Washer (17/32” x 13/64” x 1/8” Tick)  
Element Gasket  
Element Gasket  
Inlet Tube  
Inlet Tube Seal  
Instruction Manual  
HRE11240S  
66001055  
66001747  
66001021  
66001053  
66001053  
66001520  
66001269  
66001864  
66001199  
66001002  
- - - - - - - -  
HRE11250S  
66001055  
66001747  
66001021  
66001053  
66001053  
66001065  
66001269  
66001864  
66001199  
66001002  
- - - - - - - -  
HRE41250S  
66001055  
66001747  
66001021  
66001053  
66001053  
66001065  
66001269  
66001864  
66001199  
66001002  
66001202  
66001055  
66001747  
66001021  
66001053  
66001053  
66001520  
66001269  
66001864  
66001199  
66001002  
66001202  
5
6
#7  
#8  
9
10  
11  
Lower Access Panel  
Lower Element  
Lower Thermostat w/HiLimit  
(Three Wire Lead Models)†  
Nipple w/Heat Traps  
Pipe Insulation (2 Each)  
Primary Anode  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
66001745  
66001034  
66001763  
66001738  
66001709  
66001010  
66001056  
- - - - - - - -  
66001064  
66001054  
66001054  
66001199  
66001001  
66001254  
66001201  
66001745  
66001034  
66001763  
66001738  
66001709  
66001010  
- - - - - - - -  
66001064  
66001064  
66001054  
66001054  
66001199  
66001001  
66001254  
- - - - - - - -  
66001745  
66001034  
66001251  
66001738  
66001709  
66001010  
66001865  
- - - - - - - -  
66001064  
66001054  
66001054  
66001199  
66001001  
66001254  
66001201  
66001745  
66001034  
66001251  
66001738  
66001709  
66001010  
- - - - - - - -  
66001064  
66001064  
66001054  
66001054  
66001199  
66001001  
66001254  
- - - - - - - -  
Secondary Anode/ Nipple w/Heat traps  
T & P Insulation  
Temperature-Pressure Relief Valve  
Terminal Cover (Lower)  
Terminal Cover (Lower Three Wire)  
Terminal Cover (Upper)  
Thermostat Bracket  
Thermostat Bracket  
Upper Access Panel  
Upper Element  
Upper Thermostat w/HiLimit  
2 Pole Thermostat (Two Wire Lead Models)†  
*
Also available at most hardware stores. † Refer to wiring diagram section for verification. # Not Illustrated.  
Now that you have purchased this water heater, should a need  
ever exist for repair parts or service, simply call Maytag  
Customer Service at 1-800-788-8899 for an authorized  
servicer. Be sure to provide all pertinent facts when you call or  
visit.  
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE  
FOLLOWING INFORMATION:  
Model Number  
Serial Number  
Part Description  
• Part Number (If available)  
• Voltage and Element Wattage  
The model number of the water heater will be found on the  
model rating plate located above the access panel.  
THIS ISAREPAIR PARTS LIST, NOTAPACKAGING LIST.  
26  
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REPAIR PARTS LIST  
MAYTAG ELECTRIC  
WATER HEATERS  
MODEL NO’S  
HRE11250T  
HRE41250T  
HRE11282T  
HRE41282T  
50 Gallon  
50 Gallon  
80 Gallon  
80 Gallon  
NOTE:  
UPPER ELEMENT: These water heaters are equipped  
with 3800 watt elements.  
LOWER ELEMENT:These water heaters are equipped with  
factory installed convertible elements, which can be  
operated at 3800 watts or 5500 watts. Convertible elements  
are not offered as replacement parts.  
If a replacement 3800 watt, 240 volt element is needed,  
order part no. 66001106 replacement element. If, at the time  
of installation, the water heater was converted to operate  
at 5500 watts, order part no. 66001107 replacement element.  
(See model rating plate” If Converted” box  
Key  
Model No.  
HRE41250T  
No.  
1
2
3
4
Part Description  
Buss Bar Kit  
Drain Valve  
Drain Valve Washer (17/32” x 13/64” x 1/8” Tick)  
Element Gasket  
Element Gasket  
Inlet Tube  
Inlet Tube Seal  
Instruction Manual  
HRE11250T  
66001055  
66001747  
66001021  
66001053  
66001053  
66001260  
66001269  
66001864  
66001199  
66001002  
- - - - - - - -  
HRE11282T  
66001055  
66001747  
66001021  
66001053  
66001053  
66001066  
66001269  
66001864  
66001199  
66001002  
- - - - - - - -  
HRE41282T  
66001055  
66001747  
66001021  
66001053  
66001053  
66001066  
66001269  
66001864  
66001199  
66001002  
66001202  
66001055  
66001747  
66001021  
66001053  
66001053  
66001260  
66001269  
66001864  
66001199  
66001002  
66001202  
5
6
#7  
#8  
9
10  
11  
Lower Access Panel  
Lower Element  
Lower Thermostat w/HiLimit  
(Three Wire Lead Models)†  
Nipple w/Heat Traps  
Pipe Insulation (2 Each)  
Primary Anode  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
66001745  
66001034  
66001251  
66001739  
66001709  
66001010  
66001056  
- - - - - - - -  
66001064  
66001054  
66001054  
66001199  
66001001  
66001254  
66001201  
66001745  
66001034  
66001251  
66001739  
66001709  
66001010  
- - - - - - - -  
66001064  
66001064  
66001054  
66001054  
66001199  
66001001  
66001254  
- - - - - - - -  
66001745  
66001034  
66001020  
66001739  
66001709  
66001010  
66001865  
- - - - - - - -  
66001064  
66001054  
66001054  
66001199  
66001001  
66001254  
66001201  
66001745  
66001034  
66001020  
66001739  
66001709  
66001010  
- - - - - - - -  
66001064  
66001064  
66001054  
66001054  
66001199  
66001001  
66001254  
- - - - - - - -  
Secondary Anode/ Nipple w/Heat traps  
T & P Insulation  
Temperature-Pressure Relief Valve  
Terminal Cover (Lower)  
Terminal Cover (Lower Three Wire)  
Terminal Cover (Upper)  
Thermostat Bracket  
Thermostat Bracket  
Upper Access Panel  
Upper Element  
Upper Thermostat w/HiLimit  
2 Pole Thermostat (Two Wire Lead Models)†  
*
Also available at most hardware stores. † Refer to wiring diagram section for verification. # Not Illustrated.  
Now that you have purchased this water heater, should a need  
ever exist for repair parts or service, simply call Maytag  
Customer Service at 1-800-788-8899 for an authorized  
servicer. Be sure to provide all pertinent facts when you call or  
visit.  
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE  
FOLLOWING INFORMATION:  
Model Number  
Serial Number  
Part Description  
• Part Number (If available)  
• Voltage and Element Wattage  
The model number of the water heater will be found on the  
model rating plate located above the access panel.  
THIS ISAREPAIR PARTS LIST, NOTAPACKAGING LIST.  
27  
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FULL ONE YEAR WARRANTY  
For one year from date of original retail purchase, any part which fails in normal home use will be repaired or replaced free  
of charge.  
If a leak occurs in the tank, a new water heater of the closest capacity and quality then available, will be replaced free of  
charge.  
The warranty of the replacement is the balance of the original water heater’s warranty.  
LIMITED PARTS WARRANTY  
After the first year and through the twelfth year from the date of original retail purchase, any parts which fail due to a defect  
in material or workmanship, will be replaced or repaired free of charge for the part itself, with the owner paying all other  
costs, including labor, mileage and transportation.  
If the water heater is subjected to commercial, institutional, industrial or non-residential use, the above warranty coverage  
for parts that are proved to be defective in material or workmanship is effective for one year from the date of the original  
retail purchase.  
The warranty of the replacement is the balance of the original water heater’s warranty, or twelve months from the date of  
the part(s) purchase, whichever comes first.  
The warranty is limited to the original owner of the water heater.  
LIMITED TANK WARRANTY AGAINST LEAKS  
After the first year and through the twelfth year from the date of original retail purchase, if a leak occurs in the tank, a new  
water heater of the closest capacity and quality then available, will be replaced free of charge for the water heater, with the  
owner paying all other costs, including labor, mileage and transportation.  
If the water heater is subjected to commercial, institutional, industrial or non-residential use, the above warranty coverage  
for the tanks that are proven to be defective in material and workmanship is effective for two years from the date of the  
original retail purchase.  
The warranty of the replacement is the balance of the original water heater’s warranty.  
Please note: The full and limited warranty applies only while this water heater is used in the United States of America.  
The warranty is limited to the original owner of the water heater.  
TO RECEIVE WARRANTY SERVICE  
To locate an authorized service company in your area contact the Maytag dealer from whom your appliance was purchased;  
or call Maytag Customer Service at the number listed below. Should you not receive satisfactory warranty service, please  
call or write:  
Maytag Customer Service  
P.O. Box 2370  
Cleveland, TN 37320-2370  
Canada: 1-800-788-8899  
When contacting Maytag Customer Service be sure to provide the model and serial number of your appliance, the name  
and address of the dealer from whom you purchased the appliance and the date of purchase.  
MAYTAG WATER HEATERSARE MANUFACTUREDAND THIS WARRANTY IS PROVIDED BYA.O. SMITH COPORATION.  
MAYTAG® ISATRADEMARK OF MAYTAG CORPORATIONAND IS USED UNDER LICENSETOA.O. SMITH CORPORATION.  
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