ASSEMBLY, CARE & USE MANUAL
WARNING & SAFETY INFORMATION
MODELS 20043011, 20043111 CLASSIC BARREL GRILL
THIS PRODUCT IS FOR OUTDOOR USE ONLY
Masterbuilt Manufacturing, Inc.
1 Masterbuilt Court
Columbus, Georgia 31907
Customer Service 1-800-489-1581
Tools required for assembly: Adjustable Wrench, Phillips Head Screwdriver.
CARBON MONOXIDE HAZARD
WARNING
Burning charcoal gives off carbon
monoxide, which has no odor and can
cause death.
This manual contains important
information necessary for the proper and
safe use of this grill.
DO NOT burn charcoal inside homes,
vehicles, tents, garages or any enclosed
areas.
Read and follow all warnings and
instructions before using grill and
during use.
Use only outdoors where it is well
ventilated.
Keep it for future reference.
Failure to follow these warnings and instructions properly could result in fire or explosion, which could cause
property damage, personal injury, or death.
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PARTS LIST
APPROXIMATE GRILLING TIMES
BEEF
SIZE
4” (2cm) thick
GRILLING TIME
INTERNAL TEMP
24
3
Steaks
/
3 to 4 min. /side
med rare 145°F (62°C)
3
4
23
22
21
20
4 to 5 min. /side
3 to 4 min. /side
3 to 4 min. /side
18 to 22 min /lb.
20 to 25 min. /lb.
10 min. /side
med 160°F (71°C)
145°-160°F (62-71°C)
med 160°F (71°C))
145°-160°F (62-71°C)
145°-160°F (62-71°C)
med 160°F (71°C)
1
Kabobs
1” (2.5cm) cubes
1
Hamburger patties
Roast, rolled rump
Sirloin tip
/
2” (12mm) thick
4-6 lbs. (1.8-2.7kg)
3 1/2--4 lbs. (1.5-1.8kg)
cut in 1-rib portions
5
6
19
2
Ribs, back
half, 2-3 lbs. (0.9-1.3kg)
whole, 4-6 lbs. (1.8-2.7kg)
10 to 12 min. /side
12 to 15 min. /side
med rare 145°F (62°C)
med 160°F (71°C)
Tenderloin
18
17
PORK
SIZE
GRILLING TIME
INTERNAL TEMP
3
Chops, bone-in
/
4” (2cm) thick
3 to 4 min. /side
med 160°F (71°C)
Chops, bone-out
Tenderloin
1 1/2” (4cm) thick
7 to 8 min. /side
15 to 25 min. total
1 1/2 to 2 hrs.
med 160°F (71°C)
med 160°F (71°C)
med 160°F (71°C)
16
11
12
1
/
2-1 1/2 lbs. (0.2-0.6kg)
7
Ribs (indirect heat)
2-4 lbs. (0.9-1.8kg)
15
VENISON
SIZE
GRILLING TIME
INTERNAL TEMP
10
Roast, saddle or leg
6-7 lbs. (2.7-3.1kg)
25 to 30 min. /lb.
145°-160°F (62-71°C)
8
3
Steaks
/
4” (2cm) thick
6 to 7 min. /side
med 160°F (71°C)
13
9
14
CHICKEN
SIZE
GRILLING TIME
INTERNAL TEMP
Broiler fryer (indirect
heat)
3-4 lbs. (1.3-1.8kg)
60 to 75 min.
in thigh 180°F (82°C)
ITEM NO. QUANTITY DESCRIPTION
ITEM NO. QUANTITY DESCRIPTION
Cornish hens
18-24 oz. (510-680g)
6-8 oz. ( 170-226g) each
4 oz. (113g) each
4-8 oz. (113-226g)
4 oz. (113g)
45 to 55 min.
10 to 15 min. /side
6 to 8 min. /side
10 to 15 min. /side
8 to 12 min. /side
8 to 12 min. /side
in thigh 180°F (82°C)
170°F (77°C)
1
2
1
1
3
2
1
1
2
2
2
2
1
Grill Lid
13
14
15
16
17
18
19
20
21
22
23
2
1
1
2
2
1
1
1
1
1
1
Wheel
Breast halves, bone-in
Breast halves, boneless
Legs or thighs
Drumsticks
Grill Body
Storage Shelf
Charcoal Pan
170°F (77°C)
3
Cooking Grate
Air Damper
Warming Rack
Front Shelf
4
Charcoal Pan Lifter
Side Shelf Bracket
Side Shelf
180°F (82°C)
5
180°F (82°C)
6
Wings
2-3 oz. (56-85g)
180°F (82°C)
7
Front Shelf Bracket
Right Short Leg
Left Long Leg
Leg Bracket
Axle
Smoke Stack
Temperature Gauge
Logo Plate
8
• When outside temperature is cooler than 65°F (18°C) and/or altitude is above 3,500 ft. (1067m),
additional cooking time may be required. To insure that meat is completely cooked
use a meat thermometer to test internal temperature.
9
10
11
Lid Handle
• Lifting grill lid during cooking process may extend cooking time due to heat loss.
Grease Clip
Cooking Grate Lifting Tool
(included with model 20043011 only)
12
Axle Cap
2
24
1
17
2
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CHARCOAL LIGHTING INSTRUCTIONS
HARDWARE LIST
Read all instructions and warnings on charcoal bag and in manual before using.
BLISTER PACK CONTENTS
1. Stack briquets in a pyramid.
2. Add lighter fluid following directions on fluid container. Before lighting, place lighter
fluid at least 25 ft. (7.5m) away from grill. Do not lean over grill when lighting charcoal.
Light charcoal. LEAVE GRILL UNCOVERED.
(C)
M6x70
Phillips Head Screw
3. In about 15 minutes, flames will die out and briquets will begin to ash over. Once the
briquets are completely ashed over, spread briquets in a single layer and begin cooking.
(B)
M6x45
Phillips Head Screw
(A)
M6x12
Phillips Head Screw
qty-17
qty-2
• NEVER USE GASOLINE TO LIGHT CHARCOAL.
qty-14
• OVERFILLING CHARCOAL PAN CAN CAUSE SERIOUS INJURY AND DAMAGE THE
UNIT.
• NEVER ADD ADDITIONAL LIGHTER FLUID ONCE CHARCOAL HAS IGNITED.
• HOT COALS SHOULD NOT BE LEFT UNATTENDED.
• GRILL IS HOT. USE PROTECTIVE GLOVES AND LONG, STURDY COOKING UTENSILS.
(E)
M6
(D)
M6
Lock Nut
qty-6
Hex Flange Nut
qty-24
TO ENSURE THAT IT IS SAFE TO EAT, FOOD MUST BE COOKED TO THE MINIMUM INTERNAL
TEMPERATURES LISTED IN THE TABLE BELOW.
USDA* Safe Minimum Internal Temperatures
(F)
M6
(G)
M6
Flat Washer
(I)
(H)
M6
Cotter Clip
Fish
145°F (63°C)
160°F (71°C)
Carriage Bolt
Lock Washer
qty-2
qty-2
Pork
qty-2
qty-2
Egg Dishes
160°F (71°C)
145°F (63°C)
160°F (71°C)
165°F (74°C)
Steaks and Roasts of Beef, Veal or Lamb
Ground Beef, Veal or Lamb
Whole Poultry (Turkey, Chicken, Duck, etc.)
PRE-PACKED HARDWARE
Ground or Pieces Poultry (Chicken Breast, etc.) 165°F (74°C)
* United States Department of Agriculture
(L)
M5 Lock Washer
qty-2
(J)
(K)
Wing Nut
(packed with temperature gauge)
M5 Hex Nut
qty-2
qty-1
3
16
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REPLACEMENT PARTS LIST
GRILL OPERATION CAUTIONS
• Avoid bumping or impacting grill.
• Keep your hands, hair and face away from burning charcoal.
DO NOT RETURN TO RETAILER
STOP!
For Assembly Assistance, Missing or Damaged Parts
Call: MASTERBUILT Customer Service at 1-800-489-1581
• This grill has an open flame. Be careful of loose hair and clothing during operation. They may
catch fire.
• Use protective gloves when handling this grill or working with fire. Use protective gloves or
long, sturdy fireplace tools when adding wood or charcoal.
• Do not allow anyone to conduct activities around this grill during or following its use until the
unit has cooled. This grill is HOT during operation and remains HOT for a period of time
following its use.
Model #20043111
Model #20043011
ITEM NO.
DESCRIPTION
ITEM NO.
DESCRIPTION
9904100070
9904090084
9904090033
9904090029
9904090032
990050018
9904090092
906050025
9904100071
9904090086
9904090101
9904090087
9904090102
9904090090
9904090089
Grill Lid Kit
9904100072
9904090071
9904090033
9904090029
9904090032
990050018
9904090079
906050025
9904100071
9904090086
9904090101
9904090074
9904090102
9904090090
9904090076
Grill Lid Kit
• Fatty foods like hamburgers can have excess grease that can cause flare ups. When cooking
fatty foods, use caution when opening lid and during cooking to avoid being burned.
Grill Body Kit
Grill Body Kit
Logo Plate Kit
Logo Plate Kit
• Be careful when removing food from grill. All surfaces are HOT and may cause burns. Use
protective gloves or long, sturdy cooking tools.
Lid Handle Kit
Lid Handle Kit
Temperature Gauge Kit
Air Damper Kit
Warming Rack Kit
Axle Caps
Temperature Gauge Kit
Air Damper Kit
Warming Rack Kit
Axle Caps
• Never use glass, plastic or ceramic cookware on this grill.
• The use of alcohol, prescription or non-prescription drugs may impair the user’s ability to
properly assemble or safely operate this grill.
• Grill lid and body are HOT while in use and during cooling process.
Smoke Stack Kit
Side Shelf Kit
Smoke Stack Kit
Side Shelf Kit
• Do not remove adjustable charcoal pan while ashes and charcoal are HOT.
Side Shelf Support Kit
Front Shelf Kit
Side Shelf Support Kit
Front Shelf Kit
• Air dampers are HOT while the grill is in use and during cooling; wear protective gloves when
adjusting.
Front Shelf Support Kit
Leg Bracket Kit
Stationary Leg Kit
Front Shelf Support Kit
Leg Bracket Kit
Stationary Leg Kit
• Never overfill charcoal pan. This can cause serious injury as well as damage the unit.
• Only use charcoal lighting fluid, never use gasoline, alcohol or other highly volatile fluids to
ignite the charcoal. These fluids can explode causing injury or death.
9904090088
9004090116
9904090091
990050014
906050023
990070057
906050010
906050011
9904100069
9804100070
9804100071
906050013
906050024
Axle Leg Kit
9904090075
9004090104
9904090091
990050014
9004090103
990070057
906060213
906050011
9904100069
9804100070
9804100071
906050013
906060212
Axle Leg Kit
Lower Shelf (no Hardware)
Axle Kit
Lower Shelf (no Hardware)
Axle Kit
REMINDER:NEVER OPERATE THIS GRILL UNDER ANY OVERHEAD CONSTRUCTION.
MAINTAIN A MINIMUM DISTANCE OF 10 FEET FROM OVERHEAD CONSTRUCTION, WALLS
OR RAILS. SEE DIAGRAM BELOW.
Wheel Kit
Wheel Kit
Cooking Grate
Large Cooking Grate
Knockout Kit
Knockout Kit
Charcoal Grate
Charcoal Grate
Charcoal Grate Lifter
Hardware Bag
Charcoal Grate Lifter
Hardware Bag
Overhead
10 ft. (3m)
Construction
Instruction Manual English
Instruction Manual Spanish
Grease Clip
Instruction Manual English
Instruction Manual Spanish
Grease Clip
Rails
Small Cooking Grate
Cooking Grate Lifting Tool
10 ft. (3m)
Wall
4
15
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ASSEMBLY INSTRUCTIONS
FREQUENTLY ASKED QUESTIONS
Before assembly read
instructions carefully.
This unit is heavy. Do not
Q: The paint finish inside my lid is peeling. What can I do?
assemble without assistance.
You are seeing a deposit of grease and smoke that collects during normal use that resembles
paint. These carbon deposits are non-toxic, but you may want to regularly remove the
build-up. Remove buildup using a brass or stiff bristle brush before grilling. Future build-up
can be avoided by simply wiping the grill lid while slightly warm with a mild soap-and-water
solution.
8
Tools needed for assembly:
Adjustable Wrench
Phillips Head Screwdriver
9
Assemble grill on a clean, flat
surface.
Q: When can I put my meat on the grill?
Grill is ready for use when charcoal is ashed over and no visible flames are present.
CAUTION: Use caution during the
assembly process.
Q: How do I regulate the heat on my grill?
Adjusting the dampers will increase and decrease airflow and heating.
Some component are heavy.
STEP 1.
Pay close attention to when assem-
bling grill legs. Right legs are
shorter to accommodate wheels.
Insert right short leg (8) into left long
leg (9) as shown.
SAFE STORAGE AND MAINTENANCE
Repeat step 1 to assemble second set
of legs.
• Inspect bolt, hex lock nut and hex flange nut tightness on a regular basis to ensure grill is in
safe working condition.
• ALWAYS allow grill to cool completely before handling.
STEP 2.
Steps 2-3 require assistance. Get a
helper!
• ALWAYS empty charcoal pan after use only when ashes have completely cooled.
This will help prolong charcoal pan life.
• Clean grill, including special surfaces such as cooking grates with mild cleaning
agents. Wipe outside of grill with damp rag. DO NOT use oven cleaner.
Insert storage shelf (14) into holes of
assembled grill legs as shown.
• ALWAYS cover and store cold grill in a protected area.
STORAGE SHELF
INSERTION HOLE
• Indoor storage of grill is permissible only if the charcoal has burned to a complete
ash AND is cold. Remember to remove cold ashes before storing.
• Grill is made of steel and may rust over time. If rusting occurs on outside surfaces,
clean area with sand paper or steel wool, then cover with heat resistant paint.
• If rusting occurs on the inside surface of grill, clean area with sandpaper or steel
wool, then coat with cooking oil.
• NEVER USE PAINT ON INSIDE SURFACES OF GRILL
9
8
14
14
5
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STEP 17.
5
Secure warming rack (5) to rack sup-
port bolt (C) using lock nut (E) as
shown.
STEP 3.
Attach leg bracket (10) to right short
legs (8) as shown using phillips head
screws (B) and hex flange nuts (D).
10
E
Note: Be sure not to overtighten lock
nut, as rack is to mover freely.
Do not fully tighten screws at this
time.
D
Secure warming rack support arm
onto grill body (2) using phillips screw
(A) and hex lock nut (E).
B
A
2
Repeat step on opposite side.
E
STEP 18a.
FIGURE E
Position adjustable charcoal rack lifter (16) on
charcoal rack (15) as shown in Figure E.
Repeat step on opposite end.
STEP 18a.
16
8
15
STEP 18b.
Position charcoal tray lifter (16) on side supports in
grill body as shown. Use cooking grate lifting tool
(24) to place cooking grates (3) into grill body.
Note: Cooking grate lifting tool (24) included with
model 20043011 only.
16
STEP 4.
Insert axle (11) through holes on
short right legs (8). Slide wheel (13)
onto axle and secure using cotter clip
(I). Snap axle cap (12) onto end of
wheel assembly as shown.
STEP 18c.
Insert grease clip (23) up through large hole in
bottom of grill body. Engage clip end in small hole.
Position an empty metal container (not included) on
grease clip so it rests snugly. The container is
needed to collect grease run-off.
8
STEP 18b.
Repeat step on opposite side for
remaining wheel.
3
Note: Clip may require adjustment to fit diameter
Do not fully tighten screws at this
time.
of container.
16
STEP 18c.
11
24
23
12
13
GRILL IS READY FOR USE
I
6
13
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STEP 15.
STEP 5.
Note: Attach only using
hardware shown.
Secure handle (22) to grill lid (1)
using flat washers (G) lock washers
(H) and hex flange nuts (D).
10
22
Use phillips head screws (B) and hex
flange nuts (D) on second hole in leg
bracket (10) to attach left long leg (9).
D
1
Do not attach hardware to first hole.
This will be used for side shelf attach-
ment in STEP 9.
B
Do not fully tighten screws at this
time.
9
SECOND HOLE
G
H
D
A
STEP 16a.
STEP 16a.
5
STEP 6.
Place grill body (2) onto assembled
legs with smoker box opening on the
same side as the right short legs (8).
Insert warming rack support bolt (C) into hole on
the left side of grill lid (1). Thread hex flange nut
(D) onto bolt and tighten. Slide warming rack (5)
eyelet onto end of support bolt.
D
D
C
Tightly secure grill body to legs using
phillips head screws (B), and hex
flange nuts (D).
Note: Warming rack should have some play and
move freely.
2
Attach grill body (2) to leg brackets (10)
using phillips head screws (A), and hex
flange nuts (D) as shown.
1
D
Do not fully tighten screws at this
time.
STEP 16b.
STEP 16b.
10
10
C
Slide warming rack to the far left to but up
against grill lid.
On right side of grill lid (1) hold hex flange nut in
place with hand and thread rack support bolt (C)
through nut, guiding warming rack (5) onto sup-
port bolt as shown.
1
5
B
9
D
8
7
12
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2
STEP 13a.
Carefully reposition grill as shown.
21
Insert temperature gauge (20) stem
through hole in grill lid. Secure with
wing nut (K).
20
STEP 7.
Note: Do not over tighten. Air
dampers should move freely.
A
STEP 13b.
4
Insert alignment pins on back of logo
plate (21) through two holes above
temperature gauge (20).
Attach air damper (4) to body (2)
using phillips head screw (A) and
lock nut (E) as shown.
E
Attach using lock washer (L) and hex
nut (J) as shown.
L
Repeat step on opposite side for
remaining air damper.
K
J
STEP 8.
18
Note: Position brackets so sharper
angled ends are used to connect
to leg bracket.
STEP 14.
Attach smoke stack (19) to grill using
phillips head screws (A) as shown.
Attach side shelf support brackets
(17) to side shelf (18) using phillips
head screws (A).
19
Do not fully tighten at this time.
A
17
A
8
11
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STEP 9.
2
STEP 11.
2
Align holes on assembled side shelf
(18) with holes on grill body (2) and leg
bracket (10) as shown.
Align holes on assembled front shelf
(6) with holes on grill body (2) and
legs as shown.
18
Insert phillips head screw (A) through
holes on body (2) into side shelf (18).
Secure using hex flange nuts (D).
Insert phillips head screw (A) from
inside grill body to front shelf (6).
Secure using hex flange nuts (D).
A
A
Attach shelf support brackets (17) to
top holes in leg bracket (17) using phil-
lips head screws (B). Secure using hex
flange nuts (D).
D
Attach shelf support brackets (7) to
grill legs using phillips head screws
(B). Secure using hex flange nuts (D).
D
10
7
Tighten all hardware at this time.
Do not fully tighten screws at this
time.
B
D
B
D
17
6
9
STEP 12.
6
Steps 12-15 require assistance.
STEP 10.
Get a helper!
Attach shelf support brackets (7) to
front shelf (6) using phillips head
screws (A).
Align grill lid (1) with grill body (2) as
shown. Secure grill lid (1) to grill body
(2) using carriage bolt (F).
Note: Position brackets so sharper
angled ends are used to connect to
grill legs.
Repeat step on opposite end.
A
Do not fully tighten at this time.
1
F
7
2
9
10
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