Makita Router RP2300FC User Manual

ECHNICAL INFORMATION  
PRODUCT  
T
P 1/ 27  
RP2300FC, RP2301FC  
Router  
Model No.  
Description  
W1  
CONCEPT AND MAIN APPLICATIONS  
Models RP2300FC and RP2301FC are upgraded sister tools of our current  
plunge-type electronic router Model 3612C. Their main benefits are:  
Linear ball bearing for super-smooth plunge action  
H
Ergonomically contoured knob style handles  
Powerful cutting with the continuous rating input higher than Model 3612C;  
RP2300FC: 2,300W, RP2301FC: 2,100W  
L
RP2301FC additionally feature electric brake.  
W2  
Dimensions: mm (")  
These products are available in the following variations.  
Electric Twin LED  
Length (L)  
Width (W1)  
Height (H)  
155 (6-1/8)  
294 (11-5/8)  
312 (12-1/4)  
Model No.  
Straight guide  
brake  
job lights  
No  
Standard type  
(Straight guide + Guide holder assembly)  
RP2300FC  
RP2301FC  
RP2300FCX  
RP2301FCX  
Width of base (W2) 170 (6-11/16)  
Yes  
No  
Yes  
High-precision type with fine adjustment function  
(Fine adjusting straight guide)  
Yes  
Specification  
RP2300FC  
Continuous Rating (W)  
Cycle (Hz)  
Voltage (V)  
Max. Output (W)  
Current (A)  
Input  
1,650  
---  
Output  
110  
120  
220  
230  
240  
15  
15  
11  
11  
11  
50/60  
50/60  
50/60  
50/60  
50/60  
650  
650  
1,200  
1,200  
1,200  
2,600  
2,600  
3,400  
3,400  
3,400  
2,300  
2,300  
2,300  
RP2301FC  
Continuous Rating (W)  
Voltage (V)  
Cycle (Hz)  
Max. Output (W)  
Current (A)  
Input  
Output  
110  
120  
220  
230  
240  
15  
15  
10  
10  
10  
50/60  
50/60  
50/60  
50/60  
50/60  
1,650  
650  
2,600  
2,600  
3,400  
3,400  
3,400  
---  
650  
2,100  
2,100  
2,100  
1,000  
1,000  
1,000  
Model No.  
RP2300FC  
RP2301FC  
No load speed: min-1=rpm  
Collet capacity: mm (")  
Plunge capacity: mm (")  
9,000 - 22,000  
12.0 or 12.7 (1/2)  
0 - 70 (0 - 2-3/4)  
Yes  
Constant speed control  
Soft start  
Yes  
Variable speed control by dial  
Electric brake  
Yes  
No  
Yes  
LED job light  
Yes*1  
Double insulation  
Yes  
Power supply cord: m (ft)  
Europe: 4.0 (13.1), Brazil: 2.0 (6.6), Other countries: 2.5 (8.2)  
6.1 (13.4)  
Net weight*2: kg (lbs)  
*1: Twin LED job lights with afterglow function  
*2 Weight according to EPTA-Procedure 01/2003, including Dust nozzle  
(See next page for Standard equipment and Optional accessories.)  
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P 3/ 27  
Repair  
CAUTION: Remove the bit from the machine for safety before repair/ maintenance  
in accordance with the instruction manual!  
[1] NECESSARY REPAIRING TOOLS  
Code No.  
Description  
Use for  
1R030 Bearing setting pipe 25-17.2 Supporting Pin 6 when assembling shaft lock mechanism  
1R041 Vise plate  
Protecting Armature when holding in vise  
Removing Pin 6 of shaft lock mechanism  
Removing Ball bearing 629DDW  
1R268 Spring pin extractor 3  
1R269 Bearing extractor  
[2] LUBRICATIONS  
Apply lubricant “VG100” to the following portions designated with the gray triangle to protect parts  
and product from unusual abrasion.  
Item No.  
Description  
Armature  
Base complete  
Portion to lubricate  
Threaded portion for removing Collet nut smoothly  
Pipe 20 for making plunging action smooth  
24  
85  
Fig. 1  
24  
Motor bracket complete  
Collet nut  
85  
Motor housing  
[3] DISASSEMBLY/ASSEMBLY  
[3]-1. Base complete  
DISASSEMBLING  
(1) Separate Base section from Motor section as illustrated in Figs. 2 and 3.  
Fig. 2  
1. Set Motor section to  
the upper position.  
M10 Thumb nut  
M10 Nylon nut  
2. Lock Motor section  
by turning Lock lever.  
3. Remove M10 Thumb nut  
and M10 Nylon nut  
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P 4/ 27  
Repair  
[3] DISASSEMBLY/ASSEMBLY  
[3]-1. Base complete (cont.)  
DISASSEMBLING  
Fig. 3  
Motor section  
5. Remove Pole, Silent pole, Compression spring 13  
and Compression spring 11.  
Silent pole  
Pole  
4. Loosen Lock lever.  
Base can be separated  
from Motor section.  
Compression  
spring 11  
Compression  
spring 13  
(2) Remove Base plate, Lock plate, Compression spring 4 and other component parts.  
Refer to Figs. 4 and 5.  
Fig. 4  
Compression  
spring 4 (2pcs.)  
M4x10  
Countersunk  
head screw  
(4pcs.)  
Lock plate  
Base plate  
M5x10 Set bolt (2pcs.)  
6. Remove Base plate by unscrewing  
M4x10 Countersunk head screw (4pcs.)  
7. Remove Lock plate by unscrewing M5x10 Set bolt (2pcs.)  
Separate Compression spring 4 (2pcs.) from Lock plate.  
Fig. 5  
Remove M6 Hex nut, Flat washer 6  
and M10 Screw.  
The other parts can be removed from Base  
complete as illustrated below.  
M6 Flat head screw  
O ring 8  
M10 Screw  
M4x19 Thumb screw  
Stopper  
M5x14  
Thumb screw  
Steel ball 7.1  
O ring 3  
Compression  
spring 7  
Compression spring 5  
M6 Hex nut  
M5x14 Thumb screw  
Compression spring 7  
Flat washer 6  
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P 5/ 27  
Repair  
[3] DISASSEMBLY/ASSEMBLY  
[3]-1. Base complete  
ASSEMBLING  
Take the disassembling step in reverse.  
Note: Set Compression spring 4 (2pcs.) in the groove on Base complete as illustrated in Fig. 6  
M6 - Flat head screw is thread-locker type. When removing it, be sure to apply adhesive (ThreeBond 1321/ 1342  
or Loctite 242) to the thread before reusing.  
Assemble Compression spring 11, Compression spring 13, Pole and Silent pole as illustrated in Fig. 3.  
Check that two Compression springs 4 work properly by pulling the lever portion of Lock plate after assembling  
Base plate to Base. Refer to Figs. 6 and 4.  
Fig. 6  
1. Screw M5x10 Set bolt (2pcs.) to Base complete 2. Set Compression spring 4 in place between the groove end of  
Base complete and the hook of Lock plate.  
Lock plate  
M5x10 Set bolt (2pcs.)  
Hook of Lock plate  
Compression  
spring 4  
Groove end of Base complete  
Lever portion of Lock plate  
[3]-2. Armature, Motor bracket complete  
DISASSEMBLING  
(1) Separate Base section from Motor section as illustrated in Figs. 2 and 3.  
(2) Disassemble Armature as illustrated in Figs. 7, 8, 9, 10, 11, 12 and 13.  
Fig. 7  
M4x18 Pan head screw (2pcs.)  
Remove carbon brush and Collet nut.  
Retainer cover  
Remove Retainer cover by  
unscrewing M4x18 Pan head  
screw (2pcs.)  
Carbon brush  
Carbon brush  
Collet nut  
Fig. 8  
Remove Grip cover (R) by unscrewing  
4x18 Tapping screw (2pcs.)  
Remove Cover by unscrewing 4x18 Tapping screw (2pcs.)  
4x18 Tapping screw  
(2pcs.)  
4x18 Tapping  
screw (2pcs.)  
Cover  
Note: It is impossible to  
disassemble Grip R  
without removing  
Cover.  
Grip cover (R)  
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P 6/ 27  
Repair  
[3] DISASSEMBLY/ASSEMBLY  
[3]-2. Armature, Motor bracket complete (cont.)  
DISASSEMBLING  
Fig. 9  
Disassemble Switch lever, Lock off button, Compression spring 5, Compression spring 4  
from Grip R. And remove Grip R from the machine by unscrewing M5x25 Pan head screw.  
In case of Models RP1800 and RP1801, refer to Fig. 11.  
Compression spring 5  
Lock off button  
Grip R  
Grip R  
Compression  
spring 4  
Switch  
lever  
Switch  
M5x25 Pan Head screw  
Fig. 10  
Fig. 11  
Remove Motor bracket together with  
Armature from Motor housing by  
removing 5x35 Tapping screw (4pcs.)  
In case of Models RP1800F, RP1801F, RP2300FC and RP2301FC,  
disconnect Connector of Controller from LED circuit prior to  
the step described in Fig. 11.  
5x35 Tapping  
screw (4pcs.)  
Motor  
bracket  
Armature  
Connector of Controller  
Fig. 12  
Retainer  
1R041  
Remove Retainer from Armature shaft by:  
1) holding Armature using 1R041 and vise  
2) turning counterclockwise with Wrench 41 or Hex socket 41-80.  
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P 7/ 27  
Repair  
[3] DISASSEMBLY/ASSEMBLY  
[3]-2. Armature, Motor bracket complete (cont.)  
DISASSEMBLING  
(3) Armature can be removed in the manner A or B shown in Fig. 13. Remove Ball bearing 629DDW from Armature.  
Fig. 13  
A: Supporting Motor bracket with 2 pcs.  
of 1R258, remove Armature with  
Arbor press.  
B: Strike Motor bracket with Plastic  
hammer while gripping Armature.  
1R269  
Motor bracket  
Armature  
Ball bearing  
629DDW  
1R258  
Armature  
Motor bracket  
Remove Ball bearing  
629DDW with 1R269.  
(4) Disassemble the Motor bracket as illustrated in Figs. 14 and 15.  
Fig. 14  
Remove Ball bearing  
6205DDW by striking  
Motor bracket with  
Plastic hammer.  
Remove Bearing retainer 60 by unscrewing In case of Models RP1800F, RP1801F,  
M4x14 Countersunk head screw.  
RP2300FC and RP2301F, remove LED  
Circuit by removing Bind CT4x12  
Tapping screw (2pcs.)  
M4x14 Countersunk  
head screw (3pcs.)  
Bind CT4x12  
Tapping screw (2pcs.)  
LED circuit  
Bearing retainer 60  
Ball bearing  
6205DDW  
Fig. 15  
Remove Lock lever by unscrewing  
M5x12 Pan head screw.  
Remove Grip cover L by unscrewing Grip L can be removed by unscrewing  
4x12 Tapping screw (2pcs.)  
M6x25 Pan head screw.  
Separate M10 Set bolt and Torsion  
spring 15 from Lock lever.  
Grip L  
Grip cover L  
M10 Set bolt  
Torsion spring 15  
M6x25 Pan head screw  
4x12 Tapping  
screw (2pcs.)  
M5x12 Pan  
head screw  
Lock lever  
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P 8/ 27  
Repair  
[3] DISASSEMBLY/ASSEMBLY  
[3]-2. Armature, Motor bracket complete  
ASSEMBLING  
(1) Assemble Ball bearing 6205DDW to Motor bracket. Refer to the right illustration in Fig. 14.  
(2) In case of RP1800F, RP1801F, RP2300FC and RP2301FC, secure LED circuit with 4x12 Tapping screw (2pcs.).  
Refer to the center illustration in Fig. 14.  
(3) Tighten Bearing retainer 60 with M4x14 Countersunk head screw (3pcs.) to secure Ball bearing 6205DDW.  
Refer to the left illustration in Fig. 14.  
Note: Apply adhesive ThreeBond 1321 / 1342 or Loctite 242 to the threaded portion of M4x14 Countersunk head  
screw (3pcs.)  
(4) Assemble Lock lever to Motor bracket as illustrated in Figs. 16, 17 and 18.  
Fig. 16  
Lock lever  
M10 Set bolt  
Torsion spring 15  
Motor bracket  
Spline hole  
Long tail  
Short tail  
Lock lever  
Put Torsion spring 15 into  
Lock lever so that the short tail  
of Torsion spring 15 faces  
Lock lever.  
Putting the long tail of  
Torsion spring 15 on  
the edge of Lock lever,  
set Torsion spring 15 in place.  
Screw M10 Set bolt to Motor bracket  
with Lock Lever.  
Fig. 17  
Wall  
30 degrees  
Long tail of  
Torsion spring 15  
Hooking the long tail of Torsion spring 15 on the wall of Motor bracket,  
turn Lock lever without engaging the spline hole with the hex screw head  
of M10 Set bolt until it comes to the position illustrated right.  
Fig. 18  
M5x12 Pan head  
screw  
Engaging the spline hole of the Lock lever  
with the hex screw head of M10 Set bolt,  
push Lock lever as illustrated above.  
Secure Lock lever with  
M5x12 Pan head screw.  
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P 9/ 27  
Repair  
[3] DISASSEMBLY/ASSEMBLY  
[3]-2. Armature, Motor bracket complete (cont.)  
ASSEMBLING  
(5) Assemble Grip L to Motor bracket on Lock lever side and secure it with M6x25 Pan head screw. Refer to Fig. 15.  
Assemble Grip cover L to Grip L by screwing two 4x12 Tapping screws. Refer to Fig. 15.  
(6) Assemble Armature to Motor bracket. Refer to Fig. 13  
(7) Assemble Retainer to Armature shaft by turning with Wrench 41 or Hex socket 41-80 clockwise. Refer to Fig. 12.  
(8) Assemble Motor bracket to Motor housing. Refer to Fig. 11.  
(8) In case of Models RP1800F, RP1801F, RP2300F, RP2301FC, connect LED circuit. Refer to Fig. 10.  
(9) Assemble Grip R section to Motor bracket. Refer to Fig. 9.  
(10) Secure Grip cover (R) with two 4x18 Tapping screws to the Grip R. Refer to right illustration in Fig. 8.  
And assemble Cover to Motor housing. Refer to left illustration in Fig. 8.  
(11) Mount Retainer cover to Motor bracket. Refer to right illustration in Fig. 7. And assemble Carbon brushes and  
Collet nut. Refer to left illustration in Fig. 7.  
[3]-3. Shaft Lock  
DISASSEMBLING  
(1) Separate Base section from Motor section as illustrated in Figs. 2, 3.  
(2) Remove Retainer cover by unscrewing two M4x18 Pan head screws as the right illustration in Fig. 7.  
(3) Shaft lock mechanism can be disassembled as illustrated in Fig. 19.  
Fig. 19  
Collared pin 6 and Compression spring 8  
are removed from Push button.  
Push button  
1R268  
Push button  
Splinter of  
Push button  
Compression spring 8  
Collared pin 6  
Retainer  
cover  
Applying 1R268 to the pin hole of Push button,  
strike Collared pin 6 through the pin hole of  
Push button.  
Retainer  
cover  
Collared pin 6 can be removed from Push button.  
Note: The removed Push button has to be replaced with new Push button.  
ASSEMBLING  
Shaft lock section can be assembled as illustrated in Fig. 20.  
Fig. 20  
Push Button  
Splinter of  
Push button  
Push button  
Compression spring 8  
Collared pin 6  
Collared pin 6  
Collared pin 6  
1R030  
Retainer  
cover  
Remove Splinter of Push button  
from Collared pin 6.  
Supporting Collared pin 6 with 1R030,  
assemble Push button by pressing with  
Arbor press.  
Set the parts to Retainer cover  
as illustrated above.  
Note: Use new Push button.  
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P 10/ 27  
Circuit diagram  
Fig. D-1A  
RP2301FC with electric Brake, LED Job Light, Electronic Control  
Color index of lead wires' sheath  
Purple  
Black  
White  
Orange  
Yellow  
Red  
* Support unit without Choke coil is used for some countries.  
Chokecoil  
Makita  
logo side  
*Support Unit  
Name  
plate side  
Motor housing  
This Lead wire  
may be blue for  
some countries.  
Controller  
Blue Lead wire  
is used for  
some countries.  
Power  
supply  
cord  
LED  
Circuit  
Brown Lead wire  
is used for some  
countries.  
Connector  
of LED  
Switch  
Connector  
of Controller  
Grip R  
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P 11/ 27  
Wiring diagram  
Fig. D-2A  
RP2301FC with electric Brake, LED Job Light, Electronic Control  
Wiring in Motor housing  
on Grip R side (Switch side)  
When putting Lead wires for  
connecting to Terminal block,  
into this Lead wire holder,  
Controller’s thin Lead wire (purple)  
has to be put under the following  
Lead wires.  
* Controller’s thick Lead wire (red)  
* Thick Connecting lead wire (purple)  
for connecting Switch to Terminal  
block  
Terminal block  
Lead Wire  
Holder  
The extra portion of Controller’s  
thin Lead wires (black, red) to be  
connected to LED has to be put  
in this position.  
Connector of Controller’s lead wires  
has to be connected to LED circuit  
that facies Lead wire (Red) to Red  
marking side.  
And put the Lead wires into Lead  
wire holder.  
Lead wire holder  
Grip R  
Switch lever  
Connecting Lead Wires  
(yellow, orange purple) to  
be connected to Switch in  
Grip R  
Connector  
of Controller  
Red marking  
Controller’s Lead wire (red)  
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P 12/ 27  
Wiring diagram  
Fig. D-3A  
RP2301FC with electric Brake, LED Job Light, Electronic Control  
Wiring in Motor housing  
on top side (Rear cover side)  
Support unit  
Lead wire holder  
When putting Support unit’s Lead wires  
into Lead wire holders, put them as follows.  
* Support unit’s Lead wire (black)  
into Lead wire holder of outside  
* Support unit’s Lead wires (orange, yellow)  
into Lead wire holder of inside  
Controller  
Put Controller into  
the above illustrated  
position.  
Support unit’s Lead wire (orange)  
Support unit’s Lead wire (yellow)  
Support unit’s Lead wire (black)  
RP2301FC with electric Brake, LED Job Light, Electronic Control  
Wiring in Grip (R)  
Connect Insulated connector to  
Switch terminal 2 while keeping  
it away from Boss.  
Switch terminal 2  
Insulated connector  
Boss  
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P 13/ 27  
Circuit diagram  
Fig. D-1B  
RP2300FC with LED Job Light, Electronic Control  
Color index of lead wires' sheath  
Purple  
Red  
Black  
White  
Orange  
Makita  
logo side  
Support unit  
Controller  
Name  
plate side  
Motor housing  
Blue Lead wire  
is used for  
some countries.  
Blue Lead wire  
is used for  
some countries.  
Power  
supply  
cord  
LED  
Circuit  
Brown Lead wire  
is used for some  
countries.  
Connector  
of LED  
Switch  
Connector  
of Conroller  
Grip R  
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P 14/ 27  
Wiring diagram  
Fig. D-2B  
RP2300FC with LED Job Light, Electronic Control  
Wiring in Motor housing  
on Grip R side (Switch side)  
When putting Lead wires for  
connecting to Terminal block,  
into this Lead wire holder,  
Controller’s thin Lead wire (purple)  
has to be put under the following  
Lead wires.  
* Controller’s thick Lead wire (red)  
* Thick Connecting lead wire (purple)  
for connecting Switch to Terminal  
block  
Terminal block  
Lead Wire  
Holder  
The extra portion of Controller’s  
thin Lead wires (black, red) to be  
connected to LED has to be put  
in this position.  
Connector of Controller’s lead wires  
has to be connected to LED circuit,  
facing Lead wire (Red) to Red  
marking side.  
And put the Lead wires into Lead  
wire holder.  
Lead wire holder  
Grip R  
Switch lever  
Connecting lead wires  
(orange purple) to be  
connected to Switch in  
Grip R  
Connector  
of Controller  
Red marking  
Controller’s lead wire (red)  
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P 15/ 27  
Wiring diagram  
Fig. D-3B  
RP2300FC with LED Job Light, Electronic Control  
Wiring in Motor housing  
on top side (Rear cover side)  
Support unit  
Lead wire holder  
When putting Support unit’s Lead wires  
into Lead wire holders, put them as follows.  
* Support unit’s Lead wire (black)  
into Lead wire holder of outside  
* Support unit’s Lead wire (orange)  
into Lead wire holder of inside  
Controller  
Put Controller into  
the above illustrated  
position.  
Support unit’s Lead wire (orange)  
Support unit’s Lead wire (black)  
RP2300FC with LED Job Light, Electronic Control  
Wiring in Grip R  
Connect Insulated connector to  
Switch terminal 2 while keeping  
it away from Boss.  
Switch terminal 2  
Insulated connector  
Boss  
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P 16/ 27  
Circuit diagram  
Fig. D-1C  
RP1801F with electric Brake, LED Job Light  
Color index of lead wires' sheath  
Purple  
Black  
White  
Orange  
Yellow  
Red  
* Support unit without Choke coil is used for some countries.  
Choke coil  
Makita  
logo side  
*Support unit  
Name  
plate side  
Motor housing  
Blue Lead wire  
is used for  
some countries.  
Power supply circuit  
Blue Lead wire  
is used for  
some countries.  
Power  
supply  
cord  
LED  
Circuit  
Brown Lead wire  
is used for  
Connector  
of LED  
some countries.  
Switch  
Connector  
of Conroller  
Grip R  
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P 17/ 27  
Wiring diagram  
Fig. D-2C  
R1801F with electric Brake, LED Job Light  
Wiring in Motor housing  
on Grip R side (Switch side)  
When putting Lead wires for connecting  
to Terminal block, into this Lead wire holder,  
thin Lead wire (purple) of Power supply circuit  
has to be put under the following Lead wires.  
* Thick Lead wire (red) of Power supply circuit  
* Thick Connecting lead wire (purple) for  
connecting Switch to Terminal block  
Terminal block  
Lead wire  
holder  
The extra portion of Controller’s  
thin Lead wires (black, red) to be  
connected to LED has to be put  
in this position.  
Connector of Controller’s lead wires  
has to be connected to LED circuit,  
facing Lead wire (Red) to Red  
marking side.  
And put the Lead wires into Lead  
wire holder.  
Lead wire holder  
Grip R  
Switch lever  
Connecting lead wires  
(yellow, orange purple) to  
be connected to Switch in  
Grip R  
Connector of  
controller  
Red marking  
Controller’s Lead wire (red)  
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P 18/ 27  
Wiring diagram  
Fig. D-3C  
RP1801F with electric Brake, LED Job Light  
Wiring in Motor housing  
on top side (Rear cover side)  
Support unit  
Lead wire holder  
When putting Support unit’s Lead wires  
into Lead wire holders, put them as follows.  
* Support unit’s Lead wire (black)  
into Lead wire holder of outside  
* Support unit’s Lead wires (orange, yellow)  
into Lead wire holder of inside  
Power supply circuit  
Put Power supply  
circuit into the above  
illustrated position.  
Support unit’s Lead wire (orange)  
Support unit’s Lead wire (yellow)  
Support unit’s Lead wire (black)  
RP1801F with electric Brake, LED Job Light  
Wiring in Grip R  
Connect Insulated connector to  
Switch terminal 2 while keeping it  
away from Boss.  
Switch terminal 2  
Insulated connector  
Boss  
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P 19/ 27  
Circuit diagram  
Fig. D-1D  
RP1801 with electric Brake  
Color index of lead wires' sheath  
Purple  
Black  
White  
Orange  
Yellow  
Choke coil  
Makita  
logo side  
*Support unit  
Name  
plate side  
Motor housing  
Blue Lead wire  
be used for  
some countries.  
Noise  
Suppressor  
Power  
supply  
cord  
Brown Lead wire  
be for some  
countries.  
Switch  
* Noise suppressor is not used for some countries.  
Grip R  
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P 20/ 27  
Wiring diagram  
Fig. D-2D  
RP1801 with electric Brake  
Wiring in Motor housing  
on Grip R side (Switch side)  
When putting Lead wires for  
connecting to Terminal block,  
into this Lead wire holder,  
Noise suppressor’s thin Lead wire  
(white) has to be put under the  
following Lead wires.  
* Support unit’s lead wire (black)  
* Thick Connecting lead wire (purple)  
for connecting Switch to Terminal  
block  
Terminal block  
Lead Wire  
Holder  
Noise  
suppressor  
Grip R  
Switch lever  
Connecting lad wires  
(yellow, orange purple) to  
be connected to Switch in  
Grip R  
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P 21/ 27  
Wiring diagram  
Fig. D-3D  
RP1801 with electric Brake  
Wiring in Motor housing  
on top side (Rear cover side)  
Support unit  
Lead wire holder  
When putting Support unit’s Lead wires  
into Lead wire holders, put them as follows.  
* Support unit’s Lead wire (black)  
into Lead wire holder of outside  
* Support unit’s Lead wires (orange, yellow)  
into Lead wire holder of inside  
Support unit’s Lead wire (orange)  
Support unit’s Lead wire (yellow)  
Support unit’s Lead wire (black)  
RP1801 with electric Brake  
Wiring in Grip (R)  
Connect Insulated connector to  
Switch terminal 2 while keeping it  
away from Boss.  
Switch terminal 2  
Insulated connector  
Boss  
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P 22/ 27  
Circuit diagram  
Fig. D-1E  
RP1800F with LED Job Light  
Color index of lead wires' sheath  
Purple  
Red  
Black  
White  
Orange  
Support unit  
Makita  
Name  
Motor housing  
logo side  
plate side  
Blue Lead wire  
is used for  
some countries.  
Power supply circuit  
Blue Lead wire  
is used for  
some countries.  
Power  
supply  
cord  
LED  
circuit  
Brown Lead wire  
is used for some  
countries.  
Connector  
of LED  
Switch  
Connector  
of Conroller  
Grip R  
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P 23/ 27  
Wiring diagram  
Fig. D-2E  
RP1800F with LED Job Light  
Wiring in Motor housing  
on Grip R side (Switch side)  
When putting Lead wires for connecting  
to Terminal block, into this Lead wire holder,  
thin Lead wire (purple) of Power supply circuit  
has to be put under the following Lead wires.  
* Thick Lead wire (red) of Power supply circuit  
* Thick Connecting lead wire (purple) for  
connecting Switch to Terminal block  
Terminal block  
Lead Wire  
Holder  
The extra portion of Controller’s  
thin Lead wires (black, red) to be  
connected to LED has to be put  
in this position.  
Connector of Controller’s lead wires  
has to be connected to LED circuit,  
facing Lead wire (Red) to Red  
marking side.  
And put the Lead wires into Lead  
wire holder.  
Lead wire holder  
Grip R  
Switch lever  
Connecting lead wires  
(orange purple) to be  
connected to Switch in  
Grip R  
Connector  
of Controller  
Red marking  
Controller’s Lead wire (red)  
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P 24/ 27  
Wiring diagram  
Fig. D-3E  
RP1800F with LED Job Light  
Wiring in Motor housing  
on top side (Rear cover side)  
Support Unit  
Lead wire holder  
When putting Support unit’s Lead wires  
into Lead wire holders, put them as follows.  
* Support unit’s Lead wire (black)  
into Lead wire holder of outside  
* Support unit’s Lead wire (orange)  
into Lead wire holder of inside  
Power supply  
circuit  
Put Power supply  
circuit into the above  
illustrated position.  
Support unit’s Lead wire (orange)  
Support unit’s Lead wire (black)  
RP1800F with LED Job Light  
Wiring in Grip (R)  
Connect Insulated connector to  
Switch terminal 2, keeping it  
away from the Boss.  
Switch terminal 2  
Insulated connector  
Boss  
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P 25/ 27  
Circuit diagram  
Fig. D-1F  
RP1800  
Color index of lead wires' sheath  
Orange  
Black  
White  
Purple  
Makita  
logo side  
Support unit  
Name  
plate side  
Motor housing  
Blue Lead wire  
is used for  
some countries.  
Noise  
suppressor  
Power  
supply  
cord  
Brown Lead wire  
is used for some  
countries.  
Switch  
* Noise suppressor is not used for some countries.  
Grip R  
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P 26/ 27  
Wiring diagram  
Fig. D-2F  
RP1800  
Wiring in Motor housing  
on Grip R side (Switch side)  
When putting Lead wires for  
connecting to Terminal block,  
into this Lead wire holder,  
Noise suppressor’s thin Lead wire  
(white) has to be put under the  
following Lead wires.  
* Support unit’s lead wire (black)  
* Thick Connecting lead wire (purple)  
for connecting Switch to Terminal  
block  
Terminal block  
Lead Wire  
Holder  
Noise  
suppressor  
Grip R  
Switch lever  
Connecting lead wires (orange, purple)  
to be connected to Switch in Grip R  
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P 27/ 27  
Wiring diagram  
Fig. D-3F  
RP1800  
Wiring in Motor housing  
on top side (Rear cover side)  
Support unit  
Lead wire holder  
When putting Support unit’s Lead wires  
into Lead wire holders, put them as follows.  
* Support unit’s Lead wire (black)  
into Lead wire holder of outside  
* Support unit’s Lead wire (orange)  
into Lead wire holder of inside  
Support unit’s lead wire (orange)  
Support unit’s lead wire (black)  
RP1800  
Wiring in Grip (R)  
Connect Insulated connector to  
Switch terminal 2 while keeping  
it away from Boss.  
Switch terminal 2  
Insulated connector  
Boss  
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