Makita Power Screwdriver BFR540 User Manual

INSTRUCTION MANUAL  
Cordless Auto Feed Screwdriver  
BFR540  
BFR550  
BFR750  
008261  
WARNING:  
For your personal safety, READ and UNDERSTAND before using.  
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.  
1
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Personal Safety  
9. Stay alert, watch what you are doing and use  
000230  
common sense when operating a power tool.  
Do not use a power tool while you are tired or  
under the influence of drugs, alcohol or  
Tomoyasu Kato  
Director  
Responsible Manufacturer:  
medication.  
A
moment of inattention while  
Makita Corporation  
operating power tools may result in serious  
personal injury.  
3-11-8, Sumiyoshi-cho, Anjo, Aichi, JAPAN  
Authorized Representative in Europe:  
Makita International Europe Ltd.  
Michigan Drive, Tongwell, Milton Keynes, Bucks MK15  
10. Use safety equipment. Always wear eye  
protection. Safety equipment such as dust mask,  
non-skid safety shoes, hard hat, or hearing  
protection used for appropriate conditions will  
reduce personal injuries.  
8JD, ENGLAND  
GEA002-3  
11. Avoid accidental starting. Ensure the switch is  
in the off-position before plugging in. Carrying  
power tools with your finger on the switch or  
plugging in power tools that have the switch on  
invites accidents.  
12. Remove any adjusting key or wrench before  
turning the power tool on. A wrench or a key left  
attached to a rotating part of the power tool may  
result in personal injury.  
GENERAL SAFETY RULES  
WARNING! Read all instructions. Failure to follow all  
instructions listed below may result in electric shock, fire  
and/or serious injury. The term "power tool" in all of the  
warnings listed below refers to your mains-operated  
(corded) power tool or battery-operated (cordless) power  
tool.  
SAVE THESE INSTRUCTIONS.  
13. Do not overreach. Keep proper footing and  
balance at all times. This enables better control  
of the power tool in unexpected situations.  
14. Dress properly. Do not wear loose clothing or  
jewellery. Keep your hair, clothing, and gloves  
away from moving parts. Loose clothes,  
jewellery or long hair can be caught in moving  
parts.  
15. If devices are provided for the connection of  
dust extraction and collection facilities,  
ensure these are connected and properly used.  
Use of these devices can reduce dust-related  
hazards.  
Work area safety  
1.  
Keep work area clean and well lit. Cluttered and  
dark areas invite accidents.  
2.  
Do not operate power tools in explosive  
atmospheres, such as in the presence of  
flammable liquids, gases or dust. Power tools  
create sparks which may ignite the dust or fumes.  
Keep children and bystanders away while  
operating a power tool. Distractions can cause  
you to lose control.  
3.  
Electrical Safety  
4.  
Power tool plugs must match the outlet. Never  
modify the plug in any way. Do not use any  
adapter plugs with earthed (grounded) power  
tools. Unmodified plugs and matching outlets will  
reduce risk of electric shock.  
Avoid body contact with earthed or grounded  
surfaces such as pipes, radiators, ranges and  
refrigerators. There is an increased risk of  
electric shock if your body is earthed or grounded.  
Do not expose power tools to rain or wet  
Power tool use and care  
16. Do not force the power tool. Use the correct  
power tool for your application. The correct  
power tool will do the job better and safer at the  
rate for which it was designed.  
17. Do not use the power tool if the switch does  
not turn it on and off. Any power tool that cannot  
be controlled with the switch is dangerous and  
must be repaired.  
5.  
6.  
7.  
conditions. Water entering  
increase the risk of electric shock.  
a
power tool will  
18. Disconnect the plug from the power source  
and/or the battery pack from the power tool  
before making any adjustments, changing  
accessories, or storing power tools. Such  
preventive safety measures reduce the risk of  
starting the power tool accidentally.  
19. Store idle power tools out of the reach of  
children and do not allow persons unfamiliar  
with the power tool or these instructions to  
operate the power tool. Power tools are  
dangerous in the hands of untrained users.  
Do not abuse the cord. Never use the cord for  
carrying, pulling or unplugging the power tool.  
Keep cord away from heat, oil, sharp edges or  
moving parts. Damaged or entangled cords  
increase the risk of electric shock.  
When operating a power tool outdoors, use an  
extension cord suitable for outdoor use. Use of  
a cord suitable for outdoor use reduces the risk of  
electric shock.  
8.  
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20. Maintain power tools. Check for misalignment  
or binding of moving parts, breakage of parts  
and any other condition that may affect the  
power tools operation. If damaged, have the  
power tool repaired before use. Many accidents  
are caused by poorly maintained power tools.  
21. Keep cutting tools sharp and clean. Properly  
maintained cutting tools with sharp cutting edges  
are less likely to bind and are easier to control.  
22. Use the power tool, accessories and tool bits  
etc. in accordance with these instructions and  
in the manner intended for the particular type  
of power tool, taking into account the working  
conditions and the work to be performed. Use  
of the power tool for operations different from  
to screwdriver safety rules. If you use this power  
tool unsafely or incorrectly, you can suffer serious  
personal injury.  
1.  
Hold power tools by insulated gripping  
surfaces when performing an operation where  
the cutting tool may contact hidden wiring or  
its own cord. Contact with a "live" wire will make  
exposed metal parts of the tool "live" and shock  
the operator.  
2.  
Always be sure you have a firm footing.  
Be sure no one is below when using the tool in  
high locations.  
3.  
4.  
5.  
Hold the tool firmly.  
Keep hands away from rotating parts.  
Do not touch the bit or the workpiece  
immediately after operation; they may be  
extremely hot and could burn your skin.  
those intended could result in  
situation.  
a
hazardous  
Battery tool use and care  
23. Ensure the switch is in the off position before  
inserting battery pack. Inserting the battery pack  
into power tools that have the switch on invites  
accidents.  
24. Recharge only with the charger specified by  
the manufacturer. A charger that is suitable for  
one type of battery pack may create a risk of fire  
when used with another battery pack.  
SAVE THESE INSTRUCTIONS.  
WARNING:  
MISUSE or failure to follow the safety rules stated in  
this instruction manual may cause serious personal  
injury.  
ENC007-2  
25. Use power tools only with specifically  
designated battery packs. Use of any other  
battery packs may create a risk of injury and fire.  
26. When battery pack is not in use, keep it away  
from other metal objects like paper clips, coins,  
keys, nails, screws, or other small metal  
objects that can make a connection from one  
terminal to another. Shorting the battery  
terminals together may cause burns or a fire.  
27. Under abusive conditions, liquid may be  
ejected from the battery, avoid contact. If  
contact accidentally occurs, flush with water. If  
liquid contacts eyes, additionally seek medical  
help. Liquid ejected from the battery may cause  
irritation or burns.  
IMPORTANT SAFETY  
INSTRUCTIONS  
FOR BATTERY CARTRIDGE  
1.  
Before using battery cartridge, read all  
instructions and cautionary markings on (1)  
battery charger, (2) battery, and (3) product  
using battery.  
2.  
3.  
Do not disassemble battery cartridge.  
If operating time has become excessively  
shorter, stop operating immediately. It may  
result in a risk of overheating, possible burns  
and even an explosion.  
4.  
5.  
If electrolyte gets into your eyes, rinse them  
out with clear water and seek medical  
attention right away. It may result in loss of  
your eyesight.  
SERVICE  
28. Have your power tool serviced by a qualified  
repair person using only identical replacement  
parts. This will ensure that the safety of the power  
tool is maintained.  
29. Follow instruction for lubricating and  
changing accessories.  
Do not short the battery cartridge:  
(1) Do not touch the terminals with any  
conductive material.  
(2) Avoid storing battery cartridge in  
a
30. Keep handles dry, clean and free from oil and  
container with other metal objects such as  
nails, coins, etc.  
grease.  
GEB017-1  
(3) Do not expose battery cartridge to water  
or rain.  
SPECIFIC SAFETY RULES  
A battery short can cause a large current  
flow, overheating, possible burns and  
DO NOT let comfort or familiarity with product  
(gained from repeated use) replace strict adherence  
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even a breakdown.  
out of the tool, causing injury to you or someone  
around you.  
Do not use force when inserting the battery  
cartridge. If the cartridge does not slide in easily, it  
is not being inserted correctly.  
6.  
7.  
8.  
Do not store the tool and battery cartridge in  
locations where the temperature may reach or  
exceed 50 C (122 F).  
Do not incinerate the battery cartridge even if  
it is severely damaged or is completely worn  
out. The battery cartridge can explode in a fire.  
Be careful not to drop or strike battery.  
Setting for desired screw length  
1. Lever  
4
1
2. Stopper base  
3. Label on feeder  
box  
SAVE THESE INSTRUCTIONS.  
Tips for maintaining maximum battery life  
4. Fenestella  
1.  
Charge the battery cartridge before completely  
discharged.  
Always stop tool operation and charge the  
battery cartridge when you notice less tool  
power.  
3
2
008123  
2.  
3.  
Never recharge  
cartridge.  
a
fully charged battery  
There are 7 positive-lock screw length settings. To  
obtain the desired setting, pull out the stopper base  
while depressing the lever until you see the number of  
the desired screw length (indicated on the label on  
feeder box) appear to rest in the fenestella of stopper  
base. See the table below for the relation between the  
number indicated on the label on feeder box and the  
respective screw length.  
Overcharging shortens the battery service life.  
Charge the battery cartridge with room  
temperature at 10 C - 40 C (50 F - 104 F).  
Let a hot battery cartridge cool down before  
charging it.  
FUNCTIONAL DESCRIPTION  
For Models BFR540, BFR550  
CAUTION:  
Number indicated on the label  
Screw length  
Always be sure that the tool is switched off and the  
battery cartridge is removed before adjusting or  
checking function on the tool.  
25  
30  
35  
25 mm  
30 mm  
35 mm  
Installing or removing battery cartridge  
40  
45  
50  
55  
40 mm  
45 mm  
50 mm  
55 mm  
1. Red part  
2. Button  
1
2
3. Battery cartridge  
008238  
For Model BFR750  
3
Number indicated on the label  
Screw length  
006801  
45  
50  
55  
45 mm  
50 mm  
55 mm  
Always switch off the tool before insertion or  
removal of the battery cartridge.  
To remove the battery cartridge, withdraw it from  
the tool while sliding the button on the front of the  
cartridge.  
To insert the battery cartridge, align the tongue on  
the battery cartridge with the groove in the housing  
and slip it into place. Always insert it all the way  
until it locks in place with a little click. If you can  
see the red part on the upper side of the button, it  
is not locked completely. Insert it fully until the red  
part cannot be seen. If not, it may accidentally fall  
60  
65  
70  
60 mm  
65 mm  
70 mm  
75 mm  
75  
008241  
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When the reversing switch lever is in the neutral position,  
the switch trigger cannot be pulled.  
Adjusting the driving depth  
1. Stopper base  
2. Casing  
3. Adjusting knob  
5mm  
1
CAUTION:  
Always check the direction of rotation before  
operation.  
2
Use the reversing switch only after the tool comes  
to a complete stop. Changing the direction of  
rotation before the tool stops may damage the tool.  
When not operating the tool, always set the  
reversing switch lever to the neutral position.  
3
A
B
008124  
Depress the stopper base as far as it will go. While  
keeping it in this position, turn the adjusting knob until  
the bit tip projects approx. 5 mm from the stopper base.  
Drive a trial screw. If the screw head projects above the  
surface of the workpiece, turn the adjusting knob in the  
"A" direction; if the screw head is counter-sunk, turn the  
adjusting knob in the "B" direction.  
ASSEMBLY  
CAUTION:  
Always be sure that the tool is switched off and the  
battery cartridge is removed before carrying out  
any work on the tool.  
Installing or removing the bit  
Loosen the thumb screws which secure the casing. Pull  
Switch action  
1. Switch trigger  
out the casing in the direction of the arrow.  
1. Casing  
2. Thumb screw  
1
1
2
008282  
008285  
CAUTION:  
Before inserting the battery cartridge into the tool,  
always check to see that the switch trigger  
actuates properly and returns to the "OFF" position  
when released.  
Press the dust cover toward the plane bearing and pull  
out the bit. If the dust cover cannot be moved as far as  
the plane bearing, try it again after turning the bit slightly.  
To install the bit, insert it into the socket while turning it  
slightly. After installing, always make sure that the bit is  
securely held in place by trying to pull it out.  
To start the tool, simply pull the switch trigger. Release  
the switch trigger to stop.  
Reversing switch action  
1. Plane bearing  
2. Dust cover  
3. Bit  
1
2
1. Reversing  
switch lever  
1
3
A
B
008286  
008283  
Installing screw strip  
Insert the screw strip through the screw guide. Then  
insert it through the feeder box until the first screw  
reaches the position next to the driving position.  
This tool has a reversing switch to change the direction  
of rotation. Depress the reversing switch lever from the A  
side for clockwise rotation or from the  
counterclockwise rotation.  
B
side for  
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Folding screw guide  
1. Feeder box  
2. Screw strip  
3. Screw guide  
1
2
3
008290  
008289  
1. Driving position  
Screw guide is foldable. Folding the screw guide allows  
space used for storage to be minimal.  
1
Carry hook  
The carry hook is convenient for temporarily hooking the  
tool. It can be installed on either side of the tool.  
When removing the carry hook, widen it by pressing its  
right ends ON BOTH SIDES in the directions of arrow (1)  
and raise it in the direction of the arrow (2).  
008288  
1. Hook  
Removing screw strip  
To remove the screw strip, just pull it out in the direction  
of the arrow. If you depress the reverse button, you can  
pull out the screw strip in the reverse direction of the  
arrow.  
1
2
1
1
008262  
OPERATION  
Driving operation  
008281  
1. Reverse button  
1
008263  
Switch on the tool by pulling the switch trigger. Hold the  
tool squarely and firmly up against the driving surface. A  
screw will be automatically carried to the driving position  
and fastened.  
008128  
CAUTION:  
Always check the bit carefully for wear before  
driving operations. Replace a worn bit or poor  
fastening may result.  
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Always hold the tool squarely against the driving  
surface. Holding it at an angle may damage the  
screw heads and cause wear on the bit. This may  
also lead to poor fastening.  
Always keep the tool firmly against the driving  
surface until the driving is over. Failure to do so  
may cause insufficient fastening of screws.  
Be careful not to drive a screw onto another screw  
already fastened.  
Do not operate the tool without screws. It will  
damage the driving surface.  
Do not apply oil or grease on the sliding surface of  
the feeder box.  
Replace when they wear down to the limit mark. Keep  
the carbon brushes clean and free to slip in the holders.  
Both carbon brushes should be replaced at the same  
time. Use only identical carbon brushes.  
Loosen the thumb screws which secure the casing. Pull  
out the casing in the direction of the arrow.  
1. Casing  
2. Thumb screw  
1
2
Driving in corner  
008285  
1. Wall  
2. Stopper base  
Use a screwdriver to remove two screws then remove  
the front cover.  
1
2
1. Front cover  
2. Screws  
1
15mm  
006812  
This tool can be used to drive at a position 15 mm away  
from the wall as shown in the figure.  
2
008287  
CAUTION:  
Raise the arm part of the spring and then place it in the  
Driving at a position closer than 15 mm to the  
wall or driving with the stopper base in contact with  
the wall may damage the screw heads and cause  
wear on the bit. This may also lead to poor  
fastening of screws and malfunction of the tool.  
recessed part of the housing with  
screwdriver of slender shaft or the like.  
a
slotted bit  
1
1. Spring  
2. Arm  
3. Recessed part  
MAINTENANCE  
CAUTION:  
Always be sure that the tool is switched off and the  
battery cartridge is removed before attempting to  
perform inspection or maintenance.  
3
2
006816  
Replacing carbon brushes  
Use pliers to remove the carbon brush caps of the  
carbon brushes. Take out the worn carbon brushes,  
insert the new ones and replace the carbon brush caps  
in reverse.  
1. Limit mark  
1
006258  
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1. Carbon brush  
cap  
1
006817  
Make sure that the carbon brush caps have fit into the  
holes in brush holders securely.  
1. Hole  
2. Carbon brush  
cap  
1
2
006304  
Reinstall the front cover and tighten two screws  
securely.  
To maintain product SAFETY and RELIABILITY, repairs,  
any other maintenance or adjustment should be  
performed by Makita Authorized Service Centers,  
always using Makita replacement parts.  
ACCESSORIES  
CAUTION:  
These  
accessories  
or  
attachments  
are  
recommended for use with your Makita tool  
specified in this manual. The use of any other  
accessories or attachments might present a risk of  
injury to persons. Only use accessory or  
attachment for its stated purpose.  
If you need any assistance for more details regarding  
these accessories, ask your local Makita Service Center.  
Drywall screw strip  
Phillips bit  
Various type of Makita genuine batteries and  
chargers  
Plastic carrying case  
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10  
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11  
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Makita Corporation Anjo, Aichi, Japan  
884724-220  
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