Makita Drill DA4030 User Manual

INSTRUCTION MANUAL  
Angle Drill  
DA4030  
DA4031  
003008  
DOUBLE INSULATION  
WARNING:  
For your personal safety, READ and UNDERSTAND before using.  
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.  
1
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ENH101-12  
you to lose control.  
Electrical safety  
EC Declaration of Conformity  
4.  
Power tool plugs must match the outlet. Never  
modify the plug in any way. Do not use any  
adapter plugs with earthed (grounded) power  
tools. Unmodified plugs and matching outlets will  
reduce risk of electric shock.  
We Makita Corporation as the responsible  
manufacturer declare that the following Makita  
machine(s):  
Designation of Machine:  
Angle Drill  
5.  
Avoid body contact with earthed or grounded  
surfaces such as pipes, radiators, ranges and  
refrigerators. There is an increased risk of  
electric shock if your body is earthed or grounded.  
Do not expose power tools to rain or wet  
Model No./ Type: DA4031  
are of series production and  
Conforms to the following European Directives:  
98/37/EC until 28th December 2009 and then with  
2006/42/EC from 29th December 2009  
And are manufactured in accordance with the following  
standards or standardised documents:  
EN60745  
6.  
7.  
conditions. Water entering  
a
power tool will  
increase the risk of electric shock.  
Do not abuse the cord. Never use the cord for  
carrying, pulling or unplugging the power tool.  
Keep cord away from heat, oil, sharp edges or  
moving parts. Damaged or entangled cords  
increase the risk of electric shock.  
The technical documentation is kept by our authorised  
representative in Europe who is:  
Makita International Europe Ltd,  
Michigan, Drive, Tongwell,  
8.  
9.  
When operating a power tool outdoors, use an  
extension cord suitable for outdoor use. Use of  
a cord suitable for outdoor use reduces the risk of  
electric shock.  
Milton Keynes, MK15 8JD, England  
30th January 2009  
If operating a power tool in a damp location is  
unavoidable, use  
a
ground fault circuit  
000230  
interrupter (GFCI) protected supply. Use of an  
GFCI reduces the risk of electric shock.  
Tomoyasu Kato  
Director  
Personal safety  
Makita Corporation  
3-11-8, Sumiyoshi-cho,  
Anjo, Aichi, JAPAN  
10. Stay alert, watch what you are doing and use  
common sense when operating a power tool.  
Do not use a power tool while you are tired or  
under the influence of drugs, alcohol or  
GEA005-2  
medication.  
A
moment of inattention while  
General Power Tool Safety  
operating power tools may result in serious  
personal injury.  
Warnings  
11. Use personal protective equipment. Always  
wear eye protection. Protective equipment such  
as dust mask, non-skid safety shoes, hard hat, or  
hearing protection used for appropriate conditions  
will reduce personal injuries.  
WARNING Read all safety warnings and all  
instructions. Failure to follow the warnings and  
instructions may result in electric shock, fire and/or  
serious injury.  
12. Prevent unintentional starting. Ensure the  
switch is in the off-position before connecting  
to power source and/or battery pack, picking  
up or carrying the tool. Carrying power tools  
with your finger on the switch or energising power  
tools that have the switch on invites accidents.  
13. Remove any adjusting key or wrench before  
turning the power tool on. A wrench or a key left  
attached to a rotating part of the power tool may  
result in personal injury.  
14. Do not overreach. Keep proper footing and  
balance at all times. This enables better control  
of the power tool in unexpected situations.  
15. Dress properly. Do not wear loose clothing or  
jewellery. Keep your hair, clothing, and gloves  
Save all warnings and  
instructions for future reference.  
The term "power tool" in the warnings refers to your  
mains-operated (corded) power tool or battery-operated  
(cordless) power tool.  
Work area safety  
1.  
2.  
Keep work area clean and well lit. Cluttered or  
dark areas invite accidents.  
Do not operate power tools in explosive  
atmospheres, such as in the presence of  
flammable liquids, gases or dust. Power tools  
create sparks which may ignite the dust or fumes.  
Keep children and bystanders away while  
operating a power tool. Distractions can cause  
3.  
3
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GEB001-5  
away from moving parts. Loose clothes,  
jewellery or long hair can be caught in moving  
parts.  
DRILL SAFETY WARNINGS  
DO NOT let comfort or familiarity with product  
(gained from repeated use) replace strict adherence  
to safety rules for the subject product. If you use this  
power tool unsafely or incorrectly, you can suffer  
serious personal injury.  
16. If devices are provided for the connection of  
dust extraction and collection facilities,  
ensure these are connected and properly used.  
Use of dust collection can reduce dust-related  
hazards.  
1.  
Use auxiliary handle(s), if supplied with the  
tool. Loss of control can cause personal injury.  
Hold power tool by insulated gripping  
surfaces, when performing an operation where  
the cutting accessory may contact hidden  
wiring or its own cord. Cutting accessory  
Power tool use and care  
17. Do not force the power tool. Use the correct  
power tool for your application. The correct  
power tool will do the job better and safer at the  
rate for which it was designed.  
18. Do not use the power tool if the switch does  
not turn it on and off. Any power tool that cannot  
be controlled with the switch is dangerous and  
must be repaired.  
2.  
contacting  
a
"live" wire may make exposed  
metal parts of the power tool "live" and could give  
the operator an electric shock.  
3.  
Always be sure you have a firm footing.  
Be sure no one is below when using the tool in  
high locations.  
19. Disconnect the plug from the power source  
and/or the battery pack from the power tool  
before making any adjustments, changing  
accessories, or storing power tools. Such  
preventive safety measures reduce the risk of  
starting the power tool accidentally.  
4.  
5.  
6.  
Hold the tool firmly.  
Keep hands away from rotating parts.  
Do not leave the tool running. Operate the tool  
only when hand-held.  
20. Store idle power tools out of the reach of  
children and do not allow persons unfamiliar  
with the power tool or these instructions to  
operate the power tool. Power tools are  
dangerous in the hands of untrained users.  
21. Maintain power tools. Check for misalignment  
or binding of moving parts, breakage of parts  
and any other condition that may affect the  
power tool’s operation. If damaged, have the  
power tool repaired before use. Many accidents  
are caused by poorly maintained power tools.  
22. Keep cutting tools sharp and clean. Properly  
maintained cutting tools with sharp cutting edges  
are less likely to bind and are easier to control.  
23. Use the power tool, accessories and tool bits  
etc. in accordance with these instructions,  
taking into account the working conditions  
and the work to be performed. Use of the power  
tool for operations different from those intended  
could result in a hazardous situation.  
7.  
8.  
Do not touch the drill bit or the workpiece  
immediately after operation; they may be  
extremely hot and could burn your skin.  
Some material contains chemicals which may  
be toxic. Take caution to prevent dust  
inhalation and skin contact. Follow material  
supplier safety data.  
SAVE THESE INSTRUCTIONS.  
WARNING:  
MISUSE or failure to follow the safety rules stated in  
this instruction manual may cause serious personal  
injury.  
Service  
24. Have your power tool serviced by a qualified  
repair person using only identical replacement  
parts. This will ensure that the safety of the power  
tool is maintained.  
25. Follow instruction for lubricating and  
changing accessories.  
26. Keep handles dry, clean and free from oil and  
grease.  
4
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Speed change  
For Model DA4031 only  
FUNCTIONAL DESCRIPTION  
CAUTION:  
1. Pointer  
2. Speed change  
knob  
3
1
Always be sure that the tool is switched off and  
unplugged before adjusting or checking function on  
the tool.  
3. Lock button  
Switch action  
1. Switch trigger  
2
003031  
Two speed ranges can be preselected with the speed  
change knob.  
To change the speed, depress the lock button and turn  
the speed change knob so that the pointer points to the  
position 1 for low speed or the position 2 for high speed.  
1
003021  
CAUTION:  
CAUTION:  
Use the speed change knob only after the tool  
comes to a complete stop. Changing the tool  
speed before the tool stops may damage the tool.  
Always set the speed change knob carefully into  
the correct position. If you operate the tool with the  
speed change knob positioned halfway between  
the position 1 and the position 2, the tool may be  
damaged.  
Before plugging in the tool, always check to see  
that the switch trigger actuates properly and  
returns to the "OFF" position when released.  
To start the tool, simply pull the switch trigger. Release  
the switch trigger to stop.  
Reversing switch action  
1. Reversing  
switch lever  
1
Torque limiter  
For Model DA4031 only  
The torque limiter will actuate when a certain torque  
level is reached (for lower speed setting: position 1). The  
motor will disengage from the output shaft. When this  
happens, the bit will stop turning.  
A
B
Switch handle mounting positions  
003028  
1. Mark  
2
1
2. Motor housing  
3. Lock button  
4. Handle  
This tool has a reversing switch to change the direction  
of rotation. Depress the reversing switch lever from the A  
3
side for clockwise rotation or from the  
counterclockwise rotation.  
B
side for  
CAUTION:  
4
Always check the rotational direction before  
operation.  
003034  
Use the reversing switch only after the tool comes  
to a complete stop. It will damage the tool to  
change the rotational direction before the tool  
stops.  
The switch handle can be rotated to either 90° left or  
right to fit your work needs. First, unplug the tool. Press  
the lock button and rotate the switch handle until the  
mark on the lock button is aligned with that on the motor  
housing. The switch handle will be locked in that  
position.  
5
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CAUTION:  
ASSEMBLY  
Do not fix the spade grip beyond the limits of the  
arrow. Be cautious that your hand is not caught in  
the grip. Keep the hand away from the drill chuck.  
They can lead to serious accidents.  
Always be sure that the hex bolts (both sides) of  
the spade grip are tightened securely.  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before carrying out any work on the  
tool.  
Installing side grip (auxiliary handle)  
1. Side grip  
Installing or removing drill bit  
1. Chuck key  
1
1
003041  
003054  
CAUTION:  
To install the bit, place it in the chuck as far as it will go.  
Tighten the chuck by hand. Place the chuck key in each  
of the three holes and tighten clockwise. Be sure to  
tighten all three chuck holes evenly.  
To remove the bit, turn the chuck key counterclockwise  
in just one hole, then loosen the chuck by hand.  
After using the chuck key, be sure to return to the  
original position.  
Always be sure that the side grip is installed  
securely before operation.  
Screw the side grip on the tool securely. The side grip  
can be installed on either side of the tool, whichever is  
convenient.  
Spade grip  
1. Spade grip  
2. Wrench holder  
3. Hex wrench  
1
2
OPERATION  
Holding tool  
1. Reaction  
2. Forward  
3. Spade grip  
4. Handle  
3
4
1
003042  
3
2
003078  
1. Reaction  
2. Reverse  
1
003043  
The spade grip can be installed in any position as shown  
in the figure. To change the position, loosen the hex  
bolts (both sides) with a hex wrench and turn the spade  
grip to the desired position. Then tighten the hex bolts  
securely. After reposition the grip, return the hex wrench  
to the wrench holder.  
2
003079  
6
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or maintenance.  
CAUTION:  
This is a powerful tool. High torque is developed  
and it is important that the tool should be securely  
held and properly braced.  
Replacing carbon brushes  
1. Limit mark  
Grasp the switch handle with one hand and the spade  
grip with the other hand. When drilling a large hole with a  
self-feed bit, etc., the side grip (auxiliary handle) should  
be used as a brace to maintain safe control of the tool.  
When drilling action is forward (clockwise), the tool  
should be braced to prevent a counterclockwise reaction  
if the bit should bind. When reversing, brace the tool to  
prevent a clockwise reaction. If the bit must be removed  
from a partially drilled hole, be sure the tool is properly  
braced before reversing.  
1
001145  
Remove and check the carbon brushes regularly.  
Replace when they wear down to the limit mark. Keep  
the carbon brushes clean and free to slip in the holders.  
Both carbon brushes should be replaced at the same  
time. Use only identical carbon brushes.  
Use a screwdriver to remove the brush holder caps.  
Take out the worn carbon brushes, insert the new ones  
and secure the brush holder caps.  
Drilling operation  
Drilling in wood  
When drilling in wood, the best results are obtained with  
wood drills equipped with a guide screw. The guide  
screw makes drilling easier by pulling the bit into the  
workpiece.  
Drilling in metal  
1. Screwdriver  
2. Brush holder  
cap  
To prevent the bit from slipping when starting a hole,  
make an indentation with a center-punch and hammer at  
the point to be drilled. Place the point of the bit in the  
indentation and start drilling.  
1
Use  
a
cutting lubricant when drilling metals. The  
exceptions are iron and brass which should be drilled dry.  
2
CAUTION:  
003086  
Pressing excessively on the tool will not speed up  
the drilling. In fact, this excessive pressure will only  
serve to damage the tip of your bit, decrease the  
tool performance and shorten the service life of the  
tool.  
There is a tremendous twisting force exerted on  
the tool/bit at the time of hole breakthrough. Hold  
the tool firmly and exert care when the bit begins to  
break through the workpiece.  
To maintain product SAFETY and RELIABILITY, repairs,  
any other maintenance or adjustment should be  
performed by Makita Authorized Service Centers,  
always using Makita replacement parts.  
ACCESSORIES  
A stuck bit can be removed simply by setting the  
reversing switch to reverse rotation in order to back  
out. However, the tool may back out abruptly if you  
do not hold it firmly.  
Always secure small workpieces in a vise or similar  
hold-down device.  
Avoid drilling in material that you suspect contains  
hidden nails or other things that may cause the bit  
to bind or break.  
CAUTION:  
These  
accessories  
or  
attachments  
are  
recommended for use with your Makita tool  
specified in this manual. The use of any other  
accessories or attachments might present a risk of  
injury to persons. Only use accessory or  
attachment for its stated purpose.  
If you need any assistance for more details regarding  
these accessories, ask your local Makita Service Center.  
Drill bits  
Chuck key  
Hex wrench  
Plastic carrying case  
MAINTENANCE  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before attempting to perform inspection  
7
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Makita Corporation Anjo, Aichi, Japan  
884396G221  
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