ECHNICAL INFORMATION
PRODUCT
T
P 1/ 37
LS1016, LS1016L
Models No.
Description
Slide Compound Miter Saw 255mm (10")*1/ 260mm (10-1/4")
[*1 255mm (1") for North America]
CONCEPT AND MAIN APPLICATIONS
H
LS1016 and LS1016L are upgraded sister tools of LS1013 series models,
featuring DXT (Deep eXact cutting Technology) achieved by our consistent
pursuit of cutting larger size workpiece but with higher accuracy.
The features and benefits of DXT are:
Deep cutting
3-Stage reduction gear unit and Movable rear blade guard provide
larger capacities of cutting Crown molding and Baseboard (Skirt board)
which are typical workpieces of slide compound miter saws.
eXact cutting
Precise and exact cutting obtained by employing:
Double sliding mechanism
L
W
Dimensions: mm (")
Length (L)
718 (28-1/4)
640 (25-1/4)
671 (26-1/2)
Width (W)
Height (H)
Double sliding guide fence
Quick and accurate miter angle lock, etc
LS1016L additionally features laser marker for easy cut line alignment.
Specification
Continuous Rating (W)
Voltage (V)
Cycle (Hz)
Max. Output (W)
Current (A)
Input
Output
110
120
220
230
240
15
15
7.2
6.9
6.6
50/60
50/60
50/60
50/60
50/60
1,510
900
2,600
2,600
2,000
2,000
2,000
---
900
800
800
800
1,510
1,510
1,510
Model No.
LS1016
LS1016L
Specification
No load speed: min-1 = rpm
3,200
250 (9-7/8) - 260 (10-1/4)
Diameter
Saw blade:
mm (")
Hole diameter
European countries: 30, North America: 15.88 (5/8), Other countries: 25.4 (1)
Electric brake
Yes
Yes
Yes
Soft start
Constant speed
Electronic
control
Laser marker
Lock-off switch
No
Yes
Yes
Protection against electric shock
Cord length: m (ft)
Double insulation
2.5 (8.2)
Net weight*2: kg (lbs)
24.1 (53.1)
23.6 (52.0)
24.2 (53.3)
23.7 (52.2)
Net weight*3: kg (lbs)
*2 Weight according to EPTA-Procedure 01/2003, with TCT saw blade and "Blocking mechanism at the rest position"
*3 With TCT saw blade, without "Blocking mechanism at the rest position"
See next page for the cutting capacities.
Standard equipment
Vertical vise ............................... 1
TCT saw blade .......................... 1
Dust bag .................................... 1
Socket wrench 13 ....................... 1
Triangular rule ........................... 1
Spare lock-off button .................. 2
Holder set ................................... 2 (all countries except North America)
Hex wrench ................................ 1 (LS1016L only)
Note: The standard equipment for the tool shown may differ by country.
Optional accessories
Horizontal vise TCT saw blades
Crown molding stopper set
Dust box
Portable miter saw stand
Download from Www.Somanuals.com. All Manuals Search And Download.
P 2/ 37
Specification (cont.)
[Cutting Capacities]
North America
Cutting capacities [Height x Width in mm (")]
with 255mm (10") saw blade
Bevel angle
45 degrees left
0 degree
45 degrees right
Miter angle
47 x 305 (1-7/8 x 12)
61 x 279 (2-3/8 x 11)
71 x 305 (2-13/16 x 12)
91 x 279 (3-5/8 x 11)
29 x 305 (1-1/8 x 12)
43 x 279 (1-11/16 x 11)
0 degree
47 x 215 (1-7/8 x 8-1/2)
45 degrees left & right
71 x 215 (2-13/16 x 8-1/2)
91 x 197 (3-5/8 x 7-3/4)
29 x 215 (1-1/8 x 8-1/2)
43 x 197 (1-11/16 x 7-3/4)
61 x 197 (2-3/8 x 7-3/4)
71 x 187 (2-13/16 x 7-3/8)
91 x 171 (3-5/8 x 6-3/4)
52 degrees left & right
60 degrees right
71 x 152 (2-13/16 x 6)
91 x 139 (3-5/8 x 5-1/2)
All countries except North America
Cutting capacities [Height x Width in mm]
with 260mm (10-1/4") saw blade
Bevel angle
45 degrees left
0 degree
45 degrees right
Miter angle
42 x 310
68 x 310
91 x 279
29 x 310
43 x 279
0 degree
58 x 279
42 x 218
45 degrees left & right
68 x 218
91 x 197
29 x 218
43 x 197
58 x 197
68 x 190
91 x 171
52 degrees left & right
60 degrees right
68 x 155
91 x 139
All countries
Capacities of cutting Crown molding and Baseboard (Skirt board)
with 255mm (10”) or 260mm (10-1/4") saw blade at 0 degree/ 0 degree
Workpiece
How to cut
Capacity: mm (")
Crown molding,
45 degree type
Diagonal cut*
168 (6-5/8)**
Baseboard
(Skirt board)
Vertical cut***
120 (4-3/4)
* Diagonal cut is to cut a crown molding that is
held tilted against the guide fence using
Crown molding stopper.
L
** The capacity of crown molding diagonal cut
is the length L shown in the drawing on right.
***Vertical cut is to cut a baseboard (skirt board)
that is clamped with Horizontal vise.
Download from Www.Somanuals.com. All Manuals Search And Download.
P 4/ 37
Repair
[2] LUBRICATIONS (cont.)
Apply Makita grease SG.No.00 to the following portions designated with the black triangle to protect parts
and product from unusual abrasion.
Item No.
97
Description
Portion to lubricate
Torsion Spring 45 Loop portion
102
Center washer
Center plate
Portion where Center cover contacts
Portion where Center cover contacts
103
a. Portion where Pin 4 contacts
136 143 Lower fence
138
Guide fence
b. Portion where Lower fence contacts
63
Blade case
Sleeve 17
Rod 16
Pivot portion which contacts with Front arm
Drum portion
149
150
152
Drum portion
Whole portion
O ring 5
Fig. 2
Fig. 3
Arm section
Safety cover section
Safety
cover B
152
Stopper pin
4x16 Tapping screw
102
Knob 20
97
63
103
Center cover
Safety cover A complete
149
150
Torsion spring 35
Front arm
Fig. 4
Lower fence L, R
Upper fence
136
143
138
143
138
a
b
Pin 4
Download from Www.Somanuals.com. All Manuals Search And Download.
P 5/ 37
Repair
[2] LUBRICATIONS (cont.)
Apply Makita grease SG.No.00 to the following portions designated with the black triangle to protect parts and product
from unusual abrasion.
Item No.
14
Description
Armature
Link plate
Portion to lubricate
Gear shaft portion for smooth engaging with Spiral bevel gear 32
Link plate’s hole with which Rubber pin contacts
Amount
15g
53
80
a little
8g
Helical gear 28 Teeth portion for smooth engaging with Helical gear 27
Turn base
Rib which is on the opposite side of Turn base
207
210
Rack block
Its teeth portion for smooth engaging with Spur gear 34
a little
228
242
248
Miter lock plate Surface where Cam portion of Grip 50 contacts.
Base
Hole for pivoting of Turn base
Slide plate
Surface on which 207 Turn base moves
Fig. 5
Motor and Blade case section
Motor bracket
14
Blade case
Blade case
Spiral bevel gear 32
80
53
Rubber pin
Helical gear 27
Fig. 6
Turn base section
rib of Turn base
Spur gear 43
207
Linear bearing
box complete
210
248
242
228
Lock plate
Cam portion
of Grip 50
Download from Www.Somanuals.com. All Manuals Search And Download.
P 6/ 37
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-1. Blade case, Motor section
Fig. 7
DISASSEMBLING
Blade case
notch A: locking Blade case to
Base at 90 degrees
Note: Refer to Fig. 7. The three notches on Blade case have
important role for disassembly / assembly.
(1) Disconnect the linkage of Blade case with Arm and Base
section by removing Strain relief and Link plate as
illustrated in Figs. 8 and 9.
notch B: locking Blade case
at starting position
notch C: locking Blade case
at the lowest position
Fig. 8
Aligning notch B with Stopper pin, push Knob 20 toward the notch. Remove Strain reliefs from Arm complete and
Blade case can be locked at starting position.
Blade case by unscrewing 4x12 Tapping screw
(2pcs.).
Blade case
Strain relief
notch B
4x12 Tapping screw
Strain relief
Knob 20
4x12 Tapping screw
Remove M4x10 Pan head screw (2pcs.) for Guard as illustrated below
and then separate Guard section.
M4x10 Pan head screw
(2pcs.)
Guard section
Fig. 9
Remove Link plate as illustrated below.
1. Remove Stop ring E-5, Flat washer 6 and Ring 6.
Link plate complete can be free from blade case.
Stop ring E-5
Flat washer 6
Ring 6
Link plate
complete
2. Remove M6x20 Hex socket head bolt, Flat washer 6
and Ring 6. Link plate complete can be free from
Front arm.
M6x20 Hex socket head bolt
Flat washer 6
Ring 6
Download from Www.Somanuals.com. All Manuals Search And Download.
P 7/ 37
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-1. Blade case, Motor section (cont.)
DISASSEMBLING
(2) Remove Rod 16 as illustrated in Figs. 10 and 11. Blade case can be separated from Arm and Base section.
Fig. 10
1. Remove M5x18 Hex socket head bolt 2. Holding Blade case by hand, 3. Loosen M6x16 Hex socket head set
and Sleeve 6. Then pull Knob 20
while holding Blade case by hand.
lift up it slowly until notch A
aligns with Stopper pin.
And then, push Knob 20.
bolt for fixing Rod 16 so slightly that
Rod 16 can be pushed out smoothly
in the step of Fig. 9.
notch A
notch B
Knob 20
4. Loosen M6x20 Hex socket head bolt for
fixing Torsion spring 35 until the bolt
becomes free from force of the torsion
spring.
Sleeve 6
Knob 20
M5x18 Hex socket head bolt
notch B
Fig. 11
Direction for
pushing Knob 20
Blade case
Knob 20
Torsion spring 35
Rod 16
Front arm
Socket wrench 10
Sleeve 17
Remove Rod 16 by striking the Socket wrench 10 in the same
direction in which Knob 20 is pushed. Fig. 12 is the reason
why Rod 16 has to be removed.
Blade case, Torsion spring 35 and Sleeve 17
can be removed from Front arm as illustrated
above.
Fig. 12
Correct
Wrong
burr produced by pressure of the Hex
socket head set bolt
burr produced by pressure of the
Hex socket head set bolt
Blade case
Knob 20
M6x16 Hex socket
head set bolt
M6x16 Hex socket
head set bolt
Blade case
Knob 20
Rod 16
Sleeve 17
Rod 16
Sleeve 17
Front arm
Front arm
The inside of Sleeve 17 is not scraped by burr
on Rod 16, because the burr portion is not passed
through Sleeve 17.
The inside of Sleeve 17 is scraped by burr on Rod 16,
if the Rod is pulled off in the direction designated with
black arrow.
Download from Www.Somanuals.com. All Manuals Search And Download.
P 8/ 37
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-1. Blade case, Motor section (cont.)
DISASSEMBLING
(3) Motor section can be disassembled from Blade case as illustrated in Figs. 13 and 14.
Fig. 13
3. Disconnect connectors of Laser
circuit from that of Power supply
circuit.
1. Remove Carbon brushes from
Motor housing.
Lead cover
Blade case
2. Remove 4x18 Tapping screw,
Lead cover holder and Lead
cover.
Lead cover holder
4x18 Tapping screw
Fig. 14
Remove M6x80 Pan head screw (4pcs). Motor housing,
Motor bracket and Handle section can be separated from
Blade case.
Remove Handle cover by unscrewing
6x18 Tapping screw (6pcs.). The electrical
parts in Handle can be replaced.
6x18 Tapping screw (6pcs.)
M6x80 Pan head screw (4pcs.)
Handle section
Motor housing
Handle cover
Motor housing
Motor bracket
ASSEMBLING
(1) Make the drum portion of Rod 16 smooth by filing and applying grease.
Fig. 15
Rod 16 removed in Fig.11 has burr
at the point on which Hex socket head
set bolt puts pressure.
Before assembling, remove burr by scraping with file,
and apply grease to the drum portion for smooth assembling
Rod 16 into Sleeve 17.
Download from Www.Somanuals.com. All Manuals Search And Download.
P 9/ 37
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-1. Blade case, Motor section (cont.)
ASSEMBLING
(2) Assemble Rod 16 which functions as an axis for Blade case in the order of Figs. 16 17 and 18.
Fig. 16
Aligning notch C with Stopper pin, push
Knob 20 toward the notch to lock Blade case
at the lowest position.
Put Blade case onto Front arm
while aligning the hole to that of
Front arm in order to pass Rod 16
smoothly in the step of Fig. 15.
notch C
Blade case
Front arm
Knob 20
Fig. 17
Aligning notch A with Stopper pin,
push Knob 20 toward the notch to keep
90 degrees between Blade case and Base.
Insert Rod 16 from the left hole of Front arm to the left hole of Blade
case completely until the top end of Rod 16 is flush with the inside of
Blade case as illustrated below.
inside of
Blade case
Knob 20
left hole of Front arm
top end of
Rod 16
Knob 20
Rod 16
left hole of
Blade case
right hole of
Front arm
Fig. 18
Groove for setting the tail of
Compression spring 35
right hole of
top end of Rod 16
Blade case
Sleeve 17
Blade case
Torsion spring 35
tail
right hole of
Front arm
Front arm
Put one of the tail of Torsion spring 35
into the groove of Front arm.
Push Rod 16 until the top end reaches
the surface of Front arm through Blade
case and Front arm as illustrated above.
Insert Sleeve 17 into
Torsion spring 35.
(3) Tighten Torsion spring 35 with M6x20 Hex socket head bolt until the Hex socket head bolt is seated on Blade case.
And tighten Rod 16 with M6x16 Hex socket head set bolt. Refer to right illustration in Fig. 10.
Download from Www.Somanuals.com. All Manuals Search And Download.
P 10/ 37
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-1. Blade case, Motor section (cont.)
ASSEMBLING
(4) When assembling Motor section to Blade case, do as illustrated in Fig. 19.
Fig. 19
Handle
Pressing Handle toward the rib of Blade case,
assemble it to Motor housing by tightening
rib of
Blade case
with 4x18 Tapping screws.
Motor housing
4x18
Tapping screw
Pressing Lead cover holder toward Lead cover,
assemble it to Handle complete by tightening
with 4x18 Tapping screw.
Lead cover
Lead cover holder
[3]-2. Gear section (Spiral bevel gear 32, Helical gear 14, Helical gear 27, Helical gear 28)
DISASSEMBLING
(1) Lock Blade case at starting position as illustrated in Fig. 8. And remove Link plate as illustrated in Fig. 9.
(2) Remove Motor housing and Handle section as illustrated in Figs. 13 and 14. However, no need to remove Handle cover.
(3) Tilt Blade case in the direction of Motor housing at 45 degrees to prevent Gear portion from falling off. And then,
separate Gear section from Blade case as illustrated in Figs. 20 and 21.
Fig. 20
Turn Bearing retainer 14-23 with 1R361 counterclockwise.
Bearing retainer can be removed from Blade case.
While pressing Shaft lock, remove M5 Hex nut
with Socket bit 8.
M5 Hex nut
Spring washer 5
Flat washer 5
1R361
Bearing
retainer 14-23
M5 Hex nut
Fig. 21
Gear section can be separated from
Blade case together with Bearing box.
Remove the Screws illustrated
below and Bearing retainer 51.
Insert slotted screwdrivers between
Blade case and Bearing box and
lift up Bearing box as illustrated
below.
Spiral bevel
gear 32
M5x16
Pan head
screw (3pcs.)
shaft of
Helical
gear 14
Bearing
retainer 51
Helical gear 27
Helical gear 28
M5x16 Countersunk head screw (2pcs.)
Baring box
Download from Www.Somanuals.com. All Manuals Search And Download.
P 11/ 37
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-2. Gear section (Spiral bevel gear 32, Helical gear 14, Helical gear 27, Helical gear 28)
(cont.)
DISASSEMBLING
(4) Spiral bevel gear 32 and Helical gear 14 can be disassembled as illustrated in Figs. 22 and 23.
Fig. 22
Unscrew 4x12 Tapping screws and remove
Grease holder from Bearing box.
1. Remove Ball bearing 608DDW with
1R269 from the shaft of Helical gear 14.
2. Remove Retaining ring S-12 with
1R291 from the shaft of Helical gear 14.
4x12
Tapping screw
Rubber
washer 12
Flat washer 12
Spiral bevel gear 32
Grease
holder
Woodruff
key 4
Fig. 23
Ball bearing 608DDW can be
removed by pressing from Grease
holder side to Bearing retainer side.
1R045
Ball bearing
608DDW
1R346
Shaft of
Helical gear 14
Ball bearing 608DDW
Helical gear 14
(5) Helical gear 27 and Gear shaft can be disassembled as illustrated in Fig. 24.
Fig. 24
Disassemble Helical gear 27 from Bearing box.
Remove Ball bearing 6000ZZ from Gear shaft with 1R269.
And then, take out Steel ball 4 from the Gear shaft.
Putting the Helical gear 27 on 1R217,
remove Gear shaft by pressing with
arbor press.
1R269
Ball bearing
6000ZZ
Helical gear 27
Helical gear 27
Bearing box
Gear shaft
1R217
Steel ball 4
Download from Www.Somanuals.com. All Manuals Search And Download.
P 12/ 37
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-2. Gear section (Spiral bevel gear 32, Helical gear 14, Helical gear 27, Helical gear 28)
(cont.)
DISASSEMBLING
(6) Helical gear 28 and Spindle can be disassembled as illustrated in Figs. 25.
Fig. 25
Receiving Ball bearing 6002DDW with
the table of Arbor press, press down
Spindle with Arbor press.
Disassemble Ball bearing 608DDW with 1R269. And remove
Retaining ring S-15 from Spindle with 1R291.
1R291
1R269
Helical gear 28
Ball bearing
608DDW
Retaining
ring S-15
Spindle
Ball bearing
6002DDW
Spindle
Bearing box
ASSEMBLING
(1) Assemble Helical gear 28 section to Bearing box as illustrated in Fig. 26. And then, assemble Retaining ring S-15
and Ball bearing 608DDW to Spindle. Refer to Fig. 25.
(2) Assemble Helical gear 27 section to Bearing box as illustrated in Fig. 27.
Fig. 26
Helical gear 28
1R232
Ball bearing
6002DDW
Spindle
Bearing box
Rim portion has
to be faced to
Bearing box side.
1R036
Fig. 27
Assemble Helical gear 27, Ball bearing 6000ZZ and Steel ball 4 to Gear shaft.
And then, assemble the Helical gear 27 section to Bearing box.
Steel ball 4
Convex side
Helical
gear 28
Gear shaft
The convex side has
to be faced to Gear shaft
end on which Steel ball 4
is mounted.
Helical
gear 27
Ball bearing
6000DDW
Download from Www.Somanuals.com. All Manuals Search And Download.
P 13/ 37
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-2. Gear section (Spiral bevel gear 32, Helical gear 14, Helical gear 27, Helical gear 28)
(cont.)
ASSEMBLING
(3) Assemble Helical gear 14 to Bearing box as illustrated in Fig. 28.
(4) After mounting Grease holder, set Spiral bevel gear 32 to the shaft of Helical gear 14 as illustrated in Fig. 29.
Fig. 28
Pressfit Ball bearing 608DDW to Bearing box.
Tighten provisionally Bearing retainer 14-23.
Assemble Helical gear 14 with 1R045 and R346.
Helical gear 28
Spindle
Helical gear 27
1R045
1R346
Ball bearing 608DDW
Bearing retainer 14-23
Helical gear 14
Fig. 29
Tighten Grease holder
with 4x12 Tapping screws.
While fixing Woodruff key 4 by finger, align the notch of Spiral bevel
gear to the Woodruff key and push down the Gear.
Spiral bevel gear 32 can be assembled to the shaft of Helical gear 14.
4x12 Tapping screw (2pcs.)
Spiral bevel gear 32
Grease
holder
Woodruff key 4
Download from Www.Somanuals.com. All Manuals Search And Download.
P 14/ 37
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-2. Gear section (Spiral bevel gear 32, Helical gear 14, Helical gear 27, Helical gear 28)
ASSEMBLING
(5) Secure Spiral bevel gear 32 with Retaining ring S-12 as illustrated in Fig. 30.
Fig. 30
Inserting Rubber washer 12 between
Flat washers 12, mount these washers
to the shaft of Helical gear 14. And put
Retaining ring S-12 onto Flat washer 12.
Put Bearing box on 1R036.
Applying 1R028 to Retaining ring S-12,
press the 1R028 with Arbor press.
Retaining ring S-12 can be fit to the groove on
the shaft of Helical gear 14.
Retaining ring S-12
Flat washer 12
1R028
Retaining ring
S-12
1R036
Rubber washer 12
(6) Mount the assembled Gear section to Blade case by fastening with M5x16 Pan head screw (3pcs.).
And fasten Bearing retainer 51 with M5x16 Countersunk head screw (2pcs.). Refer to Fig. 21.
(7) Mount Flat washer 5 and Spring washer 5 to the shaft of Helical gear 14. And tighten M5 Hex nut with Socket wrench 8
while pressing Shaft lock. Refer to the right illustration in Fig. 20.
(8) Referring to Fig. 20, firmly tighten Bearing retainer 14-23 which has been provisionally tightened in the step in Fig. 28.
Use 1R361 for tightening the Bearing retainer.
(9) Mount Motor housing to Blade case. Refer to the left illustration in Fig. 14 and the left illustration in Fig. 13.
(10) Assemble Link plate complete. Refer to Fig. 9.
[3]-3. Safety lock mechanism
DISASSEMBLING
Disassemble as illustrated in Fig. 31.
Fig. 31
Remove Lock lever from Rod 8 by
unscrewing M4x10 Pan head screws.
Remove Torsion spring 8 from
Rod 8.
Remove Rod holder from Blade case.
4x16 Tapping screw (2pcs.)
M4x10 Pan
head screw (2pcs.)
Rod 8
Lock lever
Rod 8
Rod 8
Rod holder
Torsion spring 8
Pull off Rod 8 from Rod holder.
Torsion spring 8
Rod holder
Rod 8 Stop ring E-6
Download from Www.Somanuals.com. All Manuals Search And Download.
P 15/ 37
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-3. Safety lock mechanism
ASSEMBLING
(1) Assemble Safety lock mechanism as illustrated in Fig. 32.
(2) Adjust the position of Lock lever as illustrated in Fig. 33.
Fig. 32
Insert Rod 8 into Rod holder,
While pushing Rod holder toward
Pretighten M4x10 Pan head screw
and set Rod holder to Blade case. the rib of Blade case, secure Rod
holder with 4x16 Tapping screw (2pcs.).
(2pcs.) to fasten Lock lever and Rod 8.
And assemble Torsion spring 8.
M4x10 Pan
head screw (2pcs.)
Stop ring E-6
4x16 Tapping
screw (2pcs.)
rib of
Blade case
rod 8
Lock lever
Rod 8
Rod holder
Blade case
Lock lever
Torsion spring 8
Fig. 33
After leaving a 2 up to 3mm clearance between Lock lever
and Safety cover B, secure Lock lever by tightening M4x10
Pan head screw (2pcs.).
Lock lever
2 - 3mm
Safety cover B
Safety
cover B
Download from Www.Somanuals.com. All Manuals Search And Download.
P 16/ 37
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-4. Safety cover A
ASSEMBLING
(1) Assemble Safety cover A section as illustrated in Fig. 34. And then mount the Safety cover A section to Safety cover B
as illustrated in Fig. 35.
(2) Mount the Safety cover section to Blade case complete as illustrated in Fig. 36.
Fig. 34
After applying grease to Torsion
spring 45, set the tails to Safety
cover A as illustrated below.
Put Center washer on the Torsion
spring 45, fitting its five holes
to the five bosses of Safety cover A.
After mounting Center cover,
assemble Center plate, fitting
its five holes to five bosses of
Safety cover A .
Boss
(5points)
Center plate
Torsion spring 45
Center
washer
Center
cover
Apply Grease to this portion which
contacts the hole of Center cover .
Safety cover A
Fig. 35
Center cover
Mount the Safety cover A section
to the Safety cover B by tightening
with 4x12 Tapping screw (3pcs.).
4x12 Tapping
Screw (3pcs.)
Safety cover A
Safety cover B
Fig. 36
Tighten Center cover with
Hex flange head bolt M8x12.
But reserve the allowance
to move the Center cover.
Move Center cover until its
protrusion touches the flange of
M8x12 Hex flange head bolt.
Tighten Center cover with
Hex flange head bolt firmly.
Download from Www.Somanuals.com. All Manuals Search And Download.
P 17/ 37
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-5. Turn Base, Base
DISASSEMBLING
(1) Remove the parts from Turn base and Base as illustrated in Fig. 37.
(2) Removing M8x45 Hex bolt, separate Turn base section from Base as illustrated in Fig. 38.
Fig. 37
2. Turning Grip 50 clockwise at
90 degrees, move Turn base to
the direction designated with
black arrow until it stops.
3. Remove Miter scale plate from Base by
unscrewing 4x12 Tapping screw (3pcs.)
1. Remove Upper fence, Lower
fence, Guide fence and Kerf
board.
Lever 45 (2pcs.)
Kerf board
Upper fence (2pcs.)
Lower fence (2pcs.)
Guide fence
Grip 50
Miter scale plate
Fig. 38
Remove M8x45 Hex bolt with
Socket wrench 13.
And remove Flat washer 8.
Lock lever
Turn base
section
M8x45 Hex bolt
Flat washer 8
While pressing down Lock
lever, remove Turn base
section from Base.
Base
ASSEMBLING
Assemble Turn base section as illustrated in Fig. 39. And then, take the disassembling step in reverse. Refer to Fig. 37.
Fig. 39
Turn base section has to be tightened with M8x45 Hex bolt
so that it can smoothly turn without wobbling.
Apply Grease to Slide plate and the center hole
of Base before assembling Turn base section.
M8x45 Hex bolt
Flat washer 8
Lock lever
Slide plate
While pressing down Lock
lever, fit Turn base section
to Base.
Base
Download from Www.Somanuals.com. All Manuals Search And Download.
P 18/ 37
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-6. Positive lock mechanism of Turn base
DISASSEMBLING
Fig. 40
(1) Remove Stop ring E-7. (Fig. 40)
Stop ring E-7
Cam
Grip 50, Compression spring 11, Flat washer 10 and Cam
can be removed.
(2) Remove M6x14 H.S.Binding head screw then remove
Miter lock plate in the direction designated with black
arrow. (Fig. 41)
Compression spring 11
Flat washer 10
(3) Remove CT 4x16 Tapping screw (2pcs.) and Lock lever
plate. (Fig. 42)
(4) Push Lock pin 6 in the direction designated with black
arrow and pick up Lock lever in the direction designated
with gray arrow. (Fig. 43)
Grip 50
Turn base
Groove for Stop ring E-7
(5) Remove Pin 3 from Lock pin 6, then pull out Lock pin 6 in
the direction designated with black arrow. (Fig. 44)
Fig. 41
Fig. 42
M6x14 H.S.Binding
head screw
Miter lock plate
Lock lever plate
CT4x16
Tapping screw
(2pcs.)
Compression spring 13
Pin
Miter lock plate
Miter lock plate can be pulled out
without removing Pin.
Turn base
Fig. 43
Fig. 44
Compression Pin 3
spring 6
Lock pin 6
Lock lever
Lock pin 6
ASSEMBLING
Assemble Turn base section as illustrated in Fig. 45. And then, take the disassembling step in reverse. Refer to Fig. 37.
Fig. 45
Turn base section has to be tightened with M8x45 Hex bolt
so that it can smoothly turn without wobbling.
Apply Grease to Slide plate and the center hole
of Base before assembling Turn base section.
M8x45 Hex bolt
Flat washer 8
Lock lever
Slide plate
While pressing down Lock
lever, fit Turn base section
to Base.
Base
Download from Www.Somanuals.com. All Manuals Search And Download.
P 19/ 37
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-6. Positive lock mechanism of Turn base (cont.)
ASSEMBLING
Note: Assemble Grip 50 to Miter lock plate as illustrated in Fig. 46
Fig. 46
so that the notch of Cam portion faces the upper side.
Miter lock plate
notch of Cam portion
of Grip 50
[3]-7. Assembling of Square rod complete
Fig. 47
Match both ends of Square rod complete with
the notches of Arm holder complete on condition
that the notches are closest position to the center
of Turn base, and tighten M5x30 Hex bolt (2pcs.)
as illustrated in Fig. 47.
Arm holder complete
M5x30 Hex bolt (2pcs.)
notches of
Arm holder
complete
Note: Face the concave of Square rod complete to the
center of Turn base.
threaded holes of
Arm holder complete
Square rod
complete
center of
Turn base
[3]-8. Stopper pin
Fig. 48
DISASSEMBLING
Knob 20 Stopper pin
1) Push Knob 20 to lock Blade case at highest position
in the moving range.
Then remove M6x20 Hex socket head bolt for
securing Link plate. (Fig. 48)
2) Lower Blade case slightly to hold Stopper pin, turn
Knob 20 counterclockwise a little.
Note: Do not remove Knob 20, or Stopper pin will not
be pulled.
3) Remove Blade case section according to the step
shown in clause [3]-1.
4) Remove Knob 20 from Stopper pin, and then pull out
Stopper pin in the direction designated with black
arrow in Fig. 48.
Link plate M6x20 Hex
complete socket head bolt
Flat washer 6
ASSEMBLING
Take the disassembling step in reverse.
Note: Apply Makita grease SG No.00 to O ring 5 that
is fit into Stopper pin. Refer to Fig. 1.
Ring 6
Download from Www.Somanuals.com. All Manuals Search And Download.
P 20/ 37
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-9. Front arm section
DISASSEMBLING
Refer to Fig. 49.
1) Loosen M6x8 Hex. socket set screw (2pcs.) on Pipe
holder and remove Pipe holder.
2) Loosen M6x18 Thumb screw and pull out Front
arm complete straightly in the direction designated with
white arrow to prevent the pipes from being stuck.
Fig. 49
Front arm Pipes of Front arm complete
complete
M6x8 Hex. socket
set screw (2pcs.)
ASSEMBLING
Pipe holder
Take the disassembling step in reverse.
M6x18 Thumb screw
[3]-10. Arm complete, Arm holder
DISASSEMBLING
1) Loosen Lever 105 by turning counterclockwise. (Fig. 50)
2) Remove M4x10 Pan head screw and then remove Lever 105. (Fig. 51)
3) Remove M10 Hex bolt and Flat washer 10. (Fig. 51)
4) Remove M10-17 Hex lock nut using Box wrench 17.
Flat washer 10 (2pcs.) and Thrust needle cage 1024 can be removed as illustrated in Fig. 52.
5) Remove Arm section from Arm holder complete. (Fig. 53)
6) Remove Retaining ring S-12 from the groove on Arm using 1R291.
Stopper, Flat washer 12 and Torsion spring 14 can be removed. (Fig. 54)
Remove CT 4x16 Tapping screw (3pcs.) Pointer and Arm cover. (Fig. 54)
Fig. 50
Fig. 51
Fig. 52
M4x10 Pan
head screw
Flat washer 10
M10-17
Hex lock nut
Lever 105
Flat washer 10
M10 Hex bolt
Lever 105
Thrust needle cage 1024
Fig. 53
Fig. 54
Arm section
CT 4x16
Tapping screw
(3pcs.)
Arm cover
Stopper
Arm holder complete
Torsion
spring 14
Pointer
Flat washer 12
Groove on Arm for
fitting Retainer ring S-12
Retainer ring S-12
Download from Www.Somanuals.com. All Manuals Search And Download.
P 21/ 37
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-10. Arm complete, Arm holder (cont.)
Fig. 55
DISASSEMBLING
Position plate
Arm holder
7) Remove CT 4x16 Tapping screw.
Arm holder cover and Position plate can be removed. (Fig. 55)
8) Pull out Center shaft while pushing Leaf spring as illustrated in Fig. 56.
9) After removing Leaf spring from Lock pin 8, pull out Lock pin 8 and
Compression spring 6 in the direction with black arrow. (Fig. 57)
10) Attach a thin slotted screwdriver to Stop ring E-4, and strike the head of
the screwdriver by hand. (Fig. 58)
cover
CT 4x16
Tapping
screw
Stop ring E-4, Cam and Lever 22 section can be removed.
11) Lever 22 section can be separated by removing M4x10 Pan head screw.
(Fig. 59)
Fig. 56
Fig. 57
Groove of Lock pin 8
Leaf spring
Leaf spring
Lock pin 8
Compression spring 6
Center shaft
Arm holder complete
convex of Leaf spring
Fig. 58
Fig. 59
Lever 22
section
Slotted screwdriver Cam
Lever 22 section
Protrusion
of Cam
M4x10 Pan
head screw
M4x10 Pan
head screw
Rod 6
Lever 22
Rod 6
Stop ring E-4
ASSEMBLING
Take the disassembling step in reverse.
Fig. 60
Note: 1) Leaf spring has to be hooked with the groove of Lock pin 8. (Fig. 56)
2) Do not face the convex of Leaf spring to the opposite of Arm holder
complete. (Fig. 57)
Flat washer 12
Stopper
3) Pay attention to the direction of Rod 6. As illustrated in Figs 58 and
59. Tabs on the ends of Stop ring E-4 have to be fit between the
protrusion of Cam and the flat portion of Rod 6. Tab on the center of
Stop ring E-4 has to be fit into the groove of Cam.
Torsion
spring 14
4) M10-17 Hex lock nut illustrated in Fig. 52 has to be tighten to 3.5 up
to 4.0N.m. using 1R254, 1R220, 1R222 and Socket assembly 17-38.
When Lever 105 is set in place and Handle is held by hand, Motor
section has to be smoothly tilted without wobbling. Therefore, do fine
adjustment of M10-17 Hex lock nut.
center of Arm
holder complete
Retaining ring S-12
Fig. 61
5) One end of Torsion spring 14 has to be hooked with Stopper.
The other of Torsion spring 14 has to be hooked with the center of
Arm holder complete as illustrated in Fig. 60.
Lever 105
6) Lever 105 has to be secured at 0 up to 30 degrees tilted counter-
clockwise (illustrated in light gray color) from the axial-symmetry
position (illustrated in dark gray color) as illustrated in Fig. 61.
Download from Www.Somanuals.com. All Manuals Search And Download.
P 22/ 37
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-12. Laser Mechanism (for LS1016L only)
DISASSEMBLING
Note: Makita-operated or authorized repair shops do maintenance of Laser mechanism.
1) As shown in Fig. 13, remove 4x18 Tapping screw and Lead cover holder.
Then disconnect Connectors of Laser circuit from that of Power supply cord, and remove Lead cover.
2) Remove Protector, M5x24 Thumb screw and Flat washer 5. (Fig. 62)
3) Remove one of two CT4x16 Tapping screw on Laser cover. While expanding Laser cover using Slotted screwdriver to
remove two hooks of Laser cover from Blade case and pick up the tail of Laser cover as shown in Fig. 63.
4) Remove M5 Shoulder screw using thin slotted screwdriver. Laser mechanism can be pulled up. (Fig. 64)
5) Remove Compression spring 6 from Laser mechanism. (Fig. 65)
6) Remove M3x6 Pan head screw A and separate Torsion spring 9 (A). Remove M3x6 Pan head screw B and separate
Torsion spring B. (Fig. 66)
Fig. 62
M5x24 Thumb screw
Protector
CT4x16 Tapping screw
Flat washer 5
Flat washer 5
Fig. 63
Tail of
Laser
cover
CT4x16 Tapping
screw
Note: No need to
slotted
loosen the screw
in this step.
screwdriver
Hooks of
Laser
cover
Fig. 64
Fig. 66
Laser
mechanism
Laser circuit complete
Torsion spring 9 (A)
M5 Shoulder screw
Fig. 65
M3x6 Pan head screw (B)
Block C
Torsion spring 9 (B)
Block B
M3x6 Pan head screw (A)
Compression spring 6
Download from Www.Somanuals.com. All Manuals Search And Download.
P 23/ 37
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-12. Laser Mechanism (for LS1016L only: cont.)
Fig. 67
ASSEMBLING
the surface of
Block C
Take the disassembling step in reverse.
Note: 1) Hook one end of Torsion springs 9(A) to the groove of Laser circuit complete,
and hook the other end to the groove of Block B. Meanwhile, hook one end of
Torsion springs 9(B) to the groove of Block C, and hook the other end to the
groove of Block B as illustrated in Fig. 66. Be careful each end of the Torsion
springs. After tightening M3x6 Pan head screws (A) and (B), check if both
Blocks B and C can be smoothly pivoted due to the reaction force of Torsion
springs 9(A) and 9(B).
M4x6 Hex
socket set screw
Fig. 68
2) Align the top of M4x6 Hex socket set screw with the surface of Laser circuit
complete. Align the top of the other M4x6 Hex socket set screw with the
surface of Block C. (Fig. 67)
This way makes the fine adjustment of Laser easy.
3) Do not touch the lens of Laser circuit complete, or Laser may be unclear
because of dust, dirt and fingerprint.
Dust, dirt and fingerprint have to be wiped off using a cotton swab.
4) When assembling Laser mechanism to Blade case complete, put Lead wires
into Lead wire holder of Block C. (Fig. 68)
Lead wire
holder of
Block C
[4] ADJUSTMENT
[4]-1. Lower-slide lock mechanism
Fig. 69
Spur gear 43
Rack block
Slide pipe
1) Lift up Rack block to disengage with Spur gear 43 and turn Spur gear 43 in the direct
-ion designated with gray arrow. (Fig. 69) Spur gear 43 can be secured to Slide pipe.
Note: Tighten Spur gear 43 to the equivalent torque as M6x18 Thumb screw to Lower
fence R.
2) On condition that the clearance between Turn base and Slide lock plate is approximate
10mm as illustrated in Fig. 70, secure Leaf spring on Turn base by tightening Bind
CT4x12 Tapping screw. (Fig. 71)
Fig. 70
Fig. 71
approx.10mm
Leaf spring
Turn base
Grip 50
Cap
Bind CT4x12 Tapping screw
Slide lock plate
[4]-2. Lower fence and Upper fence
1) Put Lower fence R on Guide fence.
Install Upper fence R complete to Lower fence R and then fasten them by turning Lever 45. (Fig. 72)
Note: Check the following points at this time.
1) Upper fence R complete and Lower fence R can be moved smoothly when M5x6 Hex. socket set screw is loosened.
2) Upper fence R complete and Lower fence R can not be moved when M5x6 Hex. socket set screw is tightened.
2) After check shown above, secure Lower fence R to Guide fence by tightening M6x18 Thumb screw.
Note: Move the outside end of Lower fence
Fig. 72
to the farthest possible position from
Upper fence R
complete
Base at this time, and then fasten
Lower fence R to Guide fence.
Lever 45
3) In the same way, set Lower fence L and
Upper fence L complete in place.
M6x18
Thumb screw
Lower fence R
Guide fence
M5x6 Hex.
socket set screw
Download from Www.Somanuals.com. All Manuals Search And Download.
P 24/ 37
Repair
[4] ADJUSTMENT
[4]-3. Guide fence
1) Pretighten M8x25 Hex socket head bolt (with flat washer and spring washer) at the threaded hole designated with gray
arrow. The round shape around the thread hole is smaller than the others (designated with black arrow) for M8x25 Hex
socket head bolts.
2) Do fine adjustment of the right angle between Blade and Guide fence using 1R208.
3) Tighten M8x25 Hex socket head bolt (4pcs.) in order 1, 2, 3, and 4. without moving any parts. (Fig. 73)
Fig. 73
Pretighten M8x25
Hex socket head bolt
Guide plate
1R208
Blade
[4]-4. Blade
Use 1R208 and M8x20 Hex socket head bolt on Arm holder complete to adjust 90 degree angle between Blade and
Turn base. (Fig. 74)
Use 1R207 and M8x20 Hex socket head bolts on the right side and the left side of Arm complete to adjust 45 degree
angle between Blade and Turn base. (Fig. 75)
Note: When tilting the carriage to the right, tilt the carriage to the left slightly after loosening the lever and press Release
button. Tilting the carriage to the left can be done without pushing Release button.
Adjust Maximum cutting depth as follows;
1) Lower Stopper lever to position Blade as shown in Fig. 76.
2) Push the carriage toward Guide fence fully and lower Handle completely. (Fig. 76)
3) Use the hex end of 782232-8 to turn M8x20 Hex socket head bolt until the periphery of Blade extends slightly below
the top surface of Turn base and adjust Blade so that the tip is placed as illustrated in Fig. 77.
Fig. 74
Fig. 75
M8x20 Hex socket head bolt
for 90 degree angle adjusting
Release button
Arm complete
Arm holder complete
M8x20 Hex socket head
bolt for 45 degree angle adjusting
Fig. 76
Fig. 77
M8x20 Hex socket head bolt
on Blade case complete
255mm
260mm
Blade tip
Blade tip
Stopper lever
4mm
Carriage
(gray portion)
Hex end
782232-8
Triangle mark on Kerf board
Triangle mark
on Kerf board
Download from Www.Somanuals.com. All Manuals Search And Download.
P 25/ 37
Repair
[4] ADJUSTMENT
[4]-5. Laser (for LS1016L only)
1) Remove M10x20 Hex flange head bolt, Outer flange, Inner flange and Blade.
Then separate Safety cover section from Blade case complete. (Fig. 78)
2) Remove Protector. (Fig. 79)
3) Place Flat washer 16 on Spindle (Fig. 80) and fasten 1R315 and Flat washer 16 by gently tightening M10x20 Hex flange
head bolt as illustrated in Fig. 81.
4) Plug the tool to turn on the laser beam.
WARNING: Do not touch Operation switch. (Fig. 82)
5) Press the upper position (I) of Switch for Laser. (Fig. 82)
6) Slide the position of M5x24 Thumb screw to the center of Laser cover so that a laser beam can be moved as widely as
possible to right or left. (Fig. 83)
7) Move 1R315 to low side and align the laser beam with 1R315 by adjusting M4x6 Hex socket set screw A as illustrated
in Fig. 85.
8) Move 1R315 to high side and align the laser beam with 1R315 by adjusting M4x6 Hex socket set screw B as illustrated
in Fig. 86.
Fig. 78
Fig. 79
Safety cover
section
Blade case
complete
Protector
M10x20 Hex flange head bolt
Fig. 80
Fig. 81
Fig. 82
16mm
1mm
M10x20 Hex
flange head
bolt
Switch for
laser
26mm
Spindle
Flat washer 16 as
a repairing tool
(Part No. 253771-0)
1R315
Operation switch
Fig. 83
Fig. 85
Fig. 86
M4x6 Hex socket set
screw B
M5x24 Thumb screw
M4x6 Hex
socket set
screw A
Bring the laser beam
near this groove.
Bring the laser beam
near this groove.
1R315
1R315
Laser cover
9) Slide the position of M5x24 Thumb screw either right or left to align the laser beam and the groove of 1R315.
And tighten M5x24 Thumb screw.
10) Move 1R315 to low side and align the laser beam and the groove of 1R315 by adjusting M4x6 Hex socket set screw A
as illustrated in Fig. 85.
11) Move 1R315 to high side and align the laser beam and the groove of 1R315 by adjusting M4x6 Hex socket set screw B
as illustrated in Fig. 86.
12) Do fine adjustment by repeating the process 9), 10) and 11).
Download from Www.Somanuals.com. All Manuals Search And Download.
P 26/ 37
Repair
[4] ADJUSTMENT
[4]-5. Laser (for LS1016L only: Cont.)
Note: 1) In the process 10) and 11), backlash of M4x6 Hex socket set screw A or B may be happened. Therefore, turn each
M4x6 Hex socket set screw clockwise carefully to prevent backlash.
2) Be sure to distinguish the role of M4x6 Hex socket set screw A and M4x6 Hex socket set screw B.
Refer to Fig. 87.
3) Repairing tool No. 1R315 has three different versions due to the production period. The latest version can be used.
When using the old versions to adjust LS1016L, be sure to cut the excess length as illustrated in Fig. 88.
Fig. 87
M4x6 Hex socket set screw B
for adjusting the laser beam
against Fence
M4x6 Hex socket set screw A
for adjusting the laser beam against Base
Fig. 88
Cut 35mm length
These portions of the old versions 1R315
Cut 35mm length
are stuck on Pan head screw that is
secured Bearing box for LS1016L.
Therefore, they are not used for LS1016L
without cutting the excess length.
The latest version 1R315 is 35mm shorter in length
than the old versions. Only the latest version can be used
for LS1016L without cutting.
Download from Www.Somanuals.com. All Manuals Search And Download.
P 27/ 37
Circuit diagram
Fig. D-1A
220-240V area where Radio interference suppression is required
Color index of lead wires' sheath
Black
Orange
White
Red
Blue
Purple
Yellow
Brush holder
Brush holder
Handle
Dust nozzle
Motor housing
Choke coil
Brush holder of
Handle side
Brush holder of
Dust nozzle side
Field
(viewed from
Armature gear side)
Terminal block
Controller
Blue is used
for some countries.
Insulated
terminal
COM
NC
Insulated
terminal
Brown is used
Main
for some countries.
Switch for
protection
of brake coil
switch
Handle cover
and
Handle section
Laser section exclusively for LS1016L
Laser switch
unit
Circuit
plate
Trans-
former
Blade case
Laser circuit
Power supply circuit
Download from Www.Somanuals.com. All Manuals Search And Download.
P 28/ 37
Circuit diagram
Fig. D-1B
UK 110V only
Color index of lead wires' sheath
Orange
Black
White
Blue
Red
Yellow
Brown
Brush holder
Handle
Brush holder
Dust nozzle
Motor housing
Brush holder of
Handle side
Brush holder of
Dust nozzle side
Field
(viewed from
Armature gear side)
Terminal block
Controller
Handle cover
and
Handle section
Insulated
terminal
Line filter
Main
switch
Laser section exclusively for LS1016L
Laser switch
unit
Circuit
plate
Trans-
former
Laser circuit
Blade case
Power supply circuit
Download from Www.Somanuals.com. All Manuals Search And Download.
P 29/ 37
Circuit diagram
Fig. D-1C
Argentine
Color index of lead wires' sheath
Orange
Black
White
Red
Blue
Purple
Brown
Yellow
Brush holder
Brush holder
Handle
Dust nozzle
Motor housing
Brush holder of
Handle side
Brush holder of
Dust nozzle side
Switch for protection
of brake coil
Field
Terminal
block
Brake
switch
Controller
COM
NC
Insulated
terminal
Main
switch
Laser section exclusively for LS1016L
Handle cover
and
Laser switch
unit
Circuit
plate
Trans-
former
Handle section
Blade case
Laser circuit
Power supply circuit
Download from Www.Somanuals.com. All Manuals Search And Download.
P 30/ 37
Circuit diagram
Fig. D-1D
220- 240V area where Radio Interference Suppression is not required
Color index of lead wires' sheath
Orange
Black
White
Red
Blue
Purple
Yellow
Brush holder
Brush holder
Handle
Dust nozzle
Motor housing
Brush holder of
Handle side
Brush holder of
Dust nozzle side
Blue is used for some
countries.
Insulated
terminal
Field
(viewed from
Switch for protection
of brake coil
Armature gear side)
Controller
Brown is used for
some countries.
Insulated
terminal
COM
NC
Main
switch
Handle cover
and
Handle section
Laser section exclusively for LS1016L
Laser switch
unit
Circuit
plate
Trans-
former
Laser circuit
Blade case
Power supply circuit
Download from Www.Somanuals.com. All Manuals Search And Download.
P 31/ 37
Circuit diagram
Fig. D-1E
110-127V area except UK
Color index of lead wires' sheath
Orange
Black
White
Red
Blue
Yellow
Brush holder
Handle
Brush holder
Dust nozzle
Motor housing
Brush holder of
Dust nozzle side
Brush holder of
Handle side
Blue is used for
some countries.
Field
(viewed from
Insulated terminal
Armature gear side)
Controller
Brown is used for
some countries.
Handle cover
and
Handle section
Insulated
terminal
Main
switch
Laser section exclusively for LS1016L
Laser switch
unit
Circuit
plate
Trans-
former
Laser circuit
Blade case
Power supply circuit
Download from Www.Somanuals.com. All Manuals Search And Download.
P 32/ 37
Wiring diagram
Wiring around Case of LS1016L
Fig. D-3
Inside of Case
Outside of Case
Fix Lead wires (red)
with lead wire holder.
Case
Assemble Power supply
circuit (Transformer and
Circuit plate) to Case.
Case
Transformer
Fix the Lead wires (black
and white) with Lead wire
holder.
Controller
side
Circuit plate
Fix Lead wires (blue)
with Lead wire holder.
Fig. D-4
Connector for
Bottom view of Handle
Top view of Handle
connecting to
that of Laser
switch unit
Pass the Connector for
connecting to that of
Laser switch unit,
Connector of
Power supply
circuit
between these ribs.
Lead cover holder
Connector of
Laser circuit
Rib
Handle
Rib
Pay attention not to pinch Lead wires
between Handle and Case.
Do not put Lead wires on
the place designated in gray
color.
Do not put Lead wires
on this Rib.
Download from Www.Somanuals.com. All Manuals Search And Download.
P 33/ 37
Wiring diagram
Fig. D-2A
Wiring in Motor Housing and Handle for Argentina and
220 - 240V area where Radio interference suppression is required.
Terminal
block
Field lead wires have to be tightened
in the Motor housing so as not to
touch Armature.
Controller
Field lead wire (white)
Field lead wires
* (orange)
* (black)
Field lead wire (purple)
rib
Do not route Field lead wires
(white and purple) between
Armature and Baffle plate.
* (yellow)
rib for Laser
switch unit
case of Power
supply circuit
Pass the Lead wires from Motor
housing through this notch of
Handle.
Pass Lead wires through ribs as
illustrated.
Do not put Lead wires on ribs.
Switch for protection
of brake coil
Connection of Receptacles
Receptacles
The Receptacles have to
be connected so that their
wire connecting portions
face the bottom of Handle.
Bottom of Handle
Wire connecting portion
Download from Www.Somanuals.com. All Manuals Search And Download.
P 34/ 37
Wiring diagram
Fig. D-2D
Wiring in Motor Housing and Handle for 220 - 240V area
where Radio Interference suppression is not required.
Insulated terminal
Do not put Lead wires on
these ribs.
Field lead wires have to be tightened
in the Motor housing so as not to
touch Armature.
Controller
Field Lead wire (white)
Field Lead wire (purple)
Field Lead wires
* (orange)
rib
* (black)
* (yellow)
Do not route Field lead wires
(white and purple) between
Armature and Baffle plate.
ribs for Laser
switch unit
Case of Power
supply circuit
Pass Lead wires from Motor housing
through the notch of Handle.
Pass Lead wires through ribs as illustrated.
Do not put their Lead wires on the ribs.
Switch for protection
of brake coil
Connection of Receptacles
Receptacles
Receptacles have to be connected
so that their wire connecting
portions face the bottom of Handle.
Bottom of Handle
Wire connecting portion
Download from Www.Somanuals.com. All Manuals Search And Download.
P 35/ 37
Wiring diagram
Fig. D-2E
Wiring in Motor Housing and Handle for 110 - 127V area other than UK
Insulated Terminal
Field lead wires have to be tightened
in Motor housing so as not to touch
Armature.
Do not put Lead wires on these ribs.
Controller
Field Lead wires
* (orange)
* (black)
rib
* (yellow)
ribs for Laser
switch unit
Case of Power
Supply Circuit
Pass Lead wires from Motor
housing through the notch of
Handle.
Pass Lead wires through ribs as illustrated.
Do not put their Lead wires on the ribs.
Download from Www.Somanuals.com. All Manuals Search And Download.
P 36/ 37
Wiring diagram
Fig. D-2B
Wiring in Motor housing and Handle for UK 110V
Terminal
block
Field lead wires have to be tightened
in the Motor housing so as not to
touch Armature.
Do not put Lead wires on ribs.
Controller
Field lead wires
* (orange)
* (black)
rib
* (yellow)
case of Power
supply circuit
ribs for Laser
switch unit
Pass Lead wires from Motor housing
through the notch of Handle.
Pass the Lead wires through the Rib
for Laser switch unit. Do not put
the Lead wires on the Ribs.
Wiring on Line filter
Lead wire (black) for connecting
Main switch and Terminal block
Wind Lead wires to Line filter
one time as illustrated right.
Lead wre (red) for connecting
Controller and Terminal block
Line filter
Download from Www.Somanuals.com. All Manuals Search And Download.
P 37/ 37
Wiring diagram
Fig. D-5
Wiring of Laser circuit complete of LS1016L for all countries
Pay attention not to pinch
Lead wires between ribs of
Blade case designated in gray
color and Lead cover.
Route the Lead wires of
Laser circuit complete
between Rib C and Boss.
Boss
[Blade case after removal of Lead cover]
rib C
rib B
Rib
Lead cover
rib A
Route Lead wires of
Laser circuit complete
between ribs A and B.
Route Lead wires of
Laser circuit complete
between ribs as illustrated
above.
[Laser circuit section viewed from front side]
Download from Www.Somanuals.com. All Manuals Search And Download.
|