Makita Cordless Saw JR3000 User Manual

RECIPRO SAW Model JR3000* (2 Speed)(MJ)  
(Discontinued in 2001)  
Model JR3000V (MJ, MCA,MCC)  
(Variable Speed)  
12-2003  
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Item  
No.  
Part  
No.  
No.  
Item  
No.  
Part  
No.  
No.  
Used Description  
Used Description  
40 211033-2  
41 253192-6  
1
1
Ball Bear ing 608LB  
Flat Washer 14  
58 651225-5  
651204-3  
1
1
Switch 4 Ter mi nal (JR3000*)  
Switch 2 Ter mi nal (JR3000*)  
(No Longer Available)  
42 622481-4  
1
Field Assy (JR3000*)(With Items 43  
& 54)  
Field Assy (JR3000V)(With Item 65)(MJ)  
Field Assy (JR3000V)(MCA)  
Field Assy (JR3000V)(MCC)  
1
1
1
Switch 8A (JR3000V) (MJ, MCA)  
Switch (JR3000V) (MCC Type 1)  
Switch (JR3000V) (MCC Type 2)  
*
651271-8  
1
1
1
650206-6  
*
594161-1  
594416-4  
59  
1
4
Dust Cover (JR3000V)  
*
60 931102-0  
Hex Nut M4  
*
43 654501-6  
44 953106-2  
2
2
Con nec tor P-1.25 (JR3000*)  
Rivet 0-5 (JR3000*)  
61  
2
2
Screw (MJ, MCA)  
Tapping Screw 5X55 (JR3000V)(MCC)  
*
266095-5  
45 156066-9  
1
1
1
Mo tor Housing (JR3000*) (MJ)  
(With Items 60, 64 & 67)  
Mo tor Housing (JR3000V) (MJ, MCA)  
(With Items 60 & 64)  
Motor Housing (JR3000V) (MCC)  
(Includes Items 64 & 105)  
62 241631-8  
241832-8  
1
1
Fan 66 (MJ, MCA)  
Fan 62 (JR3000V) (MCC)  
*
183351-7  
63 263002-9  
64 263014-2  
65 654038-3  
1
1
2
Rub ber Pin 4  
Rub ber Pin 4  
InsulatedEyeTerminalFV1.25-M4  
(JR3000V)  
46 664013-1  
47 682502-4  
1
1
Cord With Plug 2P-18-2.5  
Cord Guard 8-85  
66 643551-6  
67 643556-6  
68 410048-8  
69 343657-7  
2
2
1
2
1
Brush Holder (JR3000V)  
Brush Holder (JR3000*)  
Hex Wrench Holder  
Re tainer (Added) (JR3000V)  
Pin 3  
48 687002-9  
1
1
1
Strain Re lief (JR3000*)  
Strain Re lief (JR3000V) (MJ, MCA)  
Strain Relief (JR3000V) (MCC)  
*
*
687063-9  
70  
*
49  
2
2
Screw (MJ, MCA)  
Tapping Screw 4X18 (JR3000V)(MCC)  
71 251969-3  
2
1
1
1
1
2
1
4
2-4  
*
H.S.H. Bolt M5x12 *(MJ, MCC)  
265995-6  
91  
92  
Washer (JR3000*)  
*
*
Re taining Ring (JR3000*)  
Felt Pad  
Felt Pad  
Flat Washer 5 (Added) * (MJ, MCA)  
Shoe Plate  
(-) Set Screw M3x7.5 (JR3000V)  
InsulatedEyeTerminalFV1.25-M3  
(JR3000*)  
P.H. Screw M3.5x7 (JR3000*)  
(With Washer)  
Closed End Con nec tor 2-SD  
(JR3000*)  
50 631010-2  
51 651600-5  
1
1
Diode(JR3000*)  
Switch for Speed Change (JR3000*)  
93 443070-0  
94 443070-0  
95 941101-4  
96 344095-6  
100 652030-3  
101 654037-5  
52  
4
4
Screw (MJ, MCA)  
Tapping Screw 4X25 (JR3000V)(MCC)  
*
265999-8  
53 411204-3  
1
1
1
Han dle Cover (JR3000*)  
Han dle Cover (JR3000V) (MJ, MCA)  
Handle Cover (JR3000V) (MCC)  
102 652008-6  
103 654509-0  
105 819063-3  
2-4  
1
*
417611-8  
54 654018-9  
2
Gar ter Spring (JR3000*)  
2
Makita Label (MCC)  
55  
2
2
Screw (MJ, MCA)  
Tapping Screw 4X18 (JR3000V)(MCC) Accessories  
*
265995-6  
56 191947-0  
181500-0  
2
2
Car bon Brush CB-76 (JR3000*)  
Auto Cut-Off Car bon Brush CB-60  
(JR3000*) (Optional)  
A01  
- - - - -  
192342-7  
193572-3  
1
1
1
Saw Blade (See Cat a logue for De tails)  
Recipro Saw Blade Set (3pc)Type 1)  
Recipro Saw Blade Set (3pc)Type 2)  
191956-9  
181502-6  
2
2
Car bon Brush CB-75 (JR3000V)  
(Old 181026-2 CB-55)  
Auto Cut-Off Car bon Brush CB-62  
(JR3000V) (Op tional) (No Lon ger  
Available)  
A02 783202-0  
A03 824412-1  
824539-7  
1
1
1
Hex Wrench 4  
Plas tic Carrying Case (MCA)  
(Includes Item A06)  
Plastic Carrying Case (MCC)  
(Includes Item A06)  
57 643550-8  
2
Brush Holder Cap (JR3000*)  
A04 191686-A  
A05 G-00001  
A06 A00188-3  
1
1
2
Safety Glasses  
Leather Work Gloves  
Snap Lock (L)  
SEE SERVICE CHANGES  
*
3 Model JR3000*  
3 Model JR3000V  
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SERVICE CHANGES  
1. Change on Field, Motor Hsg, Handle Cover, Switch etc. (JR3000V only)(MJ, MCA) .  
Item No.  
Description  
Field  
Type 1  
Type 2  
Type 3  
Type 4  
594071-2  
Type 5  
Type 6  
42  
622486-4 (No Longer  
Available)  
45  
157132-5 (No Longer Available)  
159482-4  
159592-7  
See Service  
Change #5  
Motor Housing Com.  
(No Longer Available)  
48  
53  
58  
59  
69  
687002-9 (No Longer Available)  
410068-2  
687063-9  
415240-1  
651271-8  
Strain Relief  
Handle Cover  
Switch  
651255-6 (651220-5) (No Longer Available)  
650206-6  
421145-5  
- - - - -  
- - - -  
Dust Cover  
Retainer  
343657-7  
853656E  
853657E  
1269927E  
N/A  
Serial No.  
~
~
1269926E  
~
Above parts are completely interchangeable as a set.  
4 Model JR3000*  
4 Model JR3000V  
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2. Change on Armature, Gear, Gear Shaft etc. (MJ)  
Item No.  
Type 1  
Type 2  
Type 3  
Type 4  
Type 5  
Type 6  
Description  
10  
11  
12  
253744-3(12)  
212104-8(1214)  
253816-4 (6)  
212115-3(1216)  
Flat Washer  
Needle Bearing  
Gear/Gear Assembly  
153118-7  
(73 Teeth)  
(No Longer  
Available)  
133244-8  
(73 Teeth)  
(No Longer  
Available)  
133244-8A  
(55 Teeth)  
(No Longer Available)  
133244-8B  
(55 Teeth)  
(Inc. Items 11, 14 &15)  
(Inc. Item 11 &  
(Inc. Item 11)  
14)  
13  
- - - -  
912217-2 M5x14  
251372-8  
C.H. M5x12  
251969-3  
H.S.H. M5x12  
C.H. Screw / H.S.H. Bolt  
14  
15  
16  
253198-4  
- - - -  
253805-9  
321263-8  
Washer 18  
Washer 18  
Gear Shaft  
253815-6 (Added)  
- - - - -  
321093-7 (No  
Longer Available)  
17  
19  
421162-5  
- - - - -  
Space Block  
Plate  
341462-6 (2 pieces)  
343526-2  
(1 piece)  
341462-6  
(1 piece)  
22  
315083-0 (No Longer Available)  
159679-5 (No  
Longer Available)  
159718-1  
Gear Hsg Com.  
35  
37  
71  
- - - - -  
343981-8 (Add)  
Plate C  
612676-7 (No Longer Available)  
516161-1 [612676-7A (No Longer Available)]  
Armature  
- - - - -  
251969-3  
(2Pcs)(Add)  
H.S.H. Bolt M5x12  
91  
92  
253789-1 (No  
Longer Available)  
- - - - -  
- - - - -  
Washer 7  
961052-5 (No  
Longer Available)  
Retaining Ring  
Above parts are completely interchangeable as a set.  
Type 5 & 6 Gear Assembly can replace Type 3 & Type 4 Gear Assembly.  
5 Model JR3000*  
5 Model JR3000V  
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3. Change on Slider, Blade Clamp etc. (MJ, MCA)  
Item  
No.  
Description  
Type 1  
Type 2  
Type 3  
Type 4  
Type 5  
8
163119-7  
163191-9  
163340-8  
163357-1  
163392-9  
Slider  
(No Longer Available) (No Longer Available) (No Longer Available) (No Longer Available  
5/18  
214157-3  
[214166-2  
(No Longer  
Available)]  
214167-0  
Plane Bearing 12.7  
30  
942101-7  
Spring Washer 5  
258009-8A  
Spring Pin 3.5-12  
258018-7  
Spring Pin 2.5-8  
265986-7  
266090-5  
M5 X 15  
Spring Washer/Spring Pin  
Hex Socket Head Bolt  
(No Longer Available)  
H.S.H. Bolt M5x13/ MCA  
- 265986-A  
(No Longer Available)  
H.S.H. M5x14  
(JR3000V only)  
(Please add adhesive  
when repairing)  
31  
32  
922216-6  
H.S.H. Bolt M5x14  
265836-6  
Stop Screw M8x9  
H.S.H. Bolt/Stop Screw  
Blade Clamp  
342342-9  
321642-0  
- - - -  
322502-9  
313067-2 (No Longer  
313075-3  
Available)See Service  
Change # 4)  
70  
- - - -  
256701-0A  
- - - -  
Pin 3  
131547E  
~
131548E 243691E 243692E 259311E  
259312E 266459E  
~
266460E ~  
Serial No. JR3000(MJ)  
~
~
10528E  
~
10529E 1184921E  
~
1184922E  
1549569E  
1549570E 1613030  
~
Serial No. JR3000V  
(MJ. MCA)  
~
Above parts are completely interchangeable as a set.  
Type 5 Plane Bearing (Item 5) replaces Type 1 ~ 4 Plane Bearings as itself.  
6 Model JR3000*  
6 Model JR3000V  
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4. Change on Blade Clamp & H.S.H. Bolt .(MJ, MCA)  
Item No.  
Description  
H.S.H. Bolt  
Type 4  
Type 5  
30  
265986-7 (MJ) (No Longer Available)  
266090-5  
265986-A (MCA)(No Longer Available)  
313067-2 (No Longer Available)  
32  
313075-3  
Blade Clamp  
265821  
~
265822  
~
Serial No. JR3000 (MJ)  
Serial No. JR3000V (MCA)  
475270  
~
475271  
~
Above parts are completely interchangeable as a set.  
5. Change on Motor Housing etc.(JR3000V) (MJ,MCA)  
Item No.  
Description  
P.H. Screw M5X30/Tapping Screw 5X35  
P.H. Screw M5X35/Tapping Screw 5X35  
Motor Housing  
Type 4  
Type 5  
Type 6  
21  
911251-9 P.H. Screw  
266012-5 ( Tapping Screw 5 X 35)  
266012-5 ( Tapping Screw 5 X 35)  
151986-2  
28  
45  
911256-9 P.H. Screw  
159592-7 (No Longer 416402-4(No Longer  
Available)  
Available)  
49  
52  
55  
60  
61  
95  
911133-5  
265995-6  
265999-8  
P.H. Screw M4x18/Screw PT4X18  
P.H. Screw M4x28/Screw PT4x25  
P.H. Screw M4x10/Screw PT4x18  
Hex Nut M4  
911153-9  
911124-6  
931102-0  
911280-2  
- - - - -  
265995-6  
- - - - -  
266044-2  
P.H. Screw M5x55/Screw PT 5x60  
Flat Washer 5 (Added)  
941101-4 (2pcs)  
1029796A ~  
N/A  
~ 1029795A  
Serial No.  
7 Model JR3000  
7 Model JR3000V  
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