Cordless Recipro Saw
MODEL 4390D
I N S T R U C T I O N M A N U A L
WARNING:
For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
w w w. m a k i t a t o o l s . c o m
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3. Keep bystanders, children, and visitors
away while operating a power tool. Distrac-
tions can cause you to lose control.
Tool Use and Care
12. Use clamps or other practical way to
secure and support the workpiece to a
stable platform. Holding the work by hand or
against your body is unstable and may lead
to loss of control.
Electrical Safety
4. A battery operated tool with integral bat-
teries or a separate battery pack must be
recharged only with the specified charger
for the battery. A charger that may be suit-
able for one type of battery may create a risk
of fire when used with another battery.
13. Do not force tool. Use the correct tool for
your application. The correct tool will do the
job better and safer at the rate for which it is
designed.
5. Use battery operated tool only with specif-
ically designated battery pack. Use of any
other batteries may create a risk of fire.
14. Do not use tool if switch does not turn it
on or off. A tool that cannot be controlled
with the switch is dangerous and must be
repaired.
Personal Safety
15. Disconnect battery pack from tool or
place the switch in the locked or off posi-
tion before making any adjustments,
changing accessories, or storing the tool.
Such preventive safety measures reduce the
risk of starting the tool accidentally.
6. Stay alert, watch what you are doing, and
use common sense when operating a
power tool. Do not use tool while tired or
under the influence of drugs, alcohol, or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
16. Store idle tools out of reach of children
and other untrained persons. Tools are
dangerous in the hands of untrained users.
7. Dress properly. Do not wear loose cloth-
ing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from
moving parts. Loose clothes, jewelry, or long
hair can be caught in moving parts.
17. When battery pack is not in use, keep it
away from other metal objects like: paper
clips, coins, keys, nails, screws, or other
small metal objects that can make a con-
nection from one terminal to another.
Shorting the battery terminals together may
cause sparks, burns, or a fire.
8. Avoid accidental starting. Be sure switch
is in the locked or off position before
inserting battery pack. Carrying tools with
your finger on the switch or inserting the bat-
tery pack into a tool with the switch on invites
accidents.
18. Maintain tools with care. Keep cutting
tools sharp and clean. Properly maintained
tools with sharp cutting edge are less likely to
bind and are easier to control.
9. Remove adjusting keys or wrenches
before turning the tool on. A wrench or a
key that is left attached to a rotating part of
the tool may result in personal injury.
19. Check for misalignment or binding of
moving parts, breakage of parts, and any
other condition that may affect the tool’s
operation. If damaged, have the tool ser-
viced before using. Many accidents are
caused by poorly maintained tools.
10. Do not overreach. Keep proper footing
and balance at all times. Proper footing and
balance enable better control of the tool in
unexpected situations.
20. Use only accessories that are recom-
mended by the manufacturer for your
model. Accessories that may be suitable for
one tool may create a risk of injury when
used on another tool.
11. Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must
be used for appropriate conditions.
3
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22. When servicing a tool, use only identical
replacement parts. Follow instructions in
the Maintenance section of this manual.
Use of unauthorized parts or failure to follow
Maintenance instructions may create a risk of
shock or injury.
SERVICE
21. Tool service must be performed only by
qualified repair personnel. Service or main-
tenance performed by unqualified personnel
may result in a risk of injury.
SPECIFIC SAFETY RULES
USB029-2
DO NOT let comfort or familiarity with product (gained from
repeated use) replace strict adherence to cordless recipro saw
safety rules. If you use this tool unsafely or incorrectly, you can
suffer serious personal injury.
1. Hold tool by insulated gripping surfaces
when performing an operation where the
cutting tool may contact hidden wiring.
Contact with a “live” wire will make exposed
metal parts of the tool “live” and shock the
operator.
10. Always switch off and wait for the blade to
come to a complete stop before removing
the blade from the workpiece.
11. Do not touch the blade or the workpiece
immediately after operation; they may be
extremely hot and could burn your skin.
2. Be aware that this tool is always in an
operating condition, because it does not
have to be plugged into an electrical out-
let.
12. Some material contains chemicals which
may be toxic. Take caution to prevent
dust inhalation and skin contact. Follow
material supplier safety data.
3. Always use safety glasses or goggles.
Ordinary eye or sun glasses are NOT
safety glasses.
4. Avoid cutting nails. Inspect workpiece for
any nails and remove them before opera-
tion.
5. Do not cut oversize workpiece.
6. Check for the proper clearance beyond the
workpiece before cutting so that the blade
will not strike the floor, workbench, etc.
7. Hold the tool firmly.
8. Make sure the blade is not contacting the
workpiece before the switch is turned on.
9. Keep hands away from moving parts.
4
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SAVE THESE INSTRUCTIONS
WARNING:
MISUSE or failure to follow the safety rules stated in this
instruction manual may cause serious personal injury.
IMPORTANT SAFETY INSTRUCTIONS FOR
CHARGER & BATTERY CARTRIDGE
USC001-3
1. SAVE THESE INSTRUCTIONS - This man-
ual contains important safety and operat-
ing instructions for battery charger.
6. To reduce risk of damage to electric plug
and cord, pull by plug rather than cord
when disconnecting charger.
2. Before using battery charger, read all
instructions and cautionary markings on
(1) battery charger, (2) battery, and (3)
product using battery.
7. Make sure cord is located so that it will
not be stepped on, tripped over, or other-
wise subjected to damage or stress.
8. An extension cord should not be used
unless absolutely necessary. Use of
improper extension cord could result in a
risk of fire and electric shock. If extension
cord must be used, make sure:
3. CAUTION - To reduce risk of injury, charge
only MAKITA rechargeable batteries
marked on the charger label. Other types
of batteries may burst causing personal
injury and damage.
a. That pins on plug of extension cord
are the same number, size, and shape
as those of plug on charger;
4. Do not expose charger to rain or snow.
5. Use of an attachment not recommended
or sold by the battery charger manufac-
turer may result in a risk of fire, electric
shock, or injury to persons.
b. That extension cord is properly wired
and in good electrical condition;
c. That wire size is at least as large as
the one specified in the table below.
Table 1: RECOMMENDED MINIMUM AWG SIZE FOR EXTENSION CORDS FOR BATTERY CHARGERS
Length of Cord (Feet)
AWG Size of Cord
25
18
50
18
100
18
150
16
9. Do not operate charger with damaged
11. Do not disassemble charger or battery
cartridge; take it to a qualified serviceman
when service or repair is required, Incor-
rect reassembly may result in a risk of
electric shock or fire.
cord or plug - replace them immediately.
10. Do not operate charger if it has received a
sharp blow, been dropped, or otherwise
damaged in any way; take it to a qualified
serviceman.
5
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12. To reduce risk of electric shock, unplug
charger from outlet before attempting any
maintenance or cleaning. Turning off con-
trols will not reduce this risk.
15. If operating time has become excessively
shorter, stop operating immediately. It
may result in a risk of overheating, possi-
ble burns and even an explosion.
13. The battery charger is not intended for
use by young children or infirm persons
without supervision.
16. If electrolyte gets into your eyes, rinse
them out with clear water and seek medi-
cal attention right away. It may result in
loss of your eyesight.
14. Young children should be supervised to
ensure that they do not play with the bat-
tery charger.
ADDITIONAL SAFETY RULES FOR CHARGER &
BATTERY CARTRIDGE
1. Do not charge Battery Cartridge when
temperature is BELOW 10°C (50°F) or
ABOVE 40°C (104°F).
6. Do not store the tool and Battery Car-
tridge in locations where the temperature
may reach or exceed 50°C (122°F).
2. Do not attempt to use a step-up trans-
former, an engine generator or DC power
receptacle.
7. Do not incinerate the Battery Cartridge
even if it is severely damaged or is com-
pletely worn out. The battery cartridge can
explode in a fire.
3. Do not allow anything to cover or clog the
charger vents.
8. Be careful not to drop, shake or strike bat-
tery.
4. Always cover the battery terminals with
the battery cover when the battery car-
tridge is not used.
9. Do not charge inside a box or container of
any kind. The battery must be placed in a
well ventilated area during charging.
5. Do not short the battery cartridge:
(1) Do not touch the terminals with any
conductive material.
(2) Avoid storing battery cartridge in a
container with other metal objects
such as nails, coins, etc.
(3) Do not expose battery cartridge to
water or rain.
A battery short can cause a large current
flow, overheating, possible burns and
even a breakdown.
6
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FUNCTIONAL
DESCRIPTION
CAUTION:
•
Always be sure that the tool is switched off and the
battery cartridge is removed before adjusting or
checking function on the tool.
002481
Installing or removing battery cartridge
•
Always switch off the tool before insertion or removal of
the battery cartridge.
1
2
•
To remove the battery cartridge, pull out the set plate on
the tool and grasp both sides of the cartridge while
withdrawing it from the tool.
•
•
To insert the battery cartridge, align the tongue on the
battery cartridge with the groove in the housing and slip
it into place. Snap the set plate back into place. Be sure
to close the set plate fully before using the tool to prevent
the battery cartridge from accidentally falling out of the
tool.
1. Set plate
2. Battery cartridge
Do not use force when inserting the battery cartridge. If
the cartridge does not slide in easily, it is not being
inserted correctly.
001332
Charging
1. Plug the battery charger into the proper AC voltage
source.
1
2. Insert the battery cartridge so that the plus and minus
terminals on the battery cartridge are on the same sides
as their respective markings on the charger. Insert the
cartridge fully into the port so that it rests on the charger
port floor.
1. Charging light
3. When the battery cartridge is inserted, the charging light
color will flash in red color and charging will begin.
4. When the charging light goes out after about one hour,
you may remove the fully charged battery cartridge.
5. After charging, unplug the charger from the power
source.
NOTE:
•
The battery charger is for charging Makita battery
cartridge. Never use it for other purposes or for other
manufacturer’s batteries.
7
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•
•
If you try to charge a battery cartridge from a just
operated tool, sometimes the charging light will not
come on. If this occurs, let the cartridge cool off for a
while. Then re-insert it and try to charge it once more.
When you charge a new battery cartridge or a battery
cartridge which has not been used for a long period of
time, it may not accept a full charge. This is a normal
condition and does not indicate a problem. You can
recharge the battery cartridge fully after discharging it
completely and recharging a couple of times.
•
When you charge a new battery cartridge or a battery
cartridge which has not been used for a long period,
sometimes the charging light will go out soon. If this
occurs, remove the battery cartridge and re-insert it. If
the charging light goes out within one minute even after
repeating this procedure a couple of times, the battery
cartridge is dead. Replace it with a new one.
•
If you wish to charge two battery cartridges, allow 15
minutes between charging on the charger.
Tips for maintaining maximum battery life
1. Charge the battery cartridge before completely dis-
charged.
Always stop tool operation and charge the battery car-
tridge when you notice less tool power.
2. Never recharge a fully charged battery cartridge.
Overcharging shortens the battery service life.
3. Charge the battery cartridge with room temperature at
10°C - 40°C (50°F - 104°F).
Let a hot battery cartridge cool down before charging it.
002490
Switch action
CAUTION:
•
Before inserting the battery cartridge into the tool,
always check to see that the switch trigger actuates
properly and returns to the “OFF” position when
released.
1
2
To prevent the switch trigger from being accidentally pulled, a
lock-off lever is provided.
1. Lock-off lever
2. Switch trigger
To start the tool, slide the lock-off lever in the direction of the
arrow and pull the switch trigger. Release the switch trigger
to stop.
8
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ASSEMBLY
CAUTION:
•
Always be sure that the tool is switched off and the
battery cartridge is removed before carrying out any
work on the tool.
002498
Installing or removing saw blade
CAUTION:
1
2
•
Always clean out all chips or foreign matter adhering to
the blade, blade clamp and/or slider. Failure to do so
may cause insufficient tightening of the blade, resulting
in a serious injury.
3
To install the blade, loosen the bolt on the blade clamp with
the hex wrench. Keep the back edge of the blade against the
roller and insert the blade between the blade clamp and the
slider as far as it will go. Make sure that you are inserting the
blade into the proper position.
1. Roller
2. Blade clamp
3. Blade installing position
002499
Fit the pin on the slider into the hole in the blade shank.
1
NOTE:
2
3
•
The hole in the blade shank will be aligned with the pin
on the slider when the blade shank hits against the
spring pin on the slider.
4
5
6
After the pin fits properly into the hole, tighten the bolt clock-
wise securely while making sure that the blade cannot be
extracted even though you try to pull it out.
1. Blade clamp
2. Slider
3. Spring pin
4. Pin
5. Blade shank
6. Hole
002500
CAUTION:
•
If you tighten the bolt without the pin on the slider fitting
properly in the hole in the blade shank, the pin or the
blade shank will be damaged. This may cause the blade
to be extracted unexpectedly during operation.
3
1
2
4
5
6
To remove the blade, follow the installation procedure in
reverse.
1. Slider
2. Hex wrench
3. Roller
4. Blade
5. Blade clamp
6. Shoe
9
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002512
Hex wrench storage
When not in use, store the hex wrench as shown in the figure
to keep it from being lost.
1
1. Hex wrench
OPERATION
CAUTION:
•
Always press the shoe firmly against the workpiece
during operation. If the shoe is held away from the
workpiece during operation, strong vibration and/or
twisting will be produced, causing the blade to snap
dangerously.
•
•
•
Always wear gloves to protect your hands from hot flying
chips when cutting metal.
Be sure to always wear suitable eye protection which
conforms with current national standards.
Always use a suitable coolant (cutting oil) when cutting
metal. Failure to do so will cause premature blade wear.
002513
Press the shoe firmly against the workpiece. Do not allow the
tool to bounce. Bring the blade into light contact with the
workpiece. Turn the tool on and wait until the blade attains
full speed. Then apply pressure to cut the workpiece.
NOTE:
•
If the tool is operated continuously until the battery
cartridge has discharged, allow the tool to rest for 15
minutes before proceeding with a fresh battery.
MAINTENANCE
CAUTION:
•
Always be sure that the tool is switched off and the
battery cartridge is removed before attempting to
perform inspection or maintenance.
To maintain product SAFETY and RELIABILITY, repairs, any
other maintenance or adjustment should be performed by
Makita Authorized or Factory Service Centers, always using
Makita replacement parts.
10
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EN0001-1
Recycling the Battery
The only way to dispose of a Makita battery is to recycle it.
The law prohibits any other method of disposal.
To recycle the battery:
1. Remove the battery from the tool.
Ni-Cd
2. a) Take the battery to your nearest Makita Factory Ser-
vice Center
or
b) Take the battery to your nearest Makita Authorized
Service Center or Distributor that has been desig-
nated as a Makita battery recycling location.
Call your nearest Makita Service Center or Distributor to
determine the location that provides Makita battery recycling.
See your local Yellow Pages under “Tools-Electric”.
•
These accessories or attachments are recommended for
use with your Makita tool specified in this manual. The
use of any other accessories or attachments might
present a risk of injury to persons. Only use accessory
or attachment for its stated purpose.
ACCESSORIES
If you need any assistance for more details regarding these
accessories, ask your local Makita service center.
•
•
•
Recipro saw blades
Various type of Makita genuine batteries and chargers
Hex wrench 3
11
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Memo
12
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First-Class
Postage
Required
Post Office will
not deliver
without proper
postage.
Makita U.S.A., Inc.
14930 Northam Street
La Mirada, CA 90638-5753
Fold
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MAIL THIS PORTION
Your answers to the following questions are appreciated.
1.This product was purchased from:
3. How did you learn about this product:
Home Center
Other (
)
Magazine
Radio
Hardware/Lumber Store
Tool Distributor
From Dealer
Newspaper
Store Display
Catalog
Exhibition
From Friend
Previous Usage
Other (
Industrial Supply
Construction Supply
)
2. Use of the product is intended for:
4. Most favored points are:
Construction Trade
Industrial Maintenance
Home Maintenance
Hobby
Design
Repair Service
Durability
Power
Features
Size
Price
Other (
)
Other (
)
Makita Brand
5. Any comments:
DATE PURCHASED
MONTH
MODEL NO.
DAY
YEAR
SERIAL NO.
STATUS
SEX
Married Single
M
F
INTL.
LAST NAME / COMPANY NAME
STREET ADRESS
CITY
AREA
CODE
STATE
ZIP CODE
PHONE
40-49
Under 19
20-29
30-39
50-60
Over 60
AGE:
BE SURE TO COMPLETE THE CUSTOMER’S PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS.
Please return this portion by facsimile or mail.
Facsimile No: (714) 522-8133
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Paste
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FACTORY SERVICE CENTERS
1-800-4-MAKITA
RETAIN THIS PORTION FOR YOUR RECORDS
ALABAMA
COLORADO
KENTUCKY
NEW MEXICO
PUERTO RICO
2365 Pelham Parkway
Pelham, AL 35124
(205) 620-1791
11839 E. 51st Ave.
Denver, CO 80239-2709
(303) 371-2850
1215 S. Hurstbourne Parkway
Louisville, KY 40222
(502) 326-3740
5805 Menaul Blvd. NE
Albuquerque, NM 87110
(505) 881-4619
200 Guayama St.
Hato Rey, PR 00917
(787) 250-8776
ARIZONA
CONNECTICUT
508 Spring St.
Windsor Locks, CT 06096
(860) 292-6405
LOUSIANA
NEWYORK
TENNESSEE
3707 E. Broadway Rd., Ste. 6
Phoenix, AZ 85040
(602) 437-2850
5626 Jefferson Hwy.
Harahan, LA 70123
(504) 733-4138
4917 Genessee Street
Cheektowaga, NY 14225
(716) 685-9503
4655 Nolensville Rd.
Nashville, TN 37211
(615) 331-9922
131-35 31st Ave.
Flushing, NY 11354
(718) 886-0971
ARKANSAS
FLORIDA
MARYLAND
TEXAS
Shackleford Shopping Center
240 South Shackleford Rd.,
Ste. C
620 Douglas Ave. Suite 1302
Altamonte Springs, FL 32714
(407) 774-6000
7541 - 45 Ritchie Highway
Glen Burnie, MD 21061
(410) 590-0160
12801 Stemmons Fwy Ste. 809
Farmers Branch, TX 75234
(972) 243-1150
Little Rock, AR 72211
(501) 224-5733
NORTH CAROLINA
3501-G S. Tryon St.
Charlotte, NC 28217
(704) 527-0611
750 East Sample Road
Pompano Beach, FL 33064
(954) 781-6333
12701 Directors Dr.
Stafford, TX 77477-3701
(281) 565-8665
MASSACHUSETTS
232 Providence Hwy.
Westwood, MA 02090
(617) 461-9754
CALIFORNIA
41850 Christy St.
Fremont, CA 94538-5107
(510) 657-9881
Thompson Center Waters
5501 W. Waters Ave., Ste. 406
Tampa, FL 33634
3453 IH-35 North, Ste. 101
San Antonio, TX 78219
(210) 228-0676
OHIO
6253 E. Main St.
Columbus, OH 43213
(614) 860-0222
(813) 886-8292
MICHIGAN
1421 N. Clovis Ave., Ste. 112
Fresno, CA 93727
(559) 252-5166
37454 Ann Arbor Trail
Livonia, MI 48150
(313) 432-1012
UTAH
GEORGIA
6379 Pearl Road
Parma Heights, OH 44130
(440) 843-7555
145 E. 1300 S., Ste. 101
Salt Lake City, UT 84115
(801) 359-3410
4680 River Green Parkway
Duluth, GA 30096-2566
(770) 476-8911
14930 Northam St.
La Mirada, CA 90638-5753
(714) 522-8088
MINNESOTA
6427 Penn Ave. South
Richfield, MN 55423
(612) 869-5199
1617 E. Kemper Rd.
Sharonville, OH 45246
(513) 771-0788
VIRGINIA
5760 Northampton Blvd,. Ste.
102
Virginia Beach, VA 23455
(757) 460-0280
1970 Fulton Avenue
Sacramento, CA 95825
(916) 482-5197
HAWAII
4510 Salt Lake Blvd., Suite A7
Honolulu, HI 96818
(808) 847-0038
MISSOURI
OKLAHOMA
1440 South “E” Street
San Bernardino, CA 92408
(909) 885-1289
9876 Watson Road
St. Louis, MO 63126-2221
(314) 909-9889
552 E. Memorial Road
Oklahoma City, OK 73114
(405) 752-2655
ILLINOIS
WASHINGTON
1450 Feehanville Dr.
Mt. Prospect, IL 60056-6011
(847) 297-3100
22220 84th Ave. So., Bldg. A
Kent, WA 98032
(253) 395-8055
7674 Clairemont Mesa Blvd.
San Diego, CA 92111
(858) 278-4471
NEBRASKA
OREGON
4129 S. 84th St.
Omaha, NE 68127
(402) 597-2925
828 19th Avenue., N.W.
Portland, OR 97209
(503) 222-1823
1714 E.McFadden Ave., Unit M
Santa Ana, CA 92705
(714) 667-5066
INDIANA
WISCONSIN
8403 Michigan Road, Unit 1
Indianapolis, IN 46268
(317) 334-9980
Lincoln Plaza Shopping Ctr.
2245 S. 108th St. West Allis, WI
53227
NEVADA
3375 S. Decatur Blvd.
Suites. 22 - 24
Las Vegas, NV 89102
(702) 368-4277
PENNSYLVANIA
Springwater Plaza
364 Wilmington W. Chester
Pike
Glen Mills, PA 19342
(610) 459-4122
1565 Winchester B.
Campbell, CA 95008-0501
(408) 379-0377
(414) 541-4776
KANSAS
8819 W. 95th St.
Overland Park, KS 66212
(913) 642-1111
16735 Saticoy St., Ste. 105
Van Nuys, CA 91406
(818) 782-2440
NEW JERSEY
6200 Babcock Blvd
Pittsburgh, PA 15237
(412) 366-6363
251 Herrod Blvd.
Dayton, NJ 08810-1539
(609) 655-1212
CUSTOMER’S RECORD
Date Purchased
When you need service: Send
complete tool (prepaid) to one
of the Makita Factory Service
Centers listed, or to an Authorized
Makita Service Center. Be sure
to attach a letter to the outside of
the carton detailing the problem
with your tool.
Dealer’s Name & Address
Model No.
Serial No.
15
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WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those
dust masks that are specially designed to filter out microscopic particles.
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of
defects from workmanship and materials for the period of ONE YEAR from the date of original purchase.
Should any trouble develop during this one-year period, return the COMPLETE tool, freight prepaid, to one of
Makita's Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective
workmanship or material, Makita will repair (or at our option, replace) without charge.
This Warranty does not apply where:
• repairs have been made or attempted by others:
• repairs are required because of normal wear and tear:
• the tool has been abused, misused or improperly maintained:
• alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL
DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING
AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF
"MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PURPOSE," AFTER THE ONE-YEAR TERM OF
THIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary form state to state.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied
warranty lasts, so the above limitation may not apply to you.
Makita Canada Inc.
1950 Forbes Street, Whitby, Ontario L1N 7B7
883604J063
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