MGE UPS Systems Power Supply 40 75KVA User Manual

w w w. m g e u p s . c o m  
Standard Features  
Emergency Power Off  
button with safety cover.  
Interactive Display Panel.  
Galaxy 4000  
40 – 75KVA  
Uninterruptible Power Systems  
Installation and User Manual  
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Installation and User Manual  
Galaxy 4000  
40 – 75KVA  
Uninterruptible Power Systems  
Installation and User Manual  
Revision History  
Galaxy 4000 Installation and User Manual 86-173010-00  
Revision: A00 ECN#: 004540 12/2005  
Copyright © 2005 MGE UPS SYSTEMS, INC.  
All rights reserved. Printed in U.S.A.  
MGE UPS SYSTEMS, INC.  
1660 Scenic Avenue  
Costa Mesa, CA 92626  
(714) 557-1636  
Customer Care Center: 1-800-438-7373 (Hours: 24/7)  
86-173010-00 A00  
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Galaxy 4000  
IMPORTANT SAFETY INSTRUCTIONS  
SAVE THESE INSTRUCTIONS  
– This manual contains important instructions for Galaxy  
4000 that must be followed during operation and maintenance of the equipment.  
Opening enclosures expose hazardous voltages. Always refer service to qualified  
personnel only.  
WARNING  
L'ouverture des cabinets expose des tensions dangereuses. Assurez-vous  
toujours que le service ne soit fait que par des personnes qualifiees.  
ATTENTION  
WARNUNG!  
Das öffnen der Gehäuse legen gefährliche Spannungen bloss. Service sollte  
immer nur von qualifizierten Personal durchgeführt werden.  
As standards, specifications, and designs are subject to change, please ask for  
confirmation of the information given in this publication.  
WARNING  
Comme les normes, spécifications et produits peuvent changer, veuillez  
demander confirmation des informations contenues dans cette publication.  
ATTENTION  
WARNUNG!  
Normen, Spezifizierungen und Pläne unterliegen Anderungen. Bitte verlangen Sie  
eine Bestätigung über alle Informationen, die in dieser Ausgabe gemacht wurden.  
This equipment has been tested and found to comply with the limits for a Class  
A digital device, pursuant to part 15 of the FCC rules. These limits are designed  
to provide reasonable protection against harmful interference when the  
equipment is operated in a commercial environment.  
NOTE  
This equipment generates, uses, and can radiate radio frequency energy and, if  
not installed and used in accordance with the instruction manual, may cause  
harmful interference to radio communications. Operation of this equipment in a  
residential area is likely to cause harmful interference in which case the user will  
be required to correct the interference at user's own expense.  
To reduce the risk of fire or electric shock, install in a controlled indoor environ-  
ment free of conductive contaminants.  
WARNING  
This equipment is intended only for installations in a RESTRICTED ACCESS  
LOCATION.  
Pour réduire le riske d'inccendie ou d'électrocution, installer dans une enciente  
intérieure contrôlée en température et humidité et sans contaminants conducteurs.  
ATTENTION  
WARNUNG!  
Ce matériel est destiné seulement pour des installations dans un EMPLACEMENT  
RESTREINT D'ACCES.  
Um die Gefahr von Feuer und elektrischem Schock zu reduzieren, muss das  
Gerät in einem temperatur – und feuchtigkeitskontrollierten Raum, frei von  
leitungsfähigen Verunreinigungen, installiert werden. Dieses Gerät ist nur für die  
Installation an einem Ort mit qeingeschränkter Zugangserlaubnis vorgesehen.  
Diese Ausrüstung ist nur für Anlagen in einem EINGESCHRäNKTEN ZUGRIFF  
STANDORT bestimmti.  
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Important Safety Instructions  
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Installation and User Manual  
WARNING  
HIGH LEAKAGE CURRENT. Earth connection essential before connecting  
supply.  
ATTENTION  
WARNUNG!  
COURANT DE FUITE ELEVE. Raccordement a la terre indispensable  
avant le raccordement au reseau.  
Hoher Ableitstrom Vor Inbetriebnahme Schutzleiterverbindung herstellen.  
Certification Standards – Three Phase UPS  
IEC1004/ANSI C62.41 Standards for Surge Withstand Ability.  
FCC Part 15, Subpart J, Class A.  
UL/CUL 1778, Standards for Uninterruptible Power Supply Equipment.  
NEMA PE 1 - Uninterruptible Power Systems.  
NFPA 70 – National Electrical Code.  
ISO 9001.  
Safety of Persons  
The UPS has its own internal power source (the battery). Consequently, the power terminals may be energized  
even if the UPS is disconnected from the AC power source.  
The UPS must be properly grounded.  
The battery supplied with the UPS contains small amounts of toxic materials. To avoid accidents, the directives  
listed below must be observed:  
- Never burn the battery (risk of explosion).  
- Do not attempt to open the battery (the electrolyte is dangerous for the eyes and skin).  
- Comply with all applicable regulations for the disposal of the battery.  
- Batteries constitute a danger (electrical shock, burns). The short-circuit current may be very high.  
- Precautions must be taken for all handling: remove watches, rings, bracelets and any other metal objects,  
use tools with insulated handles.  
- Do not lay tools or metal parts on top of batteries.  
Product Safety  
Upstream protection must be installed and be easily accessible.  
The UPS can be disconnected from the AC power source by opening the input protective devices.  
UPS must be connected to a nearby power source that is easily accessible.  
Never block the ventilation openings of the UPS.  
The UPS must be installed in a controlled environment.  
Special Precautions  
The UPS connection instructions and operation described in the manual must be followed in the indicated order.  
Check that the indications on the rating nameplate correspond to your AC powered system and to the actual  
electrical consumption of all the equipment to be connected to the UPS.  
Before and after the installation, if the UPS remains de-energized for a long period, the UPS must be energized  
for a period of 24 hours, at least once every 3 months (for a normal storage temperature less than 25°C). This  
charges the battery, thus avoiding possible irreversible damage.  
Environment  
This product has been designed to respect the environment; It does not contain any Chlorofluorocarbon (CFC) or  
Hydrochlorofluorocarbon (HCFC).  
UPS recycling at the end of service life; MGE UPS SYSTEMS, INC. undertakes to recycle, by certified companies  
and in compliance with all applicable regulations, all UPS products recovered at the end of their service life (contact  
your MGE UPS SYSTEMS, INC. branch office).  
Packing; UPS packing materials must be recycled in compliance with all applicable regulations.  
WARNING: This product contains lead-acid batteries. Lead is a dangerous substance for the environment if it is not  
properly recycled by specialized companies.  
86-173010-00 A00  
Certification Standards, Safety of Persons  
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Galaxy 4000  
iv  
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Contents  
section  
description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page  
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i  
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . ii  
Certification Standards - Three Phase UPS . . . . . . . . . . . . . . . . . . . . iii  
Safety of Persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii  
Product Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii  
Special Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii  
Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii  
Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V  
Section Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .V  
Section 1  
Introduction  
1.0  
1.1  
1.2  
1.3  
1.4  
1.5  
1.6  
1.7  
1.8  
1.9  
1.10  
1.11  
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 1  
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 1  
Major Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 2  
Single Line Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 2  
Galaxy 4000 Standard Cabinets . . . . . . . . . . . . . . . . . . . . . . . . .1 — 3  
Preparation for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 3  
Cabinet Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 3  
Heat Rejection and Air Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 3  
Cabinet Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 4  
Conduit Plate Locations for Bottom Entry . . . . . . . . . . . . . . . . . .1 — 4  
Conduit Plate Locations for Top Entry . . . . . . . . . . . . . . . . . . . . .1 — 5  
Preparation for Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 6  
Section 2  
Setup and Installation  
2.0  
2.1  
2.2  
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 1  
Installation Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 1  
Environmental and Electrical Specifications . . . . . . . . . . . . . . . . .2 — 1  
2.2.1 Environmental Recommendations . . . . . . . . . . . . . . . . . . . . . . . .2 — 1  
2.2.2 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 2  
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 2  
2.3.1 UPS Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 3  
2.3.2 Main AC Input Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 3  
2.2.3 Bypass AC Input Connections (optional) . . . . . . . . . . . . . . . . . . .2 — 3  
2.3.4 AC Output Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 3  
2.3.5 Battery Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 4  
2.3.6 Remote Emergency Power Off Connections . . . . . . . . . . . . . . . .2 — 4  
2.3.7 Battery Control Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 4  
2.3.8 External Maintenance Bypass Control Connections (optional) . .2 — 5  
2.3.9 Accessories Outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 5  
2.3  
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Galaxy 4000  
Section 2  
Setup and Installation (continued)  
section  
2.4  
description  
page  
Relay Communication Card Contacts . . . . . . . . . . . . . . . . . . . . .2 — 5  
2.4.1 Relay Communication Card Connections . . . . . . . . . . . . . . . . . .2 — 6  
2.4.2 Characteristics of the Output Contacts . . . . . . . . . . . . . . . . . . . .2 — 7  
2.4.3 Characteristics of the Input Contacts . . . . . . . . . . . . . . . . . . . . . .2 — 7  
Section 3  
Display Panel  
3.0  
3.1  
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 1  
Operator Interface Keys and Indicators . . . . . . . . . . . . . . . . . . . .3 — 1  
3.1.1 LED Indicator Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 2  
3.1.2 Screen Saver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 2  
3.1.3 Operational Summary Screen . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 2  
Display Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 3  
Main Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 4  
Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 4  
3.4.1 Battery Measurements Screen . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 4  
3.4.2 Power Measurements Screen . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 5  
3.4.3 Current Measurements Screen . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 5  
3.4.4 Voltage Measurements Screen . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 6  
3.4.5 Frequency Measurements Screen . . . . . . . . . . . . . . . . . . . . . . . .3 — 6  
3.4.6 Ratios Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 6  
Mimic Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 7  
Status Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 7  
Settings Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 8  
Commands Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 9  
Startup Procedure Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 9  
3.2  
3.3  
3.4  
3.5  
3.6  
3.7  
3.8  
3.9  
Section 4  
Operation  
4.0  
4.1  
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 1  
Preparing for Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 1  
4.1.1 Pre-Startup Safety Check List . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 1  
Normal Startup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 3  
Post Startup Safety Check List . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 4  
Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 4  
Shutdown Using EPO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 4  
Recovery from EPO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 4  
4.2  
4.3  
4.4  
4.5  
4.6  
Section 5  
Maintenance  
5.0  
5.1  
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 — 1  
Servicing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 — 1  
II  
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Installation and User Manual  
Section 6  
Warranty, Registration & Customer Support  
description  
page  
MGE Warranty & Proprietary Rights for Three Phase Products . . . . . . . . . . . . . .6 – 1  
MGE Standard Three Phase Warranty  
Proprietary Rights Statement  
Warranty and Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 – 2  
User Information  
Product information  
Warranty Extension (Warranty+)  
MGE Customer Care Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 – 3  
Technical Support and Product Services  
Who To Contact  
Scheduling Field Service Engineer Support  
Return Policy for Repair of Three Phase Products (RGA)  
Caution: Record All Serial Numbers! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 – 4  
Glossary  
Reorder Form  
86-173010-00 A00  
Contents  
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Galaxy 4000  
Figures  
figure description  
page  
1-1  
1-2  
1-3  
1-4  
1-5  
Galaxy 4000 UPS System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 1  
Galaxy 4000 UPS System - Single Line Diagram . . . . . . . . . . . . . . . . . .1 — 2  
Cabinet Placement, Airflow and Recommended Clearances . . . . . . . . .1 — 4  
Configuration for Bottom Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 5  
Configuration for Top Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 5  
2-1  
2-3  
Typical Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 4  
Relay Communication Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 6  
3-1  
3-2  
3-3  
3-4  
3-5  
3-6  
3-7  
3-8  
3-9  
Display Panel Keys and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 1  
Screen Saver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 2  
Operational Summary screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 2  
UPS Display Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 3  
Main Menu screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 4  
Battery Measurements screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 4  
Power Measurements screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 5  
Current Measurements screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 5  
Voltage Measurements screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 6  
3-10 Frequency Measurements screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 6  
3-11 Ratios screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 6  
3-12 Mimic Diagrams screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 7  
3-13 Status screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 7  
3-14 Settings screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 8  
3-15 Commands screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 9  
4-1  
Galaxy 4000 Device Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 2  
Tables  
table description  
page  
1-1  
Heat Rejection Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 4  
2-1  
2-2  
Electrical Specifications for the Galaxy 4000 . . . . . . . . . . . . . . . . . . . . . .2 — 2  
Relay Contacts (communication card) . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 5  
3-1  
Three LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 2  
IV  
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Installation and User Manual  
Symbol Usage  
This manual uses five icon symbols with text to convey important information and tips.  
WARNING  
Indicates information provided to protect the user and service personnel against  
safety hazards and/or possible equipment damage.  
CAUTION  
Indicates information provided to protect the user and service personnel against  
possible equipment damage.  
ELECTRICAL  
Indicates information provided to protect the user and service personnel against  
possible electrical hazard and equipment damage.  
IMPORTANT  
NOTE  
Indicates information provided as an operating instruction, or as an operating tip.  
Indicates information provided as an operating tip or an equipment feature.  
Section Descriptions  
1
Introduction  
Provides a general description of the Galaxy 4000 systems intended use, major components, mechanical and  
environmental specifications.  
2
Setup and Installation  
Guides the user through tools and equipment required for unpacking and performing connections required for initial  
installation. Included are the electrical specifications, environmental recommendations and connection details.  
3
Display Panel  
Describes the operator interface screens, keys, and mimic diagram.  
Operation  
4
Provides startup, shutdown, and normal operation of the Galaxy 4000 UPS. Included are pre and post startup safety  
checklists.  
5
Maintenance  
Describes maintenance and safety information on servicing batteries for the Galaxy 4000.  
A Glossary provides definitions of abbreviations and terms used in this manual.  
86-173010-00 A00  
Symbol Usage and Section Descriptions  
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Galaxy 4000  
VI  
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Introduction  
1.0  
1.1  
Scope  
Provides a general description of the Galaxy 4000 systems intended use, major components, mechanical and  
environmental specifications.  
General Description  
The Galaxy 4000 is the world’s first data center grade Uninterruptible Power Supply system designed specifically  
for mid-range enterprise level applications. The Galaxy 4000 family consists of units available in power ratings from  
40 - 75KVA, and are optimized for compatibility with nonlinear computer-type loads.  
By incorporating the Ultra High Availability Topology (UHAT), the Galaxy 4000 family of UPS systems are designed  
to provide the optimal level of reliability and to react to any power disturbance in an inherently safe way to protect  
the critical load. The Galaxy 4000 all-in-one design incorporates every feature into one compact cabinet, including  
a graphical user interface, power factor corrected input, and communication cards that support network based  
power management.  
The Galaxy 4000 UPS and its auxiliary equipment are designed for installation in a room where humidity and  
temperature can be controlled.  
The Galaxy 4000 UPS and auxiliary equipment is listed for safety by Underwriters Laboratories, Inc. (UL) under UL  
Standard 1778 – Uninterruptible Power Systems; and also listed by Underwriters Laboratories (CUL) under Canadian  
Standards Association (CSA) standard C22.107.  
Figure 1-1: Galaxy 4000 UPS System.  
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Galaxy 4000  
1.2  
Major Components  
Rectifier  
Inverter  
Converts AC input voltage to DC voltage. The rectifier uses IGBT (Insulated G a t e  
Bipolar Transistor) power transistors and a Pulse Width Modulated (PWM)  
technique to provide input power factor correction and to minimize any harmonic  
reflected onto the input power lines.  
Converts DC voltage from the rectifier or from the batteries into AC output voltage  
to maintain the attached load. This module uses the IGBT technology to provide  
digital power quality.  
Static Switch  
Automatically supplies the attached load from the bypass source when the inverter  
is off.  
Battery System  
Stores energy for utilization by the inverter and attached load in the event that utility  
AC power is lost or is of unacceptable quality.  
1.3  
Single Line Diagram  
During normal operation, the utility power (Main input) is supplied to the UPS rectifier. The rectifier converts the AC  
power to DC that is supplied to the inverter. The inverter converts the DC voltage to three-phase regulated AC  
voltage, which is supplied to the attached load.  
During power failure conditions, the inverter is supplied by the stored energy in the battery system, and the load is  
powered continuously with no interruption.  
The Galaxy 4000 UPS is designed for internal operation of 208VAC input and output. External batteries, and an  
output distribution panel may be contained in auxiliary cabinets similar in design to the Galaxy 4000 cabinet.  
Batteries or external maintenance bypass circuit breakers may also be contained in third party cabinets or wall  
mounted units.  
Figure 1-2: Galaxy 4000 UPS System – Single Line Diagram.  
KA  
Q3BP (OPTIONAL)  
BYPASS  
BYPASS  
STATIC  
INPUT  
TB3  
A
B
C
SWITCH  
Q4S  
OPTIONAL  
BYPASS  
INPUT  
208YVAC  
INPUT  
STATIC  
SWITCH  
OUTPUT  
STATIC  
PFC  
MAIN  
INPUT  
TB1  
BOOST  
OUTPUT  
CB  
INPUT  
A
B
C
A
B
C
INVERTER SWITCH  
OUTPUT  
TB2  
RECTIFIER  
Q1  
FUSES  
TO  
42 POLE  
MAIN  
INPUT  
CRITICAL  
LOAD  
PANELBOARD  
Q5N  
(OPTIONAL)  
208YVAC  
KB (OPTIONAL)  
BATTERY  
STATIC SWITCH  
N
G
N
G
BATTERY  
CHARGER  
DISTRIBUTION  
UPS  
TB4  
7
8
910  
SUPPLIED BY MGE &  
SUPPLIED BY MGE &  
CONNECTED BY CUSTOMER  
CON NECTED BY CUSTOMER  
(ADJACENT VERSION)  
SUPPLIED & CONNECTED  
BY CUSTOMER  
CONTROL CONNECTIONS  
(SEE UPS INSTALLATION DWG)  
TB4  
REPO ON MBS  
(STAND ALONE VERSION)  
CB1  
CB1  
CB1  
CB1  
BATTERY  
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1.4  
Galaxy 4000 Standard Cabinets  
The Galaxy 4000 individual cabinet dimensions are:  
UPS cabinet: 72.1in (1831mm) H x 33.5in (851mm) W x 35.6in (904mm) D.  
External battery cabinet: 72.1in (1831mm) H x 26.5in (673mm) W x 33.5in (851mm) D OR –  
External battery cabinet: 72.1in (1831mm) H x 33.5in (851mm) W x 33.5in (851mm) D.  
Distribution cabinet: 72.1in (1831mm) H x 19.5in (495mm) W x 33.5in (851mm) D.  
The UPS cabinet is designed to provide for top and bottom entry of the utility power feed. An output voltage of  
208VAC is standard with the Galaxy 4000 and does not require any additional cabinetry. The complete list of  
additional cabinets that could be included with your Galaxy 4000 system are: external maintenance bypass wall  
cabinet, external battery cabinet, and distribution cabinet.  
The external battery cabinets are provided in two different cabinet sizes depending upon the battery type selected.  
Up to four battery cabinets may be provided. The cabinets may be installed adjacent to the UPS or remotely and  
are designed for top and bottom entry. The distribution cabinet provides a 42 pole panelboard, with an optional  
submain circuit breaker. The cabinet is designed for top and bottom entry.  
1.5  
Preparation for Operation  
Several items must be considered when preparing the Galaxy 4000 UPS system for operation.  
First  
The UPS cabinet and its auxiliary cabinets must be arranged in the required configuration to insure that  
the interconnection cables are located in the correct adjacent cabinets.  
Second The cabinets must be in a location that provides for proper air flow and heat rejection.  
Third The room in which the Galaxy 4000 UPS system is located must maintain environmental conditions within  
recommended tolerances.  
Forth All electrical connections must utilize the top or bottom conduit entries provided.  
The following sections discuss these items in more detail.  
1.6  
1.7  
Cabinet Placement  
The complete UPS system may consist of one to three cabinets depending on the options selected. The UPS  
cabinet allows system options to be selected based on the application. When facing the Galaxy 4000 UPS from the  
front, the standard arrangement provides for any external batteries to be located on the right hand side, and the  
distribution cabinet to be located on the left hand side of the UPS. Refer to Figure 1-3 for cabinet placement.  
Heat Rejection and Air Flow  
The Galaxy 4000 UPS cabinets generate heat and exhaust air through the top portion of its enclosures. Air intake  
is through the bottom and front of the cabinet. All other cabinets are convection cooled. To assist you in planning for  
your HVAC needs, heat rejection data is provided in Table 1-1. The cabinet airflow and recommended top clearance  
are provided in Figure 1-3. The Galaxy 4000 is intended for use in an environment where control of temperature  
and humidity is provided.  
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Galaxy 4000  
Figure 1-3: Cabinet Placement, Airflow and Recommended Clearances.  
DISPLAY PANEL  
AIR EXHAUST  
ALLOW 36" TOP CLEARANCE  
FOR FAN EXHAUST AND SERVICE MAINTENANCE  
?
1
2
3
4
(
(
!
!
AIR INTAKE  
LEVELING  
JACKS  
DISTRIBUTION  
CABINET  
(Optional)  
UPS CABINET  
Galaxy 4000  
EXTERNAL BATTERY  
CABINET (Optional)  
CASTERS  
FRONT VIEW  
Table 1-1: Heat Rejection Data.  
Heat Rejection Data @ 208/208VAC  
UPS cabinet  
BTU/Hr  
40KVA  
50KVA  
65KVA  
75KVA  
28,000  
14,900  
18,700  
24,200  
NOTE:  
To provide for adequate ventilation, a minimum of 36 inches clearance should  
be maintained above the top of the Galaxy 4000 cabinet.  
1.8  
Cabinet Clearances  
The Galaxy 4000 UPS cabinet top clearance of 36 inches for fan exhaust is recommended. Additionally, adequate  
space must be included in the front and top of each cabinet (approx. 36 inches) to allow the doors/panels of the  
cabinet to be opened for service and maintenance procedures.  
For an installation where seismic requirements must be met, additional clearance at the side of the cabinet must be  
included to accommodate the seismic anchors. Contact your local MGE Sales Representative to order. See Figure 1-4.  
1.9  
Conduit Plate Locations for Bottom Entry  
Cable entry through the bottom is the standard preferred design for the Galaxy 4000 UPS cabinet. The bottom entry  
conduit plate provides space for up to five (5) separate conduit entries. The plate is secured with screws which  
should be retained for the conduit plate after the power connections are made. See Figure 1-4 for the location of  
the bottom entry conduit plates.  
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Figure 1-4: Configuration for Bottom Entry.  
AIR INTAKE  
DO NOT BLOCK  
25.0  
(32.0)  
18.0  
28.8  
2.4  
3.2  
9.6  
15.7  
14.0  
SEISMIC BRACKET (optional)  
(4 PLCS)  
2.9  
38.1  
CABLE ENTRY PLATE  
46.6  
(53.6)  
1.10  
Conduit Plate Locations for Top Entry  
The UPS cabinet for the Galaxy 4000 is capable of accepting power input and output cables through a top entry.  
The conduit plate on the top of the cabinet provides provisions for knockouts for conduit and is secured to the  
cabinet with screws. See Figure 1-5.  
Figure 1-5: Configuration for Top Entry.  
76.5  
(83.5)  
25.0  
(32.0)  
18.8  
32.0  
10 x 20.5  
9 x 20.5  
CONDUIT  
CONDUIT  
16.7  
16.5  
33.5  
8.9  
AIR EXHAUST  
DO NOT BLOCK  
(16) x 1.125 K.O.  
(34) .857 K.O.  
DISTRIBUITION  
UPS  
26W BATTERY  
(33W BATTERY)  
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Galaxy 4000  
1.11  
Preparation for Storage  
If the equipment is to be stored prior to installation, it should be stored in a cool, dry, well-ventilated location that is  
protected against rain, splashing water, chemical agents, etc. The equipment should be covered with a tarpaulin or  
plastic wrapper to protect it against dust, dirt, paint, or other foreign materials. See the section of this manual titled  
"Environmental Recommendations" for recommended storage environmental conditions.  
NOTE  
Batteries should be stored no longer than three (3) months at 25°C (77°F) or lower  
prior to recharging. Exceeding the recommended ambient storage temperature  
will reduce battery back-up time and may adversely affect battery life.  
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Setup and Installation  
2.0  
2.1  
Scope  
Guides the user through tools and equipment required for unpacking and performing connections required for initial  
installation. Included are the electrical specifications, environmental recommendations and connection details.  
Installation Steps  
MGE recommends correct installation verification and unit startup to be performed by a qualified MGE Field  
Service Engineer.  
CAUTION  
Scheduling of the MGE Field Service Engineers typically should be done 7 to 10  
days before they are required on-site. If the startup of the UPS is critical to  
maintaining your schedule, please call the MGE toll free telephone number at  
1-800-438-7373 for assistance.  
To insure a successful installation, each of these (5) steps should be followed in their correct sequence.  
Note that any unauthorized installation may cause damage to the UPS(s).  
First steps by an on-site qualified Technical Engineer  
Step 1. Unpack and position the unit.  
Step 2. Connect the main (utility) power.  
Step 3. Connect the output to the load.  
Final steps by MGE Field Service Engineer  
Step 4. Call MGE and wait for the MGE Field Service Engineer to approve the installation.  
Step 5. The MGE Field Service Engineer finalizes installation and the startup process.  
2.2  
Environmental and Electrical Specifications  
2.2.1  
Environmental Recommendations  
Recommended environment 20° to 25°C (68° to 77°F.); 50% relative humidity; computer room or other  
temperature, and humidity-controlled environment.  
Operating temperature  
Storage  
0° to 30°C (32° to 86°F) except battery.  
-20° to 40°C (-4° to 113°F) except battery.  
Humidity  
up to 90% non-condensing (operating).  
Altitude  
sea level to 3,000 feet without derating.  
Acoustic noise  
69 dBA at rated load as measured 5 feet from the front of the UPS cabinet.  
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2.2.2  
Electrical Specifications  
Table 2-1: Electrical Specifications for the Galaxy 4000.  
Output Power Rating (0.8) PF  
40KVA  
50KVA  
65KVA  
75KVA  
UPS Voltage (input/output)  
208/208  
208/208  
208/208  
208/208  
Input/Output Requirements & Frequency  
Input Phase Rotation  
Three phase, Three wire + N + G, 60Hz  
A,B,C Clockwise  
>.98  
Input Power Factor  
Input Current  
102A  
120A  
111A  
111A  
127A  
150A  
139A  
139A  
166A  
195A  
180A  
180A  
191A  
225A  
208A  
208A  
Maximum Input Current(at low line -15%)  
Bypass Current  
Output Current  
Battery Voltage  
198 VDC End Voltage 240VDC Nominal 282VDC Max. Maintenance Voltage  
Max. Battery Current at Nominal Battery Voltage (240 VDC at 100% Load)  
Max. Battery Current at Nominal End- Voltage (198 VDC at 100% Load)  
Battery Disconnect Circuit Breaker Rating  
Input, Bypass, and Maintenance Bypass (optional) Switch Rating  
Input Fuse Rating  
157A  
190A  
196A  
238A  
255A  
309A  
294A  
357A  
250A  
150A  
200A  
175A  
400A  
250A  
300A  
300A  
Output Isolation Circuit Breaker Rating  
NOTE: Interrupted Transfer to Bypass Source:  
If the bypass source is beyond the conditions stated below, the UPS will make an interrupted transfer (not more than 100 msec. in duration).  
1. Bypass voltage greater than +15%, -15% from the UPS rated output voltage.  
2. Bypass frequency greater than 2 Hz from the UPS rated output frequency.  
2.3  
Electrical Connections  
CAUTION  
Only an authorized electrical professional should access electrical connections.  
A severe shock hazard exists.  
The ONLY user serviceable items in the Galaxy 4000 unit are:  
A. The main and bypass power connections.  
B. The load connection.  
C. Any cable connection to external or auxiliary modules.  
D. The communication card options.  
The access method for connections made to the communication cards is clearly seen when the front right door to  
the Galaxy 4000 unit is opened. However, access to the main, bypass and load connections is made through the  
removal of the safety panel located in the lower right of the Galaxy 4000 (with the right door open). This safety panel  
is removed by first removing the screws securing the panel. It can then be removed by lifting the safety panel away  
from the unit.  
CAUTION  
Before making any electrical connections, verify that all battery disconnect circuit  
breakers (CB1) are in the "off" position. Customer-supplied upstream protective  
devices and distribution circuits should be OFF.  
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2.3.1  
UPS Connections  
Electrical connections and cabinet interconnection will vary depending upon the configuration and options selected  
with your Galaxy 4000 UPS system. Refer to the installation drawings supplied with your equipment.  
Connecting Power Cable Connections:  
To access the connection terminal blocks, open the right door to the Galaxy 4000 UPS. Remove the safety panel  
located in the lower right hand section of the unit. See Figure 2-1.  
a. The ground and neutral conductors must be connected to the ground and neutral busbars, respectively. The  
input and output neutral are connected at the neutral busbar.  
b. Connect the three conductors of the main AC source to terminal block TB1.  
c. If bypass source is present, connect the conductors of the bypass AC source to terminal block TB3.  
If bypass source is not present, verify jumpers in place between TB1 and TB3.  
d. Connect the three conductors supplying the load to terminal block TB2.  
e. Connect the battery conductors to the positive and negative busbars.  
f. Secure all cables with cable ties.  
g. Put all panels and covers back in place.  
2.3.2  
Main AC Input Connections  
The connections to be made are the three phases, neutral, and ground cables from the utility AC power source to  
the UPS. The main AC input cables are terminated at the main input terminal block (TB1). See Figure 2-1.  
IMPORTANT For single input (optional configuration), jumper cables are provided from terminal  
blocks TB1 to TB3.  
2.3.3  
Bypass AC Input Connections (optional)  
The bypass AC input cables are terminated at the bypass input terminal block (TB3). This option provides a separate  
AC input source for bypass operation. See Figure 2-1.  
2.3.4  
AC Output Connections  
The connections to be made are the three phases, neutral, and ground cables from the load to the UPS. The output  
cables are terminated at the output terminal block (TB2). See Figure 2-1.  
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Figure 2-1: Typical Power Connections.  
FRONT VIEW  
TB4 Control  
A
B
REAR AREA  
C
C
A
Output  
TB2  
B
C
B
A
TB3 Bypass  
Input  
TB1 Main  
Input  
TB4  
Ground  
FRONT  
Neutral  
Battery Positive  
Battery Negative  
TB1  
TB2  
GROUND  
BUSBARS  
NEUTRAL  
NEGATIVE  
POSITIVE  
BUSBARS  
2.3.5  
Battery Connections  
The connections to be made are the positive, negative, and ground cables from the battery cabinet to the UPS. The  
battery cables are terminated at the positive, negative, and ground busbars. See Figure 2-1.  
2.3.6  
Remote Emergency Power Off Connections  
The control connections are available for Remote Emergency Power Off (REPO) through a customer-supplied  
(normally closed) pushbutton. With REPO connected, the jumper on the REPO terminal blocks must be removed.  
See Figure 2-1.  
1. Remove the jumper from terminal block TB4 located across terminals 7 and 8.  
2. Connect the remote emergency power off NC contact to terminals 7 and 8.  
IMPORTANT The UPS is also equipped with a local Emergency Power Off (EPO) button on the  
front of the UPS cabinet. This switches all UPS critical power off. EPO or REPO  
should be used for emergency only!  
2.3.7  
Battery Control Connections  
The battery control connections are made with the battery control cables from the external battery cabinet to the  
UPS terminal block TB4-1 to TB4-4. See Figure 2-1.  
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2.3.8  
External Maintenance Bypass Control Connections (optional)  
The external maintenance bypass (MBP) control connections are made with the MBP control cable from the external  
MBP to the UPS terminal block TB4-9 to TB4-10. See Figure 2-1.  
ELECTRICAL  
These wires carry HIGH VOLTAGE 120VAC.  
2.3.9  
Accessories Outlets  
The 120VAC outlets to be used on MGE authorized accessories only. The outlets total current not to exceed 2 amps.  
CAUTION  
Improper use of outlets may cause failure or damage to UPS.  
2.4  
Relay Communication Card Contacts  
The relay communication card contains six programmable dry contact outputs and two programmable dry inputs  
and is standard on the Galaxy 4000. The inputs and outputs are factory programmed according to functions listed  
in Table 2-2.  
Table 2-2: Relay Contacts (communication card).  
INPUTS  
Factory Settings  
Options (available on both contacts)  
-Room temperature fault.  
-Transfer to bypass disabled.  
1.A  
UPS ON  
-Transfer to bypass disabled if bypass AC source out of tolerance.  
-Desynchronize UPS from bypass AC source.  
1.B  
UPS OFF  
OUTPUTS  
1.1  
Factory Settings  
General alarm  
Options (available on all contacts)  
-Overload.  
-PFC Fault.  
-Inverter fault.  
-Charger fault.  
1.2  
Battery fault  
-Automatic bypass fault.  
-Bypass AC source out of tolerance.  
-Battery-temperature fault.  
-Emergency power off activated.  
-Battery circuit breaker(s) open.  
-Phase-sequence fault on normal or bypass.  
-AC source.  
1.3  
Load on UPS  
1.4  
Load on automatic bypass  
Load on battery power  
Low battery warning  
-Blown fuse(s).  
1.5  
-Transfer to bypass AC source disabled.  
-Operation in ECO mode.  
-UPS on bypass AC source.  
1.6  
The output contacts numbers for a second relay board installed will be 2.1 to 2.6. Contacts are of the NO  
(normally open) type. For dry contacts setting see section 3.7  
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CAUTION  
Isolate and lock-out all power sources for this card before making connections.  
Never connect ELSV (extra low safety voltage) and non-ELSV circuits to the  
different outputs of the same card.  
2.4.1  
Relay Communication Card Connections  
Refer to Figure 2-3 for relay communication card, cover and hardware details. See Figure 4-1 for communication  
card port location in the unit.  
1. Remove the cover “3” secured by the screws “1”.  
2. Run the communication cables through the cable entry holes “4”.  
3. Connect the conductors to the input “6” and output “5” terminal blocks (refer to Figure 2-3 for a  
connection example.)  
4. Put the cover back in place and secure it with the screws “1”.  
5. Tighten the screws “7” to clamp the cables.  
6. Indicate the locations of the power sources on the labels.  
7. Insert the card in its slot.  
8. Secure the card with two screws “2”.  
Figure 2-3: Relay Communication Card.  
Revmove Cover  
1
2
3
5
6
2
5
4
3
2
1
4
5
4
B
A
6
6
5
4
3
2
1
A
B
6
3
7
Replace Cover  
1
2
2
7
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2.4.2  
Characteristics of the Output Contacts  
Relay Type  
Max. voltage  
Max. current  
Cable  
Normally Open.  
250VAC, 30VDC.  
2 A.  
4 x 0.93 mm, 6.6 0.3 mm.  
2.4.3  
Characteristics of the Input Contacts  
Switched voltage  
Consumption  
Cable  
5VDC.  
10 mA.  
4 x 0.34 mm, 5 0.5 mm.  
Output alarms are always activated on the conditions stated unless requested by customer to operate on  
other conditions.  
Input contacts are designed for remote UPS operation. Use extreme caution when using these contacts so as not  
to endanger persons or compromise the UPS load.  
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Display Panel  
3.0  
3.1  
Scope  
Describes the operator display panel, interface screens, keys, and mimic diagram.  
Operator Interface Keys and Indicators  
The operator interface screens contained on the Galaxy 4000 display panel provide an easy to use method to  
access and control the Galaxy 4000 features.  
The Soft Keys are programmed to allow you to scroll up and down through the list of alarms (soft keys #1 and #2).  
Soft key #3 allows you to delete a specific alarm message. Soft key #4 allows you to examine in further detail a  
specific alarm message. Although slightly different in operation, the detail key (soft key #4) must be held down to  
examine the message details. See Figure 3-1.  
The four dedicated purpose keys are the main menu, online help, ON (green), and OFF (gray) buttons. For inverter  
OFF a confirmation will always be requested.  
Figure 3-1: Display Panel Keys and Indicators.  
Galaxy 4000  
COLOR DISPLAY  
(Screen Saver shown)  
SOFT KEYS  
1 = Scroll up  
2 = Scroll down  
3 = View Alarm messages  
4 = Detail of Alarm message  
?
1
2
3
4
(
(
MAIN MENU KEY  
!
!
ONLINE HELP KEY  
INVERTER OFF BUTTON  
INVERTER ON BUTTON  
LOAD PROTECTED (green) LED INDICATOR  
MINOR FAULT (orange) LED INDICATOR  
MAJOR FAULT (red) LED INDICATOR  
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Galaxy 4000  
3.1.1  
LED Indicator Functions  
The three LED indicators (see Figure 3-1) provide the following information as shown in Table 3-1:  
Table 3-1: Three LED Indicators.  
Green LED  
Orange LED  
Red LED  
ON  
Load on UPS  
Minor fault such as:  
Major fault such as:  
Internal fault  
ON  
ON  
Load is on battery power  
Loss of AC input power  
Battery problem  
Overload  
Flashing  
OFF  
Inverter not connected to load  
Rectifier fault  
Inverter fault  
Bypass static switch fault  
Battery not connected  
Load on bypass  
IMPORTANT When the Red LED is ON, the load is not protected.  
Figure 3-2: Screen Saver.  
3.1.2  
Screen Saver  
When the Galaxy 4000 system has been in continuous  
operation, the operator interface will present a screen saver  
display. See Figure 3-2.  
Galaxy 4000  
The product name, "Galaxy 4000", will be moving around  
the screen to provide an indication that the unit is  
functional.  
Galaxy 4000  
Galaxy 4000  
3.1.3  
Operational Summary Screen  
Figure 3-3: Operational Summary screen.  
Pressing any of the keys will cause the unit to provide an  
operational summary display with the following information.  
This display will quickly show the operator the time/date, the  
KVA load on all three phases, as well as the battery level.  
See Figure 3-3.  
NORM Load Protected  
03/30/2004 09:30  
KVA  
0.6 0.6 0.6  
Battery  
volt  
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3.2  
Display Menu Structure  
This display menu structure is provided below for the Galaxy 4000 system in Figure 3-4.  
Figure 3-4: UPS Display Menu Structure.  
UPS MAIN MENU  
UPS  
MAIN MENU  
MEASUREMENTS  
MIMIC DIAGRAMS  
STATUS  
SETTINGS  
COMMANDS  
STARTUP PROCEDURE  
MEASUREMENTS  
MEASUREMENTS  
BATTERY  
MEASUREMENTS  
POWER  
MEASUREMENTS  
CURRENT  
MEASUREMENTS  
VOLTAGE  
MEASUREMENTS  
FREQUENCY  
MEASUREMENTS  
RATIOS  
MIMIC DIAGRAMS  
STATUS  
STATUS  
MIMIC DIAGRAMS  
MIMIC  
STATUS AND  
ALARMS  
EVENT LOG  
STATISTICS  
HISTORY  
SETTINGS  
SETTINGS  
LANGUAGE  
DATE/TIME  
CONTRAST  
BUZZER  
PERSONALIZATION  
OUTPUT VOLTAGE  
DRY CONTACTS  
PASSWORD  
COMMANDS  
COMMANDS  
BATTERY  
EQUALIZATION  
FORCED TRANSFER  
TO UPS  
FORCED TRANSFER  
TO BYPASS  
DESYNCHRONIZE  
AC BYPASS  
FAULT RESET  
STARTUP PROCEDURE  
STARTUP  
PROCEDURE  
TRANSFER TO  
MANUAL BYPASS  
STARTUP  
UPS SHUTDOWN  
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Galaxy 4000  
Figure 3-5: Main Menu screen.  
3.3  
Main Menu Screen  
The Main Menu screen allows the operator to access many  
displays to monitor the operating performance of Galaxy  
4000, obtain alarm information, change operational settings  
as well as issue software based commands.  
Main Menu  
Measurements  
vo lt  
Mimic Diagrams  
The Main Menu conveniently displays groups of items  
according to function. By using one of the first two soft keys  
the selection cursor may be moved up and down until the  
desired display group is selected. Then by pressing the  
fourth soft key, the selected display (or display group) will  
be summoned. See Figure 3-5.  
O
IO IO  
IO IO I I  
Status  
IO IO  
O
Settings  
Commands  
3.4  
Measurements  
Selecting the Measurements option from the main menu  
provides the following screen selections: battery, power,  
current, voltage, frequency measurements, and ratios.  
3.4.1  
Battery Measurements Screen  
Figure 3-6: Battery Measurements screen.  
The Battery Measurements screen provides a rapid  
assessment of the available battery voltage, current,  
battery charge, temperature as well as expected service  
life. See Figure 3-6.  
Battery measurements  
Voltage  
257 V  
0.0 A  
Current  
The backup time measurement will be calculated if the  
following battery parameter identification (BPI) require-  
ments are met:  
Backup Time  
Battery Charge  
Temperature  
Service Life  
not avail.  
100%  
21* c  
60 Mth  
Required Conditions to Initiate BPI:  
BPI set to automatic in personalization.  
Battery charge level = 100%.  
UPS On-line (Inverter Coupled).  
Mains 2 within tolerance.  
Percent load is >15%.  
Battery temperature 0-40°C (32-104°F).  
No battery faults.  
No rectifier or inverter overload condition.  
If the above conditions are met and maintained then the UPS will run a successful BPI. A normal BPI will drain the  
batteries to a level of 80% capacity. When the BPI is completed successfully, the backup time will be displayed when  
the batteries are 100% charged. If the load does not change by more than 20%, then a BPI will be run again in one  
year. Another BPI will run only if, the load changes by 20% or the BPI is a year old.  
If one of the conditions below occurs during the performance of the BPI, the BPI will be aborted.  
Factors Leading to Abort a BPI:  
Inverter to mains 2 source transfer.  
Load percent drops to <15%.  
Battery temperature outside 0-40°C (32-104°F).  
Percent load changes more than +/-5% from starting power level.  
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Battery temperature does not stay within 10°C from the starting temperature point.  
Communication fault.  
Input current 0 amps or > 100% load current.  
Rectifier or inverter overload.  
Mains 1 or Mains 2 failure.  
In case the BPI cannot be done, a simplified autonometer will be used. This autonometer will start and display  
backup time when the batteries are 100% charged. Because the calculation used is more simplified than the one  
used for calculating backup time using a BPI, these will be less accurate. Therefore it is preferable to use the BPI  
whenever possible. This provides an option for example, when less than 15% load or cannot run a BPI.  
NOTE  
Any of the displayed items Ï be examined further by using the soft key with the  
double arrows to select the item of interest and then pressing the soft key with the  
magnifying glass.  
3.4.2  
Power Measurements Screen  
Figure 3-7: Power Measurements screen.  
The Power Measurements screen displays the load  
power on each phase in KVA and in KW. Additionally,  
the AC "normal" (AC N) source is shown with the KVA.  
See Figure 3-7.  
Power measurements  
Load Load AC N  
kVA  
0.6  
0.6  
0.6  
kW  
0.5  
0.5  
0.5  
kVA  
1.1  
1.1  
1.0  
Ph1  
Ph2  
Ph3  
Figure 3-8: Current Measurements screen.  
3.4.3  
Current Measurements Screen  
The Current Measurements screen displays the  
current on the load, AC “normal” (AC N), and AC  
“bypass” (AC BP) on each of the three phases and  
neutral. See Figure 3-8.  
Current measurements  
Load AC N AC BP  
I1  
I2  
I3  
IN  
5 A  
5 A  
5 A  
7 A  
5 A  
6 A  
5 A  
0 A  
0 A  
0 A  
0 A  
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Galaxy 4000  
3.4.4  
Voltage Measurements Screen  
Figure 3-9: Voltage Measurements screen.  
The Voltage Measurements screen displays the voltage  
presently on any one of the input phases (AC N and AC BP)  
and each phase of the load, as well as the differential  
voltage as measured between any two phases of the inputs  
and the load. See Figure 3-9.  
Voltage measurements  
Load AC N AC BP  
V1 120 V 121 V 120 V  
V2 120 V 121 V 120 V  
V3 121 V 121 V 120 V  
U12 207 V 209 V 209 V  
U23 207 V 209 V 209 V  
U31 207 V 209 V 209 V  
Figure 3-10: Frequency Measurements screen.  
3.4.5  
Frequency Measurements Screen  
The Frequency Measurements screen displays the  
frequency presently on any one of the input lines (AC N and  
AC BP) and the load. See Figure 3-10.  
Frequency measurements  
Load  
AC N  
AC BP  
60.0 Hz 59.9 Hz 59.9 Hz  
3.4.6  
Ratios Screen  
Figure 3-11: Ratios screen.  
The Ratios screen displays the crest factor for each phase,  
the present percentage of load for each phase and for the  
total unit. Additionally, the load in KVA/KW is provided. See  
Figure 3-11.  
Ratios  
Crest Factor  
%Load  
13 %  
13 %  
13 %  
0.8  
Ph1  
Ph2  
Ph3  
Load  
1.5  
1.5  
1.5  
kW/kVA  
kW percent load  
12 %  
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Figure 3-12: Mimic Diagrams screen.  
3.5  
Mimic Diagrams  
The Mimic Diagrams screen is unlike any of the other  
screens we have examined. This screen is actually two  
screens in one. The top half of the screen contains a  
single line representation of the current operating  
condition of the Galaxy 4000 unit. Through the use of  
color changes in the screen, it will indicate whether the  
unit is operating normally, is on bypass, or is currently  
running on batteries. Segments are green when the  
function is active, orange when not active, and red  
when a fault has occurred. See Figure 3-12.  
NORM Load Protected  
D
E
L
The lower half of the screen will show any existing  
alarm conditions.  
Soft Keys  
1 & 2  
Soft keys are now programmed to allow the  
user to scroll up and down through the list. See  
Figure 3-12.  
?
1
2
3
4
3
4
To delete a specific alarm message.  
(
(
To further examine a specific alarm message.  
The detail key (#4) must be held down to examine the  
message details. To exit this display, it is necessary to  
press the Main Menu key.  
3.6  
Status Screen  
Figure 3-13: Status screen.  
Selecting the Status option from the Main Menu provides  
the following screen selections: Status and Alarms, Event  
log, Statistics, and History. See Figure 3-13.  
Select type of list  
Status and Alarms  
Event log  
Status and Alarms  
Provides the user with the present list of alarms and  
warnings.  
Statistics  
Event Log  
History  
Provides the user with the history of events with date  
and time stamp.  
Statistics  
Provides total time:  
- on battery power.  
- on AC Bypass (AC BP).  
- on UPS (AC N or battery).  
- with battery temperature (TBatt) >25°C.  
History  
Provides history after 60 days for:  
- battery capacity.  
- backup time.  
- % of load.  
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Galaxy 4000  
Figure 3-14: Settings screens.  
3.7  
Settings Screen  
The Settings screen provides a variety of options for the  
operation of the Galaxy 4000 system. See Figure 3-14.  
Settings  
Language  
The Settings screen provides the following:  
Language  
Date / Time  
Contrast  
With an opportunity for the Galaxy 4000 unit to be located  
in any country, it is possible to select the language of  
preference from several options.  
Buzzer  
Date/Time  
Personalization  
Can be set to insure that the time stamps on the event  
and alarm logs reflect the current local time and date.  
Contrast  
Settings  
Output Voltage  
Dry Contacts  
Password  
Allows the contrast of the operator interface unit to be  
adjusted to maximize its visibility in the current ambient  
lighting conditions.  
Buzzer  
Allows the volume of the buzzer to be set.  
Personalization  
Allows the operator to select any number of operating  
parameters for the UPS.  
Output Voltage  
Factory set. Requires a password.  
Dry Contacts  
Factory set. Requires a password.  
Password  
Factory set. Requires a password (factory default 000).  
CAUTION  
Do NOT adjust any parameters in the personalization section without a clear under-  
standing of the implications to your operation. Should there be any questions about a  
factory or present setting, please do not hesitate to contact the Customer Support Center  
at MGE UPS Systems, Inc.  
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Figure 3-15: Commands screens.  
3.8  
Commands Screen  
The Commands screen presents options that impact  
the operation of the UPS system. Extreme care should  
be exercised when selecting ANY of these menu  
options. See Figure 3-15.  
Commands  
Fault reset  
The Commands screen provides the following:  
Fault reset  
Batt. equalization  
Forced transfer to UPS  
Forced transfer to BP  
Desynchronize / AC BP  
Allows the user to reset a fault condition.  
Battery equalization  
Turns the charger on to the maximum battery voltage.  
Forced transfer to UPS  
Allows transfer to UPS when bypass is not  
available. Use of this command will drop load.  
Commands  
Resynchronize / AC BP  
Lamp Test  
Forced transfer to BP (Bypass)  
Allows transfer to bypass with 100ms break. Use of  
this command will drop load.  
Buzzer Off  
Desynchronize / AC BP  
Close AC Bypass SS  
Open AC Bypass SS  
To desynchronize the Inverter from the AC bypass.  
Transfer inhibit will not allow transfer to and from  
inverter.  
Resynchronize / AC BP  
To resynchronize the Inverter to the AC bypass.  
Lamp Test  
Commands  
Allows the user to test the backlight.  
Buzzer Off  
Validate LCM Signalization  
Inhibit LCM Signalization  
Allows the user to disable the buzzer.  
Close AC Bypass SS (static switch)  
Closes the bypass static switch. Normally closed.  
Open AC Bypass SS  
Disconnects the bypass source.  
Validate LCM Signalization  
Factory set. Requires password.  
Inhibit LCM Signalization  
Factory set. Requires password.  
3.9  
Startup Procedure Screen  
The Startup Procedure screen provides the user  
general information for startup, shutdown and transfer-  
ring to manual bypass.  
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Operation  
4.0  
Scope  
Provides startup, shutdown, and normal operation of the Galaxy 4000 UPS. Included are pre and post startup  
safety checklists.  
The Galaxy 4000 system is simple to operate and yet provides a wealth of continuous monitoring and diagnostic  
features to ensure the proper operation. Operators gain access to information in the Galaxy 4000 system through  
the display panel. See section 3 for operation of the display panel.  
4.1  
Preparing for Startup  
Before being able to use the display panel to monitor and control your Galaxy 4000 system, a number of items  
should be verified to insure that all conditions will provide for safe operation. The following check lists are provided  
to aid in the successful pre and post startup of the Galaxy 4000. They include items to verify prior to applying power,  
and then tests that should be performed (when appropriate) after startup to verify the health and functionality of all  
critical modules within the system.  
Before starting the Galaxy 4000, read this Installation and User Manual thoroughly. Be certain that you fully under-  
stand the operation of the indicators, controls, and operational sequences. MGE UPS SYSTEMS offers professional  
startup services in most countries. It is strongly suggested that before applying power to your Galaxy 4000, you  
contact MGE Field Services to properly commission your system.  
4.1.1  
Pre-Startup Safety Check List  
Ensure all power and control wires have been properly connected and securely tightened.  
Check to see that the upstream and downstream protective devices are not tripped, and have been sized  
properly for the UPS and load requirements.  
Check that the input voltage is the same as indicated on the UPS nameplate, located inside the door of the  
Galaxy 4000 UPS.  
Make certain that nothing is blocking the air intake underneath and around the front bottom of the UPS and  
that the air exhaust on the top of the UPS is free of all obstructions.  
If present, check to see that the external optional maintenance bypass circuit breakers CB1, CB2, and CB3  
(optional breaker) are in the OFF (open) position.  
Check to see that the battery disconnect circuit breaker(s) CB1 (in battery cabinet) is in the OFF  
(open) position.  
Check to see that the cabinet is resting on its lifting leveler jacks and are not on the 4 casters.  
Check that the load-circuit breakers (where applicable) are in the OFF position.  
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Galaxy 4000  
Figure 4-1: Galaxy 4000 Device Locations.  
QUALIFIED TECHNICIAN ACCESS ONLY  
CUSTOMER ACCESS  
COMMUNICATION  
CARD PORTS  
ACCESSORIES  
OUTLETS  
Q1  
INPUT SWITCH  
EMERGENCY  
POWER OFF  
Q3BP  
MAINTENANCE  
BYPASS SWITCH  
(optional)  
Q4S  
BYPASS SWITCH  
ELECTRICAL  
INTERLOCK  
(optional)  
Q5N  
OUTPUT  
CIRCUIT BREAKER  
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4.2  
Normal Startup Procedure  
With all of the initial safety check lists verified, the Galaxy 4000 UPS system can now be powered.  
The following startup procedure should be performed during the initial startup following installation and commis-  
sioning of the system (typically by a MGE Field Engineer), and this sequence should be followed any time that the  
Galaxy 4000 UPS is being restarted from an off condition (i.e., after the UPS has been powered down by removing  
the upstream AC input power and opening all the circuit breakers of the UPS). For device locations refer to Figure 4-1.  
a. Apply power to the UPS bypass by closing the upstream circuit breaker supplying Q4S (mains 2).  
b. Apply power to the UPS input by closing the upstream circuit breaker supplying the main AC input Q1 (mains 1).  
c. Close the maintenance bypass switch Q3BP in the UPS cabinet or in an external cabinet if present. Power is  
now available at the UPS output (the load is energized) via maintenance bypass.  
d. Close the bypass switch Q4S. The static switch will come on-line; the fans will start and the display will illuminate.  
e. Close the output isolation circuit breaker Q5N.  
f. Open the maintenance bypass switch Q3BP in the UPS cabinet or in an external cabinet if present. The load is  
now supplied via the static bypass.  
If your UPS configuration does not include the maintenance bypass option,  
NOTE  
startup requires only closing Q4S and Q5N to supply the bypass source to the  
attached load.  
IMPORTANT  
If the UPS is programmed for automatic restart the inverter will automatically start.  
g. Close the input switch Q1. Verify that the following conditions exist:  
The red “load not protected” LED is on.  
The rectifier automatically starts.  
If either condition is not present, there is a fault. Open Q1 and contact MGE Field Services.  
h. Close the battery disconnect circuit breakers CB1. The batteries are now connected to the battery charger, and  
have begun charging.  
i. If the UPS is programmed for manual restart, press the “inverter on” green pushbutton.  
j. The UPS will automatically transfer the load to the UPS inverter output. The green “load protected” LED will turn  
on and remain on.  
k. Close the optional output distribution circuit breakers (if present).  
NOTE  
If the transfer conditions are not satisfied (bypass AC input source is out of  
tolerance, or some other reason), a forced transfer is required.  
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Galaxy 4000  
4.3  
Post Startup Safety Check List  
After initial startup of the system, normal operation should be tested. At the minimum, the following tests should be  
performed as applicable to your installation.  
Emergency Power Off (EPO) test.  
Remote Emergency Power Off (REPO) test (if applicable).  
Inverter start and stop.  
Battery transfer test.  
Maintenance bypass procedure.  
CAUTION  
As soon as AC input power is supplied to the Galaxy 4000 (customer supplied  
upstream circuit breaker is in the "ON" position), the load is initially supplied via  
the "Static Switch". Verify that no error indications are present on the operator  
interface display panel.  
4.4  
Shutdown Procedure  
Proceed as follows:  
1. Press the gray, Inverter OFF button.  
2. Confirm by pressing the function key.  
The load is no longer protected by the UPS. It is supplied via the bypass.  
3. Set the battery circuit breakers CB1 (in battery cabinet) to the OFF position.  
4. Close Q3BP, open input switch Q1, bypass switch Q4S, and output breaker Q5N.  
5. To completely remove power from the UPS, open Q3BP and open the upstream circuit breakers supplying AC  
power to switches Q1 and Q4S. Attention: There is no power to the load.  
4.5  
Shutdown Using EPO  
During an emergency situation the UPS and all downstream devices can be instantly shutdown by pressing the red  
emergency power off (EPO) pushbutton on the front door of the UPS cabinet, or pressing the remote emergency  
power off (REPO) pushbutton (if applicable) located within the room.  
IMPORTANT  
Pressing the EPO button disconnects the attached load. The emergency power off  
(EPO) is to be used during emergency situations only, where a hazard to  
personnel or equipment exists.  
4.6  
Recovery from EPO  
To recover from an emergency power off press the EPO pushbutton again. Follow the normal startup procedure in  
Section 4.2.  
NOTE  
The EPO pushbutton is a latching device. The EPO condition will remain until the  
EPO button is depressed a second time.  
4 — 4  
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Maintenance  
5.0  
5.1  
Scope  
Describes maintenance and safety information on servicing batteries for the Galaxy 4000.  
Servicing Batteries  
IMPORTANT SAFETY INSTRUCTIONS FOR SERVICING BATTERIES  
Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required  
precautions. Keep unauthorized personnel away from batteries.  
When replacing batteries, use the same model and manufacturer of batteries.  
CAUTION  
Do not dispose of battery or batteries in a fire. The battery may explode. Do not  
open or mutilate the battery or batteries. Released electrolyte is harmful to the  
skin and eyes. It may be toxic. A battery can present a risk of electrical shock and  
high short-circuit current.  
The following precautions should be observed when working with batteries:  
Remove watches, rings, or other metal objects.  
Use tools with insulated handles.  
Wear rubber gloves and boots.  
Do not lay tools or metal parts on top of batteries.  
Disconnect charging source prior to connecting or disconnecting battery terminals.  
Determine if the battery is inadvertently grounded. If inadvertently grounded, remove the source of ground.  
Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock will be  
reduced if such grounds are removed during installation and maintenance.  
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MGE Warranty & Proprietary Rights Statement for Three Phase Products  
(Applicable within the United States, Canada and Mexico)  
MGE Standard Three Phase Warranty  
MGE UPS SYSTEMS, INC. (“MGE”) warrants three phase products it manufactures to be free from defects in  
materials and workmanship for a period of three hundred sixty five (365) days counting from the date of purchase by  
or for the first end user (“Purchaser”), or, if applicable, the date of MGE’s completion of initial startup of the subject  
product, provided however said warranty shall not exceed eighteen (18) months from the date of delivery of the  
subject product to Purchaser (the “Warranty Period”). MGE’s liability hereunder is limited to replacing or repairing at  
MGE’s factory or on the job site, at MGE’s option, any part or parts that are defective and reported to MGE during  
the Warranty Period. MGE shall have the sole right to determine if the parts are to be repaired at the job site or  
whether they are to be returned to the factory for repair or replacement. All items returned to MGE for repair or  
replacement must be sent freight prepaid to its factory. Purchaser must obtain MGE’s Return Goods Authorization  
(“RGA”) prior to returning items. The conditions stated herein must be met for MGE’s warranty to be valid. MGE will  
not be liable for any damage done by unauthorized repair work, unauthorized replacement parts, from any misappli-  
cation of the subject product, for damage due to accident, abuse, or act of God (such as earthquake, flood, inclement  
weather, rain or fire), or relating to Purchaser’s failure to follow proper environmental conditions for the product.  
In no event shall MGE be liable for loss, damage, or expense directly or indirectly arising from the use of or any  
defects in the subject product, or from any other cause, except as expressly stated in this warranty. EXCEPT AS  
EXPRESSLY STATED IN THIS WARRANTY, MGE UPS SYSTEMS, INC. MAKES NO WARRANTIES, EXPRESS OR  
IMPLIED, INCLUDING ANY WARRANTY AS TO MERCHANTABILITY OR FITNESS FOR A PARTICULAR  
PURPOSE OR USE OR NON-INFRINGEMENT. MGE is not liable for and Purchaser waives any right of action it  
has or may have against MGE for any consequential or special damages arising out of any breach of warranty, and  
for any damages Purchaser may claim for damage to any property or injury or death to any person arising out of its  
purchase or the use, operation or maintenance of the subject product. The warranty stated herein includes parts and  
labor; however, MGE will not be liable for any labor subcontracted or performed by Purchaser for preparation of the  
warranted item for return to MGE’s factory or for preparation work for field repair or replacement, and MGE will not  
be responsible to pay any invoice therefore.  
This warranty shall be exclusive of any and all other warranties express or implied and may be modified only by a  
writing signed by an authorized officer of MGE UPS SYSTEMS, INC. This warranty shall extend to the Purchaser  
but to no one else. Accessories supplied by MGE, but manufactured by others, carry any warranty the manufacturers  
have made to MGE, and which can be passed on to Purchaser.  
MGE UPS SYSTEMS, INC. makes no warranty with respect to whether the products sold hereunder infringe any  
patent, U.S. or foreign, and Purchaser represents that any specially ordered products do not infringe any patent.  
Purchaser agrees to indemnify and hold MGE UPS SYSTEMS, INC. harmless from any liability by virtue of any  
patent claims where Purchaser has ordered a product conforming to Purchaser’s specifications, or conforming to  
Purchaser’s specific design.  
Purchaser has not relied and shall not rely on any oral representation regarding any products sold hereunder and  
any oral representation shall not bind MGE UPS SYSTEMS, INC. and shall not be part of any warranty.  
There are no warranties which extend beyond the description on the face hereof. In no event shall MGE UPS SYSTEMS,  
INC. be responsible for consequential damages or for any other damages except as expressly stated herein.  
Proprietary Rights Statement  
The information in this manual is the property of MGE UPS SYSTEMS, INC., and represents a proprietary article in  
which MGE UPS SYSTEMS, INC. retains any and all intellectual property rights, including exclusive rights of use  
and/or manufacture and/or sale. Possession of this information does not convey any permission to reproduce, print,  
manufacture or have made the article or articles shown herein. Such permission may be granted only by specific  
written authorization signed by an authorized officer of MGE UPS SYSTEMS, INC.  
IBM, PC-AT, ES/9000, and AS/400 are trademarks of International Business Machines Corporation. MGE and MGE  
UPS SYSTEMS are trademarks of MGE UPS SYSTEMS, INC. Other trademarks that may be used herein are owned  
by their respective companies and are referred to in an editorial fashion only.  
For Three Phase Warranty outside of the United States, Canada and Mexico, refer to Three Phase International Warranty.  
January 2005 Rev C00  
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Warranty and Product Registration  
Thank you for choosing MGE UPS SYSTEMS, INC. for your power protection, distribution, and quality  
requirements. We are pleased to have you join our increasing family of users.  
In order to maximize the value you receive from this product, and to ensure that you are kept informed of  
product or software updates, we recommend that you take a few minutes to register your new purchase.  
You may register online at the URL noted below. Should you not have Internet access, you may mail or fax  
this form back (attn: Warranty Registration) as indicated at the bottom of the page.  
Please be prepared with the following information to register and validate your product’s warranty, keep  
informed on software and product updates, and register your extension "Warranty+" if purchased with  
the product.  
User Information  
Last name  
First name  
Company name  
Address  
Zip code  
City  
________________________________________  
________________________________________  
________________________________________  
________________________________________  
________________________________________  
________________________________________  
________________________________________  
________________________________________  
________________________________________  
________________________________________  
________________________________________  
State/Province  
Country  
Tel  
Fax  
Email  
Product Information  
Model  
________________________________________  
________________________________________  
Serial Number  
Date of purchase ________________________________________  
Warranty Extension (Warranty+)  
I have purchased a warranty extension (Warranty+)  
Reference: _____________________ Contract Number: _________________  
Thank you from all of us at MGE.  
MGE UPS SYSTEMS, INC., 1660 Scenic Avenue, Costa Mesa, CA 92626, USA  
Tel: 714-557-1636  
Fax: 714-557-9788  
41-000154-53 Rev B02 8/2005  
6 — 2  
Warranty, Registration, & Customer Support  
86-173010-00 A00  
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Installation and User Manual  
MGE Customer Care Center – Three Phase Products  
Technical Support and Product Services  
?
Technical questions? If you encounter a problem while following the instructions in this manual, or have  
questions about the operation, repair, or servicing of your equipment, please direct calls to MGE UPS SYSTEMS,  
To insure that your questions are correctly answered, please obtain the serial number of the unit and include them  
in any discussions or correspondence.  
Serial number:  
_____________________________________________________________________  
Who To Contact  
Customer Care Center:  
1-800-438-7373 (Hours: 24/7)  
Customer FAQ  
or International calls:  
1-714-557-1636  
Commitment: MGE UPS SYSTEMS, INC. is committed to providing easy to access factory trained experts that  
will provide responses to any questions that you might have.  
Scheduling Field Service Engineer Support  
Scheduling of the MGE Field Service Engineers typically should be done 7 to 10 days before they are required  
on-site. If the startup of the product is critical to maintaining your schedule, please call the MGE toll free telephone  
number at 1-800-438-7373 for assistance.  
Return Policy for Repair of Three Phase Products (RGA)  
Should you require factory service for your equipment, contact MGE Customer Care Center and obtain a Return  
Goods Authorization (RGA) prior to shipping your unit. Never ship equipment to MGE without first obtaining an  
RGA number.  
Date:  
______________________________________________________  
RGA Number: ______________________________________________________  
Contact Name: ______________________________________________________  
Rev B00 8/2005  
86-173010-00 A00  
Warranty, Registration, & Customer Support  
6 — 3  
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Galaxy 4000  
CAUTION: Record All Serial Numbers!  
RECORD ALL SERIAL NUMBERS FOR THE GALAXY 4000 AND ACCESSORIES.  
THESE SERIAL NUMBERS WILL BE REQUIRED IF YOUR SYSTEM NEEDS SERVICE.  
KEEP THIS MANUAL IN A PLACE WHERE YOU CAN REFERENCE THE SERIAL NUMBERS  
IF SERVICE IS REQUIRED!  
UPS SERIAL NUMBER:__________________________________________________________  
BATTERY SERIAL NUMBER:_____________________________________________________  
AUXILIARY SERIAL NUMBER:____________________________________________________  
ADDITIONAL SERIAL NUMBERS:  
____________________________  
____________________________  
____________________________  
____________________________  
____________________________  
____________________________  
______________________________  
______________________________  
______________________________  
______________________________  
______________________________  
______________________________  
NOTE:  
6 — 4  
Caution: Record All Serial Numbers!  
86-173010-00 A00  
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Glossary  
Term used  
Definition / Meaning  
@
At.  
/
And/or.  
+/-  
Plus or Minus.  
Equal to or less than.  
#
Number.  
°C  
Degree Celsius.  
°F  
Degree Fahrenheit.  
Ø
Phase angle.  
Ohm; unit of resistance.  
®
Trade Mark.  
2nd  
Second.  
ABC  
Normal sequence of phases in three phase power.  
Alternating current, also implies root-mean-square (rms).  
Temperature of surrounding air.  
Acoustical noise of surrounding environment.  
American National Standard Institute.  
AC or ac  
Ambient Temp.  
Ambient noise  
ANSI  
AWG  
American Wire Gauge. A standard unit for measuring wire cross-sectional area.  
Electrical circuit interrupter.  
Breaker  
BTU or Btu  
British thermal unit. Defined as the amount of heat required to raise the temperature  
of one pound of water by 1°F.  
BYPASS mode  
Carrier  
Load is powered by the bypass input line through the static switch.  
The company or individual responsible for delivering goods from one location to another.  
Circuit breaker.  
CB  
CB1  
Battery disconnect circuit breaker.  
Conduit  
Current rating  
A flexible or rigid tube enclosing electrical conductors.  
The maximum current that a conductor or equipment can carry reliably without damage.  
86-173010-00 A00  
Glossary  
G — 1  
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Galaxy 4000  
dB  
Decibels.  
dBA  
Decibel Adjusted.  
DC or dc  
Direct current, or voltage.  
Digital Meter  
The LCD display on the front panel of inverter system.  
A ground circuit that has contact with the earth.  
Earth ground  
Electrician  
Refers to an installation electrician qualified to install high-energy electrical components in  
accordance with national and local codes and regulations. Not necessarily qualified to  
maintain or repair electrical or electronic equipment. Compare to Technician.  
EPO  
Emergency Power Off. Used to switch all UPS/critical power OFF. For emergency power  
shutdown only.  
Frequency slew rate  
The change in frequency per unit of time. Given in term of Hz per second (Hz/sec.).  
GND  
Electrical ground.  
Hz  
Hertz, frequency measurement unit, 1Hz is one cycle per second.  
Inverter mode  
See “on-line” mode.  
I
Current.  
IEC  
International Electrotechnical Commission.  
Institute of Electrical and Electronic Engineers.  
The input circuit from the building power panel to the equipment.  
An electrical circuit that generates an AC voltage source from a DC voltage source.  
Insulated gate bipolar transistors.  
Input/Output.  
IEEE  
Input branch circuit  
Inverter  
IGBT  
I/O  
I/T or IT  
KVA  
Information Technology.  
KiloVolt-Ampere; is equal to 1000 Volt-Ampere.  
True power. Kilo-Watt = 1000 Watt.  
Line.  
KW  
L
LCD  
Liquid-Crystal Display.  
LED  
Light Emitting Diode.  
Mains or Mains 1  
Mains 2  
mA  
Main AC input source.  
Bypass AC input source.  
Milliampere.  
MAX.  
MCM  
Maximum.  
Thousand circular mil; standard wire sizes for multiple stranded conductors over 4/0 AWG  
in diameter. M is from Roman numerical system indicating 1000.  
G — 2  
Glossary  
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Installation and User Manual  
Module  
N
Refers to individual power inverter module.  
Neutral.  
NC  
Normally closed.  
NO  
Normally open.  
NEC  
NFPA  
PN  
National Electrical Code.  
National Fire Protection Association.  
Part number.  
On-line mode  
OSHA  
PCA  
Inverter output power is the primary energy source to load.  
Occupational Safety and Health Agency.  
Printed circuit assembly.  
PCB  
Printed circuit board.  
PWM  
Q1  
Pulse Width Modulation.  
UPS input isolation switch.  
Q3BP  
Q4S  
Optional maintenance bypass switch.  
UPS bypass switch.  
Q5N  
UPS isolation circuit breaker.  
Remote Emergency  
Power Off  
A switch used for shutting down electrical equipment from a location away from  
the equipment.  
REPO  
Remote Emergency Power Off.  
SCR  
Silicon controlled rectifier.  
Shipping damage  
SCR  
Any damage done to an article while it is in transit.  
Silicon controlled rectifier.  
Shipping Pallet  
Static Transfer  
A platform on which articles are fixed for shipping.  
A solid state switching mechanism electronically controlled to pass AC power directly  
from the utility to an output load.  
Technician  
Refers to an electronic technician qualified to maintain and repair electronic  
equipment. Not necessarily qualified to install electrical wiring.  
Test connector  
DB-9 type connector on the LCD panel allowing MGE UPS SYSTEMS Customer Support  
Service technician to access programmable and diagnostic features of the system.  
UL  
V
Underwriter’s Laboratories, Inc.  
Volts  
VA  
VAC  
Vdc  
Volt-amperes, unit for apparent power measurement, equal V x I.  
Voltage of AC type.  
Voltage of DC type.  
86-173010-00 A00  
Glossary  
G — 3  
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Galaxy 4000  
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G — 4  
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Reorder Form  
1660 Scenic Avenue  
Costa Mesa, CA 92626  
Use this form to report any errors, omissions, or other problems you have experienced, or to order additional  
hardcopies of this document. A free copy of this document may be downloaded from the proprietary MGE Rep Web  
site. Please contact your MGE UPS SYSTEMS, INC. Representative for assistance.  
NAME _____________________________________________________________________________________  
COMPANY ___________________________________________________________________________________  
STREET ADDRESS ____________________________________________________________________________  
CITY ________________________________________ STATE __________________ ZIP ___________________  
I would like to order______ (quantity @ $75.00 each) additional copies of the:  
Galaxy 4000  
40 - 75KVA  
Installation and User Manual  
86-173010-00 A00  
I would like to report the following problems with this document:  
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w w w. m g e u p s . c o m  
Contact MGE  
United States  
MGE UPS SYSTEMS  
1660 Scenic Ave.  
Costa Mesa, CA 92626  
Tel: (714) 557-1636  
Fax: (714) 557-9788  
www: mgeups.com  
Canada  
MGE UPS SYSTEMS  
#9, 2789 Thamesgate Drive  
Mississauga, ON L4T 4E8  
Tel: (905) 672-0990  
(877) 672-0990  
Fax: (905) 672-7667  
www: mgeups.com  
Latin America and  
Other International  
MGE UPS SYSTEMS  
1660 Scenic Ave.  
Costa Mesa, CA 92626  
Tel: (714) 513-7831  
Fax: (714) 434-0199  
www: mgeups.com  
1660 Scenic Avenue, Costa Mesa, California 92626 • (714) 557-1636  
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