Lucent Technologies Indoor Fireplace LA41CF User Manual

INSTALLATION  
INSTRUCTIONS  
ELITE SERIES  
41" Wood Burning Fireplaces  
P/N 504,217M REV. D 12/2003  
MODELS  
LA41CF  
LA41TCF  
This installation manual will enable you to obtain a safe, efficient and  
dependable installation of your fireplace system. Please read and under-  
stand these instructions before beginning your installation.  
Do not alter or modify the fireplace or its components under any  
circumstances. Any modification or alteration of the fireplace system,  
including but not limited to the fireplace, chimney components and  
accessories, may void the warranty, listings and approvals of this system  
and could result in an unsafe and potentially dangerous installation.  
IMPORTANT! TO ASSURE PROPER ALIGNMENT OF GLASS DOORS:  
INSTALL THIS FIREPLACE IN A SQUARE AND PLUMB CONDITION,  
USING SHIMS AS NECESSARY AT SIDES AND/OR BOTTOM.  
RETAIN THESE INSTRUCTIONS  
FOR FUTURE REFERENCE  
WH Report No. J20017261-231  
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PRECAUTIONS  
INTRODUCTION  
General Information  
CLEARANCES AND HEIGHT  
REQUIREMENTS  
Note: These fireplace systems are not difficult  
to install. However, in the interest of safety, it is  
recommendedthattheinstallerbeaqualifiedor  
certified tradesmanfamiliar with commonly  
accepted fireplace installation and safety tech-  
niques as well as prevailing local codes.  
These fireplaces are conventional radiant heat  
fireplaces with standard bar grates, optional  
outside combustion air kits and optional deco-  
rative glass doors.  
The fireplace may be placed on or near normal  
construction materials*. The combustion air  
kit, firestop spacer and roof flashing (not chase  
flashings) may be placed directly on or against  
normal construction materials.* The chimney  
and fireplace outer wrapper require a minimum  
2" air space to combustibles. A combustible  
mantle may be installed 12" above the opening  
of the fireplace as per NFPA 211, Section 7-  
2.3.3.  
Note: Illustrations shown reflect typical”  
installations with nominal dimensions and  
are for design and framing reference only.  
Actual installations may vary due to indi-  
vidual design preferences. However, always  
maintain minimum clearances to combus-  
tible materials and do not violate any specific  
installation requirements.  
The most important areas of concern dealing  
with the installation of factory-built fireplaces  
areclearancestocombustiblematerials,proper  
assembly of component parts, height of the  
chimney system, the proper use of accesso-  
ries supplied by the manufacturer and the  
techniques employed in using finishing mate-  
rials applied to the wall surrounding the fire-  
place, hearthextensionsandwallshields. Each  
of these topics will be covered in thorough  
detail throughout this manual. Please give  
each your special attention as you progress  
with your installation.  
The minimum installed height of the completed  
fireplacesystemis15'0". Themaximumheight  
is 60' 0".  
Thesefireplaceshavebeentestedandlistedby  
WarnockHersey(ReportNo. J20017261-231)  
to U.L. standard 127. These units are intended  
for installation in residential homes and other  
buildings of conventional construction includ-  
ing commercial, not in mobile homes.  
The fireplace and chimney system must be  
enclosed when installed in or passing through  
alivingareawherecombustiblesorpeoplemay  
come in contact with it. This is important to  
prevent possible personal injury or fire hazard.  
TYPICAL INSTALLATION  
These fireplace systems are designed for in-  
stallation in accordance with the National Fire  
Protection Standard for chimneys, fireplaces  
and solid fuel burning appliances; NFPA 211  
and in accordance with codes such as the  
BOCA Basic/National Codes, the Standard Me-  
chanicalCodeandtheUniformBuildingCodes.  
For questions, please call your distributor or  
the manufacturer. Special restrictions apply to  
the front and facing of the fireplace and nearby  
walls (See pages 16 and 17 ).  
CHIMNEY SYSTEM  
These fireplaces are designed and code listed  
for use with Security Chimneys FTF10 chimney  
System only. Always use Security Chimneys  
FTF10 chimney components with these fire-  
places. Do not modify or alter these compo-  
nents as this may cause a potential serious  
hazard and void the Warranty.  
WARNING: FAILURE TO USE MANUFAC-  
TUREPROVIDEDPARTS,VARIATIONSIN  
TECHNIQUES AND CONSTRUCTION MA-  
TERIALS OR PRACTICES OTHER THAN  
THOSE DESCRIBED IN THIS MANUAL  
MAY CREATE A FIRE HAZARD AND VOID  
THE LIMITED WARRANTY.  
Chimney and  
Termination  
Outside  
Combustion  
Air Kit  
*Construction Materials:  
framing materials paneling  
When complete these fireplace systems con-  
sists of four basic sub-systems:  
particle board  
millboard  
plywood  
flooring  
dry wall  
etc.  
1. The Fireplace  
2. The Chimney and Termination  
3. The Optional Glass Doors  
4. The Optional Combustion Air Kits  
Figure 1  
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.  
3
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Note: Do not insulate the chase cavity with  
blown or fill type insulation materials.  
Insulate Joists  
Same As Ceiling  
Damper  
Closed  
Damper  
Open  
Note: Local codes may not require firestopping  
at the ceiling levels for outside chase installa-  
tions. However, it is recommended for safety  
and the reduction of heat loss.  
Lintel  
Draft Stops  
Firestop  
Combustion  
Air Actuator  
Chimney Height  
The total height of your completed fireplace  
system from the surface the fireplace rests on  
to the chimney top must not exceed 60' and  
mustalsomeetminimumheightrequirements.  
Refer to the minimum system height chart.  
CTDT  
Termination  
Figure 3  
Note: Non-  
Combustible  
Chase  
LOCATION OF FIREPLACE  
Minimum System Height  
Security's FTF10 Pipe  
Flashing  
Must Be  
Used To  
Cover  
Carefully select the proper location for heat  
circulation, aesthetics, chimney obstructions  
and clearance to side wall(s). With proper pre-  
planning, a slight adjustment of a few inches  
can save considerable time and expense later  
during construction and assembly.  
Chase  
Opening  
Vertical Installation  
One Offset  
15' 0"  
18' 0"  
25' 0"  
Optional  
Insulation  
In Outside  
Walls Of  
Chase  
Two Offsets  
Chase Enclosure  
8'  
Level  
A chase is a vertical box-like structure con-  
structedtosurroundthefireplaceandchimney.  
Refer to Figure 2 for a typical chase configura-  
tion. As with all chimney installations, avoid  
overhead obstructions such as trees, power  
lines, etc. A chase should be constructed and  
insulated just like any outside wall. In a cold  
climate, we recommend the base of the chase  
should also be insulated between the solid  
continuous floor beneath the fireplace and the  
chase bottom. Chase insulation in a cold cli-  
mate installation is not required for safety.  
Hearth  
Hearth  
Solid  
Continuous  
Surface  
Outside  
Base  
Insulation  
(Thermal Barrier)  
Optional  
Figure 2  
Outside Chase  
Figure 4  
WARNING: IF INSULATION IS USED, THE  
FIREPLACE MUST NOT BE PLACED DI-  
RECTLY AGAINST IT. INSULATION OR  
VAPORBARRIERS,IFUSED,MUSTFIRST  
BE COVERED WITH GYPSUM BOARD,  
PLYWOOD,PARTICLEBOARDOROTHER  
MATERIALTOASSUREINSULATIONAND  
VAPOR BARRIERS REMAIN IN PLACE.  
Carefully consider the position of the fireplace  
opening with respect to the location of adja-  
cent or nearby stairwells, bath or kitchen ex-  
haustfansand/orreturnairregistersforforced  
air furnaces/air conditioners that could cause  
a smoking fireplace condition if the house is  
tightly insulated.  
ASSEMBLY OUTLINE  
Before You Start  
Check your inventory list to be sure you have all  
the necessary parts supplied in good usable  
condition.Checkalsoforanyconcealeddamage.  
Whenlocatingthefireplace,considerationmust  
be given to combustibles and final finishing.  
See Figure 5 and confine the final location of  
combustiblefinishmaterialstothe"SafeZone".  
Checktheoperationofthedamper.Thedamper  
is controlled through the use of a control lever  
located within the firebox opening at the top  
center just behind the firebox lintel (Figure 3 ).  
The control lever snaps into place at the ex-  
treme range of motion, up and back in the  
closed position. When pulled forward and  
down, the damper is open.  
WARNING: DO NOT PACK OR FILL RE-  
QUIRED AIR SPACES WITH INSULATION  
OR OTHER MATERIAL. NO MATERIAL IS  
ALLOWED IN THESE AREAS.  
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.  
4
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Be sure fireplace rests on a solid continuous  
floor or platform with appropriate framing for  
support and so that no cold air can enter the  
room from under the fireplace.  
Black Portion Of Frame  
Not To Be Covered With  
Combustible Materials  
INSTALLING THE FIREPLACE  
Step 1. Slide the fireplace into prepared fram-  
ing or position fireplace in its final position and  
frame later.  
Wall  
Covering  
20”  
The fireplace may be positioned and then the  
framing built around it, or the framing may be  
constructed and the fireplace positioned into  
the opening.  
45°  
The fireplace may not be recessed into a com-  
bustible floor. Maintain the floor to hearth  
clearance established by the fireplace lower  
front face.  
1”  
Door  
Opening  
Usually, no special floor support is needed for  
the fireplace, however, to be certain:  
Safe  
Zone  
20”  
1. Estimate the total weight of the fireplace  
system including chimney and surround ma-  
terials such as brick, stone, etc., to be in-  
stalled. Shippingweightsforthefireplacemay  
be found on page 18.  
Figure 5  
Maintain  
2" (51 mm)  
Air Space  
At Back  
DO NOT permanently place furniture or other  
items such as decorative pillows within 60" of  
the fireplace front face.  
And Sides  
2. Measure the square footage of the floor  
space to be occupied by the system, surrounds  
and hearth extensions.  
2" (51 mm)  
Space  
ASSEMBLY STEPS  
Note: The following steps represent the normal  
sequence of installation. Each installation is  
unique, however, and might require a different  
sequence.  
Hearth  
3.Notethefloorconstruction,i.e.2x6s,2x8s  
or 2 x 10s, single or double joists, type and  
thickness of floor boards.  
Extension  
1. Position firebox prior to framing or into  
prepared framing.  
4. Use this information and consult your local  
building code to determine if you need addi-  
tional support.  
Metal Safety Strip  
Figure 6  
Platform  
Floor  
2. Install the chimney system.  
CAUTION: DO NOT BLOCK THE HEAT-CIRCU-  
LATING AIR INLET AND OUTLET PORTS ON  
CIRCULATING MODELS. DOING SO MAY RE-  
SULT IN A POTENTIAL FIRE HAZARD.  
3. Install optional outside combustion air kit.  
4. Plumb gas line if a decorative gas appliance  
will be used. (Gas connections should only be  
performed by an experienced, licensed/certi-  
fied tradesman.)  
If you plan to raise the fireplace and hearth  
extension, build the platform assembly then  
position fireplace and hearth extension on top.  
Secure the platform to the floor to prevent  
possible shifting.  
Maintain  
2" (51 mm)  
Air Space  
At Back  
5. Complete the installation, finish wall mate-  
rial, surround and hearth extension to your  
individual taste.  
And Sides  
2" (51 mm)  
Space  
CLEARANCES  
6. Assemble and attach optional glass door  
assembly.  
Minimum clearance to combustibles for the  
LA41 fireplace is as follows; sides and back –  
2" (51mm), combustible floor 0" (0mm),  
adjacent wall 20" (508mm), adjacent shielded  
wall (K factor of .54 or less 24" W x 36" H ) 14"  
(356mm), ceiling 37 ¹⁄₂" (953mm).  
Hearth  
Extension  
Study the three dimensional illustration (Fig-  
ure 1 ) to get a general idea of each element of  
your fireplace system.  
Metal Safety Strip  
Floor  
PRE-INSTALLATION NOTES  
Figure 7  
Note: Clearance at the nailing flange for both  
The fireplace may be installed directly on a  
combustible floor or raised on a platform of an  
appropriate height. Do not place fireplace on  
carpeting, vinyl or other soft floor coverings. It  
may, however, be placed on flat wood, ply-  
wood, particle board or other hard surfaces.  
fireplace models is 0" (0mm).  
Step 2. Insert the provided metal safety strips,  
beneath the fireplace as illustrated (Figures 6, 7  
and 8 ). The safety strips should overlap ¹⁄₂" for  
continual coverage of the floor.  
Note: Adjacent wall considerations are for an  
adjacent wall on only a single side. Walls  
should not be placed at minimum distance at  
both sides of the fireplace.  
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.  
5
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Note: Safety strips are not required when fire-  
place rests on a noncombustible surface.  
FIREPLACE SPECIFICATIONS  
15"  
Note: Install the hearth extension only as illus-  
trated.  
(381 mm)  
7 ¹⁄₈"  
The safety strips should extend from front of  
the fireplace at least 1 ¹⁄₂" and should extend to  
be at least flush with the sides. In the event a  
wooden support is used to elevate the fireplace  
abovethefloor,aZtypesafetystripshouldbe  
fabricated and used to protect the front surface  
ofthewoodsupportaswellasthefloorbeneath  
the hearth extension (Figures 8 and 9 ). The  
safety strips should be tacked down to prevent  
possible movement.  
(181 mm)  
20"  
(508 mm)  
41 ¹⁄₄"  
52 ³⁄₄"  
(1340 mm)  
(1048 mm)  
4 ¹⁄₈"  
25"  
105 mm)  
(635 mm)  
Note: The Ztype safety strip is not supplied.  
7 ³⁄₄"  
(197 mm)  
49 ¹⁄₂"  
(1257 mm)  
Front  
Fireplace Top Spacer  
1 ¹⁄₂"  
Metal Safety Strips  
7 ¹⁄₂"  
(190 mm)  
Combustion  
Air Inlet  
52 ³⁄₄"  
Figure 8  
(1340 mm)  
Gas Line  
Access  
Gas Line  
Access  
39 ⁷⁄₈"  
(1013 mm)  
22 ⁵⁄₈"  
Blocking  
16 ¹⁄₄"  
(575 mm)  
(413 mm)  
9 ³⁄₄"  
(248 mm)  
26 ⁵⁄₈"  
26 ¹⁄₈"  
(676 mm)  
(664 mm)  
Right Side  
Left Side  
Metal Safety Strips  
31 ¹⁄₂"  
(800 mm)  
Figure 9  
9 ⁵⁄₈"  
Step 3. Refer to fireplace drawings and specifi-  
cationsonpages6and7forframingdimensions  
and details. Frame appliance enclosure as illus-  
trated in Figures 11 through 14 on page 7.  
(244 mm)  
26 ⁵⁄₈"  
(676 mm)  
Fireplace  
Top Spacer  
IMPORTANT: UNDER NO CIRCUMSTANCES  
CAN THE FIREPLACE TOP SPACERS (FIGURE  
10 ) BE REMOVED OR MODIFIED, NOR MAY  
YOU NOTCH THE HEADER TO FIT AROUND OR  
BE INSTALLED LOWER THAN THE SPACERS.  
THE HEADER MAY BE IN DIRECT CONTACT  
WITH THE TOP SPACERS BUT MAY NOT BE  
SUPPORTED BY THEM.  
1"  
49 ¹⁄₂"  
(1257 mm)  
(25 mm)  
51 ¹⁄₂"  
(1308 mm)  
Top View  
Figure 10  
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.  
6
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Note: The framed depth, 28 ¹⁄₈" (714 mm) from  
a framed wall, must always be measured from  
a finished surface. If a wall covering such as  
drywall is to be attached to the rear wall, then  
the framed depth must be measured from the  
drywall surface. It is important that this dimen-  
sion be exact.  
Back Wall of Chase/Enclosure  
Including Finising Materials  
if any  
Framing Dimensions  
FOAK  
Combustion  
Air Kit - Optional  
Model LA41  
C
A
A
B
C
D
E
50 ¹⁄₂" 1283 mm  
G
J
53"  
1346 mm  
873 mm  
486 mm  
34 ⁵⁄₁₆"  
19 ¹⁄₈"  
If the appliance is to be elevated above floor  
level, a solid continuous platform must be  
constructed.  
Rough  
Framing Face  
(Unfinished Shown)  
Outside Chase  
90 ¹⁄₄" 2292 mm  
The header may rest on the top metal spacers,  
but must not be notched to fit around them.  
F
45 ¹⁄₈" 1146 mm  
Figure 13  
G
H
J
28 ¹⁄₈"  
48 ³⁄₈" 1228 mm  
26 ¹⁄₈" 664 mm  
63 ¹¹⁄₁₆" 1622 mm  
714 mm  
Consult all local codes.  
Back Wall of  
Chase/Enclosure  
Including Finising  
Materials  
FOAK Combustion  
Air Kit - Optional  
FRAMING SPECIFICATIONS  
if any  
K
D
K
F
Note: All framing dimensions calculated for 1/2"  
dry wall at the fireplace face. If sheathing the  
chaseorfinishingwithotherthicknessmaterials,  
calculations will need to be made. False header  
should be constructed of 2 x material only.  
A
E
Header  
Rough  
Framing Face  
(Unfinished Shown)  
Corner Installation  
False  
Header  
Framing Dimensions for Ceiling  
Figure 14  
Flue Type  
A
B
B
FTF10 Vertical  
19"  
19"  
H
(483 mm) (483 mm)  
FTF10  
Offset 30°  
19"  
29"  
(483 mm) (737 mm)  
A
B
Fireplace Framing  
A
Figure 11  
Ceiling Framing  
Framing Dimensions for Roof  
Figure 15  
Back Wall of Chase/Enclosure  
FOAK  
Including Finising Materials if any  
Combustion  
Air Kit  
Pitch  
0/12  
C
D*  
19"  
19"  
(483 mm)  
(483 mm)  
G
6/12  
19"  
(483 mm)  
22"  
(559 mm)  
A
Rough  
Framing Face  
(Unfinished  
Shown)  
12/12  
19"  
(483 mm)  
27"  
(686 mm)  
Inside Chase  
* Perpendicular to roof ridge  
C
Figure 12  
D
Roof Framing  
Figure 16  
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.  
7
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Step 4. Fireplace should be secured to side  
framing members using the full length nailing  
tabs at the top and bottom of the fireplace front  
face. Use 8d nails or equivalent (Figure 17 ).  
For remodeling, plumb to center of flue collar  
from ceiling above, drive nail through ceiling  
from below to mark position, then mark and  
cut to passage from above ceiling (around  
nail) (Figure 18 ). Then plumb from ceiling or  
roof level directly above hole which has just  
been completed.  
Attic Above  
Firestop Spacer  
Figure 20  
CHIMNEY 30° OFFSET THROUGH FLOOR  
OR CEILING  
8d Nail  
Itmaybenecessarytoassemblethechimneyat  
30° when passing through the floor or ceiling  
area. Use the F10FS30-2 firestop spacer as  
shown in Figures 21 and 22. Support the  
chimney at floor or ceiling penetration with a  
FTF10 stabilizer if distance of chimney below  
ceiling is 10' or more. Maintain 2" minimum air  
space to combustibles from chimney sections.  
Figure 17  
Note: The nailing tabs and the area directly  
behind the nailing tabs are exempt from the  
clearances described on page 5. Maintain at  
least 1/2" clearance from the firebox wrapper to  
the framing at the closest point of contact,  
directly adjacent to the flange.  
Figure 18  
Attic Space  
Step 3. Position appropriate firestop spacer at  
ceiling and nail temporarily with two (2) 8d  
nails. Use flat firestop spacer, Model F10FS-2,  
ifchimneypenetratesceilingvertically.Ifchim-  
ney penetrates ceiling at 30° angle (offset  
chimney), use 30° firestop spacer, Model  
F10FS30-2. Use one nail on opposite sides to  
hold firestop spacer in position. Nail perma-  
nently, using at least two (2) more 8d nails,  
after chimney sections have been assembled  
through the firestop spacer and after any nec-  
essary adjustments have been made. Firestop  
spacer must be secured by at least four (4) 8d  
nails when completely installed.  
F10FS30-2  
2" Min.  
Firestop Spacer  
Air Space  
INSTALLING THE CHIMNEY SYSTEM  
FTF10-S4  
2" Min.  
Stabilizer  
Air Space  
Step 1. Before continuing, check the operation  
of the damper, as described on page 4, (refer to  
Figure 3 ).  
10'  
Max.  
30° Firestop  
And Attic Above  
Step 2. Using standard construction framing  
techniques,constructopeningforchimneyroute  
upthroughtheceiling(s)androoforthroughan  
outside chase.  
Figure 21  
Room Above  
Note: If there is a room above ceiling level,  
firestop spacer must be installed on the bottom  
side of the ceiling. If an attic is above ceiling  
level, firestop spacer must be installed on top  
side of ceiling joist (Figures 19 and 20 ).  
F10FS30-2  
Framing must maintain adequate minimum air  
space clearance at all times.  
2" Min.  
Firestop Spacer  
Air Space  
CAUTION: ALLOW MINIMUM 2" CHIMNEY  
AIRSPACETOCOMBUSTIBLEFRAMINGMEM-  
BERS THROUGHOUT VERTICAL OR OFFSET  
CHIMNEY INSTALLATION.  
2" Min.  
FTF10-S4  
Stabilizer  
Air Space  
Room Above  
30° Firestop  
10'  
A minimum 2" air space must be reserved for  
all combustible materials extending for any  
continuous length surrounding the chimney.  
Max.  
And Room Above  
Figure 22  
Reference Figures 15 and 16 and charts Fram-  
ing Dimensions for Ceiling and Roof, which  
specify minimum ceiling and roof dimensions.  
Firestop Spacer  
Figure 19  
In new construction, to determine chimney cen-  
terline, useplumblinefromrooforceilingabove  
fireplace to center of flue collar on fireplace.  
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.  
8
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Step4.Note:Chimneysectionsareconstructed  
with a unique locking tab design, which en-  
sures an immediate, tight assembly between  
sections.Planyourchimneyrequirementscare-  
fully before assembly as chimney is difficult to  
disassembleafterinstallation. Ifdisassembled,  
the tabs might become damaged. Be certain  
tabsareproperlyformedtoensurelockingtabs  
engage properly.  
Note: Assemble one component of chimney at  
a time (inner section first, then outer section  
last) before proceeding with the next complete  
section.  
Note: Do not apply excessive pressure to any  
subsequent chimney sections following the  
stabilizer when installing. Ensure each subse-  
quent chimney section is securely attached by  
testing as noted in Step 4.  
Continue to assemble the chimney up through  
framed opening. Assemble just enough to pen-  
etrate the roof flashing openings (Figure 25 ).  
Always maintain 2" minimum air space to com-  
bustiblematerialsandalwayscheckeachchim-  
ney joint (inner and outer) to ensure proper  
engagement. Checkverticalalignmentofchim-  
ney so that it projects from the roof in true  
vertical position.  
Step 6. Select the proper Security Chimneys  
roof flashing based on pitch of roof. Use chart  
below for selection:  
Security Chimneys FTF10 chimney system is a  
two piece chimney, which snap together from  
thefireplaceup. Startwiththeinnerfluesection  
with the lanced end up, snap lock it in to the  
matching collar on top of the fireplace. At all  
subsequent joints, the upper flue section fits  
into the preceding flue section. Each piece  
snaps together by means of locking tabs (9  
locking tabs per joint). Check each piece by  
pullingupslightlyfromthetoptoensureproper  
engagement before installing the next section.  
If the flue has been installed correctly, it will not  
separate when you test it. Also, the inner flue  
joint where each section is joined should be  
tight and flat without gaps (Figure 23 ).  
Roof Pitch  
Model  
F10F6  
Flat to 6/12  
6/12 to 12/12  
F10F12  
Next,slideroofflashingoverextendedchimney  
sectionthatpreviouslyhasbeeninstalledabove  
the roof opening in Step 4. FTF10 flashings  
require flashing spacers. Slide flashing all the  
way down until the flashing base rests flat on  
the roof (Figure 27 ). Again, check the vertical  
position of the chimney and the 2" minimum air  
space to combustibles.  
2" Min. Air Space  
To Combustibles  
Figure 25  
FTF10 Chimney  
Do Not Seal  
Security's chimney sections do not need to be  
screwed together. Additional reinforcement is  
not necessary except in certain offset condi-  
tions (refer to page 12, Figure 36 ).  
Flashing Spacers  
FTF10 Flashing  
Step 5. The height of vertical chimney pipe  
supported only by the fireplace must not ex-  
ceed 30'. Chimney heights above 30' must be  
supported by a Model FTF10-S4 stabilizer in-  
stalled at 30' intervals.  
Figure 27  
Note:TheModelFTF10-S4adds3"neteffective  
height to the total chimney system.  
Figure 23  
Note:Donotcaulkorsealtheventilatingopenings.  
Outer pipe section installs in just the opposite  
way; the lanced end goes down and each new  
section goes OVER the outside of the previous  
section installed (Figure 24 ).  
Step 7. Secure flashing by nailing along the  
perimeter into roof using 8d nails. If shingled  
roof, slide upper end and sides of roof flashing  
under shingles (trim if necessary), seal the top  
and both sides of the flashing to the roof with  
roof caulking. Cover nail heads with roof caulk-  
ing (Figure 28 ).  
Install the Model FTF10-S4 stabilizer by fitting  
inner section down into respective section of  
proceeding flue pipe and locking outer stabi-  
lizer section into place over the outer chimney  
pipe. Position for proper clearance through  
framedopeningandnailstrapssecurely(under  
tension in shear) into place on framing. Use  
8d nails. Attach successive lengths of chimney  
pipe directly to stabilizer using same tech-  
niques as described in Step 4 (Figure 26 ).  
Locking  
Tabs  
(Lances)  
Figure 24  
FTF8-S4 Stabilizer  
Figure 28  
Figure 26  
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Step8.ThestandardSecurityChimneysFTF10  
roofflashingassembliesincludeastormcollar.  
Slide the storm collar over outer chimney, rest  
on flashing spacers and align with top surface  
offlashing. Inserttabinslot, pulltightandbend  
tab back over slot. Seal storm collar to outer  
chimney with roof caulking or mastic around  
entire circumference of pipe. Also add extra  
roof caulking to the tab/slot area to seal com-  
pletely against water penetration (Figure 29 ).  
Check all joints very carefully to ensure no  
water intrusion can take place.  
Step10.UsingaFTF10-CTDRoundTermination:  
Refer to specific installation instructions in-  
cluded with FTF10-CT2 chase terminations for  
clearance and installation details.  
1. HoldtheFTF10-CTDovertopoflastchimney  
section (Figure 31 ).  
Note: It is recommended that all exterior ex-  
posed metal fireplace components; such as  
terminations, flashings, storm collars and/or  
flue be painted with a premium quality, high  
temperature, rust preventative paint designed  
for metal. This is especially important when  
installationsaremadeinabnormallyadverseor  
corrosive environments; such as near lakes,  
oceans or in areas with consistently high hu-  
midity conditions. Consult the paint manufac-  
turers instructions for proper preparation and  
application.  
2. Center inner slip section in inner flue pipe-  
slip down.  
CTD  
Termination  
Chimney  
Locking Band  
Mastic  
TEN FOOT RULE SUMMARY  
The minimum chimney height above the roof  
and/or to adjacent walls and buildings is speci-  
fied by all major building codes.  
Figure 31  
3. Center outer locking section over outer flue  
pipe. Push down until locking tabs are firmly  
engaged.  
If the horizontal distance from the peak of the  
roof is less then 10', the top of the chimney  
must be at least 2' above the peak of the roof.  
4.PullupslightlyonCTDtoensurelockingjoint  
has firmly engaged.  
If the horizontal distance from the chimney  
edge to the peak of the roof is more than 10' a  
chimney height reference point is established  
on the roof surface 10' horizontally from the  
chimney edge. The top of the chimney must be  
at least 2' above this reference point. In all  
cases, the chimney cannot be less then 3'  
above the roof at the edge of the chimney.  
Figure 29  
Using a FTF10-CTDT Chase Termination:  
Step 9. Security Chimneys locking bands,  
Model FLB, may be required if the chimney  
extends too high above the roof flashing. As a  
general rule, if the chimney extends more than  
6' above the roof flashing, the use of locking  
bands is advisable to strengthen the chimney  
assembly. Align the locking band at the chim-  
ney joint. Locking bands wrap around pipe  
joints equally covering the joints of both pipe  
sections. Use the nut provided and TIGHTEN  
snugly. Do not overtighten as this might dam-  
age the chimney section (refer to Figure 29 ).  
Refer to specific installation instructions in-  
cluded with the FTF10-CTDT chase termination  
for clearance and installation details.  
Using a FTF10-CT1 Chase Termination:  
The 2' in 10' rule is necessary in the interest of  
safety but does not ensure smoke-free opera-  
tion. Trees, buildings, adjoining roof lines, ad-  
verse wind conditions, etc., may require a taller  
chimney should the fireplace not draft properly  
(see Figure 32 ).  
Refer to specific installation instructions in-  
cluded with FTF10-CT1 chase terminations for  
clearance and installation details.  
Using a FTF10-CT2 Chase Termination:  
Note: If chimney extends more than 8' above  
roof surface, guy wires are also recommended.  
Use three (3) guy wires, attach to locking band  
assembly, extend and secure to roof in a trian-  
gular pattern (Figure 30 ). Guy wires are not  
supplied by the manufacturer.  
Less Than 10'  
2' Min.  
3'  
Min  
Roof Ridge  
10'  
3'  
Min  
120°  
Figure 32  
Figure 30  
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3. The effective heights of the components are:  
A ¹⁄₈" diameter hole must be drilled in the  
chimney joint using a ¹⁄₈" diameter drill. Hole  
should be drilled in center of joint overlap  
(Figure 37 ). Be sure to drill only through the  
outer chimney casting. Do not puncture the  
inner flue.  
MULTIPLE TERMINATIONS  
If more than one termination is located in the  
samechaseorwithinthesamegeneralproxim-  
ity, we suggest they should be separated in  
distance at least 24" horizontally from flue cen-  
ter to flue center and stacked or staggered  
vertically at least 18" apart, from the termina-  
tion of one smoke exit to the termination of  
another smoke exit (Figure 33 ).  
The Fireplace  
=
=
=
=
=
=
=
52"  
FTF10-12  
10 ¹⁄₄"  
16 ¹⁄₄"  
34 ¹⁄₄"  
4"  
FTF10-18  
FTF10-36  
Maximum offset of chimney system is 30°.  
Two offsets must not be assembled to form a  
60° offset. However, two sets of offset and  
return elbows may be used on a single flue  
system, provided the total height of the sys-  
tem exceeds 25'.  
FTF10-CTD Termination  
FTF10-CT1 Termination  
FTF10-CT2 Termination  
12" to 18"  
15" to 23"  
This suggestion is provided in the interest of  
better operation. If the terminations are located  
too close to each other, smoke may migrate  
from one flue into the other.  
FTF10-CTDT Termination = 12" to 18"  
FTF10-S4 Stabilizer * 3"*  
Return elbow support straps must be securely  
attached under tension (in shear) to structural  
framing members above. Do not substitute a  
FTF10-30 offset elbow in place of a FTF10-E30  
return elbow.  
=
CTD  
* Required for every 30' of vertical chimney  
and/or 10' of offset chimney.  
18"  
4. Determine amount of chimney height re-  
quired by subtracting total combined height of  
all pre-selected components (fireplace and  
chimneycomponentsfromtotaldesiredheight.)  
18"  
OFFSET CALCULATIONS  
CTDT  
Step 1. Use Offset Chart to determine amount  
of horizontal offset (A) and height (B) for  
various chimney section assemblies.  
CTDT  
Reference Vertical Elevation Chart and deter-  
minethenumberofchimneysections(quantity  
and length) required.  
24"  
24"  
Step 2. Use Height of Chimney Onlycolumn  
in The Vertical Elevation Chart to determine  
combinations of chimney used above return  
elbow to achieve desired heights. Reference  
Components Effective Height Chart in vertical  
elevation chart section.  
SPECIAL OFFSET INSTRUCTIONS  
Figure 33  
To clear any overhead obstructions, you may  
offset your chimney system using Security  
Chimneys 30° offset and return elbows. Use  
two elbows - an offset elbow to initiate the  
offset and a return elbow to terminate it. A 30°  
offset elbow, angling in any direction, may be  
the first component used off the top of the  
fireplace flue collar.  
FTF10 CHIMNEY COMPONENT  
CALCULATIONS  
Step 3. Use Elevation Chart as job estimator  
only. Add necessary firestop spacers and sta-  
bilizers as required. Firestop spacers must be  
used as shown in Figures 21 and 22 and  
stabilizers as shown in Figure 26.  
The minimum installed height of the com-  
pleted fireplace system is 15' 0". The maxi-  
mum height is 60' 0".  
To determine the number of chimney sections  
and chimney components required, follow  
these steps:  
A1  
The offset and return elbows may be attached  
together, or a section or sections of chimney  
may be used between, but do not exceed 20' in  
total length between elbows. If sections of pipe  
exceed 10' between elbows, a chimney stabi-  
lizer must be used at the midpoint (Figure 34 ).  
The stabilizer support straps must be attached  
under tension (in shear) to structural framing  
members above. When two sets of elbows are  
used, the maximum combined length of chim-  
ney used between elbows cannot exceed 20'  
(Figure35). Example:IfC1 =10'thenC2 cannot  
exceed 10'.  
Return  
Elbow  
1. Determine total vertical height of the fire-  
place installation. This dimension is the dis-  
tance from the surface the fireplace sets on  
to the point where smoke exits from the  
termination.  
20'  
Max.  
B1  
Stabilizer  
2. Determine the number of chimney compo-  
nents required, except chimney sections. This  
wouldincludefirestopspacers,stabilizers,roof  
flashing, etc.  
10' Max.  
Offset  
Elbow  
If an offset exceeds 6' in length, each chimney  
joint beyond the first 6' of offset to the return  
elbow, must be secured by a No. 8 x ¹⁄₂" sheet  
metal screw located at the underside of the  
joint (Figure 36 ).  
Figure 34  
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FTF10 VERTICAL ELEVATION CHART  
A2  
Height Of  
Chimney Only  
Number Of FTF10  
Chimney Lengths  
Height Of  
Chimney Only  
Number Of FTF10  
Chimney Lengths  
C2  
Inches Feet/Inches 12"  
18"  
36"  
Inches Feet/Inches 12"  
18"  
36"  
B2  
11  
0
1
1
2
2
2
3
3
4
4
5
5
5
6
7
7
7
8
9
9
11  
5
1
0
2
1
0
0
2
1
0
2
1
0
0
1
0
2
1
0
1
0
2
1
0
1
0
2
1
0
1
0
2
1
0
1
0
2
1
0
1
0
2
1
0
1
0
2
1
0
1
0
2
1
0
1
0
1
0
1
2
0
1
2
1
0
1
2
0
0
1
0
1
0
0
1
0
1
0
0
1
0
1
0
0
1
0
1
0
0
1
0
1
0
0
1
0
1
0
0
1
0
1
0
0
1
0
1
0
0
0
0
0
0
0
1
0
0
1
1
1
1
2
2
2
2
2
3
3
3
3
3
4
4
4
4
4
5
5
5
5
5
6
6
6
6
6
7
7
7
7
7
8
8
8
8
8
9
9
9
9
9
10  
10  
358 ³⁄₄  
29 10 ³⁄₄  
0
2
1
0
1
0
2
1
0
1
0
2
1
0
1
0
2
1
0
1
0
2
1
0
1
0
2
1
0
1
0
2
1
0
1
0
2
1
0
1
0
2
1
0
1
0
2
1
0
1
0
2
1
0
1
0
1
0
0
1
0
1
0
0
1
0
1
0
0
1
0
1
0
0
1
0
1
0
0
1
0
1
0
0
1
0
1
0
0
1
0
1
0
0
1
0
1
0
0
1
0
1
0
0
1
0
1
0
10  
10  
10  
11  
11  
11  
11  
11  
12  
12  
12  
12  
12  
13  
13  
13  
13  
13  
14  
14  
14  
14  
14  
15  
15  
15  
15  
15  
16  
16  
16  
16  
16  
17  
17  
17  
17  
17  
18  
18  
18  
18  
18  
19  
19  
19  
19  
19  
20  
20  
20  
20  
20  
21  
17  
363  
30  
30  
3
9
21 ¹⁄₄  
27 ¹⁄₄  
33 ¹⁄₄  
35  
9 ¹⁄₄  
3 ¹⁄₄  
9 ¹⁄₄  
11  
369  
376 ³⁄₄  
387  
A1  
31 4 ³⁄₄  
32  
32  
3
9
393  
37 ¹⁄₄  
43 ¹⁄₄  
51 ¹⁄₄  
55 ¹⁄₄  
61 ¹⁄₄  
67 ¹⁄₄  
69 ¹⁄₄  
79 ¹⁄₄  
85 ¹⁄₄  
89 ¹⁄₂  
95 ¹⁄₂  
103 ¹⁄₄  
113 ¹⁄₂  
119 ¹⁄₂  
123 ³⁄₄  
129 ³⁄₄  
137 ¹⁄₂  
147 ³⁄₄  
153 ³⁄₄  
158  
1 ¹⁄₄  
7 ¹⁄₄  
3 ¹⁄₄  
7 ¹⁄₄  
1 ¹⁄₄  
7 ¹⁄₄  
9 ¹⁄₄  
7 ¹⁄₄  
1 ¹⁄₄  
5 ¹⁄₂  
11 ¹⁄₂  
7 ¹⁄₄  
5 ¹⁄₂  
11 ¹⁄₂  
397 ¹⁄₄  
403 ¹⁄₄  
411  
33 1 ¹⁄₄  
33 7 ¹⁄₄  
B1  
34  
3
C1  
421 ¹⁄₄  
427 ¹⁄₄  
431 ¹⁄₂  
437 ¹⁄₂  
445 ¹⁄₄  
455 ¹⁄₂  
461 ¹⁄₂  
465 ¹⁄₂  
471 ¹⁄₂  
479 ¹⁄₂  
489 ¹⁄₂  
495 ¹⁄₂  
499 ³⁄₄  
505 ³⁄₄  
513 ¹⁄₂  
523 ³⁄₄  
529 ³⁄₄  
534  
35 1 ¹⁄₄  
35 7 ¹⁄₄  
35 11 ¹⁄₂  
36 5 ¹⁄₂  
37 1 ¹⁄₄  
37 11 ¹⁄₂  
38 5 ¹⁄₂  
38 9 ¹⁄₂  
39 3 ¹⁄₂  
39 11 ¹⁄₂  
40 9 ¹⁄₂  
41 3 ¹⁄₂  
41 7 ³⁄₄  
42 1 ³⁄₄  
42 9 ¹⁄₂  
43 7 ³⁄₄  
44 1 ³⁄₄  
A2  
10 3 ³⁄₄  
10 9 ³⁄₄  
11 5 ¹⁄₂  
12 3 ³⁄₄  
12 9 ³⁄₄  
C2  
B2  
13  
13  
2
8
164  
44  
45  
6
0
A1  
171 ³⁄₄  
182  
188  
192  
198  
14 3 ³⁄₄  
540  
15  
15  
16  
16  
17  
2
8
0
6
2
547 ³⁄₄  
558  
564  
45 7 ³⁄₄  
46  
47  
6
0
568 ¹⁄₄  
574 ¹⁄₄  
582  
47 4 ¹⁄₄  
47 10 ¹⁄₄  
B1  
206  
C1  
215 ³⁄₄  
222  
226 ¹⁄₄  
232 ¹⁄₄  
240  
17 11 ³⁄₄  
18  
18 10 ¹⁄₄  
48  
6
6
592 ¹⁄₄  
598 ¹⁄₄  
602 ¹⁄₄  
608 ¹⁄₄  
616 ¹⁄₄  
626 ¹⁄₄  
632 ¹⁄₄  
636 ¹⁄₂  
642 ¹⁄₂  
650 ¹⁄₄  
660 ¹⁄₂  
666 ¹⁄₂  
670 ³⁄₄  
676 ³⁄₄  
684 ¹⁄₂  
694 ³⁄₄  
700 ³⁄₄  
705  
49 4 ¹⁄₄  
49 10 ¹⁄₄  
50 2 ¹⁄₄  
50 8 ¹⁄₄  
51 4 ¹⁄₄  
52 2 ¹⁄₄  
52 8 ¹⁄₄  
53 0 ¹⁄₂  
53 6 ¹⁄₂  
54 2 ¹⁄₂  
55 0 ¹⁄₂  
55 6 ¹⁄₂  
55 10 ³⁄₄  
56 4 ³⁄₄  
57 0 ¹⁄₂  
57 10 ³⁄₄  
58 4 ³⁄₄  
19 4 ¹⁄₄  
20  
0
250 ¹⁄₄  
256 ¹⁄₄  
260 ¹⁄₂  
266 ¹⁄₂  
274 ¹⁄₄  
284 ¹⁄₂  
290 ¹⁄₂  
294 ³⁄₄  
300 ³⁄₄  
308 ¹⁄₂  
318 ³⁄₄  
324 ³⁄₄  
328 ³⁄₄  
334 ³⁄₄  
342 ³⁄₄  
352 ³⁄₄  
20 10 ¹⁄₄  
21 4 ¹⁄₄  
21 8 ¹⁄₂  
22 2 ¹⁄₂  
22 10 ¹⁄₄  
23 8 ¹⁄₂  
24 2 ¹⁄₂  
24 6 ³⁄₄  
25 0 ³⁄₄  
25 8 ¹⁄₂  
26 8 ³⁄₄  
27 0 ³⁄₄  
27 4 ³⁄₄  
27 10 ³⁄₄  
28 6 ³⁄₄  
29 4 ³⁄₄  
Figure 35  
58  
59  
9
3
Joints  
711  
718 ³⁄₄  
59 10 ³⁄₄  
Chimney  
Section  
4'  
y Joint Past 6'  
Screws Required At  
Ever  
No. 8 x 1/2" SMS  
6'  
No Screws Required In  
Joints For First 6' of Offset  
Figure 36  
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FTF10 OFFSET ELEVATION CHART  
A
B
FTF10-ES30  
Offset/Return FTF10-S4  
Number of FTF10  
Chimney Sections  
Offset  
Height  
(Inches) (Inches)  
Elbow Set  
Stabilizer  
12"  
18"  
36"  
4
9
12  
14 ¹⁄₄  
17 ¹⁄₄  
20 ¹⁄₄  
21  
15 ³⁄₄  
24 ¹⁄₂  
29 ³⁄₄  
33 ¹⁄₂  
38 ¹⁄₂  
43 ³⁄₄  
45 ¹⁄₄  
47 ¹⁄₂  
52 ¹⁄₂  
54 ¹⁄₄  
57 ³⁄₄  
59 ¹⁄₄  
63  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
0
1
0
2
1
0
0
2
1
1
0
0
2
4
1
3
0
0
2
1
1
3
0
0
2
1
1
0
0
2
1
1
0
2
1
1
0
2
1
3
0
1
0
0
1
0
1
2
0
1
2
0
3
1
0
1
1
0
2
0
1
4
0
1
3
1
0
5
1
2
0
1
2
0
1
0
3
1
2
1
0
1
1
1
0
0
0
0
0
0
1
0
0
1
0
1
1
0
1
1
1
2
1
0
2
1
1
2
2
0
2
2
3
2
2
3
3
3
2
3
3
3
4
3
4
4
Underside Of Chimney  
Figure 37  
22 ¹⁄₄  
25 ¹⁄₄  
26 ¹⁄₄  
28 ¹⁄₄  
29 ¹⁄₄  
31 ¹⁄₄  
32 ¹⁄₂  
34 ¹⁄₄  
36 ¹⁄₄  
37 ¹⁄₄  
38 ¹⁄₄  
39 ¹⁄₄  
41 ¹⁄₂  
43 ¹⁄₄  
44 ¹⁄₂  
45 ¹⁄₄  
46 ¹⁄₄  
48 ¹⁄₄  
49 ¹⁄₂  
51 ¹⁄₄  
54 ¹⁄₄  
55 ¹⁄₄  
56 ¹⁄₂  
59 ¹⁄₂  
61 ³⁄₄  
64 ³⁄₄  
67  
FTF10-E30 Return Elbow*  
Chimney Section (S)  
65  
68 ¹⁄₄  
71 ³⁄₄  
73 ¹⁄₄  
75  
B
FTF10-30 Offset Elbow*  
77  
A
80 ¹⁄₂  
83 ³⁄₄  
85 ³⁄₄  
87 ¹⁄₂  
89  
91 ¹⁄₂  
94 ¹⁄₂  
97 ³⁄₄  
103  
104 ¹⁄₂  
106 ¹⁄₂  
111 ³⁄₄  
116  
121 ¹⁄₄  
124 ³⁄₄  
127 ³⁄₄  
130  
135 ¹⁄₄  
138 ³⁄₄  
145 ¹⁄₂  
147 ¹⁄₂  
150 ³⁄₄  
159 ¹⁄₂  
*Part of Offset/Return Package Model FTF10-ES30  
Figure 38  
69  
70  
73  
75  
79  
80 ¹⁄₄  
82  
INSTALLING OFFSETS  
First, review the Offset Elevation Chart and  
Figure 38 for reference.  
Step 1. Determine the offset distance where  
chimney is to pass through the first ceiling-  
dimension A.To find this point on your ceil-  
ing, first determine the center point for a verti-  
cal chimney following the instructions for ver-  
tical installation.  
87  
Measure height to the ceiling from the top of  
fireplace-dimension B.Use the appropriate  
Offset Elevation Chart to find dimension A.”  
Mark point where you will drive your nail to  
showthecenterpointforyouroffsetceilingcut.  
Step2.ProceedbyusingtheStraightUpInstal-  
lation Instructions for cutting and framing ceil-  
ing and roof openings.  
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.  
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Note: SeeFramingandDimensionChartforthe  
sizes of the ceiling and roof openings. The size  
of the roof opening varies with the degree of  
pitch of the roof.  
Note: Do not apply excessive pressure to any  
subsequent chimney section following return  
elbow assembly when installing. Ensure that  
each subsequent chimney section is securely  
attached by testing as noted above.  
Step 2. Install the air inlet eyebrow (FOAK-  
4 or FOAK-4LD) through the wall opening  
(Figure 40 ). Push a 4 inch diameter NON-  
COMBUSTIBLE Class 0 or Class I flexible  
duct onto the eyebrow.  
Offset Elbow Assembly  
Step 3. With the two remaining sheet metal  
screws and the two clamp brackets supplied,  
secure the duct to the air gate assembly as  
shown in Figure 41.  
Combustion Air Kits  
Offset elbows install the same as chimney  
sections. First, snap the inner section INTO the  
preceding inner section of flue. Check connec-  
tion by pulling up slightly to ensure a tight fit.  
Next, the outer sections snap lock OVER the  
preceding outer section of chimney. Again,  
check outer section by pulling up slightly to  
ensure proper connection is made.  
The installation of an outside combustion air  
kit is highly recommended. It is very impor-  
tant to ensure good fireplace operation in  
homes which are tightly weather sealed or  
have ventilating appliances installed.  
Step 1. Determine the source for outside air,  
which can be installed through an outside wall  
or into a ventilated crawl space. In either case,  
a 4 1/2" diameter hole will be required for  
installation of the air inlet assembly.  
Return Elbow Assembly  
Return elbows install the same way as round  
terminations and stabilizers:  
CAUTION: AVOID INSTALLING THE AIR IN-  
LET WHERE THE OPENING COULD BE  
BLOCKED BY SNOW, BUSHES OR OTHER  
OBSTACLES. THE MAXIMUM HEIGHT FOR  
THE OUTSIDE AIR IS 50 FEET ABOVE THE  
HEARTH, PROVING THE AIR INLET IS TERMI-  
NATED A MINIMUM OF THREE (3) FEET BE-  
LOW THE CHIMNEY CAP LEVEL.  
Step 1. Hold return elbow over top of last  
chimney section.  
Step 2. Center inner slip section into inner flue  
pipe-slip down.  
Figure 41  
Step 3. Center outer-locking section over outer  
chimneypipe.Pushdownuntillockingjointhas  
firmly engaged.  
OPTIONAL EQUIPMENT  
CONSIDERATIONS  
Note: Combustion air inlet ducts must not  
terminate in attic space.  
Step 4. Pull up slightly on return elbow to  
ensure locking joint has firmly engaged.  
Gas Line Connection  
AIR INLET  
EYEBROW  
ASSEMBLY  
Install a ¹⁄₂" gas supply line through fireplace  
wall for connection to a decorative gas appli-  
anceinsidethefirebox. Outside, thegassupply  
line connects to a gas shut-off valve recessed  
flush into the wall or floor. The valve should be  
controlled by a removable valve key for safety.  
Step 5. Secure support straps to framing  
members by nailing under tension in sheer  
(Figure 39 ).  
Always plumb gas line installation per local  
codes. Check all connections with soap suds;  
leaks will bubble. Never test any gas line con-  
nection with a match or open flame.  
FOAK  
Return  
Elbow  
This provision is intended for connection to a  
decorative gas appliance incorporating an au-  
tomatic shut-off device and complying with the  
Standard for Decorative Gas Appliances for  
installation in vented fireplaces, ANSI Z21.60  
(1991) or American Gas Association draft re-  
quirementsforGas-FiredLogLightersforWood  
Burning Fireplaces, Draft No. 4 dated August,  
1993. Install in accordance with the National  
Fuel Gas Code, ANSI Z223.1. This complies  
with the revised U.L. 127 standard.  
Figure 39  
Figure 40  
Note: The return elbow assembly performs  
the same function as a stabilizer. Consider this  
when determining the need for a stabilizer.  
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.  
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Note: A 2" air space must be preserved for all  
combustible materials extending for any con-  
tinuous length adjacent to the chimney.  
Vent Free Appliances  
Glass Doors  
These units have been tested and approved to  
ANSI/IAS/AGA Z21.11.2 for use with unvented  
gas appliances and complies with the stan-  
dard for Factory-Built fireplaces, UL 127.  
If glass doors are to be installed on these  
fireplaces, refertospecificinstallationinstruc-  
tionspackedwiththeglassdoors. Useonlythe  
doors that are listed for use with these fire-  
places. Use of other non-listed glass door on  
these fireplaces may constitute a potential fire  
hazard and is not recommended.  
It is especially important to insulate between  
the studs of an outside chase cavity and under  
the floor if the floor is above ground level. Do  
not place insulation directly against the fire-  
place or chimney system.  
The unit has been tested for use with any  
unvented gas log sets having a maximum  
rating of 40,000 BTU. The minimum mantle  
configurations are outlined in Figure 42.  
CAUTION: CERTAIN GLASS DOORS OVER-  
LAPTHEBLACKMETALFACINGOFTHEFIRE-  
PLACE. IF THE FIREPLACE HAS BEEN FACED  
WITH NONCOMBUSTIBLE MATERIALS,  
THERE MIGHT NOT BE SUFFICIENT CLEAR-  
ANCE TO INSTALL THE GLASS DOORS OF  
YOUR CHOICE. ENSURE ADEQUATE CLEAR-  
ANCE IS MAINTAINED AT ALL TIMES SO AS  
NOT TO INTERFERE WITH THE INSTALLA-  
TION AND OPERATION OF GLASS DOORS.  
FIREPLACE FINISHES  
Mantels and Trim  
These fireplaces have been marked with a  
maximum rating of 40,000 BTU to assure that  
homeowners do not exceed the allowable lim-  
its for all allowed installations of mantles.  
It is sometimes best to frame your fireplace  
after it is positioned and the chimney is in-  
stalled. Frame enclosure for chimney and fire-  
place with 2 x 4s (or heavier) lumber.  
NEVER INSTALL AN UNVENTED GAS LOG  
SET WITH A BTU GREATER THAN 40,000.  
Note: The header may rest on the two (2) metal  
top spacers on top of the unit but the header  
must not be notched to fit around the spacers.  
CAUTION: WHEN USING THE DECORATIVE  
GAS APPLIANCE, THE FIREPLACE DAMPER  
MUST BE SET IN THE FULLY OPEN POSITION.  
COLD CLIMATE INSULATION  
If you live in a cold climate, it is especially  
important to seal all cracks around the fire-  
place opening with noncombustible material  
and wherever cold air could enter the room.  
Surrounding materials must be caulked where  
it meets the black metal facing of the fireplace  
to avoid cold air intrusion. Use noncombus-  
tible caulking material only on fireplace facing  
to seal. Also, the outside air inlet duct should  
be wrapped with noncombustible insulation to  
minimize the formation of condensation. Do  
not place insulation materials on top of fire-  
place or against chimney sections.  
These fireplaces may sit directly on a combus-  
tible surface. A 2" air space is required be-  
tween combustible framing and the chimney.  
Combustible mantels and trim may be in-  
stalled 12" above the fireplace opening as per  
NFPA 211, Section 7-2.3.3. and Figure 42. If  
a mantel is of a noncombustible material, it is  
exempt from these requirements as long as it  
does not interfere with the installation or op-  
eration of glass doors.  
CAUTION:PLUMBINGCONNECTIONSSHOULD  
ONLY BE PERFORMED BY A QUALIFIED, LI-  
CENSEDPLUMBER.MAINGASSUPPLYMUST  
BE OFF WHEN PLUMBING GAS LINE TO FIRE-  
PLACE OR PERFORMING SERVICE.  
If youre installing a gas line, connect it before  
the fireplace is framed and enclosed in the  
finished wall. The gas knockout is determined  
by the indentation located at the bottom and  
slightly off center in the side refractories. THE  
KNOCKOUT IS ALWAYS REMOVED FROM IN-  
SIDE THE FIREPLACE. DO NOT REMOVE THE  
KNOCKOUT UNLESS YOU ARE INSTALLING A  
GAS LINE. If removal is attempted from the  
outer wrapper, side refractory damage may  
occur. With a medium-sized hammer, lightly  
tap the surface of the indentation. The refrac-  
tory material is very thin in this area and is  
easily removed. Once a small hole has been  
made, continuetappinguntilyouhavereached  
sufficientdiameterforthegaslinetofitthrough.  
The entire knockout does not have to be re-  
moved. Remove insulation in the gas line  
channel.  
12Max.  
Combustible  
Finished Wall  
Header  
Combustible  
Mantel  
False Header  
Combustible Surround  
Materials 1 ¹⁄₂Thick Max.  
12”  
Min.  
7 ¹⁄₂”  
Min.  
IMPORTANT:REPACKINSULATIONMATERIAL  
IN SQUARE HOLE AROUND GAS LINE, INTE-  
RIORANDEXTERIOROFFIREPLACE,TOSEAL.  
Fill With Non-  
Combustible  
Material  
Non-Combustible  
Decorative Facing  
(Do Not Overlap  
Seal Any Gap With  
Non-Combustible  
Material  
The Opening)  
Steel  
Lintel  
Figure 42  
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.  
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Answer using k = 1.59 x 1" = 1.59  
1 ¹⁄₂" thickness Micore will be required.  
Hearth Extensions and Wall Shields  
A hearth extension must be installed with  
all fireplaces. It is to protect the combustible  
floor in front of the fireplace from both radiant  
heat and sparks. The hearth extension must  
extend 12" beyond both sides of the fireplace  
opening and 20" beyond the front (Figure 43 ).  
Use a hearth extension constructed of a du-  
rablenoncombustiblematerialhavinganequal  
orgreaterinsulatingvalueofk=.27BTU/INFT2  
HR °F or a thermal resistance that equals or  
exceeds r = 3.70 HR °F FT2 IN/BTU. With these  
values, determine the minimum thickness/  
material required using the formula and the  
Table on page 17.  
Using the r formula:  
Desired  
r value of listed  
Min.thickness  
Required = material (per inch)x of Listed  
Thickness r value of desired Material  
material (per inch)  
C
C
B
D
A
TM (inches) = 3.70 x TL  
rM  
Figure 43  
TM (inches) = 3.70 x 1"  
2.33*  
Wall Shield Required  
Where Less Than 15"  
Answer using r = 1.59 x 1" = 1.59  
1 ¹⁄₂" thickness Micore will be required.  
Note: Any noncombustible material whose k  
value is less than .27 or whose r value is more  
than 3.70 is acceptable.  
24”  
At times it is important to know what combina-  
tion of materials are acceptable for use as  
hearth extensions. The R valuesare used to  
determine acceptable combinations of materi-  
als because R valuesare additive where r and  
k values are not.  
If the fireplace is installed on a combustible  
floor, use the metal safety strips (provided) on  
the floor extending half under the fireplace and  
half under the hearth extension (refer to Fig-  
ures 6 and 7 ).  
36”  
C
R value= 1 = r x thickness of material used  
B
k
D
Wall shields are required where a continuous  
perpendicular side wall is within the limits  
specified below. Use a wall shield constructed  
of 1/2" millboard or other durable, noncom-  
bustible material having an equal or greater  
insulating K value than those detailed below.  
C
A
Alternative Hearth Extension  
and Wall Shield Materials  
Figure 44  
Listed  
Values  
Min. Thick  
TL  
MethodsofDeterminingHearthExtension  
and Wall Shield Equivalents  
Material  
k
r
Minimum clearance to an unshielded perpen-  
dicular sidewall for the LA41 fireplace is 20"  
(508mm), where an adjacent wall is closer, it  
must be shielded with materials developing a  
K factor of 0.54 or less. The wall shield must  
be a minimum of 24" W x 36" H, (Figure 44 ) at  
notimemayaperpendicularsidewallbecloser  
14" (356mm) shielded or not.  
Millboard  
.43  
2.33  
1 ¹⁄₂"  
To determine the thickness required for any  
material when either the k or r values are  
known:  
Alternative  
Materials  
Values  
Min. Thick  
TM  
k
r
T
= Thickness of material in inches  
kM = K value of desired material  
rMM = R value of desired material  
TL = Minimum listed thickness  
Wonderboard  
Common brick  
1.92 0.56  
5.00 0.20  
7"  
18 ¹⁄₂"  
18 ¹⁄₂"  
46 ¹⁄₄"  
40 ³⁄₄"  
1 ¹⁄₂"  
Cement mortar 5.00 0.20  
If fireplace is installed diagonally across a 90°  
corner; no wall shields are required.  
Example: Micore CV230 is to be used for the  
hearthextensionfireplace. Howthickmustthis  
material be?  
Ceramic tile  
Marble  
12.5 0.08  
11.0 0.09  
0.43 2.33  
Hearth Extension Dimensions  
(For Figures 43 and 44 )  
Micore CV230  
(U.S. Gypsum)  
Using the k formula:  
A
B
C
D
20"  
41"  
12"  
65"  
Desired  
k value of desired Min.thickness  
Ceraform 126  
(Johns-Manville)  
0.27 3.70  
1"  
Required = material (per inch) x of Listed  
Thickness k value of listed  
material (per inch)  
Material  
*value taken from chart  
TM (inches) = kM x TL  
.27  
TM (inches) = 0.43* x 1"  
0.27  
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.  
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Example: Given that the required R valuefor  
a suitable hearth extension used must be equal  
to or greater than:  
INSTALLATION COMPONENTS  
The following items are available for use in the  
installation of this appliance.  
R= r x TL = 3.70 x 1" = 3.70.  
If it is desired to elevate a marble hearth exten-  
sion to a level of 5" or more above the floor  
surface. What combination of noncombustible  
materials can be used to accomplish this?  
7 ¹⁄₂"  
Max. Thickness Of Hearth Extension When  
Non-Circulating Models Are On The Floor  
If common brick is used so that the 3 ¹⁄₂"  
dimension is the height, Rfor the common  
brick becomes:  
Figure 45  
RM = r x TM = 0.20 x 3 ¹⁄₂" = .70  
Secure the hearth extension to the floor to  
prevent possible shifting.  
Using ¹⁄₂" of mortar to set the brick, Rfor the  
Outside Combustion Air Kits  
mortar is calculated as follows:  
FINISH TO YOUR TASTE  
(with duct)  
81L87  
81L88  
FOAK  
FOAK-LD  
(without duct)  
RM = r x TM = 0.20 x ¹⁄₂" = .10  
There are a wide variety of finished looksfor  
these fireplaces, from formal wall decor with  
elaborate mantels to rustic wood paneling or  
warm brick facings.  
A ³⁄₄" marble slab set in ¹⁄₂" mortar covers the  
brick, Rfor the marble and mortar becomes:  
RM = r x TM = 0.09 x ³⁄₄" = .068  
RM = r x TM = 0.20 x ¹⁄₂" = .10  
Only noncombustible materials like stone, tile,  
brick, etc., may overlap the black front facing.  
Do not extend these materials beyond the black  
facing and into the firebox area. Be sure not to  
interfere with the installation and operation of  
glass doors or block the upper or lower grilles.  
Seal all joints between the black facing and wall  
surrounds to prevent air intrusion. Use non-  
combustible caulking material only to seal the  
black metal facing to the surround material on  
the finished wall.  
The sum of all R valuesis:  
.70 + .10 +. 068 + .10 = .968  
Firestop Spacer (30°)  
63L37  
F10FS30-2  
This would not be an acceptable combination  
of material for the hearth extension since the  
total calculated R valueof the materials used  
is under the required R valueof 3.70. An  
additional layer of insulating materials must  
be used.  
Combustible materials may project beyond the  
sides of the fireplace opening as long as they  
are kept within the shaded areas illustrated in  
Figure 46.  
WARNING: THE CRACK BETWEEN THE  
FIREPLACE AND THE HEARTH EXTEN-  
SION MUST BE SEALED WITH A NON-  
COMBUSTIBLE MATERIAL.  
Offset/ Return  
Package (30°)  
Combustible  
Materials  
63L23  
FTF10-ES30  
Allowed In  
Shaded Area  
Fireplace  
Safe Zone”  
WARNING: WHEN INSTALLING HEARTH  
EXTENSION IN FRONT, THE FIREPLACE  
MUST BE RAISED IF HEIGHT OF HEARTH  
EXTENSION EXCEEDS 7 ¹⁄₂" ABOVE THE  
BOTTOM OF FIREPLACE (FIGURE 45 ).  
14"  
1"  
45°  
20"  
Min. Distance To  
Protected Side Wall  
14"  
Min. Distance To  
20"  
Unprotected Side Wall  
Combination  
Offset/Return Elbow  
Figure 46  
63L34  
FTF10-OR15  
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.  
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INSTALLATION COMPONENTS  
Round Termination  
63L423  
FTF10-CTD  
63L16  
63L17  
63L18  
FTF10-12  
FTF10-18  
FTF10-36  
Chase Termination  
(Square)  
63L52  
FTF10-CT2  
Chimney Section  
Firestop Spacer (Flat)  
63L36  
F10FS-2  
63L40  
63L41  
F10F6  
F10F12  
Chase Termination  
(Round)  
Flashing  
63L46  
FTF10-CTDT  
Locking Band  
63L60  
FLB  
Chase Termination  
(Square)  
Stabilizer  
63L26  
FTF10-S4  
63L49  
FTF10-CT1  
Storm Collar  
63L59  
FSC  
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.  
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LENNOXreservestherighttomakechangesatanytime,withoutnotice,indesign,materials,  
specifications,pricesandalsotodiscontinuecolors,stylesandproducts.Consultyourlocal  
distributor for fireplace code information.  
Printed in U.S.A. © 2000 by LENNOX  
1110 West Taft Avenue  
Orange, CA 92865  
P/N 504,217M REV. D 12/2003  
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