Lopi Stove Leyden Wood Stove User Manual

Leyden  
Wood Stove  
Owner's Manual  
Freestanding Stove  
Mobile-Home Approved  
Alcove Approved  
Hearth-Stove Approved  
Save these instructions  
for future reference  
SAFETY NOTICE:  
If this appliance is not properly installed, a house fire may  
result. For your safety, follow the installation directions.  
Contact local building or fire officials about restrictions and  
installation inspection requirements in your area.  
Copyright 2007, T.I.  
$10.00  
100-01177  
Listed  
4060802  
4800 Harbour Pointe Blvd. SW  
Mukilteo, WA 98275  
Tested to: U.L. 1482  
Test Report # 028-S-75-2  
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Table of Contents  
3
Operating Your Appliance (continued)  
General Information  
Ash Removal.................................................... 24  
Introduction & Important Information...................... 2  
Safety Precautions ............................................ 4  
Features & Specifications.................................... 6  
Ashpan Removal .......................................... 24  
Blower Operation .............................................. 25  
Re-Loading the Stove......................................... 25  
Overnight Burn ................................................. 25  
Normal Operating Sounds................................... 25  
Hints for Burning ............................................... 26  
Selecting Wood................................................. 26  
Why Dry Wood is Key.................................... 26  
Wood Cutting and Storage.............................. 26  
Stove Installation  
Planning the Installation...................................... 7  
Preparation for Installation.............................. 7  
Stove Installation Considerations ..................... 7  
Floor Protection Requirements............................. 8  
Stove Placement Requirements ........................... 8  
Clearances ...................................................... 8  
Top View - Straight Installation ........................ 9  
Top View - Corner Installation ......................... 9  
Troubleshooting ................................................ 27  
Maintaining Your Appliance  
Daily Maintenance (while stove is in use) ............... 28  
Remove Ash (if necessary)............................. 28  
Clean the Glass (if necessary)......................... 28  
Bypass Handle Installation .................................. 10  
Rear Vent Configuration ..................................... 10  
Chimney Connector Requirments ......................... 11  
Chimney Requirements ...................................... 12  
Chimney Termination Requirements...................... 13  
Outside Air Requirements ................................... 13  
Alcove Installation Requirements.......................... 14  
Mobile Home Requirements ................................ 15  
INSTALLATION DIAGRAMS  
Monthly Maintenance (while appliance is in use)...... 29  
Door and Glass Inspection.............................. 29  
Creosote - Formation and Need for Removal...... 29  
Yearly Maintenance ........................................... 30  
Touch Up Paint ............................................ 30  
Cleaning the Air Duct and Blower (if applicable) .. 30  
Standard Ceiling with a Factory Built Chimney.... 16  
Cathedral Ceiling with a Factory Built Chimney ... 16  
Hearth Stove Positive Connection .................... 17  
Hearth Stove Direct Connection....................... 17  
Interior or Exterior Masonry Chimney................ 18  
Door Parts ....................................................... 31  
Replacing the Glass ...................................... 31  
Replacing the Door Gasket............................. 31  
Replacing the Loading Lid Gasket.................... 31  
Replacing the Door Handle............................. 31  
Firebox Parts.................................................... 32  
Brick Removal & Replacement ........................ 32  
Combustor Removal & Replacement ................ 32  
Operating Your Appliance  
Safety Notice.................................................... 19  
Operating the Stove when it is Hot ................... 19  
Warranty  
Before Your First Fire......................................... 19  
Curing the Paint ........................................... 19  
Over-Firing the Stove .................................... 19  
Warranty ......................................................... 34  
Listing Information  
Opening the Doors ............................................ 20  
Bypass Operation.............................................. 21  
Loading Lid Operation ........................................ 21  
Starting a Fire................................................... 22  
Adjusting the Burn Rate...................................... 23  
Approximate Air Control Settings ..................... 23  
Listing Information ............................................. 35  
Optional Equipment  
Rear Blower Installation...................................... 36  
Index  
Index .............................................................. 38  
© Travis Industries  
100-01177  
4060802  
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4
Safety Precautions  
The viewing door must be  
closed and latched during  
operation.  
Gasoline or other flammable  
liquids must never be used to  
start the fire or "Freshen Up" the  
fire. Do not store or use  
gasoline or other flammable  
liquids in the vicinity of this  
appliance.  
Never block free airflow through  
the air vents on this appliance.  
This appliance is designed and  
approved for the burning of cord  
wood only. Do not attempt to  
burn any other type of fuel other  
than cord wood in this  
Ashes must be disposed in a  
metal container with a tight lid  
and placed on a non-  
combustible surface well away  
from the home or structure.  
ASHES  
appliance, it will void all  
warranties and safety listings.  
Do not touch the appliance while  
it is hot and educate all children  
of the danger of a high-  
temperature appliance. Young  
children should be supervised  
when they are in the same room  
as the appliance.  
Keep furniture, drapes, curtains,  
wood, paper, and other  
combustibles a minimum of 36"  
away from the front of the  
appliance.  
36"  
This appliance must be properly  
installed to prevent the  
possibility of a house fire. The  
instructions must be strictly  
adhered to. Do not use  
makeshift methods or  
compromise in the installation.  
Contact your local building  
officials to obtain a permit and  
information on any installation  
restrictions or inspection  
requirements in your area.  
Notify your insurance company  
of this appliance as well.  
Ok  
Inspect the chimney connector  
and chimney at least twice  
monthly and clean if necessary.  
Creosote may build up and  
cause a house fire.  
This appliance must be  
connected to a listed high  
temperature (UL 103 HT)  
residential type chimney or an  
approved masonry chimney with  
a standard clay tile, or stainless  
steel liner.  
Type  
HT  
Clay  
Liner  
Do not connect this appliance to  
any chimney serving another  
appliance.  
© Travis Industries  
100-01177  
4060802  
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Safety Precautions  
5
When installed in a mobile  
home, this appliance must be  
bolted to the floor, have outside  
air, and not be installed in the  
bedroom (Per H.U.D.  
requirements). Check with local  
building officials.  
Do not place clothing or other  
flammable items on or near this  
appliance.  
Mobile  
Home  
Never try to repair or replace  
any part of this appliance unless  
instructions are given in this  
manual. All other work must be  
done by a trained technician.  
Do not make any changes or  
modifications to an existing  
masonry fireplace or chimney to  
install this appliance.  
Do not make any changes to the  
appliance to increase  
combustion air.  
Allow the appliance to cool  
before carrying out any  
maintenance or cleaning.  
Overfiring the appliance may  
cause a house fire. If a unit or  
chimney connector glows, you  
are overfiring.  
Maintain the door and glass seal  
and keep them in good  
condition.  
Do not use a grate or other  
device to elevate the fire off of  
the firebox floor. Burn the fire  
directly on the bricks.  
Avoid placing wood against the  
glass when loading. Do not  
slam the door or strike the glass.  
Do not throw this manual away.  
This manual has important  
operating and maintenance  
instructions that you will need at  
a later time. Always follow the  
instructions in this manual.  
Travis Industries, Inc. grants  
no warranty, implied or  
stated, for the installation or  
maintenance of your  
appliance, and assumes no  
responsibility of any  
consequential damage(s).  
This  
Manual  
© Travis Industries  
100-01177  
4060802  
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6
Features & Specifications  
Installation Options  
Features  
Freestanding  
EPA Phase II Approved  
2.3 Cubic Foot Firebox Volume  
Single Operating Control  
Accepts Logs Up to 21” Long  
Cast Iron Construction  
Heavy Duty Refractory Firebrick  
Optional High-Tech Blower  
Freestanding in an Alcove  
Freestanding in a Mobile Home  
Freestanding Hearth Stove  
Heating Specifications  
Approximate Maximum Heating Capacity (in square feet)*  
Maximum BTU's per Hour (Cord Wood Calculation)  
Overall Efficiency (Oregon Method)  
Up to 2,000  
73,100  
70 %  
Maximum Burn Time  
Up to 12 Hours  
* Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside  
temperature. It is also affected by the quality and moisture level of the fuel.  
Dimensions  
27-1/4"  
22-7/8"  
17"  
2-5/8"  
6-3/4"  
25-1/4"  
28-3/4"  
:  
Weight: 375 Lbs.  
Measure side, corner, and back  
clearances from the stove top.  
Figure 1  
Emissions  
2.4 Grams Per Hour (EPA Phase II Approved) – Tests conducted by OMNI-Test Laboratories.  
© Travis Industries  
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4060802  
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Stove Installation (for qualified installers only)  
7
SAFETY NOTICE:  
Please read this entire manual before you install and use your new room heater. Failure  
to follow instructions may result in property damage, bodily injury, or even death.  
Contact local building orfire officials about restrictions and installation inspection  
requirements in yourarea.  
Always use gloves when operating a hot stove. The door handles, loading lid, bypass handle, and other  
components become very hot during normal use.  
Planning The Installation  
We suggest that you have an authorized Travis Industries dealer install your stove. If you install the  
stove yourself, your authorized dealer should review your installation plans.  
Check with local building officials for any permits required for installation of this stove and notify your  
insurance company before proceeding with installation.  
Preparation for Installation  
Check for damage to the exterior of the stove.  
Check the interior of the firebox (replace cracked firebrick and make sure baffle is in place).  
The stove can be lightened for transportation by removing the doors, loading lid, and firebricks. Replace  
these components before operation.  
Install the bypass handle (included in the owner’s pack - see page 10).  
Stove Installation Considerations  
The table below details the six most common types of installations and the considerations for each type.  
Alternative methods of installation are available if they comply with local building codes.  
Installation Type  
Considerations  
Requires ceiling and roof penetration  
Provides best draft  
Standard Ceiling with a Factory Built Chimney  
(Page 16)  
Cathedral style chimney support required  
Provides best draft  
Cathedral Ceiling with a Factory Built Chimney  
(Page 16)  
Utilizes existing masonry fireplace (not approved for zero  
clearance (metal) fireplaces)  
Hearth Stove Positive Connection  
(Page 17)  
Provides good draft due to full reline  
Easier to clean than direct or horizontal hearth stove  
Utilizes existing masonry fireplace (not approved for zero  
clearance (metal) fireplaces)  
Hearth Stove Direct Connection  
(Page 17)  
Requires construction of a "block-off plate"  
Draft reduced due to elbows & chimney cross section  
Utilizes existing masonry chimney (not approved for zero  
clearance (metal) fireplaces)  
Interior Masonry Chimney  
(Page 18)  
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4060802  
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8
Stove Installation (for qualified installers only)  
Floor Protection Requirements  
Floor protection must extend 6" to the sides and rear of the stove and 16" to the front of the stove  
39.25” wide by 44.875" deep - see Figure 2 and Figure 3).  
Floor protection must be non-combustible and at least .018" thick (26 guage).  
Stove Placement Requirements  
Clearances may be reduced by methods specified in NFPA 211, listed wall shields, pipe shields, or  
other means approved by local building or fire officials.  
Stove must be placed so that no combustibles are within, or can swing within (e.g. drapes, doors), 36"  
of the front of the stove  
Must maintain the clearances to combustibles listed below (drywall, furniture, etc.):  
Clearances  
The following clearances must be met (see Figure 2 and Figure 3)  
Minimum Clearance  
Singlewall  
Connector  
Singlewall  
Connector with  
Pipe Shield**  
Reduced  
Clearance*  
A
B
C
D
E
F
Sidewall to stove  
18.00”  
27.25”  
19.00”  
28.75”  
21.00”  
23.00”  
18.00”  
17.25”  
14.00”  
28.75”  
11.00”  
18.00”  
18.00”  
20.75”  
14.00”  
28.25”  
14.00”  
17.50”  
Backwall to stove  
Cornerwall to stove  
Connector to sidewall  
Connector to backwall  
Connector to cornerwall  
*Reduced clearance installations require one of the chimneys and connectors listed below:  
AMERI-TEC model DCC connector with AMERI-TEC UL 103 HT chimney  
DURAVENT model DVL connector with DURAVENT UL 103 HT chimney  
GSW Super Chimney Twenty-One connected directly to appliance  
I.C.C. Excel HP connector with I.C.C. UL 103 HT chimney  
METALFAB model DW connector with METALFAB UL 103 HT chimney  
OLIVER MACLEOD PROVENT model PV connector with OLIVER MACLEOD UL 103 HT chimney  
SECURITY model DP connector with SECURITY UL 103 HT chimney  
SELKIRK model DSP connector with SELKIRK UL 103 HT chimney  
Standard Masonry Chimney with any one of the above listed connectors  
NOTE: Reduced clearance connectors may not connect to the flue collar – an appliance adapter  
may be required.  
NOTE: Mobile Home installations must use the reduced clearance connector and clearances  
listed above.  
NOTE: Standard residential installations with reduced clearance connector may use the  
“Connector to Wall” clearance determined by the connector manufacturer if approved by  
local code. This clearance is established by the connector manufacturer and falls under  
the connector manufacturer’s listing. “Stove to Wall” clearances must always be met.  
** The pipe shield must meet NFPA 211 guidelines (such as the HomeSaver® Stovepipe shield) and  
must extend from the flue collar to a location 16” below the ceiling.  
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4060802  
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Stove Installation (for qualified installers only)  
9
Minimum Flue Center 31-3/4"  
Top View -  
Back Wall  
Straight Installation  
Clearance B  
Typical Flue Center  
Singlewall 24"  
Clearance E  
Reduced Clearance 17.5"  
6” Min.  
27-1/4”  
Singlewall w Pipe Shield 14"  
2-5/8”  
3-1/4”  
Clearance D  
6” Min.  
Clearance A  
22-7/8”  
NOTE: vent diameter  
may vary depending on  
brand and model.  
Measure rear and side clearances from  
the nearest edge of the stove top.  
16” Min.  
Measure front clearances from the  
face of the stove (door opening).  
Floor Protection  
Figure 2  
Typical Flue Center  
Singlewall 26"  
Top View -  
Corner Installation  
Reduced Clearance 21"  
Singlewall w Pipe Shield 21"  
Clearance F  
27-1/4”  
6” Min.  
Clearance C  
2-5/8”  
3-1/4”  
Corner Wall  
6” Min.  
22-7/8”  
NOTE: vent diameter  
may vary depending on  
brand and model.  
Measure rear and side clearances from  
the nearest edge of the stove top.  
16” Min.  
Measure front clearances from the  
face of the stove (door opening).  
Floor Protection  
Figure 3  
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10  
Stove Installation (for qualified installers only)  
Bypass Handle Installation  
See Figure 4 for details on installing the bypass handle.  
Line up the set screws on the bypass handle  
with the dimples on the bypass shaft. Tighten  
with the included 1/8” hex wrench.  
1/8" Hex  
Figure 4  
Rear Vent Configuration  
The rear vent configuration is only for masonry fireplace installations (hearth stove). All steel chimney  
applications require the top vent configuration.  
The vent (chimney connector) may be directed to the rear of the appliance when installed into a masonry  
fireplace. See Figure 5 for details.  
The flue collar is held in place with three bolts  
Open the bypass - this  
and two nuts. Use two 7/16" open-end  
allows for access to the  
wrenches to remove the bolts and nuts.  
nut under the flue collar.  
7/16" Wrench  
Remove the flue collar and rotate it to the rear.  
Use the existing bolts and nuts to attach the  
sides of the flue. For the center connection  
use the bolt and acorn nut included in the  
owner's pack.  
NOTE: Make sure the gasket  
underneath the flue collar is properly  
located and seals the flue collar when  
it is installed.  
Figure 5  
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4060802  
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Stove Installation (for qualified installers only)  
Chimney Connector Requirements  
11  
Chimney connector is required from the flue collar of the stove to the factory-built chimney (see  
Figure 7) or masonry chimney (see Figures 13, 14, and 15).  
The chimney connector must be 6” diameter and a minimum 24 gauge black steel, 26 gauge blued  
steel, or one of the reduced-clearance connectors listed on page 8.  
NOTE: Aluminum or galvanized steel is not allowed – these materials can not withstand the flue  
temperatures and may give off toxic fumes when heated.  
NOTE: Standard residential installations may use single-wall connector (Mobile-Homes may not).  
The chimney connector may not pass through a ceiling, attic, roof, closet, or any other concealed  
space (use listed UL 103 HT chimney – see “Chimney Requirements for details). DO NOT USE  
CONNECTOR PIPE AS CHIMNEY.  
The chimney connector should be as short and direct as possible. No more than 180o of elbows (two  
90o elbows, or two 45o & one 90o elbow, etc.) may be used for the entire system (connector and  
chimney).. Horizontal runs should slope upwards 1/4” per foot and be a maximum 36” long.  
The chimney connector must be installed with the crimped end pointing downwards (see Figure 7).  
This prevents creosote from leaking to the exterior of the pipe.  
The chimney connector must be fastened to the stove and each adjoining section (and chimney).  
In cases where the chimney connector must be passed through a combustible wall or partition, the  
following NFPA 211 method may be used if local building codes permit. Check with local authorities  
before installation to insure all necessary requirements have been met. Figure 6 details a wall pass-  
through based on the NFPA 211 standard.  
NFPA 211 Wall Pass-Through  
(see NFPA 211 for a full description)  
Brick  
Fire Clay Thimble  
12Min.  
12Min.  
Combustible Materials  
Figure 6  
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4060802  
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12  
Stove Installation (for qualified installers only)  
Chimney Requirements  
DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.  
UL 103 HT Chimney must be used from the first ceiling or floor penetration to the chimney cap.  
Use 6" diameter type UL 103 HT chimney from one manufacturer (do not mix brands) or code  
approved masonry chimney with a flue liner.  
Chimney must be fastened to each adjoining section.  
Follow the chimney manufacturer's clearances and requirements.  
Use the chimney manufacturer's fire stops, attic guards, roof supports, and flashings when passing  
through a ceiling  
No more than 180o of elbows (two 90o elbows, or two 45o & one 90o elbow, etc.) may be used for the  
entire system (connector and chimney).  
NOTE: Additional elbows may be allowed if draft is sufficient. Whenever elbows are used the draft is  
adversely affected. Additional chimney height may be required to boost draft.  
Chimney Cap  
(See the section "Chimney  
Termination Requirements"  
Minimum System 15'  
for more details)  
Maximum System 33'  
Roof Penetration Equipment  
(Roof Radiation Shield,  
Flashing, Storm Collar)  
Factory Built  
}
Chimney Sections  
Floor Penetration Equipment  
Minimum Air Space to  
(Attic Radiation Shield with  
Combustibles (See  
Chimney Support)  
Chimney Manufacturer's  
Instructions - usually 2")  
}
Connector  
On singlewall pipe  
the crimped end  
}
points downward.  
Connector Clearance  
(as outlined in this manual)  
Floor  
Protection  
Figure 7  
Drafting  
Performance  
This appliance relies upon natural draft to operate. External forces, such as wind,  
barometric pressure, topography, or factors of the home (negative pressure from exhaust  
fans, chimneys, air infiltration, etc.), may adversely affect draft. Travis Industries can not be  
responsible for external forces leading to less than optimal performance.  
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Stove Installation (for qualified installers only)  
Chimney Termination Requirements  
13  
Must have an approved cap (to prevent water from entering)  
Must not be located where it will become plugged by snow or other material  
Must terminate at least 3' above the roof and at least 2' above any portion of the roof within 10' (see  
Figure 8)  
Chimney must extend 2'  
above any portion of the roof  
within 10' of the chimney  
Slanted Roofs  
Chimney must  
extend 3'  
above the roof  
Chimney must extend 2'  
above any portion of the roof  
within 10' of the chimney  
Flat Roofs  
Chimney must  
extend 3'  
above the roof  
Figure 8  
Outside Air Requirements  
Required for mobile homes and in certain localities (check with building officials)  
Must not be drawn from an enclosed space (garage, unventilated crawl space)  
Requires 3” aluminum duct (do not use plastic “dryer-vent”) and a hose-clamp for securing to the  
stove. Maximum 4’ length. NOTE: A 10’ length is allowed if using 4” diameter duct (use a 3” to 4”  
converter).  
If using the optional blower, you may need to “ovalize” the duct to route it under the blower box.  
A screen is required to prevent  
rodents from entering.  
Botttom of Stove  
3” Air Duct (max. 4’ length)  
Use a hose clamp to secure the  
aluminum air duct to the air inlet  
flange on the stove.  
Air may be drawn from a ventilated crawl space.  
Air Duct (3” Dia.)  
Outside air entrance must be placed so it  
does not become blocked by snow.  
Figure 9  
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14  
Stove Installation (for qualified installers only)  
Alcove Installation Requirements  
Whenever the stove is placed in a location where the ceiling height is less than 8' tall, it is considered an  
alcove installation. Because of the reduced height, the special installation requirements listed below must  
be met.  
Chimney connector and chimney must be one of the following types:  
AMERI-TEC model DCC connector with AMERI-TEC UL 103 HT chimney  
DURAVENT model DVL connector with DURAVENT UL 103 HT chimney  
GSW Super Chimney Twenty-One connected directly to appliance  
I.C.C. Excel HP connector with I.C.C. UL 103 HT chimney  
METALFAB model DW connector with METALFAB UL 103 HT chimney  
OLIVER MACLEOD PROVENT model PV connector with OLIVER MACLEOD UL 103 HT chimney  
SECURITY model DP connector with SECURITY UL 103 HT chimney  
SELKIRK model DSP connector with SELKIRK UL 103 HT chimney  
Standard Masonry Chimney with any one of the above listed connectors  
NOTE: Reduced clearance connectors may not connect to the flue collar – an appliance adapter may be required.  
The clearances below must be met:  
Minimum Clearance  
(See Figure 10 below)  
Combustible  
Alcove  
A
B
D
E
G
H
J
Sidewall to stove  
18.00"  
20.75"  
28.25"  
14.00"  
48.00"  
63.25"  
84.00"  
Backwall to stove  
Connector to sidewall  
Connector to backwall  
Maximum depth of alcove  
Minimum width of alcove  
Minimum height of alcove  
d
e
a
b
j
h
g
Figure 10  
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Stove Installation (for qualified installers only)  
Mobile Home Requirements  
15  
Outside air must be installed - see "Outside Air Requirements" on page 13  
Chimney connector and chimney must be one of the following types:  
AMERI-TEC model DCC connector with AMERI-TEC UL 103 HT chimney  
DURAVENT model DVL connector with DURAVENT UL 103 HT chimney  
GSW Super Chimney Twenty-One connected directly to appliance  
I.C.C. Excel HP connector with I.C.C. UL 103 HT chimney  
METALFAB model DW connector with METALFAB UL 103 HT chimney  
OLIVER MACLEOD PROVENT model PV connector with OLIVER MACLEOD UL 103 HT chimney  
SECURITY model DP connector with SECURITY UL 103 HT chimney  
SELKIRK model DSP connector with SELKIRK UL 103 HT chimney  
Standard Masonry Chimney with any one of the above listed connectors  
NOTE: Reduced clearance connectors may not connect to the flue collar – an appliance adapter may be required.  
Stove placement must maintain the following clearances to combustibles (drywall, furniture, etc.)  
C
E
B
D
F
A
C
Measure clearances from the  
nearest edge of the stove top.  
Figure 11  
Minimum Clearance  
(See the illustration above)  
Reduced Clearance  
Connector  
A
B
C
D
E
F
Sidewall to stove  
18.00”  
20.75”  
14.00”  
28.25”  
14.00”  
17.50”  
Backwall to stove  
Cornerwall to stove  
Connector to sidewall  
Connector to backwall  
Connector to cornerwall  
If using offsets, use the connector clearance listed in Figure 12,  
not the connector manufacturer's clearance.  
12” Min.  
The appliance must be secured to the floor (consult your  
building official). Secure the outside air boot to the floor and  
stove to insure the stove does not dislocate.  
Connector Clearance  
(as outlined above)  
Mobile home installations require a spark arrester at the  
chimney termination.  
The appliance must be grounded to the chassis of the mobile  
home (consult your building official).  
WARNING:DO NOT INSTALL IN SLEEPING ROOM.  
Stove Clearance  
(as outlined above)  
CAUTION:THE STRUCTURAL INTEGRITY OF THE MOBILE  
HOME FLOOR, WALL, AND CEILING/ROOF MUST BE  
MAINTAINED.  
Figure 12  
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16  
Stove Installation (for qualified installers only)  
Chimney Cap  
(See the section "Chimney  
Termination Requirements"  
for more details)  
Standard Ceiling  
with a Factory  
Built Chimney  
Follow the chimney  
manufacturer's instructions  
and clearances for roof  
penetrations. A storm collar  
and flashing are required  
(some require a radiation  
shield).  
Chimney Sections  
Insulation  
}
Follow the chimney  
Minimum Air Space to  
Combustibles (See  
Chimney Manufacturer's  
Instructions - usually 2")  
manufacturer's instructions  
and clearances for floor  
penetrations. A ceiling  
support is required, an attic  
insulation shield is required  
where insulation is present.  
}
Minimum 15'  
Maximum 33'  
Chimney Connector Sections  
Floor Protection  
Stove Clearances  
(See the section "Floor  
Protection Requirements"  
for more details)  
(See the section "Stove  
Placement Requirements"  
for more details)  
Figure 13  
Cathedral Ceiling  
with a Factory  
Built Chimney  
Chimney Cap  
(See the section "Chimney  
Termination Requirements"  
for more details)  
Follow the chimney  
manufacturer's instructions  
and clearances for roof  
penetrations. A storm  
collar, flashing, and  
cathedral-style chimney  
support are required  
(some require a radiation  
shield).  
Chimney Sections  
}
Minimum Air Space to  
Combustibles (See Chimney  
Manufacturer's Instructions -  
usually 2")  
Minimum 15'  
Maximum 33'  
Chimney  
Connector  
Sections  
Floor Protection  
(See the section "Floor  
Protection Requirements"  
for more details)  
Stove Clearances  
(See the section "Stove  
Placement Requirements"  
for more details)  
Figure 14  
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Stove Installation (for qualified installers only)  
17  
Hearth Stove  
Positive  
Connection  
Cap and flashing  
prevents water from  
entering  
NOTE: The entire fireplace and  
chimney must be clean, undamaged,  
and meet all local building codes  
(UBC, etc.). Damage must be  
repaired prior to installation. The  
chimney must be 15' to 33' tall.  
NOTE:  
Most factory-built  
chimney manufacturers  
make stainless steel  
chimney liners, either  
flexible or rigid. This  
provides a wide variety  
of installation options.  
Make sure to follow the  
manufacturer's  
The liner must be  
stainless steel connector  
or flexible vent. Follow  
the liner manufacturer's  
instructions for installation  
and support.  
Combustible  
Mantle  
Min. 36"  
instructions for  
installation and support.  
Airtight Insulated  
Clean-Out  
Remove damper  
or wire it open  
Floor Protection  
(See the section  
"Floor Protection  
Requirements"  
for more details)  
See the section  
"Stove Placement  
Requirements" for  
minimum clearances  
required.  
Figure 15  
NOTE: The chimney must have a clay  
tile liner. If it does not, the installation  
must use a positive connection (full  
reline). The entire fireplace and  
chimney must be clean, undamaged,  
and meet all local building codes (UBC,  
Hearth Stove Direct  
Connection  
Clay  
Liner  
NOTE:  
etc.). Damage must be repaired prior  
to installation. The chimney must be  
15' to 33' tall.  
Direct connections require  
installation of an airtight,  
non-combustible block-off  
plate or damper adapter.  
Stainless steel  
chimney connector  
must Extend 1' past  
the block-off plate or  
to the flue liner  
Airtight  
Insulated  
Clean-Out  
Combustible Mantle  
Min. 36"  
Remove damper  
or wire it open  
Block-off plate or  
damper adapter  
Floor Protection  
See the section  
"Stove Placement  
Requirements" for  
minimum clearances  
required.  
(See the section "Floor  
Protection Requirements"  
for more details)  
Figure 16  
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Stove Installation (for qualified installers only)  
Interior or Exterior  
Masonry Chimney  
NOTE: The chimney must have a  
clay tile liner. If it does not, the  
installation must use a positive  
connection (full reline). The  
NOTE:  
Clay Liner  
This type of installation  
requires a UBC approved  
masonry connector or  
other method approved by  
the NFPA 211 standard.  
See Chimney Connector  
Requirements on page 11  
for further details.  
entire fireplace and chimney must  
be clean, undamaged, and meet  
all local building codes (UBC,  
etc.). Damage must be repaired  
prior to installation. The chimney  
must be 15' to 33' tall.  
Min. 18"  
clearance  
to ceiling  
This type of  
installation requires  
a UBC approved  
masonry connector  
or other method  
approved by the  
NFPA 211 standard.  
See the section "Stove  
Placement Requirements" for  
minimum clearances required.  
Full Re-Line  
(recommended)  
Chimney connector sections  
Make sure the  
clean-out seals in  
place.  
See the section  
"Floor Protection  
Requirements"  
Figure 17  
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Operating Your Appliance  
19  
Safety Notice  
If this appliance is not properly installed, a house fire may result. For your safety, follow the installation  
directions. Contact local building or fire officials about restrictions and installation inspection  
requirements in your area.  
Read and follow all of the warnings on pages 4 and 5 of this manual.  
Operating the Stove when it is Hot  
Always use gloves when operating a hot stove. The door handles, loading lid, bypass handle, and other  
components become very hot during normal use.  
Before Your First Fire  
Verify the Installation  
Before starting the stove, verify that the stove is properly installed and all of the requirements in this  
manual have been followed.  
Keep all flammable materials 36" away from the front of the stove (drapes, furniture, clothing, etc.).  
2 to 4 hours  
Curing the Paint  
This heater uses a heat-activated paint that will emit some fumes while starting  
the first fire. Open doors and windows to the room to vent these fumes. This  
typically lasts two to four hours. You may also notice oil burning off of the interior  
of the heater. This rust-stopping agent will soon dissipate. Furthermore, do  
not burn the stove at a high temperature during the first fire. This allows the  
cast iron and finish to properly cure.  
Door Gasket - The door gasket might adhere to the paint on the front of the  
heater. Leave the door slightly ajar for the first fire and be careful when opening  
the door after the first fire.  
Over-Firing the Stove  
This stove was designed to operate at a high temperature. But due to differences in vent configuration,  
fuel, and draft, this appliance can be operated at an excessive temperature. If the stove top or other area  
starts to glow red, you are over-firing the stove. Shut the air control down to low and allow the stove to  
cool before proceeding.  
Over-firing may lead to damage of plated surfaces. If you are uncertain of over-firing conditions, we  
suggest placing a stove thermometer (e.g. Rutland® Model 710) directly over the door on the stove top -  
temperatures exceeding 800° are generally considered over-firing and will void the warranty.  
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20  
Operating Your Appliance  
Opening the Doors  
Typically the doors are only opened to start the fire. Use the Loading Lid to re-load the stove.  
Open the bypass first (this prevents  
A door latch tool is included for  
smoke from entering the room).  
operation when the door latch is  
hot. Hang the tool on the air  
control when not in use.  
Swing the  
Open the latch.  
doors open.  
WARNING: Do not swing the doors past 90°. This may cause  
the doors to strike the body of the stove and cause damage.  
NOTE: When closing the doors, close the left door first. Then  
shut the right door and tighten the latch.  
The door becomes hot during use. Use a glove to open the door if the handle is hot.  
To prevent smoke from entering the room, open the bypass before opening the door (see following page  
for directions). You can also open the door a small amount and let air enter the firebox.  
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Operating Your Appliance  
21  
Bypass Operation  
The bypass controls the flow of smoke inside the heater. When open, smoke goes directly up the flue,  
creating more draft. When closed, the smoke goes through the combustor, utilizing the secondary  
combustion system and making the heater more efficient.  
When starting or re-loading the stove, open the bypass.  
Once the stove reaches full temperature – typically 30 minutes, close the bypass.  
The bypass handle is located on the left  
side. Rotate it to open the bypass.  
Bypass OPEN  
Used for starting  
and re-loading  
Bypass CLOSED  
Used for normal  
operation  
If the bypass does not latch in the closed position, you will need to adjust the bypass latch (see page 30).  
Loading Lid Operation  
Open the bypass first (this  
Open the lid 1" for a few  
seconds to allow air to  
enter the firebox.  
Lift the lid upward.  
d
b
c
helps prevent smoke from  
entering the room).  
WARNING: This part  
becomes hot - use gloves.  
A log poker is  
provided with this  
stove. It attaches  
with a clip to to the  
back of the stove.  
Open the air control and allow air to flow  
into the firebox for 30 seconds.  
a
Do not wear loose clothing while re-loading the stove. Any item dangling above the opening may ignite.  
Carefully close the loading lid after use. Allowing it to “slam” shut may damage the stove.  
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Operating Your Appliance  
Starting a Fire  
Since the dawn of time man has debated the best way to start a fire. Some use the boy-scout "tee-pee",  
some prefer the "tic-tac-toe" stack. Either way, review the hints and warnings below to ensure proper fire  
starting.  
Make sure the air control and by-pass are pulled out. If additional air is needed, open the doors 1/4"  
during the first five minutes of start-up.  
Open the bypass. Leave it  
open until the stove is  
HOT (up to 45 minutes).  
Pull the air control  
all the way out.  
ALLOW THE STOVE TO FULLY HEAT PRIOR TO SHUTTING THE BYPASS  
We occasionally get calls regarding a smokey stove during start-up. The primary cause is  
shutting the bypass prior to the stove becoming hot. If you shut the bypass too early, the  
combustor will not work (the combustor must be hot for it to work properly). This in turn will slow  
combustion and will lead to a smokey fire.  
Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start  
or "freshen up" a fire in this stove. Keep all such liquids well away from the stove while it is in use.  
If using a firestarter, use only products specifically designed for stoves - follow the manufacturer's  
instructions carefully.  
If the smoke does not pass up the chimney, ball up one sheet of newspaper, place it in the center of the  
firebox and light it. This should start the chimney drafting (this eliminates "cold air blockage").  
Use plenty of kindling to ensure the stove reaches a proper temperature. Once the kindling is burning  
rapidly, place a few larger pieces of wood onto the fire.  
Starting a “Top-Down Fire”  
One particularly successful method for starting a fire is to  
stack several large pieces of wood in the center of the stove  
(see the illustration to the right). Then place a several wads  
of newspaper in the center with kindling on top. When you  
light the newspaper this “top-down” fire will burn its way to  
the center, igniting the larger pieces. With some practice,  
this method should work for you.  
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Operating Your Appliance  
23  
Adjusting the Burn Rate  
Use the air control slider to control the burn rate of the stove. See the illustration below for details.  
Use the air control to  
change the burn rate.  
Low Burn  
High Burn  
(air control closed)  
(air control open)  
Approximate Air Control Settings  
Overnight Burn  
Fully in  
Medium Burn  
Medium High Burn  
High Burn  
1/32" to 5/32” Open  
5/32” to Fully Open  
Fully Open (Pulled Out)  
The air control becomes hot during operation - use gloves or a tool to prevent burns.  
The air control may take several minutes to influence the burn rate. When making adjustments, you  
may wish to let the stove burn for 10 minutes to gauge performance.  
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24  
Operating Your Appliance  
Ash Removal  
Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes  
should be placed on a noncombustible floor or on the ground, away from all combustible  
materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally  
dispersed, they should be retained in the closed container until all cinders have thoroughly  
cooled.  
ASHES  
Ashpan Removal  
The ashpan must be properly inserted and fully closed during operation. Failure to fully close and seal  
the ashpan may lead to an over-fired stove, negating the warranty and creating a safety hazard.  
The ashpan may only be removed after the stove has fully cooled.  
Lift up on the  
ashlip and slide  
the ashpan  
forward.  
Twist the ashpan  
handle clockwise.  
A handle is provided  
on the ashpan to  
remove the ashes.  
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Operating Your Appliance  
25  
Blower Operation  
The blower is available to assist the convection chamber in distributing heat to your home. The directions  
below detail the options you have with the blower and the best method for operation.  
OFF  
HIGH  
LOW  
Turn the dial all the way counter-  
clockwise until it clicks off.  
The high position is all the way counter-  
Turn the dial all the  
way clockwise.  
clockwise, without clicking off.  
START  
OFF  
START  
OFF  
START  
OFF  
RUN  
RUN  
RUN  
BLOWER  
CONTROL  
BLOWER  
CONTROL  
BLOR  
CONTL  
Route the power cord in a location where it will not come in contact with the appliance or become hot.  
Re-Loading the Stove  
Follow the directions below to minimize smoke spillage while re-loading the stove.  
1
2
3
Open the air control all the way (pull it out). Open the bypass (rotate it down).  
Open the loading lid. Let the airflow inside the firebox stabilize before opening the loading lid fully.  
Load wood onto the fire.  
Overnight Burn  
This stove is large enough to accommodate burn times up to twelve hours. Follow the steps below to  
achieve an overnight burn.  
1
2
3
4
Move the air control to high burn and let the stove become hot (burn for approximately 15 minutes).  
Load as much wood as possible. Use large pieces if possible.  
Let the stove burn on high for 15 minutes to keep the stove hot, then turn the air control to low.  
In the morning the stove should still be hot, with embers in the coal bed. Stir the coals and load  
small pieces of wood to re-ignite the fire, if desired.  
Differences if chimney height and draft may lower overall burn times.  
Normal Operating Sounds  
Creaks and Clicks:  
The steel may creak or click when the stove heats up  
and cools down - this is normal.  
Blower Sounds:  
The optional blower will make a slight "humm"  
as it pushes air through the stove.  
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26  
Operating Your Appliance  
Hints for Burning  
Get the appliance hot before adjusting to low burn  
Use smaller pieces of wood during start-up and high burns to increase temperature  
Use larger pieces of wood for overnight or sustained burns  
Stack the wood tightly together to establish a longer burn  
Leave a bed of ashes (1/2" deep) to allow for longer burns  
Be considerate of neighbors & the environment: burn dry wood only  
Burn small, intense fires instead of large, slow burning fires when possible  
Learn your appliance's operating characteristics to obtain optimum performance  
Selecting Wood  
Wet  
Wood  
Dry  
Wood  
Dry Wood is Key  
Dry wood burns hot, emits less  
smoke and creates less creosote.  
Leads  
To  
Leads  
To  
Testing Wood Moisture  
Split wood stored in a dry area will  
be fully dry within a year. This  
insures dry wood. If purchasing  
wood for immediate use, test the  
wood with a moisture meter. Some  
experienced wood burners can  
measure wood moisture by  
knocking pieces together and  
listening for a clear "knock" and not  
a "thud".  
Less  
Heat  
More  
Heat  
Leads  
To  
Leads  
To  
More Smoke  
and Creostoe  
Less Smoke  
and Creostoe  
Why Dry Wood is Key  
Wet wood, when burned, must release water stored within the wood. This cools the fire, creates  
creosote, and hampers a complete burn. Ask any experienced wood burner and he or she will agree: dry  
wood is crucial to good performance.  
Wood Cutting and Storage  
Cut wood to length and  
chop into quarters.  
Store the wood off the ground in a  
covered area. Allow for airflow  
around the wood to dry the wood.  
Air Flow  
Air Flow  
Air Flow  
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Operating Your Appliance  
27  
Troubleshooting  
Problem  
Possible Cause  
Open the bypass (pg. 21).  
Smoke Enters Room During  
Start-Up  
Open the air control (pg. 23).  
Cold Air Blockage - burn a piece of newspaper to  
establish a draft.  
If the flame is not getting enough air, a small crack in  
the door is all that is needed.  
Open the bypass (pg. 21).  
Kindling Does Not Start - Fire  
Smolders  
Open the air control (pg. 23).  
Not enough starter paper - use additional newspaper if  
necessary.  
If the flame is not getting enough air, a small crack in  
the door is all that is needed.  
Open the bypass before opening the door (pg. 21).  
Open the air control before opening the door (pg. 23).  
Smoke Enters Room While Re-  
Loading  
Open the loading lid 1 inch and let air enter the firebox  
for a few seconds. Once the smoke appears to be  
flowing up the chimney consistently, open the loading  
lid completely.  
Insufficient Draft - Chimney height and outside  
conditions can negatively affect draft. In these cases a  
small amount of smoke may enter the home. Adding  
more pipe or a draft-inducing cap may help.  
Wood is Wet - see the section "Selecting Wood" on  
page 26 for details on wood.  
Stove Does Not Burn Hot Enough  
Make sure the air control is all the way open. Slide the  
control back and forth to insure the control is not stuck.  
Insufficient Draft - Chimney height and outside  
conditions can negatively affect draft. In these cases  
the fire may burn slowly. Adding more pipe or a draft-  
inducing cap may help.  
Stove is Not Up to Temperature - This is normal. The  
blower will come on when the stove is hot - usually 15  
to 30 minutes.  
Blower Does Not Run  
Electricity is Cut to the Blower - Check the household  
breaker or fuse to make sure it is operable.  
Depending upon wood, draft, and other factors, the  
burn time may be shorter then stated. Make sure the  
doors are sealing and not allowing air into the firebox -  
See the section "Door and Glass Inspection" on page  
29 for details.  
Stove Does Not Burn Long  
Enough  
Check the ash bed for coals. Often, coals are still  
glowing under a slight bed of flyash. By raking these  
into a pile you can re-start your stove quickly.  
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28  
Maintaining Your Appliance  
Failure to properly maintain and inspect your appliance may reduce the performance and life of the  
appliance, void your warranty, and create a fire hazard.  
Daily Maintenance (while stove is in use)  
Remove Ash (if necessary)  
Ash removal is not required once it builds up. 1/2" to 1" of ash may be desirable because it slows the  
burn rate. Generally, remove ash once it has built up over 1". Follow the directions below to remove  
ash.  
1
Let the stove cool completely (at least two hours after the last coal has extinguished).  
2
Direct all of the ash through the grill into the ashpan. Remove the ashpan (see page  
24). Place the ash into a metal container with a tight fitting lid. The closed container  
of ashes should be placed on a noncombustible floor or on the ground, away from all  
combustible materials, pending final disposal.  
ASHES  
3
You may wish to remove any ash that is deposited in the combustion brick or  
combustor (see page 32). This will insure proper combustor operation.  
Improperly disposed ashes lead to fires. Hot ashes placed in cardboard boxes, dumped in back yards,  
or stored in garages, are recipes for disaster.  
Wood-burning stoves are inherently dirty. During cleaning have a vacuum ready to catch spilled ash  
(make sure ash is entirely extinguished).  
There are vacuum cleaners specifically made to remove ash (even if the ash is warm). Contact your  
dealer for details.  
Clean the Glass (if necessary)  
This appliance has an airwash to keep the glass clean. However, burning un-seasoned wood or burning  
on lower burn rates leads to dirtier glass (especially on the sides). Clean the glass by following the  
directions below.  
Allow the stove to fully cool. Apply glass  
cleaner or soapy water to the inside of  
the glass. Wipe with newspaper or a  
paper towel.  
For Stubborn Creosote:  
Dip newspaper or a paper towel in cool  
ashes and wipe it on the glass. The ash  
acts as a light abrasive.  
The glass will develop a very slight haze over time. This is normal and will not affect viewing of the fire.  
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Maintaining Your Appliance  
29  
Monthly Maintenance (while appliance is in use)  
Make sure the appliance has fully cooled prior to conducting service.  
Door and Glass Inspection  
The door must form an air-tight seal to the firebox for the stove to work correctly. Inspect the door gasket  
to make sure it forms an air-tight seal to the firebox.  
The door can be lifted off the hinges if extensive repairs are conducted.  
High-Temperature anti-sieze  
may be used on the door  
hinges to eliminate squeaks.  
Use wood stove gasket  
cement to re-adhere  
loose gasket.  
Severely frayed or thread-bare  
gasket should be replaced.  
If the glass is damaged, replace  
it - see “Replacement Parts” for  
details.  
The door latch should pull the door against the face of the stove (but not so tight as to not allow full  
handle rotation). To adjust the door latch, adjust the position of the striker plate that attaches to the front  
plate of the stove.  
Creosote - Formation and Need for Removal  
When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled  
moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-  
burning fire. As a result, creosote residue accumulates on the flue lining. When ignited, this creosote  
makes an extremely hot fire. The chimney and chimney connector should be inspected at least once  
every two months during the heating season to determine if a creosote buildup has occurred. If creosote  
has accumulated, it should be removed to reduce the risk of a chimney fire.  
If you are not certain of creosote inspection, contact your dealer or local chimney sweep for a full  
inspection. Excess creosote buildup may cause a chimney fire, that may result in property damage,  
injury, or death.  
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30  
Maintaining Your Appliance  
Yearly Maintenance  
Make sure the appliance has fully cooled prior to conducting service.  
Touch Up Paint  
Included with the owner's pack of this appliance is a can of Stove-Brite®  
paint. To touch up nicks or dulled paint, apply the paint while the appliance is  
cool. Sand rusted or damaged areas before preparation (use 120 grit  
sandpaper). Clean and dry the area to prepare the surface. Wait at least one  
hour before starting the appliance. The touched up area will appear darker  
than the surrounding paint until it cures from heat. Curing will give off some  
fumes while curing – open windows to ventilate.  
Touch-Up  
Paint  
Cleaning the Air Duct and Blower (if applicable)  
Use a vacuum to clean the air ducts (channels). This prevents dust from burning and creating odors.  
The optional blower should be vacuumed every year to remove any buildup of dust, lint, etc.  
Use a vacuum cleaner to remove any  
BOTTOM OF  
STOVE  
buildup on the screens of the blower.  
Adjusting the Bypass Latch  
The bypass latch uses a pressure plate to secure it in the closed position. If the bypass does not latch to  
the closed position, it may be adjusted following the directions below.  
Close the bypass -- you may need  
to hold it in the shut position.  
Bypass Plate  
7/16" Wrench  
Tighten this bolt 1/2 turn. Test operation of the  
bypass - opening and closing it several times. If it  
does not latch shut, tighten the bolt another 1/2 turn.  
NOTE: In rare cases the bolt may be over-tightened,  
not allowing the bypass handle to rotate down. in  
these cases, loosen the bolt.  
Verify Cast Iron Fasteners  
Verify the fasteners holding the cast iron components are properly tightened.  
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Maintaining Your Appliance  
31  
Door Parts  
6
7
5
4
3
1
8
9
2
10  
ID #  
1
Description  
Door, Left  
Qty  
1
Part #  
ID #  
2
Description  
Door, Right  
Qty  
1
Part #  
3
Door Gasket  
1
4Gasket  
Cement  
1
5
7
9
Glass Gasket  
Glass Clip w Screws, Gasket  
Left Door Handle w Hardware  
1
4
1
6
8
10  
Glass  
Door Hinge w Pins  
Right Door Handle w Hardware  
2
4
1
Replacing the Glass  
The glass must not contact the door retainer or glass clips directly. The glass gasket and glass clip  
gaskets insulate the glass to prevent cracking. Do not over-tighten the glass clips.  
Replacing the Door Gasket  
The door gasket inserts into the outer groove of the door. Stove gasket cement holds it in place. Before  
installing, remove any residual cement. Lay the gasket in place (start at the lower left corner) and cut off  
any excess gasket (do not stretch the gasket. The cement fully cures with heat from the stove. You may  
need to open and close the door repeatedly to get the gasket to seat fully.  
Replacing the Loading Lid Gasket  
The loading lid gasket inserts into the groove below the loading lid. Stove gasket cement holds it in  
place. Before installing, remove any residual cement. Lay the gasket in place (start at the back left  
corner) and cut off any excess gasket (do not stretch the gasket. The cement fully cures with heat from  
the stove. You may need to open and close the lid repeatedly to get the gasket to seat fully.  
Replacing the Door Handle  
See the illustration above for a component list (see pg. 29 for details on adjusting the door).  
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32  
Maintaining Your Appliance  
Firebox Parts  
7
5
4
6
7
3
1
2
9
8
1
ID #  
1
3
Description  
Side Brick  
Interram Gasket  
Qty  
2
1
Part #  
250-00139  
250-00294  
ID #  
2
4
Description  
Combustion Brick  
Back Brick  
Qty  
1
1
Part #  
250-00141  
250-00140  
250-00247  
5
Firebox Back  
1
6
Combustor  
1
7
9
Brick Clips with Bolts  
Firebox Back Screw  
1
4
250-00144  
8
Combustion Brick Gasket  
1
3
Brick Removal & Replacement  
Do not pry brick - they chip and crack easily. Remove the clips holding the side brick in place.  
Remove the side brick. Remove the clip holding the back brick in place. Lift the back brick up and  
remove. Remove the gasket on top of the combustion brick. Remove the combustion brick.  
Combustor Removal & Replacement  
Remove the bricks first. Remove the rear heat shield (the screws holding the firebox back are held in  
place with nuts accessible from the back of the stove). Remove the firebox back (use a wrench to secure  
the nuts on the back of the stove will un-screwing the 4 screws holding the firebox back in place).  
Remove the bypass assembly (two nuts and two bolts hold it in place – take care when removing to  
prevent damage). Slide the combustor forward to remove.  
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Limited 5 Year Warranty  
33  
To register your TRAVIS INDUSTRIES, INC. 5 Year Warranty, complete the enclosed warranty card and mail it  
within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd.  
SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this appliance (appliance is defined as the  
equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original  
purchaser from the date of purchase as follows:  
Check with your dealer in advance for any costs to you when arranging a warranty call.  
Mileage or service charges are not covered by this warranty. This charge can vary from store to store.  
Year1 - COVERAGE: PARTS & LABOR  
Cast Iron Parts  
Warranted against breakage, cracking, or burn through.  
Accessories  
Blower  
Enamel Finish  
Damper Bypass Assembly  
Warranted against peeling or fading, excluding chipping,  
mechanical abrasion, or crazing.  
Bypass plate, rod, handle  
Door Handles and Latching Mechanism  
Door handle, shaft, cam, hardware  
Combustion System  
Firebrick, combustor - Warranted against breakage or  
deterioration not resulting from physical damage or over-  
loading of the wood stove.  
Re-Installation Allowance  
In cases where heater must be removed from home  
for repairs, a partial cost of re-installation is covered  
(pre-authorization required)  
Air Control Assembly  
Slider Plate, Pressure Plate  
One-Way Freight Allowance  
One-way freight allowance on pre-authorized repair  
done at factory is covered.  
Ceramic Glass  
Glass (breakage from thermal shock)  
Ash Removal System  
Ashpan, rollers, grate.  
Cement and Gasketing  
Exclusions: Paint  
Years 2 & 3 - COVERAGE: PARTS & LABOR  
Cast Iron Parts  
Warranted against breakage, cracking, or burn through.  
Damper Bypass Assembly  
Bypass plate, rod, handle  
Combustion System  
Door Handles and Latching Mechanism  
Firebrick, combustor - Warranted against breakage or  
deterioration not resulting from physical damage or over-  
loading of the wood stove.  
Door handle, shaft, cam, hardware  
Re-Installation Allowance  
In cases where heater must be removed from home  
for repairs, a partial cost of re-installation is covered  
(pre-authorization required)  
Air Control Assembly  
Slider Plate, Pressure Plate  
Ash Removal System  
Ashpan, rollers, grate.  
One-Way Freight Allowance  
One-way freight allowance on pre-authorized repair  
done at factory is covered.  
Exclusions: Paint, Enamel Finish, Cement and Gasketing, Ceramic Glass, Accessories,  
Years 4 & 5 - COVERAGE: PARTS & LABOR  
Air Control Assembly  
Slider Plate, Pressure Plate  
Damper Bypass Assembly  
Bypass plate, rod, handle  
Ash Removal System  
Ashpan, rollers, grate.  
Door Handles and Latching Mechanism  
Door handle, shaft, cam, hardware  
Exclusions: Paint, Enamel Finish, Cement and Gasketing, Ceramic Glass, Accessories, Re-Installation  
Allowance, One-Way Freight Allowance, Cast Iron Parts, Combustion System  
Page 1 of 2  
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100-01177  
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34  
Limited 5 Year Warranty  
CONDITIONS & EXCLUSIONS  
1.This new  
appliance must be installed by  
a
qualified installer. It must be installed, operatedi,n aaccnodrdamncaeinwtaiitnhed at all ti  
the instructions in the Owner’s Manual. Any alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this warranty.  
2.This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase riwzeads made through  
Travis dealer.  
3.Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noisefe,ct aisnd,normal and no  
therefore, not covered under warranty.  
4.This warranty does not cover misuse of the stove. Misuse includes over-firing (operation where theowcroendn) eocfttohris or stove  
appliance can cause serious damage and will nullify this warranty. Misuse includes use of salt saturated wood, chemically treated wood, or  
any fuel not recommended in the manual.  
5.Damage to the stove due to improper break-in procedures (see manual for proper break in).  
6.The salt air environment of coastal areas or  
a
high humidity environment can be corrosive to tchaen bceacsotirnrgos.ive These con  
and can cause the cast iron to rust. This warranty does not cover any damage caused by a salt air or high humidity environment.  
7.Damage to the appliance while it is in transit is not covered by this warranty, but is subjecctarriteor. a claim against th  
8.The warranty, as outlined within this document, does not apply to the chimney components or other inNon-Travis accessori  
conjunction with the installation of this product. If in doubt as to the extent of this warranty, contact your authorized Travis retailer before  
installation.  
9.Travis Industries will not be responsible for inadequate performance caused by environmental conditionsbuislduicnhgs, as nearby tre  
roof tops, wind, hills or mountains or negative pressure or other influences from mechanical systems such as furnaces, fans, clothes dryers,  
etc.  
10.This Warranty is void if:  
a.The appliance has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals.  
b.The appliance is subject to submersion in water or prolonged periods of dampness or condensation.  
c.Any damage to the appliance, combustion chamber, heat exchanger or other components due to water, or weathe  
the result of, but not limited to, improper chimney/venting installation.  
11.Exclusions to this 5 Year Warranty include: injury, loss of use, damage, failure to function due to accident, isnuesgeli,giemnpcreo,pemr  
installation, alteration or adjustment of the manufacturer's settings of components, lack of proper and regular maintenance, damage incurred  
while the appliance is in transit, alteration, or act of God.  
12.This 5 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, wasokrentinogr, torn g  
chipped or cracked firebrick, etc. Also excluded is damage to the appliance caused by abuse, improper installation, modification of the  
appliance, or the use of fuel other than that for which the appliance is configured (use cord wood only).  
13.Damage to brass or plated surfaces caused by fingerprints, scratches, melted items, or other external sources lerffatcoens frtohme tshue  
use of abrasive cleaners is not covered in this warranty. Damage to the surfaces from over-firing (operation where the steel may glow red) is  
not covered in this warranty.  
14.TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience exmpaetnesreiasls.and  
Incidental or consequential damages are not covered by this warranty. In some states, the exclusion of incidental or consequential damage  
may not apply.  
15.This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatusTrtoaviosr from the  
appliance without the express written permission of TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of  
approval. This warranty does not cover a stove repaired by someone other than a Travis Industries authorized dealer.  
16.Any statement or representation of Travis products and their performance contained in Travis advertising, packagrineg, orlitperriantued  
material is not part of this 5 year warranty.  
17.This warranty is automatically voided if the appliance’s serial number has been removed or altered in any wayn. cIfe tihseusaepdpfloiar  
commercial purposes, it is excluded from this warranty.  
18.No dealer, distributor, or similar person has the authority to represent or warrant Travis products beyond the tedrmwsithcinonthtaisin  
warranty. TRAVIS INDUSTRIES, INC. assumes no liability for such warranties or representations.  
19.Travis Industries will not cover the cost of the removal or re-installation of hearths, facing, mantels, ventingmpoornoenthtse.r co  
20.If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in ehffeercctlaaunsdesasllhaollt  
remain in effect.  
21. This 5 year warranty is the only warranty supplied by Travis Industries, Inc., the manufacturer of the appliance. All other warranties, whether  
express or implied, are hereby expressly disclaimed and purchaser’s recourse is expressly limited to the warranties set forth herein.  
IF WARRANTY SERVICE IS NEEDED:  
1.If you discover  
a
problem that you believe is covered by this warranty, you MUST REPORT it to YSyo,ugrivinTgravis deale  
them proof of purchase, the purchase date, and the model name and serial number.  
2.Travis Industries has the option of either repairing or replacing the defective component.  
3.If your dealer is unable to repair your appliance’s defect, he may process  
a
warranty claim through TRAVIS INDUSTR  
including the name of the dealership where you purchased the appliance, a copy of your receipt showing the date of the appliance’s  
purchase, and the serial number on your appliance. At that time, you may be asked to ship your appliance, freight charges prepaid,  
to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your appliance if it is  
found to be defective in material or workmanship within the time frame stated within this 5 year warranty. TRAVIS INDUSTRIES,  
INC. will return your appliance, freight charges (years 1 to 3) prepaid by TRAVIS INDUSTRIES, INC., to your regional distributor, or  
dealership.  
4.Check with your dealer in advance for any costs to you when arranging a warranty call. Mileage or service chvaerrgeedsbyare not co  
this warranty. This charge can vary from store to store.  
5.Any appliance or part thereof that is repaired or replaced during the limited warranty period will be warranted unmdserofththee ter  
limited warranty for a period not to exceed the remaining term of the original limited warranty or six(6) months, whichever is longer.  
Page 2 of 2  
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4060802  
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Listing Information  
35  
Listing Label  
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4060802  
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36  
Optional Equipment  
Rear Blower Installation (Part # 99000138)  
The rear blower improves heat transfer by pushing heated air through the convection channel. Operating  
instructions are described in the section "Blower Operation".  
Bend the legs of the  
a
thermodisk bracket to  
b
make it 1-1/2” deep.  
Tuck the thermodisk into place. It  
1-1/2”  
wedges between the rear heat sheild  
and the cast iron firebox.  
c
Route the wires on the  
outside of the stove, behind  
the convection jacket.  
d
Route the wires from the blower through the hole  
in the back of the blower housing. Attach these  
wires to the thermodisk wires.  
3/8" Wrench  
f
Attach the blower to the  
e
stove with the three screws  
Position the blower near the rear of the stove. Tuck all excess wire into the  
included with the blower.  
blower box, making sure it does not contact any moving parts. Make sure when  
installing the blower, these wires do not become loose.  
Plug the blower in. Do not route the power cord under or over the stove or in a  
g
location where it may become damaged.  
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37  
Optional Equipment  
© Travis Industries  
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38  
Index  
Air Control (Adjusting the Burn Rate).......................23  
Hearth Stove Positive Connection .......................... 17  
Hints for Burning................................................. 26  
Interior or Exterior Masonry Chimney...................... 18  
Introduction & Important Information ....................... 2  
Listing Information .............................................. 35  
Loading (Re-Loading the Stove) ............................ 25  
Loading Lid Gasket Replacement........................... 31  
Loading Lid Operation ......................................... 21  
Mobile Home Requirements.................................. 15  
Monthly Maintenance (while appliance is in use) ....... 29  
Opening the Doors.............................................. 20  
Operating the Stove when it is Hot ......................... 19  
Outside Air Requirements..................................... 13  
Over-Firing the Stove .......................................... 19  
Overnight Burn................................................... 25  
Paint (Touch Up Paint)......................................... 30  
Paint Smell (Curing the Paint) ............................... 19  
Planning the Installation ....................................... 7  
Preparation for Installation.................................... 7  
Rear Vent Configuration....................................... 10  
Safety Label ...................................................... 35  
Safety Precautions.............................................. 4  
Sounds............................................................. 25  
Specifications .................................................... 6  
Standard Ceiling with a Factory Built Chimney.......... 16  
Starting a Fire .................................................... 22  
Stove Installation Considerations ........................... 7  
Stove Placement Requirements............................. 8  
Top View - Corner Installation ............................... 9  
Top View - Straight Installation .............................. 9  
Troubleshooting ................................................. 27  
Warnings (Safety Precautions) .............................. 4  
Warranty........................................................... 34  
Wood (Selecting Wood) ....................................... 26  
Yearly Maintenance ............................................ 30  
Alcove Installation Requirements............................14  
Ash Removal......................................................24  
Ash Removal......................................................28  
Ashpan .............................................................24  
Blower Cleaning (if applicable) ...............................30  
Blower Installation ...............................................36  
Blower Operation ................................................25  
Brick Removal & Replacement...............................32  
Burn Rate ..........................................................23  
Bypass Operation................................................21  
Cathedral Ceiling with a Factory Built Chimney..........16  
Chimney Connector Requirments ...........................11  
Chimney Requirements ........................................12  
Chimney Termination Requirements........................13  
Clearances ........................................................8  
Combustor Removal & Replacement.......................32  
Corner Installation (Top View)................................9  
Creosote - Formation and Need for Removal ............29  
Curing the Paint ..................................................19  
Daily Maintenance (while stove is in use) .................28  
Damper (Bypass Operation) ..................................21  
Door and Glass Inspection ....................................29  
Door Gasket Replacement ....................................31  
Door Handle Replacement ....................................31  
Door Parts .........................................................31  
Doors (Opening the Doors)....................................20  
Features & Specifications......................................6  
Firebox Parts......................................................32  
First Fire............................................................19  
Floor Protection Requirements...............................8  
Glass Cleaning ...................................................28  
Glass Replacement .............................................31  
Hearth (Floor Protection Requirements) ...................8  
Hearth Stove Direct Connection .............................17  
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100-01177  
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