Logan Graphic Products Brush Cutter 550 1 User Manual

INSTRUCTION MANUAL  
MODEL 550-1 / 560-1  
SIMPLEX CLASSIC  
MAT CUTTER  
INSTRUCTIONS AND OPERATION MANUAL  
40 in (101 cm) mat cutting system with  
bevel & straight cutters, production stops,  
27 in (68 cm) squaring arm & stop.  
For best results use only  
authentic Logan blades  
Uses Logan Replacement  
Blade #270  
View How-To Videos Online  
at LoganGraphic.com/videos  
Purchase Date  
ID Number (on bottom of board)  
Date (on bottom of board)  
LoganGraphic.com  
L759DN4 8/11  
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Instruction Manual Simplex Classic Mat Cutter Model 550-1/560-1  
Blade Installation  
Fig. 2  
1. Loosen blade retaining screw enough to allow blade holder to tilt back  
(Fig. 2). Loosen the blade holding knob.  
2. Remove one blade from the package of five.  
NOTE: Because the blades are packed with a small amount of oil, they may stick  
together. Be certain that only one blade is being inserted into the blade slot.  
3. Slide blade, sharp edge down, fully into blade holder (Fig. 3).  
NOTE: The hole in the blade is not designed to line up with the blade screw.  
4. Tighten blade screw.  
5. Tilt blade holder down, allowing tip of blade to enter into the blade slot  
Fig. 3  
and retighten retaining screw (Fig. 4).  
Blade Installation - Model 701-1 Straight Cutter Elite  
1. Remove blade knob and blade cover.  
2. Align blade hole over thread. Be sure sharp edge of blade is facing down.  
3. Reassemble blade cover and blade knob (Fig. 5).  
NOTE: Adjust blade to foamboard (fully extended), standard 4-ply mat board  
(middle setting) or safety (fully retracted).  
Fig. 4  
Mat Guide Assembly  
1. Press each Mat Guide Channel into board slots with rounded end towards  
guiderail. (Fig. 6).  
2. Insert two channel screws from the UNDERSIDE of board and tighten (Fig. 6).  
3. Loosen each mat guide knob three full turns.  
4. Hold mat guide at ends with your thumbs on the loosened knobs with  
raised edge facing guiderail and evenly drop mat guide into channels.  
5. Slide to adjust and tighten knobs to lock mat guide (Fig. 7).  
Fig. 7  
Fig. 5  
Fig. 6  
3
Logan Graphic Products Inc., 1100 Brown Street, Wauconda, IL 60084 847-526-5515 LoganGraphic.com  
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Instruction Manual Simplex Classic Mat Cutter Model 550-1/560-1  
Squaring Arm Assembly  
1. Line up squaring arm along side of slot, ensuring the bottom of the v-groove is underneath  
Fig. 8  
screw (Fig. 8).  
2. Slide into the slot (Fig. 8).  
3. Align slots and tighten screw (Fig. 9).  
4. Slide stop onto squaring arm (Fig. 10).  
Straight Cutting Board to Size  
1. Remove mat guide and slip sheet.  
2. Set squaring arm stop to dimension of cut (Fig. 11).  
3. Place mat color side down under guide rail and against squaring bar stop.  
4. Set the proper depth setting on the Straight Cutting Head.  
Fig. 9  
5. Hook the Straight Cutting Head onto the Guide rail past the end of the board to be cut. Grasp  
the handle as shown in the picture, pivot down and pull the Straight Cutting Head towards you.  
Keep constant downward pressure on the Straight Cutting Head and the Guide Rail as you  
make your cut (Fig. 12).  
CAUTION: Be careful to control the Straight Cutting Head as it breaks through the  
end of the matboard, as it will tend to “jump” towards you.  
Bevel Cutting Mat Openings, Without Rail Stops, Line to Line  
EXAMPLE: Cutting a mat with a 2” border.  
1. Move stops out of cutting area or remove from rail (Fig. 13).  
Fig. 10  
2. Set the Mat Guide to the desired border width. For example, for a 2” border, align the front of  
the Mat Guide at the 2” mark and tighten the Black Knobs (Fig. 14).  
3. Make sure the Slip Sheet is in place before bevel cutting. You must use a Slip Sheet.  
The straight cut slot underneath the Guide Rail is for straight cutting only.  
4. Place the mat color side down under the Guide Rail and up against the squaring bar and mat  
guide (Fig. 15).  
5. Using a pencil, draw a line down the full length of the back of the matboard. Turn the mat after  
each marking and repeat this for the remaining three sides (Fig. 16).  
Fig. 12  
Fig. 11  
Fig. 13  
Fig. 15  
Fig. 16  
Fig. 14  
Mat Guide  
4
Logan Graphic Products Inc., 1100 Brown Street, Wauconda, IL 60084 847-526-5515 LoganGraphic.com  
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Instruction Manual Simplex Classic Mat Cutter Model 550-1/560-1  
6. Attach the 702 Bevel Cutter to the Guide Rail by fitting the black nylon guides over the  
raised edge of the channel.  
Fig. 17  
7. Position the cutter so the middle start & stop line lines up with the marked line closest to  
the top of the machine (Fig. 17).  
NOTE: Extra start & stop lines are for reference to increase or decrease overcuts.  
8. With left hand, depress the Anti-Crawl Pin and firmly pivot the Blade Holder down into the  
mat (Fig. 17).  
NOTE: It is essential to keep even downward pressure on the Blade Holder as you cut.  
9. Release the Anti-Crawl Pin and pull the cutting head towards you until middle start & stop  
line lines up with bottom pencil line (Fig. 18).  
Fig. 18  
Fig. 19  
Fig. 21  
10. Rotate the blade holder back up to the neutral position, turn the mat 1/4 to the right.  
Complete this for the remaining three sides.  
Bevel Cutting Mat Openings Using One Rail Stop (most popular)  
EXAMPLE: Cutting a mat with a 2” border.  
1. Set the Mat Guide to the desired border width. For example, for a 2” border, align the  
front of the Mat Guide at the 2” mark and tighten the Black Knobs (Fig. 14).  
2. Install or slide bottom rail stop over guiderail scale and set at 2” (Fig. 19).  
3. Place the mat to be cut into the machine colored side down with the Slip Sheet under-  
neath and lower the Guide Rail (Fig. 15).  
Fig. 20  
4. Using a pencil, mark one line along the full length of the matboard using the Guide Rail as  
a guide (Fig. 16). Turn the mat 1/4 turn to the right before cutting.  
5. Attach the 702 Bevel Cutter to the Guide Rail by fitting the black nylon guides over the  
raised edge of the channel.  
6. Position the cutter so the middle start & stop line lines up with the marked line closest to  
the top of the machine (Fig. 17).  
NOTE: Extra start & stop lines are for reference to increase or decrease overcuts.  
7. With left hand, depress the Anti-Crawl Pin and firmly pivot the Blade Holder down into the  
mat (Fig. 17).  
NOTE: It is essential to keep even downward pressure on the Blade Holder as you cut.  
8. Release the Anti-Crawl Pin and pull the cutting head towards you until you hit the  
stop (Fig. 20)  
.
9. Rotate the blade holder back up to the neutral position, turn the mat 1/4 to the right and  
use the cut line in the back of the matboard to start your next cut. Complete this for  
remaining three sides.  
Bevel Cutting Mat Openings Using Two Rail Stops (production cutting)  
EXAMPLE: Cutting a mat with a 2” border.  
NOTE: This method should only be used when cutting multiple numbers of mats that have the  
same outside and inside dimensions.  
1. Set the Mat Guide to the desired border width. For example, for a 2” border, align the front  
of the Mat Guide at the 2” mark and tighten the Black Knobs (Fig. 14).  
2. Place the mat to be cut into the machine colored side down with the Slip Sheet  
underneath and lower the Guide Rail (Fig. 15).  
5
Logan Graphic Products Inc., 1100 Brown Street, Wauconda, IL 60084 847-526-5515 LoganGraphic.com  
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Instruction Manual Simplex Classic Mat Cutter Model 550-1/560-1  
Fig. 22  
3. Using a pencil, mark a line along the full length of the matboard using the Guide Rail as a  
guide (Fig. 16). Turn the mat 1/4 turn to the right before cutting.  
4. Install or slide the top Guide Rail Stop onto the Guide Rail and slide it past the far end of  
the matboard but do not tighten it.  
5. Install or slide the bottom Guide Rail Stop onto the Guide Rail and tighten at the 2” mark  
on the Guide Rail scale (Fig. 19).  
6. Hook the bevel cutting head onto the Guide Rail and slide up until the Start & Stop  
indicator lines up with the marked line closest to the top of the machine.  
Fig. 23  
7. Slide the top Guide Rail Stop towards you until it makes contact against the bevel cutting  
head and tighten (Fig. 21).  
8. Both Guide Rail Stops are now set to make repeated opposite side cuts on a multiple  
number of mats of the same size. To then cut the other side of the mats, reset the top  
stop as you did in step 6. and cut the remaining sides.  
Straight Cut Mat Opening  
EXAMPLE: Cutting a mat with a 2” border.  
1. Set the Mat Guide to the 2” mark on the scale and retighten the black knobs.  
Fig. 24  
2. Place the mat to be cut into the machine colored side down with the Slip Sheet  
underneath and lower the Guide Rail.  
3. Using a pencil, mark a line along the full length of the mat board using the Guide Rail as a  
guide. Repeat this for remaining three sides.  
4. Using the Straight Cutting Head, align the top scribe line with the top border line and  
press down on the handle until the cutting head sits flat on the mat board and the Nylon  
Guides hook onto the Guide Rail lip (Fig. 22).  
5. Pull the Straight Cutting Head until the bottom scribe line lines up with the bottom border  
line. Repeat until all borders are cut (Fig. 23).  
Adjustments  
Bevel blade depth adjustment  
Increase depth to increase overcuts - Decrease depth to reduce overcuts  
Fig. 25  
1. Hold the 702 Bevel Cutter upside down in your hand with the blade activated in the  
cutting position.  
Start  
Stop  
2. Measure the exposed amount with a ruler at the same angle as the blade. For standard  
thickness mat board (4 ply/1.4mm) only 1/8” of blade should be seen (Fig. 24).  
3. Turn blade depth screw (clockwise) to decrease blade depth and (counterclockwise) to  
increase depth.  
NOTE: Always have blade depth set so that Slip Sheet is only slightly scored.  
Overcut adjustment  
Fig. 26  
1. Use the marks on the start & stop indicator to reduce or increase overcuts.  
2. To reduce overcuts, start & stop like this (Fig. 25).  
3. To increase overcuts, start & stop like this (Fig. 26).  
6
Logan Graphic Products Inc., 1100 Brown Street, Wauconda, IL 60084 847-526-5515 LoganGraphic.com  
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Instruction Manual Simplex Classic Mat Cutter Model 550-1/560-1  
Fig. 28  
13  
Fig. 27  
Mark a pencil  
line on the  
machine here  
at 2 3/4”  
Changing Scales  
12  
11  
10  
9
4
3
2
1
0
Your Logan mat cutter is supplied with a separate set of either inch or metric  
scales. If you prefer a different form of measurement than what is installed  
on your mat cutter, use these simple steps to recalibrate your machine to the  
alternate scale measurements.  
8
7
6
Apply the metric  
scale so the 7cm  
mark aligns with  
the pencil mark  
5
Switching inch scale to metric scale:  
4
3
Step 1: Using a pencil, mark a small line on the machine next to the 2 3/4” mark of  
the inch scale (Fig. 27). Mark the line on the machine itself, NOT the scale.  
2
1
Step 2: Carefully peel up and remove the inch scale and clean off any adhesive or  
glue residue left behind.  
13  
12  
11  
10  
9
Fig. 29  
Mark a pencil  
line on the  
machine here  
at 7cm  
Fig. 30  
4
3
2
1
0
Step 3: Peel off the adhesive backing from the metric scale and apply it with the 7cm  
mark exactly next to the pencil mark you drew. Conversion: 2 3/4” = 7cm (Fig. 28).  
8
7
Switching metric scale to inch scale:  
Apply the inch  
scale so the  
2 3/4” mark  
aligns with the  
pencil mark  
6
5
Step 1: Using a pencil, mark a small line on the machine next to the 7cm mark of  
the metric scale (Fig. 29). Mark the line on the machine itself, NOT the scale.  
4
3
2
Step 2: Carefully peel up and remove the metric scale and clean off any adhesive or  
1
glue residue left behind.  
Fig. 31  
Step 3: Peel off the adhesive backing from the inch scale and apply it with the  
2 3/4” mark exactlly next to the pencil mark you drew. Conversion: 7 cm =  
2 3/4” (Fig. 30).  
Re-Squaring the Squaring Arm  
Place Square Here  
Tools needed: Screwdriver, Carpenter’s Square  
Before making any adjustments to the squaring arm, make sure that the machine is  
truly out of square, not the mat board, by using the squareness test.  
ATTENTION: It is common for 32” x 40” sheets of mat board to be  
un-square when bought. Take this into account before making any  
adjustments to the squaring arm.  
Fig. 32  
Squareness Test  
1. Place the carpenter’s square against the right hand side of the guide rail and  
down against the squaring arm (Fig. 31). Lock to see if there are any gaps  
between the framing square and the squaring arm. If so, the squaring arm  
needs to be adjusted.  
B
To Re-Square  
A
1. By looking at where the gap is, you can determine which way the squaring arm  
needs to go, in order to be square again.  
2. Remove the squaring arm and locate the two screws inside of the slot.  
Fig. 33  
Mat Guide  
3. To adjust, you must turn screws A & B in equal but opposite directions. To move  
the far right end of the squaring arm towards the top end of the machine, turn  
adjustment screw B inward (clockwise) about a quarter turn, and turn adjustment  
#112N Mat  
Guide Knob  
#604 Mat Guide  
Screws (2)  
screw A outward (counter-clockwise) a quarter turn (Fig. 32)  
4. Re-install the squaring arm and check for square. This is a trial and error  
method. In some cases more than a quarter turn is needed, in some cases, less.  
Mat Guide Assembly  
#602 Slide  
If mat guide wedge becomes unscrewed from mat guide, reassemble making sure angle  
#603 Wedge  
of wedge is aligned correctly (Fig. 33).  
7
Logan Graphic Products Inc., 1100 Brown Street, Wauconda, IL 60084 847-526-5515 LoganGraphic.com  
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Instruction Manual Simplex Classic Mat Cutter Model 550-1/560-1  
Re-parallel Mat Guide  
Tools Needed: Phillips Screwdriver, Ruler  
Fig. 34  
To re-parallel the Mat Guide, first determine that the Mat Guide is out of parallel by  
doing a parallel test.  
Parallel Test:  
Mat Guide  
1. Lock the Mat Guide at the 2” mark on the scale (Fig. 34).  
2. Place a scrap piece of matboard under the Guide Rail and up against the Mat Guide  
at the far end of the machine.  
3. Using a pencil, mark a line across the matboard.  
4. Slide the mat all the way down near where you are standing keeping under the Guide Rail.  
5. Mark another line across the matboard.  
Fig. 35  
6. The piece of matboard should now appear to only have one single line across it.  
If the two lines drawn do not line up with each other, the Mat Guide needs to be  
re-paralleled.  
To Re-parallel:  
1. Release the Mat Guide.  
2. Use a Phillips head screwdriver to loosen the four screws on either side of the black  
knobs one turn.  
3. Place a ruler or straight edge between the Mat Guide and the Guide Rail (Fig. 35).  
4. Slide the Mat Guide against the straight edge and the Guide Rail. Make sure both  
the Mat Guide and the Guide Rail are making solid contact on both sides of the  
straight edge.  
Helpful Hints  
5. Re-tighten the Black Knobs first.  
Avoid Board Warp - Always store your Mat Cutter flat.  
Clean Guide Rail - Only use evaporative solvents such  
as lighter fluid or alcohol. Do not lubricate the Guide Rail:  
lubricants will soften the nylon guides and cause them to  
bind on guide rail.  
6. Then re-tighten the four screws. Do another parallel test to ensure that the Mat  
Guide is now parallel.  
Trouble Shooting  
Cutting a Border Less Than 3/4” - Mark mat (back  
side) using a pencil and do not use Mat Guide.  
Problem  
Solution  
Blade Life - Use only authentic Logan blades to ensure best  
results. No two blades last the same amount of time. Size of  
mats and differences in mat board effect blade life. It is best  
practice to use a new blade whenever starting a new project.  
Hooks or Curves  
Blade depth set too deep.  
Blade is dull.  
Blade is catching on previous cut in Slip Sheet.  
Uneven pressure being applied to  
Cutting Head during cut.  
Overcut on Top Cut  
Blade depth set too deep.  
Warranty  
Overcut on Bottom Cut  
If too small - align start and stop indicator slightly below  
pencil line and cut.  
Logan Graphic Products, Inc. (“Logan”) warrants the 550-1 /  
560-1 SIMPLEX CLASSIC to be free from defects in parts and  
workmanship for a period of two years from the date of original  
purchase. Logan warrants that it will either repair or replace,  
in its sole discretion, any necessary replacement parts found  
to be defective. Should the product need to be returned to  
Logan for repair or replacement parts, authorization for any  
return must come from Logan in writing. Costs of returning  
the product to Logan, including insurances, shall be borne by  
the purchaser. Logan shall not be liable for any damages or  
losses, incidental or consequential, direct or indirect, arising  
from the use of this product. This warranty extends only to the  
original purchaser and is not assignable or transferable. This  
warranty is in lieu of all other warranties, expressed or implied.  
Be advised that any Logan products purchased as “new” from  
an unauthorized dealer, such as an online auction site or  
similar, may be void of their warranty.  
If too big - align start and stop indicator slightly above  
pencil line and cut.  
Mat Borders Uneven  
Ragged Bevel Cut  
Mat Guide not parallel  
Cutting without a Slip Sheet.  
Slip Sheet is worn out.  
Not changing the blade often enough.  
Not Cutting Through  
Machine not on a level surface.  
Not using a Slip Sheet as least as long as the  
mat you are cutting.  
Blade depth set too shallow.  
Logan Graphic Products, Inc.  
1100 Brown Street Wauconda, IL 60084  
800/331-6232 or 847/526-5515  
8
Logan Graphic Products Inc., 1100 Brown Street, Wauconda, IL 60084 847-526-5515 LoganGraphic.com  
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