SERVICE MANUAL
(INTERNATIONAL)
IMPINGER COUNTERTOP OVEN
MODEL 1100-000-A SERIES
(SN 2038615 & BELOW)
SERVICE MANUAL
Lincoln Foodservice Products, LLC
1111 North Hadley Road
Fort Wayne, Indiana 46804
United States of America
Phone: (800) 374-3004
U.S. Fax: (888) 790-8193 • Int’l Fax: (260) 436-0735
Technical Service Hot Line
(800) 678-9511
1100advexport
REV 1/5/07
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SEQUENCE OF OPERATIONS
MODEL 1164-000-EA
400/230 VAC
50 HZ.
3 PHASE
POWER SUPPLY
Electrical power to be supplied to the oven by a four conductor service.
Brown conductor is Hot.
Black conductor is Hot.
Black conductor is Hot.
Green conductor is ground.
CONTROL BOX AUTO COOL DOWN
When the temperature in the control box reaches 120° F, ± 3° (48.9°C, ± 1.7°C), the cooling fan thermostat will
switch power to the control box cooling fan. The thermostat will interrupt power to the cooling fan when the control
box temperature falls to 100° F, ± 3° (37.8°C, ± 1.7°C).
MAIN FAN CIRCUIT
Power is permanently supplied through the normally closed oven cavity hi-limit, through the 10A fuse, through the
normally closed control box hi-limit thermostat, to the normally open main fan switch. Power is also supplied to the
normally open cooling fan thermostat. Closing the main fan switch supplies 230 VAC to the main fan motor, the
cooling fan motor, to the primary of the temperature display transformer and to the heat and conveyor circuits.
HEAT CIRCUIT
Closing the oven fan switch supplies 230VAC, through the normally open air pressure switch (closed by air
pressure from the main fan) to the electronic temperature control. The 1K ohm temperature potentiometer is
adjusted to desired temperature. The thermocouple will provide varying millivolts to the temperature control. The
temperature control then supplies 230 VAC to the coil of the contactor at intermittent intervals to maintain the
desired temperature. The heat lamp is energized with the contactor.
CONVEYOR DRIVE
Closing the oven fan switch supplies 230 VAC through the EMI filter to the motor control board. AC volts are
converted to DC volts and are supplied to the conveyor motor at terminals A+ and A-. Adjustment of the speed
control potentiometer will change resistance at terminals P1 and P2 varying the DC voltage to the motor. The
speed of the conveyor motor will increase or decrease as the DC voltage from the board increases or decreases
respectively.
NOTE: The conveyor control uses a sensor and magnet, mounted on the conveyor motor, that senses the motor
speed. Any change in motor load (± RPM) is detected by the sensor and the voltage to the motor is adjusted
accordingly.
TEMPERATURE DISPLAY
Closing the main fan switch supplies 230 VAC to the primary of the temperature display transformer. The
secondary of this transformer supplies 12 VAC to the temperature display. The thermocouple supplies DC
millivolts to the temperature display. The display converts this millivolt reading to a temperature reading.
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SCHEMATIC DIAGRAM
MODEL 1154-000-EA, 1155-000-EA
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SCHEMATIC DIAGRAM
MODEL 1164-000-EA
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TROUBLESHOOTING GUIDE
GAS OVENS
1154-000-EA
1155-000-EA
NAT. GAS 230VAC
LP GAS 230VAC
50 HZ.
50 HZ.
1 PHASE
1 PHASE
REFER TO PROPER SCHEMATIC FOR IDENTIFIED COMPONENTS
SYMPTOM
Oven fan will not run
POSSIBLE CAUSE
Incoming power supply
EVALUATION
Check breakers, reset if required. Check power
plug to be sure it is firmly in receptacle.
Measure incoming power, call power co. if
needed
Fuse, 10A
Check, replace if necessary.
Check, replace if necessary.
Fuse holder
Hi-limit thermostat, control
box
Check for voltage on both sides of the switch.
Terminals are normally closed. If open, reset
and test oven for proper operation. If
thermostat will not hold, and control box
temperature is not exceeding 140° F (60° C)
replace thermostat.
Main fan switch
Main fan motor
With power off, Check continuity between
switch terminals. Replace as needed.
Check for opens, shorts or grounds. With
power off, turn fan blade to check for locked
rotor.
Capacitor
Check for shorts or grounds.
WARNING: Capacitor has a stored charge,
discharge before testing.
No control box cooling
Incoming power supply
Main fan switch
Cooling fan
Check main circuit breakers, reset if required.
Call power co. if needed.
With power off, Check continuity between
switch terminals. Replace as needed.
Line voltage should now be at the cooling fan.
If voltage is present, check motor for shorts or
opens. With power off, check for locked rotor.
Check main circuit breakers, reset if required.
Call power co. if needed.
Check the cooling fan thermostat (thermostat
closes at 120° F and opens at 100° F). With the
cooling fan thermostat preheated, check for
continuity. If switch is open, replace thermostat.
Check for adequate gas supply and be sure
that manual gas shut off valve is open. Also
check flexible gas line connection.
No automatic control box
cooling
Incoming power supply
Cooling fan thermostat
Oven will not heat
Gas supply
Main fan
Gas pressure switch
If not operating, refer to “Main fan will not run”
This switch is located inside the gas valve and
should close when gas pressure is present.
WITH POWER OFF: Remove 3 prong plug (on
gas valve) and measure continuity between
terminals 2 and 3. If no continuity, check the
following: Proper gas pressure supply to gas
valve as marked on the oven specification
plate. Check for proper adjustment of gas
pressure switch, 10 for Nat. gas, 27 for LP gas
or 4.5 for town gas. Check the filter in gas
valve for blockage or damage. If above checks
are okay, but pressure switch is still not closed,
replace gas valve.
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Air pressure switch
Check air switch terminals for supply voltage to
terminals NO 2 and COM. If voltage is present
on one side only, check for air tube blockage or
misalignment. If these are okay, adjust switch
or replace if necessary.
Oven cavity hi-limit
thermostat
Terminals are normally closed, opens at 660° F
(350° C). If open, push in reset button and
retest. If thermostat will not hold for maximum
oven temperature, and oven is not exceeding
temperature dial setting, check for proper
location of capillary bulb in its spring holder. If
above checks are okay, replace hi-limit
thermostat.
Ignition control
Check for proper supply voltage to ignition
control. Check for proper line voltage to the
burner blower motor. This can be checked at
motor connecting plug terminals 2 and 5. If
voltage is present, proceed with next step, if
not, wait 30 seconds, push reset button and try
to restart. If this fails, check wires from
thermostat and burner blower motor to the
ignition control. If all above checks okay,
replace ignition control.
Burner blower motor
Check for supply voltage to motor. WITH
POWER OFF: Turn blower wheel to check for
locked rotor. If proper supply voltage is present
at motor connecting plug, terminals 2 and 5,
and motor does not run, replace motor.
Check for proper supply voltage switching from
“NC” to “NO” on ignition control. Check for air
switch adjustment, air tube blockage or
misalignment. If these fail, replace air pressure
switch.
Air pressure switch
(burner blower)
Spark generator
A pre-purge time of 30 to 60 seconds occurs
after blower motor starts. Check for supply
voltage at spark generator. If voltage is not
present, check reset button for the ignition
control. If voltage is still not present, replace
ignition control. If there is input voltage but
there is no output voltage, replace spark
generator.
Igniter/sensor assembly
Gas valve
Check this assembly for visible damage.
Replace as needed. If there is no visible
damage, check for supply voltage to
igniter/sensor assembly. If there is supply
voltage to igniter/sensor assembly, but there is
no spark, replace igniter/sensor assembly.
Gas valve should open when proper supply
voltage is present. If no voltage is present,
check the reset button on ignition control, and
all connections for tightness. If there is still no
voltage at gas valve, replace the ignition
control. If there is voltage present, check for
gas pressure at the gas pressure tap (located
in the gas piping just prior to the burner). If
there is no gas pressure, replace the gas valve.
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Flame will not stay on
Flame sensor
To check for flame sensor operation, connect a
digital multimeter (capable of measuring DC
microamps) between the flame sensor wire and
terminal #1 on the ignition control. Sensor
current is to be 3 microamps, minimum. If
these readings are not achieved, replace
igniter sensor assembly. Also, check for any
type of damage to flame sensor wire and
connections. NOTE: The DC microamp test
must be conducted with the oven in low flame
(bypass) operation.
Power supply
Ignition control
Turn the temperature to the lowest temperature
setting. If there is sufficient microamp current,
but the flame will not stay lit, check for proper
polarity of the power supply.
If there is sufficient flame sensor current, but
the burner will not remain ignited, check the
reset button on ignition control. If all above test
okay, replace ignition control.
NOTE: Flame should be lit at
this time
Temperature control
Low flame is on, but no main
flame
Check for supply voltage at terminal #7 to L2
on temperature control. If there is no voltage,
trace wiring back to oven fan switch. Turn the
temperature adjustment knob to maximum
temperature position and check for supply
voltage at the load terminal #8 and L2. If
voltage is present and unit is not heating, refer
to “Temperature regulation valve” for next
check. If voltage is not present, proceed.
With power on and thermocouple leads
attached to the temperature control board:
Measure the DC millivolt output of these leads.
Refer to thermocouple chart in “removal and
installation” section for proper readings. If
these readings are not achieved, replace
thermocouple.
Thermocouple
Temperature potentiometer
Disconnect the potentiometer leads from the
temperature control board. Place ohmmeter
test leads on the blue and green pot. leads.
Reading should be 1K ohms. Place meter
leads on the blue and purple pot. leads and
rotate knob from high to low. Repeat on green
and purple leads. Check for an even rise and
fall of ohms reading to insure that there are no
open or dead spots in the potentiometer.
Check each lead to ground for any short
circuits to ground. Replace as needed.
Temperature regulation valve If supply voltage is present on the temperature
control board at load terminals #8 and L2,
check for voltage at temperature regulation
valve. If voltage is present, listen for valve to
open and close. Also check for opens or shorts
in the operating coil. Replace as needed.
Thermal overload of main fan The main fan motor and burner blower motor
Intermittent heating
and burner blower motors
are equipped with internal thermal protection
and will cease to operate if overheating occurs.
As these motors overheat and then cool, the
burners will cycle on and off intermittently.
Improper ventilation or a lack of preventive
maintenance may cause this condition. Also,
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most of the problems listed under “Oven will
not heat” can cause intermittent failure.
Check incoming power supply, If no voltage is
present, check circuit breakers.
With power off, Check continuity between
switch terminals. Replace as needed.
Conveyor will not run
Power supply
Fan switch
Speed adjustment
potentiometer
This is a 0 to 10K ohm, 1 turn potentiometer.
With power off, remove the black and white
pot. leads from the motor control board at
terminals P1 and P2. Place the meter leads on
the black and white pot. leads. Rotating the
pot. slowly, from low to high, the meter reading
should show an even transition from 0 to 10K
ohms ± 5%. There should be no dead or open
spots throughout the rotation of the
potentiometer. Check both pot. leads to
ground. There should be no continuity to
ground. If any of the above checks fail, replace
the potentiometer.
Check for supply voltage input to the control
board at terminals L1 and L2. If voltage is not
present, check wiring back to the oven fan
switch. If supply voltage is present, check both
fuses on control board (8A line and 1A
armature). Check the DC voltage output at
terminals A+ and A-. If there is power in to the
control board but no power at A+ and A-, check
the following:
DC motor control board
Hall effect sensor
Disconnect the Hall effect sensor from the DC
motor control board. If the motor begins to run,
replace the Hall effect sensor.
DC motor control board
If, after disconnecting the Hall effect sensor,
the motor is still not running, check for DC
voltage from terminals A+ and A-. If there is no
DC voltage, replace the DC motor control
board.
Circuit breaker
If there is DC voltage output from the DC motor
control board, but the motor is still not running,
check the 0.4 Amp circuit breaker. Disconnect
wires from the circuit breaker and check for
continuity through the circuit breaker. Reset
circuit breaker or replace as needed.
Conveyor gearmotor
Check the leads to the motor for evidence of
any shorts or opens, and each lead to ground.
If the motor fails the above tests, replace
motor. Rotate motor shaft to determine if there
is a locked rotor or a locked gearbox (use care
so that magnet and sensor are not damaged).
Check motor brushes for damage or excessive
wear, replace brushes if needed. Replace
motor if needed. Also check to be sure that the
conveyor drive coupling is tight and properly
engaged to the conveyor shaft.
Conveyor
Check for any mechanical misalignment. Also,
check for worn bearings. A conveyor belt that is
too tight may cause excessive bearing wear
and sometimes, irregular speed.
Conveyor speed unsteady
Power supply
Check power supply at the DC motor control
board for supply voltage at terminals L1 and
L2. Supply voltage should be steady.
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Speed adjustment
potentiometer
This is a 0 to 10K ohm, 1 turn potentiometer.
With power off, remove the black and white
pot. leads from the motor control board at
terminals P1 and P2. Place the meter leads on
the black and white pot. leads. Rotating the
pot. slowly, from low to high, the meter reading
should show an even transition from 0 to 10K
ohms ± 5%. There should be no dead or open
spots throughout the rotation of the
potentiometer. Check both pot. leads to
ground. There should be no continuity to
ground. If any of the above checks fail, replace
the potentiometer.
Check to insure that the magnet (cemented to
shaft of conveyor drive motor) has not been
damaged, or come loose from the motor shaft.
Re-glue or replace as needed.
Magnet
Hall effect sensor
Check for any physical damage to hall effect
sensor (mounted on conveyor drive motor).
Check all wiring and connections for damage.
Replace as needed.
Hall effect sensor cable
DC motor control board
Check continuity through the wires in the cable.
Check all wiring and connections for visible
damage. Replace as needed.
With motor running, measure DC voltage
across the red wire and black wire in the hall
effect cable (all wires must be connected
during this test). Voltage reading should be
approx. 12VDC and steady. If this reading is
not achieved, replace DC motor control board.
With the motor running at maximum speed,
measure the frequency across the white wire
and the black wire in the hall effect cable (all
wires must be connected during this test).
Reading should be approx. 327 Hz. And
steady. If there is no reading, replace hall effect
sensor. If the reading is unsteady, calibrate the
DC motor control board.
Hall effect sensor
Temperature display
inoperative
Display transformer
Measure the transformer primary for supply
voltage input. If voltage is not present, trace
wiring back to the oven fan switch. Measure
the secondary output, which will normally be
12-15VAC. Voltage across terminals 1-3
should be 12-15VAC. Terminals 1-2 and 2-3
should be ½ the voltage reading 1-3. If the
above secondary readings are not achieved,
replace transformer.
Temperature display
Thermocouple
If proper voltage is present at terminals 1,2 and
3 on temperature display, but the display is not
lighted, recheck all connections for tightness. If
temperature display is still not operating,
replace the temperature display.
Place the thermocouple of a pyrometer into the
center of the top finger. The pyrometer will
indicate oven temperature. Measure DC
millivolts of thermocouple at the temperature
display. See thermocouple chart in “Removal
and Installation” section for proper readings.
Replace thermocouple if proper readings are
not achieved. If readings are correct on the
thermocouple, recalibrate or replace
Temperature display
inaccurate, or erratic
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temperature display.
TROUBLESHOOTING GUIDE
ELECTRIC OVENS
MODEL 1164-000-EA
400/230 VAC
50 HZ.
3 PHASE
REFER TO PROPER SCHEMATIC FOR IDENTIFIED COMPONENTS
SYMPTOM
Oven fan will not run
POSSIBLE CAUSE
Incoming power supply
EVALUATION
Check circuit breakers. Reset if required. Call
power company if needed.
Oven cavity hi-limit
thermostat
Terminals are normally closed. If open, reset
and test oven for proper operation. If
thermostat will not hold for maximum oven
temperature, and oven is not exceeding
temperature dial setting, check for proper
location of capillary bulb in its spring holder. If
above checks okay, replace hi-limit thermostat.
Check, replace if necessary.
Fuse, 10 Amp
Fuse holder
Check, replace if necessary.
Control box hi-limit thermostat Check for voltage on both sides of the switch.
Terminals are normally closed. If open, reset
and test oven for proper operation. If
thermostat will not hold, and control box
temperature is not exceeding 140° F (60° C)
replace thermostat.
With power off, Check continuity between
switch terminals. Replace as needed.
Check for opens, shorts or grounds. With
power off, turn fan blade to check for locked
rotor.
Main fan switch
Main fan motor
Capacitor
Check for shorts or grounds.
WARNING: Capacitor has a stored charge,
discharge before testing.
No control box cooling
Check for main fan operation. If not operating,
refer to “Oven fan will not run”.
Cooling fan
Line voltage should now be at the cooling fan.
If voltage is present, check motor for shorts or
opens. With power off, check for locked rotor.
Check circuit breakers. Reset if required. Call
power company if needed.
No automatic control box
cooling
Incoming power supply
Oven cavity hi-limit
thermostat
Terminals are normally closed. If open, reset
and test oven for proper operation. If
thermostat will not hold for maximum oven
temperature, and oven is not exceeding
temperature dial setting, check for proper
location of capillary bulb in its spring holder. If
above checks okay, replace hi-limit thermostat.
Check the cooling fan thermostat (thermostat
closes at 120° F and opens at 100° F). With the
cooling fan thermostat preheated, check for
continuity. If switch is open, replace thermostat.
Line voltage should now be at the cooling fan.
If voltage is present, check motor for shorts or
opens. With power off, check for locked rotor.
This normally open thermostat should close at
120°F (48.9°C) and reopen at 100°F (37.8°C).
Replace as needed.
Cooling fan thermostat
Cooling fan
Control box cooling fan
continues to run
Cooling fan thermostat
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Oven will not heat
Main fan motor
Check for main fan operation. If fan is not
operating, refer to "Oven fan will not run".
This normally open switch should close when
the main fan is activated. Check air switch tube
for blockage or obstructions. Adjust switch if
necessary (see “Removal and installation”
section for instructions). Replace air pressure
switch as needed.
Air pressure switch
Temperature control
Thermocouple probe
Check for supply voltage at temperature
control. If no voltage is present, trace wiring
back to air pressure switch. Turn the
temperature adjustment knob to maximum
temperature position and check for 230VAC at
the load terminals #8 and neutral. If 230VAC is
present and unit is not heating, refer to
“Mercury contactor” for next check. If 230VAC
is not present, proceed.
With power on and thermocouple leads
attached to the temperature control board:
measure DC millivolt output of these leads.
Refer to “Removal and installation” for proper
readings. If these readings are not achieved,
replace thermocouple.
Temperature control
potentiometer
Disconnect the potentiometer leads from the
control board. Place ohmmeter test leads on
the blue and green pot. wires. Reading should
be 1K ohms. Place meter leads across the blue
and purple pot. leads and rotate knob from low
to high. Repeat on green and purple leads.
Check for an even rise and fall of ohms reading
to insure that there are no open or dead spots
in the potentiometer. Check each lead to
ground for short circuits. Replace
potentiometer as needed.
Mercury contactor
Heater elements
Check for supply voltage to the contactor coil. If
voltage is present and the contactor will not
activate, replace the contactor. Also, check
each contactor for proper high voltage input
and output.
Check the amp draw on each leg of the power
supply for proper load. Check the oven
specification plate for rating information. If the
amp draw is low or high, check the individual
elements for opens, shorts and proper
resistance. WITH POWER OFF: To check
resistance of the elements, remove all wires
from the elements. The element resistance
should be:
230VAC – 33 ohms approx.
Oven heats with switch off
Intermittent heating
Mercury contactor
The mercury contactor has probably
malfunctioned in the closed position. If there is
no voltage to the operating coil, but there is
high voltage at the contactor output, replace
the mercury contactor.
Thermal overload of main fan The main fan motor is equipped with internal
motor
thermal protection and will cease to operate if
overheating occurs. As the motor overheats
and then cools, the heat circuit will cycle on
and off intermittently. Improper ventilation or a
lack of preventive maintenance may cause this
condition. Also, most of the problems listed
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under “Oven will not heat” can cause
intermittent failure.
Check incoming power supply, If no voltage is
present, check circuit breakers.
Conveyor will not run
Power supply
Fan switch
With power off, Check continuity between
switch terminals. Replace as needed.
This is a 0 to 10K ohm, 1 turn potentiometer.
With power off, remove the black and white
pot. leads from the motor control board at
terminals P1 and P2. Place the meter leads on
the black and white pot. leads. Rotating the
pot. slowly, from low to high, the meter reading
should show an even transition from 0 to 10K
ohms ± 5%. There should be no dead or open
spots throughout the rotation of the
Speed adjustment
potentiometer
potentiometer. Check both pot. leads to
ground. There should be no continuity to
ground. If any of the above checks fail, replace
the potentiometer.
Check for supply voltage input to the control
board at terminals L1 and L2. If voltage is not
present, check wiring back to the oven fan
switch. If supply voltage is present, check both
fuses on control board (8A line and 1A
armature). Check the DC voltage output at
terminals A+ and A-. If there is power in to the
control board but no power at A+ and A-, check
the following:
DC motor control board
Hall effect sensor
Disconnect the Hall effect sensor from the DC
motor control board. If the motor begins to run,
replace the Hall effect sensor.
DC motor control board
If, after disconnecting the Hall effect sensor,
the motor is still not running, check for DC
voltage from terminals A+ and A-. If there is no
DC voltage, replace the DC motor control
board.
Circuit breaker
If there is DC voltage output from the DC motor
control board, but the motor is still not running,
check the 0.4 Amp circuit breaker. Disconnect
wires from the circuit breaker and check for
continuity through the circuit breaker. Reset
circuit breaker or replace as needed.
Conveyor gearmotor
Check the leads to the motor for evidence of
any shorts or opens, and each lead to ground.
If the motor fails the above tests, replace
motor. Rotate motor shaft to determine if there
is a locked rotor or a locked gearbox (use care
so that magnet and sensor are not damaged).
Check motor brushes for damage or excessive
wear. Replace brushes if needed. Replace
motor if needed. Also check to be sure that the
conveyor drive coupling is tight and properly
engaged to the conveyor shaft.
Conveyor
Check for any mechanical misalignment. Also,
check for worn bearings. A conveyor belt that is
too tight may cause excessive bearing wear
and sometimes, irregular speed.
Conveyor speed unsteady
Power supply
Check power supply at the DC motor control
board for supply voltage at terminals L1 and
L2. Supply voltage should be steady.
Impinger II – 1100-000-A Series (SN 2038615 & Below) Service Manual –Int’l
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Speed adjustment
potentiometer
This is a 0 to 10K ohm, 1 turn potentiometer.
With power off, remove the black and white
pot. leads from the motor control board at
terminals P1 and P2. Place the meter leads on
the black and white pot. leads. Rotating the
pot. slowly, from low to high, the meter reading
should show an even transition from 0 to 10K
ohms ± 5%. There should be no dead or open
spots throughout the rotation of the
potentiometer. Check both pot. leads to
ground. There should be no continuity to
ground. If any of the above checks fail, replace
the potentiometer.
Check to insure that the magnet (cemented to
shaft of conveyor drive motor) has not been
damaged, or come loose from the motor shaft.
Re-glue or replace as needed.
Magnet
Hall effect sensor
Check for any physical damage to hall effect
sensor (mounted on conveyor drive motor).
Check all wiring and connections for damage.
Replace as needed.
Hall effect sensor cable
DC motor control board
Check continuity through the wires in the cable.
Check all wiring and connections for visible
damage. Replace as needed.
With motor running, measure DC voltage
across the red wire and black wire in the hall
effect cable (all wires must be connected
during this test). Voltage reading should be
approx. 12VDC and steady. If this reading is
not achieved, replace DC motor control board.
With the motor running at maximum speed,
measure the frequency across the white wire
and the black wire in the hall effect cable (all
wires must be connected during this test).
Reading should be approx. 327 Hz. And
steady. If there is no reading, replace hall effect
sensor. If the reading is unsteady, calibrate the
DC motor control board.
Hall effect sensor
Temperature display
inoperative
Display transformer
Measure the transformer primary for supply
voltage input. If voltage is not present, trace
wiring back to the oven fan switch. Measure
the secondary output, which will normally be
12-15VAC. Voltage across terminals 1-3
should be 12-15VAC. Terminals 1-2 and 2-3
should be ½ the voltage reading 1-3. If the
above secondary readings are not achieved,
replace transformer.
Temperature display
Thermocouple
If proper voltage is present at terminals 1,2 and
3 on temperature display, but the display is not
lighted, recheck all connections for tightness. If
temperature display is still not operating,
replace the temperature display.
Place the thermocouple of a pyrometer into the
center of the top finger. The pyrometer will
indicate oven temperature. Measure DC
millivolts of thermocouple at the temperature
display. See thermocouple chart in “Removal
and Installation” section for proper readings.
Replace thermocouple if proper readings are
not achieved. If readings are correct on the
thermocouple, recalibrate or replace
Temperature display
inaccurate, or erratic
14
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temperature display.
REMOVAL, INSTALLATION AND ADJUSTMENT
INTERNATIONAL IMPINGER II ADVANTAGE
CAUTION!
BEFORE REMOVING OR INSTALLING ANY COMPONENT IN THE IMPINGER
OVEN, BE SURE TO DISCONNECT ELECTRICAL POWER AND GAS SUPPLY.
MOTOR, MAIN FAN - REPLACEMENT
A. Shut off power at main breaker.
B. Remove motor cover from back of oven.
C. Remove wires for motor and mark for reassembly.
D. Remove bolts from the oven back and slide oven back assembly straight out of the oven.
E. Loosen bolt from fan hub and remove fan from motor shaft.
NOTE: Measure distance from fan blade to rear wall assembly before removal to aid in reassembly.
F. Remove the bolts from the motor mount and remove motor clamp. Slide the motor assembly out of the oven
back.
G. Remove motor by removing the four mounting nuts and washers.
H. Reassemble in reverse order. When motor mount assembly is set on the oven back, align motor shaft in the
center of the hole. Set fan assembly on the motor shaft.
NOTE: It is recommended that anti-seize compound be applied to the bolts before assembly.
MAIN FAN - REPLACEMENT
A. Shut off power at main breaker.
B. Remove back assembly. (see “MOTOR, MAIN FAN”)
C. Reinstall and locate fan so that the bottom of the fan spider is 1 ½ inches from the top of the oven back cone.
(see drawing)
CAPACITOR, MOTOR - REPLACEMENT
A. Shut off power at main breaker.
B. Remove control box cover and front panel.
C. Discharge capacitor.
D. Remove capacitor and reassemble in reverse order.
ON/OFF SWITCH – REPLACEMENT
A. Shut off power at main breaker.
B. Remove control box cover.
C. Remove front panel.
D. Depress spring clips on sides of switch and push switch out.
E. Remove wires from switch, note wire numbers and location.
F. Reassemble in reverse order and check system operation.
NOTE: make sure that switch housing is fully seated in opening in control box.
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FUSE HOLDER – REPLACEMENT
A. Shut off power at main breaker.
B. Remove control panel top and front cover.
C. Remove wires from fuse holder and mark for reassembly.
D. Remove mounting screws or mounting nut from fuse holder and remove fuse holder.
E. Reassemble in reverse order and check system operation.
THERMOSTAT, CONTROL BOX HI-LIMIT – REPLACEMENT
A. Shut off power at main breaker.
B. Remove control panel top and front cover.
C. Remove wires from thermostat and mark for reassembly.
D. Remove mounting screws and remove thermostat.
E. Reassemble in reverse order and check system operation.
NOTE: Push reset button on new thermostat.
COOLING FAN, CONTROL BOX – REPLACEMENT
A. Shut off power at main breaker.
B. Remove control panel top and front cover.
C. Remove four screws from fan frame.
D. Disconnect cord and plug from fan and remove fan.
E. Reassemble in reverse order and check system operation.
THERMOSTAT, COOLING FAN – REPLACEMENT
A. Shut off power at main breaker.
B. Remove control panel top and front cover.
C. Remove wires and mark for reassembly.
D. Remove mounting screws and remove thermostat.
E. Reassemble in reverse order and check system operation.
BURNER BLOWER MOTOR – REPLACEMENT
A. Shut off power at main breaker.
B. Remove control panel top and front cover.
C. Unplug motor connector.
D. Remove three mounting screws at burner housing and remove motor.
E. Remove air shutter assembly from old motor and install on new motor.
F. Reassemble in reverse order and check system operation.
NOTE: Set air shutter at approximately ½ open and adjust to get a good blue flame in high flame operation.
THERMOSTAT, OVEN CAVITY HI-LIMIT – REPLACEMENT
A. Shut off power at main breaker.
B. Remove control panel top and front cover.
C. Remove conveyor and bottom finger assembly.
D. Remove capillary tube from mounting bracket in oven chamber and pull through tube into control box.
E. Remove wires from thermostat and mark for reassembly.
F. Remove mounting nut and remove thermostat.
G. Reassemble in reverse order and check system operation. Make sure capillary tube is mounted in the
mounting bracket.
NOTE: Push reset button on new thermostat.
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THERMOCOUPLE – REPLACEMENT
A. Shut off power at main breaker.
B. Remove control panel top and front cover.
C. Remove conveyor and bottom finger assembly.
D. Remove thermocouple from mounting bracket in oven chamber, pull through tube into control box.
E. Remove two thermocouple wires from temperature control and mark for reassembly.
F. Reassemble in reverse order and check system operation.
THERMOCOUPLE MEASUREMENT CHART
INFORMATION:
When two wires composed of dissimilar metals are joined together and one of the ends is heated, a
continuous current flow as generated. We use an iron constant (type J) thermocouple. The iron wire
increases the number of dissimilar junctions.
It is possible to check a thermocouple with a properly calibrated D. C. millivolt meter. At 32°F, the millivolt
reading should be 0.00. Inserting the thermocouple into an ice bath can check this.
The millivolt reading at 72°F should be 1.134.
When using the following chart, the temperature at the terminal connections must be noted. This
temperature is called the junction temperature.
The following chart lists the thermocouple millivolt readings from 200°F to 600°F.
Thermocouple Measurement Chart:
Explanation: The junction temperature is the ambient air temperature where the thermocouple fastens to
the electronic temperature control board.
O
V
E
N
T
E
M
P
200°F 250°F 300°F 325°F 350°F 400°F 425°F 450°F 500°F 550°F 600°F
J
90°F 3.26 4.77 6.30 7.06 7.83
88°F 3.32 4.83 6.36 7.12 7.89
86°F 3.37 4.88 6.41 7.17 7.94
84°F 3.43 4.94 6.47 7.23 8.00
82°F 3.49 5.00 6.53 7.29 8.06
80°F 3.55 5.06 6.59 7.35 8.12
78°F 3.60 5.11 6.64 7.40 8.17
76°F 3.66 5.17 6.70 7.46 8.23
75°F 3.69 5.20 6.73 7.49 8.26
74°F 3.72 5.23 6.76 7.52 8.29
72°F 3.78 5.29 6.82 7.58 8.35
70°F 3.83 5.34 6.87 7.63 8.40
9.37 10.14 10.91 12.46 14.00 15.53
9.43 10.20 10.97 12.51 14.05 15.59
9.49 10.26 11.03 12.57 14.11 15.65
9.54 10.31 11.09 12.63 14.19 15.71
9.60 10.37 11.14 12.69 14.23 15.76
9.66 10.43 11.20 12.74 14.28 15.82
9.72 10.49 11.26 12.80 14.34 15.86
9.77 10.55 11.32 12.86 14.40 15.94
9.80 10.57 11.35 12.89 14.43 15.97
9.83 10.60 11.37 12.92 14.46 15.99
9.89 10.66 11.43 12.97 14.51 16.05
9.95 10.72 11.49 13.03 14.57 16.11
U
N
C
T
I
O
N
T
E
M
P
68°F 3.89 5.40 6.93 7.69 8.46 10.00 10.78 11.55 13.09 14.63 16.17
66°F 3.95 5.46 6.99 7.75 8.52 10.06 10.83 11.61 13.15 14.69 16.23
64°F 4.01 5.52 7.05 7.81 8.58 10.12 10.89 11.66 13.20 14.74 16.28
62°F 4.06 5.57 7.10 7.86 8.63 10.18 10.95 11.72 13.26 14.80 16.34
60°F 4.12 5.63 7.16 7.92 8.69 10.24 11.01 11.78 13.32 14.86 16.40
ELECTRONIC TEMPERATURE CONTROL – REPLACEMENT
.
.
.
.
.
Shut off power at main breaker.
Remove control panel top and front cover.
Disconnect all wiring and mark for reassembly.
Depress nylon clips and remove electronic temperature control from mounting bracket.
Reassemble in reverse order and check system operation.
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ELECTRONIC TEMPERATURE CONTROL – CALIBRATION
.
.
Place the thermocouple of your test meter through a finger hole in the top center of the oven.
With temperature dial fully counter clockwise, align red line on dial over the “CAL” mark on temperature scale
and tighten dial knob.
.
Turn temperature dial fully clockwise, adjust pot on temperature control to achieve 575° F on temperature
meter. (There are two adjustment pots on control, adjust pot that is closest to the edge of the board.)
Set dial to 500° F. Adjust dial to match actual temperature.
.
.
Seal adjustment pot with glyptol or nail polish.
TEMPERATURE CONTROL POTENTIOMETER – REPLACEMENT
.
.
.
.
.
.
Shut off power at main breaker.
Remove control panel top and front cover.
Loosen two allen screws and remove knob by sliding off shaft.
Remove mounting nut from potentiometer shaft and remove potentiometer.
Disconnect potentiometer wires from temperature control and mark for reassembly.
Reassemble in reverse order and check system operation.
HEAT LIGHT – REPLACEMENT
.
.
.
.
.
Shut off power at main breaker.
Remove control panel top and front cover.
Remove two wires from light and mark for reassembly.
Grasp body of light and slide sideways to remove light.
Reassemble in reverse order and check system operation.
IGNITION CONTROL – REPLACEMENT
.
.
.
.
.
.
Shut off power at main breaker.
Remove control panel top and front cover.
Remove front portion of control from base by releasing tabs on sides of control and pulling control from base.
Remove wires from terminal strip on control base and mark for reassembly.
Remove two mounting screws and remove control base.
Reassemble in reverse order and check system operation.
GAS VALVE – REPLACEMENT AND ADJUSTMENT
.
.
.
.
.
.
.
.
Shut off power at main breaker and disconnect gas supply.
Disconnect gas piping from back of unit.
Remove four screws from the incoming piping nipple mounting bracket. Remove incoming piping nipple.
Remove all wires from gas valve and mark for reassembly.
Disconnect pilot tube from gas piping. Disconnect pipe union and remove gas valve.
Remove piping from gas valve.
Reassemble in reverse order and check system operation. Check all gas line fittings for leaks.
Check for proper adjustment of gas pressure switch. Switch should be set as follows: 10 on dial for Nat. gas,
27 for LP or 4.5 for town gas. Adjust as needed.
.
.
Check and adjust manifold pressure. Remove pressure tap at burner manifold and install manometer. Adjust
gas pressure as follows: 3.5” WC for Nat. gas, 10” WC for LP or 2.0” WC for town gas.
If needed, check gas filter by removing cover plate on side of gas valve and sliding filter out of valve.
Reassemble in reverse order and check system operation. Check for gas leaks.
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BYPASS ORIFICE – REPLACEMENT
.
.
.
.
.
.
Shut off power at main breaker.
Shut off gas supply to oven.
Remove control panel top and front cover.
Remove pilot tube from bypass orifice and remove orifice.
Reassemble in reverse order and check system operation.
Check gas line fittings for leaks.
TEMPERATURE REGULATION VALVE – REPLACEMENT
.
.
.
.
.
.
.
.
Shut off power at main breaker.
Shut off gas supply to oven.
Remove control panel top and front cover.
Remove bypass tube from burner.
Disconnect wires from temperature regulation valve and mark for reassembly.
Remove four nuts from burner manifold and disconnect pipe union.
Remove temperature regulation valve and piping from oven.
Remove piping from valve and reassemble in reverse order and check system operation. Check all gas line
fittings for leaks.
IGNITER/SENSOR ASSEMBLY – REPLACEMENT
.
.
.
.
.
.
.
.
.
Shut off power at main breaker.
Shut off gas supply to oven.
Remove control panel top and front cover.
Remove gas valve assembly.(see “GAS VALVE”)
Remove temperature regulation valve. (see “TEMPERATURE REGULATION VALVE”)
Disconnect all wires from burner and mark for reassembly.
Remove screws from burner tube and remove burner venturi.
Remove two mounting screws and remove igniter/sensor assembly from burner venturi.
Reassemble in reverse order and check system operation. Check all gas line fittings for leaks.
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BURNER ALARM – REPLACEMENT
.
.
.
.
.
Shut off power at main breaker.
Remove control panel top and front cover.
Remove two wires from burner alarm and mark for reassembly.
Remove mounting ring from burner alarm and remove from control box.
Reassemble in reverse order and check system operation.
SPARK GENERATOR – REPLACEMENT
.
.
.
.
.
Shut off power at main breaker.
Remove control panel top and front panel.
Remove all wires from spark generator and mark for reassembly.
Remove two mounting screws and remove spark generator.
Reassemble in reverse order and check system operation.
MAIN BURNER ORIFICE – REPLACEMENT
.
.
.
.
.
.
Shut power at main breaker.
Shut off gas supply to oven.
Remove control panel top and front cover.
Remove burner manifold. (See “TEMPERATURE REGULATION VALVE”)
Remove main burner orifice from burner manifold.
Reassemble in reverse order and check system operation. Check all gas line fittings for leaks.
MERURY CONTACTOR – REPLACEMENT
.
.
.
.
.
Shut off power at main breaker.
Remove control panel top and front cover.
Disconnect all wires from mercury contactor and mark for reassembly.
Remove mounting screws and remove mercury contactor.
Reassemble in reverse order and check system operation.
AIR PRESSURE SWITCH – MAIN FAN - REPLACEMENT AND ADJUSTMENT
.
.
.
.
.
.
.
Shut off power at main breaker.
Remove control panel top and front cover.
Disconnect all wires and mark for reassembly.
Disconnect air switch tube from air pressure switch.
Remove mounting screws and remove air pressure switch.
Reassemble in reverse order and check system operation. Adjust air pressure switch as needed.
To adjust air pressure switch, turn adjusting screw fully counter clockwise. With heat on, turn adjusting screw
clockwise until heat shuts off. Turn adjusting screw ¼ turn counter clockwise and unit should heat.
AIR PRESSURE SWITCH – BURNER MOTOR – REPLACEMENT AND CALIBRATION
.
.
.
.
.
.
Shut off power at main breaker.
Remove control panel top and front cover.
Disconnect all wires and mark for reassembly.
Remove air tube from air pressure switch and remove air pressure switch from hanger.
Reassemble in reverse order and check system operation. Adjust air pressure switch as needed.
To adjust air pressure switch, remove cover over terminals to access adjustment screw. To increase
sensitivity, turn screw counter clockwise. Check for proper line voltage switching from N.C. to N.O. as the air
pressure switch closes.
HEATING ELEMENT – REPLACEMENT
.
.
.
.
Shut off power at main breaker.
Remove back cover.
Disconnect motor wires and heating element wires and mark for reassembly.
Remove oven back from oven.
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.
.
.
Remove fan shroud.
Remove heating element(s) from oven back.
Reassemble in reverse order and check system operation. Apply anti-seize compound to all mounting bolts
on elements and back bolts.
NOTE: Be sure all wiring connections are tight. Loose connections at on the elements may cause the
terminals to burn off and damage the elements or wiring.
CONVEYOR CONTROL POTENTIOMETER – REPLACEMENT
.
.
.
.
.
.
Shut off power at main breaker.
Remove control panel top and front cover.
Loosen two allen screws and remove knob by sliding knob off of shaft.
Remove mounting nut from potentiometer shaft and remove potentiometer.
Disconnect potentiometer wires and mark for reassembly.
Reassemble in reverse order and check system operation.
CONVEYOR CONTROL BOARD – REPLACEMENT
.
.
.
.
.
Shut off power at main breaker.
Remove control panel top and front cover.
Disconnect wiring from conveyor control board and mark for reassembly.
Remove conveyor control board from its mounting bracket.
Reassemble in reverse order. Calibrate new conveyor control board and check system operation.
NOTE: Be sure that jumper (on conveyor control) is set to the proper input voltage (120/240) position.
CONVEYOR CONTROL BOARD – CALIBRATION
.
.
Connect digital voltmeter to the hall effect sensor. Black meter lead connected to black hall effect sensor lead,
red meter lead to white hall effect sensor lead.
Turn conveyor control knob fully counter clockwise. Loosen knob and align with calibration mark and tighten
knob.
.
.
Set conveyor control knob to the 1-minute setting. Adjust “MAX” pot on conveyor control to 327.5Hz.
Set conveyor control knob to the 30-minute setting. Adjust “MIN” pot on conveyor control to 10.9 Hz. Recheck
at 1 minute and 30 minute settings until proper readings are achieved. Seal pots with glyptol or nail polish.
CIRCUIT BREAKER – REPLACEMENT
.
.
.
.
.
Shut off power at main breaker.
Remove control panel top and front cover.
Disconnect two wires from circuit breaker and mark for reassembly.
Remove mounting nut from circuit breaker and remove circuit breaker.
Reassemble in reverse order and check system operation.
NOTE: Be sure to reset circuit breaker before operation.
CONVEYOR DRIVE MOTOR – REPLACEMENT
.
.
.
.
.
.
.
.
Shut off power at main breaker.
Remove control panel top and front cover.
Remove conveyor.
Disconnect wiring from motor and mark for reassembly.
Remove coupling from motor drive shaft.
Remove four mounting screws and remove conveyor motor and mounting bracket.
Remove mounting bracket from conveyor motor.
Reassemble in reverse order and check system operation.
REVERSING CONVEYOR DIRECTION
.
.
.
Shut off power at main breaker.
Remove control panel top and front cover.
Reverse wires fastened to terminals A+ and A- on conveyor control board. (See schematic diagram for wire
numbers.)
Reassemble in reverse order and check system operation.
.
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HALL EFFECT SENSOR – REPLACEMENT
.
.
.
.
.
.
Shut off power at main breaker.
Remove control panel top and front cover.
Remove conveyor motor assembly (see “CONVEYOR DRIVE MOTOR”).
Remove two mounting screws and remove sensor and bracket from conveyor motor.
Remove Hall effect sensor from mounting bracket.
Reassemble in reverse order and check system operation.
TEMPERATURE DISPLAY TRANSFORMER – REPLACEMENT
.
.
.
.
.
Shut off power at main breaker.
Remove control panel top and front cover.
Remove all wires from transformer and mark for reassembly.
Remove two mounting screws and remove transformer.
Reassemble in reverse order and check system operation.
TEMPERATURE DISPLAY – REPLACEMENT
.
.
.
.
.
Shut off power at main breaker.
Remove control panel top and front cover.
Remove wires from temperature display and mark for reassembly.
Gently pry temperature display from mounting tabs to remove display. (This is a pressure fit.)
Reassemble in reverse order and check system operation.
TEMPERATURE DISPLAY – CALIBRATION
.
Place the thermocouple of your test meter through a finger hole in the top center of the oven. Pre- heat the
oven to 500°F for 30 minutes.
B. Set switch on back of temperature display to read desired temperature (°F or °C).
C. Adjust “temp adj.” on back of temperature display until display matches actual oven temperature.
BEARING, CONVEYOR – REPLACEMENT
A. Remove conveyor from oven and place on a flat work surface.
B. Remove connecting links from conveyor belt and remove belt from conveyor frame.
C. Move drive shaft or idler shaft toward end of conveyor, and bearing will now slip out of holding bracket.
D. Remove bearing from shaft.
E. Reassemble in reverse order and check system operation.
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GENERAL VIEW
IMPINGER II ADVANTAGE
LETTER
PART NUMBER
DESCRIPTION
A
B
C
369390
369502
Caster, 4” with mounting plate
Bottom finger cover
Columnating plate, see Installation Operations
manual
D
E
F
370010
369504
Bottom finger housing
Top finger housing
Columnating plate, see Installation Operations
manual
G
H
I
J
K
L
M
N
O
P
369503
369511
369659
369225
369211
370118
369231
369232
369919
370066
Top finger cover
Oven top
Conveyor hole cover
Baffle
Thumb screw
Cross support
Caster, 4” with threaded stem
Adjustable leg
Stand side
Plug
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CONTROL BOX VIEW
IMPINGER II ADVANTAGE
MODELS 1154-000-EA, 1155-000-EA
LETTER
PART NUMBER
370108
369467
370073
370107
370214
369316
350224
369432
369809
369449
369378
369579
369131
370061
DESCRIPTION
Control box top
Pilot light
Temperature display
Side panel
Operation label
Knob
Lens, yellow
On/off switch
Conveyor potentiometer
Temperature potentiometer
Cooling fan
Solid state alarm
Thermocouple
Conveyor motor assembly,
includes “O” and “P”
Hall effect sensor
Magnet, 16 pole
Manifold, burner
Venturi, natural gas
Venturi, LP gas
Igniter/sensor assembly
Temperature regulation valve
Burner blower motor
Air shutter assembly
Transformer, temperature display
Gas valve
Bypass orifice, natural gas
Bypass orifice, LP gas
Ground lug
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
369823
370065
369901
369654
369939
369590
370186
369589
369401
369173
369580
370031
369557
353082
370064
357067
369192
369573
369507
369431
369465
370177
369856
369014
357107
369331
369566
369524
369771
369689
369575
369025
369574
370178
369376
369698
370176
370184
S
T
U
V
W
X
Y
Z
AA
BB
CC
DD
EE
FF
GG
HH
II
Circuit breaker, 0.4 A
Thermostat, oven cavity hi-limit
Capacitor
Ignition control
Thermostat, cooling fan
Thermostat, control box hi-limit
Electronic temperature control
Conveyor control
Stand-off, support
Fuse, 10A
JJ
KK
LL
Fuse holder
Finger guard
MM
Main burner orifice, natural gas
Main burner orifice, LP gas
Reset switch, ignition control
Plug, pressure test
Air pressure switch, Dungs
Air pressure switch, Johnson
Spark generator
Junction box
Terminal block, 3 pole
Cover
NN
OO
PP
QQ
RR
SS
TT
UU
VV
Filter, E.M.I.
Filter, R.F.I.
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CONTROL BOX VIEW
IMPINGER II ADVANTAGE
MODEL 1164-000-EA
LETTER
A
PART NUMBER
DESCRIPTION
Control box top
Pilot light
Temperature display
Side panel
Operations label
Knob
Lens, yellow
370108
369467
370073
370107
370214
369316
350224
369432
369809
369449
370065
369823
370061
369131
369378
369479
370173
369575
369431
369507
369465
369856
370177
369192
369368
370064
369698
370178
370177
357107
369014
369331
370176
353082
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
AA
BB
CC
DD
EE
FF
GG
HH
On/off switch
Conveyor potentiometer
Temperature potentiometer
Magnet, 16 pole
Hall effect sensor
Conveyor motor assembly, includes “K” and “L”
Thermocouple
Cooling fan
Mercury contactor, 3 pole
Transformer, temperature display
Air pressure switch
Thermostat, control box hi-limit
Thermostat, cooling fan
Electronic temperature control
Stand-off, support
Conveyor control
Capacitor
Thermostat, oven cavity hi-limit
Circuit breaker
Electric box
Electric box cover
Terminal block
Fuse holder
Fuse, 10A
Finger guard
Filter, E.M.I.
Ground lug
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CONVEYOR/DOOR VIEW
IMPINGER II ADVANTAGE
LETTER
PART NUMBER
DESCRIPTION
Coupler
Coupling center
Ball plunger
Set screw
Crumb pan, right
Crumb pan, left
Conveyor frame assembly
Pan stop
Conveyor bearing
Idler shaft
A
B
C
D
E
F
G
H
J
369611
369664
369269
370116
369223
369224
369666
369226
369516
369514
369515
369978
369238
369513
369510
370016
369501
1123D
K
L
Sprocket
Set screw
Drive shaft
Hinge
M
N
O
P
Q
R
S
Door assembly, includes “N”, “P” and “Q”
Impinger nameplate
Door latch & catch
Door with window, includes “N”, “P” and “Q”
Window frame top
Glass, access window
Window frame bottom
Retainer, window
Splice clip, conveyor belt
Conveyor belt, complete
Conveyor belt, 1ft. section
369927
369925
369926
369929
369165
369194
369394
T
U
W
X
Y
30
Impinger II – 1100-000-A Series (SN 2038615 & Below) Service Manual –Int’l
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OVEN BACK VIEW
IMPINGER II ADVANTAGE
LETTER
PART NUMBER
DESCRIPTION
Fan
Fan shroud
Stand-off
Heating element, 230 volt
Rear wall
A
B
C
D
E
F
G
H
I
369182
369899
369655
370164
369549
369581
369196
369695
369033
369681
369979
369227
369541
Motor mount
Motor, 240 volt, 50Hz.
Bracket, motor
Clamp, motor
Cover, back
Bracket, hi-limit thermostat
Spring
J
K
L
M
Thermocouple bracket
32
Impinger II – 1100-000-A Series (SN 2038615 & Below) Service Manual –Int’l
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Impinger II – 1100-000-A Series (SN 2038615 & Below) Service Manual –Int’l
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36
Impinger II – 1100-000-A Series (SN 2038615 & Below) Service Manual –Int’l
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