Lincoln Electric Welding Consumables IM805 User Manual

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IM805  
April, 2004  
Vantage 500 DEUTZ  
For use with machines having Code Numbers: 10995  
Safety Depends on You  
Lincoln arc welding and cutting  
equipment is designed and  
built with safety in mind.  
However, your overall safety  
can be increased by proper  
installation . . . and thoughtful  
operation on your part. DO  
NOT INSTALL, OPERATE OR  
REPAIR THIS EQUIPMENT  
WITHOUT READING THIS  
MANUAL AND THE SAFETY  
PRECAUTIONS CONTAINED  
THROUGHOUT.  
Most  
importantly, think before you  
act and be careful.  
OPERATOR’S MANUAL  
Copyright© 2004 Lincoln Global Inc.  
• World’s Leader in Welding and Cutting Products •  
• Sales and Service through Subsidiaries and Distributors Worldwide •  
Cleveland, Ohio 44117-1199 USA Tel: 216.481.8100 Fax: 216.486.1751 Web Site: www.lincolnelectric.com  
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SAFETY  
ii  
ARC RAYS can burn.  
ELECTRIC SHOCK  
can kill.  
3.a. The electrode and work (or ground) circuits  
are electrically “hot” when the welder is on.  
Do not touch these “hot” parts with your bare  
skin or wet clothing. Wear dry, hole-free  
gloves to insulate hands.  
4 a  
Use a shield with the proper filter and cover  
plates to protect your eyes from sparks and  
the rays of the arc when welding or  
observing open arc welding. Headshield  
and filter lens should conform to ANSI  
Z87.1 standards.  
4.b.Use suitable clothing made from durable flame resistant  
material to protect your skin and that of your helpers from the  
arc rays.  
3.b. Insulate yourself from work and ground using dry  
insulation. Make certain the insulation is large enough to  
cover your full area of physical contact with work and  
ground.  
4.c. Protect other nearby personnel with suitable non flammable  
screening and/or warn them not to watch the arc or expose  
themselves to the arc rays or to hot spatter or metal.  
In addition to the normal safety precautions, if welding  
must be performed under electrically hazardous  
conditions (in damp locations or while wearing wet  
clothing; on metal structures such as floors, gratings  
or scaffolds; when in cramped positions such as  
sitting, kneeling or lying, if there is a high risk of  
unavoidable or accidental contact with the workpiece  
or ground) use the following equipment:  
FUMES AND GASES  
can be dangerous  
5.a. Welding may produce fumes and gases  
hazardous to health. Avoid breathing these  
fumes and gases. When welding, keep your  
head out of the fume. Use enough  
ventilation and/or exhaust at the arc to  
• Semiautomatic DC Constant Voltage (Wire) Welder.  
• DC Manual (Stick) Welder.  
keep fumes and gases away from the breathing zone. When  
welding with electrodes which require special ventilation  
such as stainless or hard facing (see instructions on  
container or MSDS) or on lead or cadmium plated steel and  
other metals or coatings which produce highly toxic fumes,  
keep exposure as low as possible and below Threshold  
Limit values (TLV) using local exhaust or mechanical  
ventilation. In confined spaces or in some circumstances,  
• AC Welder with Reduced Voltage Control.  
3.c. In semi-automatic or automatic wire welding, the  
electrode, electrode reel, welding head, nozzle or semi-  
automatic welding gun are also electrically “hot”.  
3.d. Always be sure the work cable makes a good electrical  
connection with the metal being welded. The connection  
should be as close as possible to the area being welded.  
outdoors,  
a
respirator may be required. Additional  
precautions are also required when welding on galvanized  
steel.  
3.e. Ground the work or metal to be welded to a good electrical  
(earth) ground.  
5.b.Do not weld in locations near chlorinated hydrocarbon  
vapors coming from degreasing, cleaning or spraying  
operations. The heat and rays of the arc can react with  
solvent vapors to form phosgene, a highly toxic gas, and  
other irritating products.  
3.f. Maintain the electrode holder, work clamp, welding cable  
and welding machine in good, safe operating condition.  
Replace damaged insulation.  
3.g. Never dip the electrode holder in water for cooling.  
5.c. Shielding gases used for arc welding can displace air and  
cause injury or death. Always use enough ventilation,  
especially in confined areas, to ensure breathing air is safe.  
3.h. Never simultaneously touch electrically “hot” parts of  
electrode holders connected to two welders because  
voltage between the two can be the total of the open circuit  
voltage of both welders.  
5.d.Read and understand the manufacturer’s instructions for this  
equipment and the consumables to be used, including the  
material safety data sheet (MSDS) and follow your  
employer’s safety practices. MSDS forms are available from  
your welding distributor or from the manufacturer.  
3.i. When working above floor level, use a safety belt to  
protect yourself from a fall should you get a shock.  
3.j.  
Also see items 6c and 8.  
5.e.Also see Item 1b.  
Mar ‘95  
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SAFETY  
iii  
CYLINDER may explode  
WELDING SPARKS can  
if damaged  
cause fire or explosion  
7.a. Use only compressed gas cylinders containing  
the correct shielding gas for the process used  
and properly operating regulators, designed  
for the gas and pressure used. All hoses,  
6 a Remove fire hazards from the welding area. If  
this is not possible, cover them to prevent the  
welding sparks from starting a fire. Remember  
that welding sparks and hot materials from  
fittings, etc. should be suitable for the application and  
maintained in good condition.  
7.b.Always keep cylinders in an upright position and securely  
chained to an undercarriage or fixed support.  
welding can easily go through small cracks and openings to  
adjacent areas. Avoid welding near hydraulic lines. Have a fire  
extinguisher readily available.  
6.b.Where compressed gases are to be used at the job site,  
special precautions should be used to prevent hazardous  
situations. Refer to AS1674 Parts 1 & 2 “Safety in Welding  
and Cutting” (ANSI Standard Z49.1) and the operating  
information for the equipment being used.  
7.c. Cylinders should be located :  
• Away from areas where they may be struck or subjected to  
physical damage.  
• A safe distance from arc welding or cutting operations and  
any other source of heat, sparks or flame.  
6.c. When not welding, make certain no part of the electrode  
circuit is touching the work or ground. Accidental contact can  
cause overheating and create a fire hazard.  
7.d.Never allow the electrode, electrode holder, or any other  
electrically “hot” parts to touch a cylinder.  
6.d.Do not heat, cut or weld tanks, drums or containers until the  
proper steps have been taken to insure that such procedures  
will not cause flammable or toxic vapors from substances  
inside. These can cause an explosion even though the  
vessel has been “cleaned”. For information purchase  
“Recommended Safe Practices for the Preparation for  
Welding and Cutting of Containers and Piping that have held  
Hazardous Substances”, AWS F4.1 from the American  
Welding Society (see address above).  
7.e.Keep your head and face away from the cylinder valve outlet  
when opening the cylinder valve.  
7.f. Valve protection caps should always be in place and hand-  
tight except when the cylinder is in use or connected for use.  
7.g.Read and follow the instructions on compressed gas  
cylinders, associated equipment, and CGA publication P-I,  
“Precautions for Safe Handling of Compressed Gases in  
Cylinders”, available from the Compressed Gas Association  
1235 Jefferson Davis Highway, Arlington, VA 22202.  
6.e.Vent hollow castings or containers before heating, cutting or  
welding. They may explode.  
6.f. Sparks and spatter are thrown from the welding arc. Wear oil  
free protective garments such as leather gloves, heavy shirt,  
cuffless trousers, high shoes and a cap over your hair. Wear  
ear plugs when welding out of position or in confined places.  
Always wear safety glasses with side shields when in a  
welding area.  
FOR ELECTRICALLY  
powered equipment.  
6.g.Connect the work cable to the work as close to the welding  
area as possible. Work cables connected to the building  
framework or other locations away from the welding area  
increase the possibility of the welding current passing  
through lifting chains, crane cables or other alternate circuits.  
This can create fire hazards or overheat lifting chains or  
cables until they fail.  
8.a. Turn off input power using the disconnect  
switch at the fuse box before working on the  
equipment.  
8.b.Install equipment in accordance with the National Electrical  
Code, all local codes and the manufacturer’s  
recommendations.  
6.h.Also see Item 1c.  
8.c. Ground the equipment in accordance with the National  
Electrical Code and the manufacturer’s recommendations.  
Mar ‘95  
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SAFETY  
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6. Eloigner les matériaux inflammables ou les recouvrir afin de  
prévenir tout risque d’incendie dû aux étincelles.  
PRÉCAUTIONS DE SÛRETÉ  
Pour votre propre protection lire et observer toutes les instructions  
et les précautions de sûreté specifiques qui parraissent dans ce  
manuel aussi bien que les précautions de sûreté générales  
suivantes:  
7. Quand on ne soude pas, poser la pince à une endroit isolé de  
la masse. Un court-circuit accidental peut provoquer un  
échauffement et un risque d’incendie.  
8. S’assurer que la masse est connectée le plus prés possible de  
la zone de travail qu’il est pratique de le faire. Si on place la  
masse sur la charpente de la construction ou d’autres endroits  
éloignés de la zone de travail, on augmente le risque de voir  
passer le courant de soudage par les chaines de levage,  
câbles de grue, ou autres circuits. Cela peut provoquer des  
risques d’incendie ou d’echauffement des chaines et des  
câbles jusqu’à ce qu’ils se rompent.  
Sûreté Pour Soudage A L’Arc  
1. Protegez-vous contre la secousse électrique:  
a. Les circuits à l’électrode et à la piéce sont sous tension  
quand la machine à souder est en marche. Eviter toujours  
tout contact entre les parties sous tension et la peau nue  
ou les vétements mouillés. Porter des gants secs et sans  
trous pour isoler les mains.  
b. Faire trés attention de bien s’isoler de la masse quand on  
soude dans des endroits humides, ou sur un plancher  
metallique ou des grilles metalliques, principalement dans  
les positions assis ou couché pour lesquelles une grande  
partie du corps peut être en contact avec la masse.  
c. Maintenir le porte-électrode, la pince de masse, le câble de  
soudage et la machine à souder en bon et sûr état  
defonctionnement.  
d.Ne jamais plonger le porte-électrode dans l’eau pour le  
refroidir.  
e. Ne jamais toucher simultanément les parties sous tension  
des porte-électrodes connectés à deux machines à souder  
parce que la tension entre les deux pinces peut être le total  
de la tension à vide des deux machines.  
9. Assurer une ventilation suffisante dans la zone de soudage.  
Ceci est particuliérement important pour le soudage de tôles  
galvanisées plombées, ou cadmiées ou tout autre métal qui  
produit des fumeés toxiques.  
10. Ne pas souder en présence de vapeurs de chlore provenant  
d’opérations de dégraissage, nettoyage ou pistolage. La  
chaleur ou les rayons de l’arc peuvent réagir avec les vapeurs  
du solvant pour produire du phosgéne (gas fortement toxique)  
ou autres produits irritants.  
11. Pour obtenir de plus amples renseignements sur la sûreté, voir  
le code “Code for safety in welding and cutting” CSA Standard  
W 117.2-1974.  
f. Si on utilise la machine à souder comme une source de  
courant pour soudage semi-automatique, ces precautions  
pour le porte-électrode s’applicuent aussi au pistolet de  
soudage.  
PRÉCAUTIONS DE SÛRETÉ POUR  
LES MACHINES À SOUDER À  
TRANSFORMATEUR ET À  
REDRESSEUR  
2. Dans le cas de travail au dessus du niveau du sol, se protéger  
contre les chutes dans le cas ou on recoit un choc. Ne jamais  
enrouler le câble-électrode autour de n’importe quelle partie du  
corps.  
3. Un coup d’arc peut être plus sévère qu’un coup de soliel, donc:  
a. Utiliser un bon masque avec un verre filtrant approprié ainsi  
qu’un verre blanc afin de se protéger les yeux du  
rayonnement de l’arc et des projections quand on soude ou  
quand on regarde l’arc.  
1. Relier à la terre le chassis du poste conformement au code de  
l’électricité et aux recommendations du fabricant. Le dispositif  
de montage ou la piece à souder doit être branché à une  
bonne mise à la terre.  
b. Porter des vêtements convenables afin de protéger la peau  
de soudeur et des aides contre le rayonnement de l‘arc.  
c. Protéger l’autre personnel travaillant à proximité au  
soudage à l’aide d’écrans appropriés et non-inflammables.  
2. Autant que possible, I’installation et l’entretien du poste seront  
effectués par un électricien qualifié.  
3. Avant de faires des travaux  
debrancher à l’interrupteur à la boite de fusibles.  
à
l’interieur de poste, la  
4. Des gouttes de laitier en fusion sont émises de l’arc de  
soudage. Se protéger avec des vêtements de protection libres  
de l’huile, tels que les gants en cuir, chemise épaisse,  
pantalons sans revers, et chaussures montantes.  
4. Garder tous les couvercles et dispositifs de sûreté à leur place.  
5. Toujours porter des lunettes de sécurité dans la zone de  
soudage. Utiliser des lunettes avec écrans lateraux dans les  
zones où l’on pique le laitier.  
Mar. ‘93  
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for selecting a QUALITY product by Lincoln Electric. We want  
you to take pride in operating this Lincoln Electric Company  
product ••• as much pride as we have in bringing this product to  
you!  
Thank You  
Please Examine Carton and Equipment For Damage Immediately  
When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently,  
Claims for material damaged in shipment must be made by the purchaser against the transportation company  
at the time the shipment is received.  
Please record your equipment identification information below for future reference. This information can be  
found on your machine nameplate.  
Product _______________________________________________________________________________  
Model Number _________________________________________________________________________  
Code Number or Date Code_______________________________________________________________  
Serial Number__________________________________________________________________________  
Date Purchased_________________________________________________________________________  
Where Purchased_______________________________________________________________________  
Whenever you request replacement parts or information on this equipment, always supply the information you  
have recorded above. The code number is especially important when identifying the correct replacement  
parts.  
On-Line Product Registration  
- Register your machine with Lincoln Electric either via fax or over the Internet.  
• For faxing: Complete the form on the back of the warranty statement included in the literature packet  
accompanying this machine and fax the form per the instructions printed on it.  
• For On-Line Registration: Go to our WEB SITE at www.lincolnelectric.com. Choose “Quick Links” and then  
“Product Registration”. Please complete the form and submit your registration.  
Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep  
it handy for quick reference. Pay particular attention to the safety instructions we have provided for your  
protection. The level of seriousness to be applied to each is explained below:  
WARNING  
This statement appears where the information must be followed exactly to avoid serious personal injury  
or loss of life.  
CAUTION  
This statement appears where the information must be followed to avoid minor personal injury or damage  
to this equipment.  
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TABLE OF CONTENTS  
Page  
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section A  
Installation  
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1  
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2  
Location / Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2  
Storing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2  
Stacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2  
Angle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2  
Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3  
High Altitude Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3  
High Temperature Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3  
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3  
Pre-Operation Engine Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-4  
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-4  
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-4  
Fuel Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-4  
Engine Break-In, Engine Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-4  
Battery Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-4  
Muffler Outlet Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-5  
Spark Arrestor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-5  
Welding Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-5  
Welding Output Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-5  
Machine Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-5  
Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-6  
Auxiliary Power Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-6  
Standby Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-6  
Connection of Vantage Premises Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7  
Connection of Lincoln Electric Wire Feeders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-8, A-9  
Operation  
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section B  
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1  
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1  
Recommended Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1  
Controls and Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2  
Engine Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2  
Welder Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-3  
Auxiliary Power Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-4  
Engine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-4  
Starting The Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-4  
Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-4  
Typical Fuel Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-5  
Welding Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-5  
Duty Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-5  
Stick Welding Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-5  
CC-Stick Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-5  
Downhill Pipe Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-5  
Touch Start TIG Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-5  
Vantage Settings when using HI-FREQ Unit and TIG Module . . . . . . . . . . . . . . . . . . . . . .B-5  
Typical Current Ranges for Tungsten Electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-6  
CV-Wire Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7  
Arc Gouging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7  
Paralleling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7  
Auxiliary Power Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7  
Simultaneous Welding and Auxiliary Power Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7  
Simultaneous Welding and Power Loads, Extension Cord Length Recommendations . . . . . . . . . . .B-8  
Vantage 500 DEUTZ  
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vii  
vii  
TABLE OF CONTENTS  
Accessories  
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section C  
Optional Field Installed Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1  
Maintenance  
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section D  
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1  
Routine and Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1  
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1  
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1  
Fuel Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-2  
Fuel Pre-Filter/Water Separator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-2  
Water Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-2  
Secondary Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-2  
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-3  
Cooling Blower Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-3  
Battery Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-3  
Charging the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-4  
Nameplate / Warning Decal Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-4  
Welder / Generator Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-4  
Engine Maintenance Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-4  
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section E  
Wiring, Connection Diagrams and Dimension Print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section F  
Parts Lists  
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P-472 Series  
Vantage 500 DEUTZ  
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A-1  
INSTALLATION  
A-1  
TECHNICAL SPECIFICATIONS - Vantage 500 DEUTZ (K2271-1)  
INPUT - DIESEL ENGINE  
Make /Model  
Description  
Speed (RPM)  
Displacement  
Starting  
System  
Capacities  
Deutz  
F3L 912  
Diesel Engine  
3 cylinder  
44HP (33 kw)  
@ 1800 RPM  
High Idle 1900  
Full Load 1800  
173 cu. in  
(2.83L)  
12VDC battery Fuel  
& Starter (25 US gal)  
94.6L  
Oil:  
Bore x Stroke  
9.5 QTS.  
9.0L  
3.94” x 4.72”  
(100mm x 120mm)  
RATED OUTPUT @ 104°F(40°C) - WELDER  
Duty Cycle  
100%  
Welding Output  
Volts at Rated Amps  
500 Amps (DC multi-purpose)  
550 Amps (DC multi-purpose)  
575 Amps (DC multi-purpose)  
40 Volts  
36 volts  
35 volts  
60%  
50%  
OUTPUT @ 104°F(40°C) - WELDER AND GENERATOR  
Welding Range  
30 - 575 Amps CC/CV  
20 - 250 Amps TIG  
Open Circuit Voltage  
60 Max OCV @ 1900 RPM  
(1)  
Auxiliary Power  
120/240 VAC  
12,000 WATTS, 60 Hz.  
PHYSICAL DIMENSIONS  
(2)  
Height  
Width  
Depth  
Weight  
42.0 in  
(1066.8 mm)  
31.5 in.  
(800.1mm)  
63.1 in.  
(1603mm)  
1615 lbs.  
(733kg)  
(Approx)  
1.  
2.  
Output rating in watts is equivalent to volt-amperes at unity power factor.  
Output voltage is within +/- 10% at all loads up to rated capacity. When welding, available auxiliary power will be reduced.  
Top of Enclosure. Add 6.6” (167.6mm) for exhaust.  
Vantage 500 DEUTZ  
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A-2  
INSTALLATION  
A-2  
Read this entire installation section before you start  
installation.  
LOCATION / VENTILATION  
The welder should be located to provide an unrestricted flow of  
clean, cool air to the cooling air inlets and to avoid restricting the  
cooling air outlets. Also, locate the welder so that the engine  
exhaust fumes are properly vented to an outside area.  
SAFETY PRECAUTIONS  
WARNING  
CAUTION  
Do not attempt to use this equipment until you have  
thoroughly read all operating and maintenance manuals  
supplied with your machine. They include important safety  
precautions, detailed engine starting, operating and  
maintenance instructions and parts lists.  
DO NOT MOUNT OVER COMBUSTIBLE SURFACES  
Where there is a combustible surface directly under stationary or  
fixed electrical equipment, that surface should be covered with a  
steel plate at least .06”(1.6mm) thick, which should extend not  
less than 5.90”(150mm) beyond the equipment on all sides.  
ELECTRIC SHOCK can kill.  
• Do not touch electrically live parts such as  
output terminals or internal wiring.  
• Insulate yourself from the work and ground.  
• Always wear dry insulating gloves.  
STORING  
1.  
2.  
3.  
Store the machine in a cool, dry place when it is not in use.  
Protect it from dust and dirt. Keep it where it can’t be  
accidentally damaged from construction activities, moving  
vehicles, and other hazards.  
-------------------------------------------------------------------------------------  
ENGINE EXHAUST can kill.  
• Use in open, well ventilated areas or vent  
exhaust outside  
Drain the engine oil and refill with fresh 10W30 oil. Run the  
engine for about five minutes to circulate oil to all the parts.  
See the MAINTENANCE section of this manual for details  
on changing oil.  
-------------------------------------------------------------------------------------  
MOVING PARTS can injure.  
Remove the battery, recharge it, and adjust the electrolyte  
level. Store the battery in a dry, dark place.  
• Do not operate with doors open or guards off.  
• Stop engine before servicing.  
• Keep away from moving parts  
STACKING  
-------------------------------------------------------------------------------------  
Vantage machines cannot be stacked.  
Only qualified personnel should install, use or service this  
equipment.  
ANGLE OF OPERATION  
To achieve optimum engine performance the Vantage should be  
run in a level position. The maximum angle of operation for the  
Deutz engine is 30 degrees fore and aft, 40 degrees right and 45  
degrees left. If the engine is to be operated at an angle,  
provisions must be made for checking and maintaining the oil  
level at the normal (FULL) oil capacity in the crankcase. When  
operating the welder at an angle, the effective fuel capacity will be  
slightly less than the specified 25 gallons.  
Vantage 500 DEUTZ  
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A-3  
INSTALLATION  
A-3  
LIFTING  
HIGH TEMPERATURE OPERATION  
The Vantage lift bale should be used to lift the machine. The  
Vantage is shipped with the lift bale retracted. Before attempting  
to lift the Vantage the lift bale must be secured in a raised  
position. Secure the lift bale as follows:  
At temperatures above 40°C (104°F), output voltage derating  
may be necessary. For maximum output current ratings, derate  
welder voltage rating 2 volts for every 10°C (21°F) above 40°C  
(104°F).  
a. Open the engine compartment door.  
b. Locate the 2 access holes on the upper middle region  
of compartment wall just below the lift bale.  
TOWING  
The recommended trailer for use with this equipment for road, in-  
plant and yard towing by a vehicle is Lincoln’s K953-1. If the  
user adapts a non-Lincoln trailer, he must assume responsibility  
that the method of attachment and usage does not result in a  
safety hazard nor damage the welding equipment. Some of the  
factors to be considered are as follows:  
c. Use the lifting strap to raise the lift bale to the full upright  
position. This will align the mounting holes on the lift  
bale with the access holes.  
(1)  
d. Secure the lift bale with 2 thread forming screws. The  
screws are provided in the shipped loose parts bag.  
1. Design capacity of trailer vs. weight of Lincoln  
equipment and likely additional attachments.  
WARNING  
2. Proper support of, and attachment to, the base of the  
welding equipment so that there will be no undue stress  
to the trailer’s framework.  
• Lift only with equipment of  
adequate lifting capacity.  
3. Proper placement of the equipment on the trailer to  
insure stability side to side and front to back when being  
moved and when standing by itself.  
• Be sure machine is stable when  
lifting.  
4. Typical conditions of use, such as travel speed,  
roughness of surface on which the trailer will be  
operated, and environmental conditions.  
• Do not lift this machine using lift  
bale if it is equipped with a heavy  
accessory such as trailer or gas  
cylinder.  
5. Proper preventative maintenance of trailer.  
(1)  
6. Conformance with federal, state and local laws  
.
(1)  
Consult applicable federal, state and local laws regarding  
specific requirements for use on public highways.  
FALLING  
EQUIPMENT can damaged.  
cause injury. • Do not operate machine while  
suspended from lift bale.  
• Do not lift machine if lift bale is  
VEHICLE MOUNTING  
WARNING  
Improperly mounted concentrated loads may cause  
unstable vehicle handling and tires or other  
components to fail.  
----------------------------------------------------------------------------  
HIGH ALTITUDE OPERATION  
At higher altitudes, output derating may be necessary. For  
maximum rating, derate the welder output 5% for every 300  
meters (984 ft.) above 1500 meters (4920 ft.). For output of 500A  
and below, derate the welder output 5% for every 300 meters  
(984 ft.) above 2100 meters (6888 ft.).  
• Only transport this Equipment on serviceable  
vehicles which are rated and designed for such  
loads.  
• Distribute, balance and secure loads so vehicle is  
stable under conditions of use.  
Contact  
a
Deutz Service Representative for any engine  
adjustments that may be required.  
• Do not exceed maximum rated loads for  
components such as suspension, axles and tires.  
• Mount equipment base to metal bed or frame of  
vehicle.  
• Follow vehicle manufacture’s instructions.  
----------------------------------------------------------------------------  
Vantage 500 DEUTZ  
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A-4  
INSTALLATION  
A-4  
1. Connect the welder output studs to a suitable  
resistive load bank. Note that any attempt to  
short the output studs by connecting the  
welding leads together, direct shorting of the  
output studs, or connecting the output leads  
to a length of steel will result in catastrophic  
damage to the generator and voids the  
warranty.  
2. Set the welder controls for an output current  
and voltage within the welder rating and duty  
cycle. Note that any attempt to exceed the  
welder rating or duty cycle for any period of  
time will result in catastrophic damage to the  
generator and voids the warranty.  
PRE-OPERATION ENGINE SERVICE  
READ the engine operating and maintenance instructions  
supplied with this machine.  
WARNING  
Stop engine while fueling.  
• Do not smoke when fueling.  
• Keep sparks and flame away from  
tank.  
• Do not leave unattended while  
fueling.  
3. Periodically shut off the engine and check the  
crankcase oil level.  
DIESEL FUEL  
can cause fire.  
• Wipe up spilled fuel and allow  
fumes to clear before starting  
engine.  
ENGINE COOLING SYSTEM  
The Deutz engine is air cooled by a belt driven axial blower. The  
oil cooler and engine cooling fins should be blown out with  
compressed air or steam to maintain proper cooling (See the  
• Do not overfill tank, fuel  
expansion may cause overflow.  
DIESEL FUEL ONLY  
engine Owners Manual for procedures and frequency).  
--------------------------------------------------------------------------------------  
OIL  
The Vantage is shipped with the engine crankcase filled with high  
quality SAE 10W-30 oil (API class CD or better). Check the oil  
level before starting the engine. If it is not up to the full mark on  
the dip stick, add oil as required. Check the oil level every four  
hours of running time during the first 35 running hours. Refer to  
the engine Operator’s Manual for specific oil recommendations  
and break-in information. The oil change interval is dependent on  
the quality of the oil and the operating environment. Refer to the  
engine Operator’s Manual for the proper service and  
maintenance intervals.  
BATTERY CONNECTION  
WARNING  
GASES FROM BATTERY can explode.  
• Keep sparks, flame and cigarettes away from  
battery.  
To prevent EXPLOSION when:  
FUEL USE DIESEL FUEL ONLY  
• INSTALLING A NEW BATTERY — disconnect  
negative cable from old battery first and  
connect to new battery last.  
Fill the fuel tank with clean, fresh diesel fuel. The capacity of the  
fuel tank is approx 95 liters. See engine Operator’s Manual for  
specific fuel recommendations. Running out of fuel may  
require bleeding the fuel injection pump. NOTE: Before  
starting the engine, open the fuel shutoff valve (pointer to be in  
line with hose).  
• CONNECTING A BATTERY CHARGER — remove battery  
from welder by disconnecting negative cable first, then  
positive cable and battery clamp. When reinstalling,  
connect negative cable last. Keep well ventilated.  
FUEL CAP  
• USING A BOOSTER — connect positive lead to battery first  
then connect negative lead to negative battery lead at  
engine foot.  
Remove the plastic cap covering from the Fuel Tank Filler neck  
and install the Fuel Cap.  
ENGINE BREAK-IN  
BATTERY ACID can burn eyes and skin.  
• Wear gloves and eye protection and be careful  
when working near battery.  
Lincoln Electric selects high quality, heavy-duty industrial  
engines for the portable welding machines we offer. While  
it is normal to see a small amount of crankcase oil  
consumption during initial operation, excessive oil use,  
wetstacking (oil or tar like substance at the exhaust port),  
or excessive smoke is not normal.  
• Follow instructions printed on battery.  
IMPORTANT: To prevent ELECTRICAL DAMAGE WHEN:  
a) Installing new batteries.  
b) Using a booster.  
Larger machines with a capacity of 350 amperes and  
higher, which are operated at low or no-load conditions for  
extended periods of time are especially susceptible to the  
conditions described above. To accomplish successful  
engine break-in, most diesel-powered equipment needs  
only to be run at a reasonably heavy load within the rating  
of the welder for some period of time during the engine’s  
early life. However, if the welder is subjected to extensive  
light loading, occasional moderate to heavy loading of the  
engine may sometimes be necessary. Caution must be  
observed in correctly loading a diesel/generator unit.  
Use correct polarity Negative Ground.  
Vantage 500 DEUTZ  
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A-5  
INSTALLATION  
A-5  
The Vantage is shipped with the negative battery cable  
disconnected. Before you operate the machine, make sure the  
Engine Switch is in the OFF position and attach the disconnected  
cable securely to the negative (-) battery terminal.  
WELDING TERMINALS  
The Vantage is equipped with a toggle switch for selecting "hot"  
welding terminals when in the "WELD TERMINALS ON" position  
or "cold" welding terminals when in the "REMOTELY  
CONTROLLED" position.  
Remove the insulating cap from the negative battery terminal.  
Replace and tighten negative battery cable terminal. NOTE: This  
machine is furnished with a wet charged battery; if unused for  
several months, the battery may require a booster charge. Be  
sure to use the correct polarity when charging the battery.  
WELDING OUTPUT CABLES  
With the engine off, route the electrode and work cables thru the  
strain relief bracket provided on the front of the base and connect  
to the terminals provided. These connections should be checked  
periodically and tightened if necessary.  
MUFFLER OUTLET PIPE  
Listed in Table A.1 are copper cable sizes recommended for the  
rated current and duty cycle. Lengths stipulated are the distance  
from the welder to work and back to the welder again. Cable sizes  
are increased for greater lengths primarily for the purpose of  
minimizing cable voltage drop.  
Remove the plastic plug covering the muffler outlet tube. Using  
the clamp provided secure the outlet pipe to the outlet tube with  
the pipe positioned such that it will direct the exhaust in the  
desired position.  
Table A.1 Combined Length of Electrode and Work Cables.  
SPARK ARRESTOR  
TOTAL COMBINED LENGTH OF  
ELECTRODE AND WORK CABLES  
Some federal, state or local laws may require that petrol or diesel  
engines be equipped with exhaust spark arrestors when they are  
operated in certain locations where unarrested sparks may  
present a fire hazard. The standard muffler included with this  
welder does not qualify as a spark arrestor. When required by  
local regulations, a suitable spark arrestor, must be installed and  
properly maintained.  
AMPS  
@100%  
Duty Cycle  
Up to 150ft  
150-200ft  
200-250ft  
500  
3/0 AWG  
3/0 AWG  
4/0 AWG  
MACHINE GROUNDING  
CAUTION  
An incorrect arrestor may lead to damage to the engine or  
adversely affect performance.  
Because this portable engine driven welder creates its own  
power, it is not necessary to connect its frame to an earth ground,  
unless the machine is connected to premises wiring (home, shop,  
etc.).  
To prevent dangerous electric shock, other equipment powered  
by this engine driven welder must:  
--------------------------------------------------------------------------------------  
a) be grounded to the frame of the welder using a  
grounding type plug,  
or  
b) be double insulated.  
When this welder is mounted on a truck or trailer, its frame must  
be securely connected to the metal frame of the vehicle. When  
this engine driven welder is connected to premises wiring such as  
that in a home or shop, its frame must be connected to the system  
earth ground. See further connection instructions in the section  
entitled “Standby Power Connections” as well as  
the article on grounding in the latest National Electrical Code and  
the local codes.  
In general, if the machine is to be grounded, it should be  
connected with a #8 or larger copper wire to a solid earth ground  
such as a metal ground stake going into the ground for at least 10  
Feet or to the metal framework of a building which has been  
effectively grounded. The National Electric Code lists a number of  
alternate means of grounding electrical equipment. A machine  
grounding stud marked with the symbol  
front of the welder.  
is provided on the  
Vantage 500 DEUTZ  
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A-6  
INSTALLATION  
A-6  
STANDBY POWER CONNECTIONS  
REMOTE CONTROL  
The Vantage is suitable for temporary, standby or emergency  
power using the engine manufacturer’s recommended  
maintenance schedule.  
OUTPUT  
The Vantage is equipped with a 6-pin and a 14-pin connector. The  
6-pin connector is for connecting the K857 or K857-1 Remote  
Control or for TIG welding, the K870 foot Amptrol or the K936-2  
hand Amptrol. When in the CC-STICK, DOWNHILL PIPE, or CV-  
WIRE modes and when a remote control is connected to the 6-  
pin Connector, the auto-sensing circuit automatically switches the  
OUTPUT control from control at the welder to remote control.  
The Vantage can be permanently installed as a standby power  
unit for 240 volt-3 wire, 50 amp service. Connections must be  
made by a licensed electrician who can determine how the  
120/240 VAC (60Hz) power can be adapted to the particular  
installation and comply with all applicable electrical codes. The  
following information can be used as a guide by the electrician for  
most applications. Refer to the connection diagram shown in  
Figure A.2.  
When in TOUCH START TIG mode and when a Amptrol is  
connected to the 6-Pin Connector, the OUTPUT dial is used to set  
the maximum current range of the CURRENT CONTROL of the  
Amptrol.  
1. Install the double-pole, double-throw switch between the power  
company meter and the premises disconnect.  
Switch rating must be the same or greater than the customer’s  
premises disconnect and service over current protection.  
The 14-pin connector is used to directly connect a wire feeder  
control cable. In the CV-WIRE mode, when the control cable is  
connected to the 14-pin connector, the auto-sensing circuit  
automatically makes the Output Control inactive and the wire  
feeder voltage control active.  
NOTE: When a wire feeder with a built in welding voltage control  
is connected to the 14-pin connector, do not connect anything to  
AUXILIARY POWER RECEPTACLES  
The auxiliary power capacity of the Vantage is 12,000 watts of 60  
Hz, single phase power. The auxiliary power capacity rating in  
watts is equivalent to volt-amperes at unity power factor. The  
maximum permissible current of the 240 VAC output is 50 A. The  
240 VAC output can be split to provide two separate 120 VAC  
outputs with a maximum permissible current of 50 A per output to  
two separate 120 VAC branch circuits. The output voltage is  
within 10% at all loads up to rated capacity.  
The Vantage has two 20 Amp-120VAC (5-20R) GFCI duplex  
receptacles and one 50 Amp-120/240 VAC (14-50R) receptacle.  
The 120/240 VAC receptacle can be split for single phase 120  
VAC operation. The auxiliary power receptacles should only be  
used with three wire grounded type plugs or approved double  
insulated tools with two wire plugs. The current rating of any plug  
used with the system must be at least equal to the current  
capacity of the associated receptacle.  
NOTE: The two 120V GFCI receptacles and the two 120 volt  
circuits of the 120/240V receptacle are connected to different  
phases and can not be paralleled.  
Vantage 500 DEUTZ  
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A-7  
INSTALLATION  
A-7  
2. Take necessary steps to assure load is limited to the capacity  
of the Vantage by installing a 50 amp, 240 VAC double pole  
circuit breaker. Maximum rated load for each leg of the 240  
VAC auxiliary is 50 amps. Loading above the rated output will  
reduce output voltage below the allowable -10% of rated  
voltage which may damage appliances or other motor-driven  
equipment and may result in overheating of the Vantage  
engine.  
3. Install a 50 amp 120/240 VAC plug (NEMA Type 14-50) to the  
double-pole circuit breaker using No. 6, 4 conductor cable of  
the desired length. (The 50 amp, 120/240 VAC plug is  
available in the optional K802R plug kit.)  
4. Plug this cable into the 50 Amp 120/240 Volt receptacle on the  
Vantage case front.  
Figure A.2 Connection of the Vantage to Premises Wiring  
240 VOLT  
GROUNDED CONDUCTOR  
POWER  
COMPANY  
METER  
240 Volt  
60 Hz.  
3-Wire  
Service  
120 VOLT  
120 VOLT  
NEUTRAL  
BUS  
N
LOAD  
DOUBLE POLE DOUBLE THROW  
SWITCH RATING TO BE THE SAME  
AS OR GREATER THAN PREMISES  
SERVICE OVERCURRENT  
PROTECTION.  
PREMISES  
DISCONNECT AND  
SERVICE  
OVERCURRENT  
PROTECTION  
GROUND  
50AMP  
240 VOLT  
DOUBLE  
POLE  
CIRCUIT  
BREAKER  
50 AMP, 120/240  
VOLT PLUG  
240 VOLT  
NEMA TYPE 14-50  
GND  
N
50 AMP, 120/240 VOLT  
RECEPTACLE  
NOTE: No. 6 COPPER CONDUCTOR CABLE SEE  
NATIONAL ELECTRICAL CODE FOR ALTERNATE WIRE  
SIZE RECOMMENDATIONS.  
Vantage 500 DEUTZ  
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A-8  
INSTALLATION  
A-8  
CONNECTION OF AN LN-23P WIRE FEEDER TO  
THE VANTAGE  
CONNECTION OF LINCOLN ELECTRIC  
WIRE FEEDERS  
• Shut the welder off.  
• Connect the LN-23P per instructions on the appropriate  
connection diagram in the DIAGRAMS section. (NOTE): When  
connecting an LN-23P to the Vantage , a K350-1 adapter kit  
must be used.  
WARNING  
Shut off welder before making any electrical connections.  
• Set the “WIRE FEEDER VOLTMETER” switch to “-”.  
• Set the “SELECTOR” switch to “CV-WIRE” position.  
-------------------------------------------------------------------------------------  
CONNECTION OF LN-7, LN-8 OR LN-742 TO THE  
VANTAGE  
• Set the “WELDING TERMINALS” switch to “REMOTELY  
CONTROLLED”.  
• Shut the welder off.  
• Connect the LN-7, LN-8 or LN-742 per instructions on the  
appropriate connection diagram in the DIAGRAMS section.  
• Set the ARC CONTROL to desired crispness.  
• If you are using an LN-23P with the K350-1 adapter kit, the  
electrode is not energized until the gun trigger is closed.  
• Set the “WIRE FEEDER VOLTMETER” switch to either “+” or “-  
” as required by the electrode being used.  
• Set the “SELECTOR” switch to the “CV-WIRE” position.  
• Adjust the “ARC CONTROL” knob to desired Crispness. SOFT  
for MIG and CRISP for INNERSHIELD.  
• Set the “WELDING TERMINALS” switch to the “REMOTELY  
CONTROLLED” position.  
CONNECTION OF LN-15 TO THE VANTAGE  
These connections instructions apply to both the LN-15 Across-  
The-Arc and Control Cable models. The LN-15 has an internal  
contactor and the electrode is not energized until the gun trigger  
is closed. When the gun trigger is closed the wire will begin to  
feed and the welding process is started.  
• Shut the welder off.  
• For electrode Positive, connect the electrode cable to the "+"  
terminal of the welder and work cable to the "-" terminal of the  
welder. For electrode Negative, connect the electrode cable "-"  
terminal of the welder and work cable to the "+" terminal of the  
welder.  
Across-The-Arc Model:  
Attach the single lead from the front of the LN-15 to work  
using the spring clip at the end of the lead. This is a control  
lead to supply current to the wire feeder motor; it does not  
carry welding current.  
Control Cable Model:  
Connect Control Cable between Engine Welder and Feeder.  
• Set the MODE switch to the "CV-WIRE " position.  
Across-The-Arc Model:  
Set the "WELD TERMINALS" switch to "WELD TERMINALS  
ON"  
Control Cable Model:  
Set the "WELD TERMINALS" switch to "REMOTELY  
CONTROLLED"  
• Set the "WIRE FEEDER VOLTMETER" switch to either "+" or  
"-" as required by the electrode polarity being used.  
• Set the "ARC CONTROL" knob to "0" initially and adjust to suit.  
Vantage 500 DEUTZ  
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A-9  
INSTALLATION  
A-9  
CONNECTION OF PRINCE XL SPOOL GUN TO  
THE VANTAGE  
CONNECTION OF THE LN-25 TO THE VANTAGE  
The LN-25 with or without an internal contactor may be used with  
the Vantage. See the appropriate connection diagram in the  
DIAGRAMS section.  
Connection of the Prince XL Spool Gun requires the use of the  
K1849-1 Adapter Module.  
NOTE: The LN-25 (K431) Remote Control Module and (K432)  
Remote Cable are not recommended for use with the Vantage.  
• Shut the Welder off.  
• For electrode Positive, connect the electrode cable to the "+"  
terminal of the welder and work cable to the "-" terminal of the  
welder. For electrode Negative, connect the electrode cable "-  
" terminal of the welder and work cable to the "+" terminal of  
the welder.  
• Shut the welder off.  
• For electrode Positive, connect the electrode cable from the LN-  
25 to the “+” terminal of the welder and work cable to the “-”  
terminal of the welder. For electrode Negative, connect the  
electrode cable from the LN-25 to the “-” terminal of the welder  
and work cable to the “+” terminal of the welder.  
• Connect the Control Cable of the Spool Gun to the Adapter  
Module and connect the Control Cable of the Adapter Module  
to the Welder.  
• Attach the single lead from the front of the LN-25 to work using  
the spring clip at the end of the lead. This is a sense lead to  
supply current to the wire feeder motor; it does not carry welding  
current.  
• Connect the Gas Hose.  
• Set the MODE switch to the "CV-WIRE " position.  
• Set the SELECTOR switch to the “CV-WIRE” position.  
• Set the "WELD TERMINALS" switch to "WELD TERMINALS  
ON".  
• Set the “WELDING TERMINALS” switch to “WELD TERMINALS  
ON”  
• Adjust the “ARC CONTROL” knob to desired crispness.  
Generally, welding is best if the “ARC CONTROL” is set to  
SOFT for MIG and CRISP for INNERSHIELD. You may  
however, want to start in the middle and adjust (as needed)  
from there.  
• Set the "ARC CONTROL" knob to "0" initially and adjust to suit.  
• If you are using an LN-25 with an internal contactor, the  
electrode is not energized until the gun trigger is closed.  
CAUTION  
If you are using an LN-25 without an internal contactor, the  
electrode will be energized when the Vantage is started.  
--------------------------------------------------------------------------------------  
• When the gun trigger is closed, the current sensing circuit will  
cause the wire to begin to feed and the welding process is  
started.  
CONNECTION OF AN NA-3 AUTOMATIC  
WELDING SYSTEM TO THE VANTAGE  
For connection diagrams and instructions for connecting an NA-3  
Welding System to the Vantage, refer to the NA-3 Welding  
System instruction manual. The connection diagram for the LN-8  
can be used for connecting the NA-3.  
VANTAGE 500 DEUTZ  
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B-1  
OPERATION  
B-1  
SAFETY INSTRUCTIONS  
Read and understand this entire section before operating  
GENERAL DESCRIPTION  
The Vantage is a diesel engine-driven welding power source. The  
machine uses a brush type alternating current generator for DC  
multi-purpose welding and for 120/240 VAC auxiliary standby  
power. The welding control system uses state of the art Chopper  
Technology™.  
your Vantage.  
WARNING  
RECOMMENDED APPLICATIONS  
WELDER  
The Vantage provides excellent constant current DC welding  
output for stick (SMAW) and TIG welding. The Vantage also  
provides excellent constant voltage DC welding output for MIG  
(GMAW), Innershield (FCAW), Outershield (FCAW-G) and Metal  
Core welding. In addition the Vantage can be used for Arc  
Gouging with carbons up to 3/8”(10mm) in diameter.  
Do not attempt to use this equipment until you have  
thoroughly read all operating and maintenance manuals  
supplied with your machine. They include important safety  
precautions, detailed engine starting, operating and  
maintenance instructions and parts lists.  
ELECTRIC SHOCK can kill.  
• Do not touch electrically live parts such as  
output terminals or internal wiring.  
• Insulate yourself from the work and ground.  
• Always wear dry insulating gloves.  
The Vantage is not recommended for pipe thawing.  
GENERATOR  
The Vantage provides smooth 120/240 VAC output for auxiliary power  
and emergency standby power.  
--------------------------------------------------------------------------------------  
ENGINE EXHAUST can kill.  
• Use in open, well ventilated areas or vent  
exhaust outside  
• Do not stack anything near the engine.  
--------------------------------------------------------------------------------------  
MOVING PARTS can injure.  
• Do not operate with doors open or guards off.  
• Stop engine before servicing.  
• Keep away from moving parts  
--------------------------------------------------------------------------------------  
Only qualified personnel should operate this equipment.  
ADDITIONAL SAFETY PRECAUTIONS  
Always operate the welder with the hinged door closed and  
the side panels in place as these provide maximum  
protection from moving parts and insure proper cooling air  
flow.  
Vantage 500 DEUTZ  
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B-2  
OPERATION  
B-2  
CONTROLS AND SETTINGS  
All welder and engine controls are located on the case front panel. Refer to Figure B.1 and the explanations that follow.  
Figure B.1 Case Front Panel Controls  
7
8
5
6
4
9
3
10  
11  
14  
13  
12  
19  
20  
18  
1
2
15  
16  
17  
21  
3. HOUR METER  
ENGINE CONTROLS (Items 1 through 8)  
The hour meter displays the total time that the engine has been  
running. This meter is a useful indicator for scheduling preventive  
maintenance.  
1. RUN  
STOP  
SWITCH  
Toggling the switch to the RUN position energizes the fuel  
solenoid for approximately 30 seconds. The engine must be  
started within that time or the fuel solenoid will deenergize, and  
the switch must be toggled to reset the timer.  
4. FUEL LEVEL GAUGE  
Displays the level of diesel fuel in the fuel tank.  
2. START PUSHBUTTON  
The operator must watch the fuel level closely to prevent  
running out of fuel and possibly having to bleed the system.  
Energizes the starter motor to crank the engine. With the engine  
"Run / Stop" switch in the "Run" position, push and hold the Start  
button to crank the engine; release as the engine starts. Do not  
press while engine is running since this can cause damage to the  
ring gear and/or starter motor.  
5. ENGINE TEMPERATURE GAUGE  
The gauge displays the engine oil temperature.  
Vantage 500 DEUTZ  
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B-3  
OPERATION  
B-3  
12. ARC CONTROL:  
6. OIL PRESSURE GAUGE  
The ARC CONTROL WIRE/STICK knob is active in the WIRE  
and STICK modes, and has different functions in these modes.  
This control is not active in the TIG mode.  
The gauge displays the engine oil pressure when the engine is  
running.  
CC-STICK mode: In this mode, the ARC CONTROL knob sets the  
short circuit current (arc-force) during stick welding. Increasing  
the number from -10(Soft) to +10 (Crisp) increases the short  
circuit current and prevents sticking of the electrode to the plate  
while welding. This can also increase spatter. It is recommended  
that the ARC CONTROL be set to the minimum number without  
electrode sticking. Start with a setting at 0.  
7. ENGINE PROTECTION  
The yellow engine protection light remains off with proper oil  
pressure and under normal operating temperatures. If the light  
turns on, the engine protection system will stop the engine. Check  
for proper oil level and add oil if necessary. Check for loose or  
disconnected leads at the oil pressure sender located on the  
engine. The light will remain on when the engine has been shut  
down due to low oil pressure or over-temperature condition.  
DOWNHILL PIPE mode: In this mode, the ARC CONTROL knob  
sets the short circuit current (arc-force) during stick welding to  
adjust for a soft or a more forceful digging arc (Crisp). Increasing  
the number from -10 (Soft) to +10 (Crisp) increases the short  
circuit current which results in a more forceful digging arc.  
Typically a forceful digging arc is preferred for root and hot  
passes. A softer arc is preferred for fill and cap passes where  
weld puddle control and deposition (“stacking” of iron) are key to  
fast travel speeds. It is recommended that the ARC CONTROL  
be set initially at 0.  
8. BATTERY CHARGING LIGHT  
The yellow engine alternator light is off when battery charging  
system is functioning normally. If light turns on, the engine  
protection system will shut down the engine. Check the Engine  
cooling blower belt. Also the alternator or the voltage regulator  
may not be operating correctly. The light may also come on due  
to a faulty flashing circuit. The light will remain on when the  
engine is stopped and the run/stop switch is in the run position.  
CV-WIRE mode: In this mode, turning the ARC CONTROL knob  
from -10(soft) to +10(crisp) changes the arc from soft and  
washed-in to crisp and narrow. It acts as an inductance/pinch  
control. The proper setting depends on the procedure and  
operator preference. Start with a setting of 0.  
WELDING CONTROLS (Items 9 through 17)  
13. WELDING TERMINALS SWITCH  
9. OUTPUT CONTROL: The OUTPUT dial is used to preset the  
output voltage or current as displayed on the digital meters for the  
four welding modes. When in the CC-STICK, DOWNHILL PIPE or  
CV-WIRE modes and when a remote control is connected to the  
6-Pin or 14-Pin Connector, the auto-sensing circuit automatically  
switches the OUTPUT CONTROL from control at the welder to  
the remote control. In the CV-WIRE mode, when the wire feeder  
control cable is connected to the 14-pin connector the auto-  
sensing circuit automatically makes OUTPUT CONTROL inactive  
and the wire feeder voltage control active.  
In the WELD TERMINALS ON position, the output is electrically  
hot all the time. In the REMOTELY CONTROLLED position, the  
output is controlled by a wire feeder or amptrol device, and is  
electrically off until a remote switch is depressed.  
When in the TOUCH START TIG mode and when a Amptrol is  
connected to the 6-pin Connector, the OUTPUT dial is used to set  
the maximum current range of the CURRENT CONTROL of the  
Amptrol.  
10. DIGITAL OUTPUT METERS:  
The digital meters allow the output voltage (CV-WIRE mode) or  
current (CC-STICK, DOWNHILL PIPE and TIG modes) to be set  
prior to welding using the OUTPUT control knob. During welding,  
the meters display the actual output voltage (VOLTS) and current  
(AMPS). A memory feature holds the display of both meters on  
the seven seconds after welding is stopped. This allows the  
operator to read the actual current and voltage just prior to when  
welding was ceased. While the display is being held the left-most  
decimal point in each display will be flashing. The accuracy of the  
meters is 3%.  
11. WELD MODE SELECTOR SWITCH:  
(Provides four selectable welding modes)  
CV-WIRE  
DOWNHILL PIPE  
CC-STICK  
TOUCH START TIG  
Vantage 500 DEUTZ  
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B-4  
OPERATION  
B-4  
14. WIRE FEEDER VOLTMETER SWITCH:  
ENGINE OPERATION  
Matches the polarity of the wire feeder voltmeter to the polarity of  
the electrode.  
STARTING THE ENGINE  
15. 6 - PIN CONNECTOR  
1. Open the engine compartment door and check that the fuel  
shutoff valve located to the left of the fuel filter housing is in the  
open position (lever to be in line with the hose).  
For attaching optional remote control equipment. Includes auto-  
sensing remote control circuit.  
2. Check for proper oil level. Close engine compartment door.  
3. Remove all plugs connected to the AC power receptacles.  
16. 14 - PIN CONNECTOR  
For attaching wire feeder control cables. Includes contactor  
closure circuit, auto-sensing remote control circuit, and 120VAC  
and 42VAC power.  
4. Set the RUN/STOP switch to “RUN”. Observe that the engine  
protection and battery charging lights are on. After 10 seconds,  
the engine protection light will turn off.  
NOTE: When a wire feeder with a built in welding voltage control  
is connected to the 14-pin connector, do not connect anything to  
the 6-pin connector.  
5. Within 30 seconds, press and hold the engine START button  
until the engine starts.  
17. WELD OUTPUT TERMINALS + AND -  
6. Release the engine START button when the engine starts.  
These 1/2 - 13 studs with flange nuts provide welding connection  
points for the electrode and work cables. For positive polarity  
welding the electrode cable connects to the “+” terminal and the  
work cable connects to this “-” terminal. For negative polarity  
welding the work cable connects to the “+” terminal and the  
electrode cable connects to this “-” terminal.  
7. Check that the engine protection and battery charging lights  
are off. The engine protection light is on after starting, the  
engine will shutdown in a few seconds. Investigate any  
indicated problem.  
8. Allow the engine to warm up for several minutes before  
applying a load. Allow a longer warm up time in cold weather.  
AUXILIARY POWER CONTROLS  
COLD WEATHER STARTING  
(Items 18-21)  
With a fully charged battery and the proper weight oil, the engine  
should start satisfactorily even down to about 0°F. If the engine  
must be frequently started below 10°F, it may be desirable to  
install the optional ether start kit (K825-1). Installation and  
operating instructions are included in the kit.  
18. 120/240 VAC RECEPTACLE  
This is a 120/240VAC (14-50R) receptacle that provides 240VAC  
or can be split for 120VAC single phase auxiliary power. This  
receptacle has a 50 amp rating. Refer to the AUXILIARY POWER  
RECEPTACLES section in the installation chapter for further  
information about this receptacle. Also refer to the AUXILIARY  
POWER OPERATION section later in this chapter.  
STOPPING THE ENGINE  
1. Switch the RUN/STOP switch to “STOP”. This turns off the  
voltage supplied to the shutdown solenoid. A backup shutdown  
can be accomplished by shutting off the fuel valve located on  
the fuel line.  
19. CIRCUIT BREAKERS  
These circuit breakers provide separate overload current  
protection for each 120V circuit at the 240V receptacle, each  
120V receptacle, the 120VAC in the 14-Pin connector, the 42VAC  
in the 14-Pin connector and battery circuit overload protection.  
20. 120VAC GFCI RECEPTACLES  
These two 120VAC (5-20R) receptacles with ground fault circuit  
interruption protection provide 120VAC for auxiliary power. Each  
receptacle has a 20 amp total rating. They are designed to protect  
the user from the hazards of ground faults. When the GFCI has  
tripped there will be no voltage available from the receptacle. If  
the GFCI has tripped, any device plugged into the GFCI  
receptacle should be unplugged and the reason for tripping the  
GFCI should be determined. If the device is found to be damaged  
or defective, it should be repaired or replaced before any further  
use. The GFCI should be checked for proper operation prior to  
each use by pressing the test button. The GFCI can be reset by  
pushing the reset button. Refer to the AUXILIARY POWER  
RECEPTACLES section in the installation chapter for further  
information about these receptacles. Also refer to the AUXILIARY  
POWER OPERATION section later in this chapter.  
21. GROUND STUD  
Provides a connection point for connecting the machine case to  
earth ground. Refer to “MACHINE GROUNDING” in the  
Installation chapter for proper machine grounding information.  
Vantage 500 DEUTZ  
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B-5  
OPERATION  
B-5  
TYPICAL FUEL CONSUMPTION  
TOUCH START TIG MODE  
Refer to Table B.2 for typical fuel consumption of the Vantage  
Engine for various operating scenarios.  
The Vantage can be used in a wide variety of DC TIG welding  
applications.  
The TOUCH START TIG setting of the MODE switch is for DC  
TIG (Tungsten Inert Gas) welding. To initiate a weld, the  
OUTPUT CONTROL knob is first set to the desired current and  
the tungsten is touched to the work. During the time the tungsten  
is touching the work there is very little voltage or current and, in  
general, avoids tungsten contamination. Then, the tungsten is  
gently lifted off the work in a rocking motion, which establishes the  
arc.  
Table B.2  
Deutz F3L912 Engine Fuel Consumption  
Deutz B3.3  
44HP(33Kw)  
@1800 RPM  
Running Time for  
25Gal.(94.6 L)  
(Hours)  
High Idle -  
.66 Gal./hour  
37.9  
To stop the arc, simply lift the TIG torch away from the work piece.  
When the arc voltage reaches approximately 30 volts, the arc will  
go out and the machine will automatically reset to the touch start  
current level. The tungsten may then be retouched to the work  
piece to restrike the arc. The arc may also be started and stopped  
with an Amptrol or Arc Start Switch.  
no load 1900 RPM  
(2.50 Lts./hour)  
DC CC Weld  
Output 500  
Amps @ 40 Volts  
1.94 Gal./hour  
(7.34 Lts./hour)  
12.9  
Auxiliary Power  
12,000 VA  
1.31 Gal./hour  
(4.96 Lts./hour)  
19.1  
The ARC CONTROL is not active in the TIG mode.  
In general the ‘Touch Start’ feature avoids tungsten contamination  
without the use of a Hi-frequency unit. If the use of a high  
frequency generator is desired, the K930-2 TIG Module can be  
used with the Vantage. The settings are for reference.  
WELDER OPERATION  
The Vantage is equipped with the required R.F. bypass circuitry  
for the connection of high frequency generating equipment.  
DUTY CYCLE  
The Vantage and any high frequency generating equipment must  
be properly grounded. See the K930-2 TIG Module operating  
manuals for complete instructions on installation, operation, and  
maintenance.  
Duty Cycle is the the ratio of the uninterrupted on-load duration to  
10 minutes. The total time period of one complete on-load and no-  
load cycle is 10 minutes. For example, in the case of a 60% duty  
cycle, load is applied continuously for 6 minutes followed by a no-  
load period of 4 minutes.  
When using the TIG Module, the OUTPUT control on the Vantage  
is used to set the maximum range of the CURRENT CONTROL  
on the TIG Module or an Amptrol if connected to the TIG Module.  
STICK WELDING MODE  
The Vantage can be used with a broad range of DC stick  
electrodes.  
VANTAGE SETTINGS WHEN USING THE K930-2  
TIG MODULE  
The MODE switch provides two stick welding settings as follows:  
CC-STICK MODE  
• Set the WELD MODE switch to the setting.  
The CC-STICK position of the MODE switch is designed for  
horizontal, vertical-up and overhead welding with all types of  
electrodes, especially low hydrogen. The OUTPUT CONTROL  
knob adjusts the full output range for stick welding.  
• Set the WELDING TERMINALS switch to the “Remotely  
Controlled” position. This will keep the solid state contactor open  
and provide a “cold” electrode until the triggering device  
(Amptrol or Arc Start Switch) is pressed.  
The ARC CONTROL knob sets the short circuit (arc-force) current  
during stick welding. Increasing the number from -10 (Soft) to +10  
(Crisp) increases the short circuit current and prevents sticking of  
the electrode to the plate while welding. This can also increase  
spatter. It is recommended that the ARC CONTROL be set to the  
minimum number without electrode sticking. Start with the knob  
set at 0.  
DOWNHILL PIPE MODE  
This slope controlled setting is intended for “out-of-position” and  
“down hill” pipe welding where the operator would like to control  
the current level by changing the arc length. The OUTPUT  
CONTROL knob adjusts the full output range for pipe welding.  
The ARC CONTROL knob sets the short circuit current (arc-force)  
during stick welding to adjust for a soft or a more forceful digging  
arc (Crisp). Increasing the number from -10 (Soft) to +10 (Crisp)  
increases the short circuit current which results in a more forceful  
digging arc. Typically a forceful digging arc is preferred for root  
and hot passes. A softer arc is preferred for fill and cap passes  
where weld puddle control and deposition (“stacking” of iron) are  
key to fast travel speeds. It is recommended that the ARC  
CONTROL be set initially at 0.  
Vantage 500 DEUTZ  
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B-6  
OPERATION  
B-6  
(1)  
Table B.3 TYPICAL CURRENT RANGES  
(2)  
FOR TUNGSTEN ELECTRODES  
DCEN (-)  
DCEP (+)  
Approximate Argon Gas Flow Rate  
l/min (c.f.m.)  
Tungsten  
Electrode  
Diameter  
mm (in)  
1%, 2%  
Thoriated  
Tungsten  
1%, 2%  
Thoriated  
Tungsten  
TIG TORCH  
Nozzle  
Size (4), (5)  
Aluminum  
Stainless Steel  
.25 (0.010)  
.50 (0.020)  
1.0 (0.040)  
2-15  
5-20  
(3)  
(3)  
(3)  
2-4 (3-8)  
3-5 (5-10)  
3-5 (5-10)  
2-4 (3-8)  
3-5 (5-10)  
3-5 (5-10)  
#4, #5, #6  
15-80  
1.6 (1/16)  
70-150  
10-20  
3-5 (5-10)  
4-6 (9-13)  
#5, #6  
2.4 (3/32)  
3.2 (1/8)  
150-250  
250-400  
15-30  
25-40  
6-8 (13-17)  
7-11 (15-23)  
5-7 (11-15)  
5-7 (11-15)  
#6, #7, #8  
4.0 (5/32)  
4.8 (3/16)  
400-500  
500-750  
40-55  
55-80  
10-12 (21-25)  
11-13 (23-27)  
6-8 (13-17)  
8-10 (18-22)  
#8, #10  
6.4 (1/4)  
750-1000  
80-125  
13-15 (28-32)  
11-13 (23-27)  
(1)  
(2)  
When used with argon gas. The current ranges shown must be reduced when using argon/helium or pure helium shielding gases.  
Tungsten electrodes are classified as follows by the American Welding Society (AWS):  
Pure  
1% Thoriated  
2% Thoriated  
EWP  
EWTh-1  
EWTh-2  
Though not yet recognized by the AWS, Ceriated Tungsten is now widely accepted as a substitute for 2% Thoriated Tungsten in  
AC and DC applications.  
(3)  
(4)  
DCEP is not commonly used in these sizes.  
TIG torch nozzle “sizes” are in multiples of 1/16ths of an inch:  
# 4 =  
# 5 =  
# 6 =  
# 7 =  
# 8 =  
#10 =  
1/4 in.  
5/16 in.  
3/8 in.  
7/16 in.  
1/2 in.  
5/8 in.  
6 mm  
8 mm  
10 mm  
11 mm  
12.5 mm  
16 mm  
(5)  
TIG torch nozzles are typically made from alumina ceramic. Special applications may require lava nozzles, which are less prone to  
breakage, but cannot withstand high temperatures and high duty cycles.  
Vantage 500 DEUTZ  
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B-7  
OPERATION  
B-7  
CV-WIRE MODE  
Connect a wire feeder to the Vantage and set welder controls  
according to the instructions listed earlier in this section.  
AUXILIARY POWER OPERATION  
Start the engine and set the IDLER control switch to the desired  
operating mode. Full power is available regardless of the welding  
control settings, if no welding current is being drawn.  
The Vantage in the ”CV-WIRE” position, permits it to be used with  
a broad range of flux cored wire (Innershield and Outershield)  
electrodes and solid wires for MIG welding (gas metal arc  
welding). Welding can be finely tuned using the “ARC  
CONTROL”. Turning the ARC CONTROL clockwise from -  
10(soft) to +10(crisp) changes the arc from soft and washed-in to  
crisp and narrow. It acts as an inductance/pinch control. The  
proper setting depends on the procedure and operator  
preference. Start with the knob set at 0.  
The auxiliary power of the Vantage consists of two 20 Amp-  
120VAC (5-20R) GFCI duplex receptacles and one 50 Amp-  
120/240 VAC (14-50R) receptacle. The 120/240VAC receptacle  
can be split for single phase 120 VAC operation.  
The auxiliary power capacity is 12,000 watts of 60 Hz, single  
phase power. The auxiliary power capacity rating in watts is  
equivalent to volt-amperes at unity power factor. The maximum  
permissible current of the 240 VAC output is 50 A. The 240 VAC  
output can be split to provide two separate 120 VAC outputs with  
a maximum permissible current of 50 A per output to two separate  
120 VAC branch circuits. Output voltage is within 10% at all  
loads up to rated capaci  
For any electrodes, the procedures should be kept within the  
rating of the machine. For additional electrode information, See  
NOTE: The two 120V GFCI receptacles and the two 120V circuits  
of the 120/240V receptacle are connected to different phases and  
cannot be paralleled.  
ARC GOUGING  
For optimal performance when arc gouging, set the Vantage  
“WELD MODE” switch to the “CC - STICK” position, and the  
“ARC CONTROL” to 10.  
The auxiliary power receptacles should only be used with three  
wire grounded type plugs or approved double insulated tools with  
two wire plugs.  
Set the “OUTPUT” knob to adjust output current to the desired  
level for the gouging electrode being used according to the  
ratings in the following table:  
The current rating of any plug used with the system must be at  
least equal to the current capacity of the associated receptacle.  
* Maximum current setting is limited to the Vantage maximum of  
575 Amps.  
SIMULTANEOUS WELDING AND AUXILIARY  
POWER LOADS  
It must be noted that the above auxiliary power ratings are with  
no welding load. Simultaneous welding and power loads are  
specified in table B.4. The permissible currents shown assume  
that current is being drawn from either the 120 VAC or 240 VAC  
supply (not both at the same time).  
ELECTRODE  
DIAMETER  
(1/8”)  
CURRENT RANGE  
(DC, electrode positive)  
30-60 Amps  
(5/32”)  
(3/16”)  
90-150 Amps  
200-250 Amps  
(1/4”)  
(5/16”)  
300-400 Amps  
350-450 Amps  
(3/8”)  
450-575 Amps*  
PARALLELING  
When paralleling machines in order to combine their outputs, all  
units must be operated in the CC - STICK mode only at the same  
output settings. To achieve this turn the WELD MODE switch to  
the CC - STICK position. Operation in other modes may produce  
erratic outputs, and large output imbalances between the units.  
Vantage 500 DEUTZ  
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B-8  
OPERATION  
B-8  
TABLE B.4 Vantage Simultaneous Welding and Power Loads  
Welding Output  
at NEMA Voltage  
(V=.04I + 20)  
Permissible Power Watts  
(Unity Power Factor)  
Permissible Auxiliary  
Current in Amperes  
@ 120VAC * +/- 10%  
@ 240 VAC +/- 10%  
0-250A/30V  
350A/34V  
400A/36V  
450A/38V  
500A/40V  
12,000  
8,100  
5,600  
2,900  
0
100**  
68**  
46  
24  
0
50  
34  
23  
12  
0
* Each duplex receptacle is limited to 20 amps.  
** Not to exceed 50A per 120 VAC branch circuit when splitting the 240 VAC output.  
TABLE B.5 Vantage Extension Cord Length Recommendations  
Current Voltage Load  
(Amps) (Volts) (Watts)  
Maximum Allowable Cord Length in ft. (m) for Conductor Size  
14 AWG  
12 AWG  
10 AWG  
4 AWG  
15  
15  
20  
20  
25  
30  
38  
50  
120  
240  
120  
240  
240  
240  
240  
1800  
3600  
2400  
4800  
6000  
7200  
9000  
30  
60  
(9)  
(18)  
40  
(12)  
(23)  
(9)  
75  
(23)  
(46)  
(15)  
(30)  
(27)  
(23)  
300  
(91)  
(183)  
(69)  
(137)  
(76)  
(91)  
(76)  
(61)  
75  
30  
60  
150  
50  
100  
90  
225  
88  
175  
150  
120  
100  
350  
138  
275  
225  
175  
150  
125  
600  
225  
450  
250  
300  
250  
200  
(18)  
75  
240 12000  
Conductor size is based on maximum 2.0% voltage drop.  
Vantage 500 DEUTZ  
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C-1  
ACCESSORIES  
C-1  
OPTIONAL FIELD INSTALLED ACCESSORIES  
K704 ACCESSORY SET - Includes 35 feet (10 m) of electrode  
cable and 30 feet (9 m) of work cable, headshield, work clamp  
and electrode holder. Cable is rated at 500 amps, 60% duty cycle.  
K767-2 FOUR WHEELED STEERABLE YARD TRAILER - For in  
plant and yard towing.  
K802N POWER PLUG KIT - Provides four 120V plugs rated at 20 amps each  
and one dual voltage, full KVA plug rated at 120/240V, 50 amps. 120V plug may  
not be compatible with NEMA common household receptacles.  
K802-R POWER PLUG KIT - Provides four 120V plugs rated 15 amps each  
and one dual voltage, full KVA plug rated at 120/240V, 50 amps, 120V plug is  
compatible with NEMA common household receptacles.  
K857 25 ft. (7.5 m) or K857-1 100 ft. (30.4 m) REMOTE CONTROL -  
Portable control provides same dial range as the output control on the welder  
from a location up to the specified length from the welder. Has convenient  
plug for easy connection to the welder. The Vantage 500 DEUTZ is equipped  
with a 6-pin connector for connecting the remote control.  
K953-1 TRAILER - Two-wheeled trailer with optional fender and light  
package. For highway use, consult applicable federal, state, and local laws  
regarding possible additional requirements. There is a choice of 2 hitches,  
a fender & a light package. Order:  
K953-1 Trailer  
K958-1 Ball Hitch  
K958-2 Lunette Eye Hitch  
K959-1 Fender & Light Kit  
K965-1 Cable Rack  
K887-1 ETHER START KIT - Provides maximum cold weather starting  
o
o
assistance for frequent starting below 10 F(-12.2 C). Required Ether tank  
is not provided with kit.  
K899-1 SPARK ARRESTOR KIT - Easily mounts to standard muffler.  
K949-1 OIL DRAIN KIT - Includes ball valve, hose and clamp.  
K1751-1 COLD WEATHER KIT - Air recirculation system maintain Deutz  
engine temperature in extremely cold weather conditions.  
K1816-1 Full KVA Adapter Kit - Plugs into the 120/240V NEMA  
14-50R receptacle on the case front (which accepts 4-prong  
plugs) and converts it to a NEMA 6-50R receptacle (which  
accepts 3-prong plugs) for connection to Lincoln Equipment with  
a NEMA 6-50P plug,  
WARNING  
Pipe Thawing with an arc welder can cause fire, explosion,  
damage to electric wiring or to the arc welder if done  
improperly. The use of an arc welder for pipe thawing is not  
approved by the CSA, nor is it recommended or supported  
by Lincoln Electric.  
-------------------------------------------------------------------------------------  
Vantage 500 DEUTZ  
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D-1  
MAINTENANCE  
D-1  
SAFETY PRECAUTIONS  
ENGINE MAINTENANCE  
Refer to the “Periodic Checks” section of the Engine Operator’s  
Manual for the recommended maintenance schedule of the  
following:  
WARNING  
a) Engine Oil and Filter  
b) Air Cleaner  
c) Fuel Filter - and Delivery System  
d) Cooling Blower Belt  
e) Battery  
• Have  
troubleshooting work.  
a
qualified technician do the maintenance and  
• Turn the engine off before working inside the machine.  
• Remove guards only when necessary and replace them when  
the maintenance requiring their removal is complete.  
f) Cooling System  
• Always use the greatest care when working near moving parts.  
--------------------------------------------------------------------------------------  
Refer to Table D.1 at the end of this section for various engine  
maintenance components.  
Read the Safety Precautions in front of this manual and the  
engine instruction manual before working on this machine.  
AIR FILTER  
Keep all equipment safety guards, covers and devices in position  
and in good repair. Keep hands, hair, clothing and tools away  
from V-belts, gears, fans and all other moving parts when starting,  
operating or repairing the equipment.  
CAUTION  
EXCESSIVE AIR FILTER RESTRICTION WILL RESULT IN  
REDUCED ENGINE LIFE.  
ROUTINE AND PERIODIC  
MAINTENANCE  
--------------------------------------------------------------------------------------  
The air filter element is a dry cartridge type. It can be cleaned and  
reused; however, damaged elements should not be reused. Stop  
engine after 100 hours of running time and clean filter element ,  
replace the filter if necessary. Service air cleaner regularly  
according to Engine Operator’s Manual.  
DAILY  
• Check the crankcase oil level .  
1. Locate the air filter canister located behind the engine door on  
the top of the engine.  
• Refill the fuel tank to minimize moisture condensation in the  
tank.  
2. Remove air filter element.  
• Open the water drain valve located on the bottom of the water  
separator element 1 or 2 turns and allow to drain into a  
container suitable for diesel fuel for 2 to 3 seconds. Repeat the  
above drainage procedure until diesel fuel is detected in the co  
3. Remove loose dirt from element with compressed air or water  
hose directed from inside out.  
Compressed Air: 100 psi maximum with nozzles at least  
one inch away from element.  
Water Hose: 40 psi maximum without nozzle.  
WEEKLY  
4. Soak element in a mild detergent solution for 15 minutes. Do  
not soak more than 24 hours. Swish element around in the  
solution to help remove dirt.  
Blow out the machine with low pressure air periodically. In  
particularly dirty locations, this may be required once a week.  
5. Rinse elements from inside out with a gentle stream of water  
(less than 40 psi) to remove all suds and dirt.  
6. Dry element before reuse with warm air at less than 160°F  
(71°C). Do not use a light bulb to dry the element.  
Vantage 500 DEUTZ  
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D-2  
MAINTENANCE  
D-2  
7. Inspect for holes and tears by looking through the element  
toward a bright light. Check for damaged gaskets or dented  
metal parts. Do not reuse damaged elements. Protect element  
from dust and damage during drying and storage.  
7. Re-insert the large white volume plug into the upper cavity.  
8. Place the O-ring onto the angled seal surface of the filter  
header and re-install the plastic cap. Make sure its flange rests  
on the O-ring.  
8. Reinstall air filter element.  
After six cleanings replace air filter. A cleaned filter will have  
approximately 70% of the life of a new filter element. A restricted  
filter element may not appear excessively dirty.  
9. Screw on the cap ring and tighten hand tight.  
10. Remember to open the fuel shutoff valve (Lever in line with  
the hose) before starting the engine.  
FUEL FILTERS  
WATER SEPARATOR ELEMENT  
WARNING  
The water separator element is a two stage filter with a special  
filtration/water separating media, and an expanded water  
reservoir providing maximum protection against water in the fuel.  
The recommended change interval for the water separator  
element is 1,000 hours. The procedure for changing the element  
is as follows:  
When working on the fuel system  
• Keep naked lights away, do not smoke !  
• Do not spill fuel !  
1. Close the fuel shutoff valve (Lever should be perpendicular to  
the hose) located on the side of the Fuel Pre-Filter/Water  
Separator Assembly.  
-------------------------------------------------------------------------------------  
The Vantage is equipped with a Fuel Pre-Filter/Water Separator  
Assembly located before the lift pump and a Secondary Fuel  
Filter located after the lift pump and before the fuel injectors. The  
Fuel Pre-Filter/Water Separator is mounted to the engine block  
just below the lift pump. The Secondary Fuel Filter is mounted  
directly to the engine just above the oil filter.  
2. Rotate the quick change ring (located just below filter header)  
clockwise approximately 1/2 turn and slide it down and off of  
the element.  
3. Grasp the element and pull down with a slight rocking motion  
to remove the element from the grommet post on the bottom  
of the filter header.  
FUEL PRE-FILTER/WATER SEPARATOR  
ASSEMBLY  
4. Slide the new element onto the grommet post on the bottom  
of the filter header until the element no longer easily moves up  
into the filter header. Now rotate the element (may take almost  
1 full turn) with a slight upward pressure until the element  
begins to further engage the header. With the proper  
orientation now established apply additional pressure to seat  
the element in the filter header. You should feel the element  
“pop” into place when properly seated.  
The pre-filter is a 150 micron screen designed to protect against  
gross fuel contamination of the water separator element and the  
Secondary Fuel Filter. If the pre-filter becomes plugged it may be  
removed, inspected, cleaned and reinstalled. In general this only  
needs to be done with each water separator element change  
(about every 1,000 hrs.) However if at any time excessive fuel  
contamination is suspected or a sudden fall-off in engine  
performance is detected the pre-filter screen should be inspected  
and cleaned. Follow the following procedure:  
Note: The element will only go on one way. Never use  
excessive force when mounting the element to the  
header.  
1. Close the fuel shutoff valve (Lever should be perpendicular to  
the hose) located on the side of the Fuel Pre-Filter/Water  
Separator Assembly.  
5. Slide the quick change ring up over the element and rotate  
counter clockwise until an audible click or pop is heard. If you  
do not hear the click you have not rotated the ring far enough  
and the element is not in the locked position. Another  
indication that the ring is in the locked position is that one set  
(it doesn’t matter which one) of arrows located on the outside  
of the ring should be located directly under the air vent valve.  
2. Unscrew the cap ring located on the top of the filter header  
and remove the plastic center cap and O-ring.  
3. Remove the large white volume plug located directly under the  
center cap in the upper cavity of the filter header. Use a small  
screwdriver (or similar device) to lift the plug part way out of  
the cavity to assist with its removal.  
6. Open the fuel shutoff valve (lever in line with the hose).  
7. Open the air vent valve on the front of the filter header until  
fuel emerges free of air bubbles and then close the air vent  
valve.  
Be careful not to damage the pre-filter screen with the  
tool used to remove the plug.  
Note : Consult your engine operation manual for information on  
air bleeding the entire fuel system.  
4. Using a pair of pliers, gently tug on the pull tabs of the pre-filter  
screen in an alternating pattern to gradually remove the pre-  
filter screen.  
SECONDARY FUEL FILTER  
The Secondary Fuel Filter is a spin on cartridge type mount  
directly to the engine. Consult your engine operation manual for  
complete information on service intervals and element changing  
procedures.  
5. Brush off any debris and rinse in diesel fuel.  
6. Re-install the pre-filter screen into the upper cavity of the filter  
header making sure the four pull tabs are pointing up. Putting  
your fingers on the pull tabs, push down evenly until the lower  
body of the pre-filter screen contacts the floor of the upper  
cavity.  
Vantage 500 DEUTZ  
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D-3  
MAINTENANCE  
D-3  
COOLING SYSTEM  
BATTERY HANDLING  
GASES FROM BATTERY can explode.  
The cooling system of the Deutz engine needs to be checked and  
cleaned periodically. Consult the engine owners manual for the  
proper frequency and procedure.  
• Keep sparks, flame and cigarettes away from  
battery.  
COOLING BLOWER BELT  
To prevent EXPLOSION when:  
The following procedure should be followed to replace the cooling  
blower belt:  
• INSTALLING A NEW BATTERY - disconnect  
negative cable from old battery first and  
connect to new battery last.  
1. Allow the machine to cool.  
2. Unfasten and slide the battery holder out from the welder.  
3. Disconnect the negative battery cable.  
4. Remove engine case side.  
• CONNECTING  
A
BATTERY CHARGER  
-
Remove battery from welder by disconnecting  
negative cable first, then positive cable and  
battery clamp. When reinstalling, connect  
negative cable last. Keep well ventilated.  
5. Loosen air cleaner hose clamp and detach hose.  
• USING A BOOSTER - connect positive lead to  
battery first then connect negative lead to  
engine foot.  
6. Remove the engine end panel with air box and air cleaner  
attached for access to the engine.  
7. Loosen the alternator mounting bolts and rotate the alternator  
towards the engine.  
BATTERY ACID CAN BURN EYES AND SKIN.  
• Wear gloves and eye protection and be careful  
when working near battery. Follow instructions  
printed on battery.  
8. Remove the old cooling blower belt and install a new one.  
9. Adjust the cold belt tension to 63-73 lbs. midway between any  
two pulleys.  
--------------------------------------------------------------------------------------  
PREVENTING ELECTRICAL DAMAGE  
10. Reinstall the air cleaner hose, engine case side and end  
panel. Reattach the negative battery cable. Slide in and  
refasten the battery holder.  
1. When replacing, jumping, or otherwise connecting the battery  
to the battery cables, the proper polarity must be observed.  
Failure to observe the proper polarity could result in damage to  
the charging circuit. The positive (+) battery cable has a red  
terminal cover.  
11. Check the cooling blower belt tension after 100 hours of  
operation. (Follow steps 1,2,3,4,5,6,9 & 10)  
2. If the battery requires charging from an external charger,  
disconnect the negative battery cable first and then the positive  
battery cable before attaching the charger leads. Failure to do  
so can result in damage to the internal charger components.  
When reconnecting the cables, connect the positive cable first  
and the negative cable last.  
PREVENTING BATTERY DISCHARGE  
Turn off the RUN/STOP to stop when engine is not running.  
PREVENTING BATTERY BUCKLING  
Tighten nuts on battery clamp until snug.  
VANTAGE 500 DEUTZ  
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D-4  
MAINTENANCE  
D-4  
CHARGING THE BATTERY  
WELDER / GENERATOR  
MAINTENANCE  
When you charge, jump, replace, or otherwise connect battery  
cables to the battery, be sure the polarity is correct. Improper  
polarity can damage the charging circuit. The Vantage positive (+)  
battery terminal has a red terminal cover.  
STORAGE  
Store the Vantage in clean, dry protected areas.  
If you need to charge the battery with an external charger,  
disconnect the negative cable first, then the positive cable before  
you attach the charger leads. after the battery is charged,  
reconnect the positive battery cable first and the negative cable  
last. Failure to do so can result in damage to the internal charger  
CLEANING  
components.  
Blow out the generator and controls periodically with low pressure  
air. do this at least once a week in particularly dirty areas.  
Follow the instructions of the battery charger manufacturer for  
proper charger settings and charging time.  
BRUSH REMOVAL AND REPLACEMENT  
It is normal for the brushes and slip rings to wear and darken  
slightly. Inspect the brushes when a generator overhaul is  
necessary.  
NAMEPLATES / WARNING DECALS  
MAINTENANCE  
Whenever routine maintenance is performed on this machine - or  
at least yearly - inspect all nameplates and labels for legibility.  
Replace those which are no longer clear. Refer to the parts list for  
the replacement item number.  
WARNING  
Do not attempt to polish slip rings while the engine is  
running.  
--------------------------------------------------------------------------------------  
Table D.1 Engine Maintenance Components  
MAKE  
ITEM  
PART NUMBER  
Air Cleaner Element  
Donaldson  
AC  
P181052  
A302C  
Cooling Blower Belt  
Oil Filter Element  
Lincoln  
Gates  
T13536-3  
7585  
Deutz  
Purolator  
Napa  
1174418  
PER2168  
1820  
Fram  
PH3776  
Fuel Filter Element  
Deutz  
Purolator  
Napa  
1174423  
PC42  
3358  
Fram  
P4102  
Water Separator Element  
Fuel Pre-Filter Screen  
Battery  
Lincoln  
Stanadyne  
M16890-C  
31572  
Lincoln  
Stanadyne  
M16890-B  
29575  
BCI  
Group  
34  
Vantage 500 DEUTZ  
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E-1  
TROUBLESHOOTING  
E-1  
HOW TO USE TROUBLESHOOTING GUIDE  
WARNING  
Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs  
performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory  
warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed  
throughout this manual.  
_______________________________________________________________________________________________  
This Troubleshooting Guide is provided to help you locate and  
repair possible machine malfunctions. Simply follow the three-  
step procedure listed below.  
Step 3. RECOMMENDED COURSE OF ACTION  
This column provides a course of action for the Possible Cause,  
generally it states to contact your local Lincoln Authorized Field  
Service Facility.  
Step 1. LOCATE PROBLEM (SYMPTOM).  
Look under the column labeled “PROBLEM (SYMPTOMS)”. This  
column describes possible symptoms that the machine may  
exhibit. Find the listing that best describes the symptom that the  
machine is exhibiting.  
If you do not understand or are unable to perform the  
Recommended Course of Action safely, contact your local Lincoln  
Authorized Field Service Facility.  
Step 2. POSSIBLE CAUSE.  
The second column labeled “POSSIBLE CAUSE” lists the  
obvious external possibilities that may contribute to the machine  
symptom.  
CAUTION  
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln  
Authorized Field Service Facility for technical troubleshooting assistance before you proceed.  
Vantage 500 DEUTZ  
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E-2  
TROUBLESHOOTING  
E-2  
Observe all Safety Guidelines detailed throughout this manual  
PROBLEMS  
(SYMPTOMS)  
POSSIBLE AREAS OF  
MISADJUSTMENT(S)  
RECOMMENDED  
COURSE OF ACTION  
ENGINE PROBLEMS  
Major Physical or Electrical Damage is 1. Contact your Local Lincoln Authorized  
Evident.  
Field Service Facility.  
Engine will not crank  
1. Battery low.  
2. Loose battery cable connections which  
may need Inspected, cleaned or tighten.  
3. Faulty wiring in engine starting circuit.  
4. Faulty engine starter. Contact authorized  
local Engine Service Shop.  
1. Out of fuel.  
Engine will crank but not start.  
2. Fuel shut off valve is in the off position  
make sure the valve lever is in a vertical  
direction.  
3. Engine shut down solenoid not pulling in.  
4. On/Off switch on for more than 30 sec.  
before starting, the On/Off switch will  
need to be switch off and turned back on.  
5. Fuel Filters dirty/clogged, main filter  
element and/or Inline Fuel Filter may  
need to be replaced.  
6. High oil temperature or low oil pressure.  
(engine protection light lit)  
If all recommended possible areas  
of misadjustment have been  
checked and the problem persists,  
Contact your local Lincoln  
Authorized Field Service Facility.  
1. Low oil pressure (engine protection light  
lit). Check oil level (Consult engine  
service dealer).  
Engine shuts down shortly after starting.  
2. High oil temperature. (engine protection  
light lit).  
3. Faulty oil pressure switch.  
4. Faulty oil temperature switch. Contact  
authorized local Engine Service Shop.  
5. Low output of battery charging alternator  
(battery charging light lit).  
1. High oil temperature. .  
Engine shuts down while under a load.  
Engine runs rough.  
1. Dirty fuel or air filters may need  
cleaned/replaced.  
2. Water in fuel.  
1. Fuel Shutdown solenoid not functioning  
properly / linkage binding.  
Engine will not shut off  
CAUTION  
ºIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln  
Authorized Field Service Facility for technical troubleshooting assistance before you proceed.  
______________________________________________________________________________________________________________  
Vantage 500 DEUTZ  
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E-3  
TROUBLESHOOTING  
E-3  
PROBLEMS  
(SYMPTOMS)  
POSSIBLE AREAS OF  
MISADJUSTMENT(S)  
RECOMMENDED  
COURSE OF ACTION  
FUNCTION PROBLEMS  
Battery does not stay charged.  
1. Faulty battery .  
2. Faulty engine alternator.  
3. Loose or broken lead in charging circuit.  
4. Loose fan belt may need tightening.  
No welding output or auxiliary output.  
1. Broken lead in rotor circuit.  
2. Faulty field diode module.  
3. Faulty Weld Control P.C. Board.  
4. Faulty rotor.  
Welder has some/ no output and no  
control. Auxiliary output OK  
1. Faulty remote kit.  
2. Faulty output control potentiometer.  
3. Faulty output control wiring.  
4. Faulty Weld Control PCB, Pull  
Coil/Battery PCB or Chopper PCB.  
No welding output. Auxiliary output OK.  
1. WELDING TERMINALS switch in wrong  
position,be sure to place switch in  
WELDING TERMINALS ALWAYS ON  
position.  
If all recommended possible areas  
of misadjustment have been  
checked and the problem persists,  
Contact your local Lincoln  
2. Faulty Weld Control PCB, Pull  
Coil/Battery PCB or Chopper PCB.  
Authorized Field Service Facility.  
1. Open breakers.  
No auxiliary power.  
2. Faulty receptacle.  
3. Faulty auxiliary circuit wiring.  
4. GFCI tripped.  
CAUTION  
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln  
Authorized Field Service Facility for technical troubleshooting assistance before you proceed.  
______________________________________________________________________________________________________________  
Vantage 500 DEUTZ  
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ENHANCED DIAGRAM  
F-1  
DIAGRAMS  
F-1  
1
2 7  
2 0 0  
2 8  
3
0
5
4 0  
2 7  
1
+
4 0  
+
+
7
2 4  
1
9
2 7  
2 3  
3
2 4  
4
2 3  
5 T  
4 0  
3
0
4 0 5  
5 A 4 0  
2 3 2 F  
2 A 2 6  
2 7  
1 4  
1 3  
2 5 6  
8 B 2 0  
0
2 5  
2 6  
A
A
2 3  
2 5  
2 3  
2 5  
0
0
2 5  
0
M 1  
M 9  
M 3  
M 5  
M 4  
M 2  
M 6  
M 1  
2
8
2 2  
7
8
2 7  
2 7  
2 7 9  
2 2 0  
2 1  
A
A
7 5  
7 5  
7 6  
4
7 7  
2
0
5 0  
4
0
2 1  
A
7 6  
7 7  
M 1  
M 9  
M 5  
M 4  
M 3  
M 2  
M 1  
M 6  
I
+
Vantage 500 DEUTZ  
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F-2  
DIAGRAMS  
F-2  
CONNECTION DIAGRAM:  
Vantage 500 DEUTZ  
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F-3  
DIAGRAMS  
F-3  
CONNECTION DIAGRAM:  
}
Vantage 500 DEUTZ  
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F-4  
DIAGRAMS  
F-4  
CONNECTION DIAGRAM  
Vantage 500 DEUTZ  
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F-5  
DIAGRAMS  
F-5  
CONNECTION DIAGRAM  
Vantage 500 DEUTZ  
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F-6  
DIAGRAMS  
F-6  
CONNECTION DIAGRAM  
}
Vantage 500 DEUTZ  
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F-7  
DIAGRAMS  
F-7  
CONNECTION DIAGRAM  
Vantage 500 DEUTZ  
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F-8  
DIAGRAMS  
F-8  
CONNECTION DIAGRAM  
Vantage 500 DEUTZ  
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F-9  
DIAGRAMS  
F-9  
CONNECTION DIAGRAM  
Vantage 500 DEUTZ  
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F-10  
DIAGRAMS  
F-10  
CONNECTION DIAGRAM  
Vantage 500 DEUTZ  
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F-11  
DIAGRAMS  
F-11  
CONNECTION DIAGRAM  
Vantage 500 DEUTZ  
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F-12  
DIAGRAMS  
F-12  
CONNECTION DIAGRAM  
Vantage 500 DEUTZ  
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F-13  
DIAGRAMS  
F-13  
CONNECTION DIAGRAM  
Vantage 500 DEUTZ  
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F-14  
DIAGRAMS  
F-14  
DIMENSION PRINT  
Vantage 500 DEUTZ  
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NOTES  
VANTAGE 500 DEUTZ  
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Do not touch electrically live parts or Keep flammable materials away.  
Wear eye, ear and body protection.  
electrode with skin or wet clothing.  
Insulate yourself from work and  
ground.  
WARNING  
Spanish  
No toque las partes o los electrodos Mantenga el material combustible  
Protéjase los ojos, los oídos y el  
bajo carga con la piel o ropa  
mojada.  
Aislese del trabajo y de la tierra.  
fuera del área de trabajo.  
cuerpo.  
AVISO DE  
PRECAUCION  
French  
Ne laissez ni la peau ni des  
Gardez à l’écart de tout matériel  
inflammable.  
Protégez vos yeux, vos oreilles et  
votre corps.  
vêtements mouillés entrer en contact  
avec des pièces sous tension.  
ATTENTION  
Isolez-vous du travail et de la terre.  
German  
Berühren Sie keine stromführenden  
Teile oder Elektroden mit Ihrem  
Körper oder feuchter Kleidung!  
Isolieren Sie sich von den  
Entfernen Sie brennbarres Material! Tragen Sie Augen-, Ohren- und Kör-  
perschutz!  
WARNUNG  
Elektroden und dem Erdboden!  
Portuguese  
Não toque partes elétricas e  
electrodos com a pele ou roupa  
molhada.  
Mantenha inflamáveis bem  
guardados.  
Use proteção para a vista, ouvido e  
corpo.  
ATENÇÃO  
Isole-se da peça e terra.  
Japanese  
Chinese  
Korean  
Arabic  
READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO  
BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.  
SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS  
CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.  
LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A  
ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.  
LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES  
HERSTELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.  
Vantage 500 DEUTZ  
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Keep your head out of fumes.  
Use ventilation or exhaust to  
remove fumes from breathing zone.  
Turn power off before servicing.  
Do not operate with panel open or  
guards off.  
WARNING  
Spanish  
Los humos fuera de la zona de  
respiración.  
Mantenga la cabeza fuera de los  
humos. Utilice ventilación o  
aspiración para gases.  
Desconectar el cable de  
alimentación de poder de la  
máquina antes de iniciar cualquier  
servicio.  
No operar con panel abierto o  
guardas quitadas.  
AVISO DE  
PRECAUCION  
French  
N’opérez pas avec les panneaux  
ouverts ou avec les dispositifs de  
protection enlevés.  
Gardez la tête à l’écart des fumées.  
Utilisez un ventilateur ou un  
aspirateur pour ôter les fumées des  
zones de travail.  
Débranchez le courant avant  
l’entretien.  
ATTENTION  
German  
Anlage nie ohne Schutzgehäuse  
oder Innenschutzverkleidung in  
Betrieb setzen!  
Vermeiden Sie das Einatmen von  
Schweibrauch!  
Sorgen Sie für gute Be- und  
Entlüftung des Arbeitsplatzes!  
Strom vor Wartungsarbeiten  
abschalten! (Netzstrom völlig  
öffnen; Maschine anhalten!)  
WARNUNG  
Portuguese  
Mantenha-se afastado das partes  
moventes.  
Não opere com os paineis abertos  
ou guardas removidas.  
Mantenha seu rosto da fumaça.  
Use ventilação e exhaustão para  
remover fumo da zona respiratória.  
Não opere com as tampas removidas.  
Desligue a corrente antes de fazer  
serviço.  
ATENÇÃO  
Não toque as partes elétricas nuas.  
Japanese  
Chinese  
Korean  
Arabic  
LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO,  
E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.  
Vantage 500 DEUTZ  
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World’s Leader in Welding and Cutting Products  
• Sales and Service through Subsidiaries and Distributors Worldwide •  
Cleveland, Ohio 44117-1199 USA Tel: 216.481.8100 Fax: 216.486.1751 Web Site: www.lincolnelectric.com  
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