WIRE FEEDER/WELDERS
®
POWER MIG 215XT
Output
SM
POWER MIG®. The Professional’s Choice .
CV
The POWER MIG® 215XT offers the autobody and sheet metal fabrication
industries top welding performance and a host of professional features
not often found at this price. Featuring Diamond Core Technology™, the
POWER MIG® 215XT delivers a forgiving arc, excellent out-of-position arc
action, a wide voltage sweet spot at a given wire feed speed and low spatter.
And, the MAXTRAC® drive system with a patented Split Wire Guide system
and tachometer feedback ensures trouble-free wire delivery. The wide
30-250 amp output range, standard 15 foot gun cable, and 115 volt auxiliary
power receptacle are uncommon in this class. In addition, the 7 voltage tap
ranges make it easy to operate and the locking storage compartment keeps
your valuable tools secure. The POWER MIG® 215XT is Spool Gun Ready for
Lincoln’s light duty Magnum® 100SG Spool Gun. The POWER MIG® 215 XT—
DC
Input
1
PHASE
SM
truly The Professional’s Choice .
Spool Gun Ready
Spool Gun Capable
Processes
MIG, Flux-Cored
Light Duty
Medium Duty
Heavy Duty
Advantage Lincoln
Arc Performance:
Professional Features:
• Diamond Core Technology™, a patented choke design, delivers a
forgiving arc, even with large stickout changes, excellent out-of-
position arc action, a wide voltage sweet spot at a given wire feed
speed for steel, stainless steel or aluminum and low spatter.
• Generous 15 ft. (4.5m) gun and cable assembly makes it easy to
reach your work.
• Seven tapped voltage ranges make it easy to select the right
procedure for your application.
• More Output – Rated at 215 amps/22 volts @ 30% duty cycle, with
an amperage range of 30-250 amps DC, the POWER MIG® 215XT
has the highest rating and widest amperage range in its class.
• Only machine in its class to feature a 115 volt auxiliary power
receptacle.
• Lincoln’s Innovative value-adding features include an easy-load gas
cylinder platform, a locking storage compartment with tool tray for
your personal tools and valuables, intuitive input reconnect panel and
easy-load wire spindle system with tool-less brake adjustment.
Superb Quality:
• MAXTRAC® cast aluminum industrial wire drive features dual driven
rolls, regulated wire feed speed control, easy-turn numeric tension
indicator, brass-to-brass connections and Lincoln’s 100% wire
supporting split wire guide system.
• Three-year warranty on parts and labor (90 days warranty on gun).
TECHNICAL SPECIFICATIONS
Dimensions
H x W x D
inches (mm)
Product
Name
Product
Number
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output(2)
Net Weight
lbs. (kg)
Input Power
Output Range
215A / 22V(1) / 30%
190A / 23V / 40%
170A / 24V / 60%
45/41A
42/38A
39/35A
30-250 Amps DC
50-700 ipm WFS
(1.3-17.7 m/min)
Max. OCV: 39V
POWER MIG® 215XT
K2700-1
208/230/1/50/60
31.8 x 18.9 x 38.8
(808 x 408 x 985)
210
(95)
(1)
21V on 220V 50 Hz input.
Input current is at the rated output with the 115V auxiliary receptacle also drawing 15 amps.
(2)
Publication E7.51 7/08
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A CLOSER LOOK
FEATURES CONʼT.
SM
Compare These Innovations – Make the Professional’s Choice !
Convenient operating procedures for
MIG welding on mild steel, aluminum
and stainless, located inside the
POWER MIG® 215XT door.
Lockable storage compartment
with tool tray stows your welding
consumables and valuable
personal tools.
Easy Load Wire Compartment
Built-in undercarriage with Easy
Load Gas Cylinder Platform
Extra-Length 15 ft. (4.5 m) Gun
Professional Heavy Duty Wire Drive System
Easy turn numeric tension
indicator with optimized
Internal feedback drive system
allows you to maintain
ranges for different wire types.
constant wire feed speed
for consistent welds.
Wide idler arm hinge provides
improved drive roll clamping
pressure.
Split guides support the wire
through the entire drive system
to minimize feeding problems.
Input bushing protects the
wire from damage.
Reliable brass-to-brass gun receiver
bushings provide connectivity to
Magnum® or competitive guns. Easier
interchangeability, better mechanical
support and electrical current transfer.
Two gear driven rolls. No tools needed
to swap rolls on or off.
Separate drive gear reduces
pressure on motor shaft for
long life.
Angled gun cable connection
for improved feedability and
reduced gun liner wear.
Removable outer wire guide
for easy access.
POWER MIG® 215XT
[3]
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A CLOSER LOOK
Key Controls
A. Wide range wire feed speed (WFS) control up to 700 inches per
minute (17.7 m/min). Dial calibrated in true inches per minute for
easy procedure setting.
A
B. Seven voltage taps for wide range voltage control.
B
QUALITY AND RELIABILITY
• Thermostatic protection from current overload and excessive
temperatures.
• Clear reconnect door permits easy viewing of input voltage.
• Low input current draw for energy-efficient low cost operation.
• Fan-As-Needed™ (F.A.N.™) provides cooling of transformer and
other components when welding, reducing power consumption,
noise and extending welder life.
• Manufactured under a quality system certified to ISO 9001
requirements and ISO 14001 environmental standards.
• Three-year warranty on parts and labor. 90 days warranty on gun
and cable.
The POWER MIG® 215XT is an excellent choice for sheet metal job
shop fabrication, autobody work and maintenance/repair welding.
Printed circuit boards are environmentally-shielded using
Lincolnsʼ engineered potting and protective frame trays.
POWER MIG® 215XT
[4]
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SYSTEM SELECTION
WHATʼS INCLUDED
K2700-1 Includes:
• POWER MIG® 215XT.
• Magnum® 250L gun and 15 ft. (4.5 m) “quick-connect” cable assembly
equipped with fixed gas nozzle assembly.
• Lockable storage compartment with tool tray for keeping tools safe.
• Work clamp and 10 ft. (3.0 m) cable.
• 10 ft. (3.0 m) 230V input power cable with plug.
• Dual driven drive rolls and split wire guides to support the wire 100%.
• Drive roll and wire guide to feed both .035" & .045" (0.9 & 1.2 mm) wire.
• Gas regulator and hose kit for CO or argon blend gases. (For use with
2
CO shielding gas, order a Lincoln S19298 CO shielding gas bottle
2
2
adapter.)
SPOOL GUN SOLUTIONS
Spool Guns offer an affordable way to reliably feed soft aluminum wire. Since spool guns feed small 4 inch spools of wire a short
distance it provides a reliable feeding solution that prevents wire jams and tangles. The POWER MIG® 215XT provides three choices
of spool gun solutions form the cost effective light duty Magnum® 100SG for occasional aluminum projects to the premium heavy
duty Magnum® 250LX which is designed for day in day out aluminum welding applications.
LIGHT DUTY
MEDIUM DUTY
HEAVY DUTY
®
®
®
Magnum 100 SG Spool Gun
Magnum SG Spool Gun
Magnum 250LX Spool Gun
(K2532-1)
(K487-25)
(K2490-1)
• 130 Amp 30% Duty Cycle
• 10 ft. cable length
• 250 Amp 60% Duty Cycle
• 25 ft. cable length
• 300 Amp 60% Duty Cycle
• 25 ft. cable length
• Feeds .030 - .035 in. diameter wire
• Wire Feed Speed is set at machine
• Feeds .025 - 3/64 in. diameter wire
• Feeds .025 - 3/64 in. diameter wire
• Single Turn remote Wire feed speed
control at the gun
• Multi-Turn remote Wire feed speed
control at the gun
• Fixed wire spool brake with friction
pads for 5356 wire
• Adjustable wire spool brake
• Adjustable drive roll tension
• Deluxe wire spool break requires
no adjustments
• Fixed drive roll tension
• Adjustable drive roll tension
• Ergonomic Sure Grip handle
• Contact tip storage built in spool
gun cover
• Easy open wire drive rolls for easy
wire loading
Factory Ready!
No Adapter Required!
Requires K2703-1 Adapter
Requires K2703-1 Adapter
POWER MIG® 215XT
[5]
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A CLOSER LOOK
THE MAGNUM® 250L GUN
• Magnum® 250L gun and cable assembly, shipped with
the POWER MIG® 215XT is equipped to feed .035"-.045"
(0.9-1.2 mm) solid steel wire.
• Magnum® replacement parts are fully compatible with other
leading brands. Industry reference numbers are provided for
ease of interchangeability.
• Extra reach 15 foot gun cable length.
• Lightweight and flexible for easy maneuverability.
• Fiberglass handle with non-slip grooves to maximize comfort
and control.
• Heavy duty gun trigger switch for positive electrical contact
and long life.
MAGNUM® REPLACEMENT PARTS
MAGNUM® REPLACEMENT PARTS
Industry
Reference No.
Industry
Reference No.
Description
Order No.
Description
Order No.
Magnum® 250L Gun and Cable Assembly
Fixed Gas Nozzle Model
Fixed Gas Nozzles/Diffuser Assembly
Fixed (flush)
3/8" (9.5 mm)
1/2" (12.7 mm)
5/8" (15.9 mm)
Fixed (recessed)
3/8" (9.5 mm)
KP1931-1
KP1931-2(1)
KP1931-3
23-37-F
23-50-F
23-63-F
For .035-.045" (0.9-1.2 mm) wire sizes
12 ft. (3.6 m) cable
K533-7
Adjustable Gas Nozzle Model
For .035-.045" (0.9-1.2 mm) wire sizes
10 ft. (3.0 m) cable
KP1930-1
KP1930-2
KP1930-3
23-37
23-50
23-62
K533-1
K533-3
1/2" (12.7 mm)
5/8" (15.9 mm)
15 ft. (4.5 m) cable
Cable Liners
Requires: Gas Diffuser Assembly
.025-.045" (0.6-1.2 mm)
For All Gun Cable Lengths
.025-.030" (0.6-0.8 mm)
.030-.035" (0.8-0.9 mm)
.035-.045" (0.9-1.2 mm)
3/64" (1.2 mm) Aluminum
KP2026-3(1)
52FN
KP1934-2
KP1934-3
KP1934-1(1)
KP1955-1(2)
42-23-15
42-3035-15
42-4045-15
42N-3545-15
Adjustable Gas Nozzle/Diffuser Assembly
Adjustable Slip-On
3/8" (9.5 mm)
1/2" (12.7 mm)
5/8" (15.9 mm)
KP1935-3
KP1935-2
KP1935-1
22-37
22-50
22-62
Contact Tips
Standard Duty
.025" (0.6 mm)
.030" (0.8 mm)
.035" (0.9 mm)
.040" (1.0 mm)
.045" (1.2 mm)
Requires:
KP2020-6
KP2020-7
KP2020-1(1)
KP2020-8
KP2020-2
14-23
14-30
14-35
14-40
14-45
Nozzle Insulator Assembly
Gas Diffuser Assembly:
.023-.030" (0.6-0.8 mm)
.035-.045” (0.9-1.2 mm)
KP2025-1
32
KP2026-2
KP2026-1
52-23
52
Gasless Nozzle/Diffuser Assembly
Heavy Duty
(Innershield® Nozzle)
KP1947-1
KP2026-1
.035" (0.9 mm)
.040" (1.0 mm)
.045" (1.2 mm)
KP2021-1
KP2021-6
KP2021-2
14H-35
14H-40
14H-45
Requires:
Gas Diffuser Assembly
52
Tapered
Gun Tube Assembly
Standard (60°)
45°
KP2015-1(1)
KP2041-1
.025" (0.6 mm)
.030" (0.8 mm)
.035" (0.9 mm)
.040" (1.0 mm)
.045" (1.2 mm)
KP2022-5
KP2022-6
KP2022-1
KP2022-7
KP2022-2
14T-23
14T-30
14T-35
14T-40
14T-45
Included with POWER MIG® 215XT.
(1)
(2)
Included in the K1703-1 Aluminum Feeding Kit.
Aluminum
3/64" (1.2 mm)
KP2010-5(2)
DRIVE ROLL KITS
Wire Size
Order Number
.023-.030” (0.6–0.8 mm)
.035" (0.9 mm)
.035/.045" combination
.040" (1.0mm)
KP1696-030S
KP1696-035S(1)
KP1696-1
Solid
KP1696-2
.045" (1.2 mm)
KP1696-045S
.035" (0.9 mm)
.045" (1.2 mm)
KP1697-035C
KP1697-045C
Cored
Aluminum
3/64" (1.2 mm)
KP1695-3/64A(2)
Included with POWER MIG® 215XT.
Included in the K1703-1 Aluminum Feeding Kit.
(1)
(2)
POWER MIG® 215XT
[6]
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RECOMMENDED OPTIONS
GENERAL OPTIONS
®
Magnum Connection Kit
Welding Fume Extractors
Lincoln offers a wide variety
of welding fume extraction
environmental system solutions,
ranging from portable systems
easily wheeled around the shop
to shop-wide central systems
servicing many dedicated welding
stations.
Permits use of Magnum® 200, 300
and 400 gun and cable assemblies
on POWER MIG® 215 XT.
Order K466-6
®
POWER MIG 215XT Spool
Gun Adapter
This kit is designed to allow the
Magnum® SG or Magnum® 250LX
spool gun to operate with the
POWER MIG® 215XT. The kit
includes the solenoid, gas lines,
wiring harness and gun connection
panel. The gun connection panel
features a 6 pin MS-type
Request Publication E13.40
®
Magnum 100SG Spool Gun
130 Amp, 30% Duty Cycle with 10
ft of cable length. Feeds .030-.035
inch diameter wire. Wire Feed
Speed is set at the machine. Fixed
wire spool brake with friction pads
for 5356 wire. Fixed drive roll
tension.
Order K2532-1
Factory Ready!
No Adapter Required!
connector for the Magnum® SG
spool gun and a 7 pin MS-type
connector for the Magnum® 250LX
spool gun and a selector switch to
choose which gun you are using.
Order K2703-1
Note the K2703-1 spool gun
adapter disables the Magnum
®
®
100SG capability.
Magnum SG Spool Gun
250 Amp, 60% Duty Cycle with
25 ft. of cable length. Feeds
.025 - 3/64 inch diameter wire.
Single Turn remote wire feed
speed control at the gun.
Adjustable wire spool brake and
adjustable drive roll tension.
Order K487-25
Aluminum Feeding Kit
Conversion kit for welding with
3/64" (1.2 mm) 5356 aluminum
wire. Includes drive rolls,
contact tips (2), non-metallic wire
guides and cable liner.
Order K1703-1
Requires K2703-1 Adapter
®
Spindle Adapter for 8" O.D.
Spools
Permits 8" (200 mm) O.D. spools
to be mounted on 2" (51 mm) O.D.
spindles.
Magnum 250LX Spool Gun
300 Amp, 60% Duty Cycle with
25 ft. of cable length. Feeds
.025 - 3/64 inch diameter wire.
Multi-Turn remote wire feed
speed control at the gun.
Deluxe wire spool break requires
no adjustments. Adjustable drive
roll tension and easy open wire
drive rolls for easy wire loading.
Ergonomic Sure Grip handle.
Contact tip storage built in
spool gun cover.
Order K468
Dual Cylinder Mounting Kit
Permits side-by-side mounting of
two full size gas cylinders, with
easy loading. Attaches easily to
POWER MIG® 215XT
undercarriage.
Order K2490-1
Order K1702-1
Requires K2703-1 Adapter
Canvas Cover
Protect your POWER MIG® when
not in use. Made from attractive
red canvas that is flame retardant,
mildew resistant and water
repellent. Fits any POWER MIG®
machine with or without a gas
cylinder in the cylinder rack. Will
not fit if spool gun holder is
attached to the machine.
Order K2378-1
POWER MIG® 215XT
[7]
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POWER MIG® 215XT ORDER FORM
PRODUCT DESCRIPTION
ORDER NUMBER
K2700-1
QUANTITY
PRICE
®
POWER MIG 215XT — 208/230V
RECOMMENDED GENERAL OPTIONS
Magnum® Connection Kit
K466-6
POWER MIG® 215XT Spool Gun Adapter
K2703-1
Aluminum Feeding Kit
K1703-1
Spindle Adapter for 8" O.D. Spindles
Dual Cylinder Mounting Kit
Canvas Cover
K468
K1702-1
K2378-1
Welding Fume Extractors
See publication MC05-183
K2532-1
Magnum® 100SG Spool Gun
Magnum® SG Spool Gun
K487-25
Magnum® 250LX Spool Gun
K2490-1
TOTAL:
C U S T O M E R A S S I S T A N C E P O L I C Y
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the
needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric® for advice or information about their use of our products. We respond
to our customers based on the best information in our possession at that time. Lincoln Electric® is not in a position to warrant or guarantee such advice, and assumes no liability,
with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to
such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has
been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.
Lincoln Electric® is a responsible manufacturer, but the selection and use of specific products sold by Lincoln Electric® is solely within the control of, and remains the sole responsibility
of the customer. Many variables beyond the control of Lincoln Electric® affect the results obtained in applying these types of fabrication methods and service requirements.
THE LINCOLN ELECTRIC COMPANY
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