Life Fitness Treadmill CST 0XXX 01 User Manual

CLUB SERIES TREADMILL CST-0XXX-01  
Customer Support Services  
PARTS MANUAL  
rev 14 Nov 2007  
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Club Series Treadmill  
Miscellaneous  
CST-0XXX-01  
S/N CST100000  
Touch-Up Paint  
Color  
Part No.  
Container  
Spray Can  
.5 oz Bottle  
.33 oz Pen  
0017-00008-0204  
0017-00008-0205  
0017-00008-0206  
Arctic Silver  
Arctic Silver  
Arctic Silver  
0017-00008-0210  
0017-00008-0211  
Shadow Gray  
Shadow Gray  
.6 oz Bottle  
.6 oz. Pen  
Miscellaneous  
Manual/Video/Hardware  
Part Number  
Service Manual  
Installation Manual  
Operation Manual  
Hardware Bag  
M051-00K58-A253  
M051-00K60-A094  
M051-00K60-A093  
AK60-00173-0000  
3
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Club Series Treadmill  
Frame Assembly  
CST-0XXX-01  
S/N CST100000  
Anti-Scuff Pad  
0K58-01376-0000 (2)  
Static Brush  
0K58-01263-0001  
Screw  
0017-00101-1193  
Drive Belt  
0K58-01114-0000  
Grommet  
0017-00042-0326  
4
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Club Series Treadmill  
Console Assembly  
CST-0XXX-01  
S/N CST100000  
Hea rt Ra te Tra nsmitter w/Stra p  
SK40-00045-0002  
Rea r C onsole Dec a l  
0K60-01211-0000  
Rea r C onsole C a se  
0K58-01272-0000  
C onsole Sc rew (8)  
0017-00101-1288  
PC B Mounting Sc rew (8)  
0017-00101-1275  
PC B Assembly  
A084-92184-A008  
Switc h Membra ne  
118E-00001-0129  
C onsole Ac c essory  
C over  
Ma gnet Disc  
0K40-01070-0000  
Adhesive Ta pe  
0K39-01044-0000  
0K58-01280-0000  
Pola r/E-Stop C a ble Assy  
AK58-00237-0000  
Pola r PC B C a ble Assy  
AK39-00064-0000  
Front C onsole C a se  
0K58-01273-0001  
Tether Stop Assy  
AK58-00322-0000  
Stop Switc h  
0K58-01321-0000  
Mic ro-Switc h  
C D Tra y, Rubber Pa d  
0K58-01359-0000  
0017-00032-0185  
Console  
Assembly  
Overlay/Bezel/  
Switch Assembly  
Language  
Overlay  
Eng/Met  
Eng/Eur  
AK60-00217-0001 GK58-00002-0125  
AK60-00217-0002 GK58-00002-0125  
0K58-01488-0001  
The AK58-00109-0000 Ferrite Bead Assembly is used on the AK60-00217-0002 console assembly only  
and is the only component that is unique between the two console part numbers.  
5
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Club Series Treadmill  
Handrail Assembly  
CST-0XXX-01  
S/N CST100000  
ERG O Bar Assembly  
AK60-00216-0000  
ERG O Bar G a sket (2)  
0K58-01347-0000  
C onsole/C up Holder  
Mounting Sc rew (8)  
0017-00101-1780  
Cup Cover Assy - User RT  
AK58-00247-0001  
Cup Cover Assy - User LT  
AK58-00247-0002  
Bottom RT  
Ha ndra il Boot  
Ha ndra il Hex Nut (4)  
0017-00103-0327  
0K58-01304-0001  
Ha ndra il Mounting  
Sc rew (4)  
0017-00101-1774  
Top RT Handrail Boot  
0K58-01303-0001  
C onsole Mounting  
Sc rew (4)  
0017-00101-1773  
Bottom LT  
Ha ndra il Boot  
Ha ndra il (c omes  
in a box of 2)  
AK58-00256-0000  
0K58-01304-0002  
Top LT Handrail Boot  
0K58-01303-0002  
Ha ndra il Sc rew (2)  
0017-00101-1773  
Ha ndra il Boot  
Sc rews (6)  
0017-00101-1770  
Upright, Plug (2)  
0K58-01305-0002  
Upright, RT  
AK58-00311-0003  
G rommet (2)  
0017-00042-0326  
Ha ndra il Tube C a p (2)  
0K58-01396-0000  
Upright, LT  
AK58-00311-0004  
Upright Tube C a p (2)  
0K58-01302-0000  
Upright Plug (2)  
0K58-01305-0002  
Upright Tube  
C a p Sc rew (2)  
0017-00101-1772  
Upright Mounting  
Sc rew - 0017-00101-1778 (6)  
Wa sher - 0017-00104-0325 (6)  
6
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Club Series Treadmill  
CST-0XXX-01  
Covers, End Caps, and Hardware  
S/N CST100000  
Motor C over Sc rews (4)  
0017-00101-1772  
Motor C over  
AK60-00226-0000  
Rear End cap (2)  
0K58-01268-0000  
End Cap grommet (8)  
0017-00042-0326  
Ink transfer decal  
cannot be replaced in the field  
(it can only be touched up).  
Front End C a p (2)  
0K58-01267-0000  
End C a p Sc rews (4)  
0017-00101-1772  
Front C over  
A
K58-00272-0000  
Sc rews (4)  
0017-00101-1771  
Bug Medallion Assembly  
AK58-00245-0000  
7
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Club Series Treadmill  
CST-0XXX-01  
Belt, Deck, and Rear Roller  
S/N CST100000  
Striding Belt  
0K60-01206-0000  
Belt Limit La bel, LT  
M051-00K58-A101  
Dec k Mounting Sc rews (4)  
0017-00101-1775  
Dec k  
0K60-01204-0000  
TEC SPAK Mounting Sc rew (8)  
0017-00101-1652  
High Volta ge  
C a ution La bel  
TEC SPAK Spring (8)  
0K40-01026-0002  
M051-00K60-A063  
Belt Limit La bel, RT  
M051-00K58-A100  
TEC SPAK Tinnerma n C lip (8)  
0017-00103-0198  
G rommet (2)  
0017-00042-0326  
Wa sher (8)  
0017-00104-0101  
G rommet (2)  
0017-00042-0326  
Sc rew  
0017-00101-1776  
Round G rommet  
0017-00042-0326  
Wa sher  
0017-00104-0043  
Squa re G rommet  
0017-00042-1147  
Rea r Roller G ua rd, LF  
AK58-00360-0002  
Fra me Dec a l LF LOG O  
0K60-01193-0000  
Rea r Roller  
0K58-01002-0000  
Rea r Roller G ua rd, RT  
AK58-00360-0001  
Rea r Rollers (2)  
Adjusting Sc rews  
0017-00101-1880  
Fla t Wa shers (2)  
0017-00104-0334  
Roller G ua rd Sc rew (4)  
0017-00101-1776  
8
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Club Series Treadmill  
CST-0XXX-01  
Lift Motor and Frame - Domestic  
S/N CST100000  
9
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Club Series Treadmill  
CST-0XXX-01  
Lift Motor and Frame International  
S/N CST100000  
Frame Screws  
0017-00101-1723  
* RECEPTACLE-ASSY:  
MFG; RECESS B  
AK58-00514-0000  
IEC Receptacle *  
0017-00003-0949  
Lift Motor  
0K58-01062-0000  
Frame Screws *  
0017-00101-1723  
Cotter Pin  
0017-00007-0208  
Line-Cord Socket Brkt *  
0017-01419-0000  
Clevis Pin  
0017-00007-0214  
Line-Cord  
Lower Receptacle Brkt  
0K58-01420-0000  
Frame Screws  
0017-00101-1723  
Lift Motor Hex Bolt  
0017-00101-1021  
Lock Nut  
0017-00103-0025  
Lift Frame End Cap (4)  
0017-00042-1076  
Line Cord Clip  
0017-00042-0840  
Vinyl Cap  
0017-00042-1075  
Wheel (2)  
0K58-01071-0000  
Phillips Screw (2)  
0017-00101-1612  
Washer (2)  
Limit Switch  
0017-00032-0195  
0017-00104-0189  
Lift Frame  
0K58-01066-0000  
Hex Screw (2)  
0017-00101-1777  
Flat Washer (2)  
0017-00104-0259  
Bronze Sleeve (2)  
0K58-01089-0000  
COVER: PIVOT;  
LIFT-FRAME (2)  
0K58-01322-0000  
Lock Nut (2)  
0017-00103-0285  
10  
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Club Series Treadmill  
Idler Assembly  
CST-0XXX-01  
S/N CST100000  
Motor Pulley  
0K58-01057-0001  
Allen Screw  
Idler Arm Assembly  
AK58-00053-0002  
Anti Static Brush  
0K58-01263-0001  
Tinsel Bracket Screw(2)  
0017-00101-1193  
0017-00101-0333  
Idler Pin  
0017-00007-0248  
Grommet  
0017-00042-0326  
Plug  
0017-00042-1053  
(For units not  
equipped with  
circuit breaker.)  
Drive Belt  
0K58-01114-0000  
Idler Pulley  
0K26-01731-0000  
Idler Spring Damper  
0K26-02055-0000  
Idler Spring  
Threaded Idler Shaft  
0K58-01084-0002  
Lock Nut: Idler  
Wire Clamp  
0017-00042-1072  
Screw  
Limit Switch  
0k58-01085-0000  
0017-00032-0195  
Limit Switch Cable  
AK58-00027-0000  
0017-00103-0324  
0017-00101-1193  
11  
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Club Series Treadmill  
CST-0XXX-01  
DSP Motor Controller Assembly  
S/N CST100000  
DSP Motor Controlle r Asse m b ly  
100-120V  
AK65-00071-0000  
200-240V  
AK65-00071-0002  
Phillips Pa n Sc re ws (3)  
0017-00101-1781  
note: keep the jumper (part no. AK58-00522-0000) that is  
on P9--the DSP motor controller is not supplied with it.  
12  
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Club Series Treadmill  
Drive Motor Assembly  
CST-0XXX-01  
S/N CST100000  
Key is part of Drive  
Motor only, can not  
get it separate.  
“TAPER DRIVE MOTOR”  
DRIVE-MOTOR w/Caution Label  
AK58-00171-0002  
Set Screw(2)  
0017-00101-0333  
Poly-V Pulley  
0K58-01057-0001  
Locking Nut (4)  
0017-00103-0027  
Washer (4)  
0017-00104-0409  
Insulating Shoulder  
Washer (4)  
0K58-01255-0000  
FLYWHEEL: CAST-  
IRON; W/TAPER C  
0K58-01092-0004  
3/8 -16X48 HEX  
SOC L CS ST SS B  
0017-00101-1885  
Insulating Pad (2)  
0K58-01256-0001  
13  
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Club Series Treadmill  
Leveler Assembly  
CST-0XXX-01  
S/N CST100000  
Le veler Assembly  
AK58-00370-0000  
Bra c ket Le veler  
0K58-01083-0000  
Pivot Pin  
0K58-01098-0000  
Fla t Wa she r (4)  
0017-00104-0190  
Lock Wa sher (4)  
0017-00104-0333  
Hex Nut (4)  
0017-00101-1627  
Stop Nut  
0K58-01099-0000  
Le veling Foot  
0K58-01110-0000  
14  
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Club Series Treadmill  
Front Roller Assembly  
CST-0XXX-01  
S/N CST100000  
Mounting Bolt  
0017-00101-0974  
Fla t Wa she r  
0017-00104-0043  
Front Rolle r Asse m bly  
AK58-00066-0000  
Loc k Wa she r  
0017-00104-00063  
Polle y V Pulle y 8”  
0K58-1105-0000  
Loc k Wa she r  
0017-00104-0005  
Front Rolle r 3.5"  
0K58-01001-0001  
He x Bolt  
0017-00101-1632  
Fla t Wa she r  
0017-00104-0330  
15  
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Club Series Treadmill  
ERGO Bar w/Lifepulse  
CST-0XXX-01  
S/N CST100000  
Ergo Ba r w/Lifepulse  
AK60-00216-0000  
Ac tivity Zone  
Mounting Sc rews (2)  
0017-00101-0824  
Fla t Wa shers (2)  
0017-00104-0411  
Phillips Pa n Sc rews (4)  
0017-00101-1277  
Ac tivity Zone Assembly  
Hea rt Ra te Elec trode Kit  
G K20-00002-0005  
AK60-00224-0001  
Ac tivity Zone Overla y  
0K58-01490-0001  
Ac tivity Zone Module Assembly  
w/o Ac tivity Zone Overla y  
AK58-00554-0000  
Ergo Ba r G a sket (2)  
0K58-01347-0000  
16  
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Club Series Treadmill  
Line Cords and Cables  
CST-0XXX-01  
S/N CST100000  
Model Number Description  
Line Cord  
CST-0100-01  
CST-0101-01  
CST-0102-01  
CST-0104-01  
Club Series Treadmill; ENG/ENG 120/60 DOM  
0017-00003-0985  
0017-00003-0696  
0017-00003-0890  
0017-00003-0996  
Club Series Treadmill; ENG + MET 230/50 CON  
Club Series Treadmill; ENG+ MET; 240/50 UK  
Club Series Treadmill; ENG + MET; 240 + AUS  
Cable PN  
Description  
Model Used On  
All models  
All models  
All models  
All models  
All models  
All models  
All models  
All models  
AK26-00346-0002 CBL-ASSY: JMPR;OUTLET/SW/BLK  
AK26-00347-0002 CBL-ASSY: JMPR;OUTLET/SW/WHT  
AK58-00027-0000 CBL-ASSY: ZERO-SWITCH  
AK58-00032-0000 CBL-ASSY: USER SENSE PROX.  
AK58-00034-0001 CBL-ASSY: CONSOLE; PWR; UPR  
AK58-00041-0001 CBL-ASSY: H/R SENSORS  
AK58-00224-0001 CBL-ASSY: MOV; FILTER  
AK58-00263-0000 CBL-ASSY: HI-POT JUMPER  
AK58-00522-0000 CBL-ASSY: JUMPER; POWER; LED-CONS All models  
AK60-00179-0000 HARNESS ASSY 120/60*  
CST-0100-01  
AK60-00179-0001 HARNESS ASSY 230/50**  
AK60-00180-0000 CBL-ASSY: POWER; T9; 120V  
AK60-00181-0000 CBL-ASSY: POWER; T9; 31 IN. 200-240V  
AK58-00210-0000 XFRMR-BRKT ASSY: MFG.  
CST-0101, 0102 & 0104-01  
CST-0100-01  
CST-0101, 0102 & 0104-01  
CST-0101, 0102 & 0104-01  
CST-0101-01 & 0102-01  
CST-0101, 0102 & 0104-01  
CST-0100-01  
0017-00003-0626  
CIRCUIT BREAKER: 2A  
111E-00001-0042 INDUCTOR: 15MH; 230V  
111E-00001-0041 INDUCTOR: 3MH; 120V  
* AK60-00179-0000 consists of: 1) AK58-00224-0000, 2) AK58-00263-0000 and  
3) AK60-00180-0000  
** AK60-00179-0001 consists of: 1) AK58-00224-0000, 2) AK58-00263-0000 and  
3) AK60-00181-0000  
17  
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