8245102 LEG PRESS/CALF
ASSEMBLY INSTRUCTIONS
Part # 6870101
1
Revision:01/24/00
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PARTS LIST
KEY PART #
DESCRIPTION
TOWER
QTY
1
KEY PART #
DESCRIPTION
QTY
1
1
2
6802903
6804803
6803802
6780703
6801703
6804102
6803503
6781303
6802002
6803203
6791102
6805101
6523401
6807401
3116101
6284501
6714601
3203501
6808901
6692601
3108002
6809601
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
6214401
6412001
6757701
3103302
WEIGHT STACK PIN
SPRINGPINASSEMBLY
CABLE RETAINING CLIP
13/16”SHAFT COLLAR
FRAME
1
1
3
FOOTPLATE
1
1
4
LOWER CROSS SUPPORT
UPPER CROSS SUPPORT
PIVOT FRAME
PIVOT ARM
1
2
5
1
6382301 WEIGHTPLATE BUSHING (QTY 10)
4
6
1
6480301
6214501
3202401
3102901
3102933
3102922
3102904
3102915
3102501
3102802
3102910
3102917
3102502
3102801
6703801
6198501
3/8”FLANGE SPACER
WEIGHTPLATE
2
7
1
20
5
8
TOWERBRACE
SEATADJUST
HANDLE
1
3/8 X 1” BTN HEAD CAP SCREW
3/8 X 1-1/4" BOLT
3/8 X 2” BOLT
9
1
1
10
11
12
13
14
15
16
17
18
19
20
21
22
1
7
SHROUD
1
3/8 X 2-3/4” BOLT
3/8 X 3” BOLT
1
PAD
2
4
72-3/8” GUIDE ROD
CABLE
2
3/8 X 3-1/4” BOLT
3/8” WASHER
4
1
13
13
8
4-1/2”PULLEY
5
3/8” LOCK NUT
20 HOLE SELECTOR SHAFT
HEADPLATE
1
1/2 X 3” BOLT
1
1/2 X 4” BOLT
16
24
20
1
PILLOWBLOCK
2-1/2 X 9-1/2” NON-SKID STRIP
3 X 2” END CAP
2-1/2” RUBBER BUMPER
1-3/4” SLEEVE
2
1/2” WASHER
2
1/2” LOCK NUT
1
WEIGHT STACK LABEL (lbs.)
WEIGHT STACK LABELS (1-25)
3
1
2
3
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1
39 1/2 X 4”
40
41
4
FIGURE 1
STEP 1:
•
LOOSELY assemble LOWER CROSS SUPPORT (4) to the TOWER (1) using two 1/2 X 4” BOLTS (39), two 1/2”WASHERS (40) and one
1/2” LOCK NUT (41). See FIGURE 1.
1/2
1/2
1/2
1/2
1/2
1/2
0
1
3
4
5
2
6
4
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6
41
40
4
41
40
38 1/2 X 3”
2
41
1/2 X 3” 38
40
1/2 X 4” 39
FIGURE 2
STEP 2:
•
LOOSELY assemble the FRAME (2) to the LOWER CROSS SUPPORT (4) using two 1/2 X 4” BOLTS (39), two 1/2” WASHERS (40) and
two 1/2” LOCK NUTS (41). See FIGURE 2.
•
LOOSELYassemble the PIVOT FRAME (6) to the FRAME (2) using four 1/2 X 3” BOLTS (38), four 1/2” WASHERS (40) and four
1/2” LOCK NUTS (41). See FIGURE 2.
5
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5
41
40
1/2 X 3” 38
41
1
40
41
40
39 1/2 X 4”
1/2 X 4” 39
6
1/2 X 4” 39
40
2
41
4
FIGURE 3
STEP 3:
•
LOOSELYassemble the PIVOT FRAME (6) to the TOWER (1) using four 1/2 X 4” BOLTS (39), four 1/2” WASHERS (40) and three
1/2” LOCK NUTS (41) as shown in FIGURE 3.
•
LOOSELY assemble the UPPER CROSS SUPPORT (5) to the PIVOT FRAME (6) using two 1/2 X 4” BOLTS (39), two 1/2”WASHERS
(40), and one 1/2” LOCK NUT (41) whileLOOSELY assembling the UPPER CROSS SUPPORT (5) to the TOWER (1) using two 1/2 X 3”
BOLTS (38), two 1/2”WASHERS (40), and one 1/2” LOCK NUT (41) as shown in FIGURE 3.as shown in FIGURE 3.
•
SECURELYTIGHTENTHEFRAMECONNECTIONSINTHE FOLLOWINGORDER:
1. LOWER CROSS SUPPORT (4) to the TOWER (1) and FRAME (2).
2. PIVOT FRAME (6) to the TOWER (1) and FRAME (2).
3. UPPER CROSS SUPPORT (5) to the TOWER (1) and PIVOT FRAME (6).
1/2
1/2
1/2
1/2
1/2
1/2
0
1
3
4
5
2
6
6
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5
35 3/8 X 3-1/4”
36
18
37
22
SHAFT
7
6
21
FIGURE 4
STEP 4:
•
Slide one RUBBER BUMPER (21) over the short round tube on the PIVOT FRAME (6) as shown in FIGURE 4.
•
Slide two 1-3/4” VINYL SLEEVES (22) over the shafts on the PIVOT ARM (7) as shown in FIGURE 4.
• Slide two PILLOW BLOCKS (18) over the shaft on the PIVOT ARM (7) andSECURELY assemble the two PILLOW BLOCKS (18) to
the UPPER CROSS SUPPORT (5) using four 3/8 X 3-1/4” BOLTS (35), four 3/8” WASHERS (36), and four 3/8” LOCK NUTS (37) as
shown in FIGURE 4.
• Center PIVOT ARM (7) and securely tighten set screws on the PILLOW BLOCKS (18). See FIGURE 4.
7
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1/2 X 4” 39
7
40
3
41
FIGURE 5
STEP 5:
•
SECURELY assemble the FOOTPLATE (3) to the PIVOT ARM (7) using four 1/2 X 4” BOLTS (39), four 1/2” WASHERS (40), and four
1/2” LOCK NUTS (41) as shown in FIGURE 5.
1/2
1/2
1/2
1/2
1/2
1/2
0
1
3
8
4
5
2
6
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6
1/2 X 3” 38
19
10
2
40
41
FIGURE 6
STEP 6:
•
SECURELY assemble the HANDLE (10) to the FRAME (2) using two 1/2 X 3” BOLTS (38), two 1/2” WASHERS (40), and two 1/2”
LOCK NUTS (41) as shown in FIGURE 6.
•
Apply two 2-1/2 X 9-1/2” NON-SKID STRIPS (19) a foot stance apart on the PIVOT FRAME (6) as shown in FIGURE 6.
9
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12
2
36
3/8 X 3” 34
FIGURE 7
STEP 7:
•
SECURELY assemble one PAD (12) to the FRAME (2) using two 3/8 X 3” BOLTS (34) and two 3/8” WASHERS (36) as shown in
FIGURE 7.
1/2
1/2
1/2
1/2
1/2
1/2
0
1
3
4
5
2
6
10
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12
24
9
2
30 3/8 X 1”
BUTTON
HEAD
36
20
37
34 3/8 X 3”
FIGURE 8
STEP 8:
• SECURELY assemble the SEAT PAD (12) to the SEAT ADJUST (9) using two 3/8 X 3” BOLTS (34) and two 3/8” WASHERS (36). See
FIGURE8.
• SECURELY assemble one SPRING PIN ASSEMBLY (24) to the spring pin barrel on the FRAME (2) as shown in FIGURE 8.
•
Insert the PAD (12) & SEAT ADJUST (9) into the FRAME (2) while pulling back on the SPRING PIN ASSEMBLY (24) until it engages
in one of the adjustment holes. See FIGURE 8.
• SECURELY assemble one 3/8” X 1” BUTTON HEAD CAP SCREW (30) and one 3/8” LOCK NUT (37) to the last hole on the SEAT
ADJUST (9). See FIGURE 8.
• SECURELY insert one 3 X 2” SQ. END CAP (20) to the open end of the SEAT ADJUST (9). See FIGURE 8.
STEP 9:
27
•
Snap two WEIGHT PLATE BUSHINGS (27) into the
top of all twenty WEIGHT PLATES (29) as shown in
FIGURE 9.
29
FIGURE 9
11
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STEP 12:
• Insert two GUIDE RODS (13) into the base of
the TOWER (1) as shown in FIGURE 10.
Lubricate the GUIDE RODS (13) with a slicon
or teflon spray that is available at most
hardware stores.
26
17
36
• Slide two RUBBER BUMPERS (21) down
over the GUIDE RODS (13). See FIGURE 10.
3/8 X 1-1/4” 31
• Using EXTREME CAREslide twenty WEIGHT
PLATES (29) down over the GUIDE RODS (13)
with the key-hole facing as shown in FIGURE
10.
13
16
1
• Securely assemble the 20 HOLE SELECTOR
SHAFT (16) to the HEAD PLATE (17) using
one 3/8 X 1-1/4” BOLT (31) and one 3/8”
WASHER (36). (Note:The bolt hole in the
HEAD PLATE (17) should be on top.)
29
42
43
• Carefully Slide the HEAD PLATEASSEMBLY
(16 & 17) down over the GUIDE RODS (13)
onto the weight stack as shown in FIGURE 10.
•
Slide two 13/16” SHAFT COLLARS (26) over
the GUIDE RODS (13) as shown in FIGURE
10.
• Apply one set of WEIGHT STACK LABELS -
LBS. OR 1-25 (42) (43) to each WEIGHT
PLATE (29) as shown in FIGURE 10.
21
FIGURE 10
1/2
1/2
1/2
1/2
1/2
1/2
0
1
3
4
5
2
6
12
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15
37
8
32 3/8 X 2”
FIGURE 11
STEP 11:
• SECURELY assemble two 4-1/2” PULLEYS (15) to the TOWER BRACE (8) using two 3/8 X 2” BOLTS (32), and two 3/8” LOCK
NUTS (37). See FIGURE 11.
39 1/2 X 4”
41
40
8
1
26
13
FIGURE 12
STEP 12:
•
Place TOWER BRACE (8) over the GUIDE RODS (13) andSECURELY assemble TOWER BRACE (8) to TOWER (1) using two 1/2 X
4” BOLTS (39), two 1/2” WASHERS (40), and two 1/2” LOCK NUTS (41) as shown in FIGURE 12.
•
Slide the 13/16” SHAFT COLLARS (26) to the top of the GUIDE RODS (13) andSECURELY tighten the SHAFT COLLAR (26) set
screws. See FIGURE 12.
13
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FIGURE 13
8
14
STEP 13:
• Route the swivel end of the CABLE (14) through the holes and around the pulleys in the TOWER BRACE (8) as shown in FIGURE 13.
15
32 3/8 X 2”
14
37
FIGURE 14
STEP 14:
•
Route the CABLE (14) around one 4-1/2” PULLEY (15) and assemble the pulley to the bracket on the LOWER CROSS SUPPORT (4),
using two 3/8 X 2” BOLTS (32), and two 3/8” LOCK NUTS (37) as shown in FIGURE 14.(NOTE: Make sure CABLE is running over
3/8X2” RETAININGBOLT.)
1/2
1/2
1/2
1/2
1/2
1/2
0
1
3
4
5
2
6
14
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37
14
21
25
32 3/8 X 2”
2
37
FIGURE 15
STEP 15:
• SECURELY assemble two 4-1/2” PULLEYS (21) to the brackets on the FRAME (2) using three 3/8 X 2” BOLTS (32), one CABLE
RETAINING CLIP (25), and three 3/8” LOCK NUTS (37) as shown in FIGURE 16.(NOTE: Position the CABLE RETAINING CLIP
before tightening.)
•
Make sure the CABLE (14) is routed around all pulleys as shown in FIGURE 16.
7
37
28
33 3/8 X 2-3/4”
14
FIGURE 16
STEP 16:
• SECURELY assemble the swivel end of the CABLE (14) to the PIVOT ARM (7) using one 3/8 X 2-3/4” BOLTS (33), two 3/8” FLANGE
SPACERS (28) and one 3/8” LOCK NUT (37) as shown in FIGURE 16.
15
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14
17
29
23
FIGURE 17
STEP 17:
• Screw the threaded end of the CABLE (14) approximately 3/4” into the end of the 20 HOLE SELECTOR SHAFT (16) and tighten jam
nut securely. See FIGURE 17.
•
If the HEAD PLATE (17) does not sit on top of the first WEIGHT PLATE (29), push the head plate down, insert the SELECTOR PIN
(23) and perform several repetitions on the machine. This will relax the cable system and prevent the HEAD PLATE (17) from lifting up.
• If after completing the previous step the HEAD PLATE (17) still does not sit on top of the first WEIGHT PLATE (29) or if there is
excess slack in the cable system, adjust the threaded end of the CABLE accordingly and retighten the jam nut.
16
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1
11
30 3/8 X 1”
BUTTON
HEAD CAP
SCREW
FIGURE 18
STEP 18:
• SECURELY assemble the SHROUD (11) to the TOWER (1) using four 3/8 X 1” BUTTON HEAD CAP SCREWS (30) as shown in
FIGURE 18.
Thank you for purchasing the LifeFitness 8245 LEG PRESS/CALF. If unsure of proper use of equipment, call your local LifeFitness
distributor or call the LifeFitness customer service department at (800) 328-9714.
17
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