Life Fitness Elliptical Trainer 95XE 0XXX 02 User Manual

ARCTIC SILVER CROSS-TRAINER 95Xe  
Customer Support Services  
PARTS MANUAL  
rev 30 Jul 2008  
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ARCTIC SILVER 95Xe  
95XE-0XXX-02  
CONTENTS  
S/N ACK100000 and up  
Page  
CONSOLE SUPPORT & DEADSHAFT COVERS............................................................4  
HANDLEBARS AND BULLHORNS .................................................................................5  
CONSOLE AND RELATED COMPONENTS....................................................................6  
CONSOLE ASSEMBLY....................................................................................................7  
UPPER FRAME HARDWARE ..........................................................................................8  
ROCKER ARMS AND PEDAL LEVERS ..........................................................................9  
CRANK COVER AND LOWER CAPS..............................................................................10  
LOWER FRAME SHROUDS AND HARDWARE..............................................................11  
PEDAL LEVER COMPONENTS.......................................................................................12  
DRIVE MODULE COMPONENTS ....................................................................................13  
DRIVE MODULE HARDWARE.........................................................................................14  
BLOCK DIAGRAM............................................................................................................15  
Note: The 95Xe comes with both Telemetry and LifePulse Sensors.  
3
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ARCTIC SILVER 95Xe  
95XE-0XXX-02  
Console Support & Deadshaft Covers  
S/N ACK100000 and up  
Bullhorn Cover, RT  
0K62-01007-0001  
Bullhorn Cover, LT  
0K62-01008-0001  
Console Support  
AK62-00123-0000  
Console Support Cap  
0K62-01030-0000  
Console Support  
Shroud  
0K62-01023-0000  
Front Deadshaft  
Covers  
0K62-01013-0000  
Right Inside  
Deadshaft Cover  
0K62-01010-0000  
Left Inside  
Deadshaft Cover  
0K62-01011-0000  
Front Inside  
Deadshaft Covers  
0K62-01009-0000  
Rear Deadshaft  
Covers  
0K62-01012-0000  
4
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ARCTIC SILVER 95Xe  
95XE-0XXX-02  
Handlebars and Bullhorns  
S/N ACK100000 and up  
Right Bullhorn Assembly  
AK62-00053-0001  
AK62-00057-0001 Bullhorn  
0K62-01136-0000 Grip  
0K62-01199-0000 Gasket  
Left Bullhorn Assembly  
AK62-00054-0001  
AK62-00058-0001 Bullhorn  
0K62-01136-0000 Grip  
0K62-01199-0000 Gasket  
Right Handlebar  
AK62-00086-0000  
HR Sensor Kit  
GK20-00002-0005  
Medallion Bug  
AK58-00245-0000  
Bug Adaptor  
0K62-01034-0000  
Left Handlebar  
AK62-00087-0000  
Heart Rate Cable  
AK61-00051-0001  
5
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ARCTIC SILVER 95Xe  
95XE-0XXX-02  
Console & Related Components  
S/N ACK100000 and up  
CONSOLE ASSEMBLY  
DESCRIPTION  
PART NUMBER  
GK62-00002-0047  
GK62-00002-0048  
KIT: SERVICE LCD CONSOLE NTSC; ENG  
KIT: SERVICE LCD CONSOLE NTSC;SPN  
GK62-00002-0049  
GK62-00002-0050  
GK62-00002-0051  
GK62-00002-0054  
GK62-00002-0055  
GK62-00002-0056  
GK62-00002-0057  
GK62-00002-0058  
GK62-00002-0059  
GK62-00002-0060  
KIT: SERVICE LCD CONSOLE NTSC; JAP  
KIT: SERVICE LCD CONSOLE NTSC; FRN  
KIT: SERVICE LCD CONSOLE NTSC; POR  
KIT: SERVICE LCD CONSOLE PAL; ENG  
KIT: SERVICE LCD CONSOLE PAL; GER  
KIT: SERVICE LCD CONSOLE PAL; SPN  
KIT: SERVICE LCD CONSOLE PAL; FRN  
KIT: SERVICE LCD CONSOLE PAL; ITL  
KIT: SERVICE LCD CONSOLE PAL; DUT  
KIT: SERVICE LCD CONSOLE PAL; POR  
OVERLAY BEZEL ASSEMBLY  
DESCRIPTION  
PART NUMBER  
AK62-00308-0001 BZL/SW W/OVERLAY ASSY: MFG; ENG/NTSC  
AK62-00308-0004 BZL/SW W/OVERLAY ASSY: MFG; SPN/NTSC  
AK62-00308-0006  
BZL/SW W/OVERLAY ASSY: MFG; JAP/NTSC  
AK62-00308-0007 BZL/SW W/OVERLAY ASSY: MFG; FRN/NTSC  
AK62-00308-0010 BZL/SW W/OVERLAY ASSY: MFG; POR/NTSC  
AK62-00309-0001  
AK62-00309-0003  
AK62-00309-0004  
BZL/SW W/OVERLAY ASSY: MFG; ENG/PAL  
BZL/SW W/OVERLAY ASSY: MFG; GER/PAL  
BZL/SW W/OVERLAY ASSY: MFG; SPN/PAL  
AK62-00309-0007  
AK62-00309-0008  
BZL/SW W/OVERLAY ASSY: MFG; FRN/PAL  
BZL/SW W/OVERLAY ASSY: MFG; ITL/PAL  
AK62-00309-0009  
AK62-00309-0010  
BZL/SW W/OVERLAY ASSY: MFG; DUT/PAL  
BZL/SW W/OVERLAY ASSY: MFG; POR/PAL  
6
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ARCTIC SILVER 95Xe  
95XE-0XXX-02  
Console Assembly  
S/N ACK100000 and up  
Touch Screen LCD  
0K32-01001-0013  
Headphone Jack  
AK32-00043-0000  
Mounting Screw  
0017-00101-1811  
Polar Transmitter  
AK39-00064-0000  
Double-Back Tape  
0K39-01044-0000  
Grommet(4)  
0017-00042-1160  
Bracket  
0K32-01045-0000  
Inverter Board  
GK32-00002-0004  
Screws(2)  
0017-00101-1813  
Single Board Computer  
A084-92251-A004  
Nuts(4)  
0017-00103-0084  
Screw(4)  
0017-00101-1841  
Seal  
0017-00042-1156  
Screws(3)  
0017-00101-1814  
Screws(8)  
0017-00101-1810  
Interface Board  
A084-92247-A011 NTSC  
A084-92247-A012 PAL  
Console Back  
Cover Screws(6)  
0017-00101-1242  
Console Back Cover  
AK32-00050-0000  
7
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ARCTIC SILVER 95Xe  
95XE-0XXX-02  
Upper Frame Hardware  
S/N ACK100000 and up  
Bullhorn Mounting Kit  
(includes 4 screws)  
GK62-00002-0042  
Console Mounting  
Screws(4)  
0017-00101-1796  
Handlebar  
Mounting Screws(6)  
0017-00101-1791  
Console Support  
Mounting Screws(6)  
0017-00101-1791  
Shroud Mounting  
Screws  
0017-00101-1796  
Accessory Tray  
(not shown)  
0K62-01022-0000  
Mounting Screws(2)  
0017-00101-1846  
Bullhorn Cover  
Screws  
0017-00101-1854  
Outside Deadshaft  
Cover Screws(4)  
0017-00101-1796  
Inside Deadshaft  
Cover Screws(2)  
0017-00101-1796  
8
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ARCTIC SILVER 95Xe  
95XE-0XXX-02  
Rocker Arms & Pedal Levers  
S/N ACK100000 and up  
c onte nts:  
Roc ke r Arm s (2)  
Ha rde ne d Sp a c e rs (2)  
Oilite Wa she rs (2)  
Re ta ining Rings (2)  
Loc tite 620  
Alc ohol pa d  
Roc ke r Arm s  
AK62-00002-0070  
Sha ft Colla r w/Sc re ws  
0K61-01259-0000  
Right Pedal  
Lever Assembly  
AK62-00236-0000  
Life Fitness  
Medallion Assy.  
AK58-00245-0000  
Left Pedal  
Lever Assembly  
AK62-00235-0000  
9
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ARCTIC SILVER 95Xe  
95XE-0XXX-02  
Crank Cover and Lower Caps  
S/N ACK100000 and up  
Crank Cover  
0K61-03100-0002  
Mounting screws(2)  
0017-00101-1837  
Stabilizer Caps  
0K62-01003-0000(4)  
Front frame Cap  
0K62-01004-0000  
Mounting Screws  
0017-00101-1795(2)  
10  
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ARCTIC SILVER 95Xe  
95XE-0XXX-02  
Lower Frame Shrouds & Hardware  
S/N ACK100000 and up  
Rocker Cover Kit  
(includes clip & screw)  
GK62-00002-0066  
Mounting screw  
0017-00101-1796  
Right Inside Rocker Cover  
0K62-01038-0000  
Right Inside Lever Joint Cover  
0K62-01040-0000  
Right Link Cover w/decal  
AK62-00111-0000  
Left Link Cover w/decal  
AK62-00112-0000  
Mounting screws(12)  
0017-00101-1796  
Rear Shroud Assy.  
AK62-00223-0000  
Mounting screws(4)  
0017-00101-1796  
Outside Pedal Joint Cover  
0K62-01035-0000  
Mounting screw  
0017-00101-1836  
Ladder Frame Cover w/Decal  
Leg Levelers  
AK62-00124-0000  
AK62-00106-0001  
Mounting Screws(4)  
0017-00101-1795  
Wheel/Bracket Assy  
AK62-00102-0000  
Mounting Screws(6)  
0017-00101-1789  
Rocker Cover Kit  
Shroud Panel  
(includes clip & screw)  
GK62-00002-0066  
Mounting screw  
0K62-01002-0003  
Mounting screws(4)  
0017-00101-1795  
0017-00101-1796  
Left Inside Rocker Cover  
0K62-01037-0000  
Left Inside Lever Joint Cover  
0K62-01039-0000  
Outside Pedal Joint Cover  
0K62-01035-0000  
Mounting Screw  
0017-00101-1836  
11  
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ARCTIC SILVER 95Xe  
95XE-0XXX-02  
Pedal Lever Assembly Components  
S/N ACK100000 and up  
Control Link Kit  
GK62-00002-0071  
(conta ins 2 control links,  
pa rt nos. AK62-00384-0000)  
Inside Pedal Cover, RT  
0K62-01015-0000  
Inside Pedal Cover, LT  
0K62-01016-0000  
Mounting Screws(5)  
0017-00101-1796  
Pedal/Rocker Shaft  
and Bearing Assembly  
Control Links (2)  
AK62-00384-0000  
GK62-00002-0001  
E-Ring  
0017-00100-0107  
Thrust Washer  
Wa sher  
0017-00104-0479  
Nut  
Left Pedal  
0K47-01105-0000  
0K62-01005-0000  
Brass Washer  
Right Pedal  
0017-00103-0333  
0K47-01104-0000  
0K62-01006-0000  
Hex Nut  
0017-00103-0333  
Cra nk Extension  
Mounting Bolt  
0017-00101-1907  
Pedal Mounting Hardware  
Screws(4)  
0017-00101-1805  
Washer(4)  
Roller w/Bearing  
AK62-00196-0001  
Shaft Collar  
0K62-01065-0000  
Washer  
Roller Extrusion  
AK62-00197-0000  
Screws(2)  
0017-00104-0469  
0017-00101-1789  
0017-00104-0474  
Brass Washer  
0K47-01104-0000  
Anti-Lift Roller  
0K62-01191-0000  
Anti-Lift Track  
0K62-01208-0000  
Screws(2)  
0017-00101-1836  
Note: If replacing the Tie Rod Assembly or  
Crank Extension for the first time, order  
kit GK62-00002-0015. Both sides must  
be replaced simultaneously in this situation.  
12  
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ARCTIC SILVER 95Xe  
95XE-0XXX-02  
Drive Module Components  
S/N ACK100000 and up  
Resistor  
w/Harness Assy  
AK62-00171-0000  
Flexonic Belt J8  
0K62-01134-0000  
Power Control Board  
B084-92280-A000  
Poly-V Pulley  
0K35-01186-0007  
Reed Switch  
118E-00001-0140  
Right Crankarm  
0K62-01111-0000  
Flexonic Belt J10  
0K62-01135-0000  
Poly-V Crank Pulley  
0K61-02409-0000  
Left Crankarm  
weld assembly  
Order Kit  
Alternator  
GK62-00002-0027  
Flywheel Assembly  
AK61-00250-0002  
(Includes Shroud  
Support Bracket)  
Crankshaft  
w/Bearings Kit  
GK62-00002-0028  
Magnet/Standoff  
Assembly  
AK62-00186-0000  
Crankshaft Plate  
0K61-02303-0001  
Crossover Shaft  
and Bearing Assembly  
GK62-00002-0002  
13  
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ARCTIC SILVER 95Xe  
95XE-0XXX-02  
Drive Module Hardware  
S/N ACK100000 and up  
Plastic Grommet (4)  
0017-00042-0754  
Alternator Mounting  
Nut 0017-00103-0332  
Bolt 0017-00101-1793  
Alternator  
PCB Grommet (4)  
Mounting Bolt  
0017-00101-0986  
0017-00042-0821  
PCB Mounting Screws  
0017-00101-1838  
Resistor  
Magnet  
Mounting Rod  
0K63-01166-0000  
Cable Mounting  
Screws  
0017-00101-1839  
Cable Mounting  
Nuts  
mounting screw  
0017-00101-1835  
Crankshaft plate  
mounting screws  
0017-00101-1834  
0017-00103-0159  
Reed Switch/Cable  
Mounting Screws  
0017-00101-1794  
Screw  
0017-00101-1836  
Washer  
0017-00104-0465  
Hex key  
0K53-01122-0000  
Set screw  
0017-00101-1833  
Crankarm Nut  
0017-00103-0334  
Crankarm  
Retaining Ring  
0017-00100-0107  
Mounting Bolt  
0017-00101-1849  
14  
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ARCTIC SILVER 95Xe  
95XE-0XXX-02  
Block Diagram  
S/N ACK100000 and up  
HR  
Ex  
ten  
sion  
Ca  
ble  
AK  
62  
-00  
172  
-00  
00  
Heart Rate Cable  
in User Arm L or R  
AK61-00051-0001  
Powe  
AK62  
r Cont  
rol Cab  
-00092  
-0000  
le  
Cons  
AK32  
ole Ca  
ble to  
IF  
-0002  
6-000  
5
Coax Cable  
AK32-00020-0000  
Pow  
er C  
To SBC  
able  
AK3  
2-00  
006  
-000  
5
DC  
Po  
-00  
075  
-00  
we  
r C  
abl  
e
04  
AK  
32  
Inv  
erte  
r P  
owe  
r C  
abl  
e
AK3  
2-00  
032  
-00  
00  
HeadP  
hone Ja  
ck Cable  
AK32-0  
0043-00  
00  
15  
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