Life Fitness Elliptical Trainer 95X 0XXX 02 User Manual

CROSS TRAINER 95X-0XXX-02  
Customer Support Services  
PARTS MANUAL  
rev 21 Apr 2010  
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CROSS TRAINER 95Xi  
Contents  
95X-0XXX-02  
S/N XTD100000  
Page  
CONSOLE SUPPORT & DEADSHAFT COVERS............................................................ 4  
HANDLEBARS AND BULLHORNS ................................................................................. 5  
CONSOLE AND RELATED COMPONENTS.................................................................... 6  
UPPER FRAME HARDWARE .......................................................................................... 7  
ROCKER ARMS AND PEDAL LEVERS .......................................................................... 8  
CRANK COVER AND LOWER CAPS.............................................................................. 9  
LOWER FRAME SHROUDS AND HARDWARE.............................................................. 10  
PEDAL LEVER COMPONENTS....................................................................................... 11  
DRIVE MODULE COMPONENTS AND MAIN CABLE .................................................... 12  
DRIVE MODULE HARDWARE......................................................................................... 13  
CABLES......................................................................................................................... ...14  
Note: The 95Xi comes with both Telemetry and  
LifePulse Sensors.  
3
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CROSS TRAINER 95Xi  
Console Support & Deadshaft Covers  
95X-0XXX-02  
S/N XTD100000  
Console Support  
AK62-00123-0000  
Console Support Cap  
0K62-01030-0001  
(Stealth Gray)  
Right  
Bullhorn Cover  
0K62-01007-0001  
Left  
Bullhorn Cover  
0K62-01008-0001  
Console Support  
Shroud  
0K62-01023-0001  
(Stealth Gray)  
0K62-01031-0001  
(Stealth Gray)  
Console Support  
Grommet  
0017-00042-1147  
Right Inside  
Deadshaft Cover  
0K62-01010-0000  
Left Inside  
Deadshaft Cover  
0K62-01011-0000  
Front Inside  
2-Outside Front  
Deadshaft Cover  
0K62-01013-0000  
2-Outside Rear  
Deadshaft Cover  
0K62-01012-0000  
Deadshaft Covers (2)  
0K62-01009-0000  
4
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CROSS TRAINER 95Xi  
Handlebars and Bullhorns  
95X-0XXX-02  
S/N XTD100000  
*Right Bullhorn  
AK62-00053-0000  
Left Bullhorn  
Right Handlebar  
AK62-00086-0000  
AK62-00054-0000  
HR Sensor Kit  
GK20-00002-0005  
Left Handlebar  
AK62-00087-0000  
Heart Rate Cable  
AK61-00051-0001  
(one per handlebar)  
*Right Bullhorn Assembly consists of: AK62-00057-0000 Bullhorn,  
0K62-01136-0000 Grip and 0K62-01199-0000 Gasket  
Left Bullhorn Assembly consists of: AK62-00058-0000 Bullhorn,  
0K62-01136-0000 Grip and 0K62-01199-0000 Gasket  
5
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CROSS TRAINER 95Xi  
Console & Related components  
95X-0XXX-02  
S/N XTD100000  
Console Case  
with decal  
AK62-00142-0000  
Console Case Screws  
0017-00101-1242  
Programmed PCB  
A084-92219-A032  
A084-92221-A023 (JAP)  
Lower Display Cable  
AK63-00038-0000  
Polar Cable  
AK39-00063-0000  
Battery Door  
0K62-01026-0000  
Upper and Lower  
PCB mounting screws  
0017-00101-1650  
Polar PCB  
with receiver  
AK39-00064-0000  
Lower PCB  
B084-92222-B000  
Overlay/Bezel/Switch  
(see chart below)  
CONSOLE  
OVERLAY/BEZEL/SWITCH  
LANGUAGE  
AK62-00149-0001  
AK62-00149-0003  
AK62-00149-0004  
AK62-00149-0006  
AK62-00149-0007  
AK62-00149-0008  
AK62-00149-0009  
AK62-00149-0010  
AK62-00191-0001  
AK62-00191-0003  
AK62-00191-0004  
AK62-00191-0006  
AK62-00191-0007  
AK62-00191-0008  
AK62-00191-0009  
AK62-00191-0010  
Eng + Met  
Ger/Met  
Spn/Met  
Jap/Met  
Frn/Met  
Ital/Met  
Dut/Met  
Port/Met  
6
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CROSS TRAINER 95Xi  
Upper Frame Hardware  
95X-0XXX-02  
S/N XTD100000  
Handlebar  
Mounting Screws  
0017-00101-2040  
(3 per side)  
4 - Console Mounting Screws  
0017-00101-1796  
Bullhorn Mounting  
Screws  
0017-00101-2041  
(2 per bullhorn)  
6 - Console Support  
Mounting Screws  
0017-00101-1791  
Console Support  
Shroud Mounting  
Screws  
0017-00101-1796  
Bullhorn Cover  
Screws  
0017-00101-1854  
Inside Deadshaft  
Cover Screws  
0017-00101-1796  
(2 per side)  
Outside Deadshaft  
Cover Screws  
0017-00101-1796  
( 2 per side )  
Items Not Shown:  
Accessory Tray  
0K62-01022-0001 (Stealth Gray)  
0017-00101-1846  
Mounting Screws (2)  
7
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CROSS TRAINER 95Xi  
Rocker Arms & Pedal Levers  
95X-0XXX-02  
S/N XTD100000  
contents:  
Rocker Arms (2)  
Hardened Spacers (2)  
Oilite Washers (2)  
Retaining Rings (2)  
Loctite 620  
Rocker Arms  
AK62-00062-0001  
Shaft Collar w/Screws  
0K61-01259-0000  
Alcohol pad  
Right Pedal  
LeverAssembly  
AK62-00236-0000  
LF Bug  
MedallionAssy.  
AK58-00245-0000  
Left Pedal Lever Assembly  
AK62-00235-0000  
8
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CROSS TRAINER 95Xi  
Crank Cover and Lower Caps  
95X-0XXX-02  
S/N XTD100000  
Crank Cover  
0K61-03100-0001  
2 - Mounting screws  
0017-00101-1837  
Stabilizer Caps  
4 - 0K62-01003-0000  
Front Frame Cap  
0K62-01004-0002  
(Stealth Gray)  
Mounting Screws  
(Located on front sides of Ladder Frame Cover)  
2- 0017-00101-1795  
9
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CROSS TRAINER 95Xi  
Lower Frame Shrouds & Hardware  
95X-0XXX-02  
S/N XTD100000  
Rear Shroud Assembly  
AK62-00223-0000  
Mounting Screws (4)  
Right Link Cover w/Decal  
AK62-00113-0000  
Left Link Cover w/Decal  
AK62-00114-0000  
Mounting Screws  
(6 per cover)  
0017-00101-1796  
0017-00101-1796  
Leg Levelers  
AK62-00124-0000  
Ladder Frame Cover w/Decal  
AK62-00106-0000  
Wheel/Bracket Assembly  
AK62-00102-0000  
Mounting Screws  
(3 per assembly)  
Mounting Screws (4)  
0017-00101-1795  
Rocker Cover Kit  
Shroud Panel  
(left or right, includes  
clip and mounting screw)  
GK62-00002-0066  
Mounting Screw  
0017-00101-1796  
0017-00101-1789  
0K62-01002-0002  
Mounting Screws  
(2 per side)  
0017-00101-1795  
“Left” and “Right” refer  
to the orientation of a  
user while standing on  
the pedals, facing the  
console.  
Right Outside Rocker Cover  
0K62-01037-0000  
Right Inside Rocker Cover  
0K62-01039-0000  
Inside Lever Joint Cover  
(left or right)  
0K62-01035-0000  
Mounting Screw  
0017-00101-1836  
Left Inside Rocker Cover  
0K62-01040-0000  
Left Outside Rocker Cover  
0K62-01038-0000  
10  
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CROSS TRAINER 95Xi  
Pedal Lever Assembly Components  
95X-0XXX-02  
S/N XTD100000  
Right Inside  
Pedal Cover  
0K62-01015-0000  
Left Inside  
Pedal Cover  
0K62-01016-0000  
Control Link Kit  
GK62-00002-0071  
(contains 2 control links,  
part nos. AK62-00384-0000)  
5 - Mounting screws  
0017-00101-1796  
Control Links (2)  
AK62-00384-0000  
Washer  
0017-00104-0479  
Nut  
0017-00103-0333  
Left Pedal  
0K62-01005-0000  
Right Pedal  
0K62-01006-0000  
Hex nut  
0017-00103-0333  
Crank Extension  
Mounting Bolt  
0017-00101-1907  
Pedal Mounting Hardware  
4 - Screw - 0017-00101-1805  
4 - Washer-0017-00104-0469  
Roller w/bearing  
AK62-00196-0001  
Shaft Collar  
0K62-01065-0000  
Washer  
0017-00104-0474  
Brass Washer  
0K47-01104-0000  
Anti-Lift Roller  
0K62-01191-0000  
Setscrew  
Roller Extrusion  
AK62-00197-0000  
2 - Screws  
0017-00101-1789  
Anti-Lift Track  
Pedal/Rocker Shaft & Bearings  
Order Kit GK62-00002-0001  
E-Ring  
0017-00100-0107  
Thrust Washer  
0K62-01208-0000  
2 - Screws  
0017-00101-1836  
0017-00101-1803  
0K47-01105-0000  
Brass Washer  
0K47-01104-0000  
Note: If replacing the Tie Rod Assembly or Crank Extension  
for the first time, order kit GK62-00002-0015. Both sides must  
be replaced simultaneously in this situation.  
11  
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CROSS TRAINER 95Xi  
Drive Module components & Cable  
95X-0XXX-02  
S/N XTD100000  
Resistor with  
harness assembly  
AK62-00171-0000  
Flexonic Belt J8  
0K62-01134-0000  
Power Control Board  
B084-92218-D002  
Metric Poly-V  
pulley  
0K35-01186-0007  
Reed Switch  
118E-00001-0140  
Right Crankarm  
AK62-00204-0000  
Battery  
0017-00003-0685  
Flexonic Belt J10  
0K62-01135-0000  
Poly-V Crank Pulley  
0K61-02409-0000  
Left Crankarm  
with plate weldment  
and Bearings  
Order Kit  
Alternator  
Flywheel Assembly  
AK61-00250-0002  
GK62-00002-0003  
Magnet/Standoff  
Assembly  
AK62-00186-0000  
Main Cable  
Connects to  
Power Control Board  
(not shown)  
AK62-00093-0000  
Crankshaft Plate  
0K61-02302-0001  
Crossover Shaft  
and Bearings  
Order Kit GK62-00002-0002  
12  
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CROSS TRAINER 95Xi  
Drive Module Hardware  
95X-0XXX-02  
S/N XTD100000  
Plastic Grommet (4)  
0017-00042-1147  
Alternator mounting  
bolt and nut  
Alternator  
mounting bolt  
0017-00101-0986  
PCB Grommet (4)  
0017-00042-0821  
0017-00101-1793  
0017-00103-0332  
PCB Mounting Screw (4)  
0017-00101-1838  
Resistor  
Magnet  
mounting rod  
0K63-01166-0000  
Cable mounting  
screws  
0017-00101-1839  
Cable mounting  
nuts  
mounting screw  
0017-00101-1835  
Crankshaft plate  
mounting screws  
0017-00101-1834  
Reed Switch/cable  
mounting screws  
0017-00101-1794  
0017-00103-0159  
Battery  
mounting screws  
0017-00101-1797  
Screw  
0017-00101-1836  
Washer  
0017-00104-0465  
Machine Key  
0K53-01183-0000  
Setscrews  
Hex key  
0K53-01122-0000  
Setscrew  
Crankarm nut  
Retaining Ring  
0017-00100-0107  
0017-00103-0334  
Crankarm mounting  
bolt  
0017-00101-2015  
0017-00101-1849  
0017-00101-2015  
Thrust Washer  
0K47-01104-0000  
13  
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CROSS TRAINER 95Xi  
Cables  
95X-0XXX-02  
S/N XTD100000  
Power Control Cable  
AK62-00092-0000  
ORANGE  
Power Control Board  
B084-92218-D000  
P2  
POWER RES.  
2 x .75 OHM  
240W  
12POS.MNL  
RED/BLK  
RED/BLK  
RPM_ALT  
VoltR  
VoltR  
RED/BLK  
AC TAP  
GREEN  
Valt  
GREEN  
GREEN  
VoltR  
Volt  
Volt  
GND  
FIELD  
EXC  
FIELD  
RTN  
BLK  
BLK  
BLK  
3 POS. MINI FIT  
GND  
GND  
GND  
GND  
GND  
Vbat  
RPM_REED  
N.C.  
COM  
N.C.  
P3  
BLK/WHT  
FIELD  
MAGNET  
REED SWITCH  
YELLOW  
User Arm HR Cables  
AK61-00051-0001  
P1  
BLK/PURPLE  
13POS.KK-156  
Main Cable  
AK62-00093-0000  
6V  
Lower Console Cable  
AK63-00038-0000  
RED  
P1  
P5  
24POS. MICROFIT  
4POS. MINI FIT JR.  
P4  
24POS. MICROFIT  
WHITE  
RED  
S98  
S108  
S118  
S128  
S138  
RT SIGNAL  
GND  
GND  
S9  
BLACK  
BLACK  
WHITE  
BLUE  
S10  
YELLOW  
GREEN  
WHITE  
BLACK  
BROWN  
ORANGE  
GREY  
S11  
S12  
LT SIGNAL  
Lower  
Console Board  
S13  
S14  
S148  
B084-92222-B000  
S15  
S15  
D0  
S158  
LWR-CNSL  
P9  
RJ45  
CSAFE  
D08  
Console HR  
Cable  
RED  
D18  
D28  
D1  
D2  
D3  
NC  
NC  
BLUE  
YELLOW  
D38  
Upper Console Board  
A084-92219-A016  
RXD  
GREEN  
WHITE  
BLACK  
BROWN  
D4  
D5  
D48  
D58  
D68  
D78  
TXD  
Vcardio  
AK61-00052-0002  
D6  
D7  
CTS  
GND  
Vsysc  
ORANGE  
D8  
D9  
D88  
D98  
GREY  
RED  
NC  
GND  
St4  
I3  
D108  
D118  
D128  
D138  
D10  
D11  
GND  
IO  
BLUE  
P10  
RJ45  
NC  
YELLOW  
GREEN  
WHITE  
BLACK  
RXD  
TXD  
St2  
I3  
D12  
D13  
CARDIO  
TH.  
St5  
Vcardio  
CTS  
D14  
D15  
I1  
St6  
IO  
D148  
D158  
St2  
GND  
St4  
I2  
Vsysc  
I2  
St6  
I4  
St3  
I4  
St1  
DS  
BERR  
P11  
10POS.  
BACKGROUND  
DEBUG  
Vce  
RED  
I5  
WHITE  
I5  
GND  
BLACK  
St3  
I6  
GND  
St8  
I6  
St5  
BKPT  
HOR.  
P7  
GND  
FREEZE  
RESET  
Dsi  
3POS.  
MINI FIT JR.  
St1  
POLAR RECEIVER  
START  
GND  
START  
GND  
I1  
Vcc  
St6  
GND  
P1  
Dsc  
17POS.  
LOWER KEYPAD  
P12  
19 POS.  
Polar w/latch Conn.Cable  
AK39-00063-0000  
UPPER KEYPAD  
PolarPCB w/header Cable  
AK39-00064-0000  
14  
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