CROSS-TRAINER 91X-0XXX-01
Customer Support Services
PARTS MANUAL
revised 4 March 2010
1
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91X CROSS-TRAINER
CONTENTS
91X-0XXX-01
S/N XTF100000 and UP
Page
DRIVE BELTS AND ALTERNATOR.................................................................................4
CONSOLE SUPPORT ASSEMBLY..................................................................................5
CONSOLE ASSEMBLY....................................................................................................6
ROLLER ASSEMBLY.......................................................................................................7
CRANKSHAFT ASSEMBLY.............................................................................................8
DRIVE LINKAGE ASSEMBLY..........................................................................................9
ANTI-LIFT BRACKET AND OUTER PEDAL COVERS....................................................10
FRAME ASSEMBLY.........................................................................................................11
CLEVIS AND FRONT FRAME COVERS .........................................................................12
PEDAL LEVER ASSEMBLY.............................................................................................13
ROCKER ARM COVERS .................................................................................................14
ROCKER ARM ASSEMBLY.............................................................................................15
REAR DRIVE SHROUDS W/DECALS..............................................................................16
UPPER ARM / HEART RATE ASSEMBLY ......................................................................17
CABLES............................................................................................................................18
3
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91X CROSS-TRAINER
91X-0XXX-01
DRIVE BELTS AND ALTERNATOR
S/N XTF100000 and UP
Alterna tor
Intermedia te Bra cket
0K61-02400-0001
Alterna tor Pivot Bolt
0017-00101-0964
0017-00009-0841
Alterna tor w/Flywheel
Asse mbly
Alterna tor Stra p Bolt-2
0017-00101-0986
AK61-00250-0001
Fla nge Loc k Nut
0017-00103-0188
Alterna tor Flywhee l
0K61-02500-0001
Lock Nut
0017-00103-0117
Alterna tor Stra p
w/Inse rt
0K61-02601-0000
Alterna tor Belt
0K53-01184-0000
Drive Belt
0K61-02701-0000
Intermedia te
Pulley Bolt
0017-00101-1651
Intermedia te Pulley Assy
AK61-00061-0000
4
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91X CROSS-TRAINER
91X-0XXX-01
CONSOLE SUPPORT ASSEMBLY
S/N XTF100000 and UP
Mounting Scre ws (8)
(not shown for a c cessory
tra y a nd console )
0017-00101-1744
Acce ssory Tra y Kit
GK63-00002-0062
Ma in Ca ble
AK61-00136-0000
Bullhorn Grip 11.75” (2)
0K62-01136-0002
Console Ca p
0K61-01283-0001
Console Support
Asse mbly
AK61-00500-0015
Pola r Ca ble
AK36-00021-0003
Bolt-2
0017-00101-1645
Fla t Wa she r-2
0017-00104-0192
5
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91X CROSS-TRAINER
CONSOLE ASSEMBLY
91X-0XXX-01
S/N XTF100000 and UP
Up pe r Ove rla y
Console Boa rd - Upp e r
A084-92219-A022
Console Ca se Asse m bly
AK63-00121-0001
Lowe r Ove rla y
Phillip s Pa n Sc re ws(13)
0017-00101-1650
Ba tte ry Door
0K63-01029-0001
Console Assembly
Overlay/Bezel/
Switch Assembly
AK61-00203-0001 Eng/Eng
AK61-00203-0002 Eng/Met
AK61-00203-0004 Spn/Met
AK61-00203-0007 Frn/Met
AK61-00203-0010 Por/Met
AK61-00183-0001
AK61-00183-0001
AK61-00183-0004
AK61-00183-0007
AK61-00183-0010
6
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91X CROSS-TRAINER
ROLLER ASSEMBLY
91X-0XXX-01
S/N XTF100000 and UP
Snap Ring
0017-00100-0152
Flat Washer
0017-00104-0417
Roller Bearing Assembly
GK61-00002-0026
Shaft Collar
0K61-01260-0000
Allen-Head
Cap Screw
0017-00101-1645
Set Screws
0017-00101-0314
Arm Extension
0K61-03004-0000
Cra nk Cover
0K61-03100-0002
Loc king Nut
0017-00103-0025
Bolt
0017-00101-1606
Cra nk Arm
AK61-00064-0001
Se t Scre w
1/4-20x5
0017-00101-0333
Squa re Ke y
0K53-01122-0000
7
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91X CROSS-TRAINER
91X-0XXX-01
CRANKSHAFT ASSEMBLY – AK61-00157-0002
S/N XTF100000 and UP
He x Bolts (4)
Poly-V Cra nk Pulle y
0017-00101-1551
1.00” Dia . Pillow Bloc k (2)
0K53-01181-0000
0K61-02409-0000
Cra nksha ft Pla te
0K61-02302-0001
Torx sc re w
0017-00101-1282
Fla t Wa she r
0017-00104-0144
Cra nksha ft w/pla te
0K61-01360-0002
Loc king Nut (4)
0017-00103-0019
Re ta ining Ring (2)
0017-00100-0152
Ma gne t-Sta ndoff Assy.
AK62-00186-0000
8
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91X CROSS-TRAINER
91X-0XXX-01
Tie Rod Kit – GK61-00002-0020
S/N XTF100000 and UP
Control Link
w/Bea ring Assembly
AK61-00073-0001
Bla ck Bea ring
Front Side
Control Link
Sleeve
Spherica l Wa sher
0017-00009-1085
0K61-01261-0000
Spherica l
End Slee ve
0K61-01066-0000
Fla t Wa she r
0017-00104-0164
Wa ve Wa sher
Spring
0017-00009-1084
Locking Nut
0017-00103-0286
Fla t Wa she r
0017-00104-0164
Silve r Bea ring
Ba c k Side
9
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91X CROSS-TRAINER
91X-0XXX-01
ANTI LIFT BRACKET & OUTER PEDAL COVERS
S/N XTF100000 and UP
Right Link Cover w/deca l
AK61-00175-0001
Deca l
0K61-01367-0000
White Link Cover
(used on 91X-0006-01 only)
0K61-06330-0003
Allen Hea d Bolt
0017-00101-1645
Phillips Pa n Scre w
0017-00101-1646
Roller Reta ine r Pla te
0K61-04114-0000
Left Link Cove r w/deca l
AK61-00175-0002
Deca l
0K61-01367-0000
White (used on 91X-0006-01 only)
0K61-06310-0003
10
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91X CROSS-TRAINER
FRAME ASSEMBLY
91X-0XXX-01
S/N XTF100000 and UP
Pillow Block
Bearing Nuts
0017-00103-0025
Pillow Block
Bearing Washers
0017-00104-0192
Extrusion Cover
0K61-06121-0008
White Extrusion Cover
(used on 91X-0006-01 only)
0K61-06121-0005
Pillow Block
Bearing Bolts
0017-00101-1635
Screw (14)
0017-00101-1282
Resistor Bracket
assy. W/cable
AK61-00127-0000
Control PCB
AK61-00145-0000
Screw (14)
0017-00101-1282
11
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91X CROSS-TRAINER
91X-0XXX-01
CLEVIS & FRONT FRAME COVERS
S/N XTF100000 and UP
Grommets-14
0017-00042-0754
Clevis Cover Screw-2
0017-00101-1242
Stabilizer Cap-4
0K61-01284-0304
Leg Leveler-4
AK61-00035-0000
Wheel Shaft
0K61-01300-0000
Clevis Cover-2
AK61-00062-0001
Wheel-2
0017-00042-0674
Wheel & Cap Kit
GK61-00002-0011
Wheel Cap-2
0017-00042-1066
Front Cover-LT
0K61-06240-0002
White Cover - Left
(used on 91X-0006-01 only)
0K61-06240-0001
Phillips Screw-18
0017-00101-1242
Front Cover-RT
0K61-06250-0002
White Cover - Right
(used on 91X-0006-01 only)
0K61-062 50-0001
12
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91X CROSS-TRAINER
91X-0XXX-01
PEDAL LEVER ASSEMBLY
S/N XTF100000 and UP
Pedal Kit
GK61-00002-0054
Screw
0017-00101-1242
Tape-4 pieces
0K61-04115-0002
Locking Nut-2
0017-00103-0137
Pedal Lever
Clevis Shaft-2
0K61-01076-0000
Inside Cover-LT
0K61-06300-0004
Inside Cover-RT
0K61-06320-0004
White Inside Cover, Left
0K61-06300-0003
White Inside Cover, Right
0K61-06320-0003
(white covers used on
91X-0006-01 only)
Push-On Clip-4
0017-00009-1143
Bolt-2
0017-00101-1646
Left Pedal Assembly AK61-00172-0002
Right Pedal Assembly AK61-00172-0001
O-Ring
0017-00041-0053
Rocker Seal, Stealth
0K61-01410-0300
BEVELED WASHER
OK61-01356-0000
13
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91X CROSS-TRAINER
ROCKER ARM COVERS
91X-0XXX-01
S/N XTF100000 and UP
Re a r Rocker
Arm Cove r
0K61-06341-0003
Pola r Rece iver
AK40-00045-0001
Insula tor Rec eive r Tube
0K36-01059-0002
Front Rocker
Arm Cove r
Front De a dsha ft Cover
0K61-06350-0003
0K61-06340-0003
Re a r Dea dsha ft Cover
0K61-06351-0003
Front Rocker
Arm Cove r
0K61-06341-0003
Re a r Rocker
Arm Cove r
0K61-06340-0003
Phillips Pa n Screw-18
0017-00101-1242
14
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91X CROSS-TRAINER
91X-0XXX-01
ROCKER ARM ASSEMBLY
S/N XTF100000 and UP
Fla t Wa she r
0017-00104-0454
Sha ft Split Colla r
0K61-01259-0000
He x Bolt
0017-00101-1635
Roc ke r Arm
AK61-00094-0003
15
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91X CROSS-TRAINER
91X-0XXX-01
REAR DRIVE SHROUDS W/DECALS
S/N XTF100000 and UP
Right Rea r Cover w/Deca l
AK61-00176-0001
White Right Rea r Cover
(use d on 91X-0006-01 only)
AK61-00060-0008
Left Rea r Cove r w/Dec a l
AK61-00176-0002
White Left Re a r Cove r
(use d on 91X-0006-01 only)
AK61-00060-0007
Phillips Pa n Scre w-22
0017-00101-1242
Plug-2
0K14-01384-0000
16
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91X CROSS-TRAINER
91X-0XXX-01
UPPER ARM/HEART RATE ASSEMBLY
S/N XTF100000 and UP
Uppe r Arm - RT
Asse m bly
AK61-00178-0001
Uppe r Arm - LT
Asse m bly
AK61-00178-0002
Ele c trode Kit
GK20-00002-0005
Fla t Wa she r
0017-00104-0450
Bolt
0017-00101-1645
Life Pulse Ca ble
AK61-00051-0000
Stra in Re lie f Bushing
0017-00042-1078
17
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91X CROSS-TRAINER
CABLES
91X-0XXX-01
S/N XTF100000 and UP
Powe r Control Boa rd Ca ble
AK61-00135-0000
*ORANGE
CONTROL PCB
B084-92218-*000
P2
POWER RES.
12POS.MNL
2
x .75
B084-92218-*002
OHM
240W
# RED/BLK
# RED/BLK
4
RPM_ALT
ValtR
# GREEN
7
# RED/BLK
ACTAP
Re e d Switc h
Asse m bly
118E-00001-0140
Valt
# GREEN
# GREEN
9
ValtR
ValtR
1 2
8
ValtR
Valt
*RED
GND
1 0
P3
Valt
1 1
5
FIELD EXC
FIELD RTN
3POS.MINI FIT
# BLK
GND
GND
# BLK
# BLK
2
GND
Vba t
1
2
N.C.
N.O.
3
1
GND
GND
3
RPM_REED
COM
FIELD
6
MAGNET
*BLK/WHT
*YELLOW
REED SWTCH
P1
13POS. KK-156
1
1
8
7
1
9
1
3
1 0
6
4
2
5
3
1
2
BLK/PURPLE
LIFEPULSE
Ma in Ca b le
PALM
PALM
BLK
BLK
6V
LEFT
AK61-00136-0000
RIGHT
CLEAR
CLEAR
RED
FINGER
FINGER
2
2
1
1
1
1
2
P2
P12
16-POS.MINI FIT JR.
19POS.LIF
P4
UPPER KEYPAD
2
4POS.MINI FIT JR.
4
1 2
5
6
7
8
1
1
1
3
1
4
1
6
3
1
5
2
1 0
9
1
WHITE
4
2
RT SIGNAL
GND
1
2
GND
ST4
I3
BLK
BLK
GND
1
3
3
4
WHITE
LT
ST5
ST6
SIGNAL
5
6
I0
ST4
I2
7
8
9
P6
ST6
4POS. MICROFIT
TESTER
COM
HR Console Ca ble
AK61-00052-0002
10
11
I4
I5
1
TDO
RDI
12
ST6
2
13
14
I6
3
4
GND
Vsysc
ST5
15
16
START
UPPER CONSOLE
B084-92219-*005
GND
I1
17
18
ST6
GND
19
P11
10POS.
BACKGROUND DEBUG HDR.
P7
3POS. MINI FIT JR.
1
2
DS
1
2
Vcc
RED
BERR
WHITE
SIGNAL
GND
3
4
GND
BLACK
3
BKPT
GND
5
6
POLAR RECEIVER
FREEZE
7
8
9
RESET
Dsi
Vc c
Pola r Ca ble
1
0
Dso
AK36-00021-0003
18
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