ARCTIC SILVER QUIET DRIVE
CROSS-TRAINER 90XW-0XXX-03
(MADE IN HUNGARY)
Customer Support Services
PARTS MANUAL
rev 14 Jun 2010
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ARCTIC SILVER QUIET DRIVE 90XW
CONTENTS
90XW-0XXX-03
S/N XHB054206148
Page
CONSOLE SUPPORT & DEADSHAFT COVERS............................................................ 4
HANDLEBARS AND BULLHORNS ................................................................................. 5
CONSOLE AND RELATED COMPONENTS.................................................................... 6
UPPER FRAME HARDWARE .......................................................................................... 7
ROCKER ARMS AND PEDAL LEVERS .......................................................................... 8
CRANK COVER AND LOWER CAPS.............................................................................. 9
LOWER FRAME SHROUDS AND HARDWARE.............................................................. 10
PEDAL LEVER COMPONENTS....................................................................................... 11
PCB, BATTERY, REED SWITCH & BRACKET ............................................................... 12
BEARING-INSERT ASSEMBLY ...................................................................................... 13
CRANK ARM PULLEY ASSEMBLY................................................................................. 14
DRIVE MODULE ............................................................................................................... 15
DRIVE MODULE HARDWARE......................................................................................... 16
CABLES......................................................................................................................... ...17
Note: The 90XW has Telemetry only.
3
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ARCTIC SILVER QUIET DRIVE 90XW
Console Support & Deadshaft Covers
90XW-0XXX-03
S/N XHB054206148
Right
Bullhorn Cover
M0K62-01007-0001
Left
Bullhorn Cover
M0K62-01008-0001
Console Support
MAK62-00123-0000
Console Support Cap
M0K62-01030-0000
Console Support
Shroud
M0K62-01023-0000
Right Inside
Deadshaft Cover
M0K62-01010-0000
Left Inside
Deadshaft Cover
M0K62-01011-0000
2-Front Inside
Deadshaft Cover
0K62-01009-0000
2-Outside Front
Deadshaft Cover
M0K62-01013-0000
2-Outside Rear
Deadshaft Cover
M0K62-01012-0000
4
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ARCTIC SILVER QUIET DRIVE 90XW
Handlebars and Bullhorns
90XW-0XXX-03
S/N XHB054206148
Right Bullhorn (See Note)
MAK62-00053-0001
Left Bullhorn (See Note)
MAK62-00054-0001
Right Handlebar
MAK62-00090-0000
Medallion Bug
AK58-00245-0000
Bug Adaptor
0K62-01034-0001
Left Handlebar
MAK62-00091-0000
NOTE: The Right Bullhorn Assembly consists of: AK62-00057-0001 Bullhorn,
M0K62-01136-0000 Grip, and M0K62-01199-0000 Gasket.
NOTE: The Left Bullhorn Assembly consists of: AK62-00058-0001 Bullhorn,
M0K62-01136-0000 Grip and M0K62-01199-0000 Gasket
5
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ARCTIC SILVER QUIET DRIVE 90XW
Console & Related components
90XW-0XXX-03
S/N XHB054206148
Console Case Screws
0017-00101-1242
PCB Mounting Screws
0017-00101-1650
Programmed PCB
A084-92220-A008
Battery Door
0K62-01026-0000
Polar W/Latch Cable
AK39-00063-0000
Console Case
with decal
AK62-00142-0000
Polar PCB
with Receiver
AK39-00064-0000
Overlay/Bezel/Switch
(see chart below)
CONSOLE
OVERLAY/BEZEL/SWITCH LANGUAGE
AK62-00147-0000
AK62-00147-0002
AK62-00180-0001
AK62-00189-0006
Multi
Jap/Met
6
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ARCTIC SILVER QUIET DRIVE 90XW
Upper Frame Hardware
90XW-0XXX-03
S/N XHB054206148
Items Not Shown
Accessory Tray
M0K62-01022-0000
0017-00101-1846
Accessory Tray
Mounting Screws (2)
Handlebar
Mounting Screws
M0017-00101-1791
( 3 per side)
Console Mounting
Screws (4)
0017-00101-1796
Bullhorn Screw Kit
(includes 4 screws)
GK62-00002-0042
Console Support
Mounting Screws (6)
M0017-00101-1791
Console Support
Shroud Mounting Screws
0017-00101-1796
Bullhorn Cover
Screws
0017-00101-1854
Inside Deadshaft
Cover Screws
0017-00101-1796
(2 per side)
Outside Deadshaft
Cover Screws
0017-00101-1796
( 2 per side )
7
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ARCTIC SILVER QUIET DRIVE 90XW
Rocker Arms & Pedal Levers
90XW-0XXX-03
S/N XHB054206148
contents:
Rocker Arms (2)
Hardened Spacers (2)
Oilite Washers (2)
Retaining Rings (2)
Loctite 620
Alcohol pad
Rocker Arms
AK62-00062-0001
Shaft Collar w/Screws
0K61-01259-0000
Right Pedal
Lever Assembly
MAK62-00236-0000
LF Bug
Medallion Assembly
AK58-00245-0000
Left Pedal Lever
Assembly
MAK62-00235-0000
8
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ARCTIC SILVER QUIET DRIVE 90XW
Crank Cover and Lower Caps
90XW-0XXX-03
S/N XHB054206148
Crank Cover
0K61-03100-0002
2 - Mounting screws
0017-00101-1837
Stabilizer Caps
4 - 0K62-01003-0000
Front frame Cap
M0K62-01004-0000
Mounting Screws
(Located on front sides of Ladder Frame Cover)
2- 0017-00101-1795
9
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ARCTIC SILVER QUIET DRIVE 90XW
Lower Frame Shrouds & Hardware
90XW-0XXX-03
S/N XHB054206148
Rear Shroud Assembly
AK62-00223-0000
Mounting Screws (4)
Right Link Cover w/Decal
AK62-00117-0000
Left Link Cover w/Decal
AK62-00118-0000
Mounting Screws
(6 per cover)
0017-00101-1796
0017-00101-1796
Leg Levelers
AK62-00124-0000
Ladder Frame Cover w/Decal
AK62-00106-0000
Wheel/Bracket Assembly
AK62-00102-0000
Mounting Screws
(3 per assembly)
Mounting Screws (4)
0017-00101-1795
Rocker Cover Kit
Shroud Panel
(left or right, includes
clip and mounting screw)
GK62-00002-0066
Mounting Screw
0017-00101-1796
0017-00101-1789
0K62-01002-0002
Mounting Screws
(2 per side)
0017-00101-1795
“Left” and “Right” refer
to the orientation of a
user while standing on
the pedals, facing the
console.
Right Outside Rocker Cover
0K62-01037-0000
Right Inside Rocker Cover
0K62-01039-0000
Inside Lever Joint Cover
(left or right)
0K62-01035-0000
Mounting Screw
0017-00101-1836
Left Inside Rocker Cover
0K62-01040-0000
Left Outside Rocker Cover
0K62-01038-0000
10
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ARCTIC SILVER QUIET DRIVE 90XW
Pedal Lever Assembly Components
90XW-0XXX-03
S/N XHB054206148
Control Link Kit
GK62-00002-0071
(contains 2 control links,
part nos. AK62-00384-0000)
Right Inside Pedal Cover
0K62-01015-0000
Left Inside Pedal Cover
0K62-01016-0000
Mounting screws (5)
0017-00101-1796
Control Links (2)
AK62-00384-0000
E-Ring
0017-00100-0107
Thrust Washer
0K47-01105-0000
Brass Washer
Washer
0017-00104-0479
Nut
0K47-01104-0000
Pedal/Rocker Shaft & Bearings
Order Kit GK62-00002-0001
0017-00103-0333
Crank Extension
Mounting Bolt
0017-00101-1907
Hex nut
0017-00103-0333
Left Pedal
M0K62-01005-0000
Right Pedal
M0K62-01006-0000
Roller Extrusion
AK62-00197-0000
Screws (4)
Pedal Mounting
Hardware Screws (4)
0017-00101-1805
Washer (4)
Roller w/bearing
AK62-00196-0001
Shaft Collar
0K62-01065-0000
Washer
0017-00104-0474
Brass Washer
0K47-01104-0000
Anti-Lift Roller
0K62-01191-0000
M0017-00101-1789
0017-00104-0469
Anti-Lift Track
0K62-01208-0000
Screws (2)
0017-00101-1836
Note: Units with old control link assemblies
will require kit MGK62-00002-0015
when replacing either the tie rod assembly
or the crank extension for the first time.
11
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ARCTIC SILVER QUIET DRIVE 90XW
PCB, Battery, Reed Switch & Bracket
90XW-0XXX-03
S/N XHB054206148
PCB, Reed Switch
Battery Bracket
0K62-01233-0000
Power Control Board
B084-92218-D002
PCB Mounting screws
0017-00101-1838
Grommet (4)
M0017-00042-0821
Reed Switch
118E-00001-0140
Battery
Mounting screws
0017-00101-1797
Reed Switch
Mounting screws (2)
0017-00101-1794
6V Battery
0017-00003-0685
12
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ARCTIC SILVER QUIET DRIVE 90XW
Bearing-Insert Assembly -AK62-00299-0000
90XW-0XXX-03
S/N XHB054206148
Service Kit-
Bearing Flanges (2)
MGK62-00002-0044
Includes:
0K62-01220-0000
1 - crankshaft
2 - bearings
2 - sets of bearing flanges
4 - weldnuts and flat washers
4 - bolts
Service Kit- GK62-00002-0045
Includes:
1 - intermediate shaft
2 - bearings
2 - sets of bearing flanges
4 - weldnuts and flat washers
4 - bolts
1” Bearing
0K62-01221-0000
13
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ARCTIC SILVER QUIET DRIVE 90XW
Crank Arm Pulley Assembly
90XW-0XXX-03
S/N XHB054206148
Crank arm weld
Assembly
MAK62-00205-0000
Poly-V Crank Pulley
0K61-02409-0000
Retaining Ring
0017-00100-0107
Crank arm
mounting bolt
0017-00101-1849
nut - 0017-00103-0334
Crankshaft Plate
M0K61-02302-0001
Magnet Mounting
screw
0017-00101-1835
washer
0017-00104-0144
Crankshaft Plate
Mounting screws (4)
M0017-00101-1834
Magnet-Standoff
Assembly
AK62-00186-0000
14
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ARCTIC SILVER QUIET DRIVE 90XW
Drive Module
90XW-0XXX-03
S/N XHB054206148
Alternator-Flywheel
Crank Arm-Pulley
Assembly
See Page 13 for
breakdown
Assembly
AK61-00250-0001
MandoAlternator Brushes
0017-00009-0895
Crankshaft
M0K62-01222-0001
Right Crank Arm
Weld Assembly
MAK62-00204-0000
J10 Flexonic Belt
0K62-01135-0000
J8 Flexonic
Belt
0K62-01134-0000
Intermediate Shaft
0K62-01223-0000
Poly-V Metric
Pulley
0K35-01186-0007
Pulley Setscrews
0017-00101-2015
ResistorAssembly
Includes Power
Control Cable
Bearing-Insert
Assembly (4)
See Page 12 for
breakdown
MAK62-00260-0000
15
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ARCTIC SILVER QUIET DRIVE 90XW
90XW-0XXX-03
Drive Module Hardware
S/N XHB054206148
Alternator-Flywheel
Assembly
Mounting bolt
0017-00101-0986
Use Crankshaft Service Kit
MGK62-00002-0044
Crank Arm
Mounting bolt
0017-00101-1849
nut
Square Machine Keys (2)
M0K53-01122-0000
Setscrew
0017-00103-0334
0017-00101-2015
Retaining ring
0017-00100-0107
Poly-V pulley
mounting screw
and washer
0017-00101-1836
Machine Key
0K53-01183-0000
Alernator-flywheel
mounting bolt
and nut
0017-00104-0465
bolt-0017-00101-1867
nut-0017-00103-0332
Use Intermediate Shaft Service Kit
GK62-00002-0045
16
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ARCTIC SILVER QUIET DRIVE 90XW
Cables
90XW-0XXX-03
S/N XHB054206148
Power Control Board
B084-92218-D002
Main Cable
AK62-00093-0000
Power Control Cable
AK62-00092-0000
Console PCB
A084-92220-A008
17
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