Lenovo Computer Hardware RD540 User Manual

ThinkServer RD540  
User Guide and Hardware Maintenance  
Manual  
Machine Types: 70AR, 70AS, 70AT, and 70AU  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Contents  
Safety information . . . . . . . . . . iii  
program  
51  
52  
54  
55  
56  
56  
57  
57  
58  
59  
Safety inspection guide .  
x
xi  
Introduction .  
Server documentation.  
1
2
Server package .  
7
7
Features .  
Specifications .  
Software .  
program  
program  
60  
60  
11  
11  
11  
12  
12  
12  
12  
12  
12  
12  
13  
Remote management software  
62  
62  
63  
Configuring RAID.  
About RAID .  
64  
64  
65  
65  
65  
Diagnostic programs  
Locations.  
label .  
13  
14  
18  
21  
22  
25  
30  
30  
33  
program .  
66  
Server components .  
Guidelines  
67  
67  
68  
69  
69  
69  
71  
71  
Precautions .  
Handling static-sensitive devices  
connections .  
37  
38  
42  
46  
shroud .  
73  
75  
81  
85  
49  
49  
700 Battery .  
88  
91  
Chapter 5. Configuring the server . . 51  
51  
51  
© Copyright Lenovo 2013  
i
Download from Www.Somanuals.com. All Manuals Search And Download.  
162  
163  
94  
97  
problems .  
Platform Module .  
164  
power supply  
100  
104  
107  
Information resources .  
Using the documentation.  
165  
165  
165  
165  
166  
166  
166  
167  
167  
drive .  
115  
drive .  
119  
126  
129  
132  
backplane.  
Module .  
136  
138  
140  
142  
144  
146  
154  
Replacing a system fan  
Trademarks .  
Recycling information .  
170  
170  
170  
170  
171  
perchlorate .  
171  
172  
172  
173  
173  
173  
173  
cables .  
154  
157  
Particulate contamination  
Chapter 7. Troubleshooting and  
diagnostics . . . . . . . . . . . . . 159  
Export classification notice .  
Troubleshooting procedure .  
Using a diagnostic program  
Basic troubleshooting tables .  
159  
159  
160  
160  
160  
Statement.  
173  
175  
175  
Eurasian compliance mark .  
problems .  
160  
161  
ii ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Safety information  
Note: Before using the product, be sure to read and understand the multilingual safety instructions on the  
documentation DVD that comes with the product.  
Antes de usar o produto, leia e entenda as instruções de segurança multilíngues no DVD de documentação  
que o acompanha.  
Преди да използвате този продукт, задължително прочетете и вникнете в многоезичните инструкции  
за безопасност в DVD диска с документация, който се предоставя с продукта.  
Prije upotrebe ovog proizvoda obavezno pročitajte višejezične sigurnosne upute koje se nalaze na DVD-u s  
dokumentacijom koji dobivate uz proizvod.  
Před použitím produktu je třeba si přečíst a porozumět bezpečnostním pokynům uvedeným na disku DVD s  
dokumentací, který je dodáván s produktem.  
Før du bruger produktet, skal du sørge for at læse og forstå de sikkerhedsforskrifter, der findes på flere  
sprog, på den dokumentations-dvd, der følger med produktet.  
Lue tuotteen mukana toimitetulla DVD-tietolevyllä olevat monikieliset turvaohjeet ennen tämän tuotteen  
käyttöä.  
Avant d'utiliser le produit, veillez à bien lire et comprendre les instructions de sécurité multilingues figurant  
sur le DVD de documentation fourni avec le produit.  
Πριν χρησιμοποιήσετε το προϊόν, βεβαιωθείτε ότι έχετε διαβάσει και κατανοήσει τις οδηγίες ασφάλειας, οι  
οποίες είναι διαθέσιμες σε διάφορες γλώσσες στο DVD τεκμηρίωσης που συνοδεύει το προϊόν.  
Vor Verwendung des Produkts sollten Sie unbedingt die mehrsprachigen Sicherheitsanweisungen auf der  
Dokumentations-DVD lesen, die im Lieferumfang des Produkts enthalten ist.  
A termék használata előtt mindenképpen olvassa el és értelmezze a termékhez kapott dokumentációs DVD  
lemezen található, több nyelven elolvasható biztonsági előírásokat.  
Prima di utilizzare il prodotto, accertarsi di leggere e comprendere le informazioni sulla sicurezza multilingue  
disponibili sul DVD di documentazione fornito con il prodotto.  
製品をご使用になる前に、製品に付属の Documentation DVD に収録されているマルチリンガルの「安  
全に正しくご使用いただくために」を読んで理解してください。  
제품을 사용하기 전에 제품과 함께 제공되는 문서 DVD의 다국어 안전 지침을 주의 깊게 읽어보십시오.  
Voordat u het product gebruikt, moet u ervoor zorgen dat u de meertalige veiligheidsinstructies op de  
documentatie-dvd van het product hebt gelezen en begrijpt.  
© Copyright Lenovo 2013  
iii  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Przed skorzystaniem z produktu należy zapoznać się z wielojęzycznymi instrukcjami bezpieczeństwa  
znajdującymi się na płycie DVD z dokumentacją dostarczoną wraz z produktem.  
Antes de utilizar o produto, leia atentamente as instruções de segurança multilingues que constam no  
DVD de documentação fornecido com o produto.  
Înainte de a utiliza produsul, asiguraţi-vă că aţi citit şi înţeles instrucţiunile de siguranţă în mai multe limbi de  
pe DVD-ul cu documentaţie care însoţeşte produsul.  
Før du bruker produktet, må du lese og forstå den flerspråklige sikkerhetsinformasjonen på DVDen med  
dokumentasjon som følger med produktet.  
Прежде чем использовать этот продукт, внимательно ознакомьтесь с инструкциями по технике  
безопасности на разных языках, которые можно найти на DVD-диске с документацией в комплекте с  
продуктом.  
在使用本产品之前,请务必先阅读和了解产品附带的文档 DVD 中的多语言安全说明。  
Pre nego to upotrebite proizvod obavezno paljivo proitajte i prouite viejeziko uputstvo za bezbednost na  
dokumentacionom DVD-u koji ste dobili uz proizvod.  
Pred pouvanm produktu si pretajte viacjazyn bezpenostn pokyny na disku DVD s dokumentciou dodanom s  
produktom.  
Preden začnete uporabljati izdelek, je pomembno, da preberete in razumete večjezična varnostna navodila  
na DVD-ju z dokumentacijo, ki ste ga prejeli skupaj z izdelkom.  
Antes de utilizar el producto, asegúrese de leer y comprender las instrucciones de seguridad multilingües del  
DVD de documentación que se proporciona con el producto.  
Var noga med att läsa säkerhetsinstruktionerna på dokumentations-DVD-skivan som följer med produkten  
innan du börjar använda produkten.  
使用本產品之前,請務必閱讀並瞭解產品隨附的文件 DVD 上的多國語言版本安全資訊。  
Bu ürünü kullanmadan önce, ürünle birlikte gönderilen belge DVD'si üzerindeki çok dil içeren güvenlik  
yönergelerini okuyup anladýðýnýzdan emin olun.  
Перед використанням цього продукту уважно ознайомтеся з інструкціями з техніки безпеки на різних  
мовах, що можна знайти на DVD-диску з документацією в комплекті з продуктом.  
Important: For translated versions of the caution or danger statement, refer to the Safety, Warranty, and  
Support Information document.  
Ensure that you read and understand all caution and danger statements in this document before you perform  
the procedures. Read and understand any additional safety information that is included with the server or  
optional device before you install, remove, or replace the device.  
iv ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Statement 1  
DANGER  
Electrical current from power, telephone, and communication cables is hazardous.  
To avoid a shock hazard:  
Do not connect or disconnect any cables or perform installation, maintenance, or reconfiguration of this  
product during an electrical storm.  
Connect all power cords to a properly wired and grounded electrical outlet.  
Ensure that all power cord connectors are securely and completely plugged into receptacles.  
Connect to properly wired outlets any equipment that will be attached to this product.  
When possible, use one hand only to connect or disconnect signal cables.  
Never turn on any equipment when there is evidence of fire, water, or structural damage.  
Disconnect the attached power cords, telecommunications systems, networks, and modems before you  
open the device covers, unless instructed otherwise in the installation and configuration procedures.  
Connect and disconnect cables as described in the following table when installing, moving, or opening  
covers on this product or attached devices.  
To connect:  
To disconnect:  
1. Turn everything OFF.  
1. Turn everything OFF.  
2. First, attach all cables to devices.  
3. Attach signal cables to connectors.  
4. Attach power cords to outlets.  
5. Turn devices ON.  
2. First, remove power cords from outlets.  
3. Remove signal cables from connectors.  
4. Remove all cables from devices.  
Statement 2  
DANGER  
Danger of explosion if battery is incorrectly replaced.  
When replacing the lithium coin cell battery, use only the same or an equivalent type that is  
recommended by the manufacturer. The battery contains lithium and can explode if not properly  
used, handled, or disposed of.  
Do not:  
• Throw or immerse into water  
• Heat to more than 100°C (212°F)  
• Repair or disassemble  
Dispose of the battery as required by local ordinances or regulations.  
© Copyright Lenovo 2013  
v
Download from Www.Somanuals.com. All Manuals Search And Download.  
Statement 3  
CAUTION:  
When laser products (such as CD-ROMs, DVD drives, fiber optic devices, or transmitters) are  
installed, note the following:  
• Do not remove the covers. Removing the covers of the laser product could result in exposure to  
hazardous laser radiation. There are no serviceable parts inside the device.  
• Use of controls or adjustments or performance of procedures other than those specified herein  
might result in hazardous radiation exposure.  
DANGER  
Some laser products contain an embedded Class 3A or Class 3B laser diode. Note the following:  
Laser radiation when open. Do not stare into the beam, do not view directly with optical  
instruments, and avoid direct exposure to the beam.  
Statement 4  
≥ 18 kg (39.7 lb)  
< 32 kg (70.5 lb)  
≥ 32 kg (70.5 lb)  
< 55 kg (121.2 lb)  
≥ 55 kg (121.2 lb)  
< 100 kg (220.5 lb)  
CAUTION:  
Use safe practices when lifting.  
Statement 5  
CAUTION:  
The power control button on the device and the power switch on the power supply do not turn off  
the electrical current supplied to the device. The device also might have more than one power  
cord. To remove all electrical current from the device, ensure that all power cords are disconnected  
from the power source.  
vi ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Statement 6  
CAUTION:  
If you install a strain-relief bracket option over the end of the power cord that is connected to the  
device, you must connect the other end of the power cord to a power source that is easily accessible  
in case it needs to be disconnected.  
Statement 7  
CAUTION:  
If the device has doors, ensure that you remove or secure the doors before moving or lifting the  
device to protect against personal injury. The doors will not support the weight of the device.  
Statement 8  
CAUTION:  
Never remove the cover on a power supply or any part that has the following label attached.  
Hazardous voltage, current, and energy levels are present inside any component that has this label  
attached. There are no serviceable parts inside these components. If you suspect a problem with  
one of these parts, contact a service technician.  
Statement 9  
CAUTION:  
Disconnect the hot-swap fan cables before removing the fan from the device to protect against  
personal injury.  
Statement 10  
CAUTION:  
The following label indicates a sharp-edge hazard.  
© Copyright Lenovo 2013  
vii  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Statement 11  
CAUTION:  
The following label indicates a potential heat hazard.  
Statement 12  
DANGER  
Overloading a branch circuit is a potential fire hazard and a shock hazard under certain conditions. To  
avoid these hazards, ensure that your system electrical requirements do not exceed branch current ratings  
at the installation site.  
Statement 13  
CAUTION:  
Ensure that the rack is secured properly to avoid tipping when the server unit is extended on the rails.  
Statement 14  
CAUTION:  
Some accessory or option board outputs exceed Class 2 or limited power source limits. You  
must install the appropriate interconnecting cabling in accordance with your local electrical code  
requirements.  
Statement 15  
CAUTION:  
The power-control button on the device may put the device in standby mode instead of turning off  
the device. In addition, the device might have multiple connections to dc power. To remove all  
electrical current from the device, ensure that all connections to dc power are disconnected at  
the dc power input terminals.  
viii ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Statement 16  
CAUTION:  
To reduce the risk of electric shock or energy hazards:  
• This equipment must be installed by trained service personnel in a restricted-access location, as  
defined by your local electrical code and the latest edition of IEC 60950.  
• Connect the equipment to a reliably earthed safety extra low voltage (SELV) source. An SELV  
source is a secondary circuit that is designed so that normal and single fault conditions do not  
cause the voltages to exceed a safe level (60 V direct current).  
• The branch circuit overcurrent protection must be rated in accordance with local electrical code  
requirements.  
• Use 1.3 mm2 or 16 American Wire Gauge (AWG) copper conductor only, not exceeding 3 meters  
in length.  
Torque the wiring-terminal screws to 1.4 newton-meters or 12 inch-pounds.  
• Provide a readily available, approved and rated disconnect device in the field wiring.  
Statement 17  
CAUTION:  
This product contains a Class 1M laser. Do not view directly with optical instruments.  
Statement 18  
CAUTION:  
Do not place any object on top of rack-mounted products.  
Statement 19  
CAUTION:  
Hazardous moving parts. Keep fingers and other body parts away.  
© Copyright Lenovo 2013  
ix  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Statement 20  
CAUTION:  
A lithium ion battery is provided. To avoid possible explosion, do not burn the battery. Replace the  
battery only with the Lenovo-approved part. Recycle or discard the battery as instructed by local  
regulations.  
Safety inspection guide  
The purpose of this inspection guide is to assist you in identifying potentially unsafe conditions. As each  
machine was designed and built, required safety items were installed to protect users and service technicians  
from injury. This guide addresses only those items. You should use good judgment to identify potential safety  
hazards due to attachment of non-ThinkServer features or options not covered by this inspection guide.  
If any unsafe conditions are present, you must determine how serious the apparent hazard could be and  
whether you can continue without first correcting the problem.  
Consider these conditions and the safety hazards they present:  
• Electrical hazards, especially primary power (primary voltage on the frame can cause serious or fatal  
electrical shock)  
• Explosive hazards, such as a damaged Cathode Ray Tube (CRT) monitor or a bulging capacitor  
• Mechanical hazards, such as loose or missing hardware  
To determine whether there are any potentially unsafe conditions, use the following checklist at the beginning  
of every service task. Begin the checks with the power off, and the power cords disconnected.  
Checklist:  
1. Check exterior covers for damage (loose, broken, or sharp edges).  
2. Power off the server. Disconnect the power cords.  
3. Check the power cord for:  
a. A third-wire ground connector in good condition. Use a meter to measure third-wire ground  
continuity for 0.1 ohm or less between the external ground pin and the frame ground.  
b. The power cord should be the authorized type specified for your server. Go to:  
http://www.lenovo.com/serviceparts-lookup.  
c. Insulation must not be frayed or worn.  
4. Check for cracked or bulging batteries.  
5. Remove the cover.  
6. Check for any obvious non-ThinkServer alterations. Use good judgment as to the safety of any  
non-ThinkServer alterations.  
7. Check inside the unit for any obvious unsafe conditions, such as metal filings, contamination, water or  
other liquids, or signs of fire or smoke damage.  
8. Check for worn, frayed, or pinched cables.  
9. Check that the power-supply cover fasteners (screws or rivets) have not been removed or tampered with.  
x
ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Grounding requirements  
Electrical grounding of the server is required for operator safety and correct system function. Proper  
grounding of the electrical outlet can be verified by a certified electrician.  
© Copyright Lenovo 2013  
xi  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
xii ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Chapter 1. General information  
This chapter provides some general information about your product.  
This chapter contains the following items:  
“Introduction” on page 1  
“Server documentation” on page 2  
Introduction  
This document for your Lenovo® ThinkServer® product contains information about the server features,  
specifications, component locations, configuration instructions, hardware replacement procedures, and  
basic troubleshooting and diagnostics.  
Your server comes with a documentation DVD that contains various server documents to help you use and  
maintain the server. Meanwhile, your server comes with a ThinkServer EasyStartup DVD that provides a  
convenient solution for configuring the server and installing an operating system.  
The Lenovo Limited Warranty (LLW) contains the warranty terms that apply to the product you purchased from  
Lenovo. Read the LLW on the documentation DVD that comes with your server. A printable generic version  
of the latest LLW also is available in more than 30 languages at http://www.lenovo.com/warranty/llw_01. If  
you cannot obtain the LLW through the documentation DVD or Lenovo Web site, contact your local Lenovo  
office or reseller to obtain a printed version of the LLW, free of charge.  
For warranty service, consult the worldwide Lenovo Support telephone list. Telephone numbers are subject  
to change without notice. The most up-to-date telephone list for Lenovo Support is always available on the  
Web site at http://www.lenovo.com/support/phone. If the telephone number for your country or region is not  
listed, contact your Lenovo reseller or Lenovo marketing representative.  
To obtain the most up-to-date information about the server, go to:  
http://www.lenovo.com/thinkserver  
Lenovo maintains pages on the World Wide Web, where you can get the latest technical information and  
download documentation or device drivers and updates. To access the Lenovo Support Web site, go to:  
http://www.lenovo.com/support  
© Copyright Lenovo 2013  
1
Download from Www.Somanuals.com. All Manuals Search And Download.  
     
Record information about your server in the following table. You will need the information if you ever need  
to have your server serviced.  
For where to find the product information label on the chassis, see “Machine type, model, and serial number  
label” on page 13.  
______________________________________________  
______________________________________________  
______________________________________________  
______________________________________________  
Product name  
Machine type and model (MT-M)  
Serial number (S/N)  
Date of purchase  
You can register your server with Lenovo by following the instructions at:  
http://www.lenovo.com/register  
When you register your server, information is entered into a database, which enables Lenovo to contact  
you in case of a recall or other severe problem. After you register your server with Lenovo, you will receive  
quicker service when you call Lenovo for help. In addition, some locations offer extended privileges and  
services to registered users.  
Server documentation  
This topic provides general descriptions of the various documentation for your server and instructions on  
how to obtain all the documentation.  
Printed documents  
The following documents are printed out and contained in your server package.  
Read Me First  
This is a multilingual document you should read first. This document guides you to read the complete  
warranty, support, and safety information on the documentation DVD that comes with your server before  
using the product. This document also provides information about how to find the most up-to-date  
information on the Lenovo Support Web site.  
Rack Installation Instructions  
This document provides instructions on how to install your server into a standard rack cabinet by using  
the rail kit shipped with the server.  
Note: A printed English version of this document is included in your server package. PDF versions of  
other languages are provided on the documentation DVD that comes with the server.  
2
ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
Documentation DVD  
The documentation DVD, which comes with your server, contains various documents for your server in  
Portable Document Format (PDF) and HyperText Markup Language (HTML). The documentation DVD is not  
bootable. To view the documents on the DVD, you will need a computer with a Web browser and the Adobe  
Reader program, which is available for download at:  
http://www.adobe.com  
To start the documentation DVD, insert the DVD into the optical drive. The DVD is AutoPlay enabled and  
starts automatically in most Microsoft® Windows® environments. If the DVD fails to start or if you are using a  
Linux® operating system, open the launch.htm file located in the root directory of the DVD.  
Note: Lenovo maintains pages on the World Wide Web, where you can get the latest technical information  
and download documentation or device drivers and updates. Some information in the documents on the  
documentation DVD might change without notice after the first release of the DVD. You can always obtain all  
the most up-to-date documentation for your server from the Lenovo Web site at:  
http://www.lenovo.com/UserManuals  
The following documents are on the documentation DVD that comes with your server:  
Safety, Warranty, and Support Information  
This is a multilingual document that includes all the safety statements for your product in more than 30  
languages. Be sure to read and understand all the safety statements before using the product. This  
document also includes the Lenovo warranty statement, Customer Replaceable Units (CRUs) information,  
and information about how to contact the Lenovo Customer Support Center.  
Lenovo License Agreement  
This document includes the terms and conditions of the Lenovo License Agreement.  
User Guide  
This document provides detailed information to help you get familiar with your server and help you use,  
configure, and maintain your server.  
Rack Installation Instructions  
This document provides instructions on how to install your server into a standard rack cabinet by using  
the rail kit shipped with the server.  
ThinkServer Management Module User Guide  
This document provides information about server remote management. This document is in English only.  
You might find this document on the documentation DVD that comes with your server. If not, download it  
from the Lenovo Web site at:  
http://www.lenovo.com/UserManuals  
Note: To obtain advanced remote management functions, install a ThinkServer Management Module  
Premium (TMM Premium) on the TMM Premium connector on the system board. See “Installing or  
MegaRAID SAS Software User Guide  
This document provides information about Redundant Array of Independent Disks (RAID) and how to  
use the utility programs to configure, monitor, and maintain your server RAID and related devices. This  
document is in English only.  
Note: Refer to this document for hardware RAID information of the RAID card installed in the server. See  
“Replacing the RAID card” on page 85.  
Chapter 1. General information  
Download from Www.Somanuals.com. All Manuals Search And Download.  
3
• Other documents  
You might find other documents for the Host Bus Adapter (HBA), Ethernet card, or other optional parts  
on the documentation DVD.  
4
ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Chapter 2. Server setup road map  
This chapter provides a general road map to guide you through setting up your server.  
The server setup procedure varies depending on the configuration of the server when it was delivered. In  
some cases, the server is fully configured and you just need to connect the server to the network and an  
ac power source, and then you can turn on the server. In other cases, the server needs to have hardware  
features installed, requires hardware and firmware configuration, and requires an operating system to  
be installed.  
The general procedure for setting up your server is:  
1. Unpack the server package. See “Server package” on page 7.  
2. Install any required hardware or server option. See the related topics in Chapter 6 “Installing, removing,  
or replacing hardware” on page 67.  
3. Install your server into a standard rack cabinet by using the rail kit shipped with the server. See Rack  
Installation Instructions that comes with your server.  
4. Connect the Ethernet cable and power cords to the server. See “Rear view of the server” on page  
22 to locate the connectors.  
5. Turn on the server to verify operation. See “Turning on the server” on page 49.  
6. Review the Unified Extensible Firmware Interface (UEFI) settings and customize as needed. See “Using  
7. Configure RAID and install the operating system and basic drivers. See “Using the ThinkServer  
EasyStartup program” on page 59 and “Configuring RAID” on page 62.  
8. Install any additional drivers needed for added features. Refer to the instructions that come with the  
hardware option.  
9. Configure Ethernet settings in the operating system by referring to the operating system help. This step  
is not required if the operating system was installed using the ThinkServer EasyStartup program.  
10. Check for firmware and driver updates. See “Updating the firmware” on page 65.  
11. Install other applications. Refer to the documentation that comes with the applications that you want to  
install.  
© Copyright Lenovo 2013  
5
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
6
ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Chapter 3. Product overview  
This chapter provides information about the server package, features, specifications, software programs,  
and component locations.  
This chapter contains the following items:  
“Server package” on page 7  
“Features” on page 7  
“Specifications” on page 11  
“Software” on page 11  
“Locations” on page 13  
Server package  
The server package includes the server, a rail kit, power cords, printed documentation, a documentation  
DVD, and software media.  
Note: Depending on the model, your server might look slightly different from the illustration in this topic.  
CPU  
Mem  
PSU  
Figure 1. Server package  
1 Server  
2 Material box, including power cords, printed documentation, a documentation DVD, and software media  
3 Rail kit  
Features  
This topic provides general information about the server features for various models. Depending on your  
specific model, some features might vary or not be available. For information about your specific model, use  
the Setup Utility program. See “Viewing information in the Setup Utility program” on page 51. You also can  
refer to the Personal Systems Reference document for ThinkServer products at:  
http://www.lenovo.com/psref/  
© Copyright Lenovo 2013  
7
Download from Www.Somanuals.com. All Manuals Search And Download.  
         
Microprocessor  
One or two Intel® Xeon® microprocessors (internal cache size varies by model)  
For a list of the ThinkServer microprocessor options, go to:  
http://www.lenovo.com/thinkserver  
Memory  
Your server has 20 memory slots. For more information, see “Memory module installation rules” on page 75.  
Power supply  
One or two 800-watt hot-swap redundant power supplies (Universal input and compliant with 80 PLUS Gold)  
System fans  
Your server comes with eight system fans to provide proper system cooling and airflow.  
Internal drives  
Internal drives are devices that your server uses to read and store data. The internal drives supported  
by your server vary by model.  
• Hard disk drive  
– Up to four 3.5-inch hot-swap Serial Advanced Technology Attachment (SATA) hard disk drives, Serial  
Attached SCSI (SAS) hard disk drives (SCSI is the acronym for Small Computer System Interface), or  
solid-state drives  
– Up to eight 2.5-inch hot-swap SATA hard disk drives, SAS hard disk drives, or solid-state drives  
• Optical drive  
– One slim SATA optical drive in some models  
For the location information about the internal drives or drive bays, see “Server components” on page 25.  
Expansion slots  
Two riser card assembly slots on the system board  
• One PCI Express card slot on the riser card assembly 1  
• One PCI Express card slot on the riser card assembly 2  
For detailed information, see “Rear view of the server” on page 22.  
Input/Output (I/O) features  
• One or two video graphics array (VGA) DB-15 connectors  
• One serial connector on the rear panel  
• Six USB 2.0 connectors (two on the front panel and four on the rear panel)  
• Three RJ-45 Ethernet connectors on the rear panel  
For the location information about the connectors, refer to the related topics in “Locations” on page 13.  
8
ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
             
Video subsystem  
An integrated graphics controller in the ThinkServer Management Module (TMM), which also is known  
as the Baseboard Management Controller (BMC) chip, on the system board to support VGA connectors  
for connecting video devices  
Ethernet connectivity  
There are three RJ-45 Ethernet connectors on the rear panel with 10 megabits per second (Mbps), 100  
Mbps, or 1000 Mbps network connectivity. The Ethernet connector 0 is for system management by default.  
However, you also can set the Ethernet connector 1 or 2 for system management use in the Setup Utility  
For more information, see “Rear view of the server” on page 22.  
Reliability, availability, and serviceability  
Reliability, availability, and serviceability (hereinafter referred to as RAS) are three important server design  
features. The RAS features help you to ensure the integrity of the data stored on the server, the availability of  
the server when you need it, and the ease with which you can diagnose and correct problems.  
Your server has the following RAS features:  
Security features  
– Administrator password and user password to help protect unauthorized access to the server (see  
“Using passwords” on page 55)  
– ThinkServer Trusted Platform Module (TPM), which is a security chip, to help enhance server security  
Note: The TPM is only available in some models.  
– Remote monitoring or control by an administrator to provide protection or help  
– Hot-swap redundant power supplies to help avoid significant interruption to the operation of the  
system when a power supply fails  
Basic system management features  
– Ability to store the power-on self-test (POST) hardware test results  
– BIOS Setup Utility program  
The BIOS Setup Utility program helps you view the server information and configure the server in the  
pre-operating system environment. See “Using the Setup Utility program” on page 51.  
– TMM (also known as BMC) and Intelligent Platform Management Interface (IPMI) 2.0  
The system board platform management subsystem is based on the integrated TMM features. The  
TMM is a management chip that is integrated on the system board of your server. With the TMM  
chip, no matter what condition the server operating system is in and no matter if the server is on or  
off, as long as the server is connected to network and an ac power source, the interaction with the  
TMM-controlled servers can be achieved through system network. The user can obtain the server  
hardware health information and system event log (SEL), and is able to conduct the operations  
including turning on or off the server, restarting the server, and so on. This part of server management  
is independent of the operating system and is called out-of-band management.  
The system board platform management subsystem consists of the integrated TMM, communication  
buses, sensors, the BIOS, and server management firmware. It is responsible for error reporting,  
system power control, thermal monitoring, system fan control, and other management features. The  
TMM provides system management and monitoring features based on the IPMI 2.0 specification. IPMI  
helps lower the overall costs of server management. You can find more information about IPMI 2.0  
Chapter 3. Product overview  
Download from Www.Somanuals.com. All Manuals Search And Download.  
9
     
from the Web site of Intel. The TMM also supports some non-IPMI features, such as the Dynamic Host  
Configuration Protocol (DHCP) and the Platform Environment Control Interface (PECI), to provide  
more system management functions.  
For more information, refer to the ThinkServer Management Module User Guide, which is available for  
download at:  
http://www.lenovo.com/UserManuals  
– Hot-swap feature  
Your server supports hot-swap hard disk drives and hot-swap redundant power supplies. With the  
hot-swap feature, you can install, remove, or replace a hot-swap device without turning off the server.  
– Preboot Execution Environment (PXE)  
The Intel PXE technology enables you to boot your computers, load an operating system, or deploy  
executable images from a remote server by using a network interface. The operation can be done  
independently of local data storage devices (such as hard disk drives) or operating systems.  
– Redundant Array of Independent Disks (RAID)  
Your server supports advanced SATA/SAS hardware RAID with a RAID card installed. For detailed  
information, see “Configuring RAID” on page 62.  
– Status light-emitting diodes (LEDs) and diagnostic LEDs  
For more information about the LEDs for your server, refer to the related topics in “Locations” on  
page 13.  
– Software programs  
For more information about the software programs, see “Software” on page 11.  
– Wake on LAN  
When the Wake on LAN feature is enabled on a computer that is connected to a LAN, a network  
administrator can remotely turn on or wake up the computer from a management console using remote  
network management software. Besides, many other functions, such as data transfer and software  
updates, can be performed remotely without remote attendance and can be done after normal working  
hours and on weekends to save time and increase productivity.  
Advanced system management features  
The advanced system management features are only available when the TMM detects the presence of a  
ThinkServer Management Module Premium (TMM Premium), which also is known as integrated keyboard,  
video, and mouse (iKVM) key. The TMM Premium is a remote management module. You can purchase  
a TMM Premium from Lenovo and install it on the TMM Premium connector (also known as iKVM  
connector) on the system board of your server to enable the iKVM function and activate the advanced  
system management features.  
For more information about advanced system management, refer to the ThinkServer Management Module  
User Guide, which is available for download at:  
http://www.lenovo.com/UserManuals  
10 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Specifications  
This topic lists the physical specifications for your server.  
Dimensions  
Width: 436 mm (17.17 inches) without handles; 482.4 mm (18.99 inches) with handles  
Height: 43.6 mm (1.72 inches)  
Depth: 720.6 mm (28.37 inches) without handles; 734 mm (28.90 inches) with handles  
Weight  
The product weight varies depending on different system configurations.  
Range of product weight without package: 12 kg (26.46 lb) to 17 kg (37.48 lb)  
Range of product weight with package: 15 kg (33.07 lb) to 24 kg (52.91 lb)  
Environment  
• Air temperature:  
Operating: 10°C to 35°C (50°F to 95°F)  
Storage: -40°C to 70°C (-40°F to 158°F) in original shipping package  
• Altitude: 0 to 3048 m (0 to 10 000 ft) in an unpressurized environment  
• Humidity:  
Operating: 8% to 80% (non-condensing)  
Storage without package: 8% to 80% (non-condensing)  
Storage with package: 8% to 90% (non-condensing)  
Electrical input  
• Universal input:  
– Low range:  
Minimum: 100 V ac  
Maximum: 127 V ac  
Input frequency range: 50 to 60 Hz  
– High range:  
Minimum: 200 V ac  
Maximum: 240 V ac  
Input frequency range: 50 to 60 Hz  
Software  
This topic provides information about the software programs that you can use to set up, use, and maintain  
the server.  
ThinkServer EasyStartup  
The ThinkServer EasyStartup program simplifies the process of configuring RAID and installing supported  
Microsoft Windows and Linux operating systems and device drivers on your server. This program is provided  
with your server on a self-starting (bootable) ThinkServer EasyStartup DVD. The user guide for the program  
also is on the DVD and can be accessed directly from the program interface. For detailed information, see  
Chapter 3. Product overview 11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
           
ThinkServer EasyUpdate Firmware Updater  
The ThinkServer EasyUpdate Firmware Updater program (hereinafter referred to as the Firmware Updater  
program) enables you to maintain your server firmware up-to-date and helps you avoid unnecessary server  
outages. The Firmware Updater program is provided on the Lenovo Support Web site. For more information  
about downloading and using the Firmware Updater program, see “Updating the firmware” on page 65.  
Lenovo ThinkServer EasyManage  
The Lenovo ThinkServer EasyManage program enables enterprise users to remotely control and monitor  
multiple Lenovo servers within a LAN.  
For detailed information, see “Using the Lenovo ThinkServer EasyManage program” on page 66.  
BIOS and TMM update utilities  
The BIOS and TMM (also known as BMC) firmware keeps updating after the shipment of the server.  
Lenovo maintains pages on the Support Web site and provides the BIOS and TMM update utilities with  
instructions for download to help you update the BIOS and TMM firmware if needed. For more information,  
see “Updating or recovering the BIOS” on page 58 and “Updating the firmware” on page 65.  
RAID configuration utilities  
Your server has a RAID card installed, which works with some configuration utilities to support hardware  
RAID. For detailed information, see “Configuring RAID” on page 62.  
Remote management software  
The integrated TMM provides basic remote management features for the server. The add-on TMM Premium  
option provides advanced remote management features for the server.  
For detailed information about the remote management software and server remote management, refer to  
the ThinkServer Management Module User Guide, which is available for download at:  
http://www.lenovo.com/UserManuals  
ThinkServer Smart Grid Technology  
The ThinkServer Smart Grid Technology program helps administrators to monitor and manage server  
performance, especially the power consumption for groups of servers equipped with the Intel Intelligent  
Power Node Manager technology.  
Lenovo provides a trial version of the ThinkServer Smart Grid Technology program with a free 90-day  
subscription. After 90 days, you must renew the license to continue using the program. You can purchase  
the license from Lenovo to activate the ThinkServer Smart Grid Technology program and expand the  
management capability of the program when the free trial ends.  
To download the ThinkServer Smart Grid Technology program, go to http://www.lenovo.com/drivers and  
follow the instructions on the Web page.  
For detailed information about using the ThinkServer Smart Grid Technology program, refer to the help  
system for the program.  
Diagnostic programs  
The following diagnostic programs are available for you to diagnose server problems:  
• ThinkServer Diagnostic Tool  
12 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
                           
• ThinkServer System Profile Collection Tool  
For more information, see “Using a diagnostic program” on page 160.  
Locations  
This topic provides information to help you locate your server components.  
Machine type, model, and serial number label  
This topic helps you locate the label that contains the machine type, model, and serial number information  
for your server.  
When you contact Lenovo for help, the machine type, model, and serial number information helps support  
technicians to identify your server and provide faster service.  
The machine type, model, and serial number label is attached on the pull-out information card, which is a  
small plastic tab and can be slid out of the front of the chassis. The following illustrations are samples of the  
machine type, model, and serial number labels on server models with different hard disk drive configurations.  
Note: Depending on the model, your server might look slightly different from the illustrations in this topic.  
CPU  
Mem  
PSU  
Figure 2. Label on server models with 3.5-inch hard disk drives  
Chapter 3. Product overview 13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
       
CPU  
Mem  
PSU  
Figure 3. Label on server models with eight 2.5-inch hard disk drives  
PSU  
Mem  
CPU  
Figure 4. Label on server models with six 2.5-inch hard disk drives  
Front view of the server  
This topic provides information to help you locate the parts on the front of the server.  
The front view of the server varies by model. The illustrations in this topic show the server front views  
based on the supported hard disk drives:  
Notes:  
• Depending on the model, your server might look slightly different from the illustrations in this topic.  
14 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
• The term “2.5-inch hot-swap hard disk drives” or “2.5-inch hard disk drives” hereinafter refers to all the  
supported types of 2.5-inch hard disk drives, including the solid-state drives.  
Front view of server models with eight 3.5-inch hard-disk-drive bays  
The following illustration shows the front view of server models with eight 3.5-inch hard-disk-drive bays.  
PSU  
Mem CPU  
Figure 5. Front view of server models with eight 3.5-inch hard-disk-drive bays  
1 Front panel  
5 Right rack handle  
2 Intelligent Diagnostics Module  
3 Pull-out information card  
6 3.5-inch hard-disk-drive area  
7 Left rack handle  
4 Slim optical drive (available in some models)  
1 Front panel  
For detailed information about the controls, connectors, and status LEDs on the front panel, see “Front  
panel” on page 18.  
2 Intelligent Diagnostics Module  
For more information, see “Intelligent Diagnostics Module” on page 21.  
3 Pull-out information card  
The machine type, model, and serial number label of the server is attached on the pull-out information card.  
4 Slim optical drive (available in some models)  
Some server models come with a slim SATA optical drive.  
5 Right rack handle  
7 Left rack handle  
If your server is installed in a rack cabinet, you can use the rack handles to slide the server out of the rack  
cabinet; or use the rack handles and screws to secure the server in the rack cabinet so that the server  
cannot slide out, especially in vibration-prone areas. For more information, refer to the Rack Installation  
Instructions that comes with your server.  
Chapter 3. Product overview 15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
6 3.5-inch hard-disk-drive area  
The EMI integrity and cooling of the server are protected by having all drive bays covered or occupied.  
The number of the installed hard disk drives in your server varies by model. The vacant hard-disk-drive  
bays are occupied by dummy hard-disk-drive trays.  
The hard-disk-drive bay numbers are marked on the top edge of the front bezel.  
Figure 6. 3.5-inch hard-disk-drive bay numbers (top view of the server)  
Front view of server models with eight 2.5-inch hard-disk-drive bays  
The following illustration shows the front view of server models with eight 2.5-inch hard-disk-drive bays.  
PSU  
Mem CPU  
6
Figure 7. Front view of server models with eight 2.5-inch hard-disk-drive bays  
1 Front panel  
4 Right rack handle  
2 Pull-out information card  
3 Intelligent Diagnostics Module  
5 2.5-inch hard-disk-drive area  
6 Left rack handle  
1 Front panel  
For detailed information about the controls, connectors, and status LEDs on the front panel, see “Front  
panel” on page 18.  
2 Pull-out information card  
The machine type, model, and serial number label of the server is attached on the pull-out information card.  
3 Intelligent Diagnostics Module  
For more information, see “Intelligent Diagnostics Module” on page 21.  
16 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
4 Right rack handle  
6 Left rack handle  
If your server is installed in a rack cabinet, you can use the rack handles to slide the server out of the rack  
cabinet; or use the rack handles and screws to secure the server in the rack cabinet so that the server  
cannot slide out, especially in vibration-prone areas. For more information, refer to the Rack Installation  
Instructions that comes with your server.  
5 2.5-inch hard-disk-drive area  
The EMI integrity and cooling of the server are protected by having all drive bays covered or occupied.  
The number of the installed hard disk drives in your server varies by model. The vacant hard-disk-drive  
bays are occupied by dummy hard-disk-drive trays.  
The hard-disk-drive bay numbers are marked on the top edge of the front bezel.  
2
3
4
5
6
7
0
1
2
3
4
5
6
7
0
1
Figure 8. 2.5-inch hard-disk-drive bay numbers (top view of the server)  
Front view of server models with six 2.5-inch hard-disk-drive bays  
The following illustration shows the front view of server models with six 2.5-inch hard-disk-drive bays.  
PSU  
Mem CPU  
6
Figure 9. Front view of server models with six 2.5-inch hard-disk-drive bays  
1 Front panel  
5 2.5-inch hard-disk-drive area  
2 Pull-out information card  
3 Intelligent Diagnostics Module  
4 Right rack handle  
6 Slim optical drive (available in some models)  
7 Left rack handle  
Chapter 3. Product overview 17  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
1 Front panel  
For detailed information about the controls, connectors, and status LEDs on the front panel, see “Front  
panel” on page 18.  
2 Pull-out information card  
The machine type, model, and serial number label of the server is attached on the pull-out information card.  
3 Intelligent Diagnostics Module  
For more information, see “Intelligent Diagnostics Module” on page 21.  
4 Right rack handle  
7 Left rack handle  
If your server is installed in a rack cabinet, you can use the rack handles to slide the server out of the rack  
cabinet; or use the rack handles and screws to secure the server in the rack cabinet so that the server  
cannot slide out, especially in vibration-prone areas. For more information, refer to the Rack Installation  
Instructions that comes with your server.  
5 2.5-inch hard-disk-drive area  
The EMI integrity and cooling of the server are protected by having all drive bays covered or occupied.  
The number of the installed hard disk drives in your server varies by model. The vacant hard-disk-drive  
bays are occupied by dummy hard-disk-drive trays.  
The hard-disk-drive bay numbers are marked on the top edge of the front bezel.  
0
1
2
3
4
5
0
1
2
3
4
5
Figure 10. 2.5-inch hard-disk-drive bay numbers (top view of the server)  
6 Slim optical drive  
Some server models come with a slim SATA optical drive.  
Front panel  
This topic provides information to help you locate the controls, connectors, and LEDs on the front panel of  
the server.  
18 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
The following illustration shows the controls, connectors, and LEDs on the front panel of the server.  
Figure 11. Front panel  
1 Power switch with power status LED  
2 ID button with ID LED  
5 System error LED  
6 Front USB connector 1  
3 Network Interface Controller (NIC) 1 status LED  
4 NIC 2 status LED  
7 Front USB connector 2  
8 Front VGA DB-15 connector (available in some models)  
1 Power switch with power status LED  
You can press the power switch to turn on the server when you finish setting up the server. You also can  
hold the power switch for several seconds to turn off the server if you cannot turn it off from the operating  
system. See Chapter 4 “Turning on and turning off the server” on page 49. The power status LED helps you  
to determine the current power status.  
Power status LED  
Description  
Color  
Green  
None  
Green  
The server is on.  
The server is off.  
On  
Off  
Blinking  
The server is in ACPI S1 mode, which also is known  
as Power On Suspend (POS) mode. In this mode, the  
microprocessor is not working while other hardware  
devices are still working.  
2 ID button with ID LED  
When you press the ID button, the ID LEDs on both the front and rear of the server are lit to help you locate  
the server among other servers. You also can turn on the ID LEDs using a remote management program  
for server presence detection.  
ID LED  
On  
Description  
The system is identified.  
Color  
Blue  
None  
The ID LED is not in use or the system is not  
identified.  
Off  
Chapter 3. Product overview 19  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
3 NIC 1 status LED  
4 NIC 2 status LED  
The two NIC status LEDs indicate the LAN status for the Ethernet connector 1 and Ethernet connector 2  
on the rear panel of the server.  
Description  
The server is connected to a LAN.  
The server is disconnected from a LAN.  
The LAN is connected and active.  
NIC status LED  
Color  
Green  
None  
Green  
On  
Off  
Blinking  
5 System error LED  
The system error LED helps you to determine if there are any system errors. When the system error LED is on,  
check the BMC for errors. Refer to the following table for the error descriptions and actions that you can take.  
Description  
Action  
System error LED  
Color  
Amber  
None  
The temperature of the server reached  
the non-critical temperature threshold.  
• Check the BMC for errors and check  
the system fans.  
• Ensure that the ambient temperature  
limit LED is off.  
The voltage of the server reached the  
non-critical voltage threshold.  
Replace the system board.  
Note: This procedure must be performed  
only by trained service personnel of  
Lenovo. See Chapter 8 “Getting  
165.  
A fan has been detected to be running at Check the system fans.  
low speed.  
A hot-swap fan has been removed.  
1. Ensure that the system fans are  
connected securely to the system  
board.  
On  
2. Reinstall the removed fan or install a  
new fan to replace the removed fan.  
The power supply has a critical error.  
Check the BMC for detailed information.  
The power cord has been disconnected  
from one power supply or a redundant  
power supply has been removed.  
1. Ensure that the power supplies are  
installed securely in the server.  
2. Ensure that the power cords are  
connected securely to the power  
supplies.  
3. Install a new power supply to  
replace the removed one.  
The THERMTRIP# signal is asserted  
because the system is overheated.  
• Check the BMC for errors and then  
check the system fans.  
• Ensure that the ambient temperature  
limit LED is off.  
Off  
The server is off or the server is on and  
is working correctly.  
20 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
6 Front USB connector 1  
7 Front USB connector 2  
Used to attach a USB-compatible device, such as a USB keyboard, mouse, scanner, or printer. If you  
have more than six USB devices, you can purchase a USB hub, which you can use to connect additional  
USB devices.  
8 Front VGA DB-15 connector (available in some models)  
Used to attach a VGA-compatible video device, such as a VGA monitor.  
Intelligent Diagnostics Module  
This topic provides information about the Intelligent Diagnostics Module (hereinafter referred to as the IDM)  
and the diagnostic LEDs on the module. Many errors are first indicated by a lit error LED on the diagnostic  
panel of the server. If an LED is lit, one or more LEDs elsewhere in the server might also be lit to direct you to  
the source of the error. See “System board LEDs” on page 46.  
The following illustration shows the location of the IDM and the diagnostic LEDs on the IDM panel in the  
front of the server. Depending on the model, your server might look slightly different from the illustrations in  
this topic.  
Mem CPU  
PSU  
PSU  
Mem CPU  
Figure 12. IDM panel  
LED  
Description  
Action  
Status  
Solid off  
1 Power supply error  
The power supply is working  
correctly.  
LED  
Solid on (amber)  
The power supply is likely to fail  
or has failed.  
Check the BMC for errors and  
run the diagnostic programs. See  
“Using a diagnostic program” on  
page 160.  
Note: To identify the failing power  
supply, check the status LED  
near the power cord connector  
on the redundant power supply.  
Chapter 3. Product overview 21  
Download from Www.Somanuals.com. All Manuals Search And Download.  
     
LED  
Description  
Action  
Status  
Solid off  
2 Ambient temperature  
The server is running at a normal  
temperature.  
limit LED  
The ambient temperature is below  
7°C (44.6°F) or over 40°C (104°F).  
Solid on (amber)  
Check the BMC for errors and  
run the diagnostic programs. See  
“Using a diagnostic program” on  
page 160.  
3 System fan error LED Solid off  
Solid on (amber)  
The system fans are operating  
correctly.  
One or more system fans are  
running at low speed or have  
been removed.  
Check the BMC for errors and  
run the diagnostic programs. See  
“Using a diagnostic program” on  
page 160.  
Note: To identify the failing  
system fans, check the status  
LEDs on the system board. See  
46.  
4 Memory module  
status LED  
The memory modules  
are operating at a normal  
temperature.  
Solid off  
Solid on (amber)  
One or more memory modules  
are overheated.  
Check the BMC for errors and  
run the diagnostic programs. See  
“Using a diagnostic program” on  
page 160.  
5 Microprocessor  
status LED (also known  
as CPU error LED)  
The microprocessors are  
operating at a normal  
temperature.  
Solid off  
Solid on (amber)  
One or more microprocessors are Check the BMC for errors and  
overheated.  
run the diagnostic programs. See  
“Using a diagnostic program” on  
page 160.  
Rear view of the server  
This topic provides information to help you locate the connectors and components on the rear of your server.  
22 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
           
The following illustration shows the rear view of the server with two hot-swap power supplies.  
9
8
Figure 13. Rear view of the server  
1 Hot-swap redundant power supply 2 (available in 7 VGA DB-15 connector  
some models)  
2 Hot-swap redundant power supply 1  
3 Low-profile PCI Express card slot  
4 PCI Express card slot  
8 Ethernet connector 1 (RJ-45)  
9 Ethernet connector 0 (RJ-45) (for system management)  
10 Serial port  
11 ID LED  
5 Ethernet connector 2 (RJ-45)  
6 USB connectors (4)  
1 Hot-swap redundant power supply 2 (available in some models)  
2 Hot-swap redundant power supply 1  
The hot-swap redundant power supplies help you avoid significant interruption to the operation of the  
system when a power supply fails. You can purchase a hot-swap redundant power supply option directly  
from Lenovo and install the power supply to provide power redundancy without turning off the server.  
On each hot-swap redundant power supply, there is a status LED near the power cord connector. When the  
LED is lit in green, it indicates that the hot-swap redundant power supply is working correctly. When the LED  
is lit in amber, it indicates that the hot-swap redundant power supply is likely to fail or has failed.  
3 Low-profile PCI Express card slot  
It is recommended to attach a RAID card to the low-profile PCI Express card slot.  
Note: If a ThinkServer HBA is available, refer to its user guide for detailed information. The user guide is  
available for download at:  
http://www.lenovo.com/UserManuals  
Physical link width  
Negotiable link width  
Supported card length and height  
x8  
x8, x4, x2, x1  
Low-profile card  
Chapter 3. Product overview 23  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
4 PCI Express card slot  
Used to attach an Ethernet card or any other supported PCI Express card.  
Note: If a ThinkServer HBA is available, refer to its user guide for detailed information. The user guide is  
available for download at:  
http://www.lenovo.com/UserManuals  
Physical link width  
Negotiable link width  
Supported card length and height  
x16  
x16, x8, x4, x2, x1  
Half-length, full-height card  
5
8
9 Ethernet connectors  
Used to attach an Ethernet cable for a LAN. Each Ethernet connector has two status LEDs to help you  
identify the Ethernet connectivity, activity, and connection speed.  
Note: The Ethernet connector 0 (callout 9 ) marked with “MGMT” is for system management by default.  
However, you also can set the Ethernet connector 1 or 2 for system management use in the Setup Utility  
Ethernet status LED  
1 Left  
Description  
Color  
Amber  
Status  
The connection speed is 1000 Mbps.  
The connection speed is 100 Mbps.  
The connection speed is 10 Mbps.  
The server is connected to a LAN.  
The server is disconnected from a LAN.  
The LAN is connected and active.  
On  
On  
Off  
On  
Off  
Green  
None  
Green  
None  
Green  
2 Right  
Blinking  
6 USB connectors (4)  
Used to attach a USB-compatible device, such as a USB keyboard, mouse, scanner, or printer. If you  
have more than six USB devices, you can purchase a USB hub, which you can use to connect additional  
USB devices.  
7 VGA DB-15 connector  
Used to attach a VGA-compatible video device, such as a VGA monitor.  
10 Serial port  
Used to attach a device that uses a 9-pin serial port.  
24 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
11 ID LED  
When you press the ID button, the ID LEDs on both the front and rear of the server are lit to help you locate  
the server among other servers. You also can turn on the ID LEDs using a remote management program  
for server presence detection.  
ID LED  
On  
Description  
The system is identified.  
Color  
Blue  
None  
The ID LED is not in use or the system is not  
identified.  
Off  
Server components  
This topic provides information to help you locate the components of your server. For more information  
about major components, see the related topics in “Locations” on page 13.  
To remove the server cover and the cooling shroud and gain access to the inside of the server, see  
The chassis configuration varies by model. The following illustrations show the two chassis configurations  
based on the supported hard disk drives.  
• Server models with 3.5-inch hot-swap hard disk drives  
• Server models with eight 2.5-inch hot-swap hard disk drives  
• Server models with six 2.5-inch hot-swap hard disk drives  
Note: Depending on the model, your server might look slightly different from the illustrations in this topic.  
Chapter 3. Product overview 25  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
The following illustration shows the components of server models with 3.5-inch hot-swap hard disk drives.  
PSU  
Mem  
CPU  
Figure 14. Components of server models with 3.5-inch hot-swap hard disk drives  
11 Right rack handle  
1 System fans  
12 Hard-disk-drive bay 3  
2 Twenty memory slots (installed memory modules  
vary by model)  
3 PCI Express card  
13 Optical drive bay (with an optical drive installed in some  
models)  
14 Hard-disk-drive bay 2  
15 Pull-out information card  
16 Hard-disk-drive bay 1  
17 Intelligent Diagnostics Module  
18 Hard-disk-drive bay 0  
19 Front panel  
4 Cooling shroud  
5 Riser card assembly 1  
6 PCI Express card  
7 Riser card assembly 2  
8 Power supply  
9 Heat sinks (2)  
10 Hot-swap hard-disk-drive backplane  
20 Left rack handle  
26 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
The following illustration shows the components of server models with eight 2.5-inch hot-swap hard disk  
drives.  
PSU  
Mem  
CPU  
Figure 15. Components of server models with eight 2.5-inch hot-swap hard disk drives  
13 Hard-disk-drive bay 6  
1 System fans  
14 Hard-disk-drive bay 5  
2 Twenty memory slots (installed memory modules  
vary by model)  
15 Hard-disk-drive bay 4  
16 Hard-disk-drive bay 3  
17 Hard-disk-drive bay 2  
18 Intelligent Diagnostics Module  
19 Hard-disk-drive bay 1  
20 Pull-out information card  
21 Hard-disk-drive bay 0  
22 Left rack handle  
3 PCI Express card  
4 Cooling shroud  
5 Riser card assembly 1  
6 PCI Express card  
7 Riser card assembly 2  
8 Power supply  
9 Heat sinks (2)  
10 Hot-swap hard-disk-drive backplane  
11 Right rack handle  
12 Hard-disk-drive bay 7  
23 Front panel  
Chapter 3. Product overview 27  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Components of server models with six 2.5-inch hot-swap hard disk drives  
Figure 16. Components of server models with six 2.5-inch hot-swap hard disk drives  
10 Hot-swap hard-disk-drive backplane  
1 System fans  
11 Right rack handle  
2 Twenty memory slots (installed memory modules  
vary by model)  
12 2.5-inch hard-disk-drive bays  
13 Intelligent Diagnostics Module  
14 Slim optical drive (available in some models)  
15 Pull-out information card  
16 Front panel  
3 PCI Express card  
4 Cooling shroud  
5 Riser card assembly 1  
6 PCI Express card  
7 Riser card assembly 2  
8 Power supply  
17 Left rack handle  
9 Heat sinks (2)  
CRUs are parts that can be upgraded or replaced by the customer. If a CRU is determined to be defective  
during the warranty period, a replacement CRU will be provided to the customer. Customers are responsible  
for installing the self-service CRUs for this product. Customers also can install optional-service CRUs, which  
might require some technical skills or tools, or request that a technician install the optional-service CRU  
under the terms of the applicable warranty service type for your country or region.  
Non-CRUs must be replaced only by trained service technicians.  
Notes:  
• Before servicing a Lenovo product, ensure that you read and understand “Safety information” on page iii.  
• Use only parts provided by Lenovo.  
28 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
The following table lists the major FRUs in your server and the CRU identification information. For a complete  
listing of FRU information, such as FRU part numbers and supported server models, go to:  
http://www.lenovo.com/serviceparts-lookup  
Description  
Self-service CRU Optional-service  
CRU  
Yes  
No  
No  
Yes  
Yes  
No  
No  
Yes  
No  
No  
Yes  
No  
No  
No  
No  
No  
No  
No  
No  
Yes  
Cooling shroud  
Diagnostic module  
Front panel board  
No  
Heat sink  
Yes  
Yes  
No  
Hot-swap hard disk drive  
Hot-swap hard disk drive backplane  
Hot-swap redundant power supply  
Memory module  
Yes  
Yes  
No  
Microprocessor  
Yes  
Yes  
Yes  
Yes  
No  
Optical drive (available in some models)  
Peripheral Component Interconnect (PCI) card  
Rack handles  
Riser card assembly  
System board  
Yes  
Yes  
Yes  
No  
System board battery  
System fan  
ThinkServer Management Module Premium (available as an option)  
ThinkServer RAID 500 Upgrade Key for Advanced RAID (available as an  
option)  
No  
No  
Yes  
Yes  
Yes  
No  
ThinkServer RAID 700 Battery (available as an option)  
ThinkServer RAID Super Capacitor Module (available as an option)  
ThinkServer Trusted Platform Module (available as an option)  
Chapter 3. Product overview 29  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Hot-swap hard-disk-drive status LEDs  
Each hot-swap hard disk drive has two status LEDs on the front.  
Figure 17. Hot-swap hard-disk-drive status LEDs  
1 hard-disk-drive activity LED  
2 hard-disk-drive RAID status LED  
Description  
Off  
Off  
The hard disk drive has failed or is  
not present.  
The hard disk drive is present but not  
in use.  
On, green  
Off  
Off  
Blinking, green  
On, green  
The hard disk drive is active and data  
is being transferred.  
Blinking rapidly (about four flashes  
per second), amber  
The RAID controller is identifying the  
hard disk drive.  
On, green  
On, amber  
The RAID array has failed and cannot  
be recovered. You need to recreate a  
new array.  
Blinking, green  
The hard disk drive is being rebuilt.  
Blinking slowly (about one flash per  
second), amber  
RAID card  
This topic provides information to help you locate the connectors on a RAID card installed on the riser  
card assembly 2.  
Your server comes with a RAID card to provide advanced SATA/SAS hardware RAID functions to the server.  
For more information, refer to “Replacing the RAID card” on page 85.  
Your server supports the following RAID cards:  
• ThinkServer RAID 500 Adapter (also known as ThinkServer 9240-8i RAID 0/1 Adapter)  
• ThinkServer RAID 700 Adapter (also known as ThinkServer 9260-8i SAS RAID Adapter)  
• ThinkServer RAID 710 Adapter (also known as 9270CV-8i RAID adapter)  
30 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
       
ThinkServer RAID 500 Adapter (also known as ThinkServer 9240-8i RAID 0/1 Adapter)  
The following illustration shows the connectors on the ThinkServer RAID 500 Adapter.  
Figure 18. ThinkServer RAID 500 Adapter  
1 Port 0  
3 ThinkServer RAID 500 Upgrade Key for Advanced RAID  
connector  
2 Port 1  
1 Port 0  
Used to connect a mini-SAS signal cable. See “Mini-SAS to mini-SAS signal cable connections” on page 37.  
2 Port 1  
Used to connect a mini-SAS signal cable. See “Mini-SAS to mini-SAS signal cable connections” on page 37.  
3 ThinkServer RAID 500 Upgrade Key for Advanced RAID connector  
Used to connect a ThinkServer RAID 500 Upgrade Key for Advanced RAID. See “Installing or removing the  
Chapter 3. Product overview 31  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ThinkServer RAID 700 Adapter (also known as ThinkServer 9260-8i SAS RAID Adapter)  
The following illustration shows the connectors on the ThinkServer RAID 700 Adapter.  
Figure 19. ThinkServer RAID 700 Adapter  
1 Ports 7-4  
3 ThinkServer RAID 700 Battery connector  
2 Ports 3-0  
1 Ports 7-4  
Used to connect a mini-SAS signal cable. See “Mini-SAS to mini-SAS signal cable connections” on page 37.  
2 Ports 3-0  
Used to connect a mini-SAS signal cable. See “Mini-SAS to mini-SAS signal cable connections” on page 37.  
3 ThinkServer RAID 700 Battery connector  
Used to connect a ThinkServer RAID 700 Battery. See “Installing or removing the ThinkServer RAID 700  
Battery” on page 91.  
32 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ThinkServer RAID 710 Adapter (also known as 9270CV-8i RAID adapter)  
The following illustration shows the connectors on the ThinkServer RAID 710 Adapter.  
Figure 20. ThinkServer RAID 710 Adapter  
1 Port 1  
3 ThinkServer RAID Super Capacitor Module connector  
2 Port 2  
1 Port 1  
Used to connect a mini-SAS signal cable. See “Mini-SAS to mini-SAS signal cable connections” on page 37.  
2 Port 2  
Used to connect a mini-SAS signal cable. See “Mini-SAS to mini-SAS signal cable connections” on page 37.  
3 ThinkServer RAID Super Capacitor Module connector  
Used to connect the cable of a ThinkServer RAID Super Capacitor Module. See “Replacing the ThinkServer  
Hot-swap hard-disk-drive backplane  
Your server comes with one of the following hot-swap hard-disk-drive bay and backplane configurations:  
• Up to four 3.5-inch hot-swap SATA or SAS hard disk drives with one backplane  
• Up to eight 2.5-inch hot-swap SAS hard disk drives or SATA solid-state drives with one backplane  
Chapter 3. Product overview 33  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
The following illustration shows the location of the hot-swap hard-disk-drive backplane. You need to remove  
the server cover to access the backplane. See “Removing the server cover” on page 69.  
Notes:  
• Depending on the model, your server might look slightly different from the illustrations in this topic.  
• The following illustration is based on 3.5-inch hot-swap hard disk drives with one backplane 1 .  
Figure 21. Hot-swap hard-disk-drive backplane location  
Backplane for 3.5-inch hard disk drives  
This topic provides information to help you locate the connectors on the backplane for 3.5-inch hard disk  
drives.  
The following illustrations show the connectors on the backplane for 3.5-inch hard disk drives.  
Figure 22. Front view of the backplane for 3.5-inch hard disk drives  
1 Slot 0 for a 3.5-inch hard disk drive  
3 Slot 2 for a 3.5-inch hard disk drive  
2 Slot 1 for a 3.5-inch hard disk drive  
4 Slot 3 for a 3.5-inch hard disk drive  
34 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Figure 23. Rear view of the backplane for 3.5-inch hard disk drives  
1 8-pin power connector  
3 Mini-SAS ports 0-3  
2 Optical drive power connector  
1 8-pin power connector  
Used to connect a power cable to provide power to the backplane.  
2 Optical drive power connector  
Used to connect the power cable for the slim optical drive.  
3 Mini-SAS ports 0-3  
Used to connect the mini-SAS connector on one end of the mini-SAS signal cable to support the hard  
disk drive 0 to hard disk drive 3.  
Backplane for eight 2.5-inch hard disk drives  
This topic provides information to help you locate the connectors on the backplane for eight 2.5-inch  
hard disk drives.  
The following illustrations show the connectors on the backplane for eight 2.5-inch hard disk drives.  
Figure 24. Front view of the backplane for eight 2.5-inch hard disk drives  
1 Slot 2 for a 2.5-inch hard disk drive  
2 Slot 4 for a 2.5-inch hard disk drive  
3 Slot 6 for a 2.5-inch hard disk drive  
4 Slot 7 for a 2.5-inch hard disk drive  
5 Slot 5 for a 2.5-inch hard disk drive  
6 Slot 3 for a 2.5-inch hard disk drive  
7 Slot 1 for a 2.5-inch hard disk drive  
8 Slot 0 for a 2.5-inch hard disk drive  
Chapter 3. Product overview 35  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Figure 25. Rear view of the backplane for eight 2.5-inch hard disk drives  
1 8-pin power connector  
3 Mini-SAS ports 0-3  
2 Mini-SAS ports 4-7  
1 8-pin power connector  
Used to connect a power cable to provide power to the backplane.  
2 Mini-SAS ports 4-7  
Used to connect the mini-SAS connector on one end of the mini-SAS signal cable to support the hard  
disk drive 4 to hard disk drive 7.  
3 Mini-SAS ports 0-3  
Used to connect the mini-SAS connector on one end of the mini-SAS signal cable to support the hard  
disk drive 0 to hard disk drive 3.  
Backplane for six 2.5-inch hard disk drives  
This topic provides information to help you locate the connectors on the backplane for six 2.5-inch hard  
disk drives.  
The following illustrations show the connectors on the backplane for six 2.5-inch hard disk drives.  
Figure 26. Front view of the backplane for six 2.5-inch hard disk drives  
1 Slot 0 for a 2.5-inch hard disk drive  
2 Slot 2 for a 2.5-inch hard disk drive  
3 Slot 4 for a 2.5-inch hard disk drive  
4 Slot 5 for a 2.5-inch hard disk drive  
5 Slot 3 for a 2.5-inch hard disk drive  
6 Slot 1 for a 2.5-inch hard disk drive  
36 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Figure 27. Rear view of the backplane for six 2.5-inch hard disk drives  
1 8-pin power connector  
3 Mini-SAS ports 0-3  
2 Mini-SAS ports 4-5  
4 Optical drive power connector  
1 8-pin power connector  
Used to connect a power cable to provide power to the backplane.  
2 Mini-SAS ports 4-5  
Used to connect the mini-SAS connector on one end of a mini-SAS to mini-SAS signal cable to support the  
hard disk drive 4 to hard disk drive 5.  
3 Mini-SAS ports 0-3  
Used to connect the mini-SAS connector on one end of a mini-SAS to mini-SAS signal cable to support the  
hard disk drive 0 to hard disk drive 3.  
4 Optical drive power connector  
Used to connect the power cable for the slim optical drive if the server has one installed.  
Mini-SAS to mini-SAS signal cable connections  
This topic provides instructions on how to connect the mini-SAS to mini-SAS signal cables. This topic  
contains connecting cables from the RAID card to the backplane.  
You can connect cables from the RAID card to the backplane to support up to eight hard disk drives. In this  
case, you can configure RAID for the hard disk drives using the advanced hardware RAID functions.  
Note: The option kit for the RAID card is designed for different types of servers and might contain additional  
cables that are not required for your server.  
Chapter 3. Product overview 37  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
Figure 28. Connecting cables from the RAID card to the backplane  
To connect cables from the RAID card to the backplane, do one of the following depending on the type of  
your RAID card:  
• If you are using a ThinkServer RAID 500 Adapter, do the following:  
1. Use the mini-SAS to mini-SAS signal cable. Connect the mini-SAS connector 1 to the port 0 on the  
RAID card. Then, connect the mini-SAS connector 2 to the mini-SAS ports 0-3 on the backplane.  
2. If your server has more than four hard disk drives installed, use the other mini-SAS to mini-SAS  
signal cable. Connect the mini-SAS connector 3 to the port 1 on the RAID card. Then, connect the  
mini-SAS connector 4 to the mini-SAS ports 4-7 on the backplane.  
• If you are using a ThinkServer RAID 700 Adapter, do the following:  
1. Use one mini-SAS to mini-SAS signal cable. Connect the mini-SAS connector 3 to the ports 3-0 on  
the RAID card. Then, connect the mini-SAS connector 4 to the mini-SAS ports 0-3 on the backplane.  
2. If your server has more than four hard disk drives installed, use the other mini-SAS to mini-SAS signal  
cable. Connect the mini-SAS connector 1 to the ports 7-4 on the RAID card. Then, connect the  
mini-SAS connector 2 to the mini-SAS ports 4-7 on the backplane.  
• If you are using a ThinkServer RAID 710 Adapter, do the following:  
1. Use the mini-SAS to mini-SAS signal cable. Connect the mini-SAS connector 1 to the port 1 on the  
RAID card. Then, connect the mini-SAS connector 2 to the mini-SAS ports 0-3 on the backplane.  
2. If your server has more than four hard disk drives installed, use the other mini-SAS to mini-SAS  
signal cable. Connect the mini-SAS connector 3 to the port 2 on the RAID card. Then, connect the  
mini-SAS connector 4 to the mini-SAS ports 4-7 on the backplane.  
Refer to the following topics for information about the connector locations and the power cable connections:  
“RAID card” on page 30  
System board components  
The following illustration shows the component locations on the system board.  
38 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
7
8
9
10  
11  
12  
13  
32  
31  
30  
29  
28  
14  
15  
27  
26  
25  
24  
16  
17  
23  
22  
21  
20  
19  
18  
Figure 29. System board components  
1 Front panel connector  
17 Redundant power supply connector 2  
18 Backplane power connector 1  
19 Memory slots (4)  
2 Internal USB connector 1  
3 Internal USB connector 2  
4 Intelligent Diagnostics Module connector  
5 Front VGA connector  
20 System fan 8 connector  
21 System fan 7 connector  
22 Microprocessor 2  
6 SATA connector 0  
7 Platform Controller Hub (PCH)  
8 System board battery  
23 System fan 6 connector  
24 Memory slots (4)  
9 Internal USB Type A connector 1  
25 System fan 5 connector  
26 Memory slots (6)  
10 ThinkServer Management Module Premium  
connector  
11 Internal USB Type A connector 2  
27 System fan 4 connector  
12 ThinkServer Trusted Platform Module connector 28 System fan 3 connector  
13 ThinkServer Management Module  
14 Riser card assembly 1 slot  
29 System fan 2 connector  
30 Microprocessor 1  
15 Riser card assembly 2 slot  
31 Memory slots (6)  
16 Redundant power supply connector 1  
32 System fan 1 connector  
Chapter 3. Product overview 39  
Download from Www.Somanuals.com. All Manuals Search And Download.  
1 Front panel connector  
Used to connect the front panel cable.  
2 Internal dual-port USB connector 1  
Used to connect the front panel USB cable.  
3 Internal dual-port USB connector 2  
Reserved for the manufacturer.  
4 Intelligent Diagnostics Module connector  
Used to connect the cable of the Intelligent Diagnostics Module.  
5 Front VGA connector  
Used to connect the cable of the front VGA connector on the front panel of the server.  
6 SATA connector 0  
Used to connect the signal cable of the slim optical drive.  
7 Platform Controller Hub (PCH)  
This chip on the system board serves as a PCH, which provides the data buffering and interface arbitration  
required to ensure that system interfaces operate efficiently and provides the bandwidth necessary for the  
system to achieve peak performance.  
8 System board battery  
Your server has a special type of memory that maintains the date, time, and configuration information for  
built-in features. The system board battery keeps the information active when you turn off the server.  
9 Internal USB Type A connector 1  
Used to connect a device that uses a USB Type A connector. For example, in some situations, you might  
want to connect a USB key directly to the system board. You can connect it to an internal USB Type A  
connector.  
10 ThinkServer Management Module Premium connector  
Used to connect a server option named ThinkServer Management Module Premium (TMM Premium) to  
enable advanced remote management functions on your server. See “Installing or removing the ThinkServer  
11 Internal USB Type A connector 2  
Used to connect a device that uses a USB Type A connector. For example, in some situations, you might  
want to connect a USB key directly to the system board. You can connect it to an internal USB Type A  
connector.  
40 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
12 ThinkServer Trusted Platform Module connector  
Used to connect a ThinkServer Trusted Platform Module (hereinafter referred to as the TPM), which is  
a security chip, to enhance server security. See “Installing or removing the ThinkServer Trusted Platform  
Module” on page 97.  
13 ThinkServer Management Module  
With the integrated ThinkServer Management Module (hereinafter referred to as the TMM), no matter what  
condition the server operating system is in and no matter if the server is on or off, as long as the server  
is connected to network and an ac power source, the interaction with the TMM controlled servers can be  
achieved through system network. The user can obtain the server hardware health information and SEL,  
and is able to conduct the operations including turning on or off the server, restarting the server, and so  
on. This part of the server management is independent of the operating system and is called out-of-band  
management.  
14 Riser card assembly 1 slot  
Used to install the riser card assembly 1.  
15 Riser card assembly 2 slot  
Used to install the riser card assembly 2.  
16 Redundant power supply connector 1  
Used to connect a redundant power supply.  
17 Redundant power supply connector 2  
Used to connect a redundant power supply.  
18 Backplane power connector 1  
Used to connect the power cable from the backplane.  
19 24 26 31 Memory slots  
There are 20 memory slots on the system board. For more information, see “Memory module installation  
rules” on page 75.  
22 Microprocessor 2  
30 Microprocessor 1  
For server models with two microprocessors, each of the microprocessor is secured in the microprocessor  
socket on the system board and a heat sink is installed above it to provide cooling. For server models with  
one microprocessor, the socket for the microprocessor 2 is protected by a microprocessor socket cover.  
20 21 23 25 27 28 29 32 System fan connectors  
Used to connect the cable of the corresponding system fan.  
Chapter 3. Product overview 41  
Download from Www.Somanuals.com. All Manuals Search And Download.  
System board jumpers and switches  
This topic provides information about the jumpers and switches on the system board.  
A jumper is a short length of conductor used to set up or adjust printed circuit boards, such as the system  
board of a computer. A jumper usually is encased in a non-conductive block of plastic for convenient use  
and to avoid any possible damage to a live circuit. Jumper pins arranged in groups on the system board are  
called jumper blocks. When two or more jumper pins are capped with a jumper, an electrical connection is  
made between them and the equipment is thus instructed to activate certain settings accordingly.  
The following illustration shows a jumper in the default setting position (pin 1 and pin 2). This is the correct  
position for normal operation.  
Figure 30. Default jumper setting  
42 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
The following illustration shows the status of the jumpers and switches on the system board of your server.  
You can configure, recover, enable, or disable some specific features of the system board by setting the  
jumpers or moving the switches.  
Figure 31. System board jumpers and switches  
Table 1. System jumpers  
1 Clear CMOS (Complementary Metal Oxide Semiconductor) jumper  
3 Switches  
2 ThinkServer Management Module Enable/Disable jumper  
Attention: To set the jumpers or move switches, you need to remove the server cover to access the system  
board. Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
1 Clear CMOS jumper  
Used to clear CMOS and recover your server to the factory default settings.  
Note: After clearing CMOS, your BIOS recovers to the factory default settings.  
Chapter 3. Product overview 43  
Download from Www.Somanuals.com. All Manuals Search And Download.  
To clear CMOS, do the following:  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Locate the Clear CMOS jumper on the system board. Then, remove any parts and disconnect any  
cables that might impede your access to the jumper.  
5. Move the clear CMOS jumper from the default normal position (pin 1 and pin 2) to the short-circuited  
position (pin 2 and pin 3).  
6. Wait more than five seconds and then move the Clear CMOS jumper back to the normal position  
(pin 1 and pin 2).  
7. Reinstall any parts and reconnect any cables. Then, reinstall the server cover. See “Completing the  
parts replacement” on page 154.  
8. Connect the server to an ac power source and wait about 30 seconds. Then, turn on the server. The  
BIOS recovers to the factory default settings.  
2 ThinkServer Management Module Enable/Disable jumper  
When the ThinkServer Management Module Enable/Disable jumper (hereinafter referred to as the TMM  
Enable/Disable jumper) is in the default normal position (pin 1 and pin 2), the server needs about 30 seconds  
for the TMM to initialize whenever you connect the server to an ac power source. If you press the power  
switch on the front panel during this period, the server will not start immediately; it will start after the TMM  
initialization finishes. The TMM function is available in this situation.  
If you move the TMM Enable/Disable jumper to pin 2 and pin 3, the TMM function is not available and the  
server is turned on directly when you press the power switch without waiting for the TMM to be ready.  
44 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
3 Switches  
There are four switches on the system board of your server.  
Figure 32. Switches  
Table 2. Switches  
1 BIOS recovery switch  
3 Management Engine (ME) in force update switch  
4 Reserved for the manufacturer  
2 Clear password switch  
1 BIOS recovery switch  
Used to recover the BIOS if the power to your server is interrupted while the BIOS is being updated and your  
server cannot start correctly.  
To recover the BIOS, see “Recovering from a BIOS update failure” on page 59.  
2 Clear password switch  
Used to erase forgotten passwords, such as an administrator password and a user password.  
Chapter 3. Product overview 45  
Download from Www.Somanuals.com. All Manuals Search And Download.  
To clear passwords, do the following:  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Locate the Clear password switch on the system board. Then, remove any parts and disconnect any  
cables that might impede your access to the switch.  
5. Move the clear password switch from the default off position to the on position.  
6. Wait more than five seconds and then move the clear password switch back to the off position.  
7. Reinstall any parts and reconnect any cables. Then, reinstall the server cover. See “Completing the  
parts replacement” on page 154.  
8. Connect the server to an ac power source and wait about 30 seconds. Then, turn on the server. The  
BIOS passwords are erased, including the administrator password and user password.  
9. To set new passwords, see “Using passwords” on page 55.  
3 ME in force update switch  
Used to update (flash) the ME.  
The ME updating process usually is contained in the BIOS updating (flashing) process.  
Note: Only some BIOS versions contain the parameters for updating the ME. If you want to update the ME,  
ensure that your BIOS version contains the required parameters.  
To update the ME, do the following:  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Locate the ME in force update switch on the system board. Then, remove any parts and disconnect any  
cables that might impede your access to the switch.  
5. Move the ME in force update switch from the default off position to the on position.  
6. Reinstall any parts and reconnect any cables. Then, reinstall the server cover. See “Completing the  
parts replacement” on page 154.  
7. Connect the server to an ac power source. Then, update the BIOS. See “Updating (flashing) the BIOS”  
on page 58.  
8. Repeat step 1 through step 4.  
9. Move the ME in force update switch back to the off position.  
10. Reinstall any parts and reconnect any cables. Then, reinstall the server cover. See “Completing the  
parts replacement” on page 154.  
11. Connect the server to an ac power source and turn on the server. The BIOS and ME have been  
updated. You need to check and configure the BIOS settings for your specific needs. See “Using  
System board LEDs  
This topic helps you locate the LEDs on the system board.  
46 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
The server is designed so that LEDs remain lit when the server is connected to an ac power source but is not  
turned on, if the power supply is operating correctly. This helps you isolate problems when the server is not  
turned on. Many errors are first indicated by a lit error LED on the diagnostic panel of the server. If an LED is  
lit, one or more LEDs elsewhere in the server might also be lit to direct you to the source of the error.  
The following illustration shows the ThinkServer Management Module status LED and system fan error LEDs  
on the system board.  
Figure 33. System board LEDs  
1 ThinkServer Management Module status LED  
2 System fan 8 error LED  
6 System fan 4 error LED  
7 System fan 3 error LED  
8 System fan 2 error LED  
9 System fan 1 error LED  
3 System fan 7 error LED  
4 System fan 6 error LED  
5 System fan 5 error LED  
1 ThinkServer Management Module status LED  
This LED indicates the ThinkServer Management Module (TMM) status of your server.  
Description  
ThinkServer Management Module  
status LED  
Color  
The TMM is not ready.  
On  
Off  
Green  
None  
Green  
The TMM has no power or has failed.  
The TMM is working.  
Blinking  
Chapter 3. Product overview 47  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
2 - 9 System fan error LEDs  
When a system fan error LED on the system board is lit, it indicates that the corresponding system fan is  
operating too slowly or has failed. To solve the problem, you might need to reinstall or replace the system  
fan. See “Replacing a system fan” on page 138. If it is a system board problem, contact the Lenovo  
Customer Support Center.  
48 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Chapter 4. Turning on and turning off the server  
This chapter provides information about turning on and turning off the server.  
Turning on the server  
The server can be turned on in one of the following ways:  
• After you finish unpacking and setting up the server, connect it to an ac power source. Press the power  
switch on the front panel to turn on the server. See “Front panel” on page 18. The server needs about  
30 seconds for the TMM to initialize whenever you connect the server to an ac power source. If you  
press the power switch on the front panel during this period, the server will not start immediately; it will  
start after the TMM initialization finishes.  
• When the Wake on LAN feature is enabled on the server that is connected to an ac power source and a  
LAN, a network administrator can remotely turn on or wake up the server from a management console  
using remote network management software.  
You also can use the related TMM feature to remotely turn on the server through the management LAN.  
For more information about the TMM, refer to the ThinkServer Management Module User Guide, which is  
available for download at:  
http://www.lenovo.com/UserManuals  
Turning off the server  
CAUTION:  
The power control button on the device and the power switch on the power supply do not turn off  
the electrical current supplied to the device. The device also might have more than one power  
cord. To remove all electrical current from the device, ensure that all power cords are disconnected  
from the power source.  
The server can be turned off in one of the following ways:  
Turn off the server from the operating system if your operating system supports this feature. After an  
orderly shutdown of the operating system, the server will turn off automatically. For instructions on how  
to shut down your specific operating system, refer to the related documentation or help system for  
the operating system.  
• Press the power switch on the front panel to start an orderly shutdown of the operating system and turn  
off the server, if your operating system supports this feature.  
• If your server stops responding and you cannot turn it off, press and hold the power switch on the  
front panel for four seconds or more. If you still cannot turn off the server, disconnect all power cords  
from the server.  
• If the server is connected to a LAN, a network administrator can remotely turn off the server from a  
management console using remote network management software.  
You also can use the related TMM feature to remotely turn off the server through the management LAN.  
For more information about the TMM, refer to the ThinkServer Management Module User Guide, which is  
available for download at:  
http://www.lenovo.com/UserManuals  
© Copyright Lenovo 2013  
49  
Download from Www.Somanuals.com. All Manuals Search And Download.  
         
• The server might be turned off as an automatic response to a critical system failure.  
Notes:  
• When you turn off the server and leave it connected to an ac power source, the server also can respond  
to a remote request to turn on the server. To remove all power from the server, you must disconnect  
the server from the ac power source.  
• For information about your specific operating system, refer to the related documentation or help system  
for the operating system.  
50 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Chapter 5. Configuring the server  
This chapter provides the following information to help you configure the server:  
“Configuring RAID” on page 62  
“Updating the firmware” on page 65  
Using the Setup Utility program  
This topic provides information about using the Setup Utility program.  
The Setup Utility program is part of the server firmware. You can use the Setup Utility program to view and  
change the configuration settings of your server, regardless of which operating system you are using.  
However, the operating system settings might override any similar settings in the Setup Utility program.  
Starting the Setup Utility program  
This topic provides instructions on how to start the Setup Utility program.  
To start the Setup Utility program, do the following:  
1. Connect the server to an ac power source and press the power switch on the front panel to turn on the  
server. See “Turning on the server” on page 49.  
2. Press the F1 key as soon as you see the logo screen. Then, wait for several seconds, and the Setup  
Utility program opens. If you have set a password, you need to type the correct password to enter the  
Setup Utility program. For password information, see “Using passwords” on page 55.  
Viewing information in the Setup Utility program  
The Setup Utility program menu lists various items about the system configuration. Select a desired item  
to view information or change settings.  
When working with the Setup Utility program, you must use the keyboard. The keys used to perform various  
tasks are displayed on the right bottom pane of each screen. You also can press the F1 key for general help  
about the keys. For most items, the corresponding help message is displayed on the right top pane of the  
screen when the item is selected. If the item has submenus, you can display the submenus by pressing Enter.  
You can view the following information about your specific server model in the Setup Utility program:  
• The Main menu lists information about the BIOS, microprocessor type, microprocessor speed and core  
numbers, total memory size, and system date and time.  
• On the Advanced menu:  
– Select Processor Configuration and follow the instructions on the screen to view information about  
the installed microprocessor and its supported technologies.  
– Select Memory Configuration and follow the instructions on the screen to view information about the  
installed memory modules.  
© Copyright Lenovo 2013  
51  
Download from Www.Somanuals.com. All Manuals Search And Download.  
               
– Select SATA/SAS Configuration and follow the instructions on the screen to view information about  
the installed SATA or SAS devices, such as a hard disk drive or an optical drive.  
• On the Server Management menu, select System Information to view information about your system.  
Setup Utility program interface  
This topic provides general information about the menus and items in the Setup Utility program.  
Depending on the BIOS version of your server, some menu or item information might differ slightly from  
the information in this topic.  
Notes:  
• The default settings already are optimized for you. Use the default value for any item you are not familiar  
with. Do not change the value of unfamiliar items to avoid unexpected problems. If you consider  
changing the server configuration, proceed with extreme caution. Setting the configuration incorrectly  
might cause unexpected results. If you cannot turn on the server because of incorrect BIOS settings,  
use the Clear CMOS jumper to restore the BIOS settings to the factory default settings. See “System  
board jumpers and switches” on page 42.  
• If you have changed any hardware in the server, you might need to reflash the BIOS, the BMC firmware,  
and the FRU/Sensor Data Records (SDR).  
The Setup Utility program main interface consists of the following menus:  
“Main menu” on page 52  
“Advanced menu” on page 52  
“Security menu” on page 53  
“Server Management menu” on page 53  
“Boot Options menu” on page 54  
“Boot Manager menu” on page 54  
Lenovo provides the BIOS update utility on the Lenovo Support Web site. You can download the BIOS  
update utility to update the BIOS if the newer BIOS version specifically solves a problem you have. See  
If the power to your server is interrupted while the BIOS is being updated and your server cannot start  
correctly, use the BIOS recovery switch to recover from a BIOS update failure. See “System board jumpers  
and switches” on page 42.  
Main menu  
After entering the Setup Utility program, you can see the Main menu, which lists basic information about  
the BIOS, microprocessor type, microprocessor speed and core numbers, total memory size, and system  
date and time.  
To set the system date and time on the Main menu, see “Setting the system date and time” on page 54.  
Advanced menu  
You can view or change various server component settings on the Advanced menu in the Setup Utility  
program. The Advanced menu contains various configuration submenus and items. On each submenu,  
press Enter to show selectable options and select a desired option by using the up and down arrow  
keys or type desired values from the keyboard. Some items are displayed on the menu only if the server  
supports the corresponding features.  
52 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
           
Notes:  
Enabled means that the function is configured.  
Disabled means that the function is not configured.  
The Advanced menu contains the following submenus. For more information, enter the corresponding  
submenu and refer to the instructions on the screen.  
PCI/PCIE Configuration: View and set PCI configuration parameters.  
ACPI Configuration: View and set ACPI configuration parameters.  
Processor Configuration: View information about the installed microprocessors and set microprocessor  
configuration parameters.  
Memory Configuration: View information about the installed memory modules and set memory  
configuration parameters.  
Chipset Configuration: View and set chipset configuration parameters.  
SATA/SAS Configuration: View information about the installed SATA or SAS devices and set SATA or  
SAS configuration parameters.  
USB Configuration: View and set USB configuration parameters, such as enabling or disabling USB  
devices.  
Serial Configuration: View and set serial connector configuration parameters.  
UEFI Network Setup: View and set UEFI Ipv4 PXE and UEFI Ipv6 PXE configuration parameters.  
iSCSI Configuration: View and configure the iSCSI parameter.  
Security menu  
You can set passwords and configure the TPM function on the Security menu in the Setup Utility program.  
For each menu item, press Enter to show selectable options and select a desired option by using the up and  
down arrow keys or type desired values from the keyboard. Some items are displayed on the menu only if  
the server supports the corresponding features.  
Notes:  
Enabled means that the function is configured.  
Disabled means that the function is not configured.  
The Security menu contains the following items:  
Administrator Password: Set an administrator password to protect against unauthorized access to  
your server. See “Using passwords” on page 55.  
User Password: Set a user password to protect against unauthorized access to your server. See “Using  
passwords” on page 55.  
TPM/TCM: Configure the TPM function if your server has a TPM installed in the TPM connector on the  
system board. See “Configuring the TPM function” on page 56.  
Server Management menu  
You can view system information and view or change event log and BMC settings on the Server  
Management menu in the Setup Utility program. On each submenu, press Enter to view the information or  
show selectable options and select a desired option by using the up and down arrow keys. Some items are  
displayed on the menu only if the server supports the corresponding features.  
The Server Management menu contains the following submenus. For more information, enter the  
corresponding submenu and refer to the instructions on the screen.  
Chapter 5. Configuring the server 53  
Download from Www.Somanuals.com. All Manuals Search And Download.  
       
Erase SEL: Erase system event log (SEL).  
System Information: View basic information about your server.  
BMC Network Configuration: Set BMC configuration parameters.  
Boot Options menu  
The Boot Options menu in the Setup Utility program provides an interface to help you view or change the  
server startup options, including the startup sequence and boot priority for various devices. Changes in the  
startup options take effect when the server starts.  
The startup sequence specifies the order in which the server checks devices to find a boot record. The server  
starts from the first boot record that it finds. For example, you can define a startup sequence that checks a  
disc in the optical drive, then checks the hard disk drive, and then checks a network device. For information  
about setting the startup sequence or selecting a startup device, see “Selecting a startup device” on page 56.  
Boot Manager menu  
The Boot Manager menu in the Setup Utility program lists all the bootable devices installed in your server  
and the listed items vary depending on your server configuration. If you select a desired device listed on this  
menu, the server will start from the device you select.  
You can press F12 when turning on the server and select a temporary startup device from the boot device  
selection window. See “Selecting a startup device” on page 56.  
Save & Exit menu  
After you finish viewing or changing settings in the Setup Utility program, you can choose a desired  
action from the Save & Exit menu to save changes, discard changes, or load default values, and exit the  
program. Press Enter to select the item on the Save & Exit menu and then select Yes when prompted to  
confirm the action. For information about exiting the Setup Utility program, see “Exiting the Setup Utility  
program” on page 57.  
The Save & Exit menu contains the following items:  
Save Changes and Exit: Save changes and exit the Setup Utility program.  
Save Changes and Reset: Save changes and then continue with the configuration in the Setup Utility  
program.  
Discard Changes and Exit: Discard changes, load previous values, and then exit the Setup Utility  
program.  
Discard Changes: Discard changes and load previous values.  
Restore Defaults: Return to the optimized default settings.  
Save as User Defaults: Save the current settings as user default values.  
Restore User Defaults: Restore the user default values for all the items.  
Setting the system date and time  
This topic provides instructions on how to set the system date and time in the Setup Utility program.  
To set the system date and time in the Setup Utility program, do the following:  
1. Start the Setup Utility program. See “Starting the Setup Utility program” on page 51.  
2. On the Main menu, select System Date or System Time.  
3. Use the Tab key to switch between data elements and type the numbers from the keyboard to set the  
system date and time.  
54 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
               
4. Press F10 to save settings and exit the Setup Utility program.  
Using passwords  
By using the Setup Utility program, you can set a password to prevent unauthorized access to your server.  
You do not have to set a password to use your server. However, using a password improves computing  
security. If you decide to set a password, read the following topics.  
Setup Utility program password types  
The following types of passwords are available in the Setup Utility program:  
Administrator password  
Setting an administrator password deters unauthorized users from changing configuration settings. If you  
are responsible for maintaining the configuration settings of several computers, you might want to set  
an administrator password. When an administrator password is set, you are prompted to type a valid  
password each time you try to access the Setup Utility program. The Setup Utility program cannot  
be accessed until a valid password is typed in.  
User password  
When a user password is set, the server cannot be used until a valid password is typed in.  
Note: If both the administrator password and user password are set, you can type either password to use  
the server. However, you must use your administrator password to change any configuration settings.  
Password considerations  
For security reasons, it is recommended to use a strong password that cannot be easily compromised.  
Notes:  
• The Setup Utility program passwords are not case sensitive.  
• The server supports Setup Utility program passwords that consist of three to 20 characters.  
To set a strong password, use the following guidelines:  
• Have at least eight characters in length  
• Contain at least one alphabetic character and one numeric character  
• Not be your name or your user name  
• Not be a common word or a common name  
• Be significantly different from your previous passwords  
Besides the alphabetic characters (a-z) and numeric characters (0-9), the server also supports characters  
typed using special keys on the keyboard for a password. Refer to the help message on the screen when  
setting a password to determine the valid special characters.  
Setting, changing, or deleting a password  
This topic provides instructions on how to set, change, or delete a password in the Setup Utility program.  
To set, change, or delete a password in the Setup Utility program, do the following:  
1. Start the Setup Utility program. See “Starting the Setup Utility program” on page 51.  
2. On the Security menu, select Administrator Password to set an administrator password or select  
User Password to set a user password.  
Chapter 5. Configuring the server 55  
Download from Www.Somanuals.com. All Manuals Search And Download.  
           
3. See “Password considerations” on page 55. Then, follow the instructions on the screen to set or  
change a password.  
4. If you want to delete a password, type your current password. Press Enter when you are prompted  
to type a new password. Then, press Enter to confirm the new password. The previous password  
will be cleared.  
Note: For security reasons, it is recommended that you always set a password for your server.  
5. Press F10 to save settings and exit the Setup Utility program.  
If you have forgotten the password, you can use the Clear password switch on the system board to erase the  
password. See “System board jumpers and switches” on page 42. Then, set a new password for the server.  
Selecting a startup device  
If your server does not start up from a desired device such as the disc or hard disk drive as expected, do one  
of the following to select the startup device you want.  
Note: Not all discs, hard disk drives, or other removable devices are bootable.  
To select a temporary startup device, do the following:  
Note: Selecting a startup device using the following method does not permanently change the startup  
sequence.  
1. Turn on or restart your server.  
2. When you see the logo screen, press F10 if your server is connected to a network and you want to  
start up the server from the network. Otherwise, press F12 to display the boot menu. The boot  
device selection window opens.  
3. In the boot device selection window, use the up and down arrow keys on the keyboard to switch  
between the selections. Press Enter to select the device of your choice. Then, the server will start  
up from the selected device.  
To view or permanently change the configured startup device sequence, do the following:  
1. Start the Setup Utility program. See “Starting the Setup Utility program” on page 51.  
2. On the Boot Options menu, follow the instructions on the screen to set the startup device for Boot  
Option #1 to Boot Option #5 depending on your needs. You also can set the boot priority for various  
devices. See “Boot Options menu” on page 54.  
3. Press F10 to save settings and exit the Setup Utility program. The server will follow the startup device  
sequence you have set each time you turn on the server.  
Configuring the TPM function  
The TPM works as a hardware security solution to help you to encrypt data and protect the server. The TPM  
function is only available when there is a TPM installed in your server. See “Installing the ThinkServer Trusted  
Platform Module” on page 97. You can purchase a TPM from Lenovo.  
After installing a TPM, you need to check if the TPM function is enabled in the Setup Utility program.  
To enable the TPM function in the Setup Utility program, do the following:  
1. Start the Setup Utility program. See “Starting the Setup Utility program” on page 51.  
2. On the Security menu, select TPM/TCM TPM Support. Ensure that TPM Support is set to Enabled.  
3. When TPM Support is set to Enabled, the TPM State item is displayed. Set TPM State to Enabled.  
4. Press F10 to save settings and exit the Setup Utility program. The server will restart to enable the  
TPM function.  
56 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
       
Setting the mode of the Ethernet connectors  
There are three RJ-45 Ethernet connectors on the rear of the server. The Ethernet connector 0 is for system  
management by default. However, you also can set the Ethernet connector 1 or 2 for system management  
use. You also can install an operating system through the system management connector. To locate the  
three Ethernet connectors, see “Rear view of the server” on page 22.  
If you set one of the Ethernet connectors for system management, the other two Ethernet connectors can be  
teamed. If two Ethernet connectors are teamed, the connection speed of two Ethernet connectors will be the  
same with the lower connection speed after teaming.  
Ethernet connector for system  
management  
Ethernet connectors for teaming  
Connection speed for each of the  
two teamed Ethernet connectors  
Ethernet connector 0  
Ethernet connector 1  
Ethernet connector 2  
Ethernet connector 1 and Ethernet  
connector 2  
1000 Mbps  
1000 Mbps  
1000 Mbps  
Ethernet connector 0 and Ethernet  
connector 2  
Ethernet connector 0 and Ethernet  
connector 1  
To set the mode of the Ethernet connectors in the Setup Utility program, do the following:  
1. Start the Setup Utility program. See “Starting the Setup Utility program” on page 51.  
2. On the Server Management menu, select BMC Network Configuration BMC LAN Share Setting.  
3. Do one of the following:  
• If you want to use the Ethernet connector 0 as an Ethernet connector and a system management  
connector, select Management NIC Shared.  
• If you want to use the Ethernet connector 0 as a dedicated system management connector, select  
Management NIC Dedicated.  
• If you want to use the Ethernet connector 1 as an Ethernet connector and a system management  
connector, select Onboard LAN port1 Shared.  
• If you want to use the Ethernet connector 2 as an Ethernet connector and a system management  
connector, select Onboard LAN port2 Shared.  
Note: If you set one Ethernet connector as the system management connector, the other two Ethernet  
connectors will be ordinary Ethernet connectors by default.  
4. Press F10 to save settings and exit the Setup Utility program.  
Exiting the Setup Utility program  
After you finish viewing or changing settings, press Esc to return to the Setup Utility program main interface.  
If you are on a nested submenu, press Esc repeatedly until you reach the main interface. Then, you can do  
one of the following to exit the Setup Utility program:  
• If you want to save the new settings and exit the Setup Utility program, press F10 or select Save & Exit ➙  
Save Changes and Exit. Otherwise, your changes will not be saved.  
• If you do not want to save the new settings, select Save & Exit Discard Changes and Exit.  
• If you want to return to the default settings, press F9 or select Save & Exit Restore Defaults.  
For more information about the Save & Exit menu in the Setup Utility program, see “Save & Exit menu”  
on page 54.  
Chapter 5. Configuring the server 57  
Download from Www.Somanuals.com. All Manuals Search And Download.  
       
Updating or recovering the BIOS  
This topic provides instructions on how to update the BIOS and how to recover from a POST and BIOS  
update failure.  
System programs are the basic layer of software built into your server. System programs include the POST,  
the UEFI BIOS, the Setup Utility program, and the TMM firmware. The POST is a set of tests and procedures  
that are performed each time you turn on your server. The UEFI BIOS is a layer of software that translates  
instructions from other layers of software into electrical signals that the server hardware can execute. You  
can use the Setup Utility program to view or change the configuration settings of your server. See “Using the  
Setup Utility program” on page 51. The TMM firmware provides remote management features.  
Lenovo might make changes and enhancements to the BIOS and TMM firmware. When updates are released,  
they are available for download on the Lenovo Web site at http://www.lenovo.com/drivers. You can update  
the server firmware by downloading an update package and following the instructions on the Web page.  
You also can use the Firmware Updater program to help you keep the server firmware up-to-date. See  
“Updating the firmware” on page 65.  
Updating (flashing) the BIOS  
This topic provides instructions on how to update (flash) the BIOS.  
Notes:  
• Update the BIOS on your server only if the newer BIOS version specifically solves a problem you have.  
We do not recommend BIOS updates for servers that do not need them. You can view the updated  
information for the new BIOS version in the installation instructions for the BIOS update package.  
• Downgrading the BIOS to an earlier version is not recommended and might not be supported. An earlier  
BIOS version might not support the latest system configurations.  
• If the power to your server is interrupted while the POST and BIOS are being updated, your server might  
not restart correctly. Ensure that you perform the BIOS update procedure in an environment with a  
steady power supply. Besides, ensure that your server can restart successfully without encountering  
hardware problems.  
• If you have updated the BIOS firmware, all the BIOS settings become the default settings of the updated  
BIOS version. You need to check and reconfigure the BIOS settings for your specific needs. You can  
select Save as User Defaults on the Save & Exit menu in the Setup Utility program to save your current  
BIOS settings as user default values before updating the BIOS. Then, you can select Restore User  
Defaults on the Save & Exit menu in the Setup Utility program to restore the user default values after  
updating the BIOS. In this case, you can keep your previous BIOS settings and do not need to reconfigure  
the settings after updating the BIOS. You also can record your specific BIOS settings before updating the  
BIOS for an easier reconfiguration in the new BIOS version.  
To update (flash) the BIOS, do the following:  
1. Go to http://www.lenovo.com/drivers and follow the instructions on the Web page to locate the BIOS  
update package.  
2. Download the BIOS update package and the installation instructions in a TXT file.  
3. Print the TXT file that contains the installation instructions and follow the instructions to update (flash)  
the BIOS.  
4. Do one of the following after the BIOS update process is completed:  
• If you have saved your BIOS settings as user default values before updating the BIOS, select  
Restore User Defaults on the Save & Exit menu in the Setup Utility program to restore the user  
default values. Then, do a double-check.  
58 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
       
• Check and reconfigure the BIOS settings for your specific needs based on your note or refer to  
Recovering from a BIOS update failure  
If the power to your server is interrupted while the BIOS is being updated, your server might not restart  
correctly. If this happens, perform the following procedure to recover from the BIOS update failure.  
Note: If the operating system of your server is installed under EFI mode, you need to reinstall the operating  
system after recovering the BIOS.  
To recover from a BIOS update failure, do the following:  
1. Go to http://www.lenovo.com/drivers and follow the instructions on the Web page to download a BIOS  
update utility program package. Then, put the amiboot.rom file contained in the package into the  
root directory of a bootable USB key.  
2. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
3. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
4. Remove the server cover. See “Removing the server cover” on page 69.  
5. Locate the BIOS recovery switch on the system board. See “System board jumpers and switches” on  
page 42. Then, remove any parts and disconnect any cables that might impede your access to the  
switch.  
6. Move the BIOS recovery switch from the default off position to the on position.  
7. Reinstall any parts and reconnect any cables. Then, reinstall the server cover. See “Completing the  
parts replacement” on page 154.  
8. Connect the server to an ac power source and then start the server from the bootable USB key that  
contains the amiboot.rom file. The recovery process starts. After the recovery process is completed,  
your server will automatically turn off.  
9. Repeat step 2 through step 5.  
10. Move the BIOS recovery switch back to the off position.  
11. Reinstall any parts and reconnect any cables. Then, reinstall the server cover. See “Completing the  
parts replacement” on page 154.  
12. Connect the server to an ac power source and turn on the server. The BIOS settings recover to the  
factory default settings. You need to check and configure the BIOS settings for your specific needs. See  
Note: If you cannot recover the BIOS after using the instructions in this topic, the BIOS ROM might be  
damaged and you need to replace the system board. Contact the Lenovo Customer Support Center.  
Using the ThinkServer EasyStartup program  
This topic guides you to use the ThinkServer EasyStartup program to set up and configure your server.  
The ThinkServer EasyStartup program simplifies the process of configuring RAID and installing supported  
Windows and Linux operating systems and device drivers on your server. The program works with your  
Windows or Linux operating system installation disc to automate the process of installing the operating  
system and associated device drivers. This program is provided with your server on a self-starting (bootable)  
ThinkServer EasyStartup DVD. The user guide for the program also is on the DVD and can be accessed  
directly from the program interface.  
Chapter 5. Configuring the server 59  
Download from Www.Somanuals.com. All Manuals Search And Download.  
       
If you do not have a ThinkServer EasyStartup DVD, you also can download an ISO image from the Lenovo  
Support Web site and make a disc by yourself.  
To download the ThinkServer EasyStartup program image and burn it into a disc, do the following:  
1. Go to http://www.lenovo.com/drivers and follow the instructions on the Web page to locate the  
ThinkServer EasyStartup program.  
2. Download the ISO image for the ThinkServer EasyStartup program and the readme file. The readme file  
contains important information about the ThinkServer EasyStartup program.  
3. Print the readme file and read it carefully.  
4. Use an optical drive and any DVD burning software to create a bootable disc with the ISO image.  
Features of the ThinkServer EasyStartup program  
This topic lists the features of the ThinkServer EasyStartup program.  
The ThinkServer EasyStartup program has the following features:  
• Contained in a self-starting (bootable) DVD  
• Easy-to-use, language-selectable interface  
• Integrated help system and user guide  
• Automatic hardware detection  
• Contains the RAID configuration utility  
• Provides device drivers based on the server model and detected devices  
• Downloads device drivers from the ThinkServer EasyStartup DVD according to the operating system  
or add-on device  
• Selectable partition size and file system type  
• Support for multiple operating systems  
• Ability to install the operating system and device drivers in an unattended mode to save time  
• Ability to create a reuseable response file that can be used with similarly configured Lenovo servers to  
make future installations even faster  
Starting the ThinkServer EasyStartup program  
This topic provides instructions on how to start the ThinkServer EasyStartup program. After you start the  
program and enter the main interface, click User Guide for detailed information about how to use this  
program to help you configure the server and install an operating system.  
To start the ThinkServer EasyStartup program, do the following:  
1. Insert the ThinkServer EasyStartup DVD into an optical drive, set the optical drive as the first startup  
device, and start your server from the DVD in the optical drive. See “Selecting a startup device” on  
page 56.  
2. Wait for the program to load. Then, you will be prompted for the following selections:  
• The language in which you want to view the program  
• The language of the keyboard layout you will be using with the program  
Note: The supported languages and keyboard layouts for the ThinkServer EasyStartup program are  
Dutch, English, French, German, Italian, Japanese, Russian, Spanish, and Turkish. Your ThinkServer  
EasyStartup DVD might be English only. In this case, the keyboard layout should be English.  
60 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
       
3. After selecting the language and keyboard layout, click OK. Then, you will see one or more reminders  
or messages about configuring storage devices. Click Next until you are presented with the Lenovo  
License Agreement. Read the Lenovo License Agreement carefully. In order to continue, you must  
accept the terms by clicking Agree. Then, the Date and time window opens.  
4. Set the current date and time and click OK. The Start option window opens.  
5. The Start option window provides the following selections:  
• Continue to the main interface.  
• Install the operating system using a pre-existing response file.  
• Configure RAID using a pre-existing response file.  
Read the explanations on the screen and select a desired option. Then, follow the instructions on the  
screen. If this is the first time you are using the ThinkServer EasyStartup program, select the option to  
continue to the main interface and view the compatibility notes and user guide.  
Notes:  
• Functionality and supported operating systems vary depending on the version of the ThinkServer  
EasyStartup program. From the main interface of the program, click Compatibility notes to view the  
information about the RAID controllers, operating systems, and server configurations supported by the  
specific version of the program; and click User Guide to view the various functions and learn how to  
use the program.  
• Before using the ThinkServer EasyStartup program to install an operating system, ensure that any external  
storage devices and fiber channels are configured correctly.  
The ThinkServer EasyStartup program main interface provides the following menus on the left pane of  
the screen:  
Home  
This menu is the welcome page that contains some general descriptions about the program and the  
Lenovo copyright and trademark statements.  
Compatibility notes  
This menu provides information about the RAID controllers, operating systems, and server configurations  
supported by the version of the program you are using.  
User Guide  
This menu provides information about the features of the program and instructions on how to use the  
program.  
Hardware list  
This menu displays a list of hardware devices detected by the program.  
Configure RAID  
This menu guides you to configure RAID or view the current RAID configuration and make changes  
if needed.  
Install operating system  
This menu displays a series of choices and prompts to collect information required for operating system  
installation, prepares the hard disk drive for installation, and then initiates the installation process using  
your operating system installation disc.  
Download drivers  
This menu helps you download the required device drivers from the ThinkServer EasyStartup DVD to a  
removable storage device so that you can easily get the drivers for server configuration when you need  
them.  
Chapter 5. Configuring the server 61  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Note: The most up-to-date device drivers for various server models are always available for download on  
the Lenovo Support Web site at:  
http://www.lenovo.com/drivers  
About  
This menu provides the version information and legal notices.  
Using the ThinkServer EasyStartup program on a Windows operating  
system  
You can run the ThinkServer EasyStartup DVD on a Windows operating system with the Internet Explorer® 6.0  
Web browser or a later version installed. Enter the operating system and insert the ThinkServer EasyStartup  
DVD into an internal or external optical drive. The DVD starts automatically in most environments. If the DVD  
fails to start, open the launch.exe file located in the root directory of the DVD.  
Notes:  
You should read and accept the Lenovo License Agreement when prompted.  
• On the Microsoft Windows Server® 2003 operating system, you might need to add the Uniform Resource  
Locator (URL) for the ThinkServer EasyStartup program Web page to the trusted Web site list so that  
the page can open correctly.  
You can do the following when using the ThinkServer EasyStartup program on a Windows operating system.  
For detailed information, refer to the help system.  
• View a general introduction to your ThinkServer server model and the specific server configuration  
information.  
• View general guidance on how to use the ThinkServer EasyStartup DVD.  
• Download the required device drivers to a removable storage device so that you can easily get the  
drivers for server configuration when you need them, especially when you finish installing an operating  
system without using the ThinkServer EasyStartup DVD and need appropriate device drivers to configure  
your server.  
• Install the required device drivers directly on the server on which you are running the ThinkServer  
EasyStartup DVD.  
• View information about all server models supported by the ThinkServer EasyStartup program and  
information about the device drivers for each server model, including the driver versions and driver  
locations in the root directory of the ThinkServer EasyStartup DVD.  
Note: The most up-to-date device drivers for various server models are always available for download on  
the Lenovo Support Web site at:  
http://www.lenovo.com/drivers  
Configuring RAID  
This topic provides information about RAID and the utility programs that are available for you to configure  
RAID.  
This topic contains the following items:  
“About RAID” on page 63  
62 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
       
About RAID  
RAID, an acronym for Redundant Array of Independent Disks, is a technology that provides increased  
storage functions and reliability through redundancy. This is achieved by combining multiple hard disk drives  
into a logical unit, where data is distributed across the drives in one of several ways called RAID levels.  
When a group of independent physical hard disk drives are set up to use RAID technology, they are in a  
RAID array. This array distributes data across multiple hard disk drives, but the array appears to the host  
server as one single storage unit. Creating and using RAID arrays provides high performance, such as the  
expedited I/O performance, because several drives can be accessed simultaneously.  
RAID drive groups also improve data storage reliability and fault tolerance compared with single-drive  
storage systems. Data loss resulting from a drive failure can be prevented by reconstructing missing data  
from the remaining drives.  
The following list describes some of the most commonly used RAID levels:  
RAID 0: block-level striping without parity or mirroring  
Simple stripe sets are normally referred to as RAID 0. RAID 0 uses striping to provide high data  
throughput, especially for large files in an environment that does not require fault tolerance. RAID 0 has no  
redundancy and it provides improved performance and additional storage without fault tolerance. Any  
drive failure destroys the array and the likelihood of failure increases with more drives in the array. RAID  
0 does not implement error checking, so any error is uncorrectable. More drives in the array means  
higher bandwidth, but greater risk of data loss.  
RAID 0 requires a minimum number of two hard disk drives.  
RAID 1: mirroring without parity or striping  
RAID 1 uses mirroring so that data written to one drive is simultaneously written to another drive. This is  
good for small databases or other applications that require small capacity but complete data redundancy.  
RAID 1 provides fault tolerance from disk errors or failures and continues to operate as long as at least  
one drive in the mirrored set is functioning. With appropriate operating system support, there can be  
increased read performance and only a minimal write performance reduction.  
RAID 1 requires a minimum number of two hard disk drives.  
RAID 5: block-level striping with distributed parity  
RAID 5 uses disk striping and parity data across all drives (distributed parity) to provide high data  
throughput, especially for small random access. RAID 5 distributes parity along with the data and requires  
all drives but one to be present to operate; drive failure requires replacement, but the array is not  
destroyed by a single drive failure. Upon drive failure, any subsequent read operations can be calculated  
from the distributed parity so that the drive failure is masked from the end user. The array will have data  
loss in the event of a second drive failure and is vulnerable until the data that was on the failing drive is  
rebuilt onto a replacement drive. A single drive failure in the set will result in reduced performance of  
the entire set until the failing drive has been replaced and rebuilt.  
RAID 5 requires a minimum number of three hard disk drives.  
RAID 10: a combination of RAID 0 and RAID 1  
RAID 10 consists of striped data across mirrored spans. A RAID 10 drive group is a spanned drive  
group that creates a striped set from a series of mirrored drives. RAID 10 allows a maximum of eight  
spans. You must use an even number of drives in each RAID virtual drive in the span. The RAID 1  
virtual drives must have the same stripe size. RAID 10 provides high data throughput and complete data  
redundancy but uses a larger number of spans.  
RAID 10 requires a minimum number of four hard disk drives and also requires an even number of drives,  
for example, six hard disk drives or eight hard disk drives.  
Chapter 5. Configuring the server 63  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
RAID 50: a combination of RAID 0 and RAID 5  
RAID 50 uses distributed parity and disk striping. A RAID 50 drive group is a spanned drive group in  
which data is striped across multiple RAID 5 drive groups. RAID 50 works best with data that requires  
high reliability, high request rates, high data transfers, and medium-to-large capacity.  
Note: Having virtual drives of different RAID levels, such as RAID 0 and RAID 5, in the same drive group is  
not allowed. For example, if an existing RAID 5 virtual drive is created out of partial space in an array, the  
next virtual drive in the array has to be RAID 5 only.  
RAID 50 requires a minimum number of six hard disk drives.  
For detailed information about RAID, refer to “Introduction to RAID” in the MegaRAID SAS Software User  
Guide on the documentation DVD that comes with your server.  
Configuring RAID using the ThinkServer EasyStartup program  
The ThinkServer EasyStartup program simplifies the process of configuring supported RAID and installing  
supported Windows and Linux operating systems and device drivers on your server. The user guide for the  
program can be accessed directly from the program interface.  
The ThinkServer EasyStartup program has the following features for RAID configuration:  
• For use with all supported RAID controllers  
• Automatically detects hardware and lists all supported RAID configurations  
• Configures one or more disk arrays per controller depending on the number of drives attached to the  
controller and the RAID level selected  
• Supports hot-spare drives  
• Creates a RAID response file that can be used to configure RAID controllers on similarly configured  
Lenovo servers  
See “Using the ThinkServer EasyStartup program” on page 59 and view the user guide from the main  
interface of the program.  
Some RAID management software also is provided on the ThinkServer EasyStartup DVD to help you manage  
RAID arrays and RAID controllers in an operating system environment. After you enter the operating system,  
insert the ThinkServer EasyStartup DVD into the optical drive. The installation packages for the programs  
are located in the Utilities and Others folder in the root directory of the DVD. The ThinkServer EasyStartup  
DVD is designed for different types of servers and the Utilities and Others folder might contain additional  
installation packages that are not required to be installed on your server.  
Configuring the advanced SATA or SAS hardware RAID  
Before configuring RAID for your server, observe the following precautions:  
• Use hard disk drives that are of the same type (SATA or SAS) and have the same capacity within a  
single RAID array.  
• Depending on the operating system, the total drive capacity of the primary RAID might be limited to 2 TB.  
Your server comes with a RAID card to provide advanced SATA or SAS hardware RAID functions. See  
“RAID card” on page 30.  
The RAID card provides the WebBIOS Configuration Utility program to help you configure RAID  
independently of the operating system. You also can install the MegaRAID Storage Manager program and  
the MegaCLI Configuration Utility program to help you manage the RAID array and RAID controller in an  
operating system environment.  
64 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
       
The installation packages for the MegaRAID Storage Manager program and the MegaCLI Configuration  
Utility program are on the ThinkServer EasyStartup DVD. After you enter the operating system, insert the  
ThinkServer EasyStartup DVD into the optical drive. The installation packages for the programs are located in  
the Utilities and Others folder in the root directory of the DVD.  
Note: The ThinkServer EasyStartup DVD is designed for different types of servers and the Utilities and Others  
folder might contain additional installation packages that are not required to be installed on your server.  
For instructions on how to configure and manage the advanced SATA or SAS hardware RAID, refer to  
the MegaRAID SAS Software User Guide on the documentation DVD that comes with your server. This  
document also is available on the Lenovo Web site at:  
http://www.lenovo.com/UserManuals  
Configuring the Ethernet controllers  
The Ethernet controllers are integrated on the system board. They provide an interface for connecting to  
a 10 Mbps, 100 Mbps, or 1000 Mbps network and provide full-duplex (FDX) capability, which enables  
simultaneous transmission and reception of data on the network.  
You do not have to set any jumpers or configure the Ethernet controllers. However, you must install a device  
driver to enable the operating system to recognize the controllers.  
The ThinkServer EasyStartup program simplifies the process of configuring RAID and installing supported  
operating systems and device drivers on your server. See “Using the ThinkServer EasyStartup program”  
on page 59.  
The device drivers for onboard Ethernet controllers also are available for download at:  
http://www.lenovo.com/drivers  
Updating the firmware  
The firmware in the server is periodically updated and is available for download on the Lenovo Web site.  
Go to http://www.lenovo.com/drivers and follow the instructions on the Web page to check for the latest  
level of firmware, such as the BIOS updates and device drivers.  
When you replace a device in the server, you might have to either update the server with the latest version of  
the firmware that is stored in memory on the device or reflash the BIOS, the TMM firmware, and the FRU/SDR.  
Using the Firmware Updater program  
The Firmware Updater program enables you to maintain your system firmware up-to-date and helps you  
avoid unnecessary outages.  
To update your system firmware using the Firmware Updater program, do the following:  
Note: Before distributing the firmware updates to a server, ensure that your server can restart successfully  
without encountering hardware problems.  
1. Go to http://www.lenovo.com/drivers and follow the instructions on the Web page to locate the  
Firmware Updater program.  
2. Download the ISO image for the Firmware Updater program and the installation instructions in a TXT file.  
3. Use any CD or DVD burning software to create a bootable disc with the ISO image.  
Chapter 5. Configuring the server 65  
Download from Www.Somanuals.com. All Manuals Search And Download.  
           
4. Print the TXT file that contains the installation instructions and follow the instructions to use the Firmware  
Updater program to update your system firmware.  
Using the Lenovo ThinkServer EasyManage program  
The Lenovo ThinkServer EasyManage program enables enterprise users to remotely control and monitor  
multiple Lenovo servers within a LAN. The program provides an interface to display all severs being  
managed, which enables the administrator to conveniently search for, monitor, and manage servers.  
To download the Lenovo ThinkServer EasyManage program, go to http://www.lenovo.com/drivers and  
follow the instructions on the Web page.  
For detailed information about using the Lenovo ThinkServer EasyManage program, refer to the help system  
for the program.  
66 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
Chapter 6. Installing, removing, or replacing hardware  
This chapter provides instructions on how to install, remove, or replace hardware for your server.  
This chapter contains the following items:  
“Guidelines” on page 67  
For a list of the ThinkServer options, go to:  
http://www.lenovo.com/thinkserver  
Guidelines  
This topic provides some guidelines that you should read and understand before using your server.  
Precautions  
Before you use the server, ensure that you read and understand the following precautions:  
• Before using the product, be sure to read and understand the multilingual safety instructions and the  
Lenovo Limited Warranty (LLW) on the documentation DVD that comes with the product. Reading and  
understanding the safety instructions reduces the risk of personal injury and damage to your product.  
• When you install your new server, take the opportunity to download and apply the most recent firmware  
updates. This step will help to ensure that any known issues are addressed and that your server is  
ready to function at maximum levels of performance. To download firmware updates for your server, go  
to http://www.lenovo.com/drivers, and then follow the instructions on the Web page. See “Updating  
the firmware” on page 65 for more information.  
• Before you install optional hardware devices, ensure that the server is working correctly. If the server  
is not working correctly, see Chapter 7 “Troubleshooting and diagnostics” on page 159 to do basic  
troubleshooting. If the problem cannot be solved, see Chapter 8 “Getting information, help, and service”  
on page 165.  
• Observe good housekeeping in the area where you are working. Put removed covers and other parts  
in a safe place.  
• If you must turn on the server while the server cover is removed, ensure that no one is near the server  
and that no tools or other objects have been left inside the server.  
• Do not attempt to lift an object that you think is too heavy for you. If you have to lift a heavy object,  
observe the following precautions:  
– Ensure that you can stand safely without slipping.  
– Distribute the weight of the object equally between your feet.  
– Use a slow lifting force. Never move suddenly or twist when you lift a heavy object.  
To avoid straining the muscles in your back, lift by standing or by pushing up with your leg muscles.  
• Ensure that you have an adequate number of properly grounded electrical outlets for the server, monitor,  
and other devices.  
• Back up all important data before you make changes to drives.  
• Have a small flat-blade screwdriver available.  
© Copyright Lenovo 2013  
67  
Download from Www.Somanuals.com. All Manuals Search And Download.  
           
You do not have to turn off the server to install or replace a hot-swap redundant power supply, a  
hot-swap hard disk drive, or a hot-plug USB device. However, you must turn off the server before  
performing any step that involves installing, removing, or replacing adapter cables or non-hot-swap  
devices or components.  
To view the LEDs on the system board and internal components, leave the server connected to power.  
• When you are finished working on the server, reinstall all safety shields, guards, labels, and ground wires.  
• When working inside the server, you might find some tasks easier if you lay the server on its side.  
Handling static-sensitive devices  
Attention: Do not open the static-protective package that contains the new part until the defective part has been  
removed from the server and you are ready to install the new part. Static electricity, although harmless to you,  
can seriously damage server components and parts.  
Any server part containing transistors or integrated circuits (ICs) should be considered sensitive to  
electrostatic discharge (ESD). ESD damage can occur when there is a difference in charge between objects.  
Protect against ESD damage by equalizing the charge so that the machine, the part, the work mat, and the  
person handling the part are all at the same charge.  
Notes:  
• Use product-specific ESD procedures when they exceed the requirements noted here.  
• Ensure that the ESD protective devices you use have been certified (ISO 9000) as fully effective.  
When you handle server parts and components, take these precautions to avoid static-electricity damage:  
• Limit your movement. Movement can cause static electricity to build up around you.  
• Always carefully handle the parts and other components (such as PCI Express cards, memory modules,  
system boards, and microprocessors) by edges or frame. Do not touch solder joints, pins, or exposed  
circuitry.  
• Do not leave the device where others can handle and possibly damage the device.  
• Before you replace a new part, touch the static-protective package containing the new part to an  
unpainted metal part of the server for at least two seconds. This reduces static electricity from the  
package and your body.  
• Remove the new part from the static-protective package and directly install it in the server without  
placing it on any other surface. If it is hard for you to do this in your specific situation, place the  
static-protective package of the new part on a smooth, level surface, and then place the new part on  
the static-protective package.  
• Do not place the part on the server cover or other metal surface.  
Take additional care when handling devices during cold weather. Heating reduces indoor humidity  
and increases static electricity.  
• Use a grounded work mat to provide a static-free work surface. The mat is especially useful when  
handling ESD-sensitive devices.  
• Prevent the part from touching your clothing. Most clothing is insulative and retains a charge even when  
you are wearing a wrist strap.  
• The use of a grounding system is recommended. For example, it is recommended to wear an electrostatic  
discharge (ESD) wrist strap, if one is available. Ensure that you work in an ESD-safe area. Select a  
grounding system, such as those listed below, to provide protection that meets the specific service  
requirement.  
Note: The use of a grounding system to guard against ESD damage is desirable but not necessary.  
68 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
– Attach the ESD ground clip to any frame ground, ground braid, or green-wire ground.  
– When working on a double-insulated or battery-operated system, use an ESD common ground or  
reference point. You can use coax or connector-outside shells on these systems.  
– Use the ground prong of the ac plug on ac-operated servers.  
System reliability guidelines  
To help ensure proper cooling and system reliability, strictly follow these guidelines:  
• Each of the drive bays has a drive or a dummy tray installed.  
• If the server supports hot-swap redundant power supplies, each of the power supply bay has a redundant  
power supply installed, or one bay has a redundant power supply installed while the other bay is covered  
by a shield.  
• Leave adequate space around the server to ensure that the server cooling system works well. Leave  
approximately 50 mm (2 inches) of open space around the front and rear of the server. Do not place  
objects in front of the fans. For proper cooling and airflow, install the server cover before you turn on  
the server. Operating the server for extended periods of time (more than 30 minutes) with the server  
cover removed might damage server components.  
• Properly route the cables. For some options, such as PCI Express cards, follow the cabling instructions  
that come with the options in addition to the instructions in this manual.  
• When replacing a hot-swap drive, install the new hot-swap drive within two minutes of removal.  
• If your server has air ducts or air baffles, do not remove them while the server is running. Operating the  
server without the air ducts or air baffles might cause the microprocessors to overheat.  
• For servers that support up to two microprocessors, ensure that the second microprocessor socket  
always contains a microprocessor or is protected by a microprocessor socket cover.  
Working inside the server with the power on  
Attention: Static electricity that is released to internal server components when the server is turned on might cause  
the server to halt, which might result in the loss of data. To avoid this potential problem, always use an ESD wrist strap  
or other grounding system when you work inside the server with the power on.  
The server supports hot-swap devices and is designed to operate safely while it is turned on and the cover is  
removed. Follow these guidelines when you work inside the server with the power on:  
• Avoid wearing loose-fitting clothing on your forearms. Button long-sleeved shirts before working inside  
the server; do not wear cuff links while you are working inside the server.  
• Do not allow your necktie or scarf to hang inside the server.  
• Remove jewelry, such as bracelets, necklaces, rings, and loose-fitting wrist watches.  
• Remove items from your shirt pocket, such as pens and pencils. These items might fall into the server as  
you lean over it.  
• Avoid dropping any metallic objects into the server, such as paper clips, hairpins, and screws.  
Removing the server cover  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to remove the server cover.  
Chapter 6. Installing, removing, or replacing hardware 69  
Download from Www.Somanuals.com. All Manuals Search And Download.  
         
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Note: Depending on the model, your server might look slightly different from the illustrations in this topic.  
To remove the server cover, do the following:  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets.  
2. Disconnect the power cords, Input/Output (I/O) cables, and all other cables that are connected to  
the server.  
3. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
4. Press the release button 1 in the direction as shown.  
CPU  
Mem  
PSU  
Figure 34. Pressing the release button  
70 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
5. Fully open the cover latch 1 and slide the server cover to the rear until it is disengaged from the chassis.  
Then, lift the server cover off the chassis and set it aside.  
Note: It is recommended that you wait three to five minutes to let the server cool before removing  
the server cover.  
CPU  
Mem  
PSU  
Figure 35. Removing the server cover  
Attention: For proper cooling and airflow, install the server cover before turning on the server. Operating the  
server for more than 30 minutes with the server cover removed might damage server components.  
To reinstall the server cover, see “Reinstalling the server cover and reconnecting cables” on page 154.  
Installing, removing, or replacing hardware  
This topic provides instructions on how to install, remove, or replace hardware for your server. You can  
expand the capabilities of your server by adding new hardware devices, such as memory modules or other  
server options, and maintain your server by replacing the failing hardware devices.  
If you are handling a server option, refer to the appropriate installation or removal instructions in this topic  
along with the instructions that come with the option.  
Notes:  
• Use only parts provided by Lenovo.  
• Depending on the model, your server might look slightly different from the illustrations in this topic.  
The EMI integrity and cooling of the server are protected by having all drive bays and PCI Express card slots  
covered or occupied. When you install an internal drive or a PCI Express card, save the EMI shield or dummy  
tray from the drive bay or save the PCI Express card slot bracket in the event that you later remove the device.  
Attention: An unoccupied drive bay or PCI Express card slot without a cover, shield, dummy tray, filler,  
or any other protection might impact the EMI integrity and cooling of the server, which might result in  
overheating or component damage.  
Removing and reinstalling the rack handles  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
Chapter 6. Installing, removing, or replacing hardware 71  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
This topic provides instructions on how to remove and reinstall the rack handles.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Note: Depending on the model, your server might look slightly different from the illustrations in this topic.  
To remove and reinstall the rack handles, do the following:  
1. On each side of the server, remove the screw that secures the rack handle and then remove the rack  
handle from the chassis.  
PSU  
Mem  
CPU  
Figure 36. Removing the rack handles  
72 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
2. To reinstall the rack handles, insert the small tab 1 on the rack handle into the hole 2 in the chassis.  
Then, align the screw hole in the rack handle with the corresponding hole in the chassis and install the  
screw to secure the rack handle on each side of the server.  
PSU  
Mem  
CPU  
Figure 37. Installing the rack handles  
Removing and reinstalling the cooling shroud  
The cooling shroud must be removed to allow access to some of the server components. This topic provides  
instructions on how to remove and reinstall the cooling shroud.  
Removing the cooling shroud  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to remove the cooling shroud.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Note: Depending on the model, your server might look slightly different from the illustrations in this topic.  
To remove the cooling shroud, do the following:  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
Chapter 6. Installing, removing, or replacing hardware 73  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Insert a finger into each of the two holes in the cooling shroud and then lift the cooling shroud out of  
the server.  
PSU  
Mem  
CPU  
Figure 38. Removing the cooling shroud  
Attention: For proper cooling and airflow, reinstall the cooling shroud before turning on the server. Operating  
the server for more than 30 minutes with the cooling shroud removed might damage server components.  
Reinstalling the cooling shroud  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to reinstall the cooling shroud.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Note: Depending on the model, your server might look slightly different from the illustrations in this topic.  
To reinstall the cooling shroud, do the following:  
1. Ensure that all components have been reassembled correctly and that no tools or loose screws are  
left inside your server.  
2. Ensure that all internal cables are routed correctly and secured by any cable clips or ties in the server.  
Keep cables clear of the hinges and sides of the server chassis to avoid interference with reinstalling the  
cooling shroud.  
74 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
3. Note the orientation of the cooling shroud and then place it above the server so that the tabs on both  
sides of the cooling shroud are aligned with the corresponding holes or gaps in both sides of the  
chassis. Then, lower the cooling shroud into the chassis until it snaps into position.  
Note: If necessary, gently press the cooling shroud on both sides so that the tabs on the cooling shroud  
completely engage with both sides of the chassis.  
PSU  
Mem  
CPU  
Figure 39. Reinstalling the cooling shroud  
4. Reinstall the server cover and reconnect cables to the server. For more information, refer to “Reinstalling  
Installing or removing a memory module  
This topic provides instructions on how to install or remove a memory module.  
Note: The memory modules are extremely sensitive to ESD. Ensure that you read and understand “Handling  
static-sensitive devices” on page 68 first and carefully perform the operation.  
Memory module installation rules  
Your server has 20 memory slots.  
• Each slot supports 4 GB, 8 GB, and 16 GB DDR3 RDIMMs.  
Your server supports up to 12 normal RDIMMs when one microprocessor is installed and up to 20  
RDIMMs when two microprocessors are installed.  
• The minimum system memory is 4 GB (only one microprocessor installed and only one 4 GB memory  
module installed in the CPU1 DIMMA1 slot).  
• The maximum system memory for RDIMMs is 320 GB (two microprocessors installed and one 16 GB  
RDIMM installed in each of the 20 memory slots).  
Chapter 6. Installing, removing, or replacing hardware 75  
Download from Www.Somanuals.com. All Manuals Search And Download.  
       
For more information about the memory modules in your specific server model, use the Setup Utility  
program. See “Viewing information in the Setup Utility program” on page 51.  
For a list of the supported ThinkServer memory module options, go to:  
http://www.lenovo.com/thinkserver  
The following illustration shows the locations of all memory slots on a system board that has two  
microprocessors (also known as CPUs) and two heat sinks installed.  
Figure 40. Memory slots on the system board  
1 Memory slot (CPU1 DIMMC1)  
2 Memory slot (CPU1 DIMMC2)  
3 Memory slot (CPU1 DIMMC3)  
4 Memory slot (CPU1 DIMMD1)  
5 Memory slot (CPU1 DIMMD2)  
6 Memory slot (CPU1 DIMMD3)  
7 Memory slot (CPU1 DIMMB3)  
8 Memory slot (CPU1 DIMMB2)  
9 Memory slot (CPU1 DIMMB1)  
10 Memory slot (CPU1 DIMMA3)  
11 Memory slot (CPU1 DIMMA2)  
12 Memory slot (CPU1 DIMMA1)  
13 Memory slot (CPU2 DIMMC1)  
14 Memory slot (CPU2 DIMMC2)  
15 Memory slot (CPU2 DIMMD1)  
16 Memory slot (CPU2 DIMMD2)  
17 Memory slot (CPU2 DIMMB2)  
18 Memory slot (CPU2 DIMMB1)  
19 Memory slot (CPU2 DIMMA2)  
20 Memory slot (CPU2 DIMMA1)  
76 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
The following table explains the memory module installation rules for servers that have only one  
microprocessor (CPU1) installed. The “X” mark indicates the memory slots into which the memory modules  
should be installed in different situations.  
Notes:  
• All memory modules to be installed on a server must be the same type.  
• When you install memory modules with different ranks in one channel, start from the farthest memory slot  
in the channel and install the memory module that has the most ranks first.  
• When 1.35 V memory modules and 1.50 V memory modules are installed into the memory slots for the  
same microprocessor, all the memory modules run at 1.50 V.  
• When memory modules with different frequencies are installed into the memory slots for the same  
microprocessor, all the memory modules run at the lowest frequency.  
• It is recommended that you install the high-frequency memory modules into the memory slots for the  
same microprocessor to ensure high performance.  
Figure 41. CPU1 DIMMs  
Table 3. Memory module installation rules for servers with one microprocessor  
CPU1 DIMM  
One DIMM  
A1  
X
A2  
A3  
B1  
B2  
B3  
C1  
C2  
C3  
D1  
D2  
D3  
Two DIMMs  
Three DIMMs  
Four DIMMs  
Six DIMMs  
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Eight DIMMs  
Twelve DIMMs  
X
X
X
X
X
X
X
X
X
X
Note: The 12 DIMMs configuration is supported only when you are using normal RDIMMs.  
The following table explains the memory module installation rules for servers that have two microprocessors  
(CPU1 and CPU2) installed. The “X” mark indicates the memory slots into which the memory modules  
should be installed in different situations.  
Chapter 6. Installing, removing, or replacing hardware 77  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Notes:  
• All memory modules to be installed on a server must be the same type.  
• When you install memory modules with different ranks in one channel, start from the farthest memory slot  
in the channel and install the memory module that has the most ranks first.  
• When 1.35 V memory modules and 1.50 V memory modules are installed into the memory slots for the  
same microprocessor, all the memory modules run at 1.50 V.  
• When memory modules with different frequencies are installed into the memory slots for the same  
microprocessor, all the memory modules run at the lowest frequency.  
• It is recommended that you install the high-frequency memory modules into the memory slots for the  
same microprocessor to ensure high performance.  
Figure 42. CPU1 DIMMs and CPU2 DIMMs  
Table 4. Memory module installation rules for servers with two microprocessors  
CPU1 DIMM  
CPU2 DIMM  
A1 A2 A3 B1 B2 B3 C1 C2 C3 D1 D2 D3 A1 A2 B1 B2 C1 C2 D1 D2  
Two DIMMs  
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Four DIMMs  
Six DIMMs  
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Eight DIMMs  
Twelve DIMMs  
Sixteen DIMMs  
Twenty DIMMs  
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Note: The 20 DIMMs configuration is supported only when you are using normal RDIMMs.  
78 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installing a memory module  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to install a memory module.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Notes:  
To optimize system performance, ensure that you consider and follow the memory module installation  
rules when performing the operation. See “Memory module installation rules” on page 75.  
• Use any documentation that comes with the memory module and follow those instructions in addition to  
the instructions in this topic.  
To install a memory module, do the following:  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Remove the cooling shroud. See “Removing and reinstalling the cooling shroud” on page 73.  
5. Locate the memory slots on the system board and read the memory module installation rules. See  
6. Remove any parts or disconnect any cables that might prevent your access to the memory slots.  
7. Open the retaining clips of the appropriate memory slot.  
Figure 43. Opening the retaining clips of the memory slots  
8. Touch the static-protective package that contains the new memory module to any unpainted surface on  
the outside of the server. Then, take the new memory module out of the package.  
Note: Carefully handle the memory module by its edges.  
Chapter 6. Installing, removing, or replacing hardware 79  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
9. Position the new memory module over the memory slot. Ensure that the notch 1 on the new memory  
module is aligned with the key 2 in the memory slot. Then, press the new memory module straight down  
into the memory slot until the retaining clips close and the new memory module snaps into position.  
Note: If there is a gap between the memory module and the retaining clips, the memory module has  
not been installed correctly. Open the retaining clips, remove the memory module, and then reinstall it  
into the memory slot until the retaining clips are completely closed.  
Figure 44. Installing a memory module  
10. Reinstall any parts or reconnect any cables that you have removed.  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
To complete the installation, go to “Completing the parts replacement” on page 154.  
Removing a memory module  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to remove a memory module.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Note: To optimize system performance, ensure that you consider and follow the memory module installation  
rules when performing the operation. See “Memory module installation rules” on page 75.  
To remove a memory module, do the following:  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Remove the cooling shroud. See “Removing and reinstalling the cooling shroud” on page 73.  
5. Locate the memory slots on the system board and read the memory module installation rules. See  
80 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
6. Remove any parts or disconnect any cables that might prevent your access to the memory slots.  
7. Locate the memory module that you want to remove and open the retaining clips on both ends of the  
memory slot. Then, grasp the memory module by its edges and carefully pull it straight up to remove it  
from the memory slot.  
Figure 45. Removing a memory module  
8. Reinstall any parts or reconnect any cables that you have removed.  
9. If you are instructed to return the old memory module, follow all packaging instructions and use any  
packaging materials that are supplied to you for shipping.  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
To complete the removal procedure, go to “Completing the parts replacement” on page 154.  
Installing or removing the Ethernet card  
This topic provides instructions on how to install or remove the Ethernet card. If you are installing or  
removing any other types of supported PCI Express cards, the procedure is similar.  
Note: The Ethernet card is extremely sensitive to ESD. Ensure that you read and understand “Handling  
static-sensitive devices” on page 68 first and carefully perform the operation.  
Installing the Ethernet card  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to install the Ethernet card.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Notes:  
• Use any documentation that comes with the Ethernet card and follow those instructions in addition to  
the instructions in this topic.  
• Depending on the specific type, the Ethernet card might look different from the illustrations in this topic.  
To install the Ethernet card, do the following:  
Chapter 6. Installing, removing, or replacing hardware 81  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Remove the riser card assembly 1 and lay it upside down on a flat, clean, and static-protective surface.  
Note: Usually an Ethernet card is installed on the riser card assembly 1 and also can be installed in  
any PCI Express card slot that supports it. See “Rear view of the server” on page 22 to identify the  
PCI Express card slots of your server.  
5. Locate the PCI Express card slot for installing the Ethernet card and then remove the PCI Express card  
slot bracket from the riser card assembly 1. Store the PCI Express card slot bracket in the event that  
you later remove the Ethernet card and need the bracket to cover the place.  
Figure 46. Removing a PCI Express card slot bracket  
6. Touch the static-protective package that contains the Ethernet card to any unpainted surface on the  
outside of the server. Then, take the Ethernet card out of the package.  
Note: Carefully handle the Ethernet card by its edges.  
82 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
7. Position the Ethernet card near the PCI Express card slot and align the tab of the Ethernet card with  
the hole in the riser card assembly 1. Then, press the Ethernet card straight into the slot until it is  
securely seated in the slot.  
Figure 47. Installing the Ethernet card  
8. Depending on the type of the Ethernet card, you might need to connect any required cables. Refer to  
the documentation that comes with the Ethernet card for specific information.  
9. Reinstall the riser card assembly 1. See “Replacing the riser card assembly 1” on page 142.  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
To complete the installation, go to “Completing the parts replacement” on page 154. Then, continue with  
the following procedure to install the Ethernet card driver if required.  
To install the required device driver for the Ethernet card, do one of the following:  
Note: You do not need to use the driver disc that might come with the Ethernet card.  
• If you are using a Windows operating system, run the ThinkServer EasyStartup DVD that comes with  
your server and follow the instructions on the screen to download and install the required Ethernet  
card driver to the server. For more information, see “Using the ThinkServer EasyStartup program on a  
• If you are using a Linux operating system, run the ThinkServer EasyStartup DVD that comes with your  
server on a computer with a Windows operating system and download the required Ethernet card driver  
to a removable storage device. Then, transfer the Ethernet card driver from the removable storage device  
to your server and run the driver file to install the driver.  
The most up-to-date device drivers for various server models are always available for download on the  
Lenovo Support Web site at:  
http://www.lenovo.com/drivers  
Removing the Ethernet card  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to remove the Ethernet card.  
Chapter 6. Installing, removing, or replacing hardware 83  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Notes:  
• Use any documentation that comes with the Ethernet card and follow those instructions in addition to  
the instructions in this topic.  
• Depending on the specific type, the Ethernet card might look different from the illustration in this topic.  
To remove the Ethernet card, do the following:  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Remove the riser card assembly 1 and lay it upside down on a flat, clean, and static-protective surface.  
Note: Usually an Ethernet card is installed on the riser card assembly 1 and also can be installed in  
any PCI Express card slot that supports it. See “Rear view of the server” on page 22 to identify the  
PCI Express card slots of your server.  
5. Locate the Ethernet card on the riser card assembly 1. Then, grasp the Ethernet card by its edges and  
carefully pull it out of the riser card assembly 1.  
Note: The Ethernet card might fit tightly into the Ethernet card slot. If necessary, alternate moving each  
side of the Ethernet card a small and equal amount until it is completely removed from the slot.  
Figure 48. Removing the Ethernet card  
6. Install a new Ethernet card to replace the old one or install a PCI Express card slot bracket to cover the  
place. See “Installing the Ethernet card” on page 81.  
7. Reinstall the riser card assembly 1. See “Replacing the riser card assembly 1” on page 142.  
8. If you are instructed to return the old Ethernet card, follow all packaging instructions and use any  
packaging materials that are supplied to you for shipping.  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
84 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
To complete the removal procedure, go to “Completing the parts replacement” on page 154.  
Replacing the RAID card  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to replace the RAID card.  
Your server comes with a required RAID card to provide advanced SATA/SAS hardware RAID functions to  
the server. For more information, see “RAID card” on page 30 and “Configuring RAID” on page 62.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Notes:  
• The RAID card is extremely sensitive to ESD. Ensure that you read and understand “Handling  
static-sensitive devices” on page 68 first and carefully perform the operation.  
• Use any documentation that comes with the RAID card and follow those instructions in addition to  
the instructions in this topic.  
• Depending on the specific type, the RAID card might look different from the illustration in this topic.  
• Ensure that you back up your data before replacing the RAID card because you might need to reconfigure  
RAID and reinstall the operating system after replacing the RAID card.  
To replace the RAID card, do the following:  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Remove the cooling shroud. See “Removing and reinstalling the cooling shroud” on page 73.  
5. Remove the riser card assembly 2 and lay it upside down on a flat, clean, and static-protective surface.  
The procedure is similar to that of the riser card assembly 1. See “Replacing the riser card assembly  
1” on page 142.  
6. Locate the RAID card, which is installed in the PCI Express card slot on the riser card assembly 2.  
7. Record the cable connections. Then, disconnect all cables from the RAID card and any other related  
parts.  
Chapter 6. Installing, removing, or replacing hardware 85  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
8. Grasp the RAID card by its edges and gently slide the RAID card out of the RAID card retention bracket  
and the riser card assembly 2.  
Note: The RAID card might fit tightly into the PCI Express card slot. If necessary, alternate moving each  
side of the RAID card a small and equal amount until it is completely removed from the slot.  
Figure 49. Removing the RAID card  
9. Touch the static-protective package that contains the RAID card to any unpainted surface on the outside  
of the server. Then, take the RAID card and the low-profile bracket out of the package.  
Note: Carefully handle the RAID card by its edges.  
10. Remove the two screws from the RAID card and then remove the full-height bracket from the RAID card.  
Figure 50. Removing the full-height bracket from the RAID card  
86 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
11. Align the two screw holes in the low-profile bracket with the corresponding screw holes in the RAID card  
and then install the screws to secure the bracket.  
Figure 51. Installing the low-profile bracket to the RAID card  
12. Position the RAID card near the PCI Express card slot. Ensure that the left edge of the RAID card is  
inserted into the notch of the RAID card retention bracket 1 . Then, carefully press the RAID card  
straight into the slot until it is securely seated and the low-profile bracket also is secured by the riser  
card assembly 2.  
Figure 52. Installing the RAID card  
13. Connect signal cables to the connectors on the new RAID card and the connectors on the hot-swap  
hard-disk-drive backplane. See your note and “Mini-SAS to mini-SAS signal cable connections” on  
page 37.  
14. Reinstall the riser card assembly 2. The procedure is similar to that of the riser card assembly 1. See  
15. If you are instructed to return the old RAID card, follow all packaging instructions and use any packaging  
materials that are supplied to you for shipping.  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
Chapter 6. Installing, removing, or replacing hardware 87  
Download from Www.Somanuals.com. All Manuals Search And Download.  
To complete the replacement, go to “Completing the parts replacement” on page 154. Then, configure  
RAID for your server. See “Configuring RAID” on page 62.  
• After a Lenovo RAID card is replaced, do the following:  
1. Check the version of the new RAID card firmware by pressing Ctrl+H when starting the Setup  
Utility program.  
2. Go to http://www.lenovo.com/drivers and follow the instructions on the Web page to download the  
latest version of firmware. Then, install the firmware to your server.  
Note: If you want to use the Firmware Updater program, ensure that it is the latest version. To get the  
latest version of the Firmware Updater program, go to http://www.lenovo.com/drivers, locate different  
versions of the program, and then identify the latest version by comparing readme files. If the latest  
version of the Firmware Updater program does not contain the latest version of the driver you need,  
download that driver separately from the Web page and install it individually to your server.  
Installing or removing the ThinkServer RAID 500 Upgrade Key for  
Advanced RAID  
This topic provides instructions on how to install or remove the ThinkServer RAID 500 Upgrade Key for  
Advanced RAID (hereinafter referred to as the TR 500 Key).  
The TR 500 Key expands the capability of the installed ThinkServer RAID 500 Adapter by activating RAID 5  
and RAID 50 levels for advanced SATA/SAS hardware RAID. You can purchase a TR 500 Key from Lenovo.  
Installing the TR 500 Key  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to install the TR 500 Key on the ThinkServer RAID 500 Adapter and it  
applies only to server models that have a ThinkServer RAID 500 Adapter installed.  
Attention: Back up your data before you begin if you want to reconfigure RAID and reinstall the operating  
system after installing the TR 500 Key.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Note: Use any documentation that comes with the TR 500 Key and follow those instructions in addition to  
the instructions in this topic.  
To install the TR 500 Key, do the following:  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Remove the cooling shroud. See “Removing and reinstalling the cooling shroud” on page 73.  
5. Locate the ThinkServer RAID 500 Adapter, which is installed in the PCI Express card slot on the riser  
card assembly 2. Then, disconnect any cables from the ThinkServer RAID 500 Adapter.  
6. Remove the riser card assembly 2. The procedure is similar to that of the riser card assembly 1. See  
88 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
7. Touch the static-protective package that contains the TR 500 Key to any unpainted surface on the  
outside of the server. Then, take the TR 500 Key out of the package.  
Note: Carefully handle the TR 500 Key by its edges.  
8. Locate the TR 500 Key connector on the ThinkServer RAID 500 Adapter and then insert the TR 500 Key  
into the connector. You might need to remove the ThinkServer RAID 500 Adapter first, install the TR 500  
Key on the ThinkServer RAID 500 Adapter, and then reinstall the ThinkServer RAID 500 Adapter. See  
“Replacing the RAID card” on page 85.  
Note: Ensure that the TR 500 Key is securely seated on the ThinkServer RAID 500 Adapter.  
Figure 53. Installing the TR 500 Key  
9. Reconnect cables to the ThinkServer RAID 500 Adapter. See “Mini-SAS to mini-SAS signal cable  
connections” on page 37.  
10. Reinstall the riser card assembly 2. The procedure is similar to that of the riser card assembly 1. See  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
To complete the installation, go to “Completing the parts replacement” on page 154. Then, the hardware  
RAID 5 and RAID 50 levels are available for your server if your server has the required number of hard disk  
drives installed. Refer to the MegaRAID SAS Software User Guide on the documentation DVD that comes  
with your server for information about how to configure the hardware RAID.  
Removing the TR 500 Key  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to remove the TR 500 Key from the ThinkServer RAID 500 Adapter  
and it applies only to server models that have a ThinkServer RAID 500 Adapter with the TR 500 Key  
option installed.  
Attention: Back up your data before you begin if you need to reconfigure RAID and reinstall the operating  
system after removing the TR 500 Key.  
Chapter 6. Installing, removing, or replacing hardware 89  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Notes:  
• If you remove the TR 500 Key from the ThinkServer RAID 500 Adapter, the hardware RAID 5 and RAID 50  
levels will be disabled.  
• Use any documentation that comes with the TR 500 Key and follow those instructions in addition to  
the instructions in this topic.  
To remove the TR 500 Key, do the following:  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Remove the cooling shroud. See “Removing and reinstalling the cooling shroud” on page 73.  
5. Locate the ThinkServer RAID 500 Adapter, which is installed in the PCI Express card slot on the riser  
card assembly 2. Then, disconnect all cables from the ThinkServer RAID 500 Adapter.  
6. Remove the riser card assembly 2. The procedure is similar to that of the riser card assembly 1. See  
7. Locate the TR 500 Key on the ThinkServer RAID 500 Adapter and then remove it from the ThinkServer  
RAID 500 Adapter. You might need to remove the ThinkServer RAID 500 Adapter first, remove the TR  
500 Key from the ThinkServer RAID 500 Adapter, and then reinstall the ThinkServer RAID 500 Adapter.  
See “Replacing the RAID card” on page 85.  
Note: Carefully handle the TR 500 Key by its edges.  
Figure 54. Removing the TR 500 Key  
8. Reconnect cables to the ThinkServer RAID 500 Adapter. See “Mini-SAS to mini-SAS signal cable  
connections” on page 37.  
9. Reinstall the riser card assembly 2. The procedure is similar to that of the riser card assembly 1. See  
90 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
10. If you are instructed to return the old TR 500 Key, follow all packaging instructions and use any  
packaging materials that are supplied to you for shipping.  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
To complete the removal procedure, go to “Completing the parts replacement” on page 154. As the  
hardware RAID 5 and 50 levels are not available without the TR 500 Key, you might need to reconfigure  
RAID for your server. Refer to the MegaRAID SAS Software User Guide on the documentation DVD that  
comes with your server for information about how to configure the hardware RAID.  
Installing or removing the ThinkServer RAID 700 Battery  
This topic provides instructions on how to install or remove the ThinkServer RAID 700 Battery (also known as  
the ThinkServer 9260-8i Battery and hereinafter referred to as the TR 700 Battery).  
The TR 700 Battery protects the integrity of the cached data on the ThinkServer RAID 700 Adapter by  
providing backup power up to 72 hours in the case of a complete ac power failure or a brief power outage.  
It has built-in functionality to automatically charge the battery pack and to communicate battery status  
information (such as voltage, temperature, and current) to your server. It also provides an inexpensive  
alternative to using an uninterruptible power supply, and a second level of fault tolerance when used in  
conjunction with an uninterruptible power supply.  
The temperature of the TR 700 Battery is generally 15-20°C (59-68°F) higher than the ambient temperature  
during fast charge. Therefore, to complete a recharge cycle, the ambient temperature should be lower  
than 55°C (131°F). If the ambient temperature exceeds 55°C (131°F), the recharge cycle will terminate  
prematurely, thus preventing the TR 700 Battery from reaching a fully charged state. A recharge cycle lasts  
at least six hours under normal operating conditions.  
Attention: It is recommended that you replace the TR 700 Battery annually or after 500 recharging cycles,  
whichever comes first.  
Installing the ThinkServer RAID 700 Battery  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to install the TR 700 Battery on the ThinkServer RAID 700 Adapter  
and it applies only to server models that have a ThinkServer RAID 700 Adapter installed.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Note: Use any documentation that comes with the TR 700 Battery and follow those instructions in addition  
to the instructions in this topic.  
To install the TR 700 Battery, do the following:  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Remove the cooling shroud. See “Removing and reinstalling the cooling shroud” on page 73.  
5. Locate the ThinkServer RAID 700 Adapter, which is installed in the PCI Express card slot on the riser  
card assembly 2. Then, disconnect cables from the ThinkServer RAID 700 Adapter.  
Chapter 6. Installing, removing, or replacing hardware 91  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
6. Remove the riser card assembly 2. The procedure is similar to that of the riser card assembly 1. See  
7. Remove the ThinkServer RAID 700 Adapter from the riser card assembly 2. See “Replacing the RAID  
card” on page 85.  
8. With the front side up, place the ThinkServer RAID 700 Adapter on a flat, clean, and static-free surface.  
9. Touch the static-protective package that contains the TR 700 Battery to any unpainted surface on the  
outside of the server. Then, take the TR 700 Battery out of the package.  
10. Hold the TR 700 Battery with the battery side up and the J1 board-to-board connector 1 lining up with  
the J6B1 BBU connector 2 on the ThinkServer RAID 700 Adapter. Carefully install the TR 700 Battery  
onto the ThinkServer RAID 700 Adapter so that the two connectors are firmly joined. Then, install the  
three screws that come with the TR 700 Battery option kit to secure the TR 700 Battery in place.  
Figure 55. Installing the TR 700 Battery  
Note: When attaching the TR 700 Battery to the ThinkServer RAID 700 Adapter, center the screwdriver  
to avoid damaging the screw head and do not over-tighten the screws as you might damage the  
TR 700 Battery.  
11. Reinstall the ThinkServer RAID 700 Adapter to the riser card assembly 2. See “Replacing the RAID  
card” on page 85.  
12. Reconnect cables to the ThinkServer RAID 700 Adapter. See “Mini-SAS to mini-SAS signal cable  
connections” on page 37.  
13. Reinstall the riser card assembly 2. The procedure is similar to that of the riser card assembly 1. See  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
To complete the installation, go to “Completing the parts replacement” on page 154. Then, configure  
RAID for your server. See “Configuring RAID” on page 62.  
Removing the ThinkServer RAID 700 Battery  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
92 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
This topic provides instructions on how to remove the TR 700 Battery from the ThinkServer RAID 700  
Adapter and it applies only to server models that have a ThinkServer RAID 700 Adapter with the TR 700  
Battery installed.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Notes:  
• If you remove the TR 700 Battery, you will lose the backup power for the ThinkServer RAID 700 Adapter.  
• Use any documentation that comes with the TR 700 Battery and follow those instructions in addition to  
the instructions in this topic.  
To remove the TR 700 Battery, do the following:  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Remove the cooling shroud. See “Removing and reinstalling the cooling shroud” on page 73.  
5. Locate the ThinkServer RAID 700 Adapter, which is installed in the PCI Express card slot on the riser  
card assembly 2. Then, disconnect all cables from the ThinkServer RAID 700 Adapter.  
6. Remove the riser card assembly 2. The procedure is similar to that of the riser card assembly 1. See  
7. Remove the ThinkServer RAID 700 Adapter from the riser card assembly 2. See “Replacing the RAID  
card” on page 85.  
8. Remove the three screws first. Then, hold the TR 700 Battery and lift it up from the ThinkServer RAID  
700 Adapter.  
Note: Center the screwdriver when you remove the screws to avoid possible damage to any parts.  
Figure 56. Removing the TR 700 Battery  
9. Reinstall the ThinkServer RAID 700 Adapter to the riser card assembly 2. See “Replacing the RAID  
card” on page 85.  
Chapter 6. Installing, removing, or replacing hardware 93  
Download from Www.Somanuals.com. All Manuals Search And Download.  
10. Reconnect cables to the ThinkServer RAID 700 Adapter. See “Mini-SAS to mini-SAS signal cable  
connections” on page 37.  
11. Reinstall the riser card assembly 2. The procedure is similar to that of the riser card assembly 1. See  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
To complete the removal procedure, go to “Completing the parts replacement” on page 154. Then,  
configure RAID for your server. See “Configuring RAID” on page 62.  
Installing or removing the ThinkServer Management Module Premium  
This topic provides instructions on how to install or remove the ThinkServer Management Module Premium  
(hereinafter referred to as the TMM Premium).  
The TMM Premium offers convenient, remote KVM access and control through the LAN or Internet. You  
can use the TMM Premium to gain location-independent remote access to respond to critical incidents and  
to undertake necessary maintenance. Therefore, working as an integrated solution in your server, the  
TMM Premium provides an increased level of manageability over the basic server management. You can  
purchase a TMM Premium from Lenovo.  
Installing the TMM Premium  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to install the TMM Premium.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Notes:  
• Use any documentation that comes with the TMM Premium and follow those instructions in addition to  
the instructions in this topic.  
• Depending on the model, your server might look slightly different from the illustration in this topic.  
To install the TMM Premium, do the following:  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Touch the static-protective package that contains the TMM Premium to any unpainted surface on the  
outside of the server. Then, take the TMM Premium out of the package.  
94 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
5. Locate the TMM Premium connector on the system board and then insert the TMM Premium into  
the TMM Premium connector.  
Note: Ensure that the TMM Premium is securely seated on the system board.  
Figure 57. Installing the TMM Premium  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
To complete the installation, go to “Completing the parts replacement” on page 154. Then,  
refer to the ThinkServer Management Module User Guide, which is available for download at  
http://www.lenovo.com/UserManuals, for more information about server remote management.  
Removing the TMM Premium  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to remove the TMM Premium if the server has one installed.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Chapter 6. Installing, removing, or replacing hardware 95  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Notes:  
• Use any documentation that comes with the TMM Premium and follow those instructions in addition to  
the instructions in this topic.  
• If you remove the TMM Premium, the iKVM function for server remote management will be unavailable.  
• Depending on the model, your server might look slightly different from the illustration in this topic.  
To remove the TMM Premium, do the following:  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Locate the TMM Premium on the system board and then lift the TMM Premium straight up to remove  
it from the TMM Premium connector.  
Figure 58. Removing the TMM Premium  
5. If you are instructed to return the old TMM Premium, follow all packaging instructions and use any  
packaging materials that are supplied to you for shipping.  
96 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
To complete the removal procedure, go to “Completing the parts replacement” on page 154.  
Installing or removing the ThinkServer Trusted Platform Module  
This topic provides instructions on how to install or remove the ThinkServer Trusted Platform Module  
(hereinafter referred to as the TPM).  
The TPM is a security chip designed by the Trusted Computing Group (TCG) to provide a hardware method  
of data encryption. It stores passwords, encryption keys, and digital certificates to help provide security  
solutions and protect the computer.  
Installing the ThinkServer Trusted Platform Module  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to install the TPM.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Notes:  
• Use any documentation that comes with the TPM and follow those instructions in addition to the  
instructions in this topic.  
• Depending on the model, your server might look slightly different from the illustration in this topic.  
To install the TPM, do the following:  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Touch the static-protective package that contains the TPM to any unpainted surface on the outside of  
the server. Then, take the TPM out of the package.  
Note: Carefully handle the TPM by its edges.  
Chapter 6. Installing, removing, or replacing hardware 97  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
5. Locate the TPM connector on the system board and then insert the TPM into the TPM connector.  
Figure 59. Installing the TPM  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
To complete the installation, go to “Completing the parts replacement” on page 154. Then, you can  
configure the TPM function in the Setup Utility program. See “Configuring the TPM function” on page 56.  
Removing the ThinkServer Trusted Platform Module  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to remove the TPM if the server has one installed.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
98 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Notes:  
• If you remove the TPM, the TPM function is unavailable.  
• Use any documentation that comes with the TPM and follow those instructions in addition to the  
instructions in this topic.  
• Depending on the model, your server might look slightly different from the illustration in this topic.  
To remove the TPM, do the following:  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Locate the TPM on the system board and then remove the TPM from the TPM connector by lifting it  
straight up.  
Note: Carefully handle the TPM by its edges.  
Figure 60. Removing the TPM  
5. If you are instructed to return the old TPM, follow all packaging instructions and use any packaging  
materials that are supplied to you for shipping.  
Chapter 6. Installing, removing, or replacing hardware 99  
Download from Www.Somanuals.com. All Manuals Search And Download.  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
To complete the removal procedure, go to “Completing the parts replacement” on page 154.  
Installing or replacing a hot-swap redundant power supply  
This topic provides instructions on how to install or replace a hot-swap redundant power supply.  
On each hot-swap redundant power supply, there is a status LED near the power cord connector. When the  
LED is lit in green, it indicates that the hot-swap redundant power supply is working correctly. When the LED  
is lit in amber, it indicates that the hot-swap redundant power supply is likely to fail or has failed.  
The hot-swap redundant power supply helps you avoid significant interruption to the operation of the  
system when a power supply fails and you can replace a hot-swap redundant power supply without  
turning off the server.  
Note: To maintain the EMI integrity and cooling of the server, install a new hot-swap redundant power  
supply as soon as you remove the failing one or cover the other bay with a shield if you just use one module  
to provide power.  
CAUTION:  
Hazardous moving parts. Keep fingers and other body parts away.  
CAUTION:  
Never remove the cover on a power supply or any part that has the following label attached.  
Hazardous voltage, current, and energy levels are present inside any component that has this label  
attached. There are no serviceable parts inside these components. If you suspect a problem with  
one of these parts, contact a service technician.  
Installing a hot-swap redundant power supply  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to install a hot-swap redundant power supply.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
100 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
Notes:  
Your hot-swap redundant power supply might look slightly different from the illustrations in this topic.  
• Use any documentation that comes with the new hot-swap redundant power supply and follow those  
instructions in addition to the instructions in this topic.  
To install a hot-swap redundant power supply, do the following:  
1. Touch the static-protective package that contains the new hot-swap redundant power supply to any  
unpainted surface on the outside of the server. Then, take the new hot-swap redundant power supply  
out of the package.  
2. Note the orientation of the new hot-swap redundant power supply and then slide the new hot-swap  
redundant power supply into the chassis until it snaps into position.  
Figure 61. Installing a hot-swap redundant power supply  
Chapter 6. Installing, removing, or replacing hardware 101  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Note: If your server comes with one hot-swap power supply installed in the power supply bay 1 (the bay  
number is marked on the rear of the chassis) and you are installing a hot-swap redundant power supply  
to provide redundant power, you need to remove the shield that protects the power supply bay 2 first  
and save the shield for future use. Insert a finger into the hole in the metal shield, press the tab 1 in  
the direction as shown, and then pull the shield out of the chassis.  
Figure 62. Removing the shield  
3. Connect the power cord to the power connector on the new hot-swap redundant power supply. Then,  
check the status LED near the power connector. When the LED is lit in green, it indicates that the  
hot-swap redundant power supply is working correctly. When the LED is lit in amber, it indicates that the  
hot-swap redundant power supply is likely to fail or has failed. You need to reinstall or replace it.  
Replacing a hot-swap redundant power supply  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to replace a hot-swap redundant power supply.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Notes:  
Your hot-swap redundant power supply might look slightly different from the illustrations in this topic.  
• Use any documentation that comes with the hot-swap redundant power supply and follow those  
instructions in addition to the instructions in this topic.  
102 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
To replace a hot-swap redundant power supply, do the following:  
1. Locate the failing hot-swap redundant power supply in the rear of your server. Then, disconnect the  
power cord from the failing hot-swap redundant power supply.  
Figure 63. Disconnecting the power cord  
Chapter 6. Installing, removing, or replacing hardware 103  
Download from Www.Somanuals.com. All Manuals Search And Download.  
2. Press the tab 1 and carefully pull the handle at the same time to slide the hot-swap redundant power  
supply out of the chassis.  
Note: Do not use too much force. You can first carefully slide the hot-swap redundant power supply a  
little bit out to release it from the secured position. Then, completely slide it out of the chassis.  
Figure 64. Removing a hot-swap redundant power supply  
3. Install a new hot-swap redundant power supply. See “Installing a hot-swap redundant power supply” on  
page 100.  
4. If you are instructed to return the old hot-swap redundant power supply, follow all packaging instructions  
and use any packaging materials that are supplied to you for shipping.  
Installing or replacing a heat sink  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to install or replace a heat sink.  
CAUTION:  
The heat sink might be very hot. Turn off the server and wait three to five minutes to let the server  
cool before removing the server cover.  
104 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Note: Use any documentation that comes with the heat sink and follow those instructions in addition to  
the instructions in this topic.  
To install or replace a heat sink, do the following:  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Remove the cooling shroud. See “Removing and reinstalling the cooling shroud” on page 73.  
5. Locate the heat sink or the place for installing the second heat sink. See “Server components” on  
page 25.  
Chapter 6. Installing, removing, or replacing hardware 105  
Download from Www.Somanuals.com. All Manuals Search And Download.  
6. If you are replacing a heat sink, remove the four screws that secure the heat sink to the system board. It  
is recommended that you carefully remove the four screws from the system board using the following  
method to avoid any possible damage to the system board.  
a. Partially remove screw 1 , then completely remove screw 3 , and then return to screw 1 and  
completely remove it.  
b. Partially remove screw 2 , then completely remove screw 4 , and then return to screw 2 and  
completely remove it.  
Note: The four screws are integrated parts of the heat sink. Do not try to remove the four screws  
from the heat sink.  
Figure 65. Removing the screws that secure the heat sink  
7. Gently twist the heat sink to free it from the microprocessor and then lift the heat sink off the system  
board.  
8. Lay aside the old heat sink. Touch the static-protective package that contains the new heat sink to any  
unpainted surface on the outside of the server. Then, take the new heat sink out of the package.  
Notes:  
• If you are replacing a heat sink, you need to use a cleaning pad that might come with the new heat  
sink to wipe the thermal grease from the top of the microprocessor before installing the new heat  
sink. Dispose of the cleaning pad after all of the thermal grease is removed from the microprocessor.  
• When handling the new heat sink, do not touch the thermal grease on the bottom of it.  
9. Remove any protective cover that protects the thermal grease on the bottom of the new heat sink. Then,  
place the new heat sink on the system board so that the four screws on the new heat sink are aligned  
with the corresponding mounting studs on the system board.  
106 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
10. Install the four screws to secure the new heat sink on the system board. It is recommended that you  
carefully install the four screws using the following method to avoid any possible damage to the system  
board.  
a. Partially tighten screw 1 , then firmly tighten screw 3 , and then return to screw 1 and firmly tighten  
it. Do not over-tighten the screws.  
b. Partially tighten screw 2 , then firmly tighten screw 4 , and then return to screw 2 and firmly tighten  
it. Do not over-tighten the screws.  
Figure 66. Installing the screws to secure the heat sink  
11. If you are instructed to return the old heat sink, follow all packaging instructions and use any packaging  
materials that are supplied to you for shipping.  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
To complete the installation or replacement, go to “Completing the parts replacement” on page 154.  
Installing or replacing the microprocessor  
This topic provides instructions on how to install or replace the microprocessor.  
Installing the second microprocessor  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to install the second microprocessor.  
Chapter 6. Installing, removing, or replacing hardware 107  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
Depending on the model, your server might come with one or two microprocessors. For server models with  
one microprocessor, the microprocessor is installed in the microprocessor socket 1 and the microprocessor  
socket 2 is protected by a plastic socket cover. You can purchase a microprocessor option kit from Lenovo  
and install the second microprocessor to expand system capabilities.  
CAUTION:  
Turn off the server and wait three to five minutes to let the server cool before removing the server  
cover.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Notes:  
• Ensure that you install the correct type of microprocessor option your server supports. See “Memory  
module installation rules” on page 75. When two microprocessors are installed, both must have the same  
core voltage and core speed.  
• Use any documentation that comes with the microprocessor option kit and follow those instructions in  
addition to the instructions in this topic.  
Your microprocessor, socket, and socket cover might look slightly different from the illustrations in this  
topic.  
To install the second microprocessor, do the following:  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Remove the cooling shroud. See “Removing and reinstalling the cooling shroud” on page 73.  
5. Locate the microprocessor socket 2 on the system board. See “System board components” on page 38.  
6. Open the small handle 2 first. Then, open the other small handle 1 .  
Note: There are two marks on the microprocessor retainer. You need to open the small handle marked  
with  
first and then you can open the other small handle marked with  
Figure 67. Opening the handles  
108 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
7. Gently press the microprocessor retainer to open it. Ensure that the small handles and the  
microprocessor retainer are in the fully open position.  
Note: Do not drop anything onto the microprocessor socket while it is exposed. The socket pins must  
be kept as clean as possible.  
Figure 68. Opening the microprocessor retainer  
8. Touch the static-protective package that contains the new microprocessor to any unpainted surface on  
the outside of the server. Then, remove the new microprocessor from the package.  
9. Remove the new microprocessor from the protective cover that protects the gold contacts on the  
bottom of the new microprocessor. Do not touch the pins on the microprocessor socket and the gold  
contacts on the bottom of the new microprocessor.  
Figure 69. Do not touch the pins  
Chapter 6. Installing, removing, or replacing hardware 109  
Download from Www.Somanuals.com. All Manuals Search And Download.  
10. Note the orientation of the new microprocessor. Hold the new microprocessor by its edges and align  
the notches 1 on it with the tabs 2 in the microprocessor socket. Then, carefully lower the new  
microprocessor straight down into the microprocessor socket.  
Note: The small triangle 3 on one corner of the new microprocessor is the microprocessor orientation  
indicator. The new microprocessor is in the correct orientation when this indicator faces the beveled  
corner 4 of the microprocessor socket.  
Figure 70. Installing the microprocessor  
11. Remove the plastic microprocessor socket cover. Store the microprocessor socket cover in the event  
that you later remove the microprocessor and need the socket cover to protect the pins on the socket.  
Note: Do not remove the socket cover until you install a microprocessor into the socket. If you remove  
the microprocessor, install the socket cover or a new microprocessor immediately.  
Figure 71. Removing the microprocessor socket cover  
110 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
12. Close the microprocessor retainer. Then, close the small handle 1 first and then close the small handle  
2 to lock the retainer into position and secure the new microprocessor in the socket.  
Note: There are two marks on the microprocessor retainer. Ensure that you close the small handle  
marked with  
first and then close the small handle marked with  
. Always follow the correct  
sequence when you close the small handles.  
Figure 72. Securing the microprocessor in the socket  
13. Install the new heat sink that comes with the microprocessor option kit. See “Installing or replacing a  
heat sink” on page 104.  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
To complete the installation, go to “Completing the parts replacement” on page 154.  
Replacing the microprocessor  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to replace the microprocessor.  
CAUTION:  
The heat sink and microprocessor might be very hot. Turn off the server and wait three to five minutes  
to let the server cool before removing the server cover.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Chapter 6. Installing, removing, or replacing hardware 111  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Notes:  
• Ensure that the new microprocessor is the correct type your server supports. See “Memory module  
installation rules” on page 75. When two microprocessors are installed, both must have the same core  
voltage and core speed.  
• Use any documentation that comes with the microprocessor option kit and follow those instructions in  
addition to the instructions in this topic.  
Your microprocessor, socket, and socket cover might look slightly different from the illustrations in this  
topic.  
To replace the microprocessor, do the following:  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Remove the cooling shroud. See “Removing and reinstalling the cooling shroud” on page 73.  
5. Remove the heat sink. See “Installing or replacing a heat sink” on page 104.  
6. Locate the microprocessor socket and open the small handle 2 first. Then, open the other small  
handle 1 .  
Note: There are two marks on the microprocessor retainer. You need to open the small handle marked  
with  
first and then you can open the other small handle marked with  
.
Figure 73. Opening the handles  
112 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
7. Gently press the microprocessor retainer to open it. Ensure that the small handles and the  
microprocessor retainer are in the fully open position.  
Figure 74. Opening the microprocessor retainer  
8. Touch only the edges of the microprocessor and carefully lift it straight up and out of the microprocessor  
socket. Place the old microprocessor on a static-protective surface.  
Notes:  
a. Do not touch the gold contacts on the bottom of the microprocessor.  
b. Do not drop anything onto the microprocessor socket while it is exposed. The socket pins must be  
kept as clean as possible.  
Figure 75. Removing the microprocessor  
9. Touch the static-protective package that contains the new microprocessor to any unpainted surface on  
the outside of the server. Then, remove the new microprocessor from the package.  
Chapter 6. Installing, removing, or replacing hardware 113  
Download from Www.Somanuals.com. All Manuals Search And Download.  
10. Remove the new microprocessor from the protective cover that protects the gold contacts on the  
bottom of the new microprocessor. Do not touch the pins on the microprocessor socket and the gold  
contacts on the bottom of the new microprocessor.  
Figure 76. Do not touch the pins  
11. Note the orientation of the new microprocessor. Hold the new microprocessor by its edges and align  
the notches 1 on it with the tabs 2 in the microprocessor socket. Then, carefully lower the new  
microprocessor straight down into the microprocessor socket.  
Note: The small triangle 3 on one corner of the new microprocessor is the microprocessor orientation  
indicator. The new microprocessor is in the correct orientation when this indicator faces the beveled  
corner 4 of the microprocessor socket.  
Figure 77. Installing the microprocessor  
114 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
12. Close the microprocessor retainer. Then, close the small handle 1 first and then close the small handle  
2 to lock the retainer into position and secure the new microprocessor in the socket.  
Note: There are two marks on the microprocessor retainer. Ensure that you close the small handle  
marked with  
first and then close the small handle marked with  
. Always follow the correct  
sequence when you close the small handles.  
Figure 78. Securing the microprocessor in the socket  
13. Reinstall the heat sink. See “Installing or replacing a heat sink” on page 104.  
14. If you are instructed to return the old microprocessor, follow all packaging instructions and use any  
packaging materials that are supplied to you for shipping.  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
To complete the replacement, go to “Completing the parts replacement” on page 154.  
Installing or replacing a hot-swap hard disk drive  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to install or replace a hot-swap hard disk drive.  
For a list of the ThinkServer hard disk drive options, go to:  
http://www.lenovo.com/thinkserver  
You can install or replace a hot-swap hard disk drive without turning off the server, which helps you avoid  
significant interruption to the operation of the system.  
The EMI integrity and cooling of the server are protected by having all drive bays covered or occupied. The  
number of the installed hard disk drives in your server varies depending on the server model. The vacant  
bays are occupied by dummy hard-disk-drive trays. When you install a hot-swap hard disk drive, save the  
removed dummy hard-disk-drive tray from the drive bay in the event that you later remove the hot-swap hard  
disk drive and need the dummy tray to cover the place.  
Attention: An unoccupied drive bay without any other protection might impact the EMI integrity and cooling  
of the server, which might result in overheating or component damage. To maintain the EMI integrity and  
Chapter 6. Installing, removing, or replacing hardware 115  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
cooling of the server, install a new hot-swap hard disk drive as soon as you remove the failing one or  
the dummy tray.  
Before you begin, review the following hard disk drive installation rules:  
• Follow the order of the hard-disk-drive bays when installing a hard disk drive. See “Server components”  
on page 25 to locate the hard-disk-drive bays in your server.  
• For RAID configuration, the hard disk drives must be the same type with the same capacity if they are  
within a single RAID array. For more information, see “Configuring RAID” on page 62.  
• For hard disk drives with different capacities, install the hard disk drive by following the order of the  
hard-disk-drive bays as well as the order from the lowest capacity to the highest capacity.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Notes:  
• Depending on the model, your server might come with 3.5-inch hot-swap hard disk drives or 2.5-inch  
hot-swap hard disk drives. The illustrations in this topic are based on server models with 3.5-inch  
hot-swap hard disk drives. For other models, the replacement procedure is similar.  
• Depending on the model, your server might look slightly different from the illustrations in this topic.  
• Use any documentation that comes with the hot-swap hard disk drive and follow those instructions in  
addition to the instructions in this topic.  
To install or replace a hot-swap hard disk drive, do the following:  
1. Locate the appropriate hard-disk-drive bay. See “Server components” on page 25.  
2. Press the release button 1 to open the handle of the hot-swap hard disk drive or the dummy tray.  
PSU  
Mem  
CPU  
Figure 79. Opening the handle of the hot-swap hard disk drive  
116 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Figure 80. Opening the handle of the dummy hot-swap hard-disk-drive tray  
3. Pull the handle and carefully slide the hot-swap hard disk drive or the dummy tray out of the front of  
the chassis.  
PSU  
Mem  
CPU  
Figure 81. Removing the hot-swap hard disk drive  
Chapter 6. Installing, removing, or replacing hardware 117  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Figure 82. Removing the dummy hot-swap hard-disk-drive tray  
4. Touch the static-protective package that contains the new hot-swap hard disk drive to any unpainted  
surface on the outside of the server. Then, take the new hot-swap hard disk drive out of the package.  
Note: Do not touch the circuit board on the hard disk drive.  
118 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
5. Slide the new hot-swap hard disk drive into the drive bay from the front until it snaps into position  
and then completely close the handle.  
PSU  
Mem  
CPU  
Figure 83. Installing the hot-swap hard disk drive  
6. Check the hot-swap hard-disk-drive status LEDs to ensure that the hard disk drive is operating correctly.  
You might have to restart the server for the newly installed hard disk drive to be recognized. See  
“Hot-swap hard-disk-drive status LEDs” on page 30. If the hard disk drive is faulty, you need to reinstall  
or replace it until it is operating correctly.  
7. Do one of the following:  
• If you are installing a hot-swap hard disk drive, save the removed dummy hard-disk-drive tray in  
the event that you later remove the hot-swap hard disk drive and need a dummy tray to cover the  
drive bay.  
• If you are replacing a hot-swap hard disk drive and are instructed to return the old hot-swap hard  
disk drive, follow all packaging instructions and use any packaging materials that are supplied to  
you for shipping.  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
To configure RAID, go to “Configuring RAID” on page 62.  
Installing or replacing a 2.5-inch solid-state drive  
This topic contains the following items:  
Chapter 6. Installing, removing, or replacing hardware 119  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
For a list of ThinkServer solid-state drive options, go to:  
http://www.lenovo.com/thinkserver  
You can install or replace a hot-swap solid-state drive without turning off the server, which helps you avoid  
significant interruption to the operation of the system.  
The EMI integrity and cooling of the server are protected by having all drive bays covered or occupied. The  
number of the installed hard disk drives or solid-state drives in your server varies depending on the server  
model. The vacant bays are occupied by dummy hard-disk-drive trays. When you install a hot-swap hard  
disk drive or solid-state drive, save the removed dummy hard-disk-drive tray from the drive bay in the  
event that you later remove the hot-swap hard disk drive or solid-state drive and need the dummy tray to  
cover the place.  
Attention: An unoccupied drive bay without any other protection might impact the EMI integrity and cooling  
of the server, which might result in overheating or component damage. To maintain the EMI integrity and  
cooling of the server, install a new hot-swap hard disk drive or solid-state drive as soon as you remove the  
failing one or the dummy tray.  
Before you begin, review the following solid-state drive installation rules:  
• Follow the order of the hard-disk-drive bays when installing a solid-state drive. See “Server components”  
on page 25 to locate the hard-disk-drive bays in your server.  
• For RAID configuration, the solid-state drives must be the same type with the same capacity if they are  
within a single RAID array. For more information, see “Configuring RAID” on page 62.  
• For solid-state drives with different capacities, install the solid-state drive by following the order of the  
hard-disk-drive bays as well as the order from the lowest capacity to the highest capacity.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Notes:  
• Depending on the model, your server might come with 3.5-inch hot-swap hard disk drives or 2.5-inch  
hot-swap hard disk drives. The illustrations in this topic are based on server models with 3.5-inch  
hot-swap hard disk drives. For other models, the replacement procedure is similar.  
• Depending on the model, your server might look slightly different from the illustrations in this topic.  
• Use any documentation that comes with the solid-state drive and follow those instructions in addition to  
the instructions in this topic.  
Installing a 2.5-inch solid-state drive into a 3.5-inch hard-disk-drive bay  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to install a 2.5-inch solid-state drive into a 3.5-inch hard-disk-drive  
bay.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Note: Ensure that you have a 3.5-inch to 2.5-inch drive adapter and a 3.5-inch drive bracket available  
before the installation.  
To install a 2.5-inch solid-state drive into a 3.5-inch hard-disk-drive bay, do the following:  
1. Locate the appropriate hard-disk-drive bay. See “Server components” on page 25.  
120 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
2. Press the release button 1 to open the handle of the dummy hard-disk-drive tray.  
Figure 84. Opening the handle of the dummy hard-disk-drive tray  
3. Pull the handle and carefully slide the dummy hard-disk-drive tray out of the front of the chassis.  
Figure 85. Removing the dummy hard-disk-drive tray  
4. Touch the static-protective package that contains the 2.5-inch solid-state drive to any unpainted surface  
on the outside of the server. Then, take the solid-state drive out of the package.  
Note: Do not touch the circuit board on the solid-state drive.  
Chapter 6. Installing, removing, or replacing hardware 121  
Download from Www.Somanuals.com. All Manuals Search And Download.  
5. Position the 2.5-inch solid-state drive into the 3.5-inch to 2.5-inch drive adapter as shown in the  
following illustration.  
Figure 86. Positioning the 2.5-inch solid-state drive into the drive adapter  
6. Align the two screw holes in the solid-state drive with the corresponding holes in the drive adapter.  
Then, install the two screws to secure the solid-state drive to the drive adapter.  
Figure 87. Installing the screws to secure the solid-state drive to the drive adapter  
7. Position the drive adapter with the solid-state drive into the 3.5-inch drive bracket.  
122 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
8. Align the screw holes in the drive adapter and the solid-state drive with the corresponding holes in the  
drive bracket. Then, install the five screws to secure the drive adapter and the solid-state drive to  
the bracket.  
Figure 88. Installing the screws to secure the drive adapter and the solid-state drive to the bracket  
9. Slide the bracket with the solid-state drive into the drive bay from the front until it snaps into position  
and then completely close the handle.  
PSU  
Mem  
CPU  
Figure 89. Installing the bracket with the solid-state drive  
10. Check the hard-disk-drive-status LEDs to ensure that the solid-state drive is operating correctly. You  
might have to restart the server for the newly installed solid-state drive to be recognized. See “Hot-swap  
Chapter 6. Installing, removing, or replacing hardware 123  
Download from Www.Somanuals.com. All Manuals Search And Download.  
hard-disk-drive status LEDs” on page 30. If the solid-state drive is faulty, reinstall or replace it until it  
is operating correctly.  
11. Save the removed dummy hard-disk-drive tray in the event that you later remove the solid-state drive  
and need a dummy tray to cover the drive bay.  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
To configure RAID, go to “Configuring RAID” on page 62.  
To complete the installation, go to “Completing the parts replacement” on page 154.  
Replacing a 2.5-inch solid-state drive from a 3.5-inch hard-disk-drive bay  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to replace a 2.5-inch solid-state drive from a 3.5-inch hard-disk-drive  
bay.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
To replace a 2.5-inch solid-state drive from a 3.5-inch hard-disk-drive bay, do the following:  
1. Locate the appropriate hard-disk-drive bay. See “Server components” on page 25.  
2. Press the release button 1 to open the handle of the 3.5-inch drive bracket.  
PSU  
Mem  
CPU  
Figure 90. Opening the handle of the 3.5-inch drive bracket  
124 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
3. Pull the handle and carefully slide the bracket with the solid-state drive out of the front of the chassis.  
PSU  
Mem  
CPU  
Figure 91. Removing the bracket with the solid-state drive  
4. Remove the five screws that secure the solid-state drive and the 3.5-inch to 2.5-inch drive adapter.  
Then, remove the drive adapter with the solid-state drive from the bracket.  
Figure 92. Removing the screws that secure the solid-state drive and the drive adapter  
Chapter 6. Installing, removing, or replacing hardware 125  
Download from Www.Somanuals.com. All Manuals Search And Download.  
5. Remove the two screws that secure the solid-state drive.  
Figure 93. Removing the screws that secure the solid-state drive  
6. Lift the solid-state drive up to remove it from the drive adapter.  
Figure 94. Removing the solid-state drive from the drive adapter  
7. Install a new solid-state drive. See “Installing a 2.5-inch solid-state drive into a 3.5-inch hard-disk-drive  
bay” on page 120.  
8. If you are instructed to return the old solid-state drive, follow all packaging instructions and use any  
packaging materials that are supplied to you for shipping.  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
To configure RAID, go to “Configuring RAID” on page 62.  
To complete the replacement, go to “Completing the parts replacement” on page 154.  
Installing or replacing the optical drive  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
126 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
This topic provides instructions on how to replace the optical drive.  
CAUTION:  
When laser products (such as CD-ROMs, DVD drives, fiber optic devices, or transmitters) are  
installed, note the following:  
• Do not remove the covers. Removing the covers of the laser product could result in exposure to  
hazardous laser radiation. There are no serviceable parts inside the device.  
• Use of controls or adjustments or performance of procedures other than those specified herein  
might result in hazardous radiation exposure.  
DANGER  
Some laser products contain an embedded Class 3A or Class 3B laser diode. Note the following:  
Laser radiation when open. Do not stare into the beam, do not view directly with optical  
instruments, and avoid direct exposure to the beam.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Notes:  
• Depending on the model, your server might look slightly different from the illustrations in this topic.  
• Use any documentation that comes with the new optical drive and follow those instructions in addition to  
the instructions in this topic.  
• If no optical drive is installed on your server, there is a dummy optical drive.  
To install or replace the optical drive, do the following:  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Locate the optical drive or dummy optical drive. See “Server components” on page 25.  
5. Disconnect the signal cable and the power cable from the rear of the optical drive.  
Chapter 6. Installing, removing, or replacing hardware 127  
Download from Www.Somanuals.com. All Manuals Search And Download.  
6. Press the rear of the retaining bracket 1 in the direction as shown and push the optical drive or dummy  
optical drive from the rear until it is projected from the front of the chassis. Then, hold the optical drive  
or dummy optical drive from the front and completely slide it out of the chassis.  
PSU  
Mem  
CPU  
Figure 95. Removing the optical drive  
7. Touch the static-protective package that contains the new optical drive to any unpainted surface on the  
outside of the server. Then, take the new optical drive out of the package.  
8. Do one of the following:  
• If you are installing the optical drive, remove the retaining bracket from the dummy optical drive and  
install it on the side of the new optical drive.  
• If you are replacing the optical drive, remove the retaining bracket from the old optical drive and  
install it on the side of the new optical drive.  
Figure 96. Installing the optical drive retaining bracket  
128 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
9. Slide the new optical drive with the retaining bracket into the drive bay from the front until it snaps  
into position.  
PSU  
Mem  
CPU  
Figure 97. Installing the optical drive  
10. Connect the power cable 1 and the signal cable 2 to the rear of the new optical drive.  
Figure 98. Connecting cables to the rear of the optical drive  
11. If necessary, connect the other end of the signal cable to the SATA connector 0 on the system board.  
12. If you are instructed to return the old optical drive, follow all packaging instructions and use any  
packaging materials that are supplied to you for shipping.  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
To complete the installation or replacement, go to “Completing the parts replacement” on page 154.  
Replacing the ThinkServer RAID Super Capacitor Module  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to replace the ThinkServer RAID Super Capacitor Module.  
This topic applies only to server models that have a ThinkServer RAID Super Capacitor Module installed.  
Chapter 6. Installing, removing, or replacing hardware 129  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
The ThinkServer RAID Super Capacitor Module protects the cache memory on the installed ThinkServer  
RAID 710 Adapter. You can purchase a ThinkServer RAID Super Capacitor Module from Lenovo.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Notes:  
• Depending on the model, your server might look slightly different from the illustrations in this topic.  
• Use any documentation that comes with the ThinkServer RAID Super Capacitor Module and follow those  
instructions in addition to the instructions in this topic.  
To replace the ThinkServer RAID Super Capacitor Module, do the following:  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Disconnect the cable from the ThinkServer RAID Super Capacitor Module and then remove the two  
screws that secure the ThinkServer RAID Super Capacitor Module bracket. Then, hold the bracket with  
the ThinkServer RAID Super Capacitor Module and lift it up from the chassis.  
PSU  
Mem  
CPU  
Figure 99. Removing the ThinkServer RAID Super Capacitor Module with the bracket from the chassis  
130 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
5. Gently press the tab 1 on the bracket and remove the ThinkServer RAID Super Capacitor Module from  
the bracket at the same time.  
Figure 100. Removing the ThinkServer RAID Super Capacitor Module from the bracket  
6. Touch the static-protective package that contains the new ThinkServer RAID Super Capacitor Module  
to any unpainted surface on the outside of the server. Then, take the new ThinkServer RAID Super  
Capacitor Module out of the package.  
7. Note the orientation of the new ThinkServer RAID Super Capacitor Module. Then, gently press the tab  
1 on the bracket and install the new ThinkServer RAID Super Capacitor Module into the bracket at  
the same time.  
Figure 101. Installing the ThinkServer RAID Super Capacitor Module into the bracket  
Chapter 6. Installing, removing, or replacing hardware 131  
Download from Www.Somanuals.com. All Manuals Search And Download.  
8. Position the new ThinkServer RAID Super Capacitor Module with the bracket on the chassis so that the  
mounting studs 1 on the chassis pass through the corresponding holes in the bracket. Then, install the  
two screws to secure the ThinkServer RAID Super Capacitor Module bracket.  
PSU  
Mem  
CPU  
Figure 102. Installing the ThinkServer RAID Super Capacitor Module with the bracket on the chassis  
9. Connect the cable to the new ThinkServer RAID Super Capacitor Module.  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
To complete the replacement procedure, go to “Completing the parts replacement” on page 154.  
Replacing the hot-swap hard-disk-drive backplane  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to replace the hot-swap hard-disk-drive backplane.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
132 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Notes:  
• The hot-swap hard-disk-drive backplane is sensitive to ESD. Ensure that you read and understand  
“Handling static-sensitive devices” on page 68 first and carefully perform the operation.  
• Depending on the model, your server might look slightly different from the illustrations in this topic.  
• The illustrations in the following procedure show the backplane for 3.5-inch hard disk drives. For the  
backplane for 2.5-inch hard disk drives, the replacement procedure is similar.  
• In the following illustrations, system fans are removed in order to make the hot-swap hard-disk-drive  
backplane clearly visible.  
To replace the hot-swap hard-disk-drive backplane, do the following:  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Locate the hot-swap hard-disk-drive backplane. See “Hot-swap hard-disk-drive backplane” on page 33.  
5. Remove all the installed hot-swap hard disk drives and dummy trays (if any) from the hard-disk-drive  
6. Record the cable connections on the backplane and then disconnect all the cables from the backplane.  
7. Press the two retaining latches in the direction as shown to release the backplane.  
Figure 103. Releasing the hot-swap hard-disk-drive backplane  
Chapter 6. Installing, removing, or replacing hardware 133  
Download from Www.Somanuals.com. All Manuals Search And Download.  
8. Carefully lift up the hot-swap hard-disk-drive backplane. When the hooks 1 are aligned with the  
holes in the backplane, slowly move the backplane a little bit outward. Then, completely remove the  
hot-swap hard-disk-drive backplane.  
Figure 104. Removing the hot-swap hard-disk-drive backplane  
9. Touch the static-protective package that contains the new hot-swap hard-disk-drive backplane to any  
unpainted surface on the outside of the server. Then, remove the new backplane from the package.  
Note: Carefully handle the backplane by its edges.  
134 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
10. Position the new backplane as shown so that the hooks 1 on the chassis pass through the  
corresponding holes in the new backplane. Then, press the backplane straight down until it is secured  
in place by the small retaining studs on the chassis.  
Figure 105. Installing the hot-swap hard-disk-drive backplane  
Chapter 6. Installing, removing, or replacing hardware 135  
Download from Www.Somanuals.com. All Manuals Search And Download.  
11. Press the two retaining latches. Then, the backplane is secured.  
Figure 106. Securing the hot-swap hard-disk-drive backplane  
12. Reinstall all the hot-swap hard disk drives and dummy trays (if any) on the backplane. See “Installing or  
13. Refer to your note to reconnect the cables to the backplane.  
14. If you are instructed to return the old hot-swap hard-disk-drive backplane, follow all packaging  
instructions and use any packaging materials that are supplied to you for shipping.  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
To complete the replacement, go to “Completing the parts replacement” on page 154.  
Replacing the Intelligent Diagnostics Module  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to replace the Intelligent Diagnostics Module (hereinafter referred to  
as the IDM).  
The IDM provides diagnostic LEDs through the IDM panel to help you easily identify a problem. For more  
information, see “Intelligent Diagnostics Module” on page 21.  
136 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Notes:  
• Depending on the model, your server might look slightly different from the illustrations in this topic.  
• If you remove the IDM, the server will lose the diagnostic LEDs on the IDM panel.  
To replace the IDM, do the following:  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Locate the IDM. See “Server components” on page 25.  
5. Disconnect the cable from the rear of the IDM.  
6. Remove the two screws that secure the IDM and then carefully remove the IDM from the chassis.  
PSU  
Mem  
CPU  
Figure 107. Removing the IDM  
7. Touch the static-protective package that contains the new IDM to any unpainted surface on the outside  
of the server. Then, take the new IDM out of the package.  
Chapter 6. Installing, removing, or replacing hardware 137  
Download from Www.Somanuals.com. All Manuals Search And Download.  
8. Position the new IDM on the chassis so that the screw holes in the new IDM are aligned with the  
corresponding mounting studs on the chassis. Then, install the screws to secure the new IDM in place.  
PSU  
Mem  
CPU  
Figure 108. Installing the IDM  
9. Connect the IDM cable to the rear of the new IDM.  
10. If you are instructed to return the old IDM, follow all packaging instructions and use any packaging  
materials that are supplied to you for shipping.  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
To complete the replacement, go to “Completing the parts replacement” on page 154.  
Replacing a system fan  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to replace a system fan.  
CAUTION:  
Hazardous moving parts. Keep fingers and other body parts away.  
138 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Note: Depending on the model, your server might look slightly different from the illustrations in this topic.  
To replace a system fan, do the following:  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Remove the cooling shroud. See “Removing and reinstalling the cooling shroud” on page 73.  
5. Reconnect the power cord to the server and the electrical outlet.  
6. Locate the system fan. The system fan error LED is lit. See “System board LEDs” on page 46.  
7. Disconnect the power cord from the electrical outlet.  
8. Disconnect the cable of the system fan from the system fan connector on the system board. See  
“System board components” on page 38 to identify the system fan connector.  
9. Lift up the tape of the system fan to remove the system fan out of the chassis.  
Figure 109. Removing the system fan  
10. Touch the static-protective package that contains the new system fan to any unpainted surface on the  
outside of the server. Then, remove the new system fan from the package.  
Chapter 6. Installing, removing, or replacing hardware 139  
Download from Www.Somanuals.com. All Manuals Search And Download.  
11. Note the orientation of the system fan and then insert the new system fan into the chassis until it  
snaps into position.  
Figure 110. Inserting the system fan  
12. Press down the tape of the system fan and then connect the cable of the new system fan to the system  
fan connector on the system board.  
13. If you are instructed to return the old system fan, follow all packaging instructions and use any  
packaging materials that are supplied to you for shipping.  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
To complete the replacement, go to “Completing the parts replacement” on page 154.  
Replacing the front panel board  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to replace the front panel board.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Notes:  
• Depending on the model, your server might look slightly different from the illustrations in this topic.  
• The front panel board is extremely sensitive to ESD. Ensure that you read and understand “Handling  
static-sensitive devices” on page 68 first and carefully perform the operation.  
To replace the front panel board, do the following:  
140 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Locate the front panel board. See “Front view of the server” on page 14.  
5. Disconnect the front panel cable and the front panel USB cable from the front panel board.  
6. Remove the two screws that secure the front panel board and then carefully remove the front panel  
board from the chassis.  
PSU  
Mem  
CPU  
Figure 111. Removing the front panel board  
7. Touch the static-protective package that contains the new front panel board to any unpainted surface  
on the outside of the server. Then, take the new front panel board out of the package.  
Note: Carefully handle the front panel board by its edges.  
Chapter 6. Installing, removing, or replacing hardware 141  
Download from Www.Somanuals.com. All Manuals Search And Download.  
8. Carefully position the new front panel board on the chassis so that the front controls, connectors,  
and LEDs are through the corresponding holes in the front bezel and the two screw holes in the new  
front panel board are aligned with the corresponding mounting studs on the chassis. Then, install the  
screws to secure the front panel board in place.  
PSU  
Mem  
CPU  
Figure 112. Installing the front panel board  
9. Connect the front panel cable and the front panel USB cable to the rear of the new front panel board.  
10. If you are instructed to return the old front panel board, follow all packaging instructions and use any  
packaging materials that are supplied to you for shipping.  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
To complete the replacement, go to “Completing the parts replacement” on page 154.  
Replacing the riser card assembly 1  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to replace the riser card assembly 1.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Notes:  
• Depending on the model, your server might look slightly different from the illustrations in this topic.  
• Use any documentation that comes with the new riser card assembly 1 and follow those instructions in  
addition to the instructions in this topic.  
To replace the riser card assembly 1, do the following:  
142 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Remove the cooling shroud. See “Removing and reinstalling the cooling shroud” on page 73.  
5. Locate the riser card assembly 1. See “Server components” on page 25.  
6. If necessary, remove any parts or disconnect any cables that might impede your access to the riser  
card assembly 1.  
7. Grasp the riser card assembly 1 by its edges and carefully lift it straight up and off the chassis.  
Figure 113. Lifting the riser card assembly 1 off the chassis  
8. If there is any PCI Express card (such as an Ethernet card) installed on the riser card assembly 1, record  
the cable connections, and then disconnect all cables from the card to completely remove the riser  
card assembly 1 out of the chassis. Then, remove the PCI Express card from the riser card assembly 1.  
See “Removing the Ethernet card” on page 83.  
9. Touch the static-protective package that contains the new riser card assembly 1 to any unpainted  
surface on the outside of the server. Then, take the new riser card assembly 1 out of the package.  
Chapter 6. Installing, removing, or replacing hardware 143  
Download from Www.Somanuals.com. All Manuals Search And Download.  
10. Align the tabs of the new riser card assembly 1 with the holes in the rear of the server. Then, press the  
new riser card assembly 1 straight down until it is securely seated in the slot.  
Note: If there is any PCI Express card (such as an Ethernet card) installed on the riser card assembly  
1, install the PCI Express card to the new riser card assembly 1 first. See “Installing the Ethernet  
card” on page 81.  
Figure 114. Installing the riser card assembly 1  
11. Reinstall any parts or reconnect any cables that you have removed.  
12. If you are instructed to return the old riser card assembly, follow all packaging instructions and use any  
packaging materials that are supplied to you for shipping.  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
To complete the replacement, go to “Completing the parts replacement” on page 154.  
Replacing the system board battery  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to replace the system board battery.  
Your server has a special type of memory that maintains the date, time, and configuration information for  
built-in features. The system board battery keeps the information active when you turn off the server. The  
144 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
system board battery normally requires no charging or maintenance throughout its life; however, no battery  
lasts forever. If the system board battery fails, the date, time, and configuration information, including  
passwords, are lost and an error message is displayed when you turn on the server.  
DANGER  
Danger of explosion if battery is incorrectly replaced.  
When replacing the lithium coin cell battery, use only the same or an equivalent type that is  
recommended by the manufacturer. The battery contains lithium and can explode if not properly  
used, handled, or disposed of.  
Do not:  
• Throw or immerse into water  
• Heat to more than 100°C (212°F)  
• Repair or disassemble  
Dispose of the battery as required by local ordinances or regulations.  
The following statement applies to users in the state of California, U.S.A.  
California Perchlorate Information:  
Products containing CR (manganese dioxide) lithium coin cell batteries may contain perchlorate.  
Perchlorate Material - special handling may apply, See  
http://www.dtsc.ca.gov/hazardouswaste/perchlorate  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
To replace the system board battery, do the following:  
Note: After you replace the system board battery, you must reset passwords, reset system date and time,  
and reconfigure the server.  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the server cover. See “Removing the server cover” on page 69.  
4. Locate the system board battery. See “System board components” on page 38.  
Note: If there is any PCI Express card installed on the riser card assembly 1, it might block your access  
to the system board battery. In this case, you need to remove the cooling shroud and then carefully  
lift the riser card assembly 1 up so that you can access the system board battery. You do not need to  
disconnect any cables from the riser card assembly 1 or completely remove the riser card assembly 1.  
Chapter 6. Installing, removing, or replacing hardware 145  
Download from Www.Somanuals.com. All Manuals Search And Download.  
5. Remove the old system board battery.  
Figure 115. Removing the system board battery  
6. Install a new system board battery.  
Figure 116. Installing the system board battery  
7. If you have lifted up the riser card assembly 1, reinstall it into the chassis. See “Replacing the riser  
card assembly 1” on page 142.  
8. Dispose of the old system board battery as required by local ordinances or regulations.  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
To complete the replacement, go to “Completing the parts replacement” on page 154. After you replace  
the system board battery, you must reset passwords, reset system date and time, and reconfigure the  
server. See Chapter 5 “Configuring the server” on page 51.  
Replacing the system board  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to replace the system board.  
Note: This procedure must be performed only by trained service personnel of Lenovo.  
CAUTION:  
Hazardous moving parts. Keep fingers and other body parts away.  
146 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
CAUTION:  
The heat sink(s) and microprocessor(s) might be very hot. Turn off the server and wait three to five  
minutes to let the server cool before removing the server cover.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Note: Depending on the model, your server might look slightly different from the illustrations in this topic.  
To replace the system board, do the following:  
1. Remove all media from the drives and turn off all attached devices and the server. Then, disconnect all  
power cords from electrical outlets and disconnect all cables that are connected to the server.  
2. If the server is installed in a rack cabinet, remove the server from the rack cabinet and place it on a flat,  
clean, and static-protective surface. See the Rack Installation Instructions that comes with the server.  
3. Remove the hot-swap redundant power supplies. See “Replacing a hot-swap redundant power  
supply” on page 102.  
4. Remove the server cover. See “Removing the server cover” on page 69.  
5. Remove the cooling shroud. See “Removing and reinstalling the cooling shroud” on page 73.  
6. Record the component locations, cable connections, and cable routing in the server.  
7. Remove all memory modules. See “Removing a memory module” on page 80.  
8. Remove the two riser card assemblies. See “Replacing the riser card assembly 1” on page 142.  
9. Remove the TPM if one is installed. See “Removing the ThinkServer Trusted Platform Module” on  
page 98.  
10. Remove the TMM Premium if one is installed. See “Removing the TMM Premium” on page 95.  
11. Remove the system board battery. See “Replacing the system board battery” on page 144.  
12. Disconnect all the system fan cables from the system board. Then, hold the two system fan cages  
and lift them straight up and out of the chassis.  
PSU  
Mem  
CPU  
Figure 117. Removing the two system fan cages with the system fans  
Chapter 6. Installing, removing, or replacing hardware 147  
Download from Www.Somanuals.com. All Manuals Search And Download.  
13. Remove the heat sink(s) and place them on a clean, flat, and static-protective surface. See “Installing or  
replacing a heat sink” on page 104.  
14. Disconnect all cables from the system board. Then, remove the ten screws that secure the system  
board following the recommended numerical sequence as shown.  
Note: The screws 9 and 10 are different from the other eight screws. Reinstall the two screws to the  
same positions after you install the new system board.  
Figure 118. Removing the screws that secure the system board  
148 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
15. Gently lift each edge of the system board a little bit upward so that the system board is completely  
released from the mounting studs on the chassis. Slowly move the system board to the front of the  
chassis, and then lift it up to completely remove it out of the chassis.  
Note: Carefully handle the system board by its edges.  
PSU  
Mem  
CPU  
Figure 119. Removing the system board  
16. Place the old system board on a clean, flat, and static-protective surface. Touch the static-protective  
package that contains the new system board to any unpainted surface on the outside of the server.  
Then, remove the new system board from the package.  
17. Note the orientation of the new system board and carefully place it into the chassis so that the rear  
connectors are inserted into the corresponding holes in the rear panel.  
PSU  
Mem  
CPU  
Figure 120. Installing the new system board  
Chapter 6. Installing, removing, or replacing hardware 149  
Download from Www.Somanuals.com. All Manuals Search And Download.  
18. Ensure that the ten screw holes in the new system board are aligned with the mounting studs in the  
chassis. Then, install the ten screws following the numerical sequence as shown to secure the new  
system board in the chassis.  
Figure 121. Installing the screws to secure the system board  
19. For the new system board, open the small handles and microprocessor retainer on each of the  
microprocessor socket. See “Installing the second microprocessor” on page 107.  
20. Remove the microprocessor(s) from the old system board and install them directly on the new system  
board. See “Replacing the microprocessor” on page 111.  
150 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
21. Remove the plastic microprocessor socket cover(s) from the new system board. Then, close the small  
handles and microprocessor retainer on each of the microprocessor socket.  
Note: Do not remove the socket cover(s) until you have installed microprocessor(s) into the socket(s).  
Figure 122. Removing the microprocessor socket cover  
22. Install the heat sink(s) that are removed from the old system board to the new system board. See  
23. The old system board must be returned with the microprocessor socket cover(s) to protect the pins on  
the socket(s) during shipping and handling. Use the microprocessor socket cover(s) removed from the  
new system board. To install them on the old system board, do the following:  
a. Pivot the microprocessor retainer on each of the microprocessor socket downward to close the  
retainer.  
Chapter 6. Installing, removing, or replacing hardware 151  
Download from Www.Somanuals.com. All Manuals Search And Download.  
b. Gently press down the small handle 1 first and then push the handle inward to secure it. Then, press  
down the small handle 2 and then push the handle inward to lock the microprocessor retainer on  
each of the microprocessor socket into position.  
Notes:  
• Do not touch the pins on the microprocessor socket and the gold contacts on the bottom of the  
new microprocessor.  
Figure 123. Do not touch the pins  
• There are two marks on the microprocessor retainer. Ensure that you close the small handle  
marked with  
first and then close the small handle marked with  
. Always follow the  
correct sequence when you close the small handles.  
Figure 124. Securing the microprocessor retainer  
152 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
c. Align the small triangle 1 of the microprocessor socket cover with the small triangle 2 on the  
microprocessor retainer. Lower the socket cover straight down to the microprocessor socket, and  
then press it down until it snaps into position.  
Figure 125. Installing the microprocessor socket cover  
24. Note the orientation of the two system fan cages and carefully place them into the chassis. Then,  
press the two system fan cages straight down until they are securely seated in the chassis. After that  
connect the system fan cables to the system board.  
PSU  
Mem  
CPU  
Figure 126. Installing the two system fan cages with the system fans  
25. Install other parts and connect all cables that you removed from the old system board to the new  
system board. Refer to the information that you have recorded and the related topics in “Installing,  
26. If you are instructed to return the old system board, follow all packaging instructions and use any  
packaging materials that are supplied to you for shipping.  
What to do next:  
To work with another piece of hardware, go to the appropriate section.  
To complete the replacement, go to “Completing the parts replacement” on page 154.  
• After a system board is replaced, do the following:  
1. Start the Setup Utility program by pressing the F1 key, and then check the BIOS and BMC version.  
2. Go to http://www.lenovo.com/drivers and follow the instructions on the Web page to download the  
latest version of firmware. Then, install the firmware to your server.  
Chapter 6. Installing, removing, or replacing hardware 153  
Download from Www.Somanuals.com. All Manuals Search And Download.  
3. Update the machine type, model number, and serial number of the system board. Either you will  
be prompted to do this while upgrading the BIOS, or you can locate the files for updating the  
VPD within the DOS BIOS package. For some servers, the VPD utility is available for download  
at: http://www.lenovo.com/drivers.  
Note: If you want to use the Firmware Updater program, ensure that it is the latest version. To get the  
latest version of the Firmware Updater program, go to http://www.lenovo.com/drivers, locate different  
versions of the program, and then identify the latest version by comparing readme files. If the latest  
version of the Firmware Updater program does not contain the latest version of the driver you need,  
download that driver separately from the Web page and install it individually to your server.  
Completing the parts replacement  
This topic provides instructions to help you complete the parts replacement and turn on your server.  
To complete the parts replacement, you must properly route the cables inside the server, reinstall the cooling  
shroud (if necessary), reinstall the server cover, reconnect all the external cables and, for some devices,  
update the firmware and run the Setup Utility program to do further setup.  
Reinstalling the server cover and reconnecting cables  
Attention: Do not open your server or attempt any repair before reading and understanding “Safety information”  
on page iii and “Guidelines” on page 67.  
This topic provides instructions on how to reinstall the server cover and reconnect cables to your server.  
Attention: For proper cooling and airflow, reinstall the server cover before turning on the server. Operating  
the server for extended periods of time (more than 30 minutes) with the server cover removed might  
damage server components.  
Before you begin, print all the related instructions or ensure that you can view the PDF version on another  
computer for reference.  
Note: Depending on the model, your server might look slightly different from the illustrations in this topic.  
To reinstall the server cover and reconnect cables to your server, do the following:  
1. Ensure that all components have been reassembled correctly and that no tools or loose screws are  
left inside your server.  
2. Ensure that all internal cables are routed correctly and secured by any cable clips or ties in the server.  
Keep cables clear of the hinges and sides of the server chassis to avoid interference with reinstalling the  
cooling shroud and the server cover. The following illustration shows an example of the cable routing in  
the chassis with one backplane and four 3.5-inch hard disk drives.  
154 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
     
• Route the signal cables 1 through the left inner side of the chassis. The signal cables include the  
mini-SAS to mini-SAS signal cable, the front panel cable, the front panel USB cable, the diagnostic  
module cable, and the SATA signal cable for the optical drive.  
• Connect the power cable 2 for the optical drive to the optical drive power connector on the  
backplane and properly route the cable in the chassis.  
• Route the backplane power cable 3 through the right inner side of the chassis.  
Figure 127. Cable routing  
3. If the cooling shroud is removed, reinstall the cooling shroud. See “Removing and reinstalling the  
cooling shroud” on page 73.  
Chapter 6. Installing, removing, or replacing hardware 155  
Download from Www.Somanuals.com. All Manuals Search And Download.  
4. Ensure that the cover latch is in the open position. Place the server cover above the chassis so that  
the cover latch is aligned with the cover latch slot in the chassis. Then, lower the server cover onto  
the chassis until the cover latch is inserted into its slot and both sides of the server cover engage the  
guides on both sides of the chassis.  
CPU  
Mem  
PSU  
Figure 128. Installing the server cover  
5. Pivot the cover latch to the closed position and slide the server cover to the front of the chassis at the  
same time until the server cover snaps into position and the cover latch is completely closed.  
CPU  
Mem  
PSU  
Figure 129. Closing the server cover completely  
6. If the server is installed in a rack cabinet, reinstall the server into the rack cabinet. See the Rack  
Installation Instructions that comes with the server.  
156 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
7. Reconnect external cables and power cords to the server. See “Rear view of the server” on page 22 to  
identify the connectors on the rear panel of the server.  
Attention: To avoid component damage, connect the power cords last.  
Note: In most areas of the world, Lenovo requires the return of the defective CRU. Information about this will  
come with the CRU or will come a few days after the CRU arrives.  
Updating the server configuration  
When you turn on the server for the first time after you install, remove, or replace a device, you might  
need to update the server configuration.  
Some optional devices have device drivers that you must install. For information about installing device  
drivers, use the documentation that comes with each optional device. To obtain the supported device drivers  
for your server from the Lenovo Support Web site, go to http://www.lenovo.com/drivers, and then follow the  
instructions on the Web page to find and download the device drivers you need.  
Refer to the following information resources to update the server configuration:  
To update the BIOS configuration, see “Using the Setup Utility program” on page 51.  
To update the RAID configuration, see “Configuring RAID” on page 62.  
To use the ThinkServer EasyStartup program, see “Using the ThinkServer EasyStartup program” on  
page 59.  
To update your system firmware, see “Updating the firmware” on page 65.  
Chapter 6. Installing, removing, or replacing hardware 157  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
158 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Chapter 7. Troubleshooting and diagnostics  
This chapter provides information about basic troubleshooting and diagnostic methods to help you solve  
problems that might occur in the server.  
If you cannot diagnose and correct a problem by using the information in this chapter, see Chapter 8  
“Getting information, help, and service” on page 165 for additional troubleshooting resources.  
Troubleshooting procedure  
Use the following information as a general procedure for diagnosing and troubleshooting problems you  
experience with your server:  
1. Verify that the power cords and the cables for all attached devices are connected correctly and securely.  
2. Verify that the server and all attached devices that require ac power are connected to properly grounded,  
functioning electrical outlets.  
3. Verify that all installed hardware and attached devices are enabled in the BIOS settings of your server.  
For more information about accessing and changing the BIOS settings, see “Using the Setup Utility  
program” on page 51.  
4. View the status and diagnostic LEDs to identify the system and device status and diagnose problems.  
5. If the server is not working after you have added new software, installed a new optional device, or  
replaced a piece of hardware, remove or reinstall the software, device, or hardware to see if the problem  
could be solved.  
6. View the system event log to diagnose problems. See “Viewing the system event log” on page 160.  
7. Turn on the server and press Esc as soon as you see the logo screen to view any diagnostic messages.  
8. Download and use a diagnostic program to diagnose problems. See “Using a diagnostic program” on  
page 160.  
9. Refer to “Basic troubleshooting tables” on page 160 and follow the instructions for the type of problem  
you are experiencing. If the basic troubleshooting information does not help you resolve a problem,  
continue with the next step.  
10. Try using a previous server configuration to see if a recent change to hardware or software settings has  
caused a problem. Before restoring your previous configuration, capture your current configuration in  
case the older configuration settings do not solve the problem or have adverse effect.  
11. Use an antivirus program to see if your server has been infected by a virus. If the program detects a  
virus, remove the virus.  
12. If none of these actions solve the problem, seek technical assistance. See Chapter 8 “Getting  
information, help, and service” on page 165.  
Viewing the status and diagnostic LEDs  
Your server has status and diagnostic LEDs on the front panel, the rear panel, the panel of the diagnostic  
module (varies by model), the system board, the hot-swap hard disk drives, and the optical drive (if  
supported). The various LEDs help you easily identify the system and device status and diagnose problems.  
For information about the LEDs, refer to the related topics in “Locations” on page 13.  
© Copyright Lenovo 2013  
159  
Download from Www.Somanuals.com. All Manuals Search And Download.  
         
Using a diagnostic program  
The following diagnostic programs are available for you to diagnose server problems:  
• ThinkServer Diagnostic Tool  
• ThinkServer System Profile Collection Tool  
To use a diagnostic program, do the following:  
1. Go to http://www.lenovo.com/drivers and follow the instructions on the Web page to locate a diagnostic  
program.  
2. Download and unzip the diagnostic program package to get the diagnostic program package folder.  
3. Open the diagnostic program package folder and run the QTW.exe file.  
4. Select the language when prompted. Then, click Continue.  
5. Read the End-User License Agreement (EULA) terms carefully and click Accept to start the program.  
6. Follow the instructions on the screen to use the diagnostic program.  
For detailed information about using a diagnostic program, refer to the user guide of the diagnostic program,  
which is available for download at:  
http://www.lenovo.com/drivers  
Viewing the system event log  
The system event log (SEL) contains information about all the POST and system management interrupt (SMI)  
events. You can view the SEL to diagnose system problems.  
The TMM implements the SEL as specified in the IPMI 2.0 specification. The SEL is accessible regardless of  
the system power state through the TMM in-band and out-of-band interfaces.  
For more information about viewing the SEL, refer to the ThinkServer Management Module User Guide,  
which is available for download at http://www.lenovo.com/UserManuals.  
Basic troubleshooting tables  
Use the basic troubleshooting information to find solutions to problems that have definite symptoms.  
ThinkServer EasyStartup program problems  
Follow the suggested actions for the corresponding symptom in the order in which they are listed until the  
problem is solved. If none of these actions solve the problem, see “Troubleshooting procedure” on page 159  
for the subsequent steps you should check after using the information in this topic. If the problem still cannot  
be solved, seek technical assistance. See Chapter 8 “Getting information, help, and service” on page 165.  
Note: If you are instructed to remove, install, or replace any CRUs, refer to the related procedure in Chapter  
160 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
             
Action  
Symptom  
The ThinkServer EasyStartup DVD does not start.  
1. Ensure that the server supports the ThinkServer  
EasyStartup program and has a bootable DVD drive  
installed or a bootable external DVD drive attached.  
2. Ensure that you have set the optical drive with the  
ThinkServer EasyStartup DVD installed as the first  
startup device. See “Selecting a startup device” on  
page 56.  
3. Verify if the optical drive or the disc has problems.  
See “Optical drive problems” on page 161.  
The operating system installation program continuously  
loops.  
Make more space available on the hard disk drive.  
1. Ensure that the operating system medium is  
supported by the ThinkServer EasyStartup program  
version your are using. For a list of the supported  
operating systems, refer to the user guide and  
compatibility notes for the ThinkServer EasyStartup  
program through the program main interface. See  
page 60.  
The ThinkServer EasyStartup program cannot start the  
operating system medium.  
2. Verify if the optical drive or the disc has problems.  
See “Optical drive problems” on page 161.  
Optical drive problems  
Follow the suggested actions for the corresponding symptom in the order in which they are listed until the  
problem is solved. If none of these actions solve the problem, see “Troubleshooting procedure” on page 159  
for the subsequent steps you should check after using the information in this topic. If the problem still cannot  
be solved, seek technical assistance. See Chapter 8 “Getting information, help, and service” on page 165.  
Notes:  
• If you are instructed to remove, install, or replace any CRUs, refer to the related procedure in Chapter 6  
• If an action step is preceded by “(Trained service technician only),” this action step is reserved for a trained  
service technician and must be performed only by a trained service technician.  
Action  
Symptom  
The optical drive is not recognized.  
1. Ensure that:  
• The related cables and connectors are not  
damaged and the connector pins are not bent.  
• The optical drive is securely connected to the  
correct SATA connector on the system board and  
the SATA connector is enabled in the Setup Utility  
program. See “Using the Setup Utility program”  
on page 51.  
• All cables and jumpers (if any) are installed  
correctly.  
• The correct device driver is installed for the optical  
drive.  
2. Run any optical drive diagnostic programs if you  
have.  
3. Reinstall the optical drive and reconnect cables.  
Chapter 7. Troubleshooting and diagnostics 161  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
Action  
Symptom  
4. Replace the signal cable for the optical drive.  
5. Replace the power cable for the optical drive.  
6. Replace the power cable for the backplane.  
7. Replace the optical drive.  
8. Replace the backplane.  
9. (Trained service technician only) Replace the system  
board.  
A disc is not working correctly.  
1. Ensure that the disc is in the optical drive with the  
shiny side facing down.  
2. Ensure that the disc surface is clean and not  
scratched.  
3. Check the disc or package for regional coding. You  
might need to purchase a disc with coding for the  
region where you are using the product.  
4. Restart the disc player program.  
5. Restart the server.  
6. Run any optical drive diagnostic programs if you  
have.  
7. Reinstall the optical drive and reconnect cables.  
8. Replace the signal cable for the optical drive.  
9. Replace the optical drive.  
Hard disk drive problems  
Follow the suggested actions for the corresponding symptom in the order in which they are listed until the  
problem is solved. If none of these actions solve the problem, see “Troubleshooting procedure” on page 159  
for the subsequent steps you should check after using the information in this topic. If the problem still cannot  
be solved, seek technical assistance. See Chapter 8 “Getting information, help, and service” on page 165.  
Notes:  
• If you are instructed to remove, install, or replace any CRUs, refer to the related procedure in Chapter 6  
• The status LEDs on each hot-swap hard disk drive help you easily identify a problem. See “Hot-swap  
hard-disk-drive status LEDs” on page 30.  
Action  
Symptom  
A newly installed hot-swap hard disk drive is not  
recognized.  
1. Ensure that the drive is installed into the correct drive  
bay.  
2. Restart the server.  
3. Remove the drive from the bay, wait 45 seconds,  
and reinsert the drive into the bay, making sure that  
the drive connects to the hot-swap hard-disk-drive  
backplane.  
4. Run any diagnostic programs to test the hard disk  
drive if you have.  
5. Ensure that the hot-swap hard-disk-drive backplane  
is correctly seated. When it is correctly seated,  
the drive assemblies correctly connect to the  
162 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
Action  
Symptom  
backplane without bowing or causing movement of  
the backplane.  
6. Ensure that the cable connection is correct. See  
page 37.  
7. Reconnect the backplane power cable and repeat  
step 1 through step 4.  
8. Reconnect the backplane signal cable and repeat  
step 1 through step 4.  
9. If you suspect a problem with the backplane signal  
cable or the backplane:  
a. Replace the affected backplane signal cable.  
b. Replace the affected backplane.  
Multiple hard disk drives fail.  
1. Ensure that the cable connection is correct. See  
page 37.  
2. Reconnect the power cables.  
3. Reconnect the signal cables.  
4. Replace the affected signal cables.  
5. If you suspect a problem with the backplane, replace  
the affected backplane.  
Memory module problems  
Follow the suggested actions for the corresponding symptom in the order in which they are listed until the  
problem is solved. If none of these actions solve the problem, see “Troubleshooting procedure” on page 159  
for the subsequent steps you should check after using the information in this topic. If the problem still cannot  
be solved, seek technical assistance. See Chapter 8 “Getting information, help, and service” on page 165.  
Notes:  
• If you are instructed to remove, install, or replace any CRUs, refer to the related procedure in Chapter 6  
• If an action step is preceded by “(Trained service technician only),” this action step is reserved for a trained  
service technician and must be performed only by a trained service technician.  
Action  
Symptom  
The amount of system memory that is displayed is less  
than the total capacity of the installed physical memory  
modules and you suspect a memory module problem.  
1. Ensure that:  
• All memory modules are the correct type  
supported by the server. See “Memory module  
installation rules” on page 75.  
You followed the memory module installation  
page 75.  
• All memory modules are seated correctly and  
securely.  
• The system firmware is up-to-date.  
2. Reinstall the memory modules.  
3. Replace the suspect memory modules.  
Chapter 7. Troubleshooting and diagnostics 163  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
Action  
Symptom  
4. (Trained service technician only) Replace the system  
board.  
Keyboard, mouse, and USB device problems  
Follow the suggested actions for the corresponding symptom in the order in which they are listed until the  
problem is solved. If none of these actions solve the problem, see “Troubleshooting procedure” on page 159  
for the subsequent steps you should check after using the information in this topic.  
Action  
Symptom  
All or some keys on the keyboard do not work.  
1. Ensure that:  
• The USB keyboard cable is securely connected  
to a USB connector on the server. If the USB  
keyboard is connected to a USB hub, disconnect  
the keyboard from the hub and connect it directly  
to the server.  
• No keys are stuck.  
• The USB controller is enabled in the Setup Utility  
program. See “Using the Setup Utility program”  
on page 51.  
2. Restart the server.  
3. Replace the keyboard.  
1. Ensure that:  
The mouse or pointing device does not work.  
• The mouse or pointing device cable is securely  
connected to the server. If the USB mouse or  
pointing device is connected to a USB hub,  
disconnect the mouse or pointing device from the  
hub and connect it directly to the server.  
• The mouse or pointing device is clean and no dust  
accumulates.  
• The device drivers are installed correctly.  
• The USB controller is enabled in the Setup Utility  
program. See “Using the Setup Utility program”  
on page 51.  
2. Restart the server.  
3. Replace the mouse or pointing device.  
1. Ensure that:  
A USB device does not work.  
• The USB cable is securely connected to the server.  
If the USB device is connected to a USB hub,  
disconnect the device from the hub and connect  
it directly to the server.  
• The device drivers are installed correctly.  
• The USB controller is enabled in the Setup Utility  
program. See “Using the Setup Utility program”  
on page 51.  
2. Restart the server.  
3. Replace the USB device.  
164 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
Chapter 8. Getting information, help, and service  
This chapter contains information about help, service, and technical assistance for products manufactured  
by Lenovo and where to go for additional information about Lenovo and Lenovo products.  
Information resources  
You can use the information in this topic to access useful resources relating to your needs when using  
the product.  
Using the documentation  
Information about your Lenovo system and installed software, if any, or optional devices is available in the  
documentation that comes with the product. The documentation can include printed documents, online  
documents, readme files, and help files. Most of the documentation for your server is on the documentation  
DVD provided with your server. Refer to the troubleshooting information for instructions on how to diagnose  
problems and do basic troubleshooting. The troubleshooting and diagnostics information might tell you that  
you need additional or updated device drivers or other software. Lenovo maintains pages on the World Wide  
Web where you can get the latest technical information and download documentation or device drivers and  
updates. To access the Lenovo Support Web site, go to:  
http://www.lenovo.com/support  
For more information about your server documentation, see “Server documentation” on page 2.  
If you suspect a software problem, refer to the documentation, including readme files and online help, that  
comes with the operating system or software program.  
ThinkServer Web site  
The ThinkServer Web site provides up-to-date information and services to help you buy, use, upgrade, and  
maintain your server. You also can do the following by visiting the ThinkServer Web site at:  
http://www.lenovo.com/thinkserver  
• Shop for servers as well as upgrades and accessories for your server.  
• Purchase additional services and software.  
• Purchase upgrades and extended hardware repair services.  
• Access the Lenovo Limited Warranty (LLW).  
• Access the online manuals for your products.  
• Access troubleshooting and support information for your server model and other supported products.  
• Download the latest device drivers and software updates for your server model.  
• Find the service and support phone numbers for your country or region.  
• Find a Service Provider located near you.  
Lenovo Support Web site  
Technical support information is available on the Lenovo Support Web site at:  
http://www.lenovo.com/support  
This Web site is updated with the latest support information such as the following:  
• Drivers and software  
© Copyright Lenovo 2013  
165  
Download from Www.Somanuals.com. All Manuals Search And Download.  
             
• Diagnostic solutions  
• Product and service warranty  
• Product and parts details  
• User guides and manuals  
• Knowledge base and frequently asked questions  
Help and service  
This topic contains information about obtaining help and service.  
Before you call  
Before you call, do the following to try to solve the problem by yourself:  
• Check all cables to ensure that they are connected.  
• Check the power switches to ensure that the system and optional devices are turned on.  
• Use the troubleshooting information in your system documentation on the documentation DVD that  
comes with your product.  
• Check for the updated information, new device drivers, and hints and tips on the Lenovo Support Web  
site at:  
http://www.lenovo.com/support  
• Download the diagnostic program from the Lenovo Web site, and then run it. See “Using a diagnostic  
program” on page 160.  
If possible, be at your product when you call. Have the following information available:  
• Machine type and model  
• Serial numbers of your Lenovo hardware products  
• Description of the problem  
• Exact wording of any error messages  
• Hardware and software configuration information  
Calling for service  
During the warranty period, you can get help and information by telephone through the Customer Support  
Center.  
The following services are available during the warranty period:  
Problem determination - Trained service personnel are available to assist you with determining a  
hardware problem and deciding what action is necessary to fix the problem.  
Hardware repair - If the problem is caused by hardware under warranty, trained service personnel are  
available to provide the applicable level of service.  
Engineering Change management - There might be changes that are required after a product has  
been sold. Lenovo or your reseller will make selected Engineering Changes (ECs) that apply to your  
hardware available.  
166 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
     
The warranty does not cover the following:  
• Replacement or use of parts not manufactured for or by Lenovo or non-warranted Lenovo parts  
• Identification of software problem sources  
• Configuration of the Unified Extensible Firmware Interface (UEFI) BIOS as part of an installation or upgrade  
• Changes, modifications, or upgrades to device drivers  
• Installation and maintenance of network operating systems (NOS)  
• Installation and maintenance of application programs  
For the warranty type and duration for your product, refer to the Warranty and Support Information on  
the documentation DVD that comes with your server. You must retain your proof of purchase to obtain  
warranty service.  
For warranty service, consult the worldwide Lenovo Support telephone list. Telephone numbers are subject  
to change without notice. The most up-to-date telephone list for Lenovo Support is always available on the  
Web site at http://www.lenovo.com/support/phone. If the telephone number for your country or region is not  
listed, contact your Lenovo reseller or Lenovo marketing representative.  
Using other services  
If you travel with a Lenovo notebook computer or relocate your computer to a country where your desktop,  
notebook, or server machine type is sold, your computer might be eligible for International Warranty Service,  
which automatically entitles you to obtain warranty service throughout the warranty period. Service will be  
performed by service providers authorized to perform warranty service.  
Service methods and procedures vary by country, and some services might not be available in all countries.  
International Warranty Service is delivered through the method of service (such as depot, carry-in, or  
on-site service) that is provided in the servicing country. Service centers in certain countries might not be  
able to service all models of a particular machine type. In some countries, fees and restrictions might  
apply at the time of service.  
To determine whether your computer is eligible for International Warranty Service and to view a list of the  
countries where service is available, go to http://www.lenovo.com/support, click Warranty, and follow  
the instructions on the screen.  
For technical assistance with the installation of or questions related to Service Packs for  
your installed Windows product, refer to the Microsoft Product Support Services Web site at  
http://support.microsoft.com/directory or you can contact the Customer Support Center. Some fees might  
apply.  
Purchasing additional services  
During and after the warranty period, you can purchase additional services, such as support for hardware,  
operating systems, and application programs; network setup and configuration services; upgraded or  
extended hardware repair services; and custom installation services. Service availability and service names  
might vary by country or region. For more information about these services, go to the Lenovo Web site at:  
http://www.lenovo.com  
Chapter 8. Getting information, help, and service 167  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
168 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Appendix A. Notices  
Lenovo may not offer the products, services, or features discussed in this document in all countries. Consult  
your local Lenovo representative for information on the products and services currently available in your  
area. Any reference to a Lenovo product, program, or service is not intended to state or imply that only that  
Lenovo product, program, or service may be used. Any functionally equivalent product, program, or service  
that does not infringe any Lenovo intellectual property right may be used instead. However, it is the user's  
responsibility to evaluate and verify the operation of any other product, program, or service.  
Lenovo may have patents or pending patent applications covering subject matter described in this  
document. The furnishing of this document does not give you any license to these patents. You can send  
license inquiries, in writing, to:  
Lenovo (United States), Inc.  
1009 Think Place - Building One  
Morrisville, NC 27560  
U.S.A.  
Attention: Lenovo Director of Licensing  
LENOVO PROVIDES THIS PUBLICATION “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESS  
OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF NON-INFRINGEMENT,  
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some jurisdictions do not allow  
disclaimer of express or implied warranties in certain transactions, therefore, this statement may not apply  
to you.  
This information could include technical inaccuracies or typographical errors. Changes are periodically  
made to the information herein; these changes will be incorporated in new editions of the publication.  
Lenovo may make improvements and/or changes in the product(s) and/or the program(s) described in this  
publication at any time without notice.  
The products described in this document are not intended for use in implantation or other life support  
applications where malfunction may result in injury or death to persons. The information contained in this  
document does not affect or change Lenovo product specifications or warranties. Nothing in this document  
shall operate as an express or implied license or indemnity under the intellectual property rights of Lenovo  
or third parties. All information contained in this document was obtained in specific environments and is  
presented as an illustration. The result obtained in other operating environments may vary.  
Lenovo may use or distribute any of the information you supply in any way it believes appropriate without  
incurring any obligation to you.  
Any references in this publication to non-Lenovo Web sites are provided for convenience only and do not in  
any manner serve as an endorsement of those Web sites. The materials at those Web sites are not part of  
the materials for this Lenovo product, and use of those Web sites is at your own risk.  
Any performance data contained herein was determined in a controlled environment. Therefore, the result  
obtained in other operating environments may vary significantly. Some measurements may have been  
made on development-level systems and there is no guarantee that these measurements will be the same  
on generally available systems. Furthermore, some measurements may have been estimated through  
extrapolation. Actual results may vary. Users of this document should verify the applicable data for their  
specific environment.  
© Copyright Lenovo 2013  
169  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Trademarks  
Lenovo, the Lenovo logo, and ThinkServer are trademarks of Lenovo in the United States, other countries, or  
both.  
Intel and Intel Xeon are trademarks of Intel Corporation in the United States, other countries, or both.  
Internet Explorer, Microsoft, Windows, and Windows Server are trademarks of the Microsoft group of  
companies.  
Linux is a registered trademark of Linus Torvalds.  
Other company, product, or service names may be trademarks or service marks of others.  
Important notes  
Processor speed indicates the internal clock speed of the microprocessor; other factors also affect  
application performance.  
CD or DVD drive speed is the variable read rate. Actual speeds vary and are often less than the possible  
maximum.  
When referring to processor storage, real and virtual storage, or channel volume, KB stands for 1 024 bytes,  
MB stands for 1 048 576 bytes, and GB stands for 1 073 741 824 bytes.  
When referring to hard disk drive capacity or communications volume, MB stands for 1 000 000 bytes,  
and GB stands for 1 000 000 000 bytes. Total user-accessible capacity can vary depending on operating  
environments.  
Maximum internal hard disk drive capacities assume the replacement of any standard hard disk drives  
and population of all hard-disk-drive bays with the largest currently supported drives that are available  
from Lenovo.  
Maximum memory might require replacement of the standard memory with an optional memory module.  
Lenovo makes no representations or warranties with respect to non-Lenovo products. Support (if any) for  
the non-Lenovo products is provided by the third party, not Lenovo.  
Some software might differ from its retail version (if available) and might not include user manuals or all  
program functionality.  
Polyvinyl Chloride (PVC) cable and cord notice  
WARNING: Handling the cord on this product or cords associated with accessories sold with this product  
will expose you to lead, a chemical known to the State of California to cause cancer, and birth defects or  
other reproductive harm. Wash hands after handling.  
Recycling information  
Lenovo encourages owners of information technology (IT) equipment to responsibly recycle their equipment  
when it is no longer needed. Lenovo offers a variety of programs and services to assist equipment owners in  
recycling their IT products. For information on recycling Lenovo products, go to:  
http://www.lenovo.com/recycling  
170 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
       
Battery return program  
This product may contain a lithium or lithium ion battery. Consult your user manual or service manual for  
specific battery information. The battery must be recycled or disposed of properly. Recycling facilities may  
not be available in your area. For information on disposal or batteries outside the United States, go to  
http://www.lenovo.com/recycling or contact your local waste disposal facility.  
Battery recycling information for the United States and Canada  
Battery recycling information for the European Union  
Notice: This mark applies only to countries within the European Union (EU).  
Batteries or packaging for batteries are labeled in accordance with European Directive 2006/66/EC  
concerning batteries and accumulators and waste batteries and accumulators. The Directive determines the  
framework for the return and recycling of used batteries and accumulators as applicable throughout the  
European Union. This label is applied to various batteries to indicate that the battery is not to be thrown  
away, but rather reclaimed upon end of life per this Directive.  
In accordance with the European Directive 2006/66/EC, batteries and accumulators are labeled to indicate  
that they are to be collected separately and recycled at end of life. The label on the battery may also  
include a chemical symbol for the metal concerned in the battery (Pb for lead, Hg for mercury, and Cd for  
cadmium). Users of batteries and accumulators must not dispose of batteries and accumulators as unsorted  
municipal waste, but use the collection framework available to customers for the return, recycling, and  
treatment of batteries and accumulators. Customer participation is important to minimize any potential  
effects of batteries and accumulators on the environment and human health due to the potential presence of  
hazardous substances. For proper collection and treatment, go to:  
http://www.lenovo.com/lenovo/environment  
Requirement for batteries containing perchlorate  
The following statement applies to users in the state of California, U.S.A.  
California Perchlorate Information:  
Products containing CR (manganese dioxide) lithium coin cell batteries may contain perchlorate.  
Appendix A. Notices 171  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
Perchlorate Material - special handling may apply, See  
http://www.dtsc.ca.gov/hazardouswaste/perchlorate  
Particulate contamination  
Attention: Airborne particulates (including metal flakes or particles) and reactive gases acting alone or in  
combination with other environmental factors such as humidity or temperature might pose a risk to the  
server that is described in this document. Risks that are posed by the presence of excessive particulate  
levels or concentrations of harmful gases include damage that might cause the server to malfunction or  
cease functioning altogether. This specification sets forth limits for particulates and gases that are intended  
to avoid such damage. The limits must not be viewed or used as definitive limits, because numerous  
other factors, such as temperature or moisture content of the air, can influence the impact of particulates  
or environmental corrosives and gaseous contaminant transfer. In the absence of specific limits that are  
set forth in this document, you must implement practices that maintain particulate and gas levels that are  
consistent with the protection of human health and safety. If Lenovo determines that the levels of particulates  
or gases in your environment have caused damage to the server, Lenovo may condition provision of repair  
or replacement of servers or parts on implementation of appropriate remedial measures to mitigate such  
environmental contamination. Implementation of such remedial measures is a customer responsibility.  
Table 5. Limits for particulates and gases  
Contaminant  
Limits  
Particulate  
• The room air must be continuously filtered with 40% atmospheric dust spot efficiency  
(MERV 9) according to ASHRAE Standard 52.21.  
• Air that enters a data center must be filtered to 99.97% efficiency or greater, using  
high-efficiency particulate air (HEPA) filters that meet MIL-STD-282.  
• The deliquescent relative humidity of the particulate contamination must be more than 60%2.  
• The room must be free of conductive contamination such as zinc whiskers.  
Gaseous  
• Copper: Class G1 as per ANSI/ISA 71.04-19853  
• Silver: Corrosion rate of less than 300 Å in 30 days  
1 ASHRAE 52.2-2008 - Method of Testing General Ventilation Air-Cleaning Devices for Removal Efficiency by Particle  
Size. Atlanta: American Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc.  
2 The deliquescent relative humidity of particulate contamination is the relative humidity at which the dust absorbs  
enough water to become wet and promote ionic conduction.  
3
ANSI/ISA-71.04-1985. Environmental conditions for process measurement and control systems: Airborne  
contaminants. Instrument Society of America, Research Triangle Park, North Carolina, U.S.A.  
Important WEEE information  
The WEEE marking on Lenovo products applies to countries with WEEE and e-waste regulations (for example,  
European Directive 2002/96/EC, India E-Waste Management & Handling Rules, 2011). Appliances are  
labeled in accordance with local regulations concerning waste electrical and electronic equipment (WEEE).  
These regulations determine the framework for the return and recycling of used appliances as applicable  
172 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
     
within each geography. This label is applied to various products to indicate that the product is not to be  
thrown away, but rather put in the established collective systems for reclaiming these end of life products.  
Users of electrical and electronic equipment (EEE) with the WEEE marking must not dispose of end of  
life EEE as unsorted municipal waste, but use the collection framework available to them for the return,  
recycle, and recovery of WEEE and to minimize any potential effects of EEE on the environment and  
human health due to the presence of hazardous substances. For additional WEEE information go to:  
http://www.lenovo.com/recycling  
European Union RoHS  
Lenovo products sold in the European Union, on or after 3 January 2013 meet the requirements of Directive  
2011/65/EU on the restriction of the use of certain hazardous substances in electrical and electronic  
equipment (“RoHS recast” or “RoHS 2”).  
For more information about Lenovo progress on RoHS, go to:  
http://www.lenovo.com/social_responsibility/us/en/RoHS_Communication.pdf  
German Ordinance for Work gloss statement  
The product is not suitable for use with visual display work place devices according to clause 2 of the  
German Ordinance for Work with Visual Display Units.  
Das Produkt ist nicht für den Einsatz an Bildschirmarbeitsplätzen im Sinne § 2 der  
Bildschirmarbeitsverordnung geeignet.  
Export classification notice  
This product is subject to the United States Export Administration Regulations (EAR) and has an Export  
Classification Control Number (ECCN) of 4A994.b. It can be re-exported except to any of the embargoed  
countries in the EAR E1 country list.  
Electronic emission notices  
The following information refers to the Lenovo ThinkServer machine types 70AR, 70AS, 70AT, and 70AU.  
Federal Communications Commission (FCC) Statement  
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant  
to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful  
interference when the equipment is operated in a commercial environment. This equipment generates, uses,  
and can radiate radio frequency energy and, if not installed and used in accordance with the instruction  
manual, may cause harmful interference to radio communications. Operation of this equipment in a  
residential area is likely to cause harmful interference in which case the user will be required to correct the  
interference at his own expense.  
Properly shielded and grounded cables and connectors must be used in order to meet FCC emission limits.  
Lenovo is not responsible for any radio or television interference caused by using other than specified or  
recommended cables and connectors or by unauthorized changes or modifications to this equipment.  
Unauthorized changes or modifications could void the user's authority to operate the equipment.  
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1)  
this device may not cause harmful interference, and (2) this device must accept any interference received,  
including interference that may cause undesired operation.  
Appendix A. Notices 173  
Download from Www.Somanuals.com. All Manuals Search And Download.  
             
Industry Canada Class A emission compliance statement  
This Class A digital apparatus complies with Canadian ICES-003.  
Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.  
United Kingdom telecommunications safety requirement  
Notice to Customers  
This apparatus is approved under approval number NS/G/1234/J/100003 for indirect connection to public  
telecommunication systems in the United Kingdom.  
European Union - Compliance to the Electromagnetic Compatibility Directive  
This product is in conformity with the protection requirements of EU Council Directive 2004/108/EC on the  
approximation of the laws of the Member States relating to electromagnetic compatibility. Lenovo cannot  
accept responsibility for any failure to satisfy the protection requirements resulting from a non-recommended  
modification of the product, including the installation of option cards from other manufacturers.  
This product has been tested and found to comply with the limits for Class A Information Technology  
Equipment according to European Standard EN 55022. The limits for Class A equipment were derived for  
commercial and industrial environments to provide reasonable protection against interference with licensed  
communication equipment.  
Lenovo, Einsteinova 21, 851 01 Bratislava, Slovakia  
Warning: This is a Class A product. In a domestic environment this product may cause radio interference  
in which case the user may be required to take adequate measures.  
German Class A compliance statement  
Deutschsprachiger EU Hinweis:  
Hinweis für Geräte der Klasse A EU-Richtlinie zur Elektromagnetischen Verträglichkeit  
Dieses Produkt entspricht den Schutzanforderungen der EU-Richtlinie 2004/108/EG (früher 89/336/EWG) zur  
Angleichung der Rechtsvorschriften über die elektromagnetische Verträglichkeit in den EU-Mitgliedsstaaten  
und hält die Grenzwerte der EN 55022 Klasse A ein.  
Um dieses sicherzustellen, sind die Geräte wie in den Handbüchern beschrieben zu installieren und zu  
betreiben. Des Weiteren dürfen auch nur von der Lenovo empfohlene Kabel angeschlossen werden.  
Lenovo übernimmt keine Verantwortung für die Einhaltung der Schutzanforderungen, wenn das Produkt  
ohne Zustimmung der Lenovo verändert bzw. wenn Erweiterungskomponenten von Fremdherstellern ohne  
Empfehlung der Lenovo gesteckt/eingebaut werden.  
Deutschland:  
Einhaltung des Gesetzes über die elektromagnetische Verträglichkeit von Betriebsmittein  
Dieses Produkt entspricht dem „Gesetz über die elektromagnetische Verträglichkeit von Betriebsmitteln“  
EMVG (früher „Gesetz über die elektromagnetische Verträglichkeit von Geräten“). Dies ist die Umsetzung der  
EU-Richtlinie 2004/108/EG (früher 89/336/EWG) in der Bundesrepublik Deutschland.  
174 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Zulassungsbescheinigung laut dem Deutschen Gesetz über die elektromagnetische Verträglichkeit  
von Betriebsmitteln, EMVG vom 20. Juli 2007 (früher Gesetz über die elektromagnetische  
Verträglichkeit von Geräten), bzw. der EMV EG Richtlinie 2004/108/EC (früher 89/336/EWG), für  
Geräte der Klasse A.  
Dieses Gerät ist berechtigt, in Übereinstimmung mit dem Deutschen EMVG das EG-Konformitätszeichen  
- CE - zu führen. Verantwortlich für die Konformitätserklärung nach Paragraf 5 des EMVG ist die Lenovo  
(Deutschland) GmbH, Gropiusplatz 10, D-70563 Stuttgart.  
Informationen in Hinsicht EMVG Paragraf 4 Abs. (1) 4:  
Das Gerät erfüllt die Schutzanforderungen nach EN 55024 und EN 55022 Klasse A.  
Nach der EN 55022: „Dies ist eine Einrichtung der Klasse A. Diese Einrichtung kann im Wohnbereich  
Funkstörungen verursachen; in diesem Fall kann vom Betreiber verlangt werden, angemessene Maßnahmen  
durchzuführen und dafür aufzukommen.“  
Nach dem EMVG: „Geräte dürfen an Orten, für die sie nicht ausreichend entstört sind, nur mit besonderer  
Genehmigung des Bundesministers für Post und Telekommunikation oder des Bundesamtes für Post und  
Telekommunikation betrieben werden. Die Genehmigung wird erteilt, wenn keine elektromagnetischen  
Störungen zu erwarten sind.“ (Auszug aus dem EMVG, Paragraph 3, Abs. 4). Dieses Genehmigungsverfahren  
ist nach Paragraph 9 EMVG in Verbindung mit der entsprechenden Kostenverordnung (Amtsblatt 14/93)  
kostenpflichtig.  
Anmerkung: Um die Einhaltung des EMVG sicherzustellen sind die Geräte, wie in den Handbüchern  
angegeben, zu installieren und zu betreiben.  
Eurasian compliance mark  
ENERGY STAR model information  
ENERGY STAR® is a joint program of the U.S. Environmental Protection Agency and the U.S. Department  
of Energy aimed at saving money and protecting the environment through energy efficient products and  
practices.  
Lenovo is proud to offer our customers products with an ENERGY STAR compliant designation. Some  
models of the following machine types have been designed and tested to conform to the ENERGY STAR  
program requirement for computer servers at the time of manufacture: 70AR, 70AS, 70AT, and 70AU.  
For more information about ENERGY STAR ratings for Lenovo servers, go to http://www.lenovo.com.  
By using ENERGY STAR compliant products and taking advantage of the power-management features of  
your server, you reduce the consumption of electricity. Reduced electrical consumption contributes to  
potential financial savings, a cleaner environment, and the reduction of greenhouse gas emissions.  
Appendix A. Notices 175  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
For more information about ENERGY STAR, go to:  
Lenovo encourages you to make efficient use of energy an integral part of your day-to-day operations. To  
help in this endeavor, set the following power-management features to take effect when your servers  
have been used:  
• Processor- or core-reduced power states  
• Variable speed fan control based on power or thermal readings  
• Low power memory states  
• Liquid cooling capability  
176 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Index  
locations 36  
documentation  
using 165  
2.5-inch hard-disk-drive backplane  
locations 35  
3.5-inch hard-disk-drive backplane  
locations 34  
E
using 65  
error LEDs  
system fan 48  
Ethernet card  
A
about RAID 63  
Advanced menu  
installing 81  
configuring 64  
removing 83  
Ethernet connectivity  
features  
9
LED 22  
configuring 65  
Ethernet status  
B
LED 24  
exiting  
software 12  
expansion slots  
Boot Manager menu  
Boot Options menu  
features  
8
export classification notice 173  
F
C
features  
7
cable connection 37  
configuring  
firmware  
updating 65  
flashing  
the BIOS 58  
front panel  
Ethernet controllers 65  
server 51  
configuring RAID  
configuring the server 51  
considerations, password 55  
contamination, particulate and gaseous 172  
cooling shroud  
LED 18  
locations 18  
front panel board  
replacing 140  
locations 14  
reinstalling 74  
removing 73  
CRU  
completing the replacement 154  
G
gaseous contamination 172  
German gloss statement 173  
getting help 165  
getting information 165  
getting service 165  
D
diagnostic program  
troubleshooting and diagnostics 160  
Diagnostic programs  
software 12  
guidelines 67  
DIMM  
installation rules 75  
installing 79  
H
hardware  
removing 80  
installing 67  
© Copyright Lenovo 2013  
177  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
removing 67  
replacing 67  
heat sink  
L
LED  
ambient temperature limit 22  
Ethernet status 24  
front panel 18  
ID button 19  
installing or replacing 104  
help, getting 165  
installing  
115  
replacing 115  
locations 33  
replacing 132  
LED 30  
locations 30  
installing 100  
replacing 102  
LED 23  
IDM 21  
microprocessor status 22  
NIC status 20  
power status 19  
power supply error 21  
LED 21  
system board 46  
system status 20  
ThinkServer Management Module status 47  
Lenovo ThinkServer EasyManage  
software 12  
using 66  
locations 13  
low-profile  
PCI Express card slot 23  
I
ID button  
LED 19  
IDM  
replace 136  
IDM panel  
LED 21  
M
locations 13  
Main menu  
memory  
locations 21  
information, getting 165  
Input/Output (I/O)  
features  
8
installation rules  
DIMM 75  
features  
8
installation rules 75  
installing 79  
removing 80  
guidelines 75  
LED 22  
microprocessor  
memory module 75  
installing  
DIMM 79  
Ethernet card 81  
hardware 67  
hot-swap hard disk drive 115  
memory module 79  
microprocessor 107  
server cover 154  
solid-state drive 119–120  
TMM Premium 94  
TR 500 Key 88  
features  
8
installing 107  
replacing 111  
microprocessor status  
LED 22  
TR 700 Battery 91  
installing or replacing  
heat sink 104  
optical drive 126  
Intelligent Diagnostics Module  
locations 21  
N
NIC status  
LED 20  
interface  
internal drives  
O
optical drive  
installing or replacing 126  
option  
features  
8
178 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
completing the replacement 154  
riser card assembly 1 142  
solid-state drive 119, 124  
system board 146  
P
system fan 138  
replacing 142  
road map  
particulate contamination 172  
parts replacement, completing 154  
password  
considerations 55  
setting, changing, deleting 55  
low-profile 23  
server setup  
5
S
power status  
LED 19  
Security menu  
serial number label  
locations 13  
power supply  
features  
8
precautions  
guidelines 67  
server components  
locations 25  
server configuration  
updating 157  
server cover  
installing 154  
R
RAID  
configuring 62  
introduction 63  
RAID card  
locations 30  
replacing 85  
removing 69  
server documentation  
2
RAID configuration utilities  
software 12  
Server Management menu  
locations 22  
server package  
server setup  
7
recovering  
road map  
5
the BIOS 59  
reinstalling  
cooling shroud 74  
reliability, availability, and serviceability  
service, getting 165  
setting, changing, deleting  
password 55  
Ethernet connector 0 57  
exiting 57  
features  
9
remote management  
software 12  
interface 52  
removing  
password 55  
cooling shroud 73  
DIMM 80  
starting 51  
TPM 56  
Ethernet card 83  
hardware 67  
memory module 80  
server cover 69  
TMM Premium 95  
using 51  
slim optical drive  
locations 15, 18  
software 11  
solid-state drive  
installing  
119–120  
TR 500 Key  
TR 700 Battery 92  
replace  
IDM 136  
replacing  
89  
replacing 119, 124  
specifications 11  
starting  
front panel board  
hardware 67  
140  
selecting 56  
hot-swap hard disk drive 115  
microprocessor 111  
static-sensitive devices  
guidelines 68  
static-sensitive devices, handling 68  
system board 38  
RAID card 85  
© Copyright Lenovo 2013  
179  
Download from Www.Somanuals.com. All Manuals Search And Download.  
LED 46  
TR 500 Key  
replacing 146  
installing 88  
replacing 144  
removing 89  
TR 700 Battery  
locations 38  
installing 91  
removing 92  
locations 42  
locations 46  
setting 54  
troubleshooting and diagnostics 160  
replacing 138  
LED 22  
troubleshooting and diagnostics  
diagnostic program 160  
optical drive problems 161  
system event log 160  
troubleshooting procedure 159  
turning off the server 49  
turning on the server 49  
TÜV gloss statement 173  
LED 48  
features  
8
U
updating  
firmware 65  
server configuration 157  
the BIOS 58  
guidelines 69  
LED 20  
setting 54  
the BIOS 58  
using  
documentation 165  
Lenovo ThinkServer EasyManage program 66  
passwords 55  
T
the BIOS  
flashing 58  
recovering 59  
updating 58  
updating or recovering 58  
software 11  
features 60  
V
video subsystem  
features  
9
starting 60  
using 59  
viewing information  
Windows operating system 62  
software 12  
ThinkServer Management Module status  
LED 47  
replacing 129  
software 12  
W
Web site  
compatible options 75–76  
guidelines 69  
installing 97  
removing 98  
installing 94  
removing 95  
TPM  
1
180 ThinkServer RD540 User Guide and Hardware Maintenance Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Krown Manufacturing Personal Computer VTouch TTY User Manual
Kyocera All in One Printer KM 4800w User Manual
Lantronix Switch LFH4 M User Manual
Lenmar Enterprises Battery Charger PRO 32 User Manual
Lennox International Inc Furnace Merit Series Gas Furnace User Manual
Marcum Technologies Film Camera VS250 User Manual
Maytag Clothes Dryer W10239207B User Manual
Maytag Refrigerator W10366206A User Manual
Memorex Computer Drive M Flyer User Manual
Midland Radio Two Way Radio LXT500 535 User Manual