Leica Marine RADAR MX535 User Manual

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Part No. 3508 102 70870  
Rev. D  
MX-Marine  
January, 2005  
By: TCD  
This document is the property of MX-Marine.  
It must not be reproduced or otherwise made available to any third party  
without our permission in writing. Alterations due to technical progress are reserved.  
MX Marine (USA)  
23868 Hawthorne Blvd., Suite 201  
Torrance, CA 90505  
USA  
+1 310 791 8213 (Telephone)  
+1 310 791 6108 (Fax)  
MX Marine (UK)  
Ocean Quay  
Southampton SO14 5QY  
United Kingdom  
+44(2380) 33 99 22 (Telephone)  
+44(2380) 33 03 45 (Fax)  
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How To Contact Us?  
Contact your local MX-Marine, Leica dealer for:  
Installation, Service, & Technical Support  
Sales of Accessories  
Hardware and Software Upgrades  
Unlike many other consumer electronics industries which only sell consumer electronic devices, your marine dealer  
is often your best advisor for installation and service of your new AIS unit. MX-Marine, Leica strongly encourages  
you to utilize the knowledge and experience of your sales and service dealer.  
Should you need to contact us directly for new sales, upgrades, repair service, or technical support, we can be  
reached at the following:  
International:  
MX-Marine (USA)  
23868 Hawthorne Blvd., Suite 201  
Torrance, California 90505  
USA  
+1 310 791 8213 (Telephone)  
+1 310 791 6108 (Fax)  
In Europe:  
MX Marine (UK)  
Ocean Quay  
Southampton SO14 5QY  
United Kingdom  
+44(2380) 33 99 22 (Telephone)  
+44(2380) 33 03 45 (Fax)  
Email:  
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Table of Contents  
1
General .............................................................................................................................................1  
1.1  
1.2  
1.3  
Software Releases ........................................................................................................................1  
General Recommendations for Installation, Maintenance and Repair Work .........................1  
Safety Warnings ............................................................................................................................1  
2
Overview ..........................................................................................................................................3  
2.1  
2.2  
2.3  
2.4  
Supplied Equipment......................................................................................................................3  
Compatibility with Other Systems ..............................................................................................3  
MX535 Transponder with MX420 CDU ........................................................................................4  
MX535 Transponder Overview ....................................................................................................5  
3
Installation ......................................................................................................................................6  
3.1  
General Requirements .................................................................................................................6  
3.2  
Installation Overview  
3.2.1  
3.2.2  
3.2.3  
Survey .............................................................................................................................................6  
Step-by-step Installation Procedure.......................................................................................... .....6  
MX535 Connection Diagram ...........................................................................................................7  
3.3  
3.3.1  
3.3.2  
3.3.2.1  
3.3.2.2  
3.3.2.3  
3.3.2.4  
3.3.2.5  
3.3.2.6  
Components and Interfaces ........................................................................................................7  
General Interface Description .........................................................................................................8  
Interface NMEA Description ...........................................................................................................9  
Sensor – Interface CH1, CH2, CH3 ................................................................................................9  
ECDIS – Presentation Interface CH4 .............................................................................................9  
PILOT Port CH5 ............................................................................................................................10  
LONG RANGE CH8 ......................................................................................................................10  
DGPS – DGNSS CH9 ...................................................................................................................11  
ALARM CIRCUIT .........................................................................................................................11  
3.4  
Sensor Interface Definitions.......................................................................................................11  
Sensor Notes .................................................................................................................................12  
Sensor Hardware Installation.........................................................................................................13  
Priority Handling of Sensor Sentence ...........................................................................................14  
Pin-Description AIS Cable/Socket 50-Pins ...................................................................................19  
3.4.1  
3.4.2  
3.4.3  
3.4.4  
3.5  
3.5.1  
3.5.2  
Installation of VHF/GPS Antennas.............................................................................................21  
VHF Antenna Installation ..............................................................................................................21  
GNSS Antenna Installation ...........................................................................................................22  
3.6  
Specific Recommendations........................................................................................................23  
Recommendations Concerning AIS Systems ...............................................................................23  
Recommendations Concerning Installation of Transponder Unit .................................................23  
Recommendations Concerning Installation of VHF Antenna .......................................................23  
Recommendations Concerning Installation of GPS Antenna .......................................................23  
Recommendations Concerning Redundancy................................................................................24  
Emergency Power Source ............................................................................................................24  
3.6.1  
3.6.2  
3.6.3  
3.6.4  
3.6.5  
3.6.6  
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4
Technical Data ............................................................................................................................25  
4.1  
Technical Information ................................................................................................................25  
5
Setting-to-Work/Configuration .............................................................................................27  
5.1  
5.2  
Setting-to-Work ...........................................................................................................................27  
Software Versions ......................................................................................................................27  
5.3  
Configuration ..............................................................................................................................27  
5.3.1  
Configuration with MX420/MKD CDU ...........................................................................................27  
5.4  
Testing .........................................................................................................................................27  
6
Repair/Maintenance ..................................................................................................................28  
6.1  
Trouble Shooting ........................................................................................................................28  
6.1.1  
Hints ..............................................................................................................................................28  
7
8
9
Fault Code List ............................................................................................................................31  
Cabling Documents ..................................................................................................................33  
PRODUCT WARRANTY ...........................................................................................................35  
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List of Abbreviations  
This list also contains abbreviations which are not used in this manual but in additional documentation.  
A
AIS  
Universal shipborne Automatic Identification System  
B
BIIT  
Built-In Integrity Test  
C
COG  
CDU  
D
Course Over Ground  
Control and Display Unit (MX420/MKD)  
DCU  
DSC  
Display and Control Unit (MX420/MKD)  
Digital Selective Call  
E
ECDIS  
Electronic Chart Display and Information System  
H
HDG  
Heading  
L
LR  
Long Range  
M
MAC  
MKD  
MMSI  
Medium Access Control  
Minimum Keyboard and Display  
Maritime Mobile Service Identity  
P
PDP  
PP  
Primary Display Port (Presentation Interface)  
Pilot Port (Auxiliary Display Port)  
S
SOG  
Speed Over Ground  
U
UAIS  
Universal shipborne AIS  
V
VDL  
VDM  
VDO  
VHF Data Link  
Serial output message containing VDL information (IEC 61162-1)  
Serial output message containing VDL information (IEC 61162-1) (from own ship)  
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MX535 AIS Transponder Unit  
Technical & Installation Manual  
____________________________________________________________________________________________  
1
General  
This Technical & Installation Manual is the installation manual for the MX535 AIS Transponder. It also contains  
information about the antennas (GPS and VHF) and cabling used by the MX535.  
Related Documents  
MX420 Operator’s Manual (P/N 3508 102 70040)  
1.1 Software Releases  
MX535  
This manual is valid for all software versions of the MX535. See also Section 5.2.  
MX420  
The CDU must have the program version V2.0(841) or later to work properly with the MX535 (NAUTICAST) AIS  
transponder.  
1.2 General Recommendations for Installation, Maintenance and Repair Work  
MX-Marine Company gives advice and recommendations for the arrangement of MX-Marine equipment and the  
installation sites. A prerequisite is that the necessary drawings of the ship should be made available in good time.  
The advice and recommendations contained in this manual are given on the basis of our up-to-date practical  
experience and to the best of our knowledge. However, they are given without any commitment. As far as is  
permissible, any liability on the part of MX-Marine for resulting damage is expressly ruled out, regardless of whether  
the damage is of a direct or indirect nature.  
Unusual shipbuilding shapes, additions or superstructures as well as environmental influences can impair the  
functioning of the equipment. We are, of course, willing to help the customer with optimising solutions subject to  
suitable commercial arrangements.  
The customer is responsible for ensuring that the MX-Marine equipment is installed properly according to our  
instructions and in compliance with the regulations issued by the relevant classification society and national  
authorities.  
1.3 Safety Warnings  
WARNING  
This unit contains electrostatic sensitive devices.  
Observe precautions for handling.  
The discharge of electrostatic energy into a semiconductor can destroy the semiconductor or change its properties.  
Before a unit’s housing is opened to remove or touch a board, the service equipment, Order No. 586-5011, must be  
used.  
1
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MX535 UAIS Transponder Unit  
Technical & Installation Manual  
_______________________________________________________________________________________  
1. The mat must be positioned at the workplace.  
2. The potential equalization cable must be connected to the snap fastener and the clamp to a suitable  
protective earth contact. The cable contains a 1 Mresistor, which must not be removed.  
3. The wristband must be put on. When the spiral cable is connected to the snap fastener, the discharge  
line is established.  
4. Thoroughly grounded soldering, measurement and test tools must be used. If these tools are supplied  
with power from the 110 or 230 VAC mains, a fault current plug must protect this supply.  
Boards and units that contain ESD-endangered semiconductors are marked with the symbol shown above.  
All assisting persons who might come into contact with the endangered boards must also use the ESD equipment.  
DANGER  
It is not permissible to connect the ship’s mains to the system before  
setting-to-work by a qualified technician. The mains must be switched off  
(e.g. by means of a common isolating switch or a circuit breaker) in the  
ship’s supply or the mains cable must be disconnected until setting-to-work  
takes place.  
If a synchro is connected via an appropriate interface, dangerous voltages  
might be present, even although all supplies to the system are switched off.  
Capacitors and tubes can store dangerous voltages for several hours, even  
when they have been disconnected from the supply voltage.  
WARNING  
Pay attention to the regulations for the prevention of accidents.  
DANGER  
Even when the system is switched off, there might be a dangerous voltage  
present on exposed contacts. Therefore, before a unit is opened, it must be  
ensured that the electrical supply to all units is, and remains, disconnected  
from the ship’s mains.  
2
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MX535 AIS Transponder Unit  
Technical & Installation Manual  
____________________________________________________________________________________________  
2
Overview  
The MX535 is an AIS Transponder Unit, which receives data from other vessels by means of a VHF radio and  
sends these data to the MX420 Control and Display Unit (CDU) or the ECDIS.  
In the opposite direction, the AIS receives data from the external GPS system and the ship’s sensors and transmit  
these data by means of the VHF radio.  
Access to these data and access to the VHF radio for a pilot is prepared by means of an additional pilot port.  
The AIS has a Long-Range (LR) Port to connect a long-distance communication system, for instance a satellite  
communication system. In this way, the AIS can be called to send the ship’s data. These data are sent back via the  
long-range port to the questioner.  
2.1 Supplied Equipment  
The following items are supplied with the MX535 Kit:  
Description  
Part Number  
MX535 AIS system  
comprising:  
9525 200 80800  
MX535 Transponder  
Mounting Kit  
JB-50 Junction Box (optional)  
AIS Cable  
3508 102 70800  
3508 102 70820  
3508 102 70830  
3508 102 70840  
3508 102 70850  
3508 102 70860  
GPS/VHF Cable  
MX535 N(m) / RG214(crimp)  
MX535 Technical & Installation  
Manual  
3508 102 70870  
2.2 Compatibility with Other Systems  
The MX535 AIS transponder can be used with the following systems:  
MX420/AIS Control and Display Unit (CDU) Version V2.0(841) or later, or MX420 MKD with Program  
Version V2.0(841) or later  
IMO compliant ECDIS systems (only listening). It is not allowed to transmit data (e.g. VSD, SSD) into  
the MX535 via an ECDIS.  
It is also possible to use the MX535 within systems from other manufacturers, which support the IEC-defined  
interfaces.  
3
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MX535 UAIS Transponder Unit  
Technical & Installation Manual  
____________________________________________________________________________________________  
2.3 UAIS MX535 with MX420/AIS or MKD CDU  
GPS  
VHF  
ANT.  
ANT.  
MX-MARINE  
SMART DGPS  
ANTENNA  
(NOT USED FOR MKD).  
JB-50  
Junction Box  
(optional)  
MX535  
TRANSPONDER  
MX420/AIS  
OR  
MX420/MKD  
Ch2 (GLL,DTM,VTG)  
MX420/MX535 communication  
EXT.  
GPS  
Non-MX535  
ECDIS/ARPA  
Listener  
RTCM  
SC 104  
unit  
GYRO  
ROT  
LONG  
RANGE  
Figure 2.1 - MX535 AIS Transponder with MX420/AIS or MKD CDU  
The Display and Control Unit MX420/AIS is used to configure and operate the MX535 transponder unit. In  
this case, the MX420/AIS or MKD can just be a display. For further information refer to the Operator and  
Installation Manual of the MX420 Control and Display Unit (CDU).  
4
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MX535 UAIS Transponder Unit  
Technical & Installation Manual  
____________________________________________________________________________________________  
2.4 MX535 Transponder Overview  
Figure 2.2 – MX535 UAIS Transponder  
The aluminum housing shown in Fig. 2.2 contains a single Transponder Unit, which consists of the:  
Controller  
Interfaces  
VHF transmitter  
VHF receivers  
GPS receiver.  
The housing has two cable connectors (GPS/VHF Interface Cable and AIS Cable) for the connection of:  
GPS antenna  
VHF antenna  
AIS  
5
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MX535 UAIS Transponder Unit  
Technical & Installation Manual  
____________________________________________________________________________________________  
3
Installation  
.
3.1 General Requirements  
Please note that international conventions, regulations, instructions and guidelines have to be adhered to when  
installing the MX535 AIS transponder.  
The following points must be observed before installation can commence:  
Trained service personnel must undertake the installation.  
The MX535 Transponder must be fitted in a suitable place on the bridge.  
The VHF and GPS Antennas must be installed in a suitable position, where excellent reception conditions  
apply (refer to Section 3.5, Installation of VHF and GPS antennas – page 21)  
All available interfaces must be installed.  
The vessels power supply must suffice, and the GMDSS power supply has to be used.  
Installation of the pilot plug in conning position (close to the pilot working place).  
3.2 Installation Overview  
3.2.1 Survey  
AIS is considered part of the ship’s radio station and is surveyed together with radio installation. Surveys on  
SOLAS Convention ships should be carried out in accordance with the rules laid down in IMO Res. A 746(18)  
"Survey Guidelines under the harmonised system of survey and certification" (R) 8, and "Protocol of 1988  
relating to the International Convention for the Safety of Life at Sea, 1974."  
The MX535 system consists of the MX535 Transponder Unit, MX420 CDU, VHF Antenna, Backup GPS  
Antenna, MX521(MX525) Smart Antenna, and associated cable.  
3.2.2 Step-by-Step Installation Procedure  
Use the VHF adapter cable (P/N 3508 102 70850) together with the VHF plug and TNC plug to connect the  
VHF and GPS antenna cables as well as the antennas.  
The sensors, ECDIS, PC, pilot case, long range devices and auxiliary displays can be connected to the  
MX535 transponder cabinet by the AIS cable or JB-50 Junction Box (optional). The device is driven by a  
24V DC 7A supply, which is connected to the power terminal at the JB-50 Junction Box (optional). The AIS  
should be connected to an emergency power source. A battery capacity calculation together with GMDSS-  
equipment is needed! After performing these steps, the MX535 transponder automatically starts operation.  
The MX535 transponder has a ground terminal, which has to be connected to ship ground.  
6
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MX535 UAIS Transponder Unit  
Technical & Installation Manual  
___________________________________________________________________________________________________________________  
3.2.3 MX535 Connection Diagram  
MX-MARINE  
SMART DGPS  
ANTENNA  
(NOT USED FOR MKD).  
MX420/AIS  
OR  
MX420/MKD  
Non-MX535  
ECDIS/ARPA  
Listener  
EXT.  
GPS  
MX420/MX535 communication  
Figure 2.3 – MX535 Connection Diagram  
Note: The MX535 JB-50 Junction Box (optional) includes a fuse of 6.3A. If it is not used, then the unit has to be  
protected against high current by an external slow blow fuse of 6.3A.  
3.3 Components and Interfaces  
The diagram below illustrates which devices can be connected to the MX535 Transponder. For a detailed  
description of sensor connecting e.g. an existing Gyro to MX535, refer to Section 3.4. (2.3) “Sensor Installation” on  
page 12-13.  
7
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MX535 UAIS Transponder Unit  
Technical & Installation Manual  
___________________________________________________________________________________________________________________  
GPS  
VHF  
ANT.  
ANT.  
MX-MARINE  
SMART DGPS  
ANTENNA  
(NOT USED FOR MKD).  
JB-50  
Junction Box  
(optional)  
MX535  
TRANSPONDER  
MX420/AIS  
OR  
MX420/MKD  
Ch2 (GLL,DTM,VTG)  
MX420/MX535 communication  
EXT.  
GPS  
Non-MX535  
ECDIS/ARPA  
Listener  
RTCM  
SC 104  
unit  
GYRO  
ROT  
LONG  
RANGE  
Figure 2.4 – Devices that can be connected to MX535  
3.3.1  
General Interface Description  
Interface  
Designation  
Speed  
Direction  
Sensor 1  
Sensor 2  
Sensor 3  
ECDIS  
PILOT  
CH 1  
CH 2  
CH 3  
CH 4  
CH 5  
CH 8  
CH 9  
4800 or 38400 bps  
4800 or 38400 bps  
4800 or 38400 bps  
38400bps  
Input  
Input  
Input  
Input/Output  
Input/Output  
Input/Output  
Input  
38400bps  
38400bps  
9600bps  
LONG RANGE  
DGPS (RTCM  
SC104)  
ALARM CIRCUIT  
CH 10  
Dry relay contact (power off and alarm state closed)  
8
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MX535 UAIS Transponder Unit  
Technical & Installation Manual  
___________________________________________________________________________________________________________________  
3.3.2  
Interface NMEA Description  
3.3.2.1 External Sensors - Interface on CH1, CH2, CH3  
The MX535 AIS transponder requires connection to various sensor devices. MX535(AIS) and MX420/AIS or  
MKD (CDU) together offer the following configuration options:  
Set up data speed 4800 or 38400 baud.  
Monitor the connected sensor inputs for each sensor channel.  
Analyze the information received from the connected sensor devices.  
Configuration of various NMEA protocols.  
The individual options may be repeated until the required configuration for the connected sensor devices is  
achieved.  
3.3.2.2 ECDIS – Presentation Interface CH 4  
Direction  
Sentence Formatters  
UAIS Addressed and binary broadcast  
acknowledgement  
AIS Channel assignment message  
Acknowledge Alarm  
Used Fields  
ABK  
Out  
In / Out  
In  
ACA  
ACK  
AIR  
ALR  
ABM  
BBM  
DSC  
DSE  
DSI  
UAIS Interrogation Request  
Set Alarm State  
In  
Out  
In  
UAIS Addressed binary and safety related message  
UAIS Broadcast Binary Message  
Digital Selective Calling Information  
Expanded Digital Selective Calling  
DSC Transponder Initialize  
All fields are provided for  
Input and Output.  
In  
Out  
Out  
Out  
Out  
Out  
Out  
In  
DSR  
LRI  
DSC Transponder Response  
UAIS Long-Range Interrogation  
UAIS Long-Range Function  
For further information  
please refer to  
IEC 61993-2 / NMEA 0183  
HS V3.0 for detailed field  
information.  
LRF  
SSD  
TXT  
Station Static Data  
Text Transmission  
Out  
In  
VSD  
VDM  
VDO  
Voyage Static Data  
UAIS VHF Data-link Message  
UAIS VHF Data-link Own-vessel report  
Out  
Out  
9
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MX535 UAIS Transponder Unit  
Technical & Installation Manual  
___________________________________________________________________________________________________________________  
3.3.2.3 PILOT Port CH 5  
The used sentence formatters for the pilot plug are the same as those listed for the ECDIS port (CH 4).  
Note:  
A pilot input/output port is part of an AIS Class A installation. A plug connected to this port should be installed  
on the bridge near the pilot’s operating position, so that a pilot can connect a Personal Pilot Unit (PPU) if  
required. Also, a power connector for the pilot unit should be available nearby.  
The pilot plug should be configured as follows: (Refer to SUB-COMMITTEE ON SAFETY OF NAVIGATION  
NAV48/18 2.4.2002)  
AMP/Receptacle (Square Flanged (-1) or Free-Hanging (-2)), Shell size 11, 9-pin,  
Std. Sex 206486-1/2 or equivalent with the following connections:  
Tx A (out-) is connected to Pin 1  
Tx B (out+) is connected to Pin 4  
Rx A (in-) is connected to Pin 5  
Rx B (in+) is connected to Pin 6  
Shield is connected to Pin 9  
3.3.2.4 LONG RANGE CH 8  
The AIS long range function requires a compatible long range communication system (e.g. Inmarsat-C or  
MF/HF radio as part of GMDSS). This connection is required in order to activate the long range function of the  
AIS. Its input/output port must meet the IEC 61162-2 requirements.  
Sentence Formatters  
UAIS Long Range Interrogation  
UAIS Long-Range Function  
UAIS Long-Range Reply Sentence l  
UAIS Long-Range Reply Sentence 2  
UAIS Long-Range Reply Sentence 3  
Direction  
Input  
Input / Output  
Output  
LRI  
LRF  
LR1  
LR2  
LR3  
Output  
Output  
Field Information:  
All fields are provided for input and output.  
For further information please refer to  
IEC 61993-2 / NMEA 0183 HS V3.0 for detailed  
field information.  
10  
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MX535 UAIS Transponder Unit  
Technical & Installation Manual  
___________________________________________________________________________________________________________________  
3.3.2.5  
DGPS – DGNSS Channel 9  
Field / Protocol information:  
All fields are provided for further information; please refer to ITU-R M.823-2 / RTCM SC 104 for detailed field  
information.  
3.3.2.6 ALARM CIRCUIT  
The AIS requires that an alarm output (relay) must be connected to an audible alarm device (MX420/AIS or  
MKD CDU) or the ship’s alarm system, if available.  
3.4 Sensor Interface Definitions  
All interface ports of MX535 Transponder comply with IEC-61162-1 / -2 and NMEA-0183 HS 3.0 specifications  
(aligned to RS422 parameters).  
Talker drive circuits  
The maximum output current is Imax = 50mA on each port. The drive circuit meets the requirements of ITU-T V.11.  
Listener Receiver Circuits  
Multiple listeners may be connected to a single talker. Optional termination resistors (120Ohm) for the input lines  
are provided in the JB-50 Junction Box (optional). The input terminals A, B and C are electrically isolated from the  
remaining electronics of the listening device.  
The input impedance is 30kOhm between A and B lines, disregarding the connection of termination resistors. The  
minimum input voltage is ±0.3V.  
The listener's receiver circuit complies with ITU-T V.11.  
Electrical isolation  
There are no direct electrical connections between the signal lines A and B.  
The signal ground C must not be connected to the ship main ground or power line!  
This isolation is in accordance with IEC 60945.  
Maximum voltage on the bus  
The maximum applied voltage between signal lines A and B and between either line and  
ground C is in accordance with ITU-T V.11. For protection against incorrect wiring and for unintended connection to  
older TALKER models, all receiver circuit devices are capable of withstanding 15 V between both lines and signal  
ground for an indefinite period.  
Data transmission  
Data is transmitted in serial asynchronous form in accordance with IEC 61162-1. The first bit is a start bit, and is  
followed by data bits, whereby the least significant bit is first.  
The following parameters are used:  
Baud rate 4800 (bits/s)  
Data bits 8 (D7 = 0), parity none  
Stop bits 1.  
11  
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MX535 UAIS Transponder Unit  
Technical & Installation Manual  
___________________________________________________________________________________________________________________  
3.4.1  
Sensor Notes  
External Sensor  
The AIS has interfaces (configurable as IEC 61162-1 or 61162-2) for position, bottom track (BT) speed,  
heading and rate of turn (ROT) sensors. In general, sensors installed in compliance with other carriage  
requirements of SOLAS Chapter V should be connected to the AIS System.*1. The sensor information  
transmitted by AIS should be the same information being used for navigation of the ship. Interfacing problems  
might occur if the existing on board sensors do not have serial (IEC 61162) outputs. A converter is needed to  
translate the non-conforming data to IEC 61162 – sensor data. For Example, Nauticast Converter type NAU-  
Z002 or Raytheon Nav Data Repeater 133-812.  
The fact that AIS is fitted on board a vessel does NOT entail the need to install additional sensors other that  
those stated in the carriage requirements.  
External GPS  
GNSS position sensors normally have IEC 61162 outputs suitable for direct AIS interfacing. However, it is  
important to note that:  
The Geodetic Datum of the position data is transmitted by the sensor in WGS84 so that an IEC 61162  
DTM sentence is configured.  
The MX420/AIS or MKD is able to handle three reference points -- two external GPS antennas, and one  
internal GPS antenna.  
External GPS antennas SHOULD NOT be connected directly to the MX535.  
External Heading  
A gyrocompass providing heading information (HDT) is a mandatory sensor input to the AIS. A converter unit  
(synchro or step-signal converter to NMEA 0183 v.3.0) for example Nauticast Converter type NAU-Z002 or  
Raytheon Nav Data Repeater 133-812 will be needed for AIS connection in the case that the ship’s  
gyrocompass does not provide IEC 61162 output.  
External Speed and Course  
If a bottom track (BT)log for speed over ground (SOG) is available, it may be connected. A converter (for  
example Raytheon converter type: 133-812) is needed if the BT-log does not provide IEC 61162 outputs  
External Rate of Turn  
Not all ships will carry a Rate-Of-Turn (ROT) indicator according to IMO A.526. However, if a rate-of-turn  
indicator is available and it includes an IEC 61162 interface, it should be connected to the AIS.  
If ROT information is not available from a ROT indicator, it may (optionally) be derived from heading  
information through:  
The gyrocompass itself,  
An external converter unit (see Heading),  
The AIS itself (calculated ROT).  
12  
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3.4.2  
Sensor Hardware Installation  
Installation of an RS422 serial interface:  
In most cases, the output from a GPS is already being used by existing navigation equipment. It is possible to  
split an RS-422 output for two devices. If the signal becomes too low, then an NMEA splitter has to be used.  
Example for single talk multi-listener connection:  
Shields  
A
+ IN  
B
G1 (or 2,3)  
C (GND)  
Talker (e.g.: GPS)  
- IN  
A
B
C (GND)  
Listener (other  
equipment)  
Each interface on the Transponder is a RS422 serial interface.  
The shield or ship main ground should not be connected with the signal ground (GND).  
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3.4.3  
Priority Handling of Sensor Sentence  
The following table shows the priority handling of NMEA sentences. The sentences, which are treated with  
higher priority, are listed first.  
Positioning System  
Source  
Priority  
HIGH  
Time of Position  
Latitude/Longitude  
Position accuracy  
GNS  
GLL  
GGA  
RMC  
ROT  
DTM  
VBW  
VTG  
OSD  
RMC  
HDT  
OSD  
GBS  
Rate of Turn(ROT)  
Reference Datum  
Speed over Ground  
Heading  
RAIM Indicator  
LOW  
Supported NMEA-0183 Sentences  
DTM - Reference  
1 2 3 4 5 6 7 8 9  
| | | | | | | | |  
$--DTM,ccc,a,x.x,a,x.x,a,x.x,ccc*hh<CR><LF>  
Field Numbers:  
1) Local datum code (W84,W72,S85,P90,999-user defined, IHO datum code)  
2) Local datum subdivision code  
3) latitude offset, minutes  
4) N or S (North or South)  
5) longitude offset, minutes  
6) E or W (East or West)  
7) altitude offset, meters  
8) Reference datum code ((W84,W72,S85,P90)  
9) CRC  
Used Fields: 1,8  
1: Local datum code  
8: Reference datum code  
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GGA - Positioning System Fix Data  
Time, Position and fix related data form GPS receiver.  
11  
1
|
2
|
3 4  
| |  
5 6 7 8 9 10 | 12 13 14 15  
| | | | | | | | | |  
|
$--GGA,hhmmss.ss,llll.ll,a,yyyyy.yy,a,x,xx,x.x,x.x,M,x.x,M,x.x,xxxx*hh  
Field Numbers:  
1) UTC  
2) Latitude  
3) N or S (North or South)  
4) Longitude  
5) E or W (East or West)  
6) GPS Quality Indicator,  
0 - fix not available,  
1 - GPS fix,  
2 - Differential GPS fix  
7) Number of satellites in view, 00 - 12  
8) Horizontal Dilution of precision  
9) Antenna Altitude above/below mean-sea-level (geoid)  
10) Units of antenna altitude, meters  
11) Geoidal separation, the difference between the WGS-84 earth  
ellipsoid and mean-sea-level (geoid), \-\ means mean-sea-level  
below ellipsoid  
12) Units of geoidal separation, meters  
13) Age of differential GPS data, time in seconds since last SC104  
type 1 or 9 update, null field when DGPS is not used  
14) Differential reference station ID, 0000-1023  
15) CRC  
Used Fields: 1,2,3,4,5,6,7  
1:UTC 2:Lat 3:LaInd 4:Lon  
5:LoInd 6:Acc 7:Sat  
GLL - Position - Latitude/Longitude  
1
|
2 3  
| |  
4 5  
| |  
6 7 8  
| | |  
$--GLL,llll.ll,a,yyyyy.yy,a,hhmmss.ss,A,a*hh<CR><LF>  
Field Numbers:  
1) Latitude  
2) N or S (North or South)  
3) Longitude  
4) E or W (East or West)  
5) Universal Time Coordinated (UTC)  
6) Status A - Data Valid, V - Data Invalid  
7) Mode indicator  
8) CRC  
Used Fields: 1,2,3,4,5,6,7  
1:Lat 2:LaInd 3:Lon 4:LoInd  
5:UTC 6:Valid 7:Acc  
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GNS - Fix Data  
1
|
2
|
3 4  
| |  
5 6  
| |  
7 8 9 10 11 12 13  
| | | | | | |  
$--GNS,hhmmss.ss,llll.ll,a,yyyyy.yy,a,c--c,xx,x.x,x.x,x.x,x.x,x.x*hh  
Field Numbers:  
1) UTC  
2) Latitude  
3) N or S (North or South)  
4) Longitude  
5) E or W (East or West)  
6) Mode indicator  
7) Total number of satelites in use,00-99  
8) HDROP  
9) Antenna altitude, meters, re:mean-sea-level(geoid)  
10) Goeidal separation meters  
11) Age of diferential data  
12) Differential reference station ID  
13) CRC  
Used Fields: 1,2,3,4,5,6,7  
1:UTC 2:Lat 3:LaInd 4:Lon  
5:LoInd 6:Acc 7:Sat  
RMC - Minimum Navigation Information  
12  
1
|
2 3  
| |  
4 5  
| |  
6 7 8 9  
| | | |  
10 11| 13  
| | | |  
$--RMC,hhmmss.ss,A,llll.ll,a,yyyyy.yy,a,x.x,x.x,ddmmyy,x.x,a,a*hh<CR><LF>  
Field Numbers:  
1) UTC Time  
2) Status, V = Navigation receiver warning  
3) Latitude  
4) N or S  
5) Longitude  
6) E or W  
7) Speed over ground, knots  
8) Course over Ground, degrees true  
9) Date, ddmmyy  
10) Magnetic Variation, degrees  
11) E or W  
12) Mode Indicator  
13) CRC  
Used Fields: 1,2,3,4,5,6,7,8,9,10,11,12  
1:UTC 2:Valid 3:Lat 4:LaInd 5:Lon  
6:LoInd  
7:SOG 8:COG 9:Date 10:MagV 11:MagIn 12:Acc  
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VBW - Ground/Water Speed  
1 2 3 4 5 6 7  
| | | | | | |  
$--VBW,x.x,x.x,A,x.x,x.x,A*hh<CR><LF>  
Field Numbers:  
Used Fields: 1,5,6,7,8,9  
1:COG 5:SOG 6:SOGIn 7:SOG 8:SOGIn 9:Valid  
OSD - Ship Data  
1 2 3 4 5 6 7 8 9 10  
| | | | | | | | | |  
$--OSD,x.x,A,x.x,a,x.x,a,x.x,x.x,a*hh<CR><LF>  
Field Numbers:  
1) Heading, degrees true  
2) Status, A = Data Valid  
3) Vessel Course, degrees True  
4) Course Reference  
5) Vessel Speed  
6) Speed Reference  
7) Vessel Set, degrees True  
8) Vessel drift (speed)  
9) Speed Units  
10) CRC  
Used Fields: 1,2,3,4,5,6,9  
1:HDT 2:HDTVal 3:COG  
5:SOG 6:SOGRef 9:SOGInd  
4:COGRef  
HDT – True Heading  
1 2 3  
| | |  
$--HDT,x.x,T*hh<CR><LF>  
Field Numbers:  
1) Heading Degrees, true  
2) T = True  
3) CRC  
Used Fields: 1,2  
1:HDT 2:HDTRu  
ROT – Rate of Turn  
1 2 3  
| | |  
$--ROT,x.x,A*hh<CR><LF>  
Field Numbers:  
1) Rate Of Turn, degrees per minute, \-\ means bow turns to port  
2) Status, A means data is valid  
3) CRC  
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Used Fields: 1,2  
1:ROT 2:Valid  
Versions of NMEA Sentences  
RMC  
v2.30 - $GPRMC,122500.00,A,5330.1234,N,01001.2345,E,11.2,352.2,120202,2.0,E,A  
v2.20 - $GPRMC,122500.00,A,5330.1234,N,01001.2345,E,11.2,352.2,120202,2.0,E  
GLL  
v2.30 - $GPGLL,5330.1234,N,01001.2345,E,141800.00,A,A  
v2.00 - $GPGLL,5330.1234,N,01001.2345,E,141800.00,A  
v1.50 - $GPGLL,5330.1234,N,01001.2345,E  
GGA  
v2.00 - $GPGGA,092854,5330.1234,N,01001.2345,E,1,3,1.2,65.2,M,45.1,M,,  
v1.50 - $GPGGA,092854,5330.1234,N,01001.2345,E,1,3,1.2,65.2,M,45.1,M  
VBW  
v2.30 - $VDVBW,11.00,01.00,A,12.00,02.00,A,,V,,V  
v2.20 - $VDVBW,11.00,01.00,A,12.00,02.00,A  
VTG  
v2.30 - $GPVTG,350.0,T,,M,10.0,N,,K,A  
v2.20 - $GPVTG,350.0,T,,M,10.0,N,,K  
OSD  
v2.30 - $INOSD,359.9,A,5.2,B,12.6,B,150.0,1.2,N  
v2.20 - $INOSD,359.9,A,5.2,B,12.6,B,150.0  
18  
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3.4.4  
Pin-Description AIS-Cable / Socket 50-Pins  
TxA out –  
TxB out +  
RxA in –  
RxB in +  
AIS Cable/Socket ( Sub-D 50 Plug )  
CH5_out+  
CH5_out-  
CH5_gnd  
CH5_in+  
CH5_in-  
Spare  
1
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
Ch4_out+  
CH4_out-  
CH4_gnd  
CH4_in+  
CH4_in-  
CH8_in+  
CH8_in-  
CH8_gnd  
CH8_in+  
CH8_in-  
Spare  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
Spare  
2
Spare  
3
Spare  
4
Spare  
5
CH6_Vin  
CH6_gnd  
CH9_gnd  
CH9_out-  
CH9_in-  
CH9_in+  
CH9_out+  
Spare  
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
CH1_in-  
CH1_gnd  
CH1_in+  
CH2_in-  
CH2_gnd  
CH2_in+  
Vin+ (24V)  
Spare  
CH3_in-  
CH3_gnd  
CH3_in+  
Vin_gnd  
Vin+ (24V)  
Vin_gnd  
Vin_gnd  
Black BK  
White WH  
Red RD  
Green GN  
Brown BR  
Blue BL  
Vin+ (24V)  
Sensor  
Spare  
17  
50  
CH1  
CH2  
CH3  
Spare  
CH4 MX420/AIS or MKD  
CH5 aux. Display  
CH8  
CH9  
Long Range  
DGNSS  
Sensor  
Sensor  
CH6 opt. 61162-3  
Do not use  
Orange OR  
Yellow YL  
Violet VI  
Gray SL(Slate)  
Pink PK  
AIS Plug and Socket  
19  
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Pin-Description AIS-Connector:  
AIS -Cable Sub-D 50 Plug  
16  
17  
33  
48  
49  
32  
+ 24 VDC/max 5A rd  
Note:  
+ 24 VDC  
+ 24 VDC  
0 V  
rd  
rd  
bl  
bl  
bl  
TxA out –  
TxB out +  
RxA in –  
RxB in +  
0 V  
0 V  
AIS-Cable  
Open  
CH1_in+  
CH1_in-  
CH1_gnd  
12  
10  
11  
14  
15  
13  
31  
29  
30  
20  
21  
22  
SPEED  
1 WH/BK  
2 BR/BK  
3 SL/GN  
7 YL/SL  
5 PK/GN  
6 YL/PK  
9 GN/BL  
10 YL/BL  
11 GN/RD  
17 YL/RD  
13 GN/BK  
14 YL/BK  
15 SL/BL  
16 PK/BL  
19 SL/RD  
Pilot 20 PK/RD  
LOG  
VBW  
e.g. GPS  
GLL, VTG,  
DTM  
CH2_gnd  
CH2_in+  
CH2_in-  
e.g. GYRO  
HDT,ROT  
CH3_in+  
CH3_in-  
CH3_gnd  
CH4_gnd  
CH4_in+  
CH4_in-  
CH4_out+ 18  
CH4_out- 19  
e.g  
MX420/AIS  
CDU  
CH5_in+  
4
5
1
2
3
25  
26  
27  
6
5
4
AMP  
CH5_in-  
CH5_out+  
CH5_out-  
CH5_gnd  
Plug  
21 SL/BK  
1
22 PK/BK  
23 WH/SL  
29 SL/BR  
25 WH/PK  
26 PK/BR  
27 WH/BL  
28 BR/BL  
31 WH/YL  
32 YL/BR  
33 WH/GN  
34 BR/GN  
35 SL/PK  
41 RD/BL  
37 SL  
38 PK  
39 GN  
40 YL  
43 WH  
44 BR  
45 RD  
46 BL  
49 BK  
NC  
CH8_gnd  
CH8_in+  
CH8_in-  
CH8_out+ 23  
CH8_out- 24  
e.g.  
Inmarsat  
unit  
CH9_in+  
42  
41  
43  
40  
39  
RTCM  
SC104  
unit  
NC  
NC  
NC  
CH9_in-  
CH9_out+  
CH9_out-  
CH9_gnd  
Spare_gnd 36  
Spare_in+ 35  
Spare_in- 34  
Spare_out+ 38  
Service  
unit  
Spare_out- 37  
9
8
6
7
46  
47  
Alarm unit  
50 VI  
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3.5 Installation of VHF / GPS Antennas  
Interference to the Ship’s VHF Radiotelephone  
The AIS ship borne equipment, like any other ship borne transceiver operating in the VHF maritime band, may  
cause interference to a ship’s VHF radiotelephone. Because AIS is a digital system, this interference may occur as  
a periodic (e.g. every 20 seconds) soft clicking sound on the ship’s radiotelephone. This may become more  
noticeable if the VHF radiotelephone antenna is located close to the AIS VHF antenna, and when the  
radiotelephone is operating on channels near the AIS operating channels (e.g. channels 27, 28 and 86).  
Attention should be paid to the location and installation of the various antennas, in order to support the antenna  
characteristics in the best possible way.  
3.5.1  
VHF Antenna Installation  
Antenna Location  
Location of the mandatory AIS VHF-antenna should be carefully considered. Digital communication is more  
sensitive than analogue/voice communication to interference created by reflections caused by obstructions  
such as masts and booms. It may be necessary to relocate the VHF radiotelephone antenna to minimize  
interference effects.  
To minimise interference effects, the following guidelines apply:  
The AIS VHF antenna should have omni directional vertical polarisation providing 3 to 5 dB gain.  
The AIS VHF antenna should be placed in an elevated position, as free standing as possible, with a minimum  
of 2 metres in horizontal direction from constructions made of conductive materials. The antenna should not  
be installed close to any large vertical obstruction. The AIS VHF antenna should have a visible sky of 360°.  
The AIS VHF antenna should be installed at least 3 meters away from interfering high-power energy sources  
such as radar and other transmitting radio antennas, and out of the way of the transmitting beam.  
There should not be more than one antenna on each level. The AIS VHF antenna should be mounted directly  
above or below the ship’s primary VHF radiotelephone antenna, with no horizontal separation and a minimum  
of 2 metres vertical separation. If it is located on the same level as other antennas, the distance apart should  
measure at least 10 metres.  
Cabling  
The cable should be kept as short as possible to minimise attenuation of the signal. Double shielded coaxial  
cables equal to or better than RG214 are recommended.  
RG214 at VHF attenuation per meter of app. 0.07 dB/m (45m = 3.15db)  
VHF AIS frequency app. 162MHz  
All outdoor connectors on the coaxial cables should be fitted with preventive isolation, such as shrink-stocking  
with silicone to protect the antenna cable against water penetration. Coaxial cables should be installed in  
separate signal cable channels/tubes, and at least 10 cm away from any power supply cables. Crossing of  
cables should take place at right angles (90°). Coaxial cables should not be exposed to sharp bends, which  
may lead to changes to the characteristic impedance of the cable. The minimum bend radius should be 5  
times the cables outside diameter.  
Grounding  
Coaxial down-leads must be used for all receiving antennas, and the coaxial screen should be connected to  
the ground at one end.  
21  
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3.5.2  
GNSS Antenna Installation  
Antenna Location  
The GNSS antenna must be installed where it has a clear view of the sky, so that it accesses the horizon  
freely through 360°, with a vertical observation of 5 to 90 degrees above the horizon. Small diameter  
obstructions, such as masts and booms, do not seriously impair signal reception, but such objects must not  
eclipse more than a few degrees of any given bearing.  
The antenna must be located at least three meters away from, and out of the transmitting beam of high-power  
transmitters (S-Band Radar and/or Inmarsat systems). This includes the ship’s own AIS VHF antenna, if it is  
designed and installed separately.  
If a DGNSS system is included or connected to the AIS system, the installation of the antenna should be  
undertaken in accordance with IEC 61108-4, Edition 1.  
Cabling  
To achieve optimum performance, the gain of the antenna pre-amplifier should match the cable attenuation.  
The resulting installation gain (pre-amplifier gain - cable attenuation) should be within 0 to 10 dB.  
RG214 at GPS attenuation per meter of app. 0.35 dB/m (45m = 15.75dB)  
GPS frequency app. 1.2GHz  
The coaxial cable between the antenna and the AIS ship borne station connector should be routed directly, in  
order to reduce electromagnetic interference. The cable should not be installed close to high-power lines,  
such as radar or radio-transmitter lines, or near the AIS VHF antenna cable. A space of one meter or more is  
recommended in order to avoid degradation due to RF-coupling. Crossing of antenna cables should take  
place at 90 degrees, to minimise magnetic field coupling.  
Antenna Layout  
The position of the VHF und GNSS – antennas must be added to the existing antenna layout of the vessel.  
Power Supply  
The MX535 transponder must be supplied from the emergency power source. A further requirement is to  
connect AIS to the reserve power source of the GMDSS. A new battery capacity calculation must then be  
undertaken.  
Following documents are needed for the installation approval of the classification  
Antenna Layout (arrangement)  
Battery Calculation  
Connection / Block – Diagram with locations  
Type Approval Certificate  
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3.6 Specific Recommendations  
3.6.1  
Recommendations Concerning AIS Systems  
Recommendations for the installation of AIS systems are published in the IMO document NAV 48/WP.1. See  
this document for further information. The following sections also contain information, which has been taken  
from IMO NAV 48/WP.1.  
3.6.2  
Recommendations Concerning the Installation of the Transponder Unit  
The Transponder Unit should be mounted on a vertical bulkhead. A distance of at least 300 mm from other  
devices must be ensured above and below the housing for sufficient air circulation.  
3.6.3  
Recommendations Concerning the Installation of the VHF Antenna  
The digital signals of the AIS may occur as a periodic clicking sound on a ship’s radiotelephone. This effect  
may become stronger when the VHF antenna of the AIS is located near the VHF radiotelephone antenna and  
when the radiotelephone is operating on channels near the AIS operating channels (for example channels 27,  
28, 86).  
The antenna should be placed in an elevated position that is as unobstructed as possible, with a minimum of  
2 m in the horizontal direction from any structures made of conductive materials. The antenna should not be  
installed close to any large vertical obstruction. The objective for the VHF antenna is that it should "see" the  
horizon freely through 360°.  
The VHF antenna should be installed safely away from interfering high-power energy sources such as the  
radar scanner and other transmitting radio antennas, preferably at least 3 m away from and out of the  
transmitting beam.  
Ideally there should not be more than one antenna on the same level. The AIS VHF antenna should be  
mounted directly above or below the ship’s primary VHF radiotelephone antenna, with no horizontal  
separation and with a minimum of 2 m vertical separation. If it is located on the same level as other antennas,  
the distance apart should be at least 10 m.  
3.6.4  
Recommendations Concerning the Installation of the GPS Antenna  
The GPS antenna should be installed where it has a clear "view" of the sky. The objective is that it should  
"see" the horizon freely through 360° with a vertical observation sector of 5...90° above the horizon. Small  
diameter obstructions, such as masts and booms, do not seriously degrade signal reception, but such objects  
should not eclipse more than a few degrees of any given bearing.  
Locate the antenna at least 3 m away from and out of the transmitting beam of high-power transmitters (S-  
Band radar and/or INMARSAT systems). This includes the ship’s own AIS VHF antenna.  
23  
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3.6.5  
Recommendations Concerning Redundancy  
If possible, the Transponder Unit should be supplied with the ship’s Position sensor data from two different  
sources, e.g. MX521 Smart DGPS antenna or the MX525 DGPS Sensor or other equivalent sensors).  
3.6.6  
Emergency Power Source  
It is recommended that an emergency power source such as a 24 VDC uninterruptible power supply should  
be used. See Section 7 for information about the power consumption of the Transponder Unit.  
24  
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4 Technical Data  
4.1 Technical Information  
PHYSICAL  
Size in mm / inch (w)  
Size in mm / inch (h)  
Size in mm / inch (d)  
Weight  
SPECIFIED STANDARDS  
IMO MSC.74(69) Annex 3  
201.26mm / 7.92inch  
60mm 2.36inch  
281.26mm / 11.07inch  
2490g / 5.50lb  
/
ITU-R M.1371 (Class A)  
IALA Techn.Clar. of ITU-R M.1371-1  
(Ed.1.3)  
IEC 61993-2 (2002)  
IEC 61162-1 (2000)  
IEC 61162-2 (1998)  
IEC 61162-3  
Operating Temperature  
-15°C to +55°C / 5°F to 131°F  
NMEA 0183-3  
NMEA 0183-3  
NMEA 2000  
POWER SUPPLY  
ITU-R M.823-2  
Supply Voltage (galvanic isolated)  
Input Current  
24 V DC (-10% +30%)  
min.7 A (24V)  
IEC 61108-1 (1996)  
IEC 60 945 (1996)  
ITU-R M.825-3  
INTERFACES  
ITU-R M.1084-3  
Number of Data Ports  
IEC 61162-1/2  
ITU-R M.823-2  
3 Input / 4 I-O / 1 Output  
( RS422 / NMEA 0183)  
( RS422 / RTCM SC104)  
VHF  
Frequency Range  
156 MHz - 162MHz  
Bitrate  
Channel Spacing  
12.5 or 25kHz  
CH1 Sensor Input; (i.E.: GPS)  
CH2 Sensor Input; (i.E.: GYRO)  
CH3 Sensor Input; (i.E.: HDG)  
CH4 ECDIS Port (In- / Output)  
AIS targets, AIS messages  
4800 or 38400 bps  
4800 or 38400 bps  
4800 or 38400 bps  
in/ out 38400 bps  
Number of RF Channels  
Number of AIS Receivers  
Number of DSC Receivers  
Frequency Error  
3 Receiv. / 1 Transm.  
2
1
+/- 2.5ppm  
CH5 Pilot Port (In- / Output)  
AIS targets, AIS messages  
in/out 38400 bps  
in/out 38400 bps  
in/out 9600 bps  
VHF TRANSMITTER  
Output Power  
2 Watt to 12.5 Watt  
(adjustable)  
CH8 Long Range Port (In- /  
Output)  
CH9 DGPS correction (In- /  
Output) (RTCM SC104)  
Receive to Transmit Switching Time  
Transmit release time  
Automatic shutdown  
< 1ms  
< 1ms  
1 sec.  
< 25ms  
< 1ms  
Channel switching time  
Attack Time  
25  
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BUILT IN GPS  
VHF RECEIVER  
Max. Useable Sensitivity  
< -110dBm  
> -8dB (25kHz);  
> -12dBm (12.5kHz)  
> 70dB (25kHz);  
> 60dB (12.5kHz)  
> 65dB  
Receiver Architecture  
Tracking Capability  
Accuracy Horizontal  
Accuracy Vertical  
GPS Antenna Connector  
DGPS Accuracy  
12 channel differential  
12 satellites sim.  
10m / 2drms *  
15m / 2drms *  
TNC  
Co-channel Rejection  
Adjacent Channel Selectivity  
Inter-modulation Rejection  
Spurious Response Rejection  
Blocking  
< 5m / 2drms  
> 70dB  
*) depends on SA  
> 84dB  
GPS Solutions  
Beacon interoperability  
VHF MODEM  
Bitrate GMSK  
9600 bps  
1200bps  
EGNOS interoperability  
WAAS interoperability  
RF Baud Rate (DSC)  
Modulation  
GMSK / FSK  
OMNISTAR interoperability  
LongWave interoperability  
VHF interop. (DGPS over Msg.17)  
optional internal Beacon Receiver  
Combined GPS/DGPS Antenna  
Relay breaking capacity  
30V DC  
8°  
250V AC  
8A  
OPTIONAL INTERFACES  
Number of Data Ports RS232  
Bitrate  
Simplex / Duplex  
up to 5  
Up to 115000 bps  
Duplex  
Number of Data Ports IEC  
61162-3 CAN (RS485)  
Bitrate  
1
up to 1 Mbps  
26  
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5
Setting-to-Work/Configuration  
5.1 Setting-to-Work  
The AIS Transponder Unit and antennas must be installed as described in Section 3.2.2, Page 6 (Step-by-Step  
Installation Procedure). For information about the dimensions see Section 4.2 (Technical Information).  
The cabling and connection must be performed corresponding to the Cabling Documents in Section 8.  
Depending on the system in which the AIS have to be integrated, the configuration has to be performed as  
described in section 5.3.1.  
5.2 Software Version  
For AIS systems with an MX420/MKD:  
It must be verified that the MX420/MKD has the software version V2.0(841) or later. The software versions can be  
determined by means of the AUX7 screen of the MX420.  
5.3 Configuration  
No adjustments have to be performed on the antennas. These components are ready for use.  
The AIS Transponder Unit is configured using the MX420/MKD.  
For information in detail, see the corresponding Technical Manuals and the Online Help of these systems.  
The following descriptions are an aid for the configuration of the AIS Transponder.  
NOTE:  
The system from which the AIS Transponder Unit has been configured and the AIS itself must be restarted after any  
change in the configuration. Otherwise these modifications may have no effect.  
The MX535 will maintain configuration data inside the transponder during power fails. In the event that the MX535  
needs to be replaced, the configuration data from the MX420 must manually be resent to the MX535.  
Master/Slave  
After the power on from both units the MX420 (CDU) transmits the configuration data to the MX535 (Transponder).  
This is done with the SSD (ship static data) and the VSD (voyage ship data) sentences. The MX535 has an internal  
memory to store the data. The configuration data are valid until a new SSD or VSD is received. If the connection  
between the both units is lost, the MX535 operates with these stored data.  
To send new data it is necessary to enter a password in the configuration menu from the MX420 (CDU).  
The MX420 transmits the SSD and VSD after every restart.  
5.3.1  
Configuration with MX420/MKD  
It is necessary to configure the MKD to work with the MX535 (NAUTICAST) Transponder. For more  
information refer to the Operation Manual of the MX420/MKD.  
27  
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5.4 Testing  
The Transponder Unit has neither traffic light indicators nor a display. Correct functioning cannot be made visible  
directly.  
To test the interfaces of the ship’s sensor inputs and the interface to the display unit, set the system in operation  
and view the own ship’s (AIS1 Screen) data in the MKD. If the own ship AIS data are displayed, the interfaces are  
working properly.  
The VHF Transceiver can only be tested if a second AIS system is within the range of the Transceiver. The signals  
of this AIS must be received and this second AIS must receive the signals of your own AIS.  
6
Repair/Maintenance  
GENERAL:  
The jumper settings and switch settings on a replacement PCB must be the  
same as on the defective PCB. The wire connections must be made in  
exactly the same way. Exceptions are explained in this manual.  
6.1 Trouble Shooting  
6.1.1  
Hints  
In the case of problems during setting-to-work, the cabling should be checked again. All components must be  
supplied with 24 VDC power.  
To get more information about the problem, read the system fault messages on the screen (MX420/MKD).  
Test of the MX535 UAIS Transponder Output  
1) Power down the system  
2) Verify the connection of the MX420/MKD NMEA5 port to MX535 Channel 4 as shown in the picture  
below.  
28  
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MX535 PORT CONNECTIONS  
X420/AIS or MKD  
M
MX535 TRANSPONDER  
NEL 4  
CHAN  
Cable B (NMEA 5)  
NMEA5 IN (A)  
8
7
6
5
OUT -  
8
9
+
OUT  
IN -  
IN +  
NMEA5 IN (B)  
10  
)
NMEA5 OUT (A  
)
NMEA5 OUT (B  
11  
CHANNEL 2  
(NMEA 8)  
Cable C  
2
1
IN -  
IN +  
16  
17  
A8 OUT (A)  
NME  
MEA8 OUT (B)  
N
Figure 2.5 - Cable connection for the MX535 AIS to MX420/MKD  
3. Power up the MKD and the MX535 transponder.  
4. Configure the “Transponder Type” to NAUTICAST and the “Static Config Update” to MKD.  
5. Activate the” AIS Connected (to Port 5)” to Yes under the AIS Static setup.  
6. Using the built-in Input Monitoring tool of the MKD verify if the output of the MX535 transponder as  
shown below is being received on PORT 5 of the MKD. Refer to the MX420 Installation and Service  
Manual for the special procedure in “Viewing Input Data”.  
29  
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Status messages of the connected  
sensors, sent when requested  
!AIVDO,2,2,0,B,00000000000,2*25  
!AIVDO,1,1,,,139K6D7037H@L7FBOLDCr39R0000,0*3D  
!AIVDO,1,1,,A,139K6D7037H@L7FBOLDCr39R08AM,0*78  
!AIVDO,1,1,,,139K6D7037H@L9:BOLBCr39T0000,0*4F  
$AITXT,1,1,31,AIS: Heading valid*0D  
$AITXT,1,1,34,AIS: Other ROT source in use*62  
!AIVDO,1,1,,,139K6D7037H@L;DBOL=kr39V0000,0*66  
!AIVDM,1,1,,B,1000O@B038H@L:vBOL>Cr39V08Bg,0*65  
!AIVDO,1,1,,,139K6D7037H@L=FBOL;kr39`0000,0*52  
!AIVDO,1,1,,,139K6D7037H@L?LBOL9kr39b0000,0*5A  
Position report  
!AIVDO,1,1,,B,139K6D7037H@L?LBOL9kr39b0D01,0*6D  
!AIVDO,1,1,,,139K6D7037H@LALBOL7Sr39d0000,0*14  
!AIVDO,1,1,,,139K6D7037H@LC<BOL5Sr39f0000,0*66  
!AIVDO,1,1,,,139K6D7038H@LEFBOL3Cr39h0000,0*0D  
!AIVDO,1,1,,,139K6D7038H@LGLBOKvkr39j0000,0*6D  
!AIVDM,1,1,,A,1000O@B038H@LE2BOL3kr39h0HF7,0*62  
!AIVDO,1,1,,,139K6D7038H@LIRBOKtkr39l0000,0*79  
!AIVDO,1,1,,,139K6D7038H@LK`BOKrkr39n0000,0*4D  
Another message  
received  
!AIVDO,1,1,,,1000O@OP000`VR4NGvG@0?vF0000,0*53  
$AIALR,122514.85,025,A,V,AIS: external EPFS lost*21  
$AIALR,122514.85,032,A,V,AIS: Heading lost/invalid*0C  
$AITXT,1,1,25,AIS: internal GNSS in use*5C  
$AITXT,1,1,28,AIS: internal SOG/COG in use*67  
!AIVDO,1,1,,,1000O@OP000`VR4NGvG@0?vH0000,0*5D  
$AIALR,122515.86,035,A,V,AIS: no valid ROT information*49  
!AIVDO,1,1,,,1000O@OP000`VR4NGvG@0?vJ0000,0*5F  
!AIVDO,1,1,,,1000O@OP000`VR4NGvG@0?vV0000,0*43  
$AIALR,122522.93,001,A,V,AIS: Tx malfunction*52  
Alarm: External  
position data  
not available  
Alarm: Heading  
data not avail  
able  
Alarm: VHF  
transmission  
does not work  
Figure 2.6 - Protocol AIS TxD  
Figure 2.6 - Protocol AIS TxD shows the protocol, which has been transmitted by AIS. The alarm  
messages can be forced by disconnecting the sensors and/or the VHF antenna.  
If there is no communication on the interface, the AIS is not working. If the power supply and the cable  
connection are correct, the AIS Transponder Unit may be defective.  
NOTE:  
If a ship’s sensor is connected to the interface which has been used for the test, it must be made sure,  
that all modifications of the parameterisation of this interface that were necessary for the test are  
cancelled.  
30  
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7
Fault Code List  
The following fault codes (integrity alarm conditions) can be displayed at the MKD (AIS9 Screen).  
Reaction of the System  
Remedy  
Fault  
Description Text  
Cause/Source  
Reaction:  
The Transponder Unit stops the transmission.  
Remedy:  
Check of the antenna and the antenna cabling (short  
circuit or missing contact at the connectors)  
Reaction: The Transponder Unit continues operation.  
Remedy:  
VHF Antenna,  
cabling  
001  
AIS: Tx malfunction  
AIS: Antenna VSWR  
exceeds limit  
VHF antenna,  
(VSWR = Voltage Standing installation  
Wave Ratio)  
002  
Check of the antenna and the antenna cabling (75 Ω  
cable instead of 50 cable)  
AIS: Rx channel 1  
malfunction  
003  
004  
005  
Reaction:  
The Transponder Unit stops the transmission on the  
affected channel.  
Remedy:  
AIS: Rx channel 2  
Internal error  
malfunction  
AIS: Rx channel 70  
malfunction  
The Transponder Unit must be exchanged.  
Reaction:  
The Transponder Unit stops the transmission.  
Remedy:  
006  
AIS: General failure  
Internal error  
The Transponder Unit must be exchanged.  
Reaction:  
The Transponder Unit continues operation.  
Remedy:  
AIS: MKD connection lost No  
008  
(MKD = Minimum KeyboardOperating/Display The Display Unit does not communicate with the  
Display)  
Unit connected  
Transponder Unit. Check the cabling/connection of the  
Primary Display Port. Check if the Display Unit is  
working.  
Reaction:  
The Transponder Unit continues operation with the  
position data of the internal position sensor. If there is  
no valid position data available from the internal  
position sensor, additionally error 026 is displayed.  
Remedy:  
The telegrams GLL, GNS, GGA, RMC can not be  
received. Check the sensor and the cabling; Check if  
the system that delivers the data is working; Check the  
baud rate settings of the sensor inputs.  
AIS: External EPFS lost  
(EPFS = Electronic Position  
Fixing System such as  
GPS)  
No valid position  
data at interface  
S1, S2, S3  
025  
026  
Reaction:  
No valid position The Transponder Unit continues operation.  
AIS: No sensor position in  
use  
from internal  
position sensor  
Remedy:  
Check the cabling and the antenna of the internal GPS  
sensor.  
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Reaction:  
The Transponder Unit continues operation.  
No data from  
Remedy:  
AIS: No valid SOG  
information  
external sensor  
and from internal  
position sensor  
029  
030  
032  
035  
The telegrams VBW, VTG, RMC can not be received.  
Check the sensor and the cabling; Check if the system  
that transmits the data is working; Check the baud rate  
settings of the sensor inputs.  
Reaction:  
The Transponder Unit continues operation.  
Remedy:  
The telegrams VTG, RMC can not be received. Check  
the sensor and the cabling; Check if the system that  
transmits the data is working; Check the baud rate  
settings of the sensor inputs.  
No data from  
AIS: No valid COG  
information  
external sensor  
and from internal  
position sensor  
Reaction:  
The Transponder Unit continues operation.  
Remedy:  
The telegrams HDT can not be received. Check the  
sensor and the cabling; Check if the system that  
transmits the data is; Check the baud rate settings of  
the sensor inputs.  
No data from  
external sensor  
AIS: Heading lost/invalid  
Reaction:  
The Transponder Unit continues operation.  
Remedy:  
The telegrams ROT can not be received. Check the  
sensor and the cabling; Check if the system that  
transmits the data is; Check the baud rate settings of  
the sensor inputs.  
AIS: No valid ROT  
information  
No data from  
external sensor  
Reaction:  
E.g. overlapping  
with an existing  
area  
AIS: Channel management  
information not accepted  
The Transponder Unit continues operation.  
Remedy:  
Check the channel management information.  
051  
052  
Reaction:  
The Transponder Unit continues operation without  
internal GPS data and without direct GPS time  
synchronization.  
AIS: GPS receiver fault  
AIS: offline  
Remedy:  
The Transponder Unit must be exchanged.  
Reaction:  
No connection  
between CDU and  
Transponder Unit  
The Transponder Unit continues operation.  
Remedy:  
The cabling must be checked.  
0204  
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8
Cabling Documents  
Grounding  
Grounding connection is important for EMC purposes as well as for protecting people’s lives.  
Regardless of the type of ship’s grounding (e.g. star pattern or ground plane pattern), no potential difference  
should be measurable between two different ground connectors. Potential differences cause compensation  
currents on the cable shields. If the ship’s hull is a non-metallic structure, all metallic parts in contact with the  
water form an artificial ground.  
All ground connections should be as short as possible. If possible, different units should be connected to  
individual ground connectors. Whenever possible, metallic housings should be screwed or welded directly to  
the ship’s metallic structure. If a safe grounding contact is not ensured, additional conductors are necessary.  
Furthermore, all ground connections should have a low RF-impedance, and should be resistant against  
vibration and corrosion. Grounding conductors on an open-air deck must be made of corrosion-protected  
steel, and inside the ship they must be made of copper.  
The grounding should be done in such a way that the connection could be inspected in a convenient manner.  
EMC Purposes  
Connect only the shields of cables that are indicated in the wiring instructions. As rule of thumb, the shield of  
any transmit wire get grounded at the transmitting source.  
Protective Ground  
All removable metallic parts of the housings are grounded by means of separate, flexible cables to the main  
structure of the housing. It is important to connect this ground-cable after parts have been dismounted or  
exchanged.  
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V
2 4  
G N D  
G N D  
G N D  
B
B
N I  
1
C H  
A
A
A
D
D
G N  
G N  
I N C H  
2
B
I N 3 C H  
D
G N  
D
G N  
I N 4 C H  
B
B
A
O U 4 T C H  
I N 5 C H  
O U 5 T C H  
A
B
A
B
A
D
G N  
D
G N  
B
I N 8 C H  
O U 8 T C H  
I N 9 C H  
O U 9 T C H  
A
A
B
B
B
A
A
D
G N  
D N e _ a G p r S  
N
e _ I p a S r  
B
B
A
A
T U O e _ p a S r  
C H  
H N A C 6 _  
L N A C 6 _ C H  
C H  
C H  
C H  
n i  
V
6 _  
n d 6 _ g  
1 0 _  
1
_ 1 0 2 C H  
Figure 2.6 - Wiring Diagram, MX535 Transponder System with MX420/AIS or MKD  
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Figure 2.7 – Dimensional Drawing for AIS Cable  
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Figure 2.8 – Dimensional Drawing for Connection Box  
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Figure 2.9 – Dimensional Drawing for GPS/VHF Cable  
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Figure 3.0 – Dimensional Drawing for MX535  
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Figure 3.1 – Dimensional Drawing for MX535, opt. Mounting Kits  
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PRODUCT WARRANTY AND LIMITATION OF LIABILITY  
This product is warranteed by MX-Marine (the “Seller”) to original purchaser (the “buyer”) for use only to be free of  
all defects in material and workmanship for a period of twelve (12) months from date of purchase by Buyer.  
If during the warranty period, this product or parts thereof (“Product”) are found to be defective in material or  
workmanship, Seller shall repair or replace the defective Product, at the discretion of the Seller.  
In order to claim this warranty service, Buyer shall return the defective Product, together with proof of purchase to  
Seller or its authorized service representative and pay all transportation charges, duties, and taxes associated with  
the return of the Product to Seller. Seller shall reimburse Buyer for costs of the return to Buyer of Product found to  
be defective and covered by this warranty. Product which is repaired or replaced under the warranty is covered by  
this warranty for the remainder of the original warranty period or for a period of ninety (90) days after return  
shipment to Buyer, whichever is longer.  
SELLER’S MAXIMUM LIABILITY ARISING FROM USE OF SELLER’S PRODUCT SHALL NOT EXCEED AND  
BUYER’S REMEDY IS LIMITED IN ANY EVENT TO REPAIR OR REPLACEMENT AND REIMBURSEMENT FOR  
COSTS ASSOCIATED WITH THE RETURN OF THE DEFECTIVE PRODUCT AS PROVIDED HEREIN; AND  
SUCH REMEDY SHALL BE THE BUYER’S ENTIRE AND EXCLUSIVE REMEDY.  
This warranty does not apply to failure of any equipment not sold to Buyer by Seller, or to any Product which has  
been subjected to misuse, lightning, an accident, or improper installation, maintenance or application, nor does it  
extend to any Product which has been repaired or altered by anybody other than the Seller or its authorized service  
representative, unless such repair or alteration was authorized in writing by Seller. This warranty also does not  
apply to batteries and losses or damage due to the batteries. Since the GPS system on which the Product operates  
is furnished by the U.S.. Government, not Seller, the Seller shall not be responsible for the GPS system or changes  
in the GPS System availability, coverage or accuracy.  
THIS PRINTED LIMITED WARRANTY IS ACCEPTED BY BUYER IN LIEU OF ANY OTHER WARRANTY FOR  
THE PRODUCT, WHETHER EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED  
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.  
IN NO EVENT SHALL SELLER BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND  
OR NATURE, INCLUDING, BUT NOT LIMITED TO LOSS OF PROFIT OR REVENUE, COMMERCIAL LOSS,  
DAMAGE TO OR LOSS OF PROPERTY, ARISING FROM OR RELATED TO THE USE OF THE PRODUCT.  
THIS PRODUCT IS AN AID TO NAVIGATION ONLY. UNDER NO CIRCUMSTANCES SHOULD IT BE USED IN  
LIEU OF AUTHORIZED GOVERNMENT CHARTS. ITS ACCURACY CAN BE AFFECTED BY MANY FACTORS  
SUCH AS EQUIPMENT.  
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MX-Marine (USA)  
23868 Hawthorne Blvd., Suite 201  
Torrance, CA 90505  
USA  
MX-Marine (UK)  
Ocean Quay  
Southampton SO14 5QY  
United Kingdom  
+1 310 791 8213 (Telephone)  
+1 310 791 6108 (Fax)  
+44(2380) 33 99 22 (Telephone)  
+44(2380) 33 03 45 (Fax)  
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