LG Electronics Washer WD 102415WFH User Manual

WASHING MACHINE  
SERVICE MANUAL  
CAUTION  
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE  
CORRECTLY BEFORE OFFERING SERVICE.  
MODEL : WD-803(4)0(W)(F)(H)  
WD-803(4)0F(H)(B)  
WD-1042F(H)(B)  
WD-1041(3)F(H)(B)  
WD-102(4)1(5)W(F)(H)  
WD-102(4)(5)F(H)(B)  
WD-1223(5)F(H)(B)  
WD-1243(5)F(H)(B)  
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CONTENTS  
1. SPECIFICATION............................................................................................................................3  
2. FEATURES & TECHNICAL EXPLANATION ................................................................................ 4  
3. PARTS IDENTIFICATION ............................................................................................................ 6  
4. INSTALLATION............................................................................................................................. 7  
5. OPERATION................................................................................................................................10  
6. WIRING DIAGRAM .....................................................................................................................18  
7. PROGRAM CHART.....................................................................................................................19  
8. TROUBLESHOOTING.................................................................................................................20  
8-1. BEFORE PERFORMING SVICE ........................................................................................20  
8-2. QC TEST MODE.................................................................................................................20  
8-3. HOW TO KNOW THE WATER LEVEL FREQUENCY........................................................21  
8-4. ERROR DISPLAY ...............................................................................................................22  
9. ERROR DIAGNOSIS AND CHECK LIST ....................................................................................26  
9-1. DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION...........................................26  
9-2. FAULT DIAGNOSIS AND TROUBLESHOOTING ..............................................................29  
10. DISASSEMBLY INSTRUCTIONS .............................................................................................39  
11. EXPLODED VIEW AND PART LIST..........................................................................................47  
11-1. THE EXPLODED VIEW OF CABINET ASSEMBLY..........................................................47  
11-2. THE EXPLODED VIEW OF CONTROL PANEL & DISPENSER ASSEMBLY..................48  
11-3. THE EXPLODED VIEW OF DRUM & TUB ASSEMBLY...................................................49  
APPENDIX(Replacement parts list) ........................................................................................... 50  
2
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1. SPECIFICATION  
WD-1223(5)F(H)(B)  
WD-1243(5)F(H)(B)  
WD-1041(3)F(H)B  
WD-1042F(H)B  
WD-803(4)0(W)(F)(H)  
WD-102(4)1W(F)(H)  
WD-1042F(H)  
ITEM  
WD-102(4)1F(H)B  
WD-803(4)0F(H)B  
POWER SUPPLY  
220V - 240V~, 50Hz  
67kg  
PRODUCT WEIGHT  
WASHING  
63kg  
190W  
120W  
SPIN (800rpm)  
ELECTRICITY  
300W  
32W  
CONSUMPTION  
DRAIN MOTOR  
WASH HEATOR  
2000W  
45 rpm  
WASH  
REVOLUTION  
600/800/1000/1200 rpm  
400/600/800/1000 rpm  
[WD-1041(3)F(H)B / WD-1042F(H)B /  
WD-102(4)1(5)F(H)B]  
600/800/1000 rpm  
SPIN  
SPEED  
No Spin/500/800 rpm[WD-803(4)0(W)(F)(H)]  
No Spin/500/800 rpm[WD-803(4)0F(H)B]  
0.3-10kgf/cm2 (30-1000kPa)  
OPERATION WATER PRESSURE  
CONTROL TYPE  
Electronic  
7.0kg  
WASH CAPACITY  
Wool (2.0kg), Synthetic (4.0), Delicate (3.0kg)  
DIMENSION  
600mm (W) x 600mm (D) x 850mm (H)  
Coloreds, Whites, Rapid, Synthetic, Wool, Delicate  
Normal, Super, Normal+Rinse Hold,  
WASH PROGRAM  
RINSE PROGRAM  
Super+Rinse Hold  
Automatic type by pressing the button  
9 steps (by sensor)  
Adapted  
DOOR SWITCH TYPE  
WATER LEVEL  
SENSING OF THE LAUNDRY AMOUNT  
NEURO - FUZZY  
Adapted  
Adapted  
DISPLAY OF THE REMAINING TIME  
DIAGNOSIS ERROR  
10 ITEMS  
7 ITEMS  
Adapted  
Adapted  
Adapted  
POWER AUTO OFF  
AUTO RESTART  
CHILD LOCK  
3
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2. FEATURES & TECHNICAL EXPLANATION  
2-1.FEATURES  
Jumbo drum  
40%  
Jumbo drum can wash about 40% more per load than  
conventional washing machine. A bigger drum improves the  
wash performance.  
More economical by Fuzzy Logic System  
FUZZY Logic System detects the amount of load and water  
temperature, and then determines the optimum water level  
and washing time to minimize energy and water  
consumption.  
Child-Lock  
The Child-Lock system has been developed to prevent  
children from pressing any button to change the programme  
during operation.  
(Wa te r Te m p )  
(Tim e De la y)  
Low noise speed control system  
By sensing the amount of load and balance, automatical  
distributes load evenly to minimize the spinning noise level.  
Auto Restart  
Although the washing machine is turned off by a power failure,  
it restarts automatically where it stopped process when power  
is supplied again. It will be the same when the machine is  
unplugged and is plugged in again.  
4
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2-2.DETERMINE WASHING TIME BY FUZZY LOGIC  
To get the best washing performance optimal time is determined by sensing of water temperature,  
selected washing temperature and laundry amount.  
water  
temperature  
washing time  
the best  
washing  
performance  
selected  
FUZZY  
LOGIC  
washing  
rinse time  
temperature  
spin rhythm, time  
laundry  
amount  
SENSING  
PROCESSING  
DETERMINATION  
EFFECT  
2-3.WATER LEVEL CONTROL  
This model adopts a pressure sensor which can sense the water level in the tub.  
When the water level reaches to the preset level the water supply is stopped, then the washing program proceeds.  
Spinning does not proceed until the water in the tub reduces a certain level.  
2-4.THE DOOR CAN NOT BE OPENED  
While program is operating.  
While Door Lock light turns on.  
5
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3. PARTS IDENTIFICATION  
Power plug  
¥
If the supply cord is damaged,  
it must be replaced by the  
manufacturer or its service  
agents or a similarly qualified  
person in order to avoid a  
hazard.  
Control panel  
Drawer  
(For detergent and  
fabric softener)  
Drum  
Door  
Adjustable feet  
Lower cover  
Drain hose  
Lower cover cap  
Drain pump filter  
Emergency door release  
Drain plug (Cap,Remaing Hose)  
ACCESSORIES  
* Option : Cold - 1EA  
Cold/Hot - 2EA  
Wrench(1EA)  
Inlet hose  
6
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4. INSTALLATION  
Before servicing ask the customer what the trouble is.  
Check the adjustment (power supply is 220-240V, remove the transit bolts....)  
Check the troubles referring to the troubleshooting.  
Decide service steps referring to disassembly instructions.  
Then, service and repair.  
After servicing, operate the appliance to see whether it works O Kor NOT.  
STANDARD INSTALLATION  
The appliance should be installed as follows.  
REMOVE  
THE TRANSIT BOLTS  
INSTALL THE APPLIANCE ON  
FLAT AND FIRM SURFACE  
ADJUST THE  
HORIZONTAL  
Remove the transit bolts  
Turn the adjustable feet to  
(4EA: ) with supplied spanner.  
set the appliance horizontally.  
Keep the transit bolts and  
spanner for future use.  
Low  
High  
The appliance goes up by  
rotating the feet clockwise.  
The appliance comes down by  
rotating the feet counter-  
clockwise.  
1
7
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HOW TO CONNECT INLET HOSE  
Check that the rubber washer is inside of the  
valve connector.  
Connect the inlet hose firmly to prevent leak.  
CONNECT DRAIN HOSE  
Make sure that the hose is not twisted.  
Avoid submerging the end of the hose.  
The drain hose should be placed under 100cm from the floor.  
CONNECT POWER PLUG  
Avoid connecting several electric devices,  
It may be the cause of a fire.  
Connect the power plug to the wall outlet.  
8
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TEST OPERATION  
Preparation for  
washing.  
Press the  
POWER (  
button.  
Press the  
PROGRAM (  
button.  
Press the  
(START/PAUSE)  
P
)
)
(
) button.  
P
Connect the power plug to  
the outlet.  
Connect the inlet hose.  
·In case of coloreds  
program.  
·In case of coloreds  
program.  
Check the water heating.  
Check automatic reverse  
turn.  
Check the water supply.  
·Press the button (WATER TEMP)  
·Check if the drum rotates to  
clockwise and counterclockwise.  
·Check shower because the  
water supplied on the door  
at first.  
(
) and then the  
present temperature in  
displayed.  
Check the drain and spin  
Power off  
Water removal  
1200  
1000  
800  
600  
no Sp in  
Pre  
Rinse ho ld  
Sup e r  
Ma in  
No rm a l  
·If SVC is needed, during  
check and remove  
·After power off, press the  
DOOR OPEN (  
) button to  
(Wa sh)  
(Rinse )  
(Sp in)  
the remaining water by pulling  
out the hose cap.  
check the door open.  
Troubleshooting refer to (8-4.ERROR DISPLAY)  
Assemble and disassemble refer to (10.Disassembly Instructions)  
9
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5. OPERATION  
WD-1223(5)F(H)(B) / WD-1243(5)F(H)(B)  
※ ( ) : WD-1041(3)F(H)B / WD-102(4)1(5)F(H)B  
Rinse hold  
Displaying abnormal operation  
• Rinse hold function can be selected by pressing the rinse  
• Display the remaining time (Hour : Minute)  
• The remaining time is reduced by  
the washing cycle.  
(
) button, and rinse hold lamp turns ON.  
• Selection rinse hold washer waits without drain / spinning  
after rinse.  
• Error lamp is indicated the abnormal operation.  
To drain and spin, press rinse (  
turns off and drain / spinning starts.  
) button, rinse hold lamp  
(
)
,
,
,
,
,
,
• Display the reservation time.  
For manual wash,  
rinse, and spin  
• Use these buttons to change  
washing method, rinse  
95  
60  
1200(1000)  
1000(800)  
800(600)  
600(400)  
no Sp in  
T
Pre  
T
R
S
H
50  
40  
method spinning speed.  
30  
Ma in  
N
Co ld  
• When lamp is off, no selection  
has been made.  
• Prewashing is available for  
coloreds, whites, and  
synthetic program.  
(Wa sh)  
(Rinse )  
(Sp in)  
(Wa te r Te m p )  
(Tim e De la y)  
How to set the Function  
How to select water temperature  
How to use delayed washing  
• Press the button to select water temperature.  
• Press the button when reservation washing is needed.  
• The water temperature can be selected  
[40°C50°C60°CCold30°C ] during  
coloreds, or synthetic programs.  
• When the button is pressed,`3:00ais displayed. A maximum  
delay of`19:00ahours can be set.  
• Whenever pressing it, one hour increases.  
• 95°C is selected only for whites program.  
• By pressing the button while operating the  
present temperature is displayed.  
~Time delay the power (  
) button to cancel it.  
~Time delay means the time required from the present to the  
completion of washing.  
10  
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Error display  
How to select a program  
6 programs can be selected by the kind of the laundry.  
The display blinks if there is an error.  
P
no inlet  
: Trouble with water supply.  
By pressing the program (  
) button, [Coloreds→  
WhitesRapidDelicateWoolSynthetic] can be  
imbalance : The laundry is tilted to one side.  
selected.  
no drain  
: The drain filter is clogged or the drain  
pump is out of order.  
Power button  
By pressing the button, it  
repeats turning on and off.  
Press the button to cancel  
the time delay.  
It turns off in 8 sec. after the  
program is finished.  
C
W
R
S
W
D
i
(Powe r)  
(Sta rt/ Pa use )  
Start/Pause button  
Use the button to start or  
pause wash cycle.  
P
(Pro g ra m )  
Do o r lo c k  
y)  
(Do o r o p e n)  
The power turns off  
automatically in 4 minutes  
after the pause button is  
pressed.  
Press the button to change  
the program.  
How to open the door  
Child-Lock  
Door lock display  
Once Child-Lock is set, all buttons are inoperable  
during operation.  
It shows whether the door  
can be open or not during the  
washing cycle.  
Use the button to add the  
laundry.  
The Child-Lock system can be set at any time  
even including during Power Off, on Pause and  
operation. It is automatically cancelled when an  
operational error occur and when the cycle ends.  
Press the button to open  
the door.  
If the lamp is off, the door  
can be opened.  
Only operates when the  
power plug is connected to  
When power is off, the LED indicate~s  
During operation, or when the program paused the  
LED Will indicate~ and the remaining time.  
only.  
220-240V~ outlet.  
11  
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WD-1021(5)W(F)(H)/WD-1041(5)W(F)(H)  
Rinse hold  
Displaying abnormal operation  
Rinse hold function can be selected by pressing the rinse  
button, and rinse hold lamp turns ON.  
Selection rinse hold washer waits without drain / spinning after  
rinse.  
To drain and spin, press rinse button, rinse hold lamp  
turns off and drain / spinning starts.  
Display the remaining time (Hour : Minute)  
The remaining time is reduced by  
the washing cycle.  
Error lamp is indicated the abnormal operation.  
(
)
,
,
Display the reservation time.  
For manual wash,  
rinse, and spin  
Use these buttons to change  
washing method, rinse  
method spinning speed.  
When lamp is off, no selection  
Water  
Temp.  
T
De  
has been made.  
Rinse  
Spin  
Wash  
Prewashing is available for  
coloreds, whites, and  
synthetic program.  
How to set the Function  
How to select water temperature  
How to use delayed washing  
Press the button to select water temperature.  
Press the button when reservation washing is needed.  
The water temperature can be selected [40°C  
60°CCold ] during coloreds, or synthetic  
programs.  
When the button is pressed,`  
A maximum delay of`  
ais displayed.  
ahours can be set.  
Whenever pressing it, one hour increases.  
95°C is selected only for whites program.  
By pressing the button while operating the  
present temperature is displayed.  
Use the power button to cancel it.  
~Time delay means the time required from the present  
to the completion of washing.  
12  
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How to select a program  
Error display  
6 programs can be selected by the kind of the laundry.  
The display blinks if there is an error.  
no inlet  
: Trouble with water supply.  
By pressing the program button, [Coloreds Whites  
Rapid Delicate Wool Synthetic] can be  
selected.  
imbalance : The laundry is tilted to one side.  
no drain : The drain filter is clogged or the drain  
pump is out of order.  
Power button  
By pressing the button, it  
repeats turning on and off.  
Press the button to cancel  
the time delay.  
It turns off in 8 sec. after the  
program is finished.  
Power  
Start  
Pause  
Door  
Open  
Time  
Delay  
Program  
Start/Pause button  
Door lock  
Use the button to start or  
pause wash cycle.  
The power turns off  
automatically in 4 minutes  
after the pause button is  
pressed.  
Press the button to change  
the program.  
Child-Lock  
How to open the door  
Door lock display  
Once Child-Lock is set, all buttons are inoperable  
during operation.  
It shows whether the door  
can be open or not during the  
washing cycle.  
Use the button to add the  
laundry.  
The Child-Lock system can be set at any time  
even including during Power Off, on Pause and  
operation. It is automatically cancelled when an  
operational error occur, and when the cycle ends.  
Press the button to open  
the door.  
If the lamp is off, the door  
can be opened.  
Only operates when the  
power plug is connected to  
When power is off, the LED indicate~s  
During operation, or when the program paused the  
LED Will indicate~ and the remaining time.  
only.  
220-240V~ outlet.  
13  
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WD-8030(W)(F)(H)/WD-8040(W)(F)(H)/WD-1042F(H)  
Rinse hold  
Water temperature selector  
If you desire to leave fabrics in the machine without  
spinning after rinse to prevent them getting wrinkled,  
you may select rinse Hold by pressing the Rinse  
button.  
Press the button to select water temperature.  
The water temperature [40C 60C cold]  
during coloreds program.  
95C is selected only for White program.  
To drain and spin, press the rinse button to turn off  
the rinse Hold lamp.  
16  
※ ( ):WD-1042F(H)  
95 C  
800  
600  
(1000)  
(800)  
Pre  
Rinse Ho ld  
60 C  
40 C  
Co ld  
Ec o  
Sup e r  
Ma in  
Child l  
No rm a l  
no Sp in (600)  
Wa te r  
Te m p  
Sp in  
Ec o  
Rinse  
Wa sh  
For manual wash, rinse and spin speed  
Child - lock  
Use these buttons to change washing method,  
rinse method and spin speed.  
The Child Lock system can be programme and canceled  
by pressing both~Water Temp.and~Ecosimultaneously.  
Once this system is set, all button are inoperable work  
during operation.  
When lamp is off, no selection has been made.  
Prewash is available for Coloreds,  
Whites, Synthetic program.  
(Child Lock Lamp is on on when it is selected.)  
The Child Lock system can be set at any time even  
including during Power-Off on. Pause and operation. It is  
automatically cancelled when operational error occur and  
when end of the cycle ends.  
14  
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Wash program selector  
Start/Pause button  
Power button  
6 programs can be set depending on the  
type of the laundry.  
Use the button to start or  
pause wash cycle.  
Press the button to turn power  
on and off.  
If the power button is pressed.  
Coloreds program is automatically set.  
By pressing the button, [ Coloreds ꢁ  
WhitesRapidDelicateWool ꢁ  
Synthetic] can be selected.  
The power turns off  
automatically 4 minutes  
after the pause button is  
pressed.  
Co lo re d s  
White s  
Ra p id  
Synthe tic  
Wo o l  
Sta rt  
Pa use  
d lo c k  
De lic a te  
Door  
Op e n  
Pro-  
g ra m  
Door Loc k  
Door lock display  
Door lock display  
Eco button  
If you press the Eco button in while  
Whites program, Eco function is  
selected. Eco function gives you almost  
the same washing effect as that in 95  
with less energy consumption.  
Press the button to open  
the door.  
Only operate when power  
plug is connected.  
It shows whether the door  
can be open or not during  
the washing cycle.  
If the light is off, the door  
can opened.  
15  
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WD-8030F(H)B  
Rinse hold  
Water temperature selector  
If you desire to leave fabrics in the machine  
without spinning after rinse to prevent them  
getting wrinkled, you may select rinse Hold by  
pressing the Rinse button.  
Press the button to select water temperature.  
The water temperature  
[40C 50C 60C cold 30C] during Coloreds  
program.  
To drain and spin, press the Rinse button to  
turn off the rinse Hold lamp.  
95C is selected only for White program.  
16  
95  
60  
Pre  
800  
600  
400  
no Sp in  
Rinse Ho ld  
50  
30  
Ec o  
40  
Sup e r  
Ma in  
Child l  
No rma l  
Co ld  
Wa te r  
Te m p  
Sp in  
Ec o  
Rinse  
Wa sh  
For manual wash, rinse and spin speed  
Child - lock  
Use these buttons to change washing method,  
rinse method and spin speed.  
The Child Lock system can be programme and canceled by  
pressing both~Water Temp.and~Ecosimultaneously.  
Once this system is set, all button are inoperable work  
during operation.  
(Child Lock Lamp is on on when it is selected.)  
The Child Lock system can be set at any time even  
including during Power-Off on. Pause and operation. It is  
automatically cancelled when operational error occur and  
when end of the cycle ends.  
When lamp is off, no selection has been made.  
Prewash is available for Coloreds,  
Whites, Synthetic program.  
16  
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Wash program selector  
Start/Pause button  
Power button  
6 programs can be set depending on the  
type of the laundry.  
Use the button to start or  
pause wash cycle.  
Press the button to turn power  
on and off.  
If the power button is pressed.  
Coloreds program is automatically set.  
By pressing the button, [ Coloreds ꢁ  
WhitesRapidDelicateWool ꢁ  
Synthetic] can be selected.  
The power turns off  
automatically 4 minutes  
after the pause button is  
pressed.  
Co lo re d s  
White s  
Ra p id  
Synthe tic  
Wo o l  
Sta rt  
Pa use  
d lo c k  
De lic a te  
Door  
Op e n  
Pro-  
g ra m  
Door Loc k  
Door lock display  
Door lock display  
Eco button  
If you push the Eco button in while  
Whites program, Eco function is  
selected. Eco function gives you almost  
the same washing effect as that in 95  
with less energy consumption.  
Press the button to open  
the door.  
Only operate when power  
plug is connected.  
It shows whether the door  
can be open or not during  
the washing cycle.  
If the light is off, the door  
can opened.  
17  
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6. WIRING DIAGRAM  
WD-1223(5)F(H)(B) / WD-1243(5)F(H)(B) / WD-1041(2)(3)F(H)B  
WD-102(4)1(5)F(H)B / WD-803(4)0F(H)B  
GN/YL(GN)  
GN/YL(GN)  
GN/YL(GN)  
GN/YL(GN)  
WD-803(4)0(W)(F)(H) / WD-102(4)1(5)W(F)(H) / WD-1042F(H)  
(option)  
18  
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7. PROGRAM CHART  
WD-8030(4)(W)(F)(H) / WD-102(4)1(5)W(F)(H) / WD-1042F(H) / WD-1223(5)F(H)(B)  
WD-1243(5)F(H)(B)  
About 2:23  
About 45  
WD-1041(3)F(H)B/803(4)0F(H)B/102(4)2F(H)B/102(4)5F(H)B  
About 41  
About 1:07  
19  
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8. TROUBLESHOOTING  
8-1.BEFORE PERFORMING SERVICE  
Be careful of electric shock or disconnecting the parts while troubleshooting.  
Voltage of each terminal in AC 220-240V and DC while applying an electric current.  
8-2.QC TEST MODE.  
Pressing RINSE (  
), and SPIN (  
) button simultaneously.  
Power supply ON with pressing upper two button. then buzzer sound twice.  
Press the START/PAUSE (  
) button as follows.  
~Press the START/PAUSE (  
) button more 4 times until stop spinning₩  
WD-1223(5)F(H)(B) / WD-1243(5)F(H)(B) / WD-102(4)1(5)W(F)(H)  
WD-102(4)1(5)F(H)B / WD-1041(3)F(H)B  
Pressing number of  
Checking Point  
All lamps turn on  
Display Status  
START/PAUSEbutton  
None  
1 time  
2 times  
3 times  
4 times  
Clockwise spin (right)  
Motor rpm (About 45)  
Low speed spin  
Motor rpm (About 63~67)  
Motor rpm (About 114~117)  
Water level frequency (25~65)  
High speed spin  
Inlet valve for pre-wash operation  
Inlet valve for main-wash operation  
Hot inlet valve in case of hot water fill  
Inlet valve for main-wash operation  
Counterclockwise spin (left)  
A Heater is in operation for 3 sec.  
Draining pump operation  
Auto off operation  
5 times  
Water level frequency (25~65)  
6 times  
7 times  
8 times  
9 times  
10 times  
Water level frequency (25~65)  
Motor rpm (About 45)  
Water Temperature  
Water level frequency  
20  
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WD-803(4)0(W)(F)(H) / WD-803(4)0F(H)(B) / WD-102(4)2F(H)(B)  
Checking Point  
Times of press  
None  
1 time  
All lamps turn on  
Counterclockwise spin  
Low speed Spin  
2 times  
3 times  
High speed Spin  
4 times  
Inlet valve for pre-wash operation (Cold)  
Inlet valve for main-wash operation (Hot)  
Inlet valve for main-wash operation (Cold)  
Clockwise spin  
5 times (FOR WD-****FH)  
6 times  
7 times  
8 times  
The Heater is in operation for 3 sec.  
Draining pump operation  
9 times  
10 times  
Auto off operation  
8-3. HOW TO KNOW THE WATER LEVEL FREQUENCY  
WD-1223(5)F(H)(B)/WD-1243(5)F(H)(B)/WD-102(4)1(5)W(F)(H) / WD-1041(3)F(H)B  
Press the WASH and RINSE button simultaneously.  
The digits means water level frequency (10-1  
-1  
)  
ex) 241 : Water level frequency = 241×10 ㎑  
= 24.1㎑  
21  
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8-4. ERROR DISPLAY.  
WD-1223(5)F(H)(B)/WD-1243(5)F(H)(B)/WD-102(4)1(5)WF(H) / WD-1041(3)F(H)B  
If you press the~Start/Pause₩  
button when an error in displayed, any error except  
will disappear and the machine will change into pause status.  
In case ofd  
e,d  
e,d  
e, if the error is not resolved within 20 sec. In the case of other  
errors,  
if the error is not resolved within 4 min. power will be turned off automatically and the error code will blink.  
ERROR  
SYMPTOM  
CAUSE  
1
2
WATER INLET  
ERROR  
Water has not reached to the pre-set level within 4 min. since  
inlet valve operated, or water has not reached to the normal  
level within 25 min.  
no inlet  
IMBALANCE  
ERROR  
The appliance is tilted.  
imbalance  
Laundry is gathered to one side.  
Non-distributable things are put into the drum.  
no drain  
3
4
DRAIN ERROR  
Water has not drained enough within 5 min.  
OVERFLOW  
ERROR  
Water is automatically being pumped out because too much  
water is in the tub.  
5
SENSOR PRESSURE  
The sensor pressure switch is out of order.  
S/W ERROR  
6
7
DOOR OPEN  
ERROR  
The~Start/Pause₩  
The door switch is out of order.  
button is pressed with the door open.  
HEATING  
ERROR  
The thermistor is out of order.  
8
SENSOR  
ERROR  
The connector (5-pin, male, white) in the wire harness is not  
connected to the connector (5-pin, female) of hall sensor in  
the MOTOR.  
Reconnect or repair the contact in the connector.  
22  
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ERROR SYMPTOM  
CAUSE  
SENSOR  
ERROR  
The electric contact between the connectors  
8
(5-pin, male in the wire harness and 5-pin female in the hall sensor)  
is bad or unstable.  
Reconnect or repair the contact in the connector.  
The connector (6-pin, male, natural) in the wire harness is not  
connected to the connector (6-pin, female, natural) of PWB assembly  
(Main) or the electric contact of connectors is bad/unstable.  
Reconnect or repair the contact in the connector.  
The electric contact between the connectors~6-pin, male in the wire  
harness and 6-pin female in the controller (Main)is bad or unstable.  
Reconnect or repair the contact in the connector.  
The wire harness between hall sensor in the MOTOR and PWB  
assembly (Main) is cut (open circuited).  
Repair/replace the damaged WIRE HARNESS.  
The hall sensor is out of order/defective.  
Replace the motor.  
The controller (Main) is out of order/defective.  
Replace the PWB assembly (Main).  
CURRENT  
ERROR  
PWB assembly (Main) is out of order.  
Replace the PWB assembly (Main).  
Winding in the MOTOR is short-circuited.  
Replace the MOTOR.  
9
The connector (3-pin, male, white) in the wire harness is not connected  
to the connector (3-pin, female, white) of MOTOR.  
Reconnect or repair the connector.  
LOCK  
10  
ERROR  
The electric contact between the connectors~3-pin, male, white in the  
wire harness and 6 pin, female, white in the PWB assembly (Main)₩  
is bad or unstable.  
Reconnect or repair the contact in the connector.  
The wire harness between the MOTOR and PWB assembly (Main)  
is cut (open circuited).  
Repair the damaged (open-circuited) WIRE HARNESS.  
The hall sensor is out of order/defective.  
Replace the PWB assembly (Main).  
23  
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WD-8030(W)(F)(H)/WD-8040W(F)(H)/WD-1042F(H)/WD-803(4)0F(H)B/WD-102(4)2F(H)B  
If you press the~Start/Pausebutton when an error in displayed, any error except  
SENSOR PRESSURE S/W ERROR will disappear and the machine will change into pause status.  
In case ofdSENSOR PRESSURE S/W ERROR, THERMISTOR ERROReif the error is not resolved  
within 20 sec. In the case of other errors, if the error is not resolved within 4 min. power will be turned  
off automatically and the error code will blink. But in case ofdOVER FLOW ERRORe, power will not  
be turned off.  
ERROR  
SYMPTOM  
CAUSE  
1
2
WATER INLET  
ERROR  
Water has not reached to the pre-set level within 4 min. since  
inlet valve operated, or water has not reached to the normal  
level within 25 min.  
Pre  
Main  
IMBALANCE  
ERROR  
The appliance is tilted.  
Rinse Hold  
Super  
Normal  
Laundry is gathered to one side.  
Non-distributable things are put into the drum.  
800  
600  
no Spin (600)  
(1000)  
(800)  
3
4
DRAIN ERROR  
Water has not drained enough within 5 min.  
( ) :WD-1042F(H)  
for  
1000  
WD-8030F(H)B  
800  
WD-8040F(H)B  
WD-1022F(H)B  
WD-1042F(H)B  
600  
400  
no spin  
Coloreds  
Whites  
Rapid  
OVERFLOW  
ERROR  
Water is automatically being pumped out because too much  
water is in the tub.  
Synthetic  
5
6
SENSOR PRESSURE  
The sensor pressure switch is out of order.  
Wool  
Delicate  
S/W ERROR  
DOOR OPEN  
ERROR  
The Start/Pause button is pressed with the door open.  
The door switch is out of order.  
Door Loc k  
7
THERMISTOR  
ERROR  
95 C  
60 C  
40 C  
Cold  
The thermistor is out of order.  
for  
95  
60  
WD-8030F(H)B  
WD-8040F(H)B  
WD-1022F(H)B  
WD-1042F(H)B  
50  
30  
40  
Cold  
24  
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ERROR  
SYMPTOM  
CAUSE  
SENSOR  
ERROR  
(1000)  
The electric contact between the connectors  
8
Rinse Hold  
Super  
Normal  
800  
600  
(5-pin, male in the wire harness and 5-pin female in the hall sensor) is  
bad or unstable.  
400  
no spin  
for  
WD-8030F(H)B / WD-8040F(H)B  
WD-1022F(H)B / WD-1042F(H)B  
Reconnect or repair the contact in the connector.  
The connector (6-pin, male, natural) in the wire harness is not connected  
to the connector (6-pin, female, natural) of PWB assembly (Main) or the  
electric contact of connectors is bad/unstable.  
Reconnect or repair the contact in the connector.  
The electric contact between the connectors~6-pin, male in the wire  
harness and 6-pin female in the controller (Main)is bad or unstable.  
Reconnect or repair the contact in the connector.  
The wire harness between hall sensor in the MOTOR and PWB  
assembly (Main) is cut (open circuited).  
Repair/replace the damaged WIRE HARNESS.  
The hall sensor is out of order/defective.  
Replace the motor.  
The controller (Main) is out of order/defective.  
Replace the PWB assembly (Main).  
PWB assembly (Main) is out of order.  
Replace the PWB assembly (Main).  
Winding in the MOTOR is short-circuited.  
Replace the motor.  
CURRENT  
ERROR  
Rinse Hold  
Pre  
9
Super  
Main  
Normal  
for  
WD-8030F(H)B / WD-8040F(H)B  
WD-1022F(H)B / WD-1042F(H)B  
95  
60  
The connector (3-pin, male, white) in the wire harness is not connected  
to the connector (3-pin, female, white) of MOTOR.  
Reconnect or repair the connector.  
LOCK  
(1000)  
800  
10  
50  
30  
ERROR  
600  
40  
400  
no spin  
Cold  
for  
The electric contact between the connectors~3-pin, male, white in the  
Wire Harness and 6-pin, female, white in the PWB assembly (Main)₩  
is bad or unstable.  
WD-8030F(H)B / WD-8040F(H)B  
WD-1022F(H)B / WD-1042F(H)B  
Reconnect or repair the contact in the connector.  
The wire harness between the MOTOR and PWB assembly (Main)  
is cut (open circuited).  
Repair the damaged (open-circuited) WIRE HARNESS.  
The hall sensor is out of order/defective.  
Replace the PWB assembly (Main).  
25  
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9. ERROR DIAGNOSIS AND CHECK LIST  
9-1.DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION  
SYMPTOM  
GUIDE FOR SERVICE CALL  
NO POWER  
Is the power plug connected firmly  
to 220-240V outlet?  
YES  
Power failure? or Breaker opened?  
Is the outlet controlled by a switch.  
NO  
Visit to check  
Water inlet trouble  
Is no inlet displayed?  
no inlet  
YES  
no inlet  
Is the tap opened?  
YES  
Is the tap frozen?  
NO  
Is the water supply shut-off?  
NO  
Pre  
Main  
Clean the filter  
of inlet valve  
Is filter in the inlet valve clogged with foreign  
material?  
WD-803(4)0(W)(F)(H)  
WD-803(4)0F(H)(B)  
WD-102(4)2F(H)(B)  
YES  
NO  
Visit to check  
26  
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SYMPTOM  
°Door open trouble  
GUIDE FOR SERVICE CALL  
When the door opened, Is the started or  
YES  
°Error displayed on the  
on the program TIME DELAY (  
) ?  
program  
Close the door  
NO  
Didn't you press the DOOR OPEN (  
)
button when water remained in the tub?  
1. Press the START/PAUSE  
) button to  
(
stop the appliance.  
YES  
2. Drain water by selecting spin.  
3. Open the door by pressing the  
Door Loc k  
NO  
DOOR OPEN (  
) button.  
WD-803(4)0(W)(F)(H)  
WD-803(4)0F(H)(B)  
WD-102(4)2F(H)(B)  
Isn't door opened in spite of pressing  
the DOOR OPEN (  
) button  
NO  
Visit to check  
Check if the door switch is O K.  
·
°Drain trouble  
( ) : WD-1042F(H)  
no drain  
Is no drain displayed?  
YES  
no drain  
Is the foreign material clogged in the  
drain pump filter such as pins, coins etc.?  
Clean up  
the filter.  
YES  
800  
600  
(1000)  
(800)  
NO  
no Spin (600)  
Is the Drain Hose frozen with water, kinked,  
or curshed?  
WD-803(4)0(W)(F)(H)  
for  
1000  
NO  
WD-8030F(H)B  
800  
WD-8040F(H)B  
WD-1022F(H)B  
WD-1042F(H)B  
600  
400  
Visit to check  
no spin  
27  
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SYMPTOM  
GUIDE FOR SERVICE CALL  
°Lather overflow from the  
Is low-lathering detergent for the drum  
washing machine used?  
YES  
appliance.  
(In this condition, wash and  
spin do not operate  
normally)  
LOW SUDSING  
DETERGENT  
Is the proper amount of detergent used  
as recommended?  
YES  
Recommend to reduce the amount  
of detergent.  
This appliance has the automatic suds sensing function which  
operates under much suds condition for good rinse and  
preventing overflow.  
When much suds are sensed, the suds removing function such  
as drain, water input, and pause will operate without rotating the  
drum.  
°No effect of softener  
Is softener put in the correct compartment of  
Compartment for  
drawer?  
softener  
YES  
Is the drawer closed during wash?  
YES  
Is the softener cap clogged?  
YES  
Explain how to use softener  
Clean the compartment for softener  
°Error displayed as follows  
WD-1223(5)F(H)(B)  
WD-1243(5)F(H)(B)  
WD-102(4)1W(F)(H)  
WD-1041(3)F(H)B  
Visit to check  
Visit to check  
°Error displayed as follows  
WD-803(4)0(W)(F)(H)  
WD-1042F(H)  
OVER FLOW ERROR  
PRESSURE S/W ERROR  
THERMISTOR ERROR  
28  
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9-2. FAULT DIAGNOSIS AND TROUBLESHOOTING  
WD-1223(5)F(H)(B)/WD-1243(5)F(H)(B) / WD-1041(3)F(H)B / WD-102(4)1(5)F(H)B / WD-803(4)0F(H)B  
CAUTION  
1. Be careful of electric shock or disconnecting the parts while troubleshooting.  
2. First of all, check the connection of each part terminal with wiring diagram.  
3. Voltage of each terminal is AC 220-240V while applying an electric current.  
(except secondary part of the transformer and sensor pressure)  
NO POWER  
When measuring the voltage of the outlet,  
Check the fuse?  
NO  
is the voltage 220-240V~?  
YES  
Is the LED (1) on?  
Replace PWB assembly  
(Main).  
NO  
(1)  
<PWB ASSEMBLY (MAIN)>  
YES  
(2)  
(6)  
(5)  
When measuring the voltage of natural  
Replace PWB assembly  
(Main).  
connector (5,6) is the voltage DC 10~16.5V?  
NO  
YES  
YES  
YES  
<
PWB ASSEMBLY (MAIN)>  
Is connector (2) disconnected or  
disassembled?  
Reconnect the PWB  
assembly (Display).  
NO  
Is wire of the PWB assembly (Display)  
disconnected?  
Reconnect the PWB  
assembly (Display).  
NO  
Replace PWB assembly (Display)  
(6871FC2272D)  
29  
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WD-803(4)0(W)(F)(H)/WD-102(4)1(5)W(F)(H)/WD-1042F(H)  
CAUTION  
1. Be careful of electric shock or disconnecting the parts while troubleshooting.  
2. First of all, check the connection of each part terminal with wiring diagram.  
3. Voltage between each terminal is AC 220-240V while applying an electric current.  
(except secondary part of the transformer and sensors)  
NO POWER  
When measuring the voltage of the outlet,  
Check the fuse?  
NO  
is the voltage AC 220-240V?  
YES  
2
1
When measuring the voltage of blue  
connector of the PWB assembly (Power),  
is the voltage AC 220-240V?  
Replace PWB assembly  
(Power).  
NO  
PWB ASSEMBLY (POWER)  
YES  
Is connector disconnected or  
Reconnect and repair  
connector.  
YES  
NO  
or is the contact bad or cut?  
3
NO  
Is wire of the PWB assembly (Display)  
disconnected?  
Replace PWB assembly  
(Main).  
YES  
Replace PWB assembly (Display).  
(6871EC2001A)  
30  
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NO WATER SUPPLY  
Is the water supply shut-off?  
NO  
Is the tap opened?  
Open the tap.  
NO  
YES  
Check the chamber (Air)  
and the tube clogged  
with impurity.  
When you press both Wash button and  
Rinse buttons simultaneously, is the water  
level frequency below 40?  
YES  
NO  
Is the inlet valve filter clogged with impurity?  
YES  
NO  
Clean the filter.  
NO  
option (HOT)  
Is resistance of the inlet valve connector  
Replace the inlet valve.  
between 2 to 8  
k
?
YES  
Check the voltage between each terminal of  
inlet Valve is 220~240V.  
Replace PWB assembly  
(Main).  
NO  
(Refer to 7-2 TEST MODE)  
DETERGENT DOES NOT FLOW IN  
option (HOT)  
Refer to solution  
NO INLET  
Is water supplied?  
NO  
YES  
Check the wiring on the  
dispenser.  
Are replaceptacles correctly connected to the  
terminals of inlet valve?  
NO  
Wiring diagram  
YES  
Put the detergent in the  
correct position  
SOFTENER  
Is detergent put in the correct compartment of  
the drawer?  
PRE -  
MAIN  
PRE+MAIN  
NO  
WASH  
WASH  
MAIN WASH  
YES  
: Detergent  
Is the detergent caked or hardened?  
Clean the drawer.  
YES  
31  
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SOFTENER DOES NOT FLOW IN  
Refer to  
NO WATER SUPPLY  
Is water supplied?  
NO  
NO  
YES  
Check the wiring  
on the dispenser.  
Are receptacles connectly connected to the  
terminals of inlet valve?  
Wiring diagram  
YES  
Is softener put in the correct compartment of  
Put it in the correct  
compartment.  
NO  
drawer?  
YES  
Clean the cap and  
drawer.  
Is the softener cap clogged?  
YES  
ABNORMAL SOUND  
Is the pulley bolt loosened?  
Fix the bolt tightly.  
YES  
NO  
Replace the V-belt.  
(4400FR3116A)  
Is the belt worn?  
YES  
YES  
NO  
Is there friction noise from the motor?  
Replace the motor.  
32  
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HEATING WITHOUT WATER  
WD-1223(5)F(H)(B)/WD-1243(5)F(H)(B) / WD-1041(3)F(H)B / WD-102(4)1(5)F(H)B / WD-803(4)0F(H)B  
When pressing WASH (  
)and RINSE (  
)
button at the same time after draining, is the water  
level frequency 252 or more?  
Replace the sensor  
(pressure).  
NO  
NO  
(WASH
RINSE)  
When pressing WASH (  
), RINSE (  
)
buttons at the same time while wash, is the water  
level frequency between 220~240?  
PWB ASSEMBLY (MAIN)  
YES  
Replace the PWB  
assembly (Main).  
Checking voltage between two pins as press  
the power button is the voltage 220-240V~?  
220-240V~  
WD-803(4)0(W)(F)(H)/WD-102(4)1(5)W(F)(H)/WD-1042F(H)  
Clean the air chamber  
and hose.  
Replace the sensor.  
(pressure)  
Are there any problem at air chamber, the hose or  
pressure sensor?  
YES  
NO  
PWB ASSEMBLY (POWER)  
Replace the PWB assembly.  
(POWER or MAIN)  
AC 220-240V  
33  
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DRAIN MALFUNCTIONING  
WD-1223(5)F(H)(B)/WD-1243(5)F(H)(B) / WD-1041(3)F(H)B / WD-102(4)1(5)F(H)B / WD-803(4)0F(H)B  
Is the drain hose twisted or frozen?  
YES  
Repair drain hose.  
NO  
Is the impeller of the drain pump clogged?  
NO  
YES  
YES  
Remove foreign material.  
Reconnect or repair the  
connector.  
Is the connector disconnected, disassembled?  
NO  
Is the coil of drain pump cut-off?  
Replace the pump  
assembly.  
YES  
NO  
(resistance of coil is 90~160Ω)  
NO  
(6)  
(5)  
2
When checking voltage between connectors  
(, ) on spinning, is the voltage 220 - 240V~  
as the figure?  
Replace the PWB  
assembly (Main).  
1
PWB ASSEMBLY (MAIN)  
WD-803(4)0(W)(F)(H)/WD-102(4)1(5)W(F)(H)/WD-1042F(H)  
Is the drain hose kinked or frozen?  
Repair drain hose.  
YES  
YES  
NO  
Is the filter of drain pump clogged?  
Remove foreign material.  
NO  
Reconnect or repair  
the connector.  
Is the connector disconnected or  
is the contact bad?  
YES  
YES  
NO  
Replace the pump  
assembly.  
Is the coil of drain pump cut-off?  
(resistance of coil is 90~160 )  
2
1
NO  
When checking voltage between two  
receptacles as shown ( , ) on spinning,  
is the voltage 220-240V ?  
Replace the PWB  
assembly (Main) .  
NO  
PWB ASSEMBLY (MAIN)  
34  
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WASH HEATER TROUBLE  
WD-1223(5)F(H)(B)/WD-1243(5)F(H)(B) / WD-1041(3)F(H)B / WD-102(4)1(5)F(H)B / WD-803(4)0F(H)B  
PWB ASSEMBLY (MAIN)  
When checking the voltage between  
Replace the PWB  
connector the PWB assembly (Main) during  
NO  
assembly (Main).  
whites washing ,Is the voltage  
~
220 - 240V  
?
YES  
220 - 240V~  
RED  
After power off,is the resistance of wire  
(RED-YELLOW) connectors between  
10 to 30 ?  
YELLOW  
YES  
Normal  
3
4
1
2
NO  
After power off and the heater terminal is  
disconnected, is the resistance 10 to 30 ?  
Replace the heater  
assembly.  
NO  
WD-803(4)0(W)(F)(H)/WD-102(4)1(5)W(F)(H)/WD-1042F(H)  
When checking the voltage between two  
receptacles of the PWB assembly (Power) during  
washing.Is the voltage AC 220-240V?  
Replace the PWB  
assembly (Power).  
NO  
YES  
NO  
AC 220-240V  
YES  
After power off, is the resistance between yellow  
wire and red wire of connector 10 to 30 ?  
Normal.  
Yellow  
Red  
NO  
After power off, is the resistance of heater  
10 to 30 ?  
Replace the heater  
assembly.  
35  
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HEATING CONTINUOUSLY ABOVE  
THE SETTING WATER TEMPERATURE  
WD-1223(5)F(H)(B)/WD-1243(5)F(H)(B) / WD-1041(3)F(H)B / WD-102(4)1(5)F(H)B / WD-803(4)0F(H)B  
When disconnect the connector(1) on the  
PWB assembly (Main) is the resistance of the  
(1)  
natural connectors~ ② ( Blue/White, Violet),  
(Blue, White) between 2.5kΩto 180kΩ  
Replace the thermistor.  
(6322FR2046B)  
NO  
(105~0)?  
2
4
1
3
YES  
When checking thermistor on the tub cover,  
is the thermistor loosened above 2mm from  
the rubber?  
Press the thermistor  
tightly to the rubber.  
YES  
WD-803(4)0(W)(F)(H)/WD-102(4)1(5)W(F)(H)/WD-1042F(H)  
1
Is the resistance between two receptacles with  
BL/WH wires parted from PWB assembly  
Replace the thermistor.  
(6322FR2046B)  
NO  
2.5k  
to 180  
k
(105 ~0 )?  
YES  
Get the thermistor back  
to the rubber.  
When checking thermistor on the tub cover,  
YES  
is the thermistor gotten more than 2 mm out of the  
rubber?  
36  
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SPIN TROUBLE  
WD-1223(5)F(H)(B)/WD-1243(5)F(H)(B) / WD-1041(3)F(H)B / WD-102(4)1(5)F(H)B / WD-803(4)0F(H)B  
Check on the spinning, is the frequency of the  
water level 248 or more. The frequency can be  
Check the sensor  
(Pressure) or hose  
(Sensor).  
If the problem is on the  
sensor or the hose, replace  
the sensor or the hose.  
checked by pressing the WASH (  
)and  
NO  
RINSE (  
program.  
) buttons at the same time on the  
(WASH)  
(RINSE)  
YES  
When pressing RINSE (  
), SPIN (  
),and  
POWER ( )buttons at the same time after power  
Normal.  
YES  
YES  
off, press the START/PAUSE (  
) button 2 times,  
(RINSE)  
(SPIN)  
is the drum spinning at low speed?  
NO  
Is it disconnected, or disassembled?  
~Red:3-pin (1)₩  
(1)  
Correct the connector.  
NO  
Check the motor connector. Is the resistance of  
the terminal same as the figure?  
Replace the motor  
assembly (4681FR1241B)  
NO  
MOTOR TERMINAL  
3
① ② ③  
2
1
Resistance of terminal:  
~② / ②~③ / ③~① : About 6.5Ω  
YES  
Replace the PWB assembly (Main).  
37  
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WD-803(4)0(W)(F)(H)/WD-102(4)1(5)W(F)(H)/WD-1042F(H)  
Check the sensor  
(Pressure) or hose  
(Sensor).  
If the problem is on the  
sensor or the hose, replace  
the sensor or the hose.  
PressPowerbutton with bothRinseandSpin]  
buttons pressed after power off. PressStart/Pause]  
button 2 times. Does the drum rotate at low spin  
speed?  
Sp in  
Rinse  
YES  
YES  
NO  
Is it disconnected or badly contacted?  
~Natural:3-pin (), Red:4-pin (), Blue:2-pin (),  
Yellow:2-pin ()₩  
1
2
3
4
Reconnect or repair it.  
NO  
Check the motor connector, is the resistance between  
the terminal in figure the same as below?  
Resistance between terminals  
Replace the motor  
assembly.  
(4681FR1194A)  
NO  
~:0.5~1.0Ω  
~:1.5~2.5Ω  
1
5
Be sure to unplug the machine before measuring.  
10  
MOTOR TERMINAL  
1 2 3 4 5 6 7 8 9 10  
YES  
Replace the PWB assembly (Main).  
38  
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10. DISASSEMBLY INSTRUCTIONS  
Disassemble and repair the parts after pulling out power cord from the outlet  
CONTROL PANEL  
PLATE ASSEMBLY (TOP)  
Two screws are unscrewed on the top plate.  
The plate assembly (Top) is pulled back and then  
upward to arrow direction.  
Hook  
Hook  
PANEL ASSEMBLY (CONTROL)  
The PWB assembly (Display) connectors are  
disconnected.  
Push two upper hooks and pull the control panel  
forward.  
Pull out drawer, three screws are unscrewed.  
The PWB assembly (Display) is disconnected.  
When 9 screws are unscrewed on the PWB  
insulator and the PWB assembly (Display) is  
disassembled from the PWB insulator.  
PWB ASSEMBLY  
(DISPLAY)  
39  
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DISPENSER ASSEMBLY  
DRAWER  
DRAWER  
Disassemble the top plate assembly.  
Pull the drawer to arrow direction.  
Two screws are unscrewed.  
The hose clamps and the hose are disassembled.  
The ventilation bellows and the water inlet  
bellows are disassembled on the tub.  
Valve (Hot)  
40  
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INLET VALVE  
3
Disconnect the wiring connector.  
2
Unscrew 2 screws from the back.  
1
When reconnecting the connector  
VALVE#1 (MAIN)  
VALVE#2 (PRE)  
White/Black - Black  
Gray/ White - Black  
VALVE#3 (HOT)  
Blue/Red-Black  
~WD-1223FH(B)/1225FH(B)/1243FH(B)  
WD-1245FH(B) 1041(3)FH(B)  
/
PWB ASSEMBLY (MAIN)  
WD-803(4)0(W)(F)H  
WD-102(4)1(5)W(F)H/102(4)1(5)FH(B)  
WD-1042FH(B)/803(4)0FH(B)₩  
WD-1223(5)F(H)(B) / WD-1243(5)F(H)(B)  
WD-1041(3)F(H)B / WD-102(4)1(5)F(H)B  
WD-803(4)0F(H)B  
WD-803(4)0(W)(F)(H)/WD-102(4)1(5)W(F)(H)  
WD-1042F(H)  
The back cover is removed.  
Unscrew 2 screws  
Pull the PWB assembly (Main) as shown.  
41  
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LOWER COVER  
Open the lower cover cap by using coin and remove  
the lower cover to arrow direction after screw is  
unscrewed.  
DOOR  
When the power cord is plugged, the door can  
be opened by pressing the DOOR OPEN  
(
) button.  
Open the door completely.  
Remove the two screws from the hinge.  
Opening the door in emergency  
When you can not the door with the front door button  
(i.e. power failure) there is an emergency opener on  
your machine.  
Opener, Door  
STRAP  
To reach this opener you have to open the lower cover  
cap and pull the opener to open the front door.  
Cap (Remaining Hose)  
ATTENTION!  
Do not use this emergency opener during wash.  
Removing method of remained water  
Rotate the drain plug (remaining hose) to arrow  
direction.  
Pull it out from hose.  
First, prepare a bucket to put in the remained water  
42  
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GASKET ASSEMBLY  
The cabinet gasket clamp is released.  
Two screws are unscrewed from the cabinet cover.  
Three screws are unscrewed from the lower cover.  
The lower cover is disassembled.  
The control panel is removed.  
Screw is unscrewed from the cabinet cover.  
Take apart the tub gasket clamp  
Make sure that the drain hole of the gasket is put  
beneath when reassembling the gasket.  
Refer to the arrow mark on the tub cover.  
43  
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PULLEY, MOTOR, DAMPER  
The back cover is removed.  
The belt is pulled off while turning over the pulley.  
The bolt is unscrewed to the shaft and then  
the pulley pulled off.  
(PULLEY)  
Two screws are unscrewed from the bracket (Motor).  
The motor is pushed to arrow direction and then  
it is disassembled.  
(When mounting the bushing should be fit the  
bracket holder <Motor>)  
1
2
3
(MOTOR)  
Lay the washing machine.  
Damper  
The hinge (Damper) at the tub is pulled off  
pressing on the snaps at the sharp end.  
The hinge at the base is pulled off.  
Hinge,  
Damper  
(DAMPER)  
44  
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PUMP  
Remove the pump outlet hose.  
Remove the tub pump hose.  
Pump  
Outlet Hose  
The pump connectors are disconnected, the hose is  
pulled off.  
Three screws are unscrewed.  
The pump is disassembled to arrow direction.  
Tub Pump Hose  
HEATER  
Three screws are unscrewed.  
The heater M6 bolt is loosened and it is  
released through the tub cover.  
CAUTION  
When mounting the heater, the heater should be  
inserted the heater clip on the bottom of the tub.  
THERMISTOR  
Pull it out by holding the thermistor bracket.  
If holding the wire and pulling out it, it may be broken.  
The thermistor should be checked it is pulled  
to the rubber tightly.  
45  
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DOOR HINGE ASSEMBLY  
Two screw are unscrewed on the door and the  
door is disassembled.  
The cabinet cover clamp is removed and the  
gasket is released.  
Two screws are unscrewed on the door hinge.  
The door hinge is disassembled by pressing  
the door hinge arm inside the cabinet cover.  
SWITCH ASSEMBLY, DOOR LOCK  
The cabinet cover clamp is removed and  
the gasket is released.  
Two screws are unscrewed.  
The door lock S/W is disconnected from the  
wiring connector and the strap.  
WHEN FOREIGN MATERIAL STACK BETWEEN DRUM AND TUB  
The heater is removed.  
The foreign material (wire, coin, etc) is removed  
by inserting the long bar in the hole.  
46  
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11. EXPLODED VIEW  
11-1.THE EXPLODED VIEW OF CABINET ASSEMBLY  
A110  
A150  
A152  
A151  
A102  
A101  
A104  
A103  
A450  
A141  
A100  
A430  
A131  
A130  
A140  
A440  
A134  
A410  
A133  
A200  
A303  
A310  
A300  
HOT (RED)  
A201  
A220  
A275  
A276  
COLD (BLUE)  
47  
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11-2THE EXPLODED VIEW OF CONTROL PANEL & DISPENSER ASSEMBLY  
F321  
F322  
F300  
F462  
F170  
F160  
F320  
F466  
F310  
F464  
F432  
F226  
F227  
F225  
F220  
F436  
F430  
F431  
F441  
F440  
F435  
F120  
F110  
F210  
F130  
48  
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11-3 THE EXPLODED VIEW OF DRUM & TUB ASSEMBLY  
K122  
K221  
K136  
K135  
K125  
K411  
K420  
K110  
K111  
K210  
K220  
K121  
K141  
K115  
K140  
K105  
K530  
K510  
K410  
F140  
K126  
K611  
K320  
K332  
K310  
K330  
K610  
K342  
K131  
K130  
F467  
K550  
F461  
F468  
K520  
K540  
K340  
K346 K344  
49  
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