LG Electronics Air Conditioner HB1803R User Manual

LG  
LG Room  
Air Conditioner  
SERVICE MANUAL  
MODELS: LW1800PR  
LW1800ER  
LW1800ERZ3  
LW1500PR  
LW1500PRY3  
LWP1830WAL  
LWP1820PDL  
LWP1820PEL  
LWC182PLMM0  
LWC183PLMD1  
LWC212PLMM0  
LW1804ER  
LW1800PRZ3  
HBLG1803R  
CAUTION  
• BEFORE SERVICING THE UNIT, READ THE SAFETY  
PRECAUTIONS IN THIS MANUAL.  
• ONLY FOR AUTHORIZED SERVICE PERSONNEL.  
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Safety Precautions  
Safety Precautions  
To prevent injury to the user or other people and property damage, the following instructions must  
be followed.  
â–  Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is  
classified by the following indications.  
This symbol indicates the possibility of death or serious injury.  
WARNING  
CAUTION This symbol indicates the possibility of injury or damage to properties only.  
â–  Meanings of symbols used in this manual are as shown below.  
Be sure not to do.  
Be sure to follow the instruction.  
WARNING  
â–  Installation  
Do not use damaged power cord plugs, or a  
loose socket.  
Always use the power plug and socket with  
the ground terminal.  
• There is risk of fire or electric shock.  
• There is risk of electric shock.  
Service Manual 3  
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Safety Precautions  
Do not modify or extend the power cord.  
Do not install, remove, or re-install the unit by  
yourself(customer).  
• There is risk or fire or electric shock.  
• There is risk of fire, electric shock, explosion, or injury.  
Be cautious when unpacking and installing  
the product.  
Do not store or use flammable gas or com-  
bustibles near the air conditioner.  
• Sharp edges could cause injury. Be especially careful  
of the case edges and the fins on the condenser and  
evaporator.  
• There is risk of fire or failure of product.  
Sharp  
edges  
Gasolin  
Be sure the installation area does not deterio-  
rate with age.  
• If the base collapses, the air conditioner could fall with  
it, causing property damage, product failure, and per-  
sonal injury.  
4 Room Air Conditioner  
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Dimensions  
Dimensions  
Symbols Used in this Manual  
This symbol alerts you to the risk of electric shock.  
This symbol alerts you to hazards that could cause harm to the  
air conditioner.  
NOTICE  
This symbol indicates special notes.  
Outside Dimensions  
D
W
Cool  
'
F
F1 LOW  
F2 MED  
F3 HIGH  
Energy  
Saver  
Fan  
Dry  
Timer  
FAN  
SPEED  
MODE  
TIMER  
POWER  
H
Model  
ALL MODELS  
Dimension  
W
H
mm(inch)  
mm(inch)  
mm(inch)  
660(25 31/32)  
428(16 27/32)  
680(26 27/32)  
D
Service Manual 5  
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Specfications  
Product Specifications  
LW1800PR  
MODELS  
LW1800ER  
LW1500PR  
LW1500PRY3  
LW1804ER  
LWC183PLMD1  
LWP1820PDL  
LWP1820PEL  
LWP1830WAL  
LWC182PLMM0 LWC212PLMM0  
HBLG1803R  
LW1800ERZ3  
LW1800PRZ3  
ITEMS  
POWER SUPPLY  
1ø, 208/230V, 60Hz 1ø, 115V, 60Hz  
1ø, 220V, 60Hz  
18,000  
1ø, 220V, 60Hz 1ø, 208/230V, 60Hz  
17,500/18,000  
CAPACITY  
INPUT  
(BTU/h)  
(W)  
18,000  
1,670  
15,000  
1,300  
12  
24,000  
2,440  
11.5  
1,930  
9.0  
1,890  
8.8  
1,620/1,670  
COOLING  
HEATING  
RUNNING CURRENT (A)  
7.5  
7.8  
10.8  
9.0/8.3  
9.7/9.7  
E.E.R  
(BTU/W.h)  
(BTU/h)  
(W)  
10.8  
11.5  
9.5  
9.8  
8.0/7.5  
CAPACITY  
INPUT  
-
-
-
-
18,000  
1,930  
-
-
-
-
RUNNING CURRENT (A)  
E.E.R (BTU/W.h)  
INDOOR (°C)  
OUTDOOR (°C)  
9.0  
9.5  
OPERATING  
CONDITION  
26.7(DB)*  
35(DB)*  
19.4(WB)**  
23.9(WB)**  
REFRIGERANT (R-22) CHARGE  
EVAPORATOR  
800g(28.2 oz)  
670g(23.6 oz)  
700g(24.7 oz), 1,070g(37.7 oz)  
700g(24.7 oz) 730g(25.7 oz)  
765g(27oz)  
3 ROW 11 STACKS, LOUVER-FIN TYPE 2 ROW 11 STACKS, LOUVER-FIN TYPE 3 ROW 11 STACKS, LOUVER-FIN TYPE  
CONDENSER  
2 ROW 19 STACKS, L-BENDED TYPE  
2 ROW 16 STACKS, L-BENDED TYPE  
2 ROW 19 STACKS, L-BENDED TYPE  
FAN, INDOOR  
TURBO FAN  
PROPELLER TYPE FAN WITH SLINGER RING  
3/3, 2/2/2 3/3  
6 POLES  
FAN, OUTDOOR  
FAN SPEEDS, FAN/COOLING/HEATING  
FAN MOTOR  
3/3  
OPERATION CONTROL  
ROOM TEMP. CONTROL  
REMOTE CONTROLLER  
THERMISTOR  
VERTICAL LOUVER (RIGHT & LEFT)  
HORIZONTAL LOUVER (UP & DOWN)  
SLIDE IN-OUT CHASSIS  
AIR DIRECTION CONTROL  
CONSTRUCTION  
COMPRESSOR  
OVERLOAD PROTECTOR  
PROTECTOR  
FAN MOTOR  
INTERNAL THERMAL PROTECTOR  
3 WIRE WITH GROUDING  
POWER CORD  
DRAIN SYSTEM  
ATTACHMENT PLUG (CORD-CONNECTED TYPE)  
DRAIN PIPE OR SPLASHED BY FAN SLINGER  
NET WEIGHT  
(lbs/kg)  
115/52  
110/50  
115/52  
31  
27  
27  
25 /32 X 16 /32 X 26 /32  
OUTSIDE DIMENSION  
(W x H x D)  
(inch)  
660 X 428 X 680  
(mm)  
* DB : dry bulb  
** WB : wet bulb  
NOTE : Please refer to label quality on the product since this specification may be changed for improving performance.  
6 Room Air Conditioner  
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Installation  
Installation  
Select the Best Location  
1. To avoid vibration and noise, make sure the unit is installed  
securely and firmly.  
1/4 Bubble  
2. Install the unit where the sunlight does not shine directly on the  
unit.  
If the unit receives direct sunlight, build an awning to shade the  
cabinet.  
3. There should be no obstacle, like a fence, within 20" which  
might restrict heat radiation from the condenser.  
4. To prevent reducing performance, install the unit so that louvers  
of the cabinet are not blocked.  
Level  
5. Install the unit a little obliquely outward not to leak the con-  
densed water into the room (about 1/2" or 1/4 bubble with level).  
6. Install the unit with its bottom portion 30~60" above the floor  
level.  
7. Stuff the foam between the top of the unit and the wall to pre-  
vent air and insects from getting into the room.  
8. The power cord must be connected to an independent circuit.  
The green wire must be grounded.  
FENCE  
AWNING  
FOAM  
HEAT  
RADIATION  
COOLED  
AIR  
About 1/2"  
Over 20"  
9. Connect the drain tube to the base pan hole in the rear side if  
you need to drain (consult a dealer).  
Plastic hose or equivalent may be connected to the drain tube.  
Figure 1  
Installation Check  
The setting conditions must be checked prior to initial starting.  
The following items are especially important check points when the installation is finished.  
1. Grounding wire (Green or Green and Yellow) is provided in the power cord. The green wire must be grounded.  
2. Connect to a single-outlet 15A circuit.  
(or 20A circuit for Electric Heater Model)  
3. To avoid vibration or noise, make sure the air conditioner is installed securely.  
4 Avoid placing furniture or draperies in front of the air inlet and outlet.  
How to Secure the Drain Pipe  
In humid weather, excess water may cause the BASE PAN to overflow. To drain  
Drain pipe  
the water, remove the DRAIN CAP and secure the DRAIN PIPE to the rear hole  
of the BASE PAN. Press the drain pipe into the hole by pushing down and away  
Drain cap  
from the fins to avoid injury.  
Optional  
CABINET  
SCREW  
1. Install the drain pan over the corner of the cabinet where you removed  
the plug with 4 (or 2) screws.  
2. Connect the drain hose to the outlet located at the bottom of the drain  
pan. You can purchase the drain hose or tubing locally to satisfy your  
particular needs. (Drain hose is not supplied).  
Fig. 2  
Fig. 4  
Fig. 1  
DRAIN  
PAN  
DRAIN HOSE  
Fig. 3  
3. Select the most appropriate connection from among the following figures  
(by considering the hole of the unit) to fit drain pan to your own unit.  
Service Manual 7  
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Installation  
How to Install  
When Using Installation Kits  
1. Window Requirements  
29" to 41"  
18" min  
This unit is designed for installation in  
standard double hung windows with actual opening  
widths from 29" to 41".  
Stool  
Offset  
The top and bottom window sash must open suffi-  
ciently to allow a clear vertical opening of 16" from  
the bottom of the upper sash to the window stool.  
Less 11/4  
"
Sill  
Exterior  
Interior wall  
26" min  
(Without frame curtain)  
2. Installation Kits Contents  
Foam strip  
(Plain-Back)  
Foam-PE  
(Adhesive-Backed)  
Foam-PE  
(Adhesive-Backed)  
Left frame  
curtain  
Drain pipe  
Window locking  
bracket  
Right frame  
curtain  
Sill bracket(2)  
Type A (14)  
Support bracket(2)  
Type B (7)  
Type C (5)  
Type D (2)  
Carriage Bolt (2)  
Lock Nut (4)  
â– 
Top retainer bar is in product package.  
8 Room Air Conditioner  
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Suggested tool Requirements  
SCREWDRIVER(+, -), RULER, KNIFE, HAMMER, PENCIL, LEVEL  
Preparation of Chassis  
Shipping  
Screws  
1. Remove the screws which fasten the cabinet at both sides  
and at the back. Keep these two screws which fasten the  
cabinet at both sides for later use.  
2. Slide the unit out from the cabinet by gripping the base pan  
handle and pulling forward while bracing the cabinet.  
Figure 2  
3. Cut the window sash seal to the proper length. Peel off the  
backing and attach the Foam-Seal to the underside of the  
window sash.  
4. Remove the backing from Foam-PE with 3 holes and attach  
it to the bottom of the Top retainer bar.  
5. Attach the Top retainer bar onto the top of the cabinet with 3  
screws (Type A).  
Figure 3  
Top retainer bar  
6. Insert the Frame guides into the bottom of the cabinet.  
Foam-Seal  
7. Insert the Frame Curtain into the Top retainer bar and  
Frame guides.  
Figure 4  
Foam-PE  
Top retainer bar  
8. Fasten the curtains to the unit with 10 screws (Type A) at  
both sides.  
Screw  
(Type A)  
Frame guide  
Screw  
(Type A)  
Figure 5  
Service Manual 9  
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Installation  
Cabinet Installation  
1. Open the window. Mark a line on the center of the window  
stool between the side window stop moldings.  
Loosely attach the sill bracket to the support bracket using  
the carriage bolt and the lock nut.  
Sill  
Bracket  
Support  
Bracket  
Carriage  
Bolt  
(M-Screw)  
Lock nut  
Figure 5  
2. Attach the sill bracket to the window sill using the screws  
(Type B).  
Carefully place the cabinet on the window stool and align the  
center mark on the bottom front with the center line marked  
window stool.  
Machine screw (Type D)  
and lock nut  
Cabinet  
Track hole  
Outer edge  
of window  
sill  
Support  
Bracket  
Screw(Type B)  
Carriage bolt  
and lock nut  
Sill bracket  
Figure 6  
3. Using the M-screw and the lock nut, attach the support  
bracket to the cabinet track hole. Use the first track hole  
after the sill bracket on the outer edge of the window sill.  
Tighten the carriage bolt and the lock nut. Be sure the cabi-  
net slants outward.  
Top  
retainer  
bar  
CAUTION: Do not drill a hole in the  
bottom pan. The unit is designed to  
operate with approximately 1/2" of  
water in bottom pan.  
Window stool  
Front angle  
Figure 7  
Window sash  
Top retainer bar  
4. Pull the bottom window sash down behind the Top retainer  
bar until they meet.  
Foam-PE  
Cabinet  
Frame curtain  
Foam-PE  
Figure 8  
NOTICE  
1. Do not pull the window sash down so tightly that the move-  
ment of Frame curtain is restricted. Attach the cabinet to the  
window stool by driving the screws (Type B) through the  
cabinet into window stool.  
Sash track  
2. The cabinet should be installed with a very slight tilt  
downward toward the outside.  
Front Angle  
Screw(Type B)  
Figure 9  
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Installation  
5. Pull each Frame curtain fully to each window sash  
track, and pull the bottom window sash down behind  
the Top retainer bar until it meets.  
Screw(Type C)  
6. Attach each Frame curtain the window sash by using  
screws (Type C). (See Fig. 10)  
Figure 10  
7. Slide the unit into the cabinet. (See Fig. 11)  
CAUTION: For security purpose,  
reinstall screws (Type A) at cabinet's  
sides.  
Power Cord  
Screw (Type A)  
Screw  
Figure 11  
8. Cut the Foam-strip to the proper length and insert  
between the upper window sash and the lower win-  
dow sash. (See Fig. 12)  
Foam-Strip  
Figure 12  
9. Attach the Window locking bracket with a screw  
(Type C). (See Fig. 13)  
Window locking  
bracket  
Figure 13  
10. Attach the front grille to the cabinet by inserting the  
tabs on the grille into the tabs on the front of the cab-  
inet. Push the grille in until it snaps into place. (See  
Fig.14)  
R
WE  
PO  
MP  
TE  
DE  
MO  
N
S
PE  
F
A
E
TIM  
11. Lift the inlet grille and secure it with a screw (Type A)  
through the front grille. (See Fig. 14)  
Figure 14  
12. Window installation of room air conditioner is now  
completed.  
Service Manual 11  
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Operation  
Operation  
Function of Controls  
• Designed for COOLING ONLY.  
• Powerful and quiet cooling.  
• Slide-in and slide-out chassis for the simple instal-  
lation and service.  
• Built-in adjustable Thermistor  
• Washable one-touch filter  
• Compact size  
• Equipped with reliable and efficient rotary  
compressor.  
• Low air-intake, top cooled-air discharge.  
DISPLAY  
REMOTE CONTROL  
LW1800PR, LW1500PR,  
LW1500PRY3, LW1800PRZ3  
LWP1830WAL, LW1804ER  
6
6
AIR  
PURIFIER  
Air  
Purifier  
Power  
7
1
2
COOL FAN DRY
COOL FAN DRY  
FAN  
Temp  
FAN  
ENERGY  
SAVER  
ENERGY  
SAVER  
AIR  
PURYFIER  
AIR  
PURIFIER  
INDOOR  
DESIRED  
INDOOR  
DESIRED  
Fan Speed  
AUTO  
CLEAN  
FILTER  
4
8
5
RESTART  
Sleep  
Timer  
Mode  
3
Auto  
Swing  
FAN  
SPEED  
AIR  
PURIFIER  
FAN  
SPEED  
TIMER  
MODE  
TEMP  
POWER  
TIMER  
MODE  
TEMP  
POWER  
5
4
3
2
1
5
4
3
7
2
1
Precaution: The Remote Control unit will not function properly if strong light strikes the sensor window of the air  
conditioner or if there are obstacles between the Remote Control unit and the air conditioner.  
POWER BUTTON  
To turn the air conditioner ON, push the button. To turn the air conditioner OFF, push the button again.  
This button takes priority over any other buttons.  
ROOM TEMPERATURE SETTING BUTTON  
This button can automatically control the temperature of the room. The temperature can be set within a range of 60°F to  
86°F by 1°F. (16°C to 30°C by 1°C)  
Select the lower number for lower temperature of the room.  
OPERATION MODE SELECTION BUTTON  
Every time you push this button, it will shift among COOL, ENERGY SAVER, FAN and DRY as follows.  
COOL
FAN
DRY
FAN  
FAN  
FAN  
FAN  
ENERGY  
SAVER  
INDOOR  
DESIRED  
INDOOR  
DESIRED  
INDOOR  
DESIRED  
INDOOR  
DESIRED  
AUTO  
RESTART  
AUTO  
RESTART  
AUTO  
RESTART  
AUTO  
RESTART  
COOL  
ENERGY SAVER  
FAN  
DRY  
-
Energy Saver: If Energy Save mode is selected, the fan stops when the compressor stops cooling.  
Approximately every 3 minutes the fan will turn on and check the room air to determine if cooling is needed.  
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Operation  
FAN SPEED SELECTOR  
Every time you push this button, it is set as follows.  
(Hi â– â– Low â– â– Med â– â– Hi â– â– Low â– ...)  
FAN
FAN
FAN
FAN  
FAN  
FAN  
INDOOR  
DESIRED  
INDOOR  
DESIRED  
INDOOR  
DESIRED  
AUTO  
RESTART  
AUTO  
RESTART  
AUTO  
RESTART  
HIGH  
LOW  
MED  
ON/OFF TIMER BUTTON  
You can set the time when the unit will turn on or turn off automatically by pressing the timer button. If the unit is operating,  
this button controls the time it will be turned off. If the unit is off state, this button controls the time it will start. Every time  
you push this button, the remaining time will be set as follows.  
- Stopping operation  
(1Hour â– â– 2Hours â–  3Hours â–  4Hours â– â– 5Hours â–  6Hours â–  7Hours â–  8Hours â–  9Hours â–  10Hours â–  11Hours â–   
12Hours â–  0Hour â– â– 1Hour â– â– 2Hours â– ... )  
- Starting operation  
(1Hour â– â– 2Hours â–  3Hours â–  4Hours â– â– 5Hours â–  6Hours â–  7Hours â–  8Hours â–  9Hours â–  10Hours â–  11Hours â–   
12Hours â–  off â– â– 1Hour â– â– 2Hours â– â– ... )  
6
7
REMOCON SIGNAL RECEIVER  
AIR PURIFIER  
• Press the Air Purifier button.  
Operation will start when the button is pressed and stop when the button is pressed again.  
• Set the fan speed with the remote control. You can select the fan speed in three steps high, low or medium.  
Each time the button is pressed, the fan speed mode is shifted.  
• If you press the only Air Purifier button, only air purifying operates.  
Then, fan speed is low. You can select the fan speed in three steps high, low or medium.  
Each time the button is pressed, the fan speed mode is shifed.  
8
SLEEP MODE  
• Press the sleep mode button to set the time you want the unit to turn off automatically.  
• Every time you push this button, the remaining time will be set as follows.  
(1Hour â–  2Hours â–  3Hours â–  4Hours â–  5Hours â–  6Hours â–  7Hours â–  0Hour â–  1Hour â–  2Hours â–   
• The temperature setting will be raised by 2ËšF in 30 minutes and by 4ËšF in 1 hour to prevent overcooling during sleep.  
...  
)
Service Manual 13  
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Operation  
DISPLAY  
REMOTE CONTROL  
LW1800ER  
LWC182PLMM0, LWC212PLMM0  
6
7
6
Power  
Power  
°F  
1
1
2
F1 LOW  
F2 MED  
F3 HIGH  
Temp  
Temp  
2
DRY  
COOL  
Fan Speed  
Fan Speed  
2
4
3
4
3
TIMER  
FAN  
ENERGY  
SAVER  
Timer  
Mode  
Timer  
Mode  
5
5
FAN  
TIMER  
MODE  
TEMP  
POWER  
Auto  
Swing  
SPEED  
7
3
5
4
1
5
4
3
2
1
LW1800ERZ3, HBLG1803R  
ËšF  
Cool  
F1 LOW  
F2 MED  
F3 HIGH  
6
2
Energy  
Saver  
Fan  
Dry  
Timer  
3
5
4
1
Precaution: The Remote Control unit will not function properly if strong light strikes the sensor window of the air  
conditioner or if there are obstacles between the Remote Control unit and the air conditioner.  
POWER BUTTON  
To turn the air conditioner ON, push the button. To turn the air conditioner OFF, push the button again.  
This button takes priority over any other buttons.  
ROOM TEMPERATURE SETTING BUTTON  
This button can automatically control the temperature of the room. The temperature can be set within a range of 60°F to  
86°F by 1°F. (16°C to 30°C by 1°C)  
Select the lower number for lower temperature of the room.  
OPERATION MODE SELECTION BUTTON  
Every time you push this button, it will shift among COOL, ENERGY SAVER, FAN and DRY.  
-
Energy Saver: If Energy Save mode is selected, the fan stops when the compressor stops cooling.  
Approximately every 3 minutes the fan will turn on and check the room air to determine if cooling is needed.  
FAN SPEED SELECTOR  
Every time you push this button, it is set as follows.  
(Hi [F3] â– â– Low [F1] â– â– Med [F2] â– â– Hi [F3] â– â– Low [F1] â– ...)  
ON/OFF TIMER BUTTON  
You can set the time when the unit will turn on or turn off automatically by pressing the timer button. If the unit is operating,  
this button controls the time it will be turned off. If the unit is off state, this button controls the time it will start. Every time  
you push this button, the remaining time will be set as follows.  
- Stopping operation  
(1Hour â– â– 2Hours â–  3Hours â–  4Hours â– â– 5Hours â–  6Hours â–  7Hours â–  8Hours â–  9Hours â–  10Hours â–  11Hours â–   
12Hours â–  0Hour â– â– 1Hour â– â– 2Hours â– ... )  
- Starting operation  
(1Hour â– â– 2Hours â–  3Hours â–  4Hours â– â– 5Hours â–  6Hours â–  7Hours â–  8Hours â–  9Hours â–  10Hours â–  11Hours â–   
12Hours â–  off â– â– 1Hour â– â– 2Hours â– â– ... )  
6
7
REMOCON SIGNAL RECEIVER  
AUTO SWING  
This button can automatically control the air flow direction.  
14 Room Air Conditioner  
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Operation  
â–  LWP1820PDL/PEL  
DISPLAY  
REMOTE CONTROL  
6
1
2
4
5
1
4
3
7
3
2
5
6
4
5
3
2
1
POWER BUTTON  
Operation starts, when this button is pressed and stops when you press the button again.  
ROOM TEMPERATURE SETTING BUTTON  
Control the room temperature within a range of 16°C to 30°C. The room temperature will be adjusted by 1ËšC 30min., and  
by 2ËšC 1 hour later.  
OPERATION MODE SELECTION BUTTON  
Select Cooling, Heating, or Fan mode with this button.  
FAN SPEED SELECTOR  
Select the fan speed. Cooling Model: 3 steps {High[F3] â–  Low[F1] â–  Med[F2]â–  High[F3]... }  
Heating Model: 2 steps {High [F2] â–  Low[F1] â–  High[F2]... }  
ON/OFF TIMER BUTTON  
Set the time of starting and stopping operation. The timer is set by 1 hour.  
6
7
SIGNAL RECEIVER  
AUTO SWING  
The vertical louver swings horizontally by the automatic system and stops when you press the button again.  
Service Manual 15  
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Disassembly  
Disassembly  
— Before the following disassembly, CONTROL BOX set to OFF and disconnect the power cord.  
Mechanical Parts  
1. Front Grille  
1. Open the lnlet grille downward and remove the air filter.  
2. Remove the screw that fastens the front grille.(See  
Figure 15)  
3. Pull the front grille from the right side.  
4. Remove the front grille.(There are 4 hooks.)  
5. Re-install the components by referring to the removal  
procedure, above.  
2. Cabinet  
1. After disassembling the FRONT GRILLE, remove the 2  
screws that fasten the cabinet at both sides.  
2. Remove the 2 screws that fasten the cabinet at back.  
3. Pull the base pan forward. (See Figure 16)  
4. Remove the cabinet.  
Figure 15  
5. Re-install the components by referring to the removal  
procedure, above.  
3. Control Box  
1. Remove the front grille. (Refer to section 1)  
2. Remove the cabinet. (Refer to section 2)  
3. Remove the 2 screws which fasten the power cord.  
4. Disconnect the grounding screw from the evaporator  
channel.  
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GH  
ËšC  
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F
A
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P
OW  
ER  
5. Remove the 1 screw that fastens the control box cover.  
6. Remove the housing that connects PCB and motor  
wire in the control box.  
7. Disconnect the housing that connects Plazma Air  
Purifier.(Optional)  
Figure 16  
8. Remove the screw at left cover of filter case and open  
the cover to remove inner screw. (Optional)  
9. Remove the nut that fastens the terminal cover.  
10. Remove the terminal cover.  
11. Remove all the leads from the overload protector.  
12. Discharge the capacitor by placing a 20,000 ohm  
resistor across the capacitor terminals.  
13. Raise the control box upward completely.  
(See Figure 17)  
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F1  
F2  
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F3 ED  
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14. Re-install the components by referring to the removal  
procedure, above.  
(Refer to the wiring diagram found on page 25 in this  
manual and on the control box.)  
Figure 157  
16 Room Air Conditioner  
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Disassembly  
Air Handling Parts  
4. Air Guide and Turbo Fan  
1. Remove the front grille. (Refer to section 1)  
2. Remove the cabinet. (Refer to section 2)  
3. Remove the control box. (Refer to section 3)  
4. Remove the 4 screws that fasten the brace.  
5. Remove the brace.  
6. Remove the 2 screws that fasten the air guide  
upper.  
7. Remove the air guide upper.(See Figure 18)  
8. Remove the 2 screws that fasten the evaporator.  
9. Move the evaporator forward and pulling it upward  
slightly. (See Figure 19)  
Figure 18  
10. Pull out the hook of orifice by pushing the tabs  
and remove it. (See Figure 20)  
11. Remove the clamp with a hand plier that secures  
the turbo fan.  
12. Remove the turbo fan.  
13. Remove the 2 screws that fasten the air guide  
from the base pan.  
14. Move the air guide backward, and pull out from  
the base pan.(Move the air giude lower carefully.)  
15. Re-install the components by referring to the  
removal procedure, above.  
Figure 19  
5. FAN  
1. Remove the cabinet. (Refer to section 2)  
2. Remove the brace (Refer to section 4)  
3. Remove the 5 screws that fasten the condenser.  
4. Move the condenser to the left carefully.  
5. Remove the clamp that secures the fan.  
6. Remove the fan. (See Figure 21)  
Figure 20  
7. Re-install by referring to the removal procedure.  
Figure 21  
Service Manual 17  
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Disassembly  
6. Shroud  
1. Remove the fan. (Refer to section 5)  
2. Remove the shroud. (See Figure 22)  
3. Re-install the components by referring to the  
removal procedure, above.  
Figure 22  
Electrical Parts  
7. Overload Protector  
1. Remove the cabinet. (Refer to section 2)  
2. Remove the nut that fastens the terminal cover.  
3. Remove the terminal cover. (See Figure 23)  
4. Remove all the leads from the overload protec-  
tor.  
5. Remove the overload protector.  
6. Re-install the components by referring to the  
removal procedure, above.  
Figure 23  
8. Compressor  
1. Remove the cabinet. (Refer to section 2)  
2. Discharge the refrigerant system using a  
FreonTM Recovery System.  
If there is no valve to attach the recovery sys-  
tem, install one (such as a WATCO A-1) before  
venting the FreonTM. Leave the valve in place  
after servicing the system.  
3. Remove the overload protector. (Refer to sec-  
tion 7)  
4. After purging the unit completely, unbraze the  
suction and discharge tubes at the compressor  
connections.  
5. Remove the 3 nuts and the 3 washers which  
fasten the compressor.  
6. Remove the compressor. (See Figure 24)  
7. Re-install the components by referring to the  
removal procedure, above.  
Figure 24  
18 Room Air Conditioner  
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Disassembly  
9. Capacitor  
1. Remove the control box. (Refer to section 3)  
2. Open the top cover from the control box.  
(See Figure 25)  
3. Pull out the capacitor from the control box.  
4. Disconnect all the leads of capacitor terminals.  
C
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gy  
Sa  
ver  
F
a
n
F
1
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F
W
2
M
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F3  
D
D
H
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ry  
H
5. Re-install the components by referring to the  
removal procedure, above.  
Ëš
C
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T
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E
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Figure 5  
10. Power Cord  
1. Remove the control box. (Refer to section 3)  
2. Open the top cover from the control box.  
(Refer to section 9)  
C
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S
ner  
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y
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3
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I
Ëš
C
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IM  
3. Disconnect the front panel from the control box.  
(See Figure 26)  
E
R
F
A
S
N
E
P
E
D
P
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W
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R
4. Disconnect two leads from the capacitor and  
relay.  
5. Pull out the power cord.  
6. Re-install the component by referring to the  
above removal procedure, above.  
(Use only one ground-marked hole for ground  
connection.)  
7. If the supply cord of this appliance is damaged, it  
must be replaced by the special cord.  
(The special cord means the cord which has the  
same specification marked on the supply cord  
attached at the unit.)  
Figure 26  
Service Manual 19  
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Disassembly  
11. Motor  
1. Remove the cabinet. (Refer to section 2)  
2. Remove the turbo fan. (Refer to section 4)  
3. Remove the fan. (Refer to section 5)  
4. Remove the 4 screws that fasten the motor from  
the air guide. (See Figure 27)  
5. Remove the motor.  
6. Re-install the components by referring to the  
removal procedure, above.(See Figure 27)  
Figure 27  
Refrigerating Cycle  
12. Condenser  
CAUTION: Discharge the refrigerant  
system using a FreonTM Recovery  
System. If there is no valve to attach the  
recovery system, install one (such as a  
WATCO A-1) before venting the FreonTM.  
Leave the valve in place after servicing  
the system.  
1. Remove the cabinet. (Refer to section 2)  
2. Remove the 4 screws that fasten the  
brace.(Refer to section 4)  
3. Remove the 5 screws that fasten the condenser  
and shroud.  
4. After discharging the refrigerant completely,  
unbraze the interconnecting tube at the con-  
denser connections.  
5. Remove the condenser.  
6. Re-install the components by referring to notes.  
(See Figure 28)  
Figure 28  
13. Evaporator  
1. Remove the control box.(Refer to section 3)  
2. Remove the air guide upper. (Refer to section 4)  
3. Remove the 2 screws that fasten the evapora-  
tor.  
4. Move the evaporator sideways carefully.  
(Refer to section 4)  
5. After discharging the refrigerant completely,  
unbraze the interconnecting tube at the evapo-  
rator connections.  
6. Remove the evaporator.  
Figure 29  
7. Re-install the components by referring to notes.  
(See Figure 29)  
20 Room Air Conditioner  
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Disassembly  
14. Capillary Tube  
3. Remove the capillary tube.  
4. Re-install the components by referring to notes.  
1. Remove the cabinet. (Refer to section s2)  
2. After discharging the refrigerant completely,  
unbraze the interconnecting tube at the capillary  
tube.(See caution above)  
NOTICE  
— Replacement of the refrigeration cycle.  
6. Recharge as follows :  
1. When replacing the refrigeration cycle, be sure to  
TM  
Discharge the refrigerant system using a Freon  
recovery System.  
1) Refrigeration cycle systems are charged from  
the High-side. If the total charge cannot be put  
in the High-side, the balance will be put in the  
suction line through the access valve which you  
installed as the system was opened.  
2) Connect the charging cylinder as shown in figure  
30B.  
If there is no valve to attach the recovery system,  
install one (such as a WATCO A-1) before venting  
TM  
the Freon . Leave the valve in place after  
servicing the system.  
2. After discharging the unit completely, remove the  
desired component, and unbraze the pinch-off  
tubes.  
With valve C open, discharge the hose at the  
manifold connection.  
3. Braze service valves into the pinch-off tube ports,  
leaving the valves open.  
4. Braze the pinch-off tubes with Service valves.  
3) Open valve A and allow the proper charge to  
enter the system. Valve B is still closed.  
4) If more charge is required, the high-side will not  
take it. Close valve A.  
5. Evacuate as follows.  
1) Connect the vacuum pump, as illustrated figure  
30A.  
5) With the unit running, open valve B and add the  
balance of the charge.  
2) Start the vacuum pump, slowly open manifold  
valves A and B with two full turns counterclock-  
wise and leave the valves open.  
a. Do not add the liquid refrigerant to the Low-  
side.  
b. Watch the Low-side gauge; allow pressure to  
rise to 30 lbs.  
c. Turn off valve B and allow pressure to drop.  
d. Repeat steps b. and c. until the balance of the  
charge is in the system.  
The vacuum pump is now pulling through valves  
A and B up to valve C by means of the manifold  
and entire system.  
CAUTION: If high vacuum equip-  
ment is used, just crack valves A  
and B for a few minutes, then open slowly  
with the two full turns counterclockwise.  
This will keep oil from foaming and being  
drawn into the vacuum pump.  
6) When satisfied the unit is operating correctly,  
use the pinch-off tool with the unit still running  
and clamp on to the pinch-off tube. Using a tube  
cutter, cut the pinch-off tube about 2 inches from  
the pinch-off tool. Use sil-fos brazing and braze  
pinch-off tube closed. Turn off the unit, allow it to  
set for a while, and then test the leakage of the  
pinch-off connection.  
3) Operate the vacuum pump vaccum for 20 to 30  
minutes, until 600 microns of vaccum is  
obtained. Close valves A and B, and observe  
vacuum gauge for a few minutes. A rise in pres-  
sure would indicate a possible leak or moisture  
remaining in the system. With valves A and B  
closed, stop the vacuum pump.  
4) Remove the hose from the vacuum pump and  
place it on the charging cylinder. See figure  
30B.  
Open valve C.  
Discharge the line at the manifold connection.  
5) The system is now ready for final charging.  
Service Manual 21  
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Disassembly  
Equipment needed: Vacuum pump, Charging cylinder, Manifold gauge, Brazing equipment. Pin-off tool capable  
of making a vapor-proof seal, Leak detector, Tubing cutter, Hand Tools to remove components, Service valve.  
COMPOUND GAUGE  
CONDENSER  
(HIGH PRESSURE SIDE)  
MANIFOLD  
GAUGE  
A
B
CAPILLARY TUBE  
SEE INSETS  
BELOW  
EVAPORATOR  
(LOW PRESSURE SIDE)  
COMPRESSOR  
HI  
LOW  
A
A
B
B
EXTERNAL  
VACUUM PUMP  
CHARGING  
CYLINDER  
C
Figure 30B-Charging  
Figure 30A-Pulling Vacuum  
22 Room Air Conditioner  
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Schematic Diagram  
Schematic Diagram  
Electronic Control Device  
S E G - d  
S E G - e  
S E G - f  
S E G - g  
T E S T  
/ R e s e t  
O s c i n  
V D D  
O s c o u t  
V S S  
V A r e f  
K E Y 0  
K E Y 1  
R o o m T H  
P i p e T H  
O p t i o n 1  
O p t i o n 2  
L E D o u t 0  
L E D o u t 1  
L E D o u t 2  
Service Manual 23  
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Schematic Diagram  
S E G - d  
S E G - e  
S E G - f  
S E G - g  
T E S T  
/ R e s e t  
O s c i n  
V D D  
O s c o u t  
V S S  
S L I D E S W  
K E Y 0  
K E Y 1  
V A r e f  
R o o m T H  
P i p e T H  
O p t i o n 1  
O p t i o n 2  
L E D o u t 0  
L E D o u t 1  
L E D o u t 2  
24 Room Air Conditioner  
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Schematic Diagram  
â–  MODEL : LWP1820PDL/LWP1820PEL  
â–  MODEL : LW1800ERZ3/LW1800PR, HBLG1803R  
LW1800ER/LWP1830WAL  
CN-MOTOR  
CN-AC/DC  
CN-AC/DC  
1
BK  
BL  
RD  
YL  
OR(BR)  
CN-AC/DC  
CN-AC/DC  
1
CN-MOTOR  
DC PCB  
ASSEMBLY  
BK  
BL  
RD  
YL  
OR  
GN/YL  
(GN)  
5
7
GN/YL  
(
MOTOR  
5
7
)
GN  
CN-TH1  
MOTOR  
DC PCB  
ASSEMBLY  
ROOM  
THERMISTOR  
PIPE  
CAPACITOR  
CN-TH2  
RY-4WAY  
CN-TH1  
CN-P/S  
HIGH PRESSURE  
SWITCH  
THERMISTOR  
YL  
F
CAPACITOR  
YL  
POWER  
TRANS  
CN-4WAY  
C
H
(
)
OR BR  
THERMISTOR  
SWITCH  
REVERSING  
VALVE  
BK  
2
CN-PWR  
POWER  
TRANS  
RD  
OR(BR)  
BK  
2
6
DC12V  
CN-12V  
CN-PWR  
(
)
WH BL  
RD  
SWITCH  
(
)
DC12V  
FUSE  
250V/T2A  
(115V/T2A)  
Ribbed  
FUSE  
250V/T2A  
(115V/T2A)  
CN-12V  
BK(BR)  
(Plain)  
(
)
BK BR  
H.V.  
6
8
(
)
Plain  
CN-HVB  
GN/YL  
(GN)  
ASSEMBLY  
3
H.V.  
ASSEMBLY  
GN/YL  
RY-COMP  
(
)
GN  
RY-COMP  
R
BK  
RD  
4
CN-HVB  
COMP.  
BK  
RD  
S
COMP.  
3
4
BL  
AC PCB  
ASSEMBLY  
3
4
AC PCB  
ASSEMBLY  
BL  
C
OLP  
8
OLP  
AIR FILTER  
ASSEMBLY  
AIR FILTER  
ASSEMBLY  
WIRING DIAGRAM  
3854AR3563U  
WIRING DIAGRAM  
3854AR3563N  
â–  MODEL : LWC182PLMM0/LWC212PLMM0  
â–  MODEL : LW1500PRY3/LW1500PR  
LW1800PRZ3/LW1804ER  
LWC182PLMD1  
1
1
5
7
5
7
2
2
6
6
8
3
4
3
4
S: Service Parts  
N: Non Service Parts  
REMARKS  
LOCATION NO.  
DESCRIPTION  
MOTOR ASSY  
Q'TY PER SET  
S
S
S
S
S
S
S
S
1
2
3
4
5
6
7
8
1
1
1
1
1
1
1
1
CAPACITOR  
COMPRESSOR  
OVERLOAD PROTECTOR  
DC PCB ASSEMBLY  
AC PCB ASSEMBLY  
THERMISTOR  
PLASMA FILTER ASSY  
Service Manual 25  
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Schematic Diagram  
Components Location  
â– 
MODEL: LW1800PR/LW1800ER  
LW1500PR/LWP1830WAL  
LWP1820PDL/LWP1820PEL  
LW1800ERZ3/LW1804ER  
LWC183PLMD1  
â– 
MODEL: LWC182PLMM0/LWC212PLMM0  
LW1500PRY3/LW1800PRZ3  
HBLG1803R  
CN-AC/DC  
CN-12V  
CN-CON  
J1  
D02D  
D03D  
D04D  
HEAT SINK  
D05D  
IC01D  
J4  
Q02T  
J6  
D01T  
J2  
C02T  
J3  
RY-HI  
RY-4WAY  
RY-LOW  
RY-MED  
J7  
2. Display P.C.B Assembly  
â– 
MODEL: LW1800PR/LW1500PR  
LWP1830WAL  
â– 
MODEL: LWC182PLMM0/LWC212PLMM0  
LW1800ERZ3/HBLG1803R  
CN-AC/DC  
J05  
J01  
J02  
R01G  
R02G  
R03G  
R04G  
R05G  
R06G  
R07G  
R08G  
R09G  
J14  
J15  
J08  
J07  
J08  
J16  
R10G  
J09  
J20  
J10  
J11  
OSC01B  
IC03G  
J24  
26 Room Air Conditioner  
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Schematic Diagram  
â–  MODEL: LW1800ER/LWP1820PDL/LWP1820PEL  
â–  MODEL: LW1804ER/LW1500PRY3/LW1800PRZ3/LWC183PLMD1  
Service Manual 27  
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Troubleshooting Guide  
Troubleshooting Guide  
Piping System  
CONDENSER COIL  
FAN  
CAPILLARY TUBE  
MOTOR  
COMPRESSOR  
TURBO FAN  
EVAPORATOR COIL  
Figure 31 is a brief description of the important components and their function in what is called the refrigeration  
system. This will help you to understand the refrigeration cycle and the flow of the refrigerant in the cooling cycle.  
ROOM AIR CONITIONER  
CYCLE OF REFRIGERATION  
EVAPORATOR COILS  
CONDENSER COILS  
VAPOR INLET  
SUCTION LINE  
COOL LOW PRESSURE VAPOR  
HOT  
DISCHARGED  
AIR  
COMPLETE LIQUID  
BOIL OFF POINT  
COOLED  
AIR  
ROOM AIR HEAT LOAD  
OUTSIDE COOLING  
AIR FOR REFRIGERANT  
PASS THROUGH  
MOTOR  
COMPRESSOR  
OIL  
LIQUID  
PRESSURE  
DROP  
LIQUID OUTLET  
HIGH PRESSURE VAPOR  
(LIQUID REFRIGERANT)  
LIQUID REFRIGERANT  
LOW PRESSURE VAPOR  
CAPILLARY TUBE  
Figure 31  
28 Room Air Conditioner  
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Troubleshooting Guide  
Troubleshooting Guide  
In general, possible trouble is classified in two kinds.  
The one is called Starting Failure which is caused from an electrical defect, and the other is ineffective Air  
Conditioning caused by a defect in the refrigeration circuit and improper application.  
Unit runs but poor cooling.  
Ineffective Cooling  
Check cold air circulation  
for smooth flow.  
Check outdoor coil  
(heat exchanger) & the fan  
operation.  
Check heat load  
increase.  
Clean condenser.  
Dirty indoor coil  
(Heat exchanger)  
Check gas leakage.  
Repair gas leak.  
Not on separate circuit.  
Malfunction of fan  
Clogged of air filter.  
Check inside gas  
pressure.  
Replacement of unit if the  
unit is beyond repair.  
Obstruction at air outlet  
Correct above trouble  
Adjusting of refrigerant  
charged.  
Malfunction of compressor.  
Check clogging in refrigera-  
tion circuit.  
Replacement of  
compressor.  
Satisfactory operation with  
temperature difference of  
inlet & outlet air ;  
Repair clogging in refrigera-  
tion circuit.  
44~50°F(7~10°C)  
Service Manual 29  
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Troubleshooting Guide  
Fails to Start  
Check of power source.  
Check circuit breaker  
and fuse.  
Check of control switch  
setting.  
Gas leakage of feeler bulb  
of thermostat  
Check of control switch.  
Compressor only fails to  
start.  
Fan only fails to start.  
Improper wiring.  
Drop of power voltage.  
Improper thermostat setting.  
Defect of fan motor  
capacitor.  
Defect of compressor  
capacitor.  
Loose terminal connection.  
Improper wiring.  
Irregular motor resistance  
(
).  
Irregular motor insulation  
).  
Capacitor check.  
Replacement  
(
Replacement of fan motor.  
Regular but fails to start.  
Irregular motor resistance (  
Irregular motor insulation (  
)
)
Replacement of compressor  
(locking of rotor, metal).  
Replacement of compressor  
(Motor damaged)  
30 Room Air Conditioner  
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Troubleshooting Guide  
Electrical Parts Troubleshooting Guide  
Possible Trouble 1  
The unit does not operate.  
Is the  
NO  
Trans input power AC 115V?  
• Check the Fuse.  
• Check the wiring diagram.  
(208/230V for LWL1230WAL)  
YES  
NO  
NO  
• Check the Main  
PCB pattern.  
Is the Trans output power  
about AC 14V?  
Is shorted the Trans. output?  
YES  
YES  
• Replace the Trans.  
•
Replace D02D~D05D.  
NO  
NO  
Is output Voltage of IC01D  
DC 12V?  
• Replace IC01D.  
YES  
• Replace IC02D.  
Is output Voltage of IC02D  
DC 5V?  
YES  
NO  
NO  
Is the reset circuit OK?  
(The No.14 of  
•
Replace IC01A, C02A.  
Micom is 5V.)  
YES  
Is the  
connection between  
AC and DC  
OK?  
• Connect connector  
exactly.  
YES  
NO  
• Check the PCB  
pattern.  
Is the voltage No.18 of Micom  
DC 5V?  
YES  
Replace AC PCB Ass'y.  
Service Manual 31  
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Troubleshooting Guide  
Possible Trouble 2  
The compressor does not operate.  
Is setting  
Temp. set lower than Room  
NO  
• Select the setting Temp. to lower Number.  
Temp.-0.5°C?  
YES  
NO  
NO  
NO  
Is the voltage No.10  
of IC01M 0V?  
Is the voltage N0.9 of  
Does the Unit delay for  
3 minutes?  
IC01M DC 12V?  
YES  
YES  
YES  
• Check the RY-COMP.  
• Check the wiring  
Diagram.  
• Replace IC01M.  
• Wait 3 Minutes.  
• Replace MAIN  
PCB Ass'y.  
Possible Trouble 3  
The compressor always operate.  
• Connect LEAD Wire to  
RY-COMP again.  
NO  
Is the wire connection of  
RY-COMP OK?  
YES  
• Check the RY-COMP.  
32 Room Air Conditioner  
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Troubleshooting Guide  
Possible Trouble 4  
FAN does not operate.  
NO  
Is the voltage NO.1 or 2 or 4  
of IC01M DC 12V?  
• Replace IC01M.  
YES  
NO  
Is the voltage NO.16 or 15 or 13  
of IC01M 0V?  
• Replace IC01M.  
YES  
• Check the RY-Hi or  
RY-Med or RY-Lo.  
•
Check the wiring diagram.  
Possible Trouble 5  
The function of Energy Saver does not operate.  
Is the mode  
key pushed once more from  
cool mode?  
NO  
• Set the mode key to  
Energy Saver mode.  
YES  
• Check the Energy  
Saver mode key.  
• Check the pattern of  
AC & DC PCB.  
NO  
Is the voltage No.3 of  
CN-AC/DC of AC PCB  
Ass'y DC 5V?  
YES  
• Reference to  
OWNER'S MANUAL.  
Service Manual 33  
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Troubleshooting Guide  
Possible Trouble 6  
Remote controller does not operate.  
NO  
Is the voltage of Battery  
• Replace the battery.  
over 2.3V?  
YES  
Is the voltage No.10  
of CN-AC/DC on DC PCB  
Ass'y DC 5V?  
NO  
• Check the PCB pattern.  
YES  
• Connect connector to  
CN-AC/DC exactly.  
NO  
Is the connection of  
CN-AC/DC OK?  
YES  
• Replace Receiver Ass'y.  
Possible Trouble 7  
It displays abnormally on DC PCB Ass’y.  
NO  
• Replace IC01G.  
Is the IC01G good?  
YES  
NO  
NO  
• Connect connector  
to CN-AC/DC exactly.  
Is the connection of  
CN-AC/DC OK?  
YES  
Does the IC03G  
• Replace IC03G  
NO  
(Q01G, Q02G, Q03G for Delux Model)  
operate normally on DC  
PCB Ass'y?  
(Q01G, Q02G, Q03G  
for Delux Model).  
YES  
• Replace the DC  
PCB Ass'y.  
34 Room Air Conditioner  
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Troubleshooting Guide  
ElectrIc Parts  
Possible Trouble 1  
The unit does not operate.  
NO  
Is the  
Trans input power AC 115V?  
• Check the Fuse.  
• Check the wiring diagram.  
(208/230V for LWL1230WAL)  
YES  
NO  
NO  
• Check the AC  
PCB pattern.  
Is the Trans output power  
about AC 14V?  
Is the Trans. output shorted?  
YES  
YES  
• Replace the Trans.  
•
Replace D02D~D05D.  
NO  
NO  
Is output Voltage of IC01D  
DC 12V?  
• Replace IC01D.  
YES  
• Replace IC02D.  
Is output Voltage of IC02D  
DC 5V?  
YES  
NO  
NO  
Is the reset circuit OK?  
•
Replace IC01A, C01A.  
(The No.14 of Micom is 5V.)  
YES  
Is the  
connection between  
AC and DC  
OK?  
• Connect connector  
exactly.  
YES  
NO  
• Check the PCB  
pattern.  
Is the voltage No.40 of Micom  
DC 5V?  
YES  
Replace AC PCB Ass'y.  
Service Manual 35  
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Troubleshooting Guide  
Possible Trouble 2  
The compressor does not operate.  
Is desired  
Temp. set lower than Room  
Temp.-0.5°C?  
NO  
• Select the desired Temp. to lower Number.  
YES  
NO  
NO  
NO  
Is the voltage No.10  
of IC01M 0V?  
Is the voltage N0.9 of  
IC01M DC 12V?  
Is the Unit for 3 minutes  
delay?  
YES  
YES  
YES  
• Check the RY-COMP.  
• Check the wiring  
Diagram.  
• Replace IC01M.  
• Wait 3 Minutes.  
• Replace AC  
PCB Ass'y.  
Possible Trouble 3  
The compressor always operate.  
• Connect LEAD Wire to  
RY-COMP again.  
NO  
Is the wire connection of  
RY-COMP OK?  
YES  
• Check the RY-COMP.  
36 Room Air Conditioner  
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Troubleshooting Guide  
Possible Trouble 4  
FAN does not operate.  
NO  
Is the voltage NO.1 or 2 or 4  
of IC01M DC 5V?  
• Replace IC01M.  
YES  
NO  
Is the voltage NO.16 or 15 or 13  
of IC01M 0V?  
• Replace IC01M.  
YES  
• Check the RY-Hi or  
RY-Med or RY-Lo.  
•
Check the wiring diagram.  
Possible Trouble 5  
Remote controller does not operate.  
NO  
Is the voltage of Battery  
over 2.3V?  
• Replace the battery.  
YES  
Is the voltage No.10  
of CN-AC/DC on AC PCB  
Ass'y DC 5V?  
NO  
NO  
• Check the PCB pattern.  
YES  
• Connect connector to  
CN-AC/DC exactly.  
Is the connection of  
CN-AC/DC OK?  
YES  
• Replace Receiver Ass'y.  
Service Manual 37  
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Troubleshooting Guide  
Possible Trouble 6  
It displays abnormally on DC PCB Ass’y.  
NO  
• Replace IC01G,  
IC02G.  
Are the IC01G and IC02G  
good?  
YES  
NO  
NO  
• Connect connector  
to CN-AC/DC exactly.  
Is the connection of  
CN-AC/DC OK?  
YES  
Does IC03G  
operate normally on AC  
PCB Ass'y?  
NO  
• Replace IC03G.  
YES  
• Replace the DC  
PCB Ass'y.  
38 Room Air Conditioner  
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Troubleshooting Guide  
COMPLAINT  
CAUSE  
REMEDY  
Fan motor will not run.  
No power  
Check voltage at outlet. Correct if none.  
Power supply cord  
Check voltage to Control Box. If none, check power  
supply cord. Replace cord if circuit is open.  
Wire disconnected or con-  
nection loose  
Connect wire. Refer to wiring diagram for terminal  
identification. Repair or replace loose terminal.  
Capacitor (Discharge  
Test capacitor.  
capacitor before testing.)  
Replace if not within ±10% of manufacturer's rating.  
Replace if shorted, open, or damaged.  
Will not rotate  
Fan blade hitting shroud or blower wheel hitting  
scroll. Realign assembly.  
Units using slinger ring for condenser fan must have  
1/4 to 5/16 inch clearance to the base. If it hits the  
base, shim up the bottom of the fan motor with  
mounting screw(s).  
Check fan motor bearings; if motor shaft will not  
rotate, replace the motor.  
Fan motor runs  
intermittently  
Check voltage. If not within limits, call an electrician.  
Revolves on overload.  
Test capacitor.  
Check bearings. Does the fan blade rotate freely?  
If not, replace fan motor.  
Pay attention to any change from high speed to  
low speed. If the speed does not change, replace the  
motor.  
Fan motor noise.  
If cracked, out of balance, or partially missing,  
replace it.  
Fan  
If cracked, out of balance, or partially missing,  
replace it.  
Turbo  
Tighten it.  
Loose clamper  
Worn bearings  
If knocking sounds continue when running or loose,  
replace the motor. If the motor hums or noise  
appears to be internal while running, replace motor.  
Check voltage.  
If not within limits, call an electrician.  
Compressor will not run,  
but fan motor runs.  
Voltage  
Wiring  
Check the wire connections, if loose, repair or  
replace the terminal. If wires are off, refer to wiring  
diagram for identification, and replace. Check wire  
locations. If not per wiring diagram, correct.  
Service Manual 39  
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Troubleshooting Guide  
COMPLAINT  
CAUSE  
Thermistor  
REMEDY  
Compressor will not run,  
but fan motor runs.  
Check the TEMP control. If not at the lowest number,  
set TEMP control to this setting and restart the unit.  
Check the continuity of the thermistor. Replace the  
thermistor if the circuit is open.  
Capacitor (Discharge  
Check the capacitor.  
capacitor before servicing.) Replace if not within ±10% of manufacturers rating.  
Replace if shorted, open, or damaged.  
Compressor  
Check the compressor for open circuit or ground. If  
open or grounded, replace the compressor.  
Overload  
Check the compressor overload, if externally mount-  
ed. Replace if open. (If the compressor temperature  
is high, remove the overload, cool it, and retest.)  
Compressor cycles on  
overload.  
Voltage  
Check the voltage.  
If not within limits, call an electrician.  
Overload  
Check overload, if externally mounted.  
Replace if open. (If the compressor temperature is  
high, remove the overload, cool, and retest.)  
Fan motor  
If not running, determine the cause. Replace if  
required.  
Compressor cycles on  
overload.  
Condenser air flow restric-  
tion  
Remove the cabinet. inspect the interior surface of  
the condenser; if restricted, clean carefully with a vac-  
uum cleaner (do not damage fins) or brush. Clean the  
interior base before reassembling.  
Condenser fins (damaged) If condenser fins are closed over a large area on the  
coil surface, head pressures will increase, causing  
the compressor to overload. Straighten the fins or  
replace the coil.  
Capacitor  
Test capacitor.  
Compressor cycles on  
overload.  
Wiring  
Check the terminals. If loose, repair or replace.  
Check the system for a restriction.  
If restricted, clean of replace.  
Close if open.  
Refrigerating system  
Air filter  
Insufficient cooling or heat-  
ing  
Exhaust damper door  
Unit undersized  
Determine if the unit is properly sized for the area to  
be cooled.  
Turbo or fan  
Check the set screw or clamp. If loose or missing,  
correct. If the turbo or fan is hitting air guide,  
rearrange the air handling parts.  
Excessive noise  
Copper tubing  
Remove the cabinet carefully and rearrange tubing  
not to contact cabinet, compressor, shroud, and barri-  
er.  
40 Room Air Conditioner  
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Exploded View  
Exploded View  
â–  COOLING MODEL  
130910  
559010  
554031  
149980  
148000  
346811  
W48602  
359012  
W48602  
349480  
152312  
349600  
354210  
267110  
147581  
147582-1  
349001  
567502  
147582-2  
352390-2  
135312  
352390-1  
554160  
152302  
135303  
130410  
550140  
W52106-1  
352111  
249950  
268714  
W0CZZ  
135500  
268712  
W52106-2  
C
O
O
L
F
A
N
D
R
Y
E
FA  
P
IN  
N
D
O
O
R
D
E
S
IR  
E
S
N
A
E
E
R
D
G
V
Y
E
R
A
U
IR  
F
R
Y
U
T
IE  
A
R
R
E
O
S
238310  
T
A
R
T
263230  
T
IM  
E
R
C
F
A
P
o
o
S
N
EE  
l
E
n
e
D
rg  
S
y
M
O
av  
e
D
E
r
F
a
n
T
264110  
E
F
F
F
M
P
1
2
3
L
O
E
IG  
D
W
D
H
r
M
H
y
PO  
W
T
i
ER  
m
e
Ëš
C
r
MODE  
F
TIMER  
A
35211A  
N
S
P
E
E
D
PO  
WER  
237200  
352113  
Service Manual 41  
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Exploded View  
â–  HEATING MODEL  
130910  
554031  
267110  
148000  
149980  
W48602  
559010  
346811  
359012  
W48602  
349480  
152312  
354210  
349600  
147582-1  
147581  
349001  
567502  
147582-2  
352390-2  
352390-1  
135312  
554160  
152302  
135303  
130410  
550140  
352115-1  
552111  
249950  
268714  
W0CZZ  
135500  
268712  
352115-2  
COOL  
FA  
N
DR  
Y
EA  
F
A
P
IN  
N
D
O
O
R
D
E
S
IR  
E
S
N
A
E
E
R
D
G
V
Y
E
R
A
U
IR  
F
R
Y
U
T
IE  
A
R
R
E
O
S
238310  
T
A
R
T
352113  
263230  
TIMER  
FA  
S
N
E
P
E
D
35211A  
MODE  
TEMP  
264110  
P
O
W
E
R
566000  
237200  
552202  
42 Room Air Conditioner  
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Replacement Parts List  
Replacement Parts List  
PART NO.  
LOCATION  
NO  
DESCRIPTION  
REMARK  
.
LW1800PRZ3  
130410  
130910  
135303  
135312  
147581  
BASE ASSEMBLY,WELD[SINGLE]  
CABINET ASSEMBLY,SINGLE  
GRILLE,INLET  
3041A20023D  
3091AR6057E  
3530A10080A  
3531A20095A  
4758A30022A  
4758A20042A  
4758A20042B  
4800A20001A  
4998A10013A  
5231A20008A  
5983A10009K  
3720A10110A  
3831A10020F  
4995A30010K  
6323A20004E  
6411A20011K  
6711A20052A  
6871A20323A  
6871A20271B  
4900A20004A  
4948A30008A  
4960AR2895B  
5211A30066N  
5211A20441A  
5239A20002A  
5239A20003A  
5421A20091A  
5901A20009A  
4H00982C  
GRILLE ASSEMBLY,FRONT(SINGLE)  
LOUVER,HORIZONTAL  
147582-1 LOUVER,VERTICAL  
147582-2 LOUVER,VERTICAL  
148000  
149980  
152302  
159830  
237200  
238310  
249950  
263230  
264110  
267110  
268712  
268714  
349001  
349480  
349600  
352113  
35211A  
BRACE  
SHROUD  
FILTER ASSEMBLY,AIR CLEANER  
AIR CLEANER ASSEMBLY  
PANEL,CONTROL  
ESCUTCHEON  
CONTROL BOX ASSEMBLY,SINGLE  
THERMISTOR ASSEMBLY  
POWER CORD ASSEMBLY  
REMOTE CONTROLLER ASSEMBLY  
PWB(PCB) ASSEMBLY,MAIN(DC)  
PWB(PCB) ASSEMBLY,MAIN(AC)  
DAMPER,VENTILATION  
ORIFICE  
MOUNT,MOTOR  
TUBE ASSEMBLY,DISCHARGE SINGLE  
TUBE ASSEMBLY,SUCTION(OUTDOOR)  
352390-1 AIR GUIDE ASSEMBLY  
352390-2 AIR GUIDE ASSEMBLY  
354210  
359012  
550140  
552111  
554031  
559010  
567502  
W0CZZ  
W48602  
EVAPORATOR ASSEMBLY,FIRST  
FAN ASSEMBLY,TURBO  
ISOLATOR,COMP  
TUBE ASSEMBLY,CAPILLARY  
CONDENSER ASSEMBLY,BENT  
FAN ASSEMBLY,AXIAL  
O.L.P  
5211A30275R  
5403A20062B  
5901A20010A  
6750U-L016A  
6120AR2194F  
3H02932C  
CAPACITOR,DRAWING  
CLAMP,SPRING  
W52106-1 TUBE,FORMED  
W52106-2 TUBE,FORMED  
5210A21099E  
5210A21099F  
2520UMKK2AA  
4681A20011M  
554160  
346811  
COMPRESSOR SET  
MOTOR ASSEMBLY,SINGLE  
Service Manual 43  
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Replacement Parts List  
PART NO.  
LOCATION  
DESCRIPTION  
REMARK  
NO  
.
LWP1820PDL LWC182PLMM0 LWC212PLMM0  
130410  
130910  
135303  
135312  
135500  
146812  
147581  
BASE ASSEMBLY, WELD[SINGLE]  
CABINET ASSEMBLY, SINGLE  
GRILLE, INLET  
3041A20023B  
3091AR6057H  
3530A10080A  
3531A20095A  
3550A30122A  
-
3041A20023B  
3091AR6057H  
3530A10080A  
3531A20095D  
3550A20217A  
2H01102A  
3041A20023Z  
3091AR6057H  
3530A10080A  
3531A20095D  
3550A20217A  
2H01102A  
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
GRILLE ASSEMBLY, FRONT(SINGLE)  
COVER  
MOTOR ASSEMBLY,SYNC.  
LOUVER, HORIZONTAL  
4758A30022A  
4758A30023A  
4758A30023B  
4800A20001A  
4998A10013A  
5231A20008A  
-
4758A30022A  
5210A21099L  
5210A21099M  
4800A20001A  
4998A10013A  
5231A20008A  
-
4758A30022A  
-
147582-1 LOUVER, VERTICAL  
147582-2 LOUVER, VERTICAL  
-
148000  
149980  
152302  
152312  
237200  
238310  
249950  
263230  
264110  
268712  
268714  
346811  
349001  
349480  
349600  
352111  
352113  
BRACE  
4800A20001A  
4998A10013A  
5231A20008A  
3720A10112A  
3831A10021P  
SHROUD  
FILTER ASSEMBLY, AIR CLEANER  
PLASMA FILTER ASS'Y  
PANEL, CONTROL  
3720A20156A  
3831A10023B  
4995A20194U  
6323A20004E  
3H01307F  
3720A10112A  
3831A10021P  
4995A20330B  
6323A20004E  
3H01307G  
ESCUTCHEON  
CONTROL BOX ASSEMBLY, SINGLE  
THERMISTOR ASSEMBLY  
POWER CORD ASSEMBLY  
PWB(PCB) ASSEMBLY, MAIN(DC)  
PWB(PCB) ASSEMBLY, MAIN(AC)  
MOTOR ASSEMBLY, SINGLE  
DAMPER, VENTILATION  
ORIFICE  
4995A20330A  
6323A20004E  
3H01307H  
6871A20187C  
6871A20167G  
4681AR6033V  
4900A20004A  
4948A30008A  
4960AR1596A  
-
6871A20325C  
6871A20271C  
4681AR6033V  
4900A20004A  
4948A30008A  
4960AR1596A  
5211A30275J  
5211A30066T  
-
6871A20325C  
6871A20271C  
4681A20081G  
4900A20004A  
4948A30008A  
4960AR1596A  
5211A30275V  
5211A20805J  
5210A21099X  
5210A21099W  
5211A20441H  
5239A20002B  
5239A20003C  
5421A20091C  
5901A20009A  
-
MOUNT, MOTOR  
TUBE ASSEMBLY,CAPILLARY  
TUBE ASSEMBLY, DISCHARGE SINGLE  
5211A30066T  
5210A21099L  
5210A21099M  
5211A20441D  
5239A20002B  
5239A20003B  
5421A20091D  
5901A20009A  
4H00982C  
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
352115-1 TUBE FORMED, EVAPORATOR  
352115-2 TUBE FORMED, EVAPORATOR  
-
35211A  
TUBE ASSEMBLY, SUCTION(OUTDOOR)  
5211A20441D  
5239A20002B  
5239A20003C  
5421A20091E  
5901A20009A  
4H00982C  
352390-1 AIR GUIDE ASSEMBLY  
352390-2 AIR GUIDE ASSEMBLY  
354210  
359012  
550140  
552101  
552111  
554031  
554160  
559010  
567502  
W0CZZ  
W48602  
267110  
EVAPORATOR ASSEMBLY, FIRST  
FAN ASSEMBLY, TURBO  
ISOLATOR, COMP  
TUBE,CAPILLARY  
-
5210A20556N  
-
-
TUBE ASSEMBLY, FORMED COND  
CONDENSER ASS'Y  
5211AR3399R  
5403A20004J  
-
5403A20004K  
5403A20062H  
COMPRESSOR SET  
2520UMDK2DA 2520UMDK2DA 2520UHCK2AA  
FAN ASSEMBLY, AXIAL  
OVERLOAD PROTECTOR  
CAPACITOR, DRAWING  
CLAMP, SPRING  
5901A20010A  
-
5901A20010A  
-
5900AR1508A  
-
6120AR2194P  
3H02932C  
6711A20034Z  
6120AR2194P  
3H02932C  
6711A20034F  
2A00986Y  
3H02932C  
6711A20034F  
REMOTE CONTROLLER ASSEMBLY  
44 Room Air Conditioner  
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Replacement Parts List  
PART NO.  
LOCATION  
NO  
DESCRIPTION  
REMARK  
.
LW1500PRY3  
LW1800ERZ3  
LW1804ER  
130410  
130910  
135303  
135312  
135500  
146812  
147581  
BASE ASSEMBLY, WELD[SINGLE]  
CABINET ASSEMBLY, SINGLE  
GRILLE, INLET  
GRILLE ASSEMBLY, FRONT(SINGLE)  
COVER, CONTROL BOX  
3041A20023B  
3091AR6057E  
3530A10080A  
3531A20095A  
3550A30122A  
-
4758A30022A  
4758A20042B  
4758A20042A  
4800A20001A  
4998A10013A  
-
5231A20008A  
5983A10009K  
6871A20271A  
3720A10110A  
6871A20323A  
6323A20004E  
6411A20011J  
6711A20052A  
4995A30010D  
3831A10020F  
4681AR6033X  
4900A20004A  
4948A30008A  
4960AR1596A  
5211A20441C  
5211AR3399L  
-
3041A20023C  
3091AR6057E  
3530A10080A  
3531A20095A  
3550A30122A  
-
4758A30022A  
4758A20042B  
4758A20042A  
4800A20001A  
4998A10013A  
-
3041A20023D  
3091AR6057E  
3530A10080A  
3531A20095A  
3550A20089A  
-
4758A30022A  
4758A20042A  
4758A20042B  
4800A20001A  
4998A10013A  
5231A20008A  
-
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
MOTOR ASSEMBLY,SYNC.  
LOUVER, HORIZONTAL  
147582-1 LOUVER, VERTICAL  
147582-2 LOUVER, VERTICAL  
148000  
149980  
152302  
152312  
237200  
238310  
249950  
263230  
263230  
264110  
267110  
268712  
268714  
346811  
349001  
349480  
349600  
35211A  
352111  
352113  
BRACE  
SHROUD  
FILTER ASSEMBLY,AIR CLEANER  
FILTER ASSEMBLY, AIR CLEANER  
PANEL, CONTROL  
5231A20008A  
-
-
-
ESCUTCHEON  
6871A20167D  
3720A10112A  
6871A20325A  
6323A20004E  
6411A20011K  
6711A20034G  
4995A20278L  
3831A10021M  
4681A20011M  
4900A20004A  
4948A30008A  
4960AR2895B  
5211A20441A  
-
CONTROL BOX ASSEMBLY, SINGLE  
THERMISTOR ASSEMBLY  
THERMISTOR ASSEMBLY  
POWER CORD ASSEMBLY  
REMOTE CONTROLLER ASSEMBLY  
PWB(PCB) ASSEMBLY, MAIN(DC)  
PWB(PCB) ASSEMBLY, MAIN(AC)  
MOTOR ASSEMBLY, SINGLE  
DAMPER, VENTILATION  
ORIFICE  
4995A30010M  
6323A20004E  
6411A20011K  
6871A20323C  
6871A20167L  
4681A20011M  
4900A20004A  
4948A30008A  
4960AR2895B  
-
MOUNT, MOTOR  
TUBE ASSEMBLY,SUCTION(OUTDOOR)  
TUBE, CAPILLARY  
-
TUBE ASSEMBLY,DISCHARGE SINGLE  
-
-
-
5211A30066N  
5210A21099A  
5210A21099B  
5211A20441A  
5239A20002A  
5239A20003A  
5421A20091A  
5901A20009A  
4H00982C  
5210A20492R  
5211A30275R  
-
352115-1 TUBE FORMED, EVAPORATOR  
352115-2 TUBE FORMED, EVAPORATOR  
35211A  
352390-1 AIR GUIDE ASSEMBLY  
352390-2 AIR GUIDE ASSEMBLY  
5211A20215G  
5211A20215H  
TUBE ASSEMBLY,SUCTION(OUTDOOR)  
5239A20002A  
5239A20003A  
5421A20091A  
5901A20009A  
5239A20002A  
5239A20003A  
5421A20091A  
5901A20009A  
4H00982C  
-
5211A30275R  
5211A30066N  
-
354210  
359012  
550140  
552101  
552111  
552113  
552116  
552202  
554031  
554160  
559010  
561410  
566000  
567502  
W0CZZ  
W48602  
267110  
EVAPORATOR ASSEMBLY, FIRST  
FAN ASSEMBLY, TURBO  
ISOLATOR, COMP  
4H00982C  
TUBE,CAPILLARY  
-
-
TUBE ASSEMBLY,CAPILLARY  
TUBE ASSY, CONDENSER OUT  
TUBE ASSEMBLY, REVERSING  
VALVE, REVERSING  
CONDENSER ASSEMBLY, BENT  
COMPRESSOR SET  
FAN ASSEMBLY,AXIAL  
COIL ASSEMBLY, REVERSING VALVE  
SWITCH, PRESSURE  
5211A30066R  
-
-
-
-
-
5403A20062B  
2520UMTC2AA  
5901A20010A  
5403A20062B  
2520UMKK2AA  
5901A20010A  
-
5403A20062B  
2520UMKK2AA  
5901A20010A  
-
-
-
-
-
O.L.P  
-
0CZZA20001L  
3H02932C  
-
6750U-L016A  
6120AR2194F  
3H02932C  
-
6750U-L016A  
6120AR2194F  
3H02932C  
6711A20034G  
CAPACITOR, DRAWING  
CLAMP, SPRING  
REMOTE CONTROLLER ASSEMBLY  
Service Manual 45  
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Replacement Parts List  
PART NO.  
LOCATION  
DESCRIPTION  
REMARK  
NO  
.
LW1800PR  
LW1800ER  
3041A20023B  
3091AR6057E  
3531A20095A  
3530A10080A  
LW1500PR LWP1830WAL  
130410  
130910  
135312  
135303  
135500  
147581  
147582-1  
147582-2  
148000  
149980  
152302  
152312  
237200  
249950  
268712  
238310  
268714  
263230  
264110  
346811  
349001  
349480  
349600  
352111  
352113  
BASE PAN WELD ASS'Y  
CABINET ASS'Y  
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
3091AR6057H  
3531A20095B  
FRONT GRILL ASS'Y  
INLET GRILLE  
COVER, CONTROL BOX  
HORIZONTAL LOUVER  
VERTICAL LOUVER  
VERTICAL LOUVER  
BRACE  
3550A30122A  
4758A30022A  
4758A30023A  
4758A30023B  
4800A20001A  
4998A10013A  
5231A20008A  
SHROUD  
AIR FILTER ASS'Y  
PLASMA FILTER ASS'Y  
CONTROL PANEL  
CONTROL BOX ASS'Y  
DISPLAY PCB ASS'Y  
ESCUTCHEON  
5983A10009H  
-
5983A10009H  
3720A20141A  
3720A20141A 3720A20156A  
4995A20194C 4995A20194J 4995A20194M 4995A20194R  
6871A20185A 6871A20187A 6871A20185A 6871A20185C  
3831A10020B 3831A10023A  
3831A10020B  
MAIN PCB ASS'Y  
THERMISTOR ASS'Y  
POWER CORD ASS'Y  
MOTOR ASS'Y  
6871A20167B 6871A20167D 6871A20167E 6871A20167B  
6323A20004E  
6411A20011K  
4681AR6033V  
6411A20011J 6411A20011K  
4681AR6033X 4681AR6033V  
VENTILATION DAMPER  
ORIFICE  
4900A20004A  
4948A30008A  
4960AR1596A  
MOUNT MOTOR  
TUBE ASS'Y CAPILLARY  
DISCHARGE TUBE  
5211AR3332Z  
5211A30066N  
5211A30275F 5211AR3399L  
5211A30066R 5211A30066N  
5210A21099E  
W52106-1 TUBE FORMED, EVAPORATOR  
W52106-2 TUBE FORMED, EVAPORATOR  
5210A21099A  
5210A21099B  
5211A20441A  
5210A21099F  
35211A  
352390-1  
352390-2  
354210  
567502  
550140  
554031  
554160  
559010  
359012  
W48602  
W0CZZ  
267110  
SUCTION TUBE ASS'Y  
AIR GUIDE ASSEMBLY  
AIR GUIDE ASSEMBLY  
EVAPORATOR ASS'Y  
OVERLOAD PROTECTOR  
ANTI-VIBRATION BUSH  
CONDENSER ASS'Y  
COMPRESSOR  
5211A20441C 5211A20441A  
5239A20002A  
5239A20003A  
5421A20091A  
6750U-L025A  
5421A20091C  
INTERNAL  
4H00982C  
5403A20062B  
6750U-L025A  
5403A20062C  
2520UMBK2EA  
2520UMTC2AA 2520UMBK2EA  
5901A20010A  
5901A20009A  
FAN  
TURBO FAN  
CLAMP, SPRING  
3H02932C  
0CZZA20001L 6120AR2194D  
CAPACITOR  
6120AR2194D  
REMOTE CONTROLLER  
6711A20052A 6711A20034G 6711A20052A 6711A20052D  
46 Room Air Conditioner  
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Replacement Parts List  
PART NO.  
LOCATION  
NO  
DESCRIPTION  
REMARK  
.
LWP1820PEL  
130410  
130910  
135303  
135312  
135500  
147581  
BASE ASSEMBLY, WELD[SINGLE]  
CABINET ASSEMBLY, SINGLE  
GRILLE, INLET  
3041A20023B  
3091AR6057H  
3530A10080A  
3531A20095A  
3550A30122A  
4758A30022A  
4758A30023A  
4758A30023B  
4800A20001A  
4998A10013A  
5231A20008A  
3720A20156A  
3831A10023C  
4995A20194T  
6323A20003P  
6323A20004E  
3H01307F  
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
GRILLE ASSEMBLY, FRONT(SINGLE)  
COVER, CONTROL BOX  
LOUVER, HORIZONTAL  
147582-1 LOUVER, VERTICAL  
147582-2 LOUVER, VERTICAL  
148000  
149980  
152312  
237200  
238310  
249950  
263230  
263230  
264110  
267110  
268712  
268714  
346811  
349001  
349480  
349600  
35211A  
352111  
BRACE  
SHROUD  
FILTER ASSEMBLY, AIR CLEANER  
PANEL, CONTROL  
ESCUTCHEON  
CONTROL BOX ASSEMBLY, SINGLE  
THERMISTOR ASSEMBLY  
THERMISTOR ASSEMBLY  
POWER CORD ASSEMBLY  
REMOTE CONTROLLER ASSEMBLY  
PWB(PCB) ASSEMBLY, MAIN(DC)  
PWB(PCB) ASSEMBLY, MAIN(AC)  
MOTOR ASSEMBLY, SINGLE  
DAMPER, VENTILATION  
ORIFICE  
6711A20034Z  
6871A20187B  
6871A20167F  
4681AR6033Y  
4900A20004A  
4948A30008A  
4960AR1596A  
-
MOUNT, MOTOR  
TUBE ASSEMBLY,SUCTION(OUTDOOR)  
TUBE, CAPILLARY  
5425AR3147H  
5210A21099N  
5210A21099P  
5239A20002C  
5239A20003B  
5421A20091D  
5901A20009A  
4H00982C  
352115-1 TUBE FORMED, EVAPORATOR  
352115-2 TUBE FORMED, EVAPORATOR  
352390-1 AIR GUIDE ASSEMBLY  
352390-2 AIR GUIDE ASSEMBLY  
354210  
359012  
550140  
552111  
552113  
552116  
552202  
554031  
554160  
559010  
561410  
566000  
567502  
W0CZZ  
W48602  
EVAPORATOR ASSEMBLY, FIRST  
FAN ASSEMBLY, TURBO  
ISOLATOR, COMP  
TUBE ASSEMBLY,CAPILLARY  
TUBE ASSY, CONDENSER OUT  
TUBE ASSEMBLY, REVERSING  
VALVE, REVERSING  
5211A30156B  
5211A30157G  
3A02027G  
CONDENSER ASSEMBLY, BENT  
COMPRESSOR SET  
5403A20013R  
2520UMDK2DA  
5900AR1330A  
3A02028K  
FAN ASSY, AXIAL  
COIL ASSEMBLY, REVERSING VALVE  
SWITCH, PRESSURE  
6600AG3057B  
-
O.L.P  
CAPACITOR, DRAWING  
CLAMP, SPRING  
6120AR2194P  
3H02932C  
Service Manual 47  
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PART NO.  
LOCATION  
NO  
DESCRIPTION  
REMARK  
.
LW1804ER  
LWC183PLMDI  
130410  
130910  
135303  
135312  
135500  
146812  
147581  
BASE ASSEMBLY,WELD[SINGLE]  
CABINET ASSEMBLY,SINGLE  
GRILLE,INLET  
3041A20023D  
3091AR6057E  
3530A10080A  
3531A20095A  
3550A20089A  
-
3041A20023D  
3091AR6057E  
3530A10080A  
3531A20095A  
3550A30122A  
-
GRILLE ASSEMBLY,FRONT(SINGLE)  
COVER  
MOTOR ASSEMBLY,SYNC.  
LOUVER,HORIZONTAL  
4758A30022A  
4758A20042A  
4758A20042B  
4800A20001A  
4998A10013A  
5231A20008A  
-
4758A30022A  
4758A20042A  
4758A20042B  
4800A20001A  
4998A10013A  
5231A20008A  
-
147582-1 LOUVER,VERTICAL  
147582-2 LOUVER,VERTICAL  
148000  
149980  
152302  
152312  
237200  
238310  
249950  
263230  
264110  
267110  
268712  
268714  
346811  
349001  
349480  
349600  
352113  
BRACE  
SHROUD  
FILTER ASSEMBLY,AIR CLEANER  
PLASMA FILTER ASS'Y  
PANEL,CONTROL  
-
3720A10110A  
3831A10020M  
4995A30010M  
6323A20004E  
6411A20011K  
6711A20034G  
6871A20323C  
6871A20167L  
4681A20011M  
4900A20004A  
4948A30008A  
4960AR2895B  
5211A30066N  
5210A21099A  
5210A21099B  
5211A20441A  
5239A20002A  
5239A20003A  
5421A20091A  
5901A20009A  
4H00982C  
ESCUTCHEON  
-
CONTROL BOX ASSEMBLY,SINGLE  
THERMISTOR ASSEMBLY  
POWER CORD ASSEMBLY  
REMOTE CONTROLLER ASSEMBLY  
PWB(PCB) ASSEMBLY,MAIN(DC)  
PWB(PCB) ASSEMBLY,MAIN(AC)  
MOTOR ASSEMBLY,SINGLE  
DAMPER,VENTILATION  
ORIFICE  
4995A30010M  
6323A20004E  
6411A20011K  
6711A20034G  
6871A20323C  
6871A20167L  
4681A20011M  
4900A20004A  
4948A30008A  
4960AR2895B  
5211A30066N  
5210A21099A  
5210A21099B  
5211A20441A  
5239A20002A  
5239A20003A  
5421A20091A  
5901A20009A  
4H00982C  
MOUNT,MOTOR  
TUBE ASSEMBLY,DISCHARGE SINGLE  
352115-1 TUBE,EVAPORATOR  
352115-2 TUBE,EVAPORATOR  
35211A  
TUBE ASSEMBLY,SUCTION(OUTDOOR)  
352390-1 AIR GUIDE ASSEMBLY  
352390-2 AIR GUIDE ASSEMBLY  
354210  
359012  
550140  
552101  
552111  
554031  
554160  
559010  
567502  
W0CZZ  
W48602  
EVAPORATOR ASSEMBLY,FIRST  
FAN ASSEMBLY,TURBO  
ISOLATOR,COMP  
TUBE,CAPILLARY  
5210A20492R  
5211A30275R  
5403A20062B  
2520UMKK2AA  
5901A20010A  
6750U-L016A  
6120AR2194F  
3H02932C  
5210A20492R  
5211A30275R  
5403A20062B  
2520UMKK2AA  
5901A20010A  
6750U-L016A  
6120AR2194F  
3H02932C  
TUBE ASSEMBLY,CAPILLARY  
CONDENSER ASSEMBLY,BENT  
COMPRESSOR SET  
FAN ASSEMBLY,AXIAL  
O.L.P  
CAPACITOR,DRAWING  
CLAMP,SPRING  
48 Room Air Conditioner  
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PART NO.  
HBLG183R  
LOCATION  
NO  
DESCRIPTION  
REMARK  
.
130410  
130910  
135303  
135312  
135500  
147581  
BASE ASSEMBLY,WELD[SINGLE]  
CABINET ASSEMBLY,SINGLE  
GRILLE,INLET  
3041A20023D  
3091AR6057E  
3530A10146A  
3531A10201A  
3550A30122A  
4758A30022A  
4758A20042A  
4758A20042B  
4800A20001A  
4998A10013A  
5231A20008A  
3720A10112A  
3831A10021F  
4995A20194Y  
6323A20004E  
6411A20011K  
6711A90019C  
6871A20167D  
6871A20325A  
4681A20011M  
4900A20004A  
4948A30008A  
4960AR2895B  
5210A20492R  
5211A30066N  
5239A20002A  
5239A20003A  
5421A20091C  
5901A20009A  
4H00982C  
GRILLE ASSEMBLY,FRONT(SINGLE)  
COVER  
LOUVER,HORIZONTAL  
147582-1 LOUVER,VERTICAL  
147582-2 LOUVER,VERTICAL  
148000  
149980  
152302  
237200  
238310  
249950  
263230  
264110  
267110  
268712  
268714  
346811  
349001  
349480  
349600  
352111  
352113  
BRACE  
SHROUD  
FILTER ASSEMBLY,AIR CLEANER  
PANEL,CONTROL  
ESCUTCHEON  
CONTROL BOX ASSEMBLY,SINGLE  
THERMISTOR ASSEMBLY  
POWER CORD ASSEMBLY  
REMOTE CONTROLLER ASSEMBLY  
PWB(PCB) ASSEMBLY,MAIN(AC)  
PWB(PCB) ASSEMBLY,MAIN(DC)  
MOTOR ASSEMBLY,SINGLE  
DAMPER,VENTILATION  
ORIFICE  
MOUNT,MOTOR  
TUBE,CAPILLARY BEND  
TUBE ASSEMBLY,DISCHARGE SINGLE  
352390-1 AIR GUIDE ASSEMBLY  
352390-2 AIR GUIDE ASSEMBLY  
354210  
359012  
550140  
554031  
554160  
559010  
35211A  
W0CZZ  
W48602  
EVAPORATOR ASSEMBLY,FIRST  
FAN ASSEMBLY,TURBO  
ISOLATOR,COMP  
CONDENSER ASSEMBLY,BENT  
COMPRESSOR SET  
5403A20062B  
2520UMKK2AA  
5901A20010A  
5211A20441A  
6120AR2194F  
3H02932C  
FAN ASSEMBLY,AXIAL  
TUBE ASSEMBLY,SUCTION(OUTDOOR)  
CAPACITOR,DRAWING  
CLAMP,SPRING  
W52106-1 TUBE,FORMED  
W52106-2 TUBE,FORMED  
5210A21099E  
5210A21099F  
Service Manual 49  
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P/No.: 3828A20140E  
Printed in Korea  
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