Solar Water Pumping
Products Catalog
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Greetings
Greetings
Thank you for your interest in Kyocera solar electric water pumping systems and products. Water pumping and solar power are
natural partners that create economic solutions for any remote water delivery application.
Kyocera Solar, Inc., with more than 18 years experience and thousands of pumps and controllers in service around the globe, is the
premier solar pumping system manufacturer. Kyocera manufactures a full range of solar powered pumps and systems that are
changing the way water is delivered to livestock and people when utility service is expensive, unreliable or non-existent.
At Kyocera, we take pride in being able to provide the highest quality pumping systems at the most affordable prices. This is possible
because our technical breakthroughs have increased pump efficiency to record levels, decreasing the power (wattage of solar
modules) necessary to deliver the required water, thereby lowering your total system cost.
Kyocera Solar supports a worldwide network of authorized dealers and distributors of solar pumping products.The company chooses
the members of this network in order to achieve full customer satisfaction. These water delivery professionals can provide excellent
site evaluation, system sizing and specification, installation and post-sales service.
Kyocera Solar, Inc. and its distributor network strive for superior customer service before and after the sale. Kyocera understands that
trouble-free water delivery, especially in remote locations, is critical to the well being of all living things. Our job is to meet that critical need.
Visit our website for more information
Table of Contents
SD Diaphragm Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CD 300 Diaphragm Pump Controller . . . . . . . . . . . . . . . . . . . 3
SC Centrifugal Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CC 2000 Centrifugal Pump Controller . . . . . . . . . . . . . . . . . 5
Kyocera Solar Modules and Interconnects
Multi-Contact (MC) Connectors . . . . . . . . . . . . . . . . . . . . . 6
Balance of System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Trackers
Fixed Racks
SS Series Water Sensor
SS Series Splice Kit
Downloadable documents available at:
SS Series Cable
SD Drop Kits
Submersible Pump Cable
Splice Kits
SD Sand Shroud
Repair Kits
KyoceraSDSizingUS.xls (~800k):
Sizing a domestic diaphragm pump system
KyoceraSDSizingINT.xls (~800k):
Sizing an international diaphragm pump system
KyoceraSCSizingUS.xls (~800k):
Float Switch
Sizing a domestic submersible centrifugal pump system
SD Pump Sizing (For approximation purposes only) . . . 10
Warranty and Return Information . . . . . . . . . . . . . . . . . . . . 16
KyoceraSCSizingINT.xls (~800k):
Sizing an international submersible centrifugal pump system
KyoceraWaterPumpingCatalog.pdf (~1700k):
Current products and sizing information
For more information call
1-800-544-6466
Copyright ©2003 Kyocera Solar, Inc. All Rights Reserved.
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2
SD Diaphragm Pumps
SD Series Submersible Water Pumps
Water Delivery up to 4.5 gpm /17.0 lpm,
Pumping Range 0-230 feet /0-70 meters
Highest Quality Submersible
Pump in its Class
Field Serviceable with Simple Hand Tools
The Kyocera SD Series of
submersible solar pumps are
highly efficient, low voltage,
DC powered, diaphragm type
positive displacement pumps
designed specifically for water
delivery in remote locations.
They operate on 12 to 30 volts
of direct current that may be
supplied from a variety of
independent power sources
including solar panels and/or
batteries. Power requirements
can be as little as 35 watts.
Constructed of marine grade
bronze and 304 stainless steel,
these pumps are the highest
quality submersible pumps in
their class.
Total Dynamic Head (Feet)
Total Dynamic Head (Meters)
Kyocera’s SD series pumps can be installed below water level in a pond, river or cistern,
or installed by hand into a ground water well. They can be used to fill an open tank or
in a pressurized water delivery system.
Total Dynamic Head (Feet)
Simplicity is the key feature of the SD series pumps. They are easy to install, require
very little maintenance and are completely field serviceable.
The SD series pumps are designed for use in stand alone water delivery systems.
They are pollution-free, corrosion-resistant and quiet. It is the ideal way to provide
water for livestock, remote homes, campsites, small farms or any other need
beyond the commercial power grid.
Model SD 3-70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 85221
Model SD 6-35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 85222
Total Dynamic Head (Meters)
Suitable for installation in 4.0 inch (100.0 mm) minimum inside diameter wells. The
addition of a sand shroud requires installation in 5.0 inch (127.0 mm) minimum inside
diameter wells. Flow rates up to 2.4 GPM (9.0 LPM) and heads up to 230 feet
(70.0 meters).
Total Dynamic Head (Feet)
Dimensions (Diameter,Length,Weight): 3.8 in.(96.0 mm),10.75 in.(273.0 mm),21.0 lbs.(9.5 kg)
Pump Outlet Connection Size: 1/2” NPT (SIDR 11.5, 125 psi, Polyethylene tube recommended)
Model SD 12-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 85220
Suitable for installation in 5.0 inch (127.0 mm) minimum inside diameter wells. The
addition of a sand shroud requires installation in 6.0 inch (152.0 mm) minimum
inside diameter wells. Flow rates up to 4.5 GPM (17.0 LPM) and heads up to 100
feet (30.0 meters).
Dimensions (Diameter,Length,Weight): 4.62 in.(117.35 mm),10.75 in.(273.0 mm),23.4 lbs.(10.6 kg)
Pump Outlet Connection Size: 3/4” NPT (SIDR 15, 100 psi, Polyethylene tube recommended)
Total Dynamic Head (Meters)
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CD 300 Diaphragm Pump Controller
3
CD 300 Pump Controller
For SD Series Pumps
Accommodates Arrays with one or two 36-cell
Modules in Series; Will Operate from 12 or 24
Volt Battery Banks
Maximum Power Point Tracking
Self Programming Operation
Current or Voltage Boosting
Self Diagnostic
Simplified Control and Troubleshooting
LED Indicators Provide Convenient Information
about Voltages, Switch and Sensor Status and
Overload Conditions
The CD 300 pump controller is designed to connect solar modules to Kyocera Solar’s SD series submersible diaphragm pumps.
The controller provides current or voltage boosting combined with true Maximum Power Point Tracking (MPPT) of the solar
modules. The pump controller’s microprocessor, using true MPPT, constantly monitors the incoming solar power and boosts
current or voltage to operate the solar modules at their peak power point and maximize pump output. The controller is entirely
self configuring and requires no setup or adjustment by the user to ensure proper operation.
The CD 300 controller will accommodate one or two 36-cell modules in series. Other combinations of modules can be used as long
as the total Open Circuit Voltage (VOC) does not exceed 50 Volts. Modules can be wired in parallel to maximize daily water
production. Highest efficiencies (94-98%) will be attained when the solar modules are wired in series for operation between
30-42 Volts. However, single modules, such as a KC120, can also be used, maintaining controller efficiencies over 92%.
In addition to solar modules, the controller will also operate the pump using 12 or 24 Volt battery banks as a power source. The CD
300 controller will also work with any permanent magnet positive displacement pump rated for 30 Volts with 10 Amps maximum
current draw.
The controller’s unique design simplifies control and troubleshooting of pumping. Inputs are provided for remote switches and
Kyocera Solar’s unique water level sensor. Indicators provide convenient information about voltages, switch and sensor status, and
overload conditions.
Kyocera Solar’s newly designed pump controller is user friendly. It is designed to provide maximum power under varying conditions
and requires no programming by the user. We are proud to introduce the Kyocera Solar line of pump controllers and are confident
you will be satisfied.
Model CD 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 85223
Shipping Weight: 10.0 lbs.(4.54 kg)
Description
Value
50° C
Maximum Ambient Temperature
Minimum Ambient Temperature
Maximum Solar/Input Voltage (total VOC @ -20°C)
-20° C
50 Volts
Max. Output Current - Current Boost Mode
(input voltage greater than output voltage)
10 Amps
300 Watts
5 Amps
Max. Output Power - Current Boost Mode
(input voltage greater than output voltage)
Max. Output Current - Voltage Boost Mode
(input voltage greater than output voltage)
Max. Output Power - Voltage Boost Mode
(input voltage greater than output voltage)
150 Watts
12 Amps
Input Current Limiting
High Temperature Protection
(shutdown temperature at heatsink)
85° C
Solar and Pump Wire Sizes
0.5 - 16 mm2 (6 - 20 AWG)
0.2 - 2.5 mm2 (14 - 24 AWG)
Sensor and Remote Switch Wire Sizes
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4
SC Centrifugal Pumps
SC Series Submersible Water Pumps
Water Delivery up to 43 gpm /162 lpm,
Pumping Range 0-525 feet / 0-160 meters
Brushless, Permanent Magnet Motor
with Multi-Stage Centrifugal Pump End
Corrosion-Resistant, Permanently
Lubricated and Maintenance Free
The Kyocera SC Series of submersible solar pumps are high quality, maintenance-free,
DC powered pumps designed specifically for water delivery in remote locations.
They operate on 140 to 1000 watts of direct current at 60 to 120 volts. The power
may be supplied from a variety of independent sources including solar modules
and/or batteries.
The motors are state of the art, brushless DC, permanent magnet type constructed from
marine grade bronze and 304 stainless steel. Designed with a pump motor face, they
bolt directly to standard 4.0 inch diameter submersible pump ends. Internal pressure
equalization allows motor submergence to any depth without damage to seals.
The pump ends are multi-stage centrifugal. They are manufactured by Goulds Pumps,
Inc., constructed from 304 stainless steel and plastics. The impellers and diffusers are
constructed from a rugged thermoplastic and are extremely resistant to mineral and
algae deposits. Field replacement of the pump end is easily accomplished without the
use of specialized tools.
The SC series pumps can be installed below the water level in a well, lake, river or
cistern.They can be used to fill open tanks or used to pressurize water systems with
heads up to 550 feet (167 meters).They are designed for use in stand alone water
delivery systems.They are pollution-free, corrosion-resistant, permanently lubricated
and quiet.There is no better way to provide water for livestock, remote homes,
campsites, small farms or any other need beyond the commercial power grid.
Part
Number
Model
Number
Optimal Flow Optimal Head Power
Diameter Total Length Total Weight
Pump Outlet
Connection Size
GPM (LPM)
3.70 (14)
6.08 (23)
9.25 (35)
11.1 (42)
4.49 (17)
6.34 (24)
8.98 (34)
11.62 (44)
16.11 (61)
Feet (Meters) (Watts)
in (cm)
in (cm)
lbs (kg)
85750
85751
85752
85753
85754
85755
85756
85757
85758
85759
SC 500 15-60
SC 500 25-40
SC 500 35-35
SC 500 40-25
SC 1000 15-105
SC 1000 25-85
SC 1000 35-70
SC 1000 45-60
SC 1000 60-45
203.4 (62)
137.8 (42)
108.3 (33)
88.6 (27)
500
500
3.75 (9.53) 26.4 (67.1)
3.75 (9.53) 25.2 (64.0)
3.75 (9.53) 22.9 (58.2)
3.75 (9.53) 21.5 (54.6)
3.75 (9.53) 33.4 (84.7)
3.75 (9.53) 31.7 (80.4)
3.75 (9.53) 27.8 (70.5)
3.75 (9.53) 26.4 (70.0)
3.75 (9.53) 26.4 (70.0)
3.75 (9.53) 27.6 (70.1)
26.0 (11.8)
25.0 (11.4)
25.0 (11.4)
24.0 (10.9)
33.0 (14.8)
32.0 (14.3)
31.0 (13.9)
29.0 (13.0)
29.0 (13.0)
31.0 (13.9)
1-1/4”NPT
1-1/4”NPT
1-1/4”NPT
1-1/4”NPT
1-1/4”NPT
1-1/4”NPT
1-1/4”NPT
1-1/4”NPT
1-1/4”NPT
2”NPT
500
500
374.0 (114)
315.0 (96)
236.2 (72)
193.6 (59)
147.6 (45)
98.4 (30)
1000
1000
1000
1000
1000
1000
SC 1000 105-30 22.45 (106)
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CC 2000 Centrifugal Pump Controller
5
CC 2000 Pump Controller
For SC Series Pumps
Accommodates Arrays with two to twelve
36-cell Modules in Series; Will Operate
from 24 to 144 volt Battery Banks
Maximum Power Point Tracking
Self Programming Operation
Current Boosting
Self Diagnostic
Simplified Control and Troubleshooting
LED Indicators Provide Convenient
Information about Voltages, Switch and
Sensor Status and Overload Conditions
The CC 2000 pump controller is designed to connect solar modules to Kyocera Solar’s SC series submersible motors and
centrifugal pumps. The controller provides current boosting combined with true Maximum Power Point Tracking (MPPT) of
the solar modules. The pump controller’s microprocessor constantly monitors the incoming solar power and boosts current to
operate the solar modules at their peak power point and maximize pump output.The controller is entirely self-configuring and
requires no setup or adjustment by the user to ensure proper operation.
The CC 2000 controller will accommodate two to twelve solar modules in series. Any combination of modules can be used as
long as the total Open Circuit Voltage (VOC) does not exceed 300 Volts. Strings of modules can be wired in parallel to maximize
daily water production.
In addition to solar modules, the controller will also operate from 24 to 144 Volt battery banks for use in a broad range of
applications. The CC 2000 controller is only intended for use with Kyocera Solar’s SC series of motors.
The controller’s unique design simplifies control and troubleshooting of pumping systems. Inputs are provided for remote
switches and Kyocera Solar’s unique water level sensor. Indicators provide convenient information about voltages, switch
and sensor status, and overload conditions.
Kyocera Solar’s newly designed pump controller is user friendly. It is designed to provide maximum power under varying
conditions and requires no programming by the user. We are proud to introduce the Kyocera Solar line of pump controllers
and are confident you will be satisfied.
Model CC 2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 85224
Shipping Weight: 10.0 lbs.(4.54 kg)
Description
Value
50° C
Maximum Ambient Temperature
Minimum Ambient Temperature
Maximum Solar/Input Voltage (total VOC @ -20°C)
-20° C
300 Volts
Max. Output Current - Current Boost Mode
(input voltage greater than output voltage)
14 Amps
Max. Output Power - Current Boost Mode
(input voltage greater than output voltage)
2000 Watts
15 Amps
Input Current Limiting
High Temperature Protection
(shutdown temperature at heatsink)
85° C
Solar and Pump Wire Sizes
0.5 - 16 mm2 (6 - 20 AWG)
Sensor and Remote Switch Wire Sizes
0.2 - 2.5 mm2 (14 - 24 AWG)
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Kyocera Solar Modules and Interconnects / MC Connectors
Kyocera Solar Modules
High efficiency multicrystal modules
Consistent, reliable time proven products
Cell efficiency over 14%
UL listed
6 inch cell modules
Low iron, tempered glass, EVA encapsulant
and anodized aluminum frame construction
25 year output warranty
Model
KC125G
KC120
KC80
KC70
KC60
KC50
KC40
Rated Power (Watts)
Current at Max. Power (Amps)
Voltage at Max. Power (Volts)
Short Circuit Current (Amps)
Open Circuit Current (Volts)
Length (Inches)
125.0
7.2
17.4
8.0
21.7
56.0
25.7
2.0
120.0
7.1
80.0
4.73
16.9
4.97
21.5
38.4
25.7
2.0
70.0
4.14
16.9
4.35
21.5
34.1
25.7
2.2
60.0
3.55
16.9
3.73
21.5
29.6
25.7
2.0
50.0
3.00
16.7
3.1
21.5
25.2
25.7
2.1
40.0
2.34
16.9
2.48
21.5
20.7
25.7
2.0
16.9
7.45
21.5
56.0
25.7
2.0
Width (Inches)
Depth (Inches)
Shipping Weight (Lbs.)
Part Number (P/N)
30.0
15425
30.0
15484
25.0
15483
19.0
15474
20.0
15482
16.0
15473
16.0
15472
All Specification at 25°C. Wattage rating are + or – 5%.
Interconnects
An important part of system wiring is proper
module connection that exhibits the highest
degree of reliability and performance in severe
climates
All are pre-assembled, featuring tin-plated
copper fork terminals for #10 stud, crimped
and soldered to #10 AWG stranded copper
wire with adhesive "melt-wall" shrink tubing heat
sealed over the crimp connection
10-2 x 30 Inch Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 43605
30.0 in. (76.2 cm)
The following wire harnesses are terminated on one or both ends with
UL-listed Multi-Contact (MC) connectors. Cable assemblies are made with
UL-listed, 600 Volt, multi-stranded, #10 AWG RHH/RHW/USE-2, outdoor-
rated, sunlight-resistant cable.
10-1 x 10 Foot MC Connector (One male end / one female end) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 98503
120.0 in. (304.8 cm)
10-1 x 30 Foot MC Connector (One male end / one female end) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 98502
360.0 in. (914.4 cm)
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Balance of System
7
Trackers
Passive trackers can increase water delivery
by 50% or more
Adjustable single-axis passive solar tracker
follows the sun by heated liquid flowing between
east and west sealed canisters
Unirac Tracker 200 - 2.5 in. pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 24500
For any two KC modules.
Zomeworks UTR020 - 2.5 in. pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 20370
For any one or two KC modules.
Zomeworks UTR040 - 3.0 in. pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 20371
For any four KC modules.
Zomeworks UTRF64 - 6.0 in. pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 20382
For any eight KC modules, except KC120.
Zomeworks UTRF90 - 6.0 in. pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 20391
For eight KC120 modules.
Zomeworks UTRF120 - 6.0 in. pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 20392
For sixteen KC60, KC70 or KC80 modules.
Note: Vertical pipe is not included.
Fixed Racks
Mounts are steel construction for pole
gimbal and strong-back tubing
Solar module attachment rails are aluminum angle
Unirac U-22/28M - 2.5 in. pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 23299
For one KC60, KC70 or KC80 module.
Unirac U-22/28XL - 2.5 in. pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 24281
For one KC120 module.
Unirac U-22/52M - 3.0 in. pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 23297
For two KC60, KC70 or KC80 modules.
Unirac U-22/52XL - 3.0 in. pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 23301
For two KC120 modules.
Unirac U-PT 52S - 4.0 in. pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 23352
For four KC60, KC70 or KC80 modules.
Unirac U-PT 52L - 4.0 in. pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 24400
For four KC120 modules.
Unirac U-PT 104S - 4.0 in. pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 23359
For eight KC60, KC70 or KC80 modules.
Unirac U-PT 104L - 6.0 in. pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 23333
For eight KC120 modules.
Note: Vertical pipe is not included.
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Balance of System
SS Series Water Sensor
Non-corrosive, dry run production sensor: Glass and plastic construction (see page 10)
Compatible with CD 300 and CC 2000 controllers only
One sensor required per well or tank application
Sensor provided with three lengths of attached cable (75’, 150’, 250’)
SS-75 Water Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 85229
SS-150 Water Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 85230
SS-250 Water Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 85231
SS Series Water Sensor Splice Kit
Used for splicing SS Series water sensor cable (P/N 43397)
2
2
18 AWG - 22 AWG (0.50 mm - 0.75 mm )
Includes butt splices and adhesive lined shrink tube
SS Series Water Sensor Splice Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 85235
SS Series Water Sensor Cable
Used with SS Series water sensor in wells deeper than 250’
SS Series splice kit required (P/N 85235)
#20 AWG - 2 conductor with polypropylene insulation
Sold in 50’ increments (i.e.: 50’, 100’, 150’)
SS Series Water Sensor Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 43397
SD 6-35/3-70 Drop Kit
1/2" Polyethylene tube
Pump cable – red, black and green color code
Safety rope
1/2" NPT fitting kit (hose barb, hose clamp, 90° elbow)
50’Tube, 75’ 12-2 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 85254
100’Tube, 125’ 12-2 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 85258
150’Tube, 175’ 10-2 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 85262
200’Tube, 225’ 10-2 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 85266
250’Tube, 275’ 10-2 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 85268
SD 12-30 Drop Kit
3/4" Polyethylene tube
Pump cable – red, black and green color code
Safety rope
3/4" NPT fitting kit (hose barb, hose clamp, 90° elbow)
50’Tube, 75’ 12-2 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 85272
100’Tube, 125’ 10-2 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 85276
Submersible Pump Cable
Red, black and green color code - Ideal for DC pumps
Sold in 50’ increments (i.e.: 50’, 100’, 150’)
#12 AWG (4 mm2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 43403
#10 AWG (6 mm2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 43433
#8 AWG (10 mm2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 43423
#6 AWG (16 mm2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 43453
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Balance of System
9
SD Series Splice Kit
Used for splicing pump cable
#10 AWG - 12 AWG (4.0 mm - 6.0 mm )
2
2
Includes butt splices and adhesive lined shrink tube
SD Series Splice Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 85946
SC Series Splice Kit
Used for splicing pump cable
#6 AWG - 12 AWG (4.0 mm - 16.0 mm )
2
2
Includes butt splices and adhesive lined shrink tube
SC Series Splice Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 85902
SD 6-35/3-70 Sand Shroud
Eliminates destructive sand intrusion
Easy installation including retrofit
Constructed of rugged PVC and Polyethylene
Reusable nylon coated stainless steel ties included
Dimensions: 4.5” OD x 30.0” (requires 5” well)
Compatible with Kyocera SD 6-35 and SD 3-70 pumps only
SD 6-35/3-70 Sand Shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 85226
SD 12-30 Sand Shroud
Eliminates destructive sand intrusion
Easy installation including retrofit
Constructed of rugged PVC and Polyethylene
Reusable nylon coated stainless steel ties included
Dimensions: 5.6” OD x 30.0” (requires 6” well)
Compatible with Kyocera SD 12-30 pump only
SD 12-30 Sand Shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 85225
SD Series Repair Kit
Minor repair kits contain all items necessary for recommended maintenance
Major repair kits contain all items necessary to completely
overhaul the pump
SD 12-30 Minor Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 86100
SD 6-35 Minor Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 86110
SD 3-70 Minor Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 86120
SD 12-30 Major Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 86105
SD 6-35 Major Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 86115
SD 3-70 Major Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 86125
Float Switch
Used in storage tanks to shut down the pump when the tank is full
Close on rise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 85931
Open on rise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P/N 85932
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10
SD Pump Sizing
Designing a Solar Pumping System
Float
Switch
Storage
Tank
There are many aspects of designing a solar pumping system. This guide
provides the information to correctly select a pump, controller, sensors, solar
array, wiring, and pipe. The process is broken down into the following steps:
Solar
Modules
Elevation
Pump
Controller
Rack
STEP 1 - Estimate the amount of water needed per day (~GPM x 360).
STEP 2 - Calculate the TOTAL DYNAMIC HEAD (TDH).
STEP 3 - Determine the Solar Resource for your location. (See page 15)
STEP 4 - Select the pump, controller, mounting method and array.
STEP 5 - Select the correct pump cable.
Standing
SD Drop Kit
Water Level
• Submersible Cable
• Poly Tube
• Safety Rope
Draw
Down
Submersible Cable
SS Series
Water Sensor
STEP 6 - Select the appropriate accessories.
SD Pump
SC Motor and Wet End
TDH = Standing Water Level + Draw Down + Elevation + 2.3 x Tank Pressure + Friction
Sand Shroud (SD only)
EXAMPLE
System Conditions
Desired TOTAL DAILY OUTPUT:
TOTAL DYNAMIC HEAD:
Location Provides:
7000 liters per day (1847 gallons per day)
10 meters (33 feet)
6-7 Sun Hours On Tilt (See page 15)
15.2 cm (6 inches)
Well Diameter:
Water Condition:
sandy
1. Select a pump that will provide the most water at the TOTAL DYNAMIC HEAD. The SD 12-30 will provide the most water.
2. Consider the sand shroud. This pump will require a sand shroud because the well is sandy.
3. Consider the diameters. The SD 12-30 with a sand shroud requires a well with a minimum diameter of 15.2 cm.
The SD 12-30, with a sand shroud, will fit in this application.
4. Using the SD 12-30 PERFORMANCE GRAPH (marked "EXAMPLE"), locate the desired liters per day (TOTAL DAILY OUTPUT)
on the lower left side of the graph, point A.
5. The system TDH equals 10 meters. Draw a line to the right until it crosses the "10 meter TOTAL DYNAMIC HEAD" line, point B.
6. The system SUN HOURS ON TILT equals 6-7. From point B, draw a vertical line upward until it crosses the
"6-7 SUN HOURS ON TILT" line, point C.
7. Draw a horizontal line through point C. Point D shows the required array wattage and point E shows the quantity and model
of Kyocera modules that will provide required amount of water. This system will provide the desired amount of water with
two KC80 solar modules. If point E does not directly intersect an array configuration, the next largest array should be selected.
IMPORTANT NOTES:
1. The array wattage listed on the graph is the total of the nameplate wattage ratings of the solar modules at STC (STANDARD
TEST CONDITIONS). The performance charts are corrected for operation in a hot climate, such as Phoenix, Arizona. In cooler
climates actual performance will be better.
2. Under no circumstances should more than 2 modules be placed in any series string. The MAXIMUM INPUT VOLTAGE for the
CD 300 Pump Controller is 50 Volts. Under certain conditions, a solar module can produce almost 25 Volts.
NOTE: The pump performance shown on the following charts represents actual system output in real applications. The performance has been
de-rated for dirt and temperature losses on the solar modules, power losses in wiring, and other system losses. Other manufactures may not take
these factors into consideration when advertising their pumps or systems. This makes comparison to other pumps difficult. These charts are
provided so that you can design a system that performs up to the expectations of the customer. In most cases, the actual system will perform
better than the charts suggest.
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SD Pump Sizing
11
SD 12-30 PERFORMANCE GRAPH
300
250
200
150
100
50
6-7
2-3 3-4 4-5 5-6
7-8
2 KC120
4 KC50
SUN
HOURS
ON TILT
2 KC80
2 KC70
2 KC60 / 1 KC120
2 KC50
2 KC40 / 1 KC 80
1 KC70
1 KC60
1 KC50
1 KC40
0
264
1000
2000
528
TOTAL
DYNAMIC
HEAD
792
3000
4000
1055
5000
6000
7000
8000
9000
1319
1583
1847
2111
2375
2639
30m (998 ft)
25m (882 ft)
20m (666 ft)
15m (449 ft)
10m (333 ft)
10000
11000
12000
5m (16 ft)
0m ( 0 ft)
2902
3166
NOTE:
1. SD series systems require a CD 300 Pump Controller to provide the performance as shown.
2. Single, 12 Volt module systems require CD 300 Pump Controller to operate at full power.
3. Systems using 2 solar modules should be wired with the solar modules in series.
4. Systems using 4 modules or more should by wired series/parallel. Modules should be connected first in strings of 2 modules in series.
These strings should then be paralleled to achieve the required power.
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12
SD Pump Sizing
SD 12-30 PERFORMANCE GRAPH
300
250
200
150
100
50
6-7
2-3 3-4 4-5 5-6
7-8
2 KC120
4 KC50
SUN
HOURS
ON TILT
2 KC80
2 KC70
2 KC60 / 1 KC120
2 KC50
2 KC40 / 1 KC 80
1 KC70
1 KC60
1 KC50
1 KC40
0
264
1000
2000
528
TOTAL
DYNAMIC
HEAD
792
3000
4000
1055
5000
6000
7000
8000
9000
1319
1583
1847
2111
2375
2639
30m (998 ft)
25m (882 ft)
20m (666 ft)
15m (449 ft)
10m (333 ft)
10000
11000
12000
5m (16 ft)
0m ( 0 ft)
2902
3166
NOTE:
1. SD series systems require a CD 300 Pump Controller to provide the performance as shown.
2. Single, 12 Volt module systems require CD 300 Pump Controller to operate at full power.
3. Systems using 2 solar modules should be wired with the solar modules in series.
4. Systems using 4 modules or more should by wired series/parallel. Modules should be connected first in strings of 2 modules in series.
These strings should then be paralleled to achieve the required power.
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SD Pump Sizing
13
SD 6-35 PERFORMANCE GRAPH
4 KC50
200
150
100
50
2-3
3-4
4-5 5-6
6-7
7-8
2 KC80
2 KC70
SUN
HOURS
ON TILT
2 KC60 / 1 KC120
2 KC50
2 KC40 / 1 KC80
2 KC70
1 KC60
1 KC50
1 KC40
0
132
264
396
528
500
1000
TOTAL
DYNAMIC
HEAD
2000
3000
4000
5000
6000
660
792
923
35m (1115 ft)
30m (998 ft)
25m (882 ft)
20m (666 ft)
15m (449 ft)
10m (333 ft)
5m (16 ft)
0m ( 0 ft)
1055
1187
1319
1451
1583
NOTE:
1. SD series systems require a CD 300 Pump Controller to provide the performance as shown.
2. Single, 12 Volt module systems require CD 300 Pump Controller to operate at full power.
3. Systems using 2 solar modules should be wired with the solar modules in series.
4. Systems using 4 modules or more should by wired series/parallel. Modules should be connected first in strings of 2 modules in series.
These strings should then be paralleled to achieve the required power.
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14
SD Pump Sizing
SD 3-70 PERFORMANCE GRAPH
200
150
100
50
4 KC50
2-3 3-4 4-5 5-6 6-7 7-8
2 KC80
2 KC70
SUN
HOURS
ON TILT
2 KC60 / 1 KC120
2 KC50
2 KC40 / 1 KC80
1 KC70
1 KC60
1 KC50
1 KC40
0
66
TOTAL
DYNAMIC
HEAD
132
198
500
1000
1500
2000
2500
3000
3500
264
330
70m (2230 ft)
60m (1997 ft)
50m (1664 ft)
40m (1331 ft)
30m (998 ft)
396
462
528
594
660
726
792
858
923
20m (666 ft)
10m (333 ft)
0m ( 0 ft)
NOTE:
1. SD series systems require a CD 300 Pump Controller to provide the performance as shown.
2. Single, 12 Volt module systems require CD 300 Pump Controller to operate at full power.
3. Systems using 2 solar modules should be wired with the solar modules in series.
4. Systems using 4 modules or more should by wired series/parallel. Modules should be connected first in strings of 2 modules in series.
These strings should then be paralleled to achieve the required power.
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SD Pump Sizing
15
Canada and USA
Sun Hours On Tilt (S.H.O.T.) Maps
Optimum
Tilt Angle
Latitude
December
70°
85° FS
65°
80° FS
60°
75° FS
55°
70° FS
50°
65° FS
45°
60° FS
40°
55° FS
35°
30°
25°
50° FS
45° FS
40° FS
20°
35° FS
140° W
130° W
120° W
110° W
100° W
90° W 80° W
70° W
60° W
50° W
Longtitude
Optimum
Tilt Angle
Latitude
June
70°
55° FS
65°
50° FS
60°
45° FS
55°
40° FS
50°
35° FS
45°
30° FS
40°
25° FS
35°
30°
25°
20° FS
15° FS
15° FS
20°
15° FS
140° W
130° W
120° W
110° W
100° W
90° W 80° W
70° W
60° W
50° W
Longtitude
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16
Warranty and Return Information
Warranty Terms and Conditions
Warranty Performance
Every product offered is fully guaranteed by the manufacturer.The complete warranty detail of each product is available upon request.The manufacturer’s warranty sets
the terms and conditions for repair or replacement of non-conforming material. Kyocera Solar, Inc. offers no coverage beyond the manufacturer’s explicit warranty.
Kyocera Solar, Inc. is not responsible for any incidental or consequential damage to persons, property, or other loss or injury resulting from a defect or improper use or installation.
Satisfaction is guaranteed. If you are not satisfied with a product, it may be returned for refund (excluding shipping and handling) within 14 days. All returns are subject
to approval. Please contact Kyocera Solar, Inc., Customer Service at 1-800-223-9907 before returning products.
All returns require prior authorization. Before you return a product, Kyocera Solar, Inc. Customer Service must assign a Return Authorization (RA) number.This RA
number must appear on the outside of the box of any return. Returns without RA numbers will be refused and returned to the shipper. Some shipping and handling
charges may be applied. Please refer to the Kyocera Solar, Inc. Customer Service Return Policy.
Return Authorization (RA) Numbers
Please contact Kyocera Solar, Inc. Customer Service at 1-800-223-9907 to obtain an RA number.You must have the original Sales Order Number or Invoice.
The Customer Service Representative will have specific instructions for you. All products must be returned to Kyocera Solar, Inc. for evaluation. Replacements are
not sent automatically except in specific circumstances. You may order a replacement part under dealer terms. If the returned goods are found to be covered under
the manufacturer’s warranty, you will be credited the cost of the goods. Otherwise, the repaired or replaced item will be shipped freight pre-paid.The customer is
responsible for freight costs to Kyocera Solar, Inc.
Receiving an RA number does not guarantee final disposition. All returns are subject to final inspection. Kyocera Solar, Inc. reserves the right to deny any claim.
All merchandise returned for refund or exchange must be received in original factory condition including: packing material, inserts, and manuals.You will be
charged for any missing items.
Shipping and Delivery
Replacement parts will be shipped prepaid upon verification of claim.The dealer or consumer is responsible for freight charges to return product to Kyocera Solar, Inc.
Merchandise will be shipped by best method.
Shipping Damage and / or Shortage
In the event of shortage of material or visible damage to merchandise, the receiving party must note any damage or shortage on the carrier’s delivery receipt.
Please notify Kyocera Solar, Inc. Customer Service immediately at 1-800-223-9907. DO NOT REFUSE A DAMAGED SHIPMENT.The receiving party will be charged
the full freight amount for any damaged shipment returned to Kyocera Solar, Inc. without approval and an RA number assigned.
Special Instructions for Returning Products
1. Never return any product without first obtaining an RA number.
2. The RA number must appear on the outside of the shipping box.
3. We recommend using UPS Ground Service, Insured.
4. Packages sent freight collect will be refused.
Kyocera Solar, Inc. Customer Service Return Policy
All authorized Kyocera Solar, Inc. dealers are required to process warranty claims.The dealer must obtain a Return Authorization (RA) number in order to return goods
to Kyocera Solar, Inc. Only refused or undeliverable orders may be returned without an RA number.
Authorized returns will be accepted without a stocking or handling fee under the following conditions:
1. The goods are returned in original condition and packaging within 30 days.
2. The goods were received damaged, failed, or inoperable.
3. The goods were returned due to failure within the manufacturer’s warranty period.
4. The goods were returned due to customer order error within 30 days.
5. The goods were returned due to salesperson error.
6. The goods were shipped in error.
Authorized returns will be accepted with a minimum stocking or handling fee under the following conditions:
1. The goods were returned within 30 days, but not in original packaging. (Minimum 10% handling fee or cost of re-packaging, whichever is greater).
2. The goods were returned after 30 days. (15% handling fee).
3. Custom or special order products may be charged a higher handling fee.
Authorized returns for non-warranty items will be accepted for repair under the following conditions:
1. The goods were authorized for return to be repaired.
2. The customer must approve the cost amount of repairs.
3. The goods will not be returned until payment in full has been received.
4. If the customer declines the repairs, the parts will be returned.
Refused or non-deliverable goods will be handled in the following manner:
1. In the case of orders refused without prior notification, the receiving party will be charged freight plus 10% handling.
2. In the case of undeliverable goods, the customer will pay freight.
General conditions and terms:
1. Only Kyocera Solar, Inc. Customer Service can issue Return Authorizations.
2. All returns require a RA except as listed above.
3. The customer is responsible for freight to Kyocera Solar, Inc. Except in special circumstances listed above, freight back to the consumer or dealer will
be the responsibility of Kyocera Solar, Inc.
4. All questions or concerns must be directed to Kyocera Solar, Inc. Customer Service.
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7812 East Acoma Drive
Scottsdale, AZ 85260 USA
480.951.6330
FAX: 480.951.6329
800.544.6466
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