KVH Industries Satellite TV System TracVision 6 User Manual

A Guide to TracVision 6  
technical  
Installation  
Configuration  
Maintenance  
manual  
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Welcome to TracVision 6  
TracVision 6  
Technical Manual  
This manual provides detailed instructions on the proper  
installation, configuration, troubleshooting, and maintenance of  
the KVH TracVision 6 system. Complete instructions on how to  
use the TracVision 6 system is provided in the TracVision 6 User’s  
Guide.  
Throughout this manual, important information is marked for  
your attention by these icons:  
A helpful tip that either directs you to  
a related area within the manual or  
offers suggestions on getting the  
best performance from your system.  
TracVision 6 Serial Number  
An alert to important information  
regarding procedures, product  
specifications, or product use.  
Information about installation,  
maintenance, troubleshooting, or  
other mechanical issues.  
This serial number will be required  
for all troubleshooting or service  
calls made regarding this product.  
An electrical safety warning to help  
identify electrical issues that can be a  
hazard to either this KVH product or  
a user.  
Direct questions, comments, or suggestions to:  
KVH Industries, Inc.  
50 Enterprise Center  
Middletown, RI 02842-5279 USA  
Tel: +1 401 847-3327  
Fax: +1 401 849-0045  
KVH Europe A/S  
Kokkedal Industripark 2B  
2980 Kokkedal, Denmark  
Tel: +45 45 160 180  
Click here to go to our state-  
of-the-art Customer Support  
easiest way to get all of your  
questions answered!  
Fax: +45 45 160 181  
Internet: www.kvh.com  
If you have any comments regarding this manual, please e-mail  
them to [email protected]. Your input is greatly appreciated!  
KVH Part # 54-0166 Rev. C  
© 2004, KVH Industries, Inc. All rights reserved.  
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®
®
TracVision and KVH are registered trademarks  
of KVH Industries, Inc.  
TracNet is a trademark of KVH Industries, Inc.  
®
DVB (Digital Video Broadcasting) is a registered trademark of the DVB Project.  
®
DIRECTV is a registered trademark of DIRECTV, Inc.,  
a unit of the DIRECTV Group.  
DISH Network is an official trademark of  
EchoStar Communications Corporation.  
ExpressVu is a property of Bell ExpressVu, a wholly owned  
subsidiary of Bell Satellite Services.  
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Table of Contents  
Table of Contents  
1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
1.1  
1.2  
1.3  
TracVision 6 System Overview . . . . . . . . . . . . . . . . . . . . . . .3  
TracVision 6 Components . . . . . . . . . . . . . . . . . . . . . . . . . .5  
Materials Provided With the TracVision 6 . . . . . . . . . . . . . . .6  
2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7  
2.1  
2.2  
2.3  
2.4  
2.5  
2.6  
2.7  
2.8  
Planning the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .9  
Mounting the TracVision Antenna . . . . . . . . . . . . . . . . . . . .15  
Connecting the IRD(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . .19  
Wiring the Switchplate . . . . . . . . . . . . . . . . . . . . . . . . . . . .23  
Mounting the Switchplate . . . . . . . . . . . . . . . . . . . . . . . . . .26  
Activating/Programming the IRD . . . . . . . . . . . . . . . . . . . .27  
Installing Satellites to Track . . . . . . . . . . . . . . . . . . . . . . . .29  
Setting the Skew Angle  
(European Systems Only) . . . . . . . . . . . . . . . . . . . . . . . . .37  
2.9  
Checking Out the System . . . . . . . . . . . . . . . . . . . . . . . . .38  
Changing Geographic Location . . . . . . . . . . . . . . . . . . . . .40  
2.10  
3
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41  
3.1  
Troubleshooting Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . .43  
3.2  
Causes and Remedies for Common  
Operational Issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44  
3.3  
3.4  
3.5  
3.6  
IRD Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46  
Antenna Gyro and LNB Faults . . . . . . . . . . . . . . . . . . . . . .46  
Computer Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . .47  
Maintenance Port Parser Commands . . . . . . . . . . . . . . . .47  
4
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49  
4.1  
Warranty/Service Information . . . . . . . . . . . . . . . . . . . . . . .51  
4.2  
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . .51  
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TracVision 6 Technical Manual  
4.3  
4.4  
4.5  
4.6  
4.7  
4.8  
4.9  
TracVision 6 Field Replaceable Units . . . . . . . . . . . . . . . . .52  
Replacing the PCBs and Fuses . . . . . . . . . . . . . . . . . . . . .54  
Replacing the Antenna Gyro Assembly . . . . . . . . . . . . . . .58  
Replacing the Azimuth Limit Switch Assembly . . . . . . . . .61  
Replacing the Elevation Motor and Belt . . . . . . . . . . . . . . .63  
Replacing the LNB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65  
Preparing for Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . .67  
Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69  
A
B
C
D
E
System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71  
Switchplate Template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73  
Comprehensive TracVision 6 System Wiring Diagram . . . . . .75  
Startup Data Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79  
Maintenance Port Parser Commands . . . . . . . . . . . . . . . . . . .81  
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Introduction  
1 – Introduction  
This section provides a basic overview of the TracVision 6 system. It  
explains how the system works and describes the function of each  
component.  
Contents  
1.1  
1.2  
1.3  
TracVision 6 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . .3  
TracVision 6 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5  
Materials Provided With the TracVision 6 . . . . . . . . . . . . . . . . . . . .6  
1
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Introduction  
1.1 TracVision 6 System Overview  
A complete satellite TV system includes the TracVision 6 antenna  
connected to the switchplate, an IRD (satellite TV receiver), and a  
television set. The optional TV/SAT Switch allows you to select a  
satellite at the press of a button. A desktop or laptop computer is  
used to configure the system and conduct diagnostics. The  
complete system is illustrated in Figure 1-1. System specifications  
are provided in Appendix A on page 71.  
TracVision 6 Antenna  
Figure 1-1  
TracVision 6 System Diagram  
11-16 VDC  
3.5 - 4.5 Amps  
Options Purchased Separately  
Satellite Receiver 1  
TV 1  
Switchplate  
Power  
Data  
RF  
RF  
TV/SAT Switch  
(optional)  
Satellite Receiver 2  
Sat  
A
E
r
r
o
r
S
a
t
B
TV 2  
Select  
Changing Satellites:  
1. Push Select button  
2. Wait while Sat  
blinks green  
A
or  
B
3. Ready when Sat  
A
or Sat  
B
stays  
solid green  
Other Indicators:  
Both blinking  
green: initializing  
Error light  
blinking red:  
system problem  
PC Maintenance  
Laptop PC  
System Compatibility  
The TracVision 6 satellite antenna is fully compatible with Digital  
®
®
Video Broadcasting (DVB ) satellites, as well as DIRECTV ‘s  
Digital Satellite Service (DSS) satellites. The system is also fully  
compatible with KVH’s TracNet 2.0 Mobile High-speed Internet  
Figure 1-2  
TracVision Identifies and  
Compensates for Vessel Motion  
System (for more information about TracNet 2.0, please visit our  
In-motion Tracking  
TracVision  
The TracVision 6 uses a state-of-the-art actively stabilized antenna  
system. Once the satellite is acquired, the antenna gyro  
continuously measures the heading, pitch, and roll of your vessel  
and sends commands to the antenna motors to keep the antenna  
pointed at the satellite at all times.  
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TracVision 6 Technical Manual  
Satellite Library  
Your TracVision 6 includes a pre-programmed satellite library of  
North American, European, and Latin American satellite  
services. When configuring the TracVision 6, you may choose a  
pair of satellites from the library to be active in the system and  
with your IRD.  
TracVision 6’s default satellite pairs  
are:  
N. America (US DIRECTV):  
DSS_101 & DSS_119  
For the antenna to track and receive signals from two satellites,  
they must be within 10º longitude of each other in orbit. As a  
result, certain satellites can be paired only with certain other  
satellites. Tables 1-1 and 1-2 list the possible satellite pairs that  
may be selected in North America and Europe. In Latin America,  
the system can track Galaxy3CN, Galaxy3CS, or PAS_9 (Latin  
American LNB required). If the satellite service you wish to receive is  
not listed in the satellite library, you may add two additional satellites  
of your choice to the library.  
Europe: ASTRA1 & HOTBIRD  
L. America (DIRECTV LA):  
GALAXY3CN & NONE  
Table 1-1  
Available Satellite Pairs  
- North America  
(North American LNB required)  
DSS_101  
DSS_119  
Echo_61  
Echo_110  
Echo_119  
Echo_148  
Expressvu  
ExpressTV  
DSS_101  
DSS_119  
Echo_61  
Echo_110  
Echo_119  
Echo_148  
Expressvu  
ExpressTV  
Table 1-2  
Available Satellite Pairs - Europe  
(European LNB required)  
Astra 1  
Astra 1  
Astra 2N  
Astra 2S  
Hispasat  
Hotbird WB  
Sirius  
Thor  
Arabsat  
Nilesat  
Astra 2N  
Astra 2S  
Hispasat  
Hotbird WB  
Sirius  
Thor  
Arabsat  
Nilesat  
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Introduction  
1.2 TracVision 6 Components  
Your TracVision 6 system includes the following components:  
Antenna Unit  
The antenna unit houses the antenna positioning mechanism, low  
noise block (LNB), power supply, and control elements within a  
molded ABS radome. Weathertight connectors on the bottom of  
the baseplate join the power, signal, and control cabling from  
belowdecks units.  
Switchplate  
The switchplate controls power to the antenna via the On/Off  
switch. It also provides a DB9 maintenance port for connecting a  
computer or TV/SAT Switch for changing satellites and  
configuring the system.  
Integrated Receiver Decoder (IRD)  
(Satellite TV Receiver)  
The IRD (purchased separately) receives satellite signals from the  
antenna unit for signal processing and channel selection, and  
sends the signals to the TV set for viewing. Please refer to the  
user’s manual provided with your selected IRD for complete  
operating instructions.  
Before you can start watching  
satellite TV using your TracVision  
antenna, you will need to activate  
your IRD. Refer to Section 2.6,  
“Activating/Programming the IRD”  
on page 27 for details.  
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TracVision 6 Technical Manual  
1.3 Materials Provided With the  
TracVision 6  
Table 1-3 lists the components and materials in the TracVision 6  
shipping carton.  
Component  
KVH Part No.  
Table 1-3  
02-1045-01HP†  
02-1045-02HP††  
02-1045-03HP†††  
02-1045-04HP††††  
TracVision 6 Packing List  
Antenna Unit  
Switchplate  
02-1023  
Installation Kitpack  
Data Cable  
72-0103  
32-0619-100  
32-0628-06  
32-0566-100  
32-0510-100  
32-0583-50  
54-0166  
For a list of items supplied in the  
kitpack, see Table 2-3 on page 10.  
PC Cable  
RF Cable*  
Power Cable  
Ground Cable  
TracVision 6 Technical Manual  
TracVision 6 User’s Guide  
54-0166-01  
North American system  
European system with dual-output LNB  
Latin American system  
European system with quad-output LNB  
††  
†††  
††††  
*
Not supplied with European quad-output LNB systems  
6
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Installation  
2 – Installation  
This section explains how to install, configure, and test the  
TracVision 6 system. Follow the simple procedures in this section  
sequentially to ensure a safe and effective installation.  
Contents  
2.1  
2.2  
2.3  
2.4  
2.5  
2.6  
2.7  
2.8  
Planning the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9  
Mounting the TracVision Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . .15  
Connecting the IRD(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19  
Wiring the Switchplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23  
Mounting the Switchplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26  
Activating/Programming the IRD . . . . . . . . . . . . . . . . . . . . . . . . . . . .27  
Installing Satellites to Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29  
Setting the Skew Angle  
(European Systems Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37  
2.9  
Checking Out the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38  
2.10 Changing Geographic Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40  
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Installation  
2.1 Planning the Installation  
Who Should Install the TracVision 6  
Plan the entire installation before  
KVH recommends that a KVH-authorized technician install the  
TracVision 6 system. Installers should have experience installing  
electronic equipment on a vessel.  
proceeding! Take into account  
antenna unit placement, cable  
running distances between units,  
and accessibility to the equipment  
after installation.  
Materials and Equipment Required for Installation  
Before you begin installing the TracVision 6 system, you need to  
verify that you have all of the following tools and materials:  
Electric drill  
1
2" (13 mm) drill bit and 3" (80 mm) hole saw  
7
Socket wrenches and 16" open end wrench  
Flat head and Phillips screwdrivers  
Crimp tool (Augat T1000 or equivalent)  
Light hammer; center punch; tape; scriber/pencil  
Terminal lug crimping tool; wire strippers  
RG-11 or RG-6 cable with F-type  
connectors is required for all RF  
wiring. Use of any other cable will  
result in degraded performance.  
Use RG-6 cable for distances up to  
75 ft (23 m); use RG-11 cable for  
distances greater than 75 ft (23 m).  
The KVH warranty does not cover  
degraded performance due to  
improper wiring.  
RG-6 or RG-11 cable with F-type connectors for  
extra RF cables as needed. Refer to Table 2-1 to  
determine the number of RF cables that you will need.  
Connecting to:  
# RF Cables  
North American/Latin American Systems  
One IRD  
1
2
Two IRDs  
Table 2-1  
Three or more IRDs  
2*  
Number of RF Cables to Connect  
to the Antenna  
European Systems with Dual-output LNB  
One IRD  
1
2
Two IRDs  
European Systems with Quad-output LNB  
One IRD  
1
2
Two IRDs  
You may want to connect four RF  
cables to the antenna in all cases.  
That way, if an IRD is added in the  
future, no additional RF cables will  
need to be run.  
Three IRDs  
Four IRDs  
3
4
More than four IRDs  
4*  
* Multiswitch needed. Follow multiswitch manufacturer’s guidelines.  
9
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TracVision 6 Technical Manual  
A PC with terminal emulation software such as  
Windows Hyperterminal or PROCOMM.  
Power cable to connect the switchplate to ship’s  
power (Table 2-2 provides proper gauge and  
length specifications).  
Table 2-2  
Recommended Switchplate-to-  
Ship’s Power Cable Specifications  
Cable Length  
to 50 ft (15 m)  
+50 ft (+15 m)  
Cable Gauge  
2
14 AWG (1.5 mm )  
2
12 AWG (2.5 mm )  
Kitpack Contents  
The kitpack packaged with your antenna unit contains various  
hardware and other materials that will be needed to complete the  
TracVision system installation. Ensure that the kitpack contains  
all of the items listed in Table 2-3.  
Part  
Qty.  
4
KVH Part No.  
14-0227-48  
14-0229  
Table 2-3  
Kitpack Contents  
3
8"-16 x 3" hex head screws  
3
8" flat washers  
8
3
8"-16 hex nuts  
4
14-0228  
3
8" lock washers  
4
14-0230  
3
8" fiber shoulder washers  
8
14-0336  
Plastic screw covers  
Foam seal  
12  
1
19-0088  
24-0142  
Tie-wraps  
2
22-0013  
Core clamp (ferrite)  
1
29-0037-02  
10  
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Installation  
Choosing Component Locations  
The major considerations in locating the TracVision components  
are described below.  
Cable Lengths  
When determining component locations, keep in mind  
accessibility and cable lengths between units. Lengths of these  
cables are as follows:  
Table 2-4  
Cable (Function)  
Length  
Lengths of Provided  
Belowdecks Cables  
Data Cable (Switchplate to Antenna Unit)  
PC Cable (Switchplate to PC)  
100 ft (30 m)  
6 ft (2 m)  
RF Cable (Antenna to IRD)*  
100 ft (30 m)  
100 ft (30 m)  
50 ft (15 m)  
Power Cable (Switchplate to Antenna Unit)  
IRD Ground Cable (IRD to Switchplate)  
* Not included with European quad-output LNB systems  
11  
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TracVision 6 Technical Manual  
Choosing the Best Location for the TracVision Antenna  
There are several factors to consider when choosing the location  
for the TracVision antenna.  
Since the TracVision antenna requires a clear view  
of the southern sky to receive satellite signals, the  
ideal antenna site has an unobstructed view of the  
horizon/satellite all around. The less blockage, the  
better the system performs.  
Keep the antenna clear of any obstructions above  
decks. The antenna requires a 10º to 80º look angle  
to receive satellite signals.  
Figure 2-1  
Antenna Blockage  
Blocked!  
TracVision Antenna  
Mast  
Vessel Platform  
To minimize tracking errors, place the antenna  
unit as close as possible to the intersection of the  
vessel’s fore-and-aft centerline and midships.  
The mounting surface should be flat and strong  
enough to carry the complete assembly (55 lbs/  
25 kg). To prevent warpage to the antenna  
baseplate, make sure that the mounting surface is  
rigid so that it cannot flex when the vessel  
vibrates. If necessary, add a strength member to  
the mounting site to stiffen it.  
Be sure to account for the height and base  
dimensions (see Figure 2-2 on the following page).  
12  
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Installation  
Figure 2-2  
Antenna Unit Dimensions  
27.36"  
(695 mm)  
The radome exterior is treated  
with a special finish selected for  
compatibility with the dome material  
and transparency to the satellite  
signals. Application of additional  
paints or finishes WILL degrade  
performance, potentially beyond  
acceptable limits.  
Compression Seal  
26.2"  
(665 mm)  
4x .50"  
(4x 13 mm)  
6.0" (152 mm)  
12.0"  
(305 mm)  
A full-size template of the baseplate  
mounting holes has been provided  
at the back of this manual.  
FWD  
6.0" (152 mm)  
12.0"  
(305 mm)  
Radar Concerns  
The TracVision antenna must be kept out of line with nearby  
radars, as their energy levels may overload the antenna’s front-  
end circuits. In an ideal installation, the antenna is mounted four  
feet (1.2 m) above and four feet (1.2 m) away from the radar  
(measured from the center of the antenna dome to the center of  
the radar).  
The best placement for the TracVision antenna is above the radar.  
However, if there will be a significant horizontal separation  
between the radar and TV dome (i.e., at least 8 to 10 feet (2.5 to  
3 m)), the TracVision antenna can be placed below the radar as  
there will be little chance of signal blockage.  
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TracVision 6 Technical Manual  
Locating the Switchplate  
A switchplate has been provided to serve as the hub of the  
TracVision 6 wiring (with the exception of the RF cable, which  
will be connected to the IRD). The switchplate includes an  
On/Off switch and a DB9 maintenance port for easy access to the  
antenna unit’s software and diagnostics. Follow the steps below  
to select and prepare the switchplate mounting location.  
1. Select a location to mount the TracVision 6  
switchplate. It should be installed in a dry, flat  
location within reach of the cables that will  
connect to the antenna unit and allowing easy  
access to the front panel.  
2. Once you’ve decided on a suitable location, create  
a panel cutout in the mounting surface.  
Figure 2-3 illustrates the mounting dimensions  
and a template has been provided in Appendix B.  
The connecting cables will be routed through this  
cutout.  
Figure 2-3  
Switchplate Panel  
Cutout Dimensions  
3.82"  
3/32" (2.5 mm) dia  
(97 mm)  
.32" (8 mm)  
2.36"  
(60 mm)  
2.05"  
(52 mm)  
Panel Cutout  
A full-scale panel cutout template  
has been provided in Appendix B  
on page 73.  
.16" (4 mm)  
3.19"  
(81 mm)  
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Installation  
2.2 Mounting the TracVision  
Antenna  
1. Make sure that you have chosen a suitable  
mounting location based upon the guidelines in  
Choosing the Best Location for the TracVision  
Antenna” on page 12.  
2. Using the template provided at the back of this  
manual or the dimensions shown in Figure 2-4, lay  
out the four mounting bolt holes and cable access  
hole at the mounting site. Make certain that the  
“FWD” arrow is parallel with the vessel’s  
centerline and pointed toward the bow.  
Figure 2-4  
Antenna Mounting Holes Layout  
DOME  
26.2"  
( 67 cm)  
FWD  
4 x 0.5"  
(4 x 1.3 cm)  
6"  
(15.2 cm)  
12"  
(30.5 cm)  
A full-size template of the baseplate  
mounting holes has been provided  
at the back of this manual.  
3"  
( 7.6 cm)  
6"  
(15.2 cm)  
12"  
(30.5 cm)  
1
3. Drill the four 2" (13 mm) bolt holes and cut out the  
3" (80 mm) diameter cable access hole (following  
the layout in Step 2). Smooth the edges of the cable  
access hole to protect the cables.  
4. Bring the data cable, power cable, and RF cable(s)  
from belowdecks up through the cable access hole  
in the mounting surface (see Table 2-1 on page 9 to  
determine the number of RF cables required).  
Belowdecks, route the opposite end(s) of the RF  
cable(s) to the IRD(s) or multiswitch; route the  
opposite ends of the data cable and power cable  
through the switchplate panel cutout.  
Be careful not to strike the exposed  
connectors extending from the  
bottom of the baseplate or allow  
them to carry the weight of the  
antenna unit.  
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5. Remove the antenna unit from its shipping carton  
and set the radome aside in a safe place. If you  
bring the radome topside, be sure to secure it with  
a lanyard so that it does not fall overboard.  
The foam shipping restraints must  
be removed before power is  
applied. Save the restraints for  
reuse and be sure to install them  
whenever the antenna unit is  
moved from place to place. See  
Section 4.9, “Preparing for  
6. Remove the foam shipping restraints from the  
antenna unit.  
7. Place the foam seal in position on the mounting  
surface with the hole centered over the cable  
access cutout. Do not remove the paper backing at  
this time. Scribe a line all around the seal.  
Shipment” on page 67 for details.  
8. Position the baseplate assembly in place over the  
mounting holes and cable access, with the  
baseplate’s “Forward” arrow (shown in Figure 2-5)  
pointing toward the bow. Ensure that all holes line  
up and that the connectors are centered over the  
cable access as shown in Figure 2-6. Make any  
necessary adjustments before seating the foam seal  
in place permanently.  
For the antenna to work properly,  
the baseplate’s “Forward” arrow  
MUST be parallel with the vessel’s  
centerline and pointed toward the  
bow.  
Figure 2-5  
Baseplate “Forward” Arrow  
Figure 2-6  
Baseplate/Foam Seal Orientation  
(Bottom View)  
FWD  
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9. Clean the mounting surface where the foam seal  
will be placed. Remove the paper backing from the  
foam seal to expose the contact cement, then lay  
the foam seal in place, adhesive side down, and  
press down firmly to bring the adhesive into full  
contact along the mounting surface.  
10. Connect the data, power, and RF cables from  
belowdecks to the baseplate as shown in  
Figure 2-7. Turn the power and data cable  
connectors down until locked in place; don’t use  
7
excessive force. Connect the RF cable(s) with a 16"  
wrench, applying 30 pounds of torque. If you  
connect more than one RF cable, label both ends of  
each RF cable to match its antenna baseplate  
connector (RF1, RF2, RF3, or RF4). Do NOT use  
teflon gel on the cable fittings as it reduces  
signal strength at higher frequencies.  
Figure 2-7  
Baseplate Connector Assignments  
(Bottom View)  
Used only with  
Quad-output LNB  
Power  
Data  
Single IRD  
Installation  
Second IRD  
Installation  
11. Place the antenna baseplate over the holes drilled  
in the foundation, ensuring the “Forward” label  
(shown in Figure 2-5) points toward the bow.  
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12. At each of the four baseplate mounting holes,  
3
3
place a 8" flat washer on a 8"-16 bolt and insert the  
bolt into the hole from above, as shown in  
Figure 2-8. Carefully rotate the azimuth  
mechanism plate to expose all four mounting  
holes.  
When rotating the azimuth  
mechanism by hand, go slowly.  
Hitting the mechanical stops with  
excessive force will damage the  
azimuth limit switch.  
Bolt  
Figure 2-8  
Bolting the Antenna Unit to  
the Deck (Side View)  
Flat Washer  
Shoulder Washer  
(Preinstalled)  
Antenna Unit Base  
Foam Seal  
Deck  
Shoulder Washer  
Flat Washer  
Lock Nut  
3
3
13. Apply a 8" fiber shoulder washer, 8" flat washer,  
3
and ⁄8"-16 lock nut from below, as shown in  
Figure 2-8.  
14. Tighten securely (but do not overtighten) until the  
foam seal is compressed as far as it will go and all  
four feet are bottomed against the mounting  
surface.  
15. If you are installing a European system:  
Leave the radome off for now; you will install it  
later.  
If you are installing a North American or Latin  
American system:  
Place the radome over the baseplate. Align the six  
radome screw holes with the inserts in the  
baseplate, insert the #10-32 screws and tighten.  
Install a protective plastic screw cap from the  
kitpack over each screw.  
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Installation  
2.3 Connecting the IRD(s)  
For the TracVision system to work, you must connect the  
following cables to your satellite TV receiver(s) (IRDs):  
For instructions on RF wiring for  
RF Cable  
TracNet, please refer to the TracNet  
Owner’s Manual or Technical  
Manual.  
Ground Wire  
Connecting the RF Cable(s)  
Each RF cable must be an RG-11 (75 ohms) or RG-6 (75 ohms)  
cable fitted with F-type connectors. The RF cable(s) should  
already be connected to the antenna baseplate (see Step 10 of  
Section 2.2., “Mounting the TracVision Antenna” on page 17). The  
following sections explain how to connect the RF cable(s) to your  
IRD(s).  
Before you connect an RF cable to  
an IRD, turn on the IRD and TV  
and verify that there is no AC  
voltage present on the IRD’s input  
connector, measured between  
center conductor and shield. If AC  
voltage is present on the connector,  
DO NOT connect the RF cable until  
you have corrected the problem.  
This is a potentially dangerous  
condition that will damage the  
antenna’s electronics.  
To connect the TracVision antenna to your IRD(s), choose one of  
the following configurations (based on the number of IRDs you  
will connect to the antenna):  
Option 1 - Connecting One IRD  
Option 2 - Connecting Two IRDs  
Option 3 - Connecting Three or More IRDs  
Option 1 - Connecting One IRD  
One end of the RF cable should already be connected to the  
connector labeled “RF1” on the base of the TracVision antenna.  
Connect the other end of the RF1 cable to the IRD connector  
labeled “LNB,” “ANT/SAT,” or “SATELLITE IN.”  
Option 2 - Connecting Two IRDs  
Two RF cables should already be connected to the connectors  
labeled “RF1” and “RF2” on the base of the TracVision antenna.  
Connect the other ends of these RF cables to the connector  
labeled “LNB,” “ANT/SAT,” or “SATELLITE IN” on the two  
IRDs.  
The IRD that is connected to the RF1 cable controls which  
satellite the antenna is tracking. The IRD connected to RF2 can  
select different channels on that satellite but not change the  
satellite selection itself.  
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Option 3 - Connecting Three or More IRDs  
(North American and Latin American Systems)  
To connect three or four IRDs to the TracVision antenna, you will  
need to install an active multiswitch (Channel Master model  
6214IFD or equivalent) between the antenna and the IRDs. Two  
RF cables should already be connected to the connectors labeled  
“RF1” and “RF2” on the base of the TracVision antenna.  
Figure 2-9 shows a typical wiring arrangement for three or four  
IRDs. Mount the multiswitch unit in accordance with the  
manufacturer’s instruction sheet.  
Due to the signal polarization in  
European satellites, the use of a  
multiswitch with a dual-output LNB  
will result in a loss of signal and  
less than optimal operation with  
TracVision 6 systems used in  
Europe.  
TracVision Antenna Baseplate  
Figure 2-9  
Single Multiswitch Installation  
(North American and Latin  
American systems only)  
RF1 RF2  
DC Power  
DC In  
Out 1  
RHCP  
+13v  
VHF/UHF  
Out 3  
LHCP  
+18v  
Multiswitch  
Out 2  
Out 4  
IRD #4  
IRD #2  
IRD #3  
IRD #1  
The use of an active multiswitch will  
interfere with the 22 KHz tone sent  
by DIRECTV DSS PlusIRDs to  
the antenna. As a result, the  
antenna will not receive the signal  
to change satellites when you  
change channels using your  
DIRECTV DSS Plus remote. You  
will need to use the optional  
TV/SAT Switch* or a PC to switch  
between satellites.  
1. Connect the RF cable labeled "RF1" to the  
multiswitch input labeled "LNB RHCP +13V.”  
2. Connect the RF cable labeled “RF2” to the  
multiswitch input labeled "LNB LHCP +18V.”  
* To order a TV/SAT Switch (KVH Part  
Number 01-0245), please call  
+1 401 847-3327.  
3. Connect the multiswitch outputs to individual IRD  
inputs. Use RG-6 cable with F-type connectors for  
all RF connections. Terminate all unused output  
connectors with 75 ohm DC blocks (Channel  
Master #7184, Radio Shack #15-1259 or equivalent).  
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Multiple Multiswitch Installation  
If you need to connect more than four IRDs to the TracVision  
antenna, you may carry out a multiple multiswitch installation,  
as shown in Figure 2-10.  
Figure 2-10  
TracVision Antenna Baseplate  
Multiple Multiswitch Installation  
(North American and Latin  
American systems only)  
RF1 RF2  
RF Splitters/  
Power Dividers  
DC Power  
DC In  
Out 1  
RHCP  
+13v  
VHF/UHF  
Out 3  
LHCP  
+18v  
Multiswitch  
DC Power  
Out 2  
Out 4  
IRD #4  
IRD #1  
IRD #2  
IRD #3  
DC In  
Out 1  
RHCP  
+13v  
VHF/UHF  
Out 3  
LHCP  
+18v  
Multiswitch  
Out 2  
Out 4  
IRD #5  
IRD #6  
IRD #7  
IRD #8  
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Option 3 - Connecting Three or More IRDs  
(European Quad-output LNB Systems)  
In European systems that come with a quad-output LNB, all four  
RF outputs from the TracVision antenna can be connected to  
individual IRDs.  
Connecting Three or Four IRDs  
To connect a third IRD, a third RF cable should already be  
connected to the plug labeled “RF3” on the base of the TracVision  
antenna. Connect the other end of the RF3 cable to the plug  
labeled “LNB,” “ANT/SAT,” or “SATELLITE IN” on the third  
IRD. To connect a fourth IRD, use the fourth RF cable, which  
should already be connected to the plug labeled “RF4” on the  
base of the antenna.  
Connecting More than Four IRDs  
To connect more than four IRDs, you will need to install an active  
multiswitch between the antenna and the IRDs. Connect the  
multiswitch unit in accordance with the manufacturer’s  
instructions. Figure 2-11 shows an example of a European  
multiswitch configuration.  
Figure 2-11  
TracVision Antenna Baseplate  
Multiswitch Installation  
(European Quad-output LNB  
systems only)  
RF4  
RF3  
RF2  
RF1  
RF4  
RF3  
RF2  
RF1  
RF cables  
supplied by customer  
Vert.  
Hor.  
Hor./mod.  
5-50 kHz  
Vert./mod.  
Active Multiswitch  
Out 1  
Out 2  
Out 3  
Out 4  
Out 5  
Out 6  
Out 7  
Out 8  
IRD #1  
IRD #2  
IRD #3  
IRD #4  
IRD #5  
IRD #6  
IRD #7  
IRD #8  
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Connecting the IRD Ground Wire  
A grounding wire has been provided to connect your IRD to a  
suitable ground. Attach the grounding wire to any suitable screw  
on the rear panel of the IRD with a good contact with the IRD  
chassis. The other end should be connected to a suitable DC  
ground, ideally to the switchplate’s ground terminal (route the  
ground wire through the switchplate panel cutout and leave  
Be sure to connect a ground cable  
from each IRD to a suitable DC  
ground, ideally the switchplate’s  
ground terminal.  
unconnected for now). Each IRD that you connect to the  
TracVision system should have a similar ground connection.  
If you are using a multiswitch, you can ground the multiswitch instead  
of the individual IRDs.  
2.4 Wiring the Switchplate  
All other wiring for the TracVision system connects to the  
switchplate. For the TracVision system to work, you must wire  
the following cables to the switchplate:  
Antenna Data Cable  
Antenna Power Cable  
Vessel Power Cable  
IRD Ground Wire(s)  
Tips for Safe and Successful Wiring  
When attaching cables to the TracVision 6  
Figure 2-12  
Correctly Securing Wires within  
the Switchplate Connectors  
switchplate connectors, make sure the insulation is  
1
stripped back approximately 4" (6 mm). Twist the  
wires gently to help achieve a good connection. Do  
not pinch insulation inside the connector.  
After attaching the power and data cables to the  
appropriate terminal connector strips, tug gently  
to ensure a firm connection.  
Do not tin (solder) the wire ends.  
All cables should be routed and dressed before  
terminating at the switchplate. The antenna data  
and power cables may be trimmed to desired  
length. However, be sure to cut back the data  
cable’s drain wire (shield); do NOT connect the  
drain wire to anything.  
Do NOT connect the antenna data  
cable’s drain wire (shield).  
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Connecting the Antenna Data Cable  
Find the TracVision 6 data cable where it comes through the  
panel cutout made earlier. Wire the data cable to the switchplate  
as shown in Figure 2-13. The connector board is etched with the  
same wire color identification to make the wiring process easier.  
Figure 2-13  
Data Cable Wiring Arrangement  
BLU/WHT  
WHT/BLU  
BRN/WHT  
WHT/BRN  
ORG/WHT  
WHT/ORG  
GRY/WHT  
WHT/GRY  
GRN/WHT  
WHT/GRN  
Not Used  
Not Used  
PC GND  
PC TXD  
PC RXD  
RF GND  
RF RXD  
RF TXD  
Not Used  
Not Used  
Data Cable  
to Antenna  
Cut back and insulate any unused  
wires from the Data Cable.  
Connecting the Antenna Power Cable  
Find the TracVision 6 power cable where it comes through the  
panel cutout made earlier. Wire the antenna unit power cable to  
the switchplate connectors as shown in Figure 2-14. After wiring  
the power cable, connect the power indicator lamp, also as noted  
in Figure 2-14. After both the power cable and lamp are properly  
wired, carefully insert the lamp into its socket immediately below  
the switchplate connectors.  
Figure 2-14  
Wiring the Antenna Unit Power  
Cable and Indicator Lamp  
+12 VDC (Red)  
+12 VDC – Lamp  
Ground (Black)  
Ground – Lamp  
Lamp Socket  
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Connecting the Switchplate to Vessel Power  
Short circuits may result in severe electrical shock or burns. Turn  
off vessel power and test the circuit to ensure that no power is  
present before connecting any power cables.  
Before connecting the power cable,  
turn off vessel power and test the  
circuit to ensure that no power is  
present.  
The TracVision 6 system requires an 11-16 VDC power input. A  
quick-tripping circuit breaker or fuse should be installed between  
the switchplate and vessel power. Circuit overload protection  
should be rated for 5 amperes. If vessel power fluctuates widely  
or is noisy, a 12 VDC, 5-amp AC/DC power supply or a wide-  
range DC/DC converter power supply should be installed. Test  
the voltage and polarity before making connections to vessel power.  
Run a power cable from vessel power through the panel cutout  
and connect it to the switchplate as shown in Figure 2-15. For  
recommended power cable specifications, refer to Table 2-2 on page 10.  
Figure 2-15  
Wiring the Switchplate  
to Ship’s Power  
+12 VDC – Ship's Power  
Ground  
IRD Ground Wire  
(to IRD)  
Power supplied to the TracVision 6  
MUST NOT exceed 16 VDC or the  
TracVision power supply will suffer  
serious damage!  
Connecting the IRD Ground Wire(s)  
Find each IRD ground wire where it comes through the panel  
cutout made earlier. Connect the IRD ground wire(s) to the  
ground connector on the switchplate (see Figure 2-15).  
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2.5 Mounting the Switchplate  
After completing the switchplate wiring process, you must install  
the switchplate itself. This process, detailed in the following  
steps, is illustrated in Figure 2-16.  
Figure 2-16  
Mounting the Switchplate  
Support Frame and Front Cover  
Before securing the switchplate to  
the mounting surface, be sure to  
strain relieve the wires connecting  
to the switchplate connectors.  
Several tie-wraps have been  
provided to aid in strain relieving  
the wires.  
1. Fit the switchplate assembly and support frame  
into the panel cutout made earlier and flush to the  
mounting surface.  
5
2. Drill out four 32" (4 mm) holes in the countersunk  
settings in the switchplate support frame.  
3
3. Drill four ⁄32" (2.5 mm) holes in the mounting  
surface using the countersunk holes in the support  
frame as the template. Secure the support frame  
and switchplate assembly to the mounting surface  
using the four #6 self-cutting screws.  
4. Snap the front cover into place to cover the screws  
and support frame.  
5. Reconnect vessel power.  
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Installation  
2.6 Activating/Programming the IRD  
Before it can be used, your IRD (satellite receiver) must be  
activated and/or programmed, as described below.  
DIRECTV Activation  
KVH makes it easy to activate your DIRECTV IRD. Just call KVH  
at 1-888-584-4163 and select the TracVision Product Activation  
Department (Monday - Friday, 8:30 a.m. - 5:00 p.m. EST).  
DISH Network Activation  
To activate your DISH Network IRD, please call DISH Network  
directly at 1-800-333-DISH (3474).  
Other IRD Activations  
Please refer to the user manual that accompanied your IRD for  
activation instructions.  
Programming European IRDs  
Before the TracVision 6 system can be used in Europe, the IRD  
must be programmed to receive signals from the selected DVB  
satellite services. Programming is conducted using menu  
selections displayed on the TV screen. Please refer to your IRD  
owner’s manual for specific instructions.  
Table 2-5 provides some key data for use when programming  
the IRD.  
Table 2-5  
Key IRD Settings  
Configuration Item  
Antenna Alternative 1  
Antenna Alternative 2  
LNB Frequency  
Setting  
DiSEqC 1  
DiSEqC 2  
Universal  
It is also important that the IRD’s settings for Antenna  
Alternatives 1 and 2 match the switchplate’s installed satellite  
settings as follows:  
When programming the IRD with  
the antenna configuration data,  
make certain that your choices for  
Antenna Alternatives 1 and 2 match  
those installed as Satellites A and  
B during the Install Satellite  
procedure detailed in Section 2.7,  
“Installing Satellites to Track” on  
page 29.  
Antenna Alternative 1 = Satellite A  
Antenna Alternative 2 = Satellite B  
Section 2.7, “Installing Satellites to Track” on page 29 provides  
details on the satellite installation process.  
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Programming DSS Plus IRDs  
If you are using multiple DSS Plus IRDs and intend to shift from  
one satellite to another, only one of the IRDs can be configured as  
a two-satellite receiver. All other IRDs must be configured as one-  
satellite receivers. The two-satellite IRD will determine which  
satellite the antenna is tracking while the other receivers can  
watch any channels available via that satellite. Refer to your IRD  
owner’s manual for complete details on this process.  
If you use an active multiswitch to  
connect three or more IRDs, the  
multiswitch will interfere with the  
22 KHz tone sent by DIRECTV  
DSS PlusIRDs to the antenna. As  
a result, the antenna will not  
receive the signal to change  
satellites when you change  
channels using your DIRECTV DSS  
Plus remote.  
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Installation  
2.7 Installing Satellites to Track  
TracVision 6 can track a variety of DVB-compatible and DSS  
(DIRECTV) satellites. The system contains a preprogrammed  
library of North American, European, and Latin American  
satellites. It also has two open slots that you may use to program  
two additional satellites of your choice. Tables 2-6 and 2-7  
provide a grid of possible satellite pairs. Two of these satellites  
may be selected to reside in the system’s active memory as  
Satellites A and B. For Latin American systems, you can choose  
one of three satellites: GALAXY3CN, GALAXY3CS, or PAS_9.  
Table 2-6  
Available Satellite Pairs  
– North America  
(North American LNB required)  
DSS_101  
DSS_119  
Echo_61  
Echo_110  
Echo_119  
Echo_148  
Expressvu  
ExpressTV  
DSS_101  
DSS_119  
Echo_61  
Echo_110  
Echo_119  
Echo_148  
Expressvu  
ExpressTV  
Table 2-7  
Available Satellite Pairs – Europe  
(European LNB required)  
Astra 1  
Astra 2N  
Astra 2S  
Hispasat  
Hotbird WB  
Sirius  
Thor  
Arabsat  
Nilesat  
Astra 1  
Astra 2N  
Astra 2S  
Hispasat  
Hotbird WB  
Sirius  
Thor  
Arabsat  
Nilesat  
At the factory, the system is programmed to track the following  
default satellites:  
Europe: ASTRA1 (Sat. A) and HOTBIRD (Sat. B)  
N. America (US DIRECTV): DSS_101 (Sat. A)  
and DSS_119 (Sat. B)  
L. America: GALAXY3CN (Sat. A) and NONE (Sat. B)  
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If you wish to track the default satellites, skip to Section 2.8 on  
page 37 (European systems only) or Section 2.9 on page 38.  
If you wish to track a different satellite (either from the satellite  
library or a user-defined satellite), connect to the switchplate’s  
maintenance port and enter the appropriate antenna commands,  
as described on the following pages.  
Connecting a PC to the Switchplate’s  
Maintenance Port  
To install satellites, you first need to connect a PC to the  
switchplate’s maintenance port. This procedure requires  
Windows Hyperterminal (or other terminal emulation software,  
such as PROCOMM). Use the settings appropriate to your  
application and follow the steps below.  
1. Connect one end of the PC data cable to the DB9  
connector on the switchplate. Connect the other  
end to the serial port on your PC (a 9-pin/25-pin  
connector adapter may be needed for some PCs).  
Figure 2-17  
Switchplate Front Panel  
Antenna  
On/Off Switch  
Maintenance  
Port  
2. Open the terminal emulation software and  
establish the following settings:  
• Bits per second: 9600  
• Data bits: 8  
• Parity: None  
• Stop bits: 1  
• Flow control: None  
3. Apply power to the TracVision 6 system and allow  
the system to complete full initialization. Data  
should be scrolling on the PC display to identify  
any system problems detected. If no data is seen,  
recheck your connections and the terminal  
software setup for the correct COM port.  
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Are the Satellites You Want to Track Listed in the Library?  
If the satellites you want to track are listed in the library, skip to  
“Installing Your Satellites” on page 36.  
If you want to track a satellite that is not listed in the library,  
follow the steps in the next section, “Programming User-defined  
Satellites.”  
Programming User-defined Satellites  
The TracVision 6 satellite library has the capacity for two user-  
defined satellites in case you want to track a satellite that is not  
currently preprogrammed in the library. To configure a user-  
defined satellite, information about the satellite must be  
provided, including:  
Satellite name  
Satellite position (longitude)  
Transponder information for each of the following  
polarizations/frequencies:  
How to tell the difference between  
High and Low bands:  
- vertical high & vertical low  
High: 11.700 - 12.750 GHz  
Low: 10.700 - 11.700 GHz  
- horizontal high & horizontal low  
or  
- right  
- left  
Transponder information includes:  
- frequency  
- symbol rate  
- FEC code, and  
- network ID (in hexidecimal format)  
Decoder type  
This information can be obtained from your satellite service  
provider or from sites on the Internet, such as www.satcodx.com.  
For your reference, the satellite  
configuration information for the  
predefined satellites is available on  
our web site at www.kvh.com/  
footprint.  
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TracVision 6 Technical Manual  
Entering User-defined Satellite Data  
To configure your user-defined satellites, follow the steps below.  
1. Using your PC’s terminal emulation program, type  
HALT<cr> (<cr> indicates a carriage return/ENTER  
key). This command puts the antenna in Idle mode.  
2. Enter the SATCONFIG parser command:  
Table 2-8  
SATCONFIG Parser Command  
Command:  
Where:  
SATCONFIG,USERX,YYY,Z,D,L<cr>  
X = 1 (USER1 satellite) or 2 (USER2 satellite)  
YYY = longitude (0-180)  
Z = E (East) or W (West)  
D = decoding type (0 = test, 1 = DSS-A,  
2 = DSS-B, 3 = DVB)  
L = LNB polarization (C = circular, L = linear)  
Function:  
configures one of the user-configurable satellites  
with the longitude provided  
Response:  
if valid entry, echoes the input data  
if invalid entry, returns error message  
3. Type @DEBUGON<cr> to enter DEBUG mode.  
4. Enter the satellite’s transponder information:  
Command:  
Where:  
@SATCONFIG,X,N,F,S,C,ID,P,B,D<cr>  
Table 2-9  
Satellite Transponder  
Data Sequence  
@SATCONFIG = directs data to the RF Board  
X = satellite location (A = USER1, B = USER2)  
N = satellite table # (98 = USER1, 99 = USER2)  
F = frequency in MHz (either 00000 or a range from  
10700 - 12700)  
S = the satellite transponder symbol rate in  
Mbit/second (01000 - 29999)  
C = the FEC code (e.g., 12, 23, 34, 56, 67, 78)  
ID = the satellite network ID in hexidecimal format  
(0x####)  
P = the LNB polarization (V = vertical,  
H = horizontal, R = right, L = left)  
B = the LNB down conversion frequency (L = low,  
H = high, G = Latin America, U = USA)  
D = decoding type (0 = test, 1 = DSS-A,  
2 = DSS-B, 3 = DVB)  
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Installation  
5. Repeat Step 4 for each of the following  
transponder categories:  
vertical high  
vertical low  
horizontal high  
horizontal low  
OR  
right  
left  
TracVision 6 requires that the data fields for all  
transponder categories be provided. If the selected  
satellite does not have information for one or more of  
the transponder categories, default information should  
be entered in the fields as follows:  
Table 2-10  
Satellite Transponder  
Default Data  
Transponder Data  
Default Value  
00000  
Frequency  
Symbol Rate  
FEC Code  
27500  
the same value as provided for those  
transponders with data  
Network ID  
0x0000  
Polarity and Band  
whichever combinations are not  
already provided  
6. Type ZAP<cr> to restart the antenna.  
7. If you need to configure a second user-defined  
satellite, repeat this procedure starting with Step 1  
to enter data for the USER2 satellite.  
You have now added your user-defined satellite(s) to the  
system’s satellite library.  
If you want the antenna to track one or both of these user-defined  
satellites, you will now need to install it. To install a satellite, use  
the SATINSTALL command, as described in ”Installing Your  
Satellites” on page 36.  
The next two pages provide examples of the user-defined satellite  
configuration process.  
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TracVision 6 Technical Manual  
An Example of Configuring a User-defined Satellite (N. America)  
The following is an example of configuring the fictional  
YOURSAT 123 as the USER1 configured satellite. Prior to  
configuring this satellite or any others, be certain to get the most  
up-to-date information from one of the sources previously  
discussed.  
YOURSAT 123 at 122 West, DVB decoder, Circular Polarization LNB  
Right  
Frequency  
Symbol Rate  
FEC Code  
Network ID  
12.225 GHz  
20000  
5/6  
4100(dec) = 0x1004  
Left  
Frequency  
Symbol Rate  
FEC Code  
Network ID  
12.456 GHz  
20000  
5/6  
4100(dec) = 0x1004  
Based on this information, the data entered via the PC would  
look like this:  
HALT  
SATCONFIG,USER1,122,W,3,C  
@DEBUGON  
@SATCONFIG,A,98,12225,20000,56,0x1004,R,U,3  
@SATCONFIG,A,98,12456,20000,56,0x1004,L,U,3  
@SAVE,A  
ZAP  
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Installation  
An Example of Configuring a User-defined Satellite (Europe)  
The following is an example of configuring the fictional  
YOURSAT 123 as the USER1 configured satellite. Prior to  
configuring this satellite or any others, be certain to get the most  
up-to-date information from one of the sources previously  
discussed.  
Yoursat 123 at 7 West, DVB decoder, Linear Polarization LNB  
Horizontal High  
Frequency  
Symbol Rate  
FEC Code  
Network ID  
11.966 GHz  
27500  
3/4  
2048(dec) = 0x0800  
Vertical High  
Frequency  
Symbol Rate  
FEC Code  
Network ID  
11.823 GHz  
27500  
3/4  
2048(dec) = 0x0800  
Vertical Low  
No Data Listed  
Horizontal Low  
No Data Listed  
Based on this information, the data entered via the PC would  
look like this:  
HALT  
SATCONFIG,USER1,7,W,3,L  
@DEBUGON  
@SATCONFIG,A,98,11966,27500,34,0x0800,H,H,3  
@SATCONFIG,A,98,11823,27500,34,0x0800,V,H,3  
@SATCONFIG,A,98,00000,27500,34,0x0000,V,L,3  
@SATCONFIG,A,98,00000,27500,34,0x0000,H,L,3  
@SAVE,A  
ZAP  
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TracVision 6 Technical Manual  
Table 2-11  
Satellite Installation Names  
Installing Your Satellites  
To install the satellites you want to track, follow the steps below.  
Satellite  
Install Name  
1. Using your PC’s terminal emulation program, type  
HALT<cr> (<cr> indicates a carriage return/ENTER  
key). This command puts the antenna in Idle mode.  
North American Satellites  
DSS 101ºW  
DSS_101  
DSS_119  
Echo_61  
DSS 119ºW  
2. Enter the SATINSTALL parser command:  
EchoStar 61ºW  
EchoStar 110ºW  
EchoStar 119ºW  
EchoStar 148ºW  
ExpressVu  
Command:  
Where:  
SATINSTALL,<sat_a_name>,<sat_b_name><cr>  
Echo_110  
Echo_119  
Echo_148  
Expressvu  
ExpressTV  
<sat_a_name> = the name of your choice for  
Satellite A  
<sat_b_name> = the name of your choice for  
Satellite B  
ExpressVu TV  
Table 2-11 lists the assigned names for satellites  
that are in the preprogrammed satellite library. If  
you only want to install and track one satellite,  
enter NONE as the name of Satellite B.  
European Satellites  
ASTRA1 19.2ºE  
ASTRA1  
ASTRA2N 28.2ºE  
ASTRA2S 28.2ºE  
Hispasat 30.0ºW  
ASTRA2N  
ASTRA2S  
HISPASAT  
3. Once you’ve assigned satellites as Satellite A and  
Satellite B, you need to tell the antenna which of  
the two satellites it should initially acquire and  
track. This step should be performed the first time  
a satellite is selected, allowing the system to  
download the channel guide. To do so, enter the  
following parser command:  
Hotbird WB 13.0ºE HOTBIRDWB  
Sirius 5.0ºE  
Thor 0.8ºW  
Arabsat 26ºE  
Nilesat 7ºW  
SIRIUS  
THOR  
Command:  
Where:  
@L,A or B<cr>  
ARABSAT  
NILESAT  
A = track Satellite A  
B = track Satellite B  
Latin American Satellites  
Galaxy 3CN 95ºW GALAXY3CN  
4. Type ZAP<cr> to restart the antenna.  
Examples:  
Galaxy 3CS 95ºW GALAXY3CS  
PAS 9 58ºW  
PAS_9  
To select Astra 2S and Hotbird for your satellite pair, and to track  
Hotbird, you would enter the following commands:  
Other Installation Designations  
User-defined 1  
User-defined 2  
None  
USER1*  
USER2*  
None  
SATINSTALL,ASTRA2S,HOTBIRD<cr>  
@L,B<cr>  
ZAP<cr>  
* USER1 and USER2 will only be  
available if one or two user-defined  
satellites have been added to the  
library as detailed in “Programming  
User-defined Satellites.”  
To select and track the USER1 satellite, which you programmed  
earlier into the library, you would enter the following commands:  
SATINSTALL,USER1,NONE<cr>  
@L,A<cr>  
ZAP<cr>  
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Installation  
2.8 Setting the Skew Angle  
(European Systems Only)  
To optimize channel reception, the antenna’s LNB skew angle  
must be adjusted. Refer to your satellite service provider for the  
proper skew angle for your selected satellite service and  
geographical location.  
Adjusting the LNB Skew Angle  
1. Turn off the power to the antenna unit.  
2. If the radome is not already removed, remove the  
radome and set it aside in a safe place.  
3. Loosen the two wing screws securing the LNB  
within the choke feed as illustrated in Figure 2-18.  
Figure 2-18  
Adjusting the European  
LNB Skew Angle  
Skew Labels  
Figure 2-19  
Skew Angle Labels  
4. Refer to the LNB skew angle labels on the end of  
the LNB and on the LNB choke feed (shown in  
Figure 2-19) and adjust the LNB as necessary to  
match as closely as possible the skew angle  
provided by your service provider.  
5. Retighten the wing screws.  
6. Reinstall the radome. Align the three radome  
screw holes with the baseplate nut holders, insert  
the #10-24 screws and tighten. Install a protective  
plastic screw cap over each screw.  
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TracVision 6 Technical Manual  
2.9 Checking Out the System  
Now that you’ve installed the TracVision 6, you need to verify  
that the system functions properly. Check the system startup  
sequence to ensure that the system is operating within normal  
parameters.  
To view the startup sequence, connect a PC to the switchplate’s  
maintenance port. The diagnostics procedure requires Windows  
Hyperterminal (or other terminal emulation software, such as  
PROCOMM). Use the settings appropriate to your application  
and follow the steps below.  
1. Connect one end of the PC data cable to the DB9  
connector on the switchplate. Connect the other  
end to the serial port on your PC (a 9-pin/25-pin  
connector adapter may be needed for some PCs).  
Figure 2-20  
Switchplate Front Panel  
Antenna  
On/Off Switch  
Maintenance  
Port  
2. Open the terminal emulation software and  
establish the following settings:  
• Bits per second: 9600  
• Data bits: 8  
• Parity: None  
• Stop bits: 1  
• Flow control: None  
3. Apply power to the TracVision 6 system and allow  
the system to complete full initialization. Data  
should be scrolling on the PC display to identify  
any system problems detected. If no data is seen,  
recheck your connections and the terminal  
A sample startup sequence has  
been provided in Appendix D on  
page 79 with the typical ranges and  
responses for the TracVision 6  
during startup and operation.  
software setup for the correct COM port.  
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Installation  
4. After completing the review of the startup and  
operational routines, turn on the IRD and television  
and check the channels on the selected satellites.  
For European systems, check both horizontally and  
vertically polarized channels, if possible.  
Be certain to fill out and submit the  
warranty card to KVH to ensure  
that your TracVision 6 is fully  
covered under the 2-year parts and  
1-year labor warranty.  
5. When all checks are completed, shut down the  
system.  
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TracVision 6 Technical Manual  
2.10 Changing Geographic Location  
If you move to a different geographic area, you will need to  
modify your TracVision 6 system to receive satellite TV signals in  
the new location. To begin receiving satellite signals in the new  
area, perform the following steps.  
Swap LNBs  
To receive the proper satellite signals in the new geographic  
location, your TracVision antenna must be equipped with the  
appropriate LNB for that location. If moving to the U.S., you will  
need to install a North American-style LNB; if moving to Europe,  
you will need to install a European-style LNB; and if moving to  
Latin America, you will need to install a Latin American-style  
LNB. Table 2-12 lists the part numbers for ordering these LNB  
options.  
Table 2-12  
LNB Part Numbers  
Part Name  
Part Number  
02-1033-01  
02-1033-04  
02-1033-03  
02-1033-02  
North American LNB Replacement Kit  
Latin American LNB Replacement Kit  
European Quad-output LNB Replacement Kit  
European Dual-output LNB Replacement Kit  
With the new part, you will receive a simple instruction sheet for  
swapping the LNBs.  
Install New Satellites  
When you move to a new area, the list of available satellites  
changes. If you’re moving to Europe, you will need to choose a  
new satellite pair from the list of available European satellites  
(see Table 2-7). If you’re moving to the U.S., you will need to  
choose a new satellite pair from the list of available North  
American satellites (see Table 2-6). And if you’re moving to Latin  
America, you will need to select a Latin American satellite. For  
details on installing these new satellites, refer to Section 2.7,  
“Installing Satellites to Track” on page 29.  
You may also need to replace your  
television when changing  
Replace the IRD  
geographic location. In North  
America, your TV must support the  
NTSC video standard. In Europe,  
your TV must support the PAL  
video standard.  
In order to receive satellite TV service in your new geographic  
location, you will need to purchase an IRD designed for that  
location. Refer to your satellite TV service provider for details.  
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Troubleshooting  
3 – Troubleshooting  
This section identifies basic trouble symptoms and lists their possible  
causes and solutions.  
Contents  
3.1  
3.2  
Troubleshooting Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43  
Causes and Remedies for Common  
Operational Issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44  
3.3  
3.4  
3.5  
3.6  
IRD Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46  
Antenna Gyro and LNB Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . .46  
Computer Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47  
Maintenance Port Parser Commands . . . . . . . . . . . . . . . . . . . . . .47  
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Troubleshooting  
3.1 Troubleshooting Matrix  
The troubleshooting matrix shown in Table 3-1 identifies some  
trouble symptoms, their possible causes, and references to  
troubleshooting solutions.  
Table 3-1  
Troubleshooting Matrix  
Section 3.2  
Key  
1 = Anyone can do  
2 = Electronics know-how recommended  
3 = Dealer service recommended  
SYMPTOM  
Antenna non-functional  
1
1
Antenna not switching satellites  
No picture on TV set  
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Certain channels do not work  
Intermittent picture for short intervals  
System works at dock but not on the move  
System will not find satellite  
Snowy television picture  
1
3
3
1
1
2
2
3
3
3
1
1
1
1
1
2
2
2
2
2
2
2
2
Pixelating television picture  
1
3
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TracVision 6 Technical Manual  
3.2 Causes and Remedies for  
Common Operational Issues  
There are a number of common issues that can affect the  
performance of the TracVision 6. The following sections address  
these issues and potential solutions.  
Blown Fuse, Low Power, or Improper Wiring  
Blown Fuse  
The antenna unit is equipped with two fuses  
mounted on its main printed circuit board (PCB).  
If either of these fuses has blown or been broken,  
the system will not work. For details on replacing  
an antenna unit fuse, refer to Section 5.4, “Replacing  
the PCBs and Fuses” on page 54.  
Low Power  
If the power cable to the switchplate is more than  
50 ft (15 m) long, the power level can decrease  
over the course of the cable, resulting in a voltage  
level at the antenna unit that is too low to power  
the system. Refer to “Connecting the Switchplate to  
Vessel Power” on page 25 for details on supplying  
adequate power to the antenna unit.  
Wiring  
If the system has been improperly wired, the  
antenna unit will not operate correctly. Refer to  
Section 2.4, “Wiring the Switchplate” on page 23 for  
complete system wiring information.  
Vessel Turning During Startup  
If the vessel turns during the 60-second startup sequence that  
occurs immediately after turning on the power to the  
TracVision 6, the antenna gyro will record that variable motion  
as “standing still.” This may cause the antenna to track  
improperly. To solve this problem, turn the TracVision 6 off for  
at least 10 seconds. Turn the system back on, ensuring that the  
vessel is either motionless or traveling in a straight line for the  
60 seconds immediately following power-up.  
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Troubleshooting  
Incorrect Satellite Configuration  
(European Systems Only)  
The satellite configuration on European IRDs must match the  
satellite settings on the TracVision 6 system.  
Satellite A on the TracVision 6 must be the same  
satellite as IRD Alternative 1 (or A, based on your  
IRD) and must be assigned the IRD DiSEqC 1  
setting.  
Satellite B on the TracVision 6 must be the same  
satellite as IRD Alternative 2 (or B, based on your  
IRD) and must be assigned the IRD DiSEqC 2  
setting.  
Refer to your IRD user manual for complete instructions on  
configuring your IRD.  
Satellite Signal Blocked  
Satellite signals can be blocked or degraded by buildings, other  
vessels, or equipment on the vessel itself. Refer to “Choosing the  
Best Location for the TracVision Antenna” on page 12 to make certain  
that the TracVision 6 antenna unit is in the optimal location.  
Simply moving the vessel to clear an external obstruction will  
also restore signal quality.  
Satellite Coverage Issue  
For your convenience, KVH  
provides links to several web sites  
that offer satellite coverage  
information. Simply go to our web  
TracVision 6 will provide outstanding reception within the  
24" (60 cm) antenna coverage area for your satellite television  
service of choice. However, signal quality can be degraded as you  
approach the fringe coverage areas. Refer to your satellite  
television service manual to check the viable coverage area for a  
24" (60 cm) antenna.  
Radar Interference  
The energy levels radiated by radar units can overload the  
antenna’s front-end circuits. Refer to “Choosing the Best Location  
for the TracVision Antenna” on page 12 to make certain that the  
TracVision 6 antenna unit is in the optimal location with regard  
to your radar unit.  
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TracVision 6 Technical Manual  
Satellite Frequency Data Changed  
If some channels work, while one or more other channels do not,  
or the antenna cannot find the satellite, the selected satellite’s  
frequency data may have changed. This frequency data can be  
updated via the maintenance port. Please call KVH Technical  
Support for details.  
Incorrect or Loose RF Connectors  
As part of preventive maintenance (described in Section 4.2,  
“Preventive Maintenance” on page 51) KVH recommends checking  
the antenna unit’s cable connections. A loose RF connector can  
reduce the signal quality. In addition, if you are unable to switch  
satellites using your IRD remote, make sure that your IRD’s RF  
cable is connected to the antenna baseplate connector labeled  
“RF1” (see Section 2.3, “Connecting the IRD(s)” on page 19).  
Type of Multiswitch Used  
An active (not passive) multiswitch must always be used to  
connect the TracVision 6 system to multiple IRDs. Refer to  
Section 2.3, “Connecting the IRD(s)” on page 19 for directions on  
proper multiswitch/multiple IRD cabling.  
Do not use a multiswitch with a European dual-output LNB  
system. Due to the signal polarization of European satellites, the  
use of a multiswitch with a dual-output LNB will result in a loss  
of signal and less than optimal operation.  
3.3 IRD Troubleshooting  
The IRD that was provided with your satellite television service  
may also be the cause of less-than-ideal operation. First check the  
IRD’s configuration to ensure it is set up for the desired  
programming. In the case of a faulty IRD, refer to your IRD user  
manual for service and warranty information. If the IRD is both  
configured properly and fully functional, contact your local KVH  
dealer or service center for assistance.  
3.4 Antenna Gyro and LNB Faults  
Section 4, “Maintenance” on page 49 provides detailed instructions  
for authorized service personnel who may be required to replace  
the TracVision 6 antenna gyro or LNB.  
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Troubleshooting  
3.5 Computer Diagnostics  
TracVision 6 has been designed to provide diagnostic readouts  
viewed on a PC having an RS-232 serial communication port. If  
you are unable to isolate a system problem, set up for computer  
diagnostics as described below. System problems will most likely  
be found somewhere through the diagnostic readouts.  
The diagnostics procedure requires Windows Hyperterminal (or  
other terminal emulation software, such as PROCOMM). Use the  
settings appropriate to your application and follow the steps  
below.  
1. Connect one end of the PC data cable to the DB9  
connector on the switchplate. Connect the other  
end to the serial port on your PC (a 9-pin/25-pin  
connector adapter may be needed for some PCs).  
Figure 3-1  
Switchplate Front Panel  
Antenna  
On/Off Switch  
Maintenance  
Port  
2. Open the terminal emulation software and  
establish the following settings:  
• Bits per second: 9600  
• Data bits: 8  
• Parity: None  
• Stop bits: 1  
• Flow control: None  
3. Apply power to the TracVision 6 system and allow  
the system to complete full initialization. Data  
should be scrolling on the PC display to identify  
any system problems detected. If no data is seen,  
recheck your connections and the terminal  
software setup for the correct COM port.  
Appendix D on page 79 shows the  
diagnostic information available in  
the startup data sequence.  
3.6 Maintenance Port Parser  
Commands  
TracVision 6 system parser commands are detailed in  
Appendix E on page 81.  
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Maintenance  
4 – Maintenance  
This section identifies system components that may be replaced in the  
field, details how to replace those components, and lists preventive  
maintenance routines.  
Contents  
4.1  
4.2  
4.3  
4.4  
4.5  
4.6  
4.7  
4.8  
4.9  
Warranty/Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . .51  
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51  
TracVision 6 Field Replaceable Units . . . . . . . . . . . . . . . . . . . . . . .52  
Replacing the PCBs and Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . .54  
Replacing the Antenna Gyro Assembly . . . . . . . . . . . . . . . . . . . . .58  
Replacing the Azimuth Limit Switch Assembly . . . . . . . . . . . . . . .61  
Replacing the Elevation Motor or Belt . . . . . . . . . . . . . . . . . . . . . .63  
Replacing the LNB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65  
Preparation for Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67  
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Maintenance  
4.1 Warranty/Service Information  
For information on KVH warranty, repair, and liability policies,  
please refer to the complete warranty statement provided at the  
conclusion of this manual. If you have any questions, please call  
your local authorized dealer/installer or distributor, or contact  
KVH or KVH Europe directly.  
Detailed information on KVH’s  
global support program and how to  
contact KVH or a dealer near you is  
available at www.kvh.com/  
IMPORTANT! Before returning the product, be sure to obtain  
an RMA number from KVH’s Technical Support Department  
and write the number on the outside of the box. Shipments  
received without an RMA number will be returned to you at  
your expense.  
4.2 Preventive Maintenance  
TracVision 6 requires minimal preventive maintenance. The  
following tasks are sufficient to maintain peak performance.  
Monthly  
Wash the exterior of the radome and baseplate  
assembly with fresh water; a mild detergent may  
be added to remove grime. Use caution when  
spraying the radome directly with high-pressure  
water.  
When cleaning the radome, avoid  
any compounds that react with  
plastic.  
Do not apply abrasive cleaners or volatile solvents  
such as acetone to the ABS radome.  
Check all connectors at the antenna baseplate and  
IRD. Remove connectors and examine for signs of  
corrosion; clean as needed.  
Semi-Annually  
Remove the radome and examine the interior of  
the antenna unit for signs of corrosion, loose  
connections, or frayed or broken wires.  
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4.3 TracVision 6 Field  
Replaceable Units  
If you experience an operating problem or otherwise require  
technical assistance, please contact your local authorized  
TracVision 6 dealer/installer or distributor. If an authorized  
dealer/installer or distributor is not located nearby, contact KVH  
or KVH Europe directly at the telephone, fax, or e-mail listings  
on the first page of this manual.  
The serial number for your  
TracVision 6 will be required during  
any troubleshooting or service calls.  
You will find the serial number on  
the first page of this manual.  
Replacement part numbers for field replaceable units (FRUs) that  
can be serviced in the field are listed in Table 4-1. These parts  
may be obtained from any KVH authorized dealer/installer or  
may be ordered directly from KVH.  
FRU  
Part Number  
02-1047-01  
02-1023  
Table 4-1  
TracVision 6 Field  
Replaceable Units  
Radome  
Switchplate  
Main PCB  
02-0992  
RF PCB  
02-1342  
Antenna Gyro Sensor  
Antenna Gyro Gasket  
Elevation Drive Belt  
Elevation Motor  
Azimuth Limit Switch Assembly  
North American LNB  
Latin American LNB  
European Quad-output LNB  
European Dual-output LNB  
Data Cable  
02-1090  
24-0139  
24-0105-83  
02-1356  
02-0957-01  
02-0870  
To help us continually improve the  
quality and reliability of our  
systems, please return any failed  
component to KVH or KVH Europe  
(care of the mailing address listed  
on the first page of this manual)  
after you receive your replacement  
part.  
02-0870-01  
02-1263  
02-1278  
32-0619-100  
32-0566-100  
32-0628-06  
32-0510-100  
32-0583-50  
16-0017-3150  
RF Cable  
PC Cable  
Power Cable  
Ground Cable  
CPU Fuses  
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Maintenance  
The antenna unit’s printed circuit boards (PCBs), gyro, azimuth  
limit switch, LNB, elevation motor, and elevation drive belt may  
be removed and replaced on site using common hand tools.  
Other TracVision 6 service must be done by your authorized  
dealer/installer, distributor or by KVH. Evidence of tampering or  
unauthorized repairs will void the warranty. The following  
sections provide step-by-step procedures for removing and  
replacing field replaceable units.  
TracVision 6 components receive  
power from multiple sources. Do  
not open any electrical  
assemblies or attempt servicing  
until IRD power and vessel input  
power are disconnected.  
Figure 4-1 depicts the location of a number of components within  
the TracVision 6 antenna unit.  
Figure 4-1  
TracVision 6 Antenna Unit  
(Baseplate Cut Away)  
European  
Quad-output  
LNB  
North American/  
Latin American LNB  
European  
Dual-output  
LNB  
Antenna Gyro  
Elevation Motor  
and Drive Assembly  
Tie-wraps  
Azimuth Motor  
PCB Cover  
and PCBs  
Azimuth Limit  
Switch Assembly  
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4.4 Replacing the PCBs and Fuses  
The main and RF PCBs are protected by a cover fastened to the  
antenna support frame. This cover must be removed to gain  
access to the PCBs and fuses discussed in the following sections.  
Removing the PCB Cover  
3
1. Using a ⁄8" nut driver/socket, remove the three  
nuts and washers from the PCB cover’s bottom  
flange.  
Figure 4-2  
PCB Cover Removal  
The PCB cover fits snugly over the  
PCBs. When removing or replacing  
the cover, take care to ensure that  
the cover does not dislodge any of  
the Molex connectors, as this will  
cause system errors and improper  
operation.  
2. Remove the three Phillips screws and washers  
from the PCB cover’s upper flange.  
3. Remove the PCB cover and set aside.  
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Maintenance  
The PCBs are mounted to the antenna support frame with  
machine screws and are interconnected by Molex connectors.  
Figure 4-3 shows the PCB arrangement and connectors, while  
Figure 4-4 shows how the printed circuit boards are mounted to  
the support frame. Refer to these figures when replacing the  
PCBs.  
Figure 4-3  
PCB Connector Locations  
(Rear View)  
Elevation Motor  
to RF PCB  
Azimuth Motor  
Cable Wrap  
RF PCB  
MAIN PCB  
Power/Data  
RF Connectors  
to Main PCB  
Fuses  
Antenna Gyro  
Elevation Limit  
Switch  
Azimuth Limit  
Switch  
Figure 4-4  
PCB Mounting (Top View)  
RF PCB  
Main PCB  
Support Frame  
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Replacing the Main PCB  
1. With a PC connected to the switchplate’s  
maintenance port, apply power to the antenna unit.  
2. Record the system serial number for later re-entry  
(the serial number is listed at the beginning of the  
startup sequence, as shown in Appendix D on  
page 79).  
Refer to Section 3.5, “Computer  
Diagnostics” on page 47 for  
complete details on connecting a  
PC to the system via the  
maintenance port.  
3. Disconnect power from the antenna unit and the  
IRD.  
4. Remove the PCB cover, as explained in “Removing  
the PCB Cover” on page 54.  
5. Disconnect all Molex connectors from the main PCB  
(see Figure 4-3).  
6. Remove the nine #6-32 screws that secure the PCB  
to the antenna frame (see Figure 4-4).  
7. Remove the PCB from the antenna frame.  
8. Reverse this process to install the replacement  
PCB. Reconnect all connectors removed in Step 5.  
9. Reinstall the PCB cover.  
10. Apply power to the antenna unit.  
11. Type HALT<cr> (<cr> indicates a carriage return/  
ENTER key).  
12. Type DEBUGON<cr>.  
13. Type =TVG6HP<cr>.  
14. Type =SERNUM,<serial number><cr>, where  
<serial number> = the system serial number you  
recorded in Step 2.  
15. Type ZAP<cr> to restart/reinitialize the system.  
16. Calibrate the antenna gyro as explained in  
Calibrating the Antenna Gyro” on page 59.  
17. Reinstall your selected satellites as directed in  
Section 2.7, “Installing Satellites to Track” on page 29.  
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Maintenance  
Replacing the RF PCB  
1. The RF PCB receives operating voltages from both  
the main PCB and the IRD (via the RF cable).  
Ensure that all power (including the IRD) is  
turned off before proceeding.  
2. Remove the PCB cover, as explained in “Removing  
the PCB Cover” on page 54.  
3. Disconnect the two Molex connectors from the RF  
PCB (see Figure 4-3 on page 55).  
Figure 4-5  
RF Cable Ferrules  
4. If one of the RF cables is not already marked, label  
one so that the RF cables can later be plugged into  
the proper positions on the new RF PCB.  
7
5. Using a ⁄16" wrench, carefully remove the two RF  
cables from the RF PCB. Hold the RF connector  
ferrules while loosening the connectors to avoid  
excess stress on or twisting of the cables (see  
Figure 4-5).  
6. Remove the four #6-32 screws that secure the PCB  
to the antenna frame (see Figure 4-4 on page 55).  
7. Remove the old RF PCB.  
8. Install the new RF PCB, making certain to align  
the PCB so that the RF connectors are facing  
down, as shown in Figure 4-3 on page 55.  
Failure to hold the ferrules tightly  
while loosening the RF connectors  
can result in damage to the cables  
and reduce the signal quality.  
9. Secure the RF PCB to the support frame using the  
screws removed in Step 6.  
10. Reattach the RF cables, making certain to connect  
them in their original positions. Do not exceed  
5 in-lbs of torque.  
11. Reattach the Molex connectors to the RF PCB.  
12. Reinstall the PCB cover.  
Replacing a Fuse  
Two 5x20 mm, 3.15-amp, 250-volt fast-blow fuses are mounted to  
the main PCB (see Figure 4-3 on page 55). If one of these fuses  
has blown or been broken, simply remove the bad fuse and  
replace with a good fuse of the same rating.  
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4.5 Replacing the Antenna Gyro  
Assembly  
1. Remove the PCB cover, as explained in “Removing  
the PCB Cover” on page 54.  
2. Remove the four screws, four washers, and the  
counterweight from the end of the antenna gyro  
(see Figure 4-6).  
Figure 4-6  
Replacing the Antenna Gyro  
Assembly  
Bracket  
Gasket  
Gyro  
Standoffs  
Counterweight  
3
3. Using a ⁄8" nut driver/socket, remove the four  
standoffs securing the antenna gyro to the reflector  
bracket (see Figure 4-6). Slide the tie-wrap, which  
secures the antenna gyro cable, off the bottom  
right standoff.  
4. Remove the 3 tie-wraps securing the gyro cable to  
the RF cables (see Figure 4-1 on page 53).  
5. Disconnect the antenna gyro Molex connector  
from the main PCB (see Figure 4-3 on page 55).  
Remove the old antenna gyro assembly.  
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Maintenance  
6. Connect the new antenna gyro’s Molex connector  
to the main PCB.  
7. Replace the antenna gyro gasket (see Figure 4-6).  
Make sure the cable jacket passes  
through the PCB access slot to  
protect the wires from the edge of  
the PCB frame.  
8. Using the standoffs removed in Step 3, secure the  
new antenna gyro to the bracket. The antenna gyro  
should be oriented so that the cable extends from  
the top of the gyro, as shown in Figure 4-6.  
9. Using a tie-wrap, secure the antenna gyro cable to  
the bottom right standoff.  
10. Reattach the counterweight, screws, and washers  
removed in Step 2.  
11. Redress the gyro and RF cables using 3 tie-wraps.  
When rotating the antenna by  
hand, go slowly! Hitting the  
mechanical stops with excessive  
force will damage the azimuth limit  
switch.  
12. Carefully move the reflector through its range of  
motion to ensure that the cable moves freely  
between the elevation mechanism and the lower  
assembly. Adjust the antenna gyro cable as  
necessary to ensure proper motion.  
13. Reinstall the PCB cover.  
Calibrating the Antenna Gyro  
1. With a PC connected to the switchplate’s  
maintenance port, apply power to the antenna  
unit.  
Refer to Section 3.5, “Computer  
Diagnostics” on page 47 for  
complete details on connecting a  
PC to the system via the  
maintenance port.  
2. Type HALT<cr> (<cr> indicates a carriage  
return/ENTER key) while the system is performing  
the limit switch initialization routine. The system  
will complete the initialization function by finding  
the azimuth and elevation switch limits and then  
go to the home position.  
IMPORTANT! Record the 8-digit serial number  
displayed in the startup message.  
3. Type DEBUGON<cr> to enter Debug Mode.  
4. Type CLEAREE<cr>.  
5. Type ZAP<cr> to restart/reinitialize the system.  
6. Type HALT<cr>.  
7. Type DEBUGON<cr>.  
8. Type =TVG6HP<cr>.  
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9. Type HALT<cr>.  
10. Type DEBUGON<cr>.  
11. Type =LSTEST<cr>.  
12. Type EL,300<cr>.  
13. Type =CALGYRO<cr>. Verify that the Antenna  
Gyro Azimuth scale factor is between -0.00090 and  
-0.00110 and the Antenna Gyro Elevation scale  
factor is between 0.00090 and 0.00110.  
14. Type =SERNUM,<serial number><cr>, where  
<serial number> = the system serial number that  
you recorded in Step 2.  
15. Type ZAP<cr> to restart/reinitialize the system.  
KVH recommends that you complete the following additional  
steps to speed satellite acquisition and improve system  
performance:  
16. Type HALT<cr> while the system is performing  
the limit switch initialization routine.  
17. Determine your vessel’s current latitude and  
longitude to the nearest degree.  
18. Type GPS,AA,B,CCC,D<cr> where  
• AA = Latitude in degrees  
• B = N (North) or S (South)  
• CCC = Longitude in degrees  
• D = E (East) or W (West)  
19. Verify that the response shows the correct  
parameters.  
20. Type ZAP to restart/reinitialize the system.  
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Maintenance  
4.6 Replacing the Azimuth Limit  
Switch Assembly  
1. Rotate the antenna assembly, by hand, clockwise  
until it stops.  
When rotating the antenna by  
hand, go slowly! Hitting the  
mechanical stops with excessive  
force will damage the azimuth limit  
switch.  
2. Remove the PCB cover as explained in “Removing  
the PCB Cover” on page 54.  
3. At the main PCB, cut the black and white wires  
from the azimuth limit switch Molex connector  
(see Figure 4-3 on page 55). Leave about an inch of  
the wires still connected at the Molex connector for  
later reference.  
4. At the azimuth limit switch cover, remove the hot  
melt holding the black and white wires in place  
(see Figure 4-7).  
Figure 4-7  
Azimuth Limit Switch Cover  
Hot Melt  
Retaining Screws  
5. Remove the three #6-32 retaining screws from the  
limit switch cover and set aside (see Figure 4-7).  
Lift the cover to access the limit switch  
underneath.  
6. Remove the four #8-32 screws securing the limit  
switch to the cover and set aside.  
7. Replace the azimuth limit switch. Attach the new  
switch to the cover using the #8-32 screws, flat  
washers, and cable clamp.  
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8. Route the new limit switch wires through the  
cover and cable clamp to the main PCB’s Molex  
connector. After noting the position of the old  
black and white wires, remove the old wires from  
the Molex connector. Attach the new wires in their  
places.  
9. Reinstall the PCB cover.  
10. Before re-installing the azimuth limit switch to the  
antenna assembly, orient the switch’s plastic cam  
as shown in Figure 4-8. With the cam in the proper  
position, reinstall the switch to the antenna  
assembly using the three #6-32 retaining screws  
and flat washers. Ensure the cam finger engages  
the stop pin in the mounting cavity.  
Figure 4-8  
Azimuth Limit Switch Orientation  
Black and White Wires  
to Main PCB Molex Connector  
Plastic Cam  
11. Apply hot melt or RTV at the limit switch cover’s  
wire access hole to protect the wires from chafing  
(see Figure 4-7).  
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Maintenance  
4.7 Replacing the Elevation Motor  
and Belt  
The elevation motor is mounted to the inside of the support  
frame. Machine screws and washers hold the drive motor in  
position to maintain proper tension on the toothed drive belt.  
Figure 4-9 shows the arrangement of motor, drive belt, and  
antenna pulley.  
Figure 4-9  
Elevation Drive Mechanism  
Side View  
Front View  
Pulley  
Drive Belt  
Elevation Motor  
Motor Hub  
Tie-wraps  
In-line Connector  
Motor Screws and Washers  
Replacing the Drive Belt  
1. Loosen the four #8-32 Phillips screws until the  
motor is free to move upward. Raise the motor to  
the top of the slots and retighten the screws to  
hold it there.  
2. Roll the belt over the motor hub while slowly  
moving the antenna reflector along its elevation  
axis. Work the belt out from between the antenna  
pulley and reflector.  
3. Carefully work the new belt in between the  
antenna pulley and the reflector. Ensure that the  
teeth are on the inside of the belt. Feed the belt  
over the motor hub. Once the belt is in place, work  
it back and forth to ensure that the belt is aligned  
and the teeth are engaged with the motor pulley.  
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4. Loosen the screws and gently press downward on  
the motor hub until the drive belt is at proper  
tension. Adjust the belt tension for a maximum of  
1
8" (3 mm) deflection with moderate finger  
pressure between the motor and antenna pulley.  
Some readjustment may be necessary if the belt  
tension results in excessive antenna reflector  
vibration.  
Excessive belt tension may result in  
antenna reflector vibration.  
5. Tighten the screws.  
Replacing the Elevation Drive Motor  
1. Cut the top tie-wrap that secures the elevation  
motor cable to the support frame (see Figure 4-9  
on page 63).  
2. Disconnect the elevation motor cable from the  
in-line connector (see Figure 4-9).  
3. Remove the four Phillips screws and washers that  
secure the motor to the support frame (see  
Figure 4-9). Remove the motor assembly.  
4. Install the new motor assembly with the elevation  
motor cable facing down, as shown in Figure 4-9.  
Reinstall the screws and washers but do not  
tighten.  
5. Raise the motor and work the toothed drive belt  
over the outer lip of the motor hub. Press down  
gently on the motor body while rotating the  
antenna reflector up and down to ensure free  
movement.  
6. Adjust the belt tension for a maximum of  
1
8" (3 mm) deflection with moderate finger  
pressure between the motor and antenna pulley.  
Some readjustment may be necessary if the belt  
tension results in excessive antenna reflector  
vibration.  
7. Tighten the screws.  
8. Connect the new elevation motor cable to the  
in-line connector.  
9. Secure the elevation motor cable to the support  
frame using a tie-wrap at the top tie-wrap holder.  
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Maintenance  
4.8 Replacing the LNB  
The LNB assembly receives power from the IRD via the RF PCB.  
Be certain that the IRD is turned off or disconnected from its  
power source before removing or reconnecting the LNB.  
Ensure that the IRD is turned off or  
disconnected from its power source  
before removing or reconnecting  
the LNB.  
Replacing a North American or Latin American LNB  
7
1. Using a ⁄16" wrench, carefully disconnect both RF  
connectors from the LNB.  
2. Loosen the two wing screws on the throat of the  
choke feed until the LNB is free to slide out.  
Withdraw the LNB as shown in Figure 4-10.  
Figure 4-10  
North American or Latin American  
LNB Replacement  
3. Insert the replacement LNB as far as it will go,  
ensuring it reaches the bottom of the feedhorn. Be  
careful not to puncture or dislodge the plastic seal  
covering the LNB throat. Orient the LNB to align  
with the strut holding the pair of RF cables.  
4. Apply a small amount of thread-locking  
compound (Loctite 425 or equivalent) to the wing  
screw threads and tighten the screws to secure the  
LNB in position.  
5. Reattach the RF connectors to the LNB.  
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Replacing a European LNB  
7
1. Using a ⁄16" wrench, carefully disconnect the RF  
connectors at the LNB.  
2. Note the currently set skew value, as indicated by  
the stickers on the LNB and choke assembly (see  
Figure 4-11).  
Figure 4-11  
Skew Angle Labels  
3. Loosen the wing screws and remove the LNB from  
the choke assembly as shown in Figure 4-12.  
Figure 4-12  
European LNB Replacement  
(Quad-output LNB Shown)  
Skew Labels  
4. Insert the replacement LNB as far as it will go,  
ensuring it reaches the bottom of the feedhorn. Be  
careful not to puncture or dislodge the plastic seal  
covering the LNB throat. Adjust the LNB’s  
position so that it has the same skew value noted  
in Step 2.  
5. Apply a small amount of thread-locking  
compound (e.g., Loctite 425 or equivalent) to the  
wing screw threads and tighten the screws to  
secure the LNB in position.  
6. Reattach the RF connectors to the LNB.  
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Maintenance  
4.9 Preparing for Shipment  
If you need to repack the antenna unit for shipment, the shipping  
restraints removed during installation must be reinstalled. Follow  
the steps below to reinstall the restraints.  
1. Rotate the azimuth mechanism slowly to find the  
limit switch stop. The front of the antenna should  
be facing the forward arrow.  
When rotating the azimuth  
mechanism by hand, go slowly!  
Hitting the mechanical stops with  
excessive force will damage the  
azimuth limit switch.  
2. Rotate the azimuth mechanism 180˚ in the  
opposite direction to ensure that the mechanism is  
not resting on the limit switch stop.  
3. With the antenna reflector slightly elevated, slip  
the narrow end of the elevation shipping restraint  
beneath the lip of the antenna reflector. Gently  
wedge the restraint inside the baseplate as shown  
in Figure 4-13.  
Figure 4-13  
Elevation Shipping Restraint  
Placement  
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4. Insert the two azimuth shipping restraints  
between the edge of the baseplate and the rotating  
plate along the side of the antenna frame, as  
pictured in Figure 4-14.  
Figure 4-14  
Azimuth Shipping Restraints  
Placement  
KVH is not liable for damage  
caused by improper shipping.  
5. Pack the TracVision 6 antenna unit in its original  
package.  
6. As detailed in the warranty accompanying this  
product and printed on the last page of this  
manual, a Return Material Authorization (RMA)  
number is required prior to the return of the  
TracVision 6 system to KVH. Please contact the  
KVH Technical Support Group at +1 401 847-3327  
or via e-mail at [email protected] to obtain an RMA  
number. Please review your warranty to  
familiarize yourself with all requirements,  
liabilities, and policies.  
Before returning the product, be  
sure to obtain an RMA number  
from KVH’s Technical Support  
Department and write the  
number on the outside of the  
box. Shipments received without  
an RMA number will be returned  
to you at your expense.  
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Appendices  
Appendices  
This section contains several appendices of supplemental information,  
including a mounting template, wiring diagram, and parser commands.  
Contents  
Appendix A  
Appendix B  
Appendix C  
Appendix D  
Appendix E  
System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71  
Switchplate Template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73  
Comprehensive TracVision 6 System Wiring Diagram . . . . . . . . .75  
Startup Data Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79  
Maintenance Port Parser Commands . . . . . . . . . . . . . . . . . . . . . .81  
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System Specifications  
Appendix A  
System Specifications  
Physical Characteristics  
Table A-1  
TracVision 6 Antenna  
Physical Specifications  
Antenna Unit  
27.4" (70 cm) h x 26.2" (67 cm) d;  
55 lbs (25 kg)  
Operating temperature  
Storage temperature  
–13° to +130° F (–25° to +55° C)  
–40° to +185° F (–40° to +85° C)  
Input Power  
Table A-2  
TracVision 6 Power Specifications  
Input  
11–16 VDC @ 3.5 amps nominal  
(4.5 amps peak)  
Antenna System Performance  
Minimum EIRP  
Elevation range  
Azimuth range  
Pitch/roll range  
Pitch/roll rate  
Turn rate  
Table A-3  
TracVision 6 Performance  
Specifications  
47 dBW  
10° - 80°  
720°  
15°  
30°/second  
45°/second  
90° in 10 seconds  
30° per second  
0.1°  
Yaw  
Tracking rate  
Position repeatability  
Surge/sway/heave  
Shock  
0.2 G  
20 G, 11 msec  
0.9 G rms over 5-33 Hz  
Vibration  
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Switchplate Template  
Appendix B  
Switchplate Template  
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Appendix C  
Comprehensive TracVision 6  
Wiring Diagram  
The comprehensive TracVision 6 wiring diagram is unavailable in PDF format. If  
you require a copy of this wiring diagram, please contact KVH Technical  
Support at +1 401 847-3327 or via email at [email protected]. A copy of the diagram  
can be mailed or faxed to you upon request.  
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Startup Data Sequences  
Appendix D  
Startup Data Sequence  
The data on the following pages presents a sample startup  
data sequence registered by the TracVision 6 when receiving  
signals from DIRECTV, the DISH Network, or ExpressVu. This  
sequence may vary based on the software version loaded onto  
the TracVision 6 system. This data can be recorded using the  
maintenance port and a PC.  
?PGM  
TracVision G6 Controller Rev X - Version X.XX - Serial number XXXXXXXX  
EAD Motors  
RF: ZAP  
*** Initializing RF Controller ***  
RF: S,A,V,U,V  
RF: SATINSTALL,55,C,00,I  
RF: L,A------------------------------------------Identifies satellite A or B as currently RF:  
SATCONFIG loaded for acquisition  
RF: F,A,12368,20000,67,0X0000,V,U,2--------------Satellite configuration data, Satellite A  
RF: F,A,12368,20000,67,0X0000,V,U,2  
RF: F,A,12238,20000,67,0X0000,H,U,2  
RF: F,A,12238,20000,67,0X0000,H,U,2  
RF: F,B,00000,27500,34,0X0000,V,H,3--------------Satellite configuration data, Satellite B  
RF: F,B,00000,27500,34,0X0000,V,L,3  
RF: F,B,00000,27500,34,0X0000,H,H,3  
RF: F,B,00000,27500,34,0X0000,H,L,3  
RF: RF PCB Version X.X---------------------------Current RF software revision  
RF COMM: PASS------------------------------------PASS is expected  
Limit Switch Test  
Limit Switch Status: PASS------------------------PASS is expected  
*** Initializing Ext Sensor ***  
RF: S,A,V,U,V  
˛=h,0  
˛S  
˛=h,1  
RF: S,A,H,U,V  
RF: ?  
ES Status Timeout  
˛=h,0  
˛S  
˛=h,1  
RF: S,A,V,U,V  
ES Status Timeout  
˛=h,0  
˛S  
˛=h,1  
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ES Status Timeout  
Running Sensorless. No Ext Sensor Detected--------Configuring for sensorless operation  
*** Initializing Antenna ***  
*** NO GPS-Default Used ***-----------------------Accessing default location based on sat install  
GPS: UTC: 083000.00, Lat: 4131.00N, Long: 7115.00W  
*** Initializing Rate Bias ***  
GPS: DSS_101 AZ = 220.9, EL = 33.4----------------Default satellite position based on sat install  
RF: S,A,H,U,V  
A/D: 2213 2067 497  
A/D: 2058 2030 3132  
A/D: 2037 2030 3118  
A/D: 2040 2038 3089  
RF: S,A,V,U,V  
A/D: 2049 2046 2294  
A/D: 2076 2085 2320  
A/D: 2081 2075 2337  
Gyro Bias: Az = 2060.52, El = 2058.07-------------Expected range is 1700-2300  
Gyro Uncertainty: Az =  
3.00, El =  
3.00  
RATE BIAS: PASS-----------------------------------PASS is expected  
*** Entering Tracking ***  
+POS: 62.7 34.0 2353  
+POS: 63.1 33.6 2418  
+POS: 63.1 33.6 2392  
+POS: 63.0 33.5 2442  
*** Network ID Check ***--------------------------Comparing the tracked satellite’s network ID to  
+POS: 63.2 33.5 2472  
+POS: 63.6 34.1 2454  
+POS: 63.2 33.4 2492  
the selected satellite’s network ID  
RF: Y,0X0000---------------------------------------Indicates positive satellite identification  
*** Tracking DSS_101 ***---------------------------Identifies satellite currently tracked  
+POS: 63.9 33.8 2401  
+POS: 63.1 33.4 2505  
+POS: 63.9 33.7 2425  
+POS: 63.1 33.5 2562  
+POS: 64.0 33.6 2427  
Saved Sat Pos: AZ =  
(TV broadcast image should be available)  
63.2, EL = 33.6  
+POS: 63.1 33.7 2603  
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Maintenance Port Parser Commands  
Appendix E  
Maintenance Port  
Parser Commands  
The TracVision 6 system parser commands are parsed when the  
system receives an ASCII carriage return (Hex 0D). An ASCII line  
feed (Hex 0A) is permitted but is ignored in any transmitted  
command. All system responses are terminated with an ASCII  
carriage return followed by a line feed and ending with either an  
acknowledge character (ASCII > (Hex 3E)) or a not-acknowledge  
character (ASCII ? (Hex 3F)). The parser commands are shown  
below in boldface capital letters but they are not case-sensitive. In  
most cases, the command is responded to with an echo; that is, if  
you type ZAP, for example, and press “ENTER” the response  
will be the command you have entered. For other commands, the  
response is specific for each command, such as VERSION,  
STATUS or HELP.  
E.1 System Commands  
Table E-1  
System Commands  
Software Version  
Function:  
reports software version and system type  
Command:  
Response:  
VERSION  
KVH TracVision 6 Rev X - Version X.XX -  
XXX Motors  
System Status Report  
Function:  
reports general system status  
Command:  
Response:  
STATUS  
system status string  
Initialize/Restart the System  
Function:  
initializes the system (performs a soft reset)  
Command:  
Response:  
ZAP  
echoes the command, then reinitializes the system  
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Help on Parser Commands  
Function:  
lists parser commands  
Command:  
Response:  
HELP  
lists all parser commands  
Turn On Sleep Mode  
Function:  
turns on Sleep Mode  
Command:  
Response:  
SLEEPON  
echoes the command  
Turn Off Sleep Mode  
Function:  
turns off Sleep Mode  
Command:  
Response:  
SLEEPOFF  
echoes the command  
Turn On Instant On  
Function:  
turns on Instant On feature  
INSTANTON  
Command:  
Response:  
echoes the command  
Turn Off Instant On  
Function:  
turns off Instant On feature  
INSTANTOFF  
Command:  
Response:  
echoes the command  
Report Skew Angle  
Function:  
reports skew angle of the current satellite  
SKEWANGLE  
Command:  
Response:  
SKEW ANGLE = XXXX.X  
Report Serial Number  
Function:  
reports system serial number  
Command:  
Response:  
=SERNUM  
SN = XXXXXXXX  
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Maintenance Port Parser Commands  
Enter Serial Number  
Function:  
Command:  
Where:  
enters system serial number  
=SERNUM,XXXXXXXX  
XXXXXXXX = the system’s serial number  
SN = XXXXXXXX  
Response:  
Configure System  
Function:  
configures software for a particular system model  
=TVXXXX  
Command:  
Where:  
XXXX = system model (i.e., G6HP)  
system configures software and antenna restarts  
Response:  
E.2 Manual Positioning Commands  
To execute the following commands, first put the antenna unit in  
idle mode by typing HALT and pressing “ENTER.” Positioning  
commands may be entered after the antenna comes to rest.  
Table E-2  
Manual Positioning Commands  
Azimuth Angle  
Function:  
commands a manual azimuth angle that the  
mechanism moves to  
Command:  
Argument:  
AZ,XXXX (range is 0000-3599)  
desired azimuth angle of the mechanism relative to  
external magnetic reference, or baseplate fwd,  
000°-359.9°  
Response:  
echoes the command; mechanism moves at a  
fixed velocity  
Elevation Angle  
Function:  
commands a manual elevation angle that the  
mechanism moves to  
Command:  
Argument:  
EL,XXX (range is 100-850)  
desired elevation angle of the mechanism relative to  
up, or external sensor attitude reference, 10.0°-  
85.0°  
Response:  
echoes the command; mechanism moves at a  
fixed velocity  
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Azimuth CW Step  
Function:  
commands a manual 0.1° clockwise step in azimuth  
angle  
Command:  
Response:  
6
echoes the command  
Azimuth CCW Step  
Function:  
commands a manual 0.1° counter-clockwise step in  
azimuth angle  
Command:  
Response:  
4
echoes the command  
Elevation UP Step  
Function:  
commands a manual 0.1° UP step in elevation  
angle  
Command:  
Response:  
8
echoes the command  
Elevation DOWN Step  
Function:  
commands a manual 0.1° DOWN step in elevation  
angle  
Command:  
Response:  
2
echoes the command  
E.3 Operational Commands  
Tracking Mode  
Table E-3  
Operational Commands  
Function:  
starts active tracking of the satellite  
TRACK  
Command:  
Response:  
echoes the command  
Idle Mode  
Function:  
halts active tracking and conical scan, then enters  
Idle mode  
Command:  
Response:  
HALT  
echoes the command  
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Maintenance Port Parser Commands  
E.4 Tracking and Conical  
Scan Commands  
Target Location  
Table E-4  
Tracking and Conical  
Scan Commands  
Function:  
reports the target location in antenna frame; data  
format is E### for elevation in degrees 000-900 and  
A#### for azimuth in degrees 0000-3599 with  
implied decimals  
Command:  
Response:  
TGTLOCATION  
Target Location = A = E###, A####  
B = E###, A####  
Analog Signal Strength Report  
Function:  
reports signal strength from RF detector circuit in  
A/D counts (000-FFF Hex)  
Command:  
Response:  
SIGLEVEL  
Signal Strength = XXXX  
E.5 RF Board Commands  
Table E-5  
Serial Communications, Status/Polarization Report, Tone Changes  
RF Board Commands  
Function:  
starts serial communications, reports status and  
polarization/tone changes  
Command:  
Response:  
@S  
S,s,p,b,m <cr> every 5 seconds until ><cr>is  
returned from system software  
Where:  
s = satellite (A = primary, B = secondary)  
p = polarization (V = vertical, H = horizontal,  
R = right, L = left, X = no LNB power)  
b = band (H = high band, L = low band,  
G = Latin America, U = USA)  
m = mode (V = valid, I = invalid)*  
* The Mode bit is used to evaluate the Satellite, Polarization and Band  
combination vs. the Frequency/Symbol Rate/FEC currently in RAM. This  
bit will be set to invalid if the Frequency for the selected combination is  
set to 0x0000; otherwise it will be set to valid. For example the Mode bit  
will be set to invalid when the frequency is set to 00000 to indicate that  
there is not a frequency to track for the LNB tone and voltage setting.  
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Report RF Tracking Parameters  
Function:  
reports all RF tracking parameters for primary &  
secondary satellites*  
Command:  
Response:  
Where:  
@SATCONFIG  
F,x,fffff,S,C,ID,P,B,D <cr>  
x = satellite (A = primary, B = secondary)  
fffff = frequency in MHz (00000 and 10700 to  
12700)  
S = symbol rate in Mbit/Sec (1000 to 29999)  
C = FEC code rate (valid rates = 12, 23, 34, 56,  
67, 78)  
ID = satellite network ID in hexidecimal format  
(valid range = 0x0000 to 0xffff hex)  
P = LNB polarization (V = vertical, H = horizontal,  
R = right, L = left)  
B = LNB down conversion frequency (L = low,  
H = high, G = Latin America, U = USA)  
D = decoding type (0 = test, 1 = DSS-A,  
2 = DSS-B, 3 = DVB)  
* This command returns all eight combinations of the Satellite/Freq/Sym/  
FEC/ID/POL/Band/Decode currently stored in RAM.  
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Maintenance Port Parser Commands  
Set RF Tracking Parameters  
Function:  
Command:  
Response:  
Where:  
sets RF tracking parameter  
@SATCONFIG,X,N,F,S,C,ID,P,B,D<cr>  
Echoes the input data  
@SATCONFIG = directs data to the RF Board  
X = satellite location A or B  
N = satellite table # (98 & 99 are slots for user-  
configured satellites)  
F = frequency in MHz (either 00000 or a range from  
10700 - 12700)  
S = satellite transponder symbol rate in  
Mbit/second (01000 - 29999)  
C = FEC code (e.g., 12, 23, 34, 56, 67, 78)  
ID = satellite network ID in hexidecimal format  
(0x####)  
P = LNB polarization (V = vertical,  
H = horizontal, R = right, L = left)  
B = LNB down conversion frequency (L = low,  
H = high, G = Latin America, U = USA)  
D = decoding type (0 = test, 1 = DSS-A,  
2 = DSS-B, 3 = DVB)  
Switch Satellites  
Function:  
shifts tracking to the second satellite  
@L,A or B  
Command:  
Response:  
Where:  
echoes the command  
A = switches to Satellite A  
or  
B = switches to Satellite B  
ID Match/Decoded Network ID  
Function:  
reports ID match and decoded network ID  
Command:  
Response:  
@CHECKID  
Y,0X####  
N,0X####  
Y,NoID  
N,NoID  
Where:  
Y = yes  
N = no  
0X#### = network ID  
NoID = satellite unidentified  
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Frequency Scan  
Function:  
updates satellite frequency data  
@SC,XXXXX,YY  
Command:  
Where:  
Do NOT use the Frequency Scan  
function unless directed by KVH  
Technical Support or a KVH-  
authorized technician. Improper  
data selection may affect the  
system’s operation.  
XXXXX = symbol rate (010000 - 399999)  
YY = FEC code (e.g., 12, 23, 34, 56, 67, 78)  
Response:  
system automatically searches for the frequency  
with the strongest signal, then updates the  
satellite’s programmed data with the new frequency  
(and associated network ID) and stores it in the  
satellite library  
RF PCB Software Version  
Function:  
reports RF PCB software version  
Command:  
Response:  
@VER  
RF PCB Version X.X  
Report Tracking Information  
Function:  
reports hardware/software locks, AGC value, bit  
error rate, and ADC value  
Command:  
Response:  
Where:  
@I  
I,X,G,B,D,Y  
X = hardware lock (0 = not locked, 1 = locked on  
satellite)  
G =AGC value (signal level)  
B = bit error rate  
D = ADC value  
Y = software lock (0 = not locked, 1 = locked on  
satellite)  
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Maintenance Port Parser Commands  
E.6 Installation Commands  
Table E-6  
Installation Commands  
Set/Report GPS Position  
Function:  
reports or sets default GPS position  
Command:  
GPS<cr>  
GPS,XX,D,YYY,E  
Response:  
Where:  
GPS = XXD YYYE  
GPS: XXD YYYE  
XX = latitude (0-90)  
D = S (South) or N (North)  
YYY = longitude (0-180)  
E = E (East) or W (West)  
Report Satellite Names  
Function:  
reports names for satellites A and B  
Command:  
Response:  
SATINSTALL  
SATINSTALL,<sat_a_name>,<sat_b_name>  
Report Tracked Satellite  
Function:  
reports name of satellite currently being tracked  
Command:  
Response:  
SAT  
SAT = <sat_name>  
Report Configured Satellite Names  
Function:  
reports names for all configured satellites  
Command:  
Response:  
SATLISTA  
SATLISTA,<sat_name1>,...,<sat_nameX>  
Report Valid Satellite B Selections  
Function:  
reports names for all valid Satellite B selections for  
a given Satellite A selection  
Command:  
Response:  
SATLISTB,<sat_a_name>  
SATLISTB,<sat_a_name>,<sat_b_name1>  
...,<sat_b_nameX>  
Install Satellite Pair  
Function:  
installs satellites A and B as the satellite pair  
Command:  
SATINSTALL,<sat_a_name>,<sat_b_name>  
Response:  
If valid pair, echoes the input data  
If invalid pair, returns error message  
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Configure Longitude of a User-configurable Satellite  
Function:  
configures one of the user-configurable satellites  
with the longitude provided  
Command:  
Response:  
SATCONFIG,USERX,YYY,Z,D,L  
If valid, echoes the input data  
If invalid, returns error message  
Where:  
X = 1 or 2  
YYY = longitude (0-180)  
Z = E (East) or W (West)  
D = decoding type (0 = test, 1 = DSS-A,  
2 = DSS-B, 3 = DVB)  
L = LNB polarization (C = circular, L = linear)  
Set Saved Satellite Position  
Function:  
Command:  
Response:  
Where:  
sets saved satellite position  
GOTO,AZXXXX,ELYYY  
SAVED SAT POS: AZ = XXXX, EL = YYY  
XXXX = azimuth (0000 - 3599)  
YYY = elevation (100 - 850)  
E.7 Debug Commands  
Enter Debug Mode  
Table E-7  
Debug Commands  
Function:  
enters Debug mode  
Command:  
Response:  
DEBUGON  
echoes the command, system enters Debug mode  
Limit Switch Test  
Function:  
performs a limit switch test  
=LSTEST  
Command:  
Response:  
Limit Switch Status: PASS  
Set/Report Offset Angles  
Function:  
reports or sets system offset angles  
Command:  
OFFSETS  
OFFSETS,XXXXX,YYYY  
Response:  
Where:  
Offsets = XXXXX.X YYYYY.Y  
X = azimuth offset (-1800 - 1800)  
Y = elevation offset (-450 - 450)  
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Maintenance Port Parser Commands  
Apply Default Values to Default Satellites  
Function:  
updates the default satellites to the default values  
Command:  
Response:  
SATPAIR,X  
displays numerous frequency commands and  
reports “Satellite Installation Complete”  
Where:  
X = 0 (satellites default to Astra1 & Hotbird)  
or  
X = 1 (satellites default to Expressvu and  
EchoStar 119)  
or  
X = 2 (satellites default to DSS_101 and  
DSS_119)  
or  
X = 3 (satellites default to Galaxy3CN and  
None)  
Report Last Satellite Tracked/Update Value  
Function:  
reports the last satellite tracked or updates the last  
tracked satellite to the value input if it is different  
from the current value  
Command:  
LASTSAT  
LASTSAT,X  
Response:  
Where:  
Last = <sat_name>  
X = A (updates to Satellite A)  
or  
X = B (updates to Satellite B)  
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KVH Industries Limited Warranty  
TracVision 6  
Limited Warranty on Hardware  
KVH Industries, Inc. warrants the KVH product purchased against defects in materials for a period of TWO (2) years  
and against factory labor costs for a period of ONE (1) year from the date of original retail purchase by the original  
purchaser. It is the customer’s responsibility to verify the date of purchase by returning the warranty card included with  
the product to KVH within 30 days of purchase, or by providing a copy of a dated sales receipt for the KVH product  
under warranty with the warranty claim. If this date cannot be verified, the warranty period will begin 30 days after the  
date of manufacture of the original product purchased.  
If you discover a defect, KVH will, at its option, repair, replace or refund the purchase price of the product at no charge  
to you, provided you return it during the warranty period, transportation charges prepaid, to the factory direct. Please  
attach your name, address, telephone number, a description of the problem and a copy of the bill of sale or sales  
receipt as proof of date of original retail purchase, to each product returned to warranty service. Alternatively, you may  
bring the product to an Authorized KVH dealer/distributor for repair. During the first year, and if the product was  
installed by an Authorized KVH dealer/distributor (identified with the KVH Authorized dealer/distributor list), KVH will  
cover the dealer’s/distributor’s labor charges for warranty repairs, provided the dealer/distributor contacts KVH for pre-  
approval of the charges. Approval of charges is at KVH’s sole discretion.  
This Limited Warranty does not apply if the product has been damaged by accident, abuse, misuse or misapplication  
or has been modified without the written permission of KVH; if any KVH serial number has been removed or defaced;  
or if any factory-sealed part of the system has been opened without authorization.  
Return Authorization  
A Return Material Authorization is required prior to returning the product to KVH Industries. Please call our Technical  
Support Department at +1 401 847-3327 or send an e-mail to [email protected] to obtain the RMA number. Write the  
number in large, clear characters on the outside of the box. To avoid confusion and misunderstandings, shipments  
without an RMA number clearly visible on the outside box will be refused and returned to you at your expense. If  
possible, use the original box and packing material to protect the equipment from damage in shipment. KVH assumes  
no responsibility for warranty shipments from the customer to the factory if not shipped in the manner prescribed  
above.  
THE EXPRESS WARRANTIES SET FORTH ABOVE ARE THE ONLY WARRANTIES GIVEN BY KVH WITH  
RESPECT TO ANY PRODUCT FURNISHED HEREUNDER; KVH MAKES NO OTHER WARRANTIES, EXPRESS,  
IMPLIED OR ARISING BY CUSTOM OR TRADE USAGE, AND SPECIFICALLY DISCLAIMS ANY WARRANTY OF  
MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE. SAID EXPRESS WARRANTIES SHALL  
NOT BE ENLARGED OR OTHERWISE AFFECTED BY TECHNICAL OR OTHER ADVICE OR SERVICE PROVIDED  
BY KVH IN CONNECTION WITH ANY PRODUCT.  
KVH's liability in contract, tort or otherwise arising out of or in connection with any product shall not exceed the price  
paid for the product. IN NO EVENT SHALL KVH BE LIABLE FOR SPECIAL, PUNITIVE, INCIDENTAL, TORT OR  
CONSEQUENTIAL DAMAGES OR LOST PROFITS OR GOODWILL (INCLUDING ANY DAMAGES RESULTING  
FROM LOSS OF USE, DELAY IN DELIVERY OR OTHERWISE) ARISING OUT OF OR IN CONNECTION WITH THE  
PERFORMANCE OR USE OR POSSESSION OF ANY PRODUCT, OR ANY OTHER OBLIGATIONS RELATING TO  
THE PRODUCT, EVEN IF KVH HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.  
If any implied warranty, including implied warranties of merchantability and fitness for a particular purpose, cannot be  
excluded under applicable law, then such implied warranty shall be limited in duration to ONE (1) YEAR from the date  
of the original retail purchase of this product by the original purchaser.  
Some states/countries do not allow the exclusion or limitation of implied warranties or liability for incidental or  
consequential damages, so the above limitations may not apply to you. This warranty gives you specific legal rights,  
and you may also have other rights which vary from state/country to state/country.  
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®
KVH Industries, Inc.  
KVH Europe A/S  
Kokkedal Industripark 2B 2980 Kokkedal Denmark  
Phone: +45 45 160 180 Fax: +45 45 160 181  
50 Enterprise Center Middletown, RI 02842-5279 U.S.A.  
Phone: (401) 847-3327 Fax: (401) 849-0045  
KVH® and TracVision® are registered trademarks of KVH Industries, Inc.  
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