Kompernass Power Hammer 6 V User Manual

MULTI PURPOSE  
Before you begin reading this information, please unfold the page with the illustrations  
and familiarize yourself with all functions of the tool.  
PRECISION ROTARY TOOL  
PFBS 9,6 V  
MULTI PURPOSE PRECISION  
GB/IE/CY  
Operating and safety instructions  
Page  
5
ROTARY TOOL  
Operating and safety instructions  
Kompernaß GmbH  
Burgstraße 21  
D-44867 Bochum (Germany)  
Last Information Update:  
10/2007 · Ident.-No.: PFBS 9,6V-102007-6  
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Table of content  
Introduction  
For your safety..............................................................................................................Page  
Proper use .....................................................................................................................Page  
Features and equipment...............................................................................................Page  
Included items...............................................................................................................Page  
Technical information ...................................................................................................Page  
6
6
6
7
7
Safety  
Safety advice ...............................................................................................................Page  
7
Operation  
Charging the battery pack ..........................................................................................Page  
Inserting/removing the battery pack into/out of the drill/grinder.........................Page  
Changing a collet.........................................................................................................Page  
Inserting/changing tools.............................................................................................Page  
Switching on and o/Setting the speed range.........................................................Page  
Advice on working with materials/Tools/Speed ranges...........................................Page  
8
9
9
9
9
9
Tips and tricks ...............................................................................................................Page 11  
Maintenance and cleaning  
Maintenance.................................................................................................................Page 11  
Cleaning........................................................................................................................Page 11  
Disposal......................................................................................................................Page 11  
Information  
Service...........................................................................................................................Page 11  
Manufacturer’s Declaration of Conformity/Manufacturer......................................Page 11  
GB/IE/CY  
5
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Introduction  
The following icons/symbols are used in this instruction manual:  
Read instruction manual!  
Watts (Effective power)  
W
Observe caution and safety notes!  
Wear protective gloves and safety goggles  
Cautionelectric shock!  
Dangerous electric currentdanger to life!  
Safety class II  
Amp-hours (Battery capacity)  
Proper procedure and handling.  
Ah  
Keep children and other unauthorised personnel  
at a safe distance when using electrical tools.  
Rated idle running speed  
n0  
Damaged appliances, power cables and power  
plugs mean potentially fatal risks from electric  
shock. Regularly check the condition of the appli-  
ance, the power cables and the power plugs.  
Direct current  
(Current and kind of tension)  
Dispose packaging and appliance in an  
environmentally-friendly way!  
Voltage  
V
~
Q
Multi-purpose precision  
rotary tool PFBS 9.6  
Proper use  
The multi-purpose precision rotary tool is intended  
to be used for drilling, milling, engraving, polishing,  
cleaning, grinding, cutting and sawing wood, metal,  
plastic, ceramics or stone in dry environments. Any  
other use or modification to the drill/grinder shall  
be considered as improper use and could give rise  
to considerable dangers. The manufacturer will not  
accept liability for loss or damage arising from  
improper use. Not intended for commercial use.  
Q
Introduction  
Q
For your safety  
Please make sure you familiarise your-  
self fully with the way the device works  
before you use it for the first time and  
that you understand how to handle electrical power  
tools correctly. Further details can be found in the  
operating instructions. In addition to the above, you  
must also observe the general safety advice con-  
tained in the accompanying booklet. Keep these  
instructions in a safe place. If you pass the device  
on to anyone else, please ensure that you also pass  
on all the documentation.  
Q
Features and equipment  
Multi-purpose precision rotary tool:  
1
2
3
4
5
On/Off switch/Rotational speed control  
Battery pack release button  
Battery pack  
Metal stirrup hanger  
Clamping nut  
6
GB/IE/CY  
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Introduction/Safety  
6
7
Spigot nut  
Spindle lock  
Battery charger PFBS 9.6-1:  
Primary:  
Rated voltage:  
Rated output:  
230V 50Hz  
~
Battery charger (see Fig. A):  
8.5W  
8
9
10  
Charging cradle with connector  
Mains adapter  
LED  
Secondary:  
Rated voltage:  
Charging current:  
Charging duration:  
Protection class:  
12VDC  
400mA  
approx.3hours  
II/&  
Accessories (see Fig. B):  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
6 HSS drills  
2 Mandrels for mounting tools  
3 Polishing wheels  
4 Grinding wheels  
1 Metal brush  
1 Saw blade  
10 Cutting wheels  
4 Collets  
2 Plastic brushes  
3 Milling bits  
2 Engraving bits  
5 Grinding bits  
Combination tool  
Noise and Vibration Informationen:  
Determined noise level with A evaluation.  
Sound pressure level: 61dB(A)  
Acoustic power level: 75dB(A)  
Evaluated acceleration, typical.  
Hand-arm vibration:  
2,63m/s2  
Q
Included items  
1 Multi-purpose precision rotary tool  
with rechargeable battery pack  
1 Battery charger  
1 Plastic case  
1 Accessory kit (44-piece)  
1 Operating instructions  
Q
Safety  
1 Booklet “Guarantee and service”  
1 Booklet “General safety advice”  
Safety advice  
Q
Technical information  
J
J
Ensure that the drill/grinder is always used in  
accordance with the advice in these operating  
instructions and only by persons over 16 years  
of age.  
Model PFBS 9.6:  
Rated voltage:  
No-load speed:  
Max. disc ø:  
9.6VDC  
n0 5000-25 000min-1  
25mm  
Keep children away from the drill/  
grinder. Store the drill/grinder  
indoors in an enclosed, dry place  
where it cannot be reached by children.  
Rechargeable battery pack PFBS 9.6-2:  
Rated voltage:  
9.6VDC  
Capacity:  
1000mAh NI-MH  
GB/IE/CY  
7
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Safety/Operation  
To avoid danger to life from  
electric shock:  
J
When you use the drill/grinder wear  
the following protective equipment:  
safety glasses and protective gloves.  
J
A damaged drill/grinder, mains  
lead or plug presents a serious dan-  
ger to life from electric shock. Check  
the condition of the drill/grinder, charger, mains  
lead, mains plug and battery pack at frequent  
intervals. Do not use a drill/grinder with dam-  
aged parts. If a dangerous situation arises pull  
out the mains plug from the socket immediately.  
Never open up the drill/grinder or equipment.  
Always have any repairs carried out or replace-  
ment parts fitted at the service centre or by an  
electrical equipment repair specialist.  
Protect the charger, battery pack and the drill/  
grinder from moisture.  
To work safely:  
J
J
Before cleaning or maintaining the charger or  
battery pack always pull the plug out of the  
mains socket.  
Never charge the battery pack if the ambient  
temperature is below 10°C or above 40°C.  
m Attention! To avoid damaging the tool or  
workpiece.  
J
Do not allow the tool to come to a standstill by  
overloading it!  
J
J
Warning! Do not use the drill/grinder with  
chargers or batteries other than the charger/  
battery pack supplied.  
Q
Q
Operation  
J
Warning! Never short circuit the battery  
pack. Overheating, fire or destruction of the  
battery pack may result.  
Charging the battery pack  
Therefore:  
m Attention! A battery pack that has been  
unused for a while or never been charged must be  
charged before reuse or first use. The battery pack  
requires about 3-5 cycles before it can reach its  
full charge.  
- Do not connect any wires to the battery  
pack poles.  
- Take care that no metal objects (nails,  
screws, etc.) can short circuit the battery pack  
connectors.  
m
Attention! Always pull out the mains plug  
9
J
m Attention! Never throw the battery pack  
(mains adapter ) before you insert the battery  
into fire or water. Danger of explosion! Handle pack into or take it out of the charger.  
the battery pack with care, protect it from im-  
9
pacts and sharp blows!  
j
j
Connect the adapter  
to a mains socket.  
3
Insert the battery pack  
cradle . Make sure that the polarity of the  
into the charging  
8
Attention! To avoid the danger  
8
of injury, burning and damage  
to health:  
battery pack matches that of charging cradle  
.
10  
lights up green whenever the bat-  
j
J
The LED  
tery pack  
the adapter  
3
8
is in the charging cradle  
9
and  
J
J
8
Warning! If you come into contact with the  
acid from the battery pack, wash off the acid  
thoroughly with water immediately. If acid  
should enter your eyes, flush them immediately  
with water and find a doctor immediately.  
Caution! The tool continues to  
is connected to a mains socket.  
Do not use the quick-charge process to charge  
a battery pack for a second time in close suc-  
cession. Otherwise there is the danger that the  
battery pack will become overcharged and its  
useful life and that of the charger reduced.  
rotate after it has been switched off!  
Avoid contact with rapidly rotating  
drill/grinder components.  
GB/IE/CY  
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Operation  
J
Switch the charger off for at least 15 minutes  
between successive charging processes. To do  
using the open spanner end  
23  
of the  
combination tool  
.
9
this pull the mains plug  
of the socket.  
(mains adapter  
)
out  
Note: Use the screwdriver end  
of the  
23  
combination tool  
to release or tighten the  
12  
screw of the mandrels  
.
Q
Inserting/removing the  
battery pack into/out of the  
drill/grinder  
Q
Switching on and o/Setting  
the speed range  
Inserting the battery pack:  
Switching on/Setting the speed range:  
1
1
j
Set the On/Off switch  
Insert the battery pack  
until it engages.  
to position “0”.  
j
Set the On/Off switch  
to a position  
3
j
into the drill/grinder  
between “2” and “10”.  
Switching off:  
1
Removing the battery pack:  
j
Set the On/Off switch  
to position “0”.  
2
j
Pressing the battery pack buttons  
at the  
sides at the same time allows you to remove  
3
Q
the battery pack  
.
Advice on working with  
materials/Tools/Speed ranges  
Q
Changing a collet  
j
Make sure that no debris from working the  
material adheres to the tool. Use paraffin, cut-  
ting oil or similar medium to lubricate the tool.  
Use the highest speed when working on steel  
or iron with the milling bits.  
Use a short trial on a test piece to determine the  
optimum rotational speed range for working on  
zinc, zinc alloy, aluminium, copper and lead.  
Use the low speed range for working on plas-  
tics and low-melting point materials.  
7
j
j
Press the spindle lock  
and keep it pressed.  
5
Rotate the clamping nut  
engages.  
until the lock  
j
j
5
j
j
j
Release the clamping nut  
from the thread  
18  
and remove the collet  
Insert the correct collet  
with the clamping nut  
Release the spindle lock  
.
18  
and screw it tight  
.
5
.
j
7
j
j
Use high speeds on wood.  
Use the medium speed range for cleaning,  
polishing and buffing.  
Q
Inserting/changing tools  
7
j
j
Press the spindle lock  
and keep it pressed.  
The following information shall be considered as  
recommendatory only. Learn by practical experi-  
ence which tools and settings are the best for the  
materials you work with.  
5
Rotate the clamping nut  
engages.  
Release the clamping nut  
until the lock  
5
j
using the open  
23  
spanner end  
of the combination tool  
.
j
j
If a tool is already inserted remove it.  
First insert the tool you wish to use though the  
5
clamping nut  
18  
before you insert it into the  
collet  
.
7
j
j
Press the spindle lock  
and keep it pressed.  
into the threaded insert and  
18  
Insert the collet  
screw the clamping nut  
5
tightly on the thread  
GB/IE/CY  
9
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Operation  
Setting the appropriate speed  
Symbols on  
On/off  
Material  
1
switch  
(Drill/grinder switched off)  
Softwood, metal  
Hardwood  
0
2
6
8
Plastics and low melting  
point materials  
Stone, Ceramics  
Steel  
4
10  
Examples of appropriate tool selection Function  
Function  
Drilling  
Milling  
Accessory  
Application  
11  
Drilling wood (see Fig. C)  
HSS drill  
20  
Various tasks, e.g. hollowing out, gouging,  
shaping, grooving or slotting  
Milling bits  
21  
Markings (see Fig. D)  
Engraving bits  
Engraving  
15  
Derusting (see Fig. E)  
Metal brush  
Polishing,  
derusting  
13  
Working on various metals and plastics, in  
particular noble metals like gold or silver  
(see Fig. F)  
Polishing wheel  
m Attention!  
Use only the lightest  
contact pressure of  
the tool on the work-  
piece.  
19  
15  
E.g. cleaning complex plastic housings or the  
area around a door lock  
Plastic brush  
Metal brush  
Cleaning  
E.g. cleaning cutlery, jewellery, tools (see Fig. E)  
(The metal brush is softer than steel)  
14  
Grinding of stone, precise tasks on hard materials,  
such as ceramics or alloy steel (see Fig. G)  
Grinding wheels  
,
Grinding  
22  
grinding bits  
17  
Cutting metal, plastic or wood (see Fig. H)  
Cutting discs  
Cutting and  
sawing  
16  
Saw blade Sawing steel, metal, wood or plastic  
(see Fig. I)  
Saw blade  
10 GB/IE/CY  
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Operation/Maintenance and cleaning/Disposal/Information  
Q
Q
Tips and tricks  
Information  
If you use press too hard you run the risk of break-  
ing the tool or damaging the workpiece. You will  
achieve the best results by operating the tool at a  
constant rotational speed and using a low contact  
pressure on the workpiece.  
Q
Service  
Please see the warranty documents for details of  
the Service Office responsible for your country.  
Q
Q
Maintenance and cleaning  
Manufacturer’s Declaration of  
Conformity/Manufacturer  
Q
Maintenance  
We, Kompernaß GmbH, Burgstr. 21,  
D-44867 Bochum, Germany, declare that this  
product complies with the following EU directives:  
j
Before and after a prolonged period of  
non-use fully charge the battery pack  
3
.
Machinery Directive (98/37/EC)  
Q
Cleaning  
EU Low Voltage Directive (2006/95/EC)  
j
Clean all the dirt off the drill/grinder. Use a  
dry cloth for cleaning.  
Electromagnetic compatibility  
(89/336/EEC), (92/31/EEC)  
Type/Device description:  
Multi-purpose precision rotary tool PFBS 9.6  
Q
Disposal  
The packaging is wholly composed of  
environmentally-friendly materials that can Bochum, 31.10.2007  
be disposed of at a local recycling centre.  
Do not dispose of electric tools in  
the household waste!  
Hans Kompernaß  
In accordance with European Directive  
2002/96/EC about waste electrical and elec-  
tronic equipment and its transposition into national  
legislation, worn out electric tools must be collected  
separately and taken for environmentally compatible  
recycling.  
- Managing Director -  
Faulty or used rechargeable batteries must be recy-  
cled in accordance with Directive 91/157/EEC.  
Return the appliance with integrated rechargeable  
battery via the available collection facilities.  
Contact your local refuse disposal authority for  
more details of how to dispose of your eletric tools.  
We reserve the right to make technical modifications in the course  
of further development.  
GB/IE/CY 11  
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12  
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