Keys Fitness Home Gym KF HCL User Manual

Owner’s Manual KF-HCL  
Half Cage lat attaCHment  
Read all precautions and  
instructions in this manual before  
using this equipment.  
215-00099  
10/06 Rev A  
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Important Safety Information  
NOTE: Hand tighten bolts and nylon nuts until machine is fully  
assembled.  
Prior to assembly, remove components from the box and verify that all the listed parts  
were supplied.  
SAFETY INFORMATION WARNING!  
Before using this unit or starting any exercise program, consult your physician.  
This is especially important for persons over the age of 35 and/or persons with pre-  
existing health problems. Keys Fitness Products LP assumes no responsibility for  
personal injury or property damage sustained by or through the use of this prod-  
uct.  
It is the owner’s responsibility to ensure that all users of this unit have read the  
Owner’s Manual and are familiar with safety information and precautions.  
SAFETY PRECAUTIONS  
• This unit should only be used on a level surface and is intended for indoor use  
only. Keys Fitness recommends an equipment mat be placed under the unit to  
protect the floor or carpet and for easier cleaning.  
• Wear comfortable, good-quality walking or running shoes and appropriate cloth-  
ing. Do not use this unit with bare feet, sandals, socks or stockings!  
• Always examine your unit before using to ensure all parts are in working order.  
• Do not leave children unsupervised near or on the unit.  
• Service to your unit should only be performed by an authorized service represen-  
tative, unless authorized and/or instructed by a Keys Fitness technician. Failure  
to follow these instructions will void the warranty.  
3
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Before You Start  
THANK YOU for making this unit a part of your exercise program.  
Keys Fitness assures the very best in value, appearance, durability  
and biomechanics.  
This manual will guide you through the assembly process. If at any  
time you are having trouble with the assembly or use of this product, then  
please contact us at our Keys Fitness Helpline. We have trained service techni-  
cians on site to take care of you, our valued customer.  
REGISTRATION CARd  
To avoid unnecessary delays in warranty parts and to insure that a permanent  
record of your purchase is on file with our company, be sure to send in the war-  
of purchase.  
KEYS FITNESS SERIES  
MOdEl: KF-HCl  
QUESTIONS?  
CAll  
1-888-340-0482  
Monday-Friday  
8:30-5:30 Central Time  
When calling please have the following product information available:  
4
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Assembly  
5
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Assembly  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
STEP 1  
Connect Lower Support (1), Footbrace (8) and Pulley Bracket  
(9) to Half Cage using:  
3
8
5
x
x
x
x
(19) Bolt M10x70  
(ꢀ0) Washer 10  
(ꢀ1) Nylon Lock Nut M10  
(ꢀ7) Bolt M10x95  
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Assembly  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
STEP 2  
Assemble weight carriage structure using:  
1
4
1
x
x
x
x
x
x
x
(6) Guide Rod  
(4) Slide Weight Support  
(11) Plastic Sleeve  
(1ꢀ) Bumper for Weight  
(ꢀ) Weight Base (Not Labeled)  
(ꢀ0) Washer 10  
(ꢀ5) Bolt M10xꢀ0  
Note: Bolts (ꢀ5) will need to be tightened before moving to  
STEP 3.  
Secure Weight Base (ꢀ) to Half Cage using:  
1 x (ꢀ) Lower Support  
ꢀ x (ꢀ8) Bolt M10x95  
ꢀ x (ꢀ1) Nylon Lock Nut  
4 x (ꢀ0) Washer 10  
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Assembly  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
STEP 3  
Connect Top Frame (4) to Half Cage and Guide Rods (7) using:  
ꢀ x (ꢀꢀ) Bolt M1ꢀx80  
4 x (ꢀ3) Washer M10  
ꢀ x (ꢀ5) Bolt M10xꢀ0  
ꢀ x (ꢀ0) Washer 10  
ꢀ x (ꢀ4) Nylon Lock Nut M1ꢀ  
Place High Pulley Cable (34) into positions using:  
5 x (14) Big Pulley  
4 x (ꢀ1) Nylon Lock Nut  
6 x (18) Big Pulley Spacer  
10 x (ꢀ0) Washer 10  
ꢀ x (ꢀ6) Bolt M10x50  
ꢀ x (13) Plate for Pulley  
3 x (19) Bolt M10x70  
Place Low Pulley Cable (35) into positions using:  
4 x (14) Big Pulley  
1 x (18) Pulley Bracket  
4 x (ꢀ6) Bolt M10x50  
4 x (ꢀ1) Nylon Lock Nut  
ꢀ x (19) Bolt M10x70  
8 x (ꢀ0) Washer 10  
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Assembly  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
STEP 4  
Connect all attachments using:  
ꢀ x (30) Pear Hook  
1 x (15) Long Bar  
1 x (8) Footbrace  
1 x (3ꢀ) U Pin  
1 x (10) Chain  
1 x (5) Short Bar  
5 x (17) Plug  
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Parts list  
KF-HCl Parts list Rev B  
Ref #  
Part #  
description  
Qty  
1
A
1
3
4
5
6
7
8
9
KF-HC-REF ****Reference Only*****  
ꢀꢀ3-009ꢀꢀ LOWER SUPPORT, KF-HCL  
ꢀꢀ3-009ꢀ3 WEIGHT BASE, KF-HCL  
ꢀꢀ3-009ꢀ4 TOP FRAME, KF-HCL  
ꢀꢀ3-00055 SLIDE WEIGHT SUPPORT  
ꢀꢀ3-0009ꢀ LAT BAR KPS-GYM  
1
1
1
1
1
ꢀꢀ3-00056 GUIDE ROD KPS-HCL  
ꢀ10-001ꢀ3 SPRING CLIP  
ꢀ19-00366 FOOT BRACE, KPS-HCL  
ꢀ19-0001ꢀ PULLEY BRACKET KPS-HCL  
1
1
10 ꢀꢀ9-00111 CHAIN, KPS-HCL  
1
11 ꢀ06-00188 PLASTIC SLEEVE, 44.5Xꢀ5  
1ꢀ ꢀ06-000ꢀ6 WEIGHT BUMPER KPS  
13 ꢀ19-00006 PULLEY PLATE, KPS  
14 ꢀꢀ3-00ꢀꢀ8 BIG PULLEY 4.5"  
4
9
15 ꢀꢀ3-00099 SHORT BAR  
1
16 ꢀ06-00016 ROUND PLUG 48  
17 ꢀ06-00394 PLUG, 50.8X76.ꢀ KF SERIES  
18 ꢀ0ꢀ-00385 BIG PULLEY SPACER, KPS-HCL  
19 ꢀ0ꢀ-00650 ALLEN BOLT, M10X70  
ꢀ0 ꢀ0ꢀ-00ꢀꢀ3 WASHER, 11Xꢀ3Xꢀ  
ꢀ1 ꢀ0ꢀ-00091 NYLON NUT, M10  
5
6
5
34  
15  
ꢀꢀ ꢀ0ꢀ-00651 ALLEN BOLT, M1ꢀX80  
ꢀ3 ꢀ0ꢀ-00ꢀꢀꢀ WASHER, 13Xꢀ6Xꢀ KPSFI #3ꢀ  
ꢀ4 ꢀ0ꢀ-0009ꢀ NYLON NUT, M1ꢀ  
4
ꢀ5 ꢀ0ꢀ-00644 ALLEN BOLT, M10Xꢀ0  
ꢀ6 ꢀ0ꢀ-001ꢀ5 ALLEN BOLT M10*50  
ꢀ7 ꢀ0ꢀ-0065ꢀ ALLEN BOLT, M10X100  
ꢀ8 ꢀ0ꢀ-00653 ALLEN BOLT, M10X95  
ꢀ9 ꢀ06-00103 LAT BAR GRIP - KPS  
30 ꢀ10-0003ꢀ PEAR HOOK  
4
6
4
3
31 ꢀ19-003ꢀ6 SPRING COLLAR PLASTIC GRIPS  
3ꢀ ꢀ10-00146 U PIN, KPS-HCL, KPS-LEGA, KPS-OB  
33 ꢀ0ꢀ-00048 JAM NUT 1/ꢀ"  
4
1
1
33 ꢀ0ꢀ-00048 JAM NUT 1/ꢀ"  
1
34 ꢀꢀ9-00014 HIGH PULLEY CABLE KPS-HCL  
35 ꢀꢀ9-00013 LOW PULLEY CABLE KPS-HCL  
1
1
10  
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Exploded View  
11  
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Warranty  
KEYS FITNESS PRODUCTS, L.P.  
LIFETIME WARRANTY  
This Warranty applies in the United States and Canada to products manufactured or distributed by  
Keys Fitness Products, LP (“Keys”) under the KEYS brand name. The warranty is non-transferable  
and valid only to the original purchaser.  
Keys warrants that the Product you have purchased for non-commercial, personal, family, or  
household use from Keys or from an authorized Keys reseller is free from defects in materials  
or workmanship under normal use during the warranty period. Your sales receipt, showing the  
date of purchase of the Product, is your proof of purchase. This warranty only extends to you, the  
original purchaser. It is not transferable to anyone who subsequently purchases or acquires the  
Product from you. This Warranty becomes VALID ONLY if the product is purchased through a Keys Fitness authorized  
dealer unless otherwise authorized by Keys Fitness in writing and must be assembled / installed according to the instruc-  
tions included with the Product.  
In a light institutional setting, Keys will extend a one year limited warranty to the original purchaser.  
During the warranty period Keys will repair or replace (at Keys' option) the product if it becomes defective, malfunctions, or  
otherwise fails to conform with this Warranty under normal use. In repairing the Product, Keys may replace defective parts  
with new or, at the option of Keys, serviceable used parts that are equivalent to new parts in performance. All exchanged  
parts and Products replaced under this warranty will become the property of Keys. Keys reserves the right to change man-  
ufacturers of any part to cover any existing warranty.  
This warranty DOES NOT COVER shipping charges, export taxes, custom duties and taxes, or any other charges associ-  
ated with transportation of the parts or Product. To obtain warranty service, you must contact a Keys authorized retailer,  
service technician or Keys Fitness at our phone number located in this manual. Any parts determined to be defective must  
be returned to Keys to obtain warranty service. You must prepay any shipping charges, export taxes, custom duties and  
taxes, or any other charges associated with transportation of the parts or Product. In addition, you are responsible for  
insuring any parts or Product shipped or returned. You assume the risk of loss during shipment. You must present Keys  
with proof-of-purchase documents (including the date of purchase). Any evidence of alteration, erasure or forgery of proof-  
of-purchase documents will be cause to void this Warranty.  
This Warranty does not extend to any product not purchased from Keys or from an authorized Keys reseller. This Limited  
Warranty does not extend to any Product that has been damaged or rendered defective; (a) as a result of accident, mis-  
use, or abuse; (b) by the use of parts not manufactured or sold by Keys; (c) by modification of the Product : (d) operation  
on incorrect power supplies; or (e) as a result of service by anyone other than Keys, or an authorized Keys warranty ser-  
vice provider. Product on which the serial number has been defaced or removed is not eligible for warranty service. Should  
any Product submitted for warranty service be found ineligible, an estimate of repair cost will be furnished and the repair  
will be made if requested by you upon Keys' receipt of payment or acceptable arrangements for payment.  
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, KEYS MAKES NO OTHER WARRANTIES, EXPRESSED  
OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR  
PURPOSE. KEYS EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED IN THIS LIMITED WARRANTY.  
ANY IMPLIED WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS LIMITED  
WARRANTY. NEITHER KEYS NOR ANY OF ITS AFFILIATES SHALL BE RESPONSIBLE FOR INCIDENTAL OR  
CONSEQUENTIAL DAMAGES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED  
WARRANTY LASTS OR THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO  
THE ABOVE LIMITATIONS OR EXCLUSION MAY NOT APPLY TO YOU. This Limited Warranty gives you specific legal  
rights and you may also have other rights that may vary from state to state. This is the only express warranty applicable to  
Keys-branded products. Keys neither assumes nor authorizes anyone to assume for it any other express warranty.  
PLEASE SEND IN THE INCLUDED WARRANTY CARD OR REGISTER ON-LINE AT www.keysfitness.com WITHIN  
TEN (10) DAYS OF PURCHASE TO REGISTER YOUR UNIT WITH KEYS FITNESS PRODUCTS, LP. MAIL  
WARRANTY CARD TO: KEYS FITNESS PRODUCTS, PO BOX 55123ꢃ, DALLAS, TX ꢁ5355  
12  
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Keys Fitness Products, L.P.  
4009 Distribution Drive, Suite 250  
Garland, Texas 75041  
Customer Service: 1-888-340-0482  
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