Keys Fitness Fitness Equipment KPS CC User Manual

KPS-CC  
CABLE CROSSOVER  
Questions?  
Call our toll free Keys Fitness Helpline  
1-800-683-1236  
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BEFORE YOU START  
Prior to assemby, remove components from the box and verify that all the listed parts  
were supplied.  
SAFETY INFORMATION WARNING!  
Before using this unit or starting any exercise program, consult your physician. This is  
especially important for persons over the age of 35 and/or persons with pre-existing  
health problems. Keys Fitness Products LP assumes no responsibility for personal  
injury or property damage sustained by or through the use of this product.  
It is the owner’s responsibility to ensure that all users of this unit have read the Owner’s  
Manual and are familiar with safety information and precautions.  
SAFETY PRECATIONS  
• This Power System unit should only be used on a level surface and is intended for  
indoor use only. Keys Fitness recommends an equipment mat be placed under the  
unit to protect the floor or carpet and for easier cleaning.  
• Wear comfortable, good-quality walking or running shoes and appropriate clothing.  
Do not use this unit with bare feet, sandals, socks or stockings!  
• Always examine your unit before using to ensure all parts are in working order.  
• Do not leave children unsupervised near or on the unit.  
• Service to your Power System unit should only be performed by an authorized serv-  
ice representative, unless authorized and/or instructed by a Keys Fitness technician.  
Failure to follow these instructions will void the warranty.  
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until STEP 8.  
STEP 1  
Attach Middle Base (2) to Left Rear Upright (4)  
and Inner Base (1) using Bolts (42), Washers (53)  
and Nylon Lock Nuts (54).  
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until STEP 8.  
STEP 2  
Attach Middle Base (2) to Right Rear Upright  
(3) and Inner Base (1) using Bolts (42),  
Washers (53) and Nylon Lock Nuts (54).  
Z
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until STEP 8.  
STEP 3  
NOTE: Before completing any other  
steps, you should position each side  
of the unit where it will stay once fully  
assembled such that the total length  
is 12 feet long. This will keep you  
from having to move the unit once it  
is loaded with weights.  
Slide Weight Bumpers (38) and  
Guide Rods (9) into holes of Middle  
Base (2).  
Slide quantity 9 of the 10 lb plates  
(33) onto guide rods. Then slide  
quantity 10 of the 5 lb plates (34)  
onto guide rods.  
Slide Top Plate (32) onto top of  
weight stack.  
Repeat STEP 3 on other side.  
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until STEP 8.  
STEP 4  
Slide Left Slide Frame (6)  
onto Slide Guide Tube (5) as  
shown and lock into one of  
the holes in tube.  
Attach Slide Guide Tube (5)  
to Inner Base (1) with Bolt  
(41), Washers (53) and  
Nylon Lock Nut (54).  
Slide Top Frame (8) onto  
Guide Rods (9) and Slide  
Guide Tube (5) and connect  
as shown.  
\
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until STEP 8.  
STEP 5  
Slide Right Slide Frame (7) onto  
Slide Guide Tube (5) as shown and  
lock into one of the holes in tube.  
Attach Slide Guide Tube (5) to Inner  
Base (1) with Bolt (41), Washers (53)  
and Nylon Lock Nut (54).  
Slide Top Frame (8) onto Guide  
Rods (9) and Slide Guide Tube (5)  
and connect as shown.  
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until STEP 8.  
STEP 6  
Slide Top Cross Tube (11) into both sides of the Top  
Frame (8) and secure as shown. Note: two people will  
be needed to complete this step safely.  
Connect Chin-Up Handle (16) to Top Cross Tube (11)  
using Bolts (48), Washers (53) and Nylon Lock Nuts  
(54).  
^
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until STEP 8.  
STEP 7  
Insert Cable (15) and pulleys  
and secure as shown.  
NOTE: The weight stack is  
not shown for better viewing of  
cable instructions.  
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ASSEMBLY  
STEP 8  
Attach Handle (10) to each side of frame and secure  
with Bolts (39) and Washers (51).  
TIGHTEN ALL BOLTS AND NUTS before continuing!  
Once all bolts and nuts are tightened, then attach  
Weight Shrouds (12) with Allen Bolts (49) and Washers  
(52).  
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PARTS LIST  
#
DESCRIPTION  
QTY  
1
inner base  
middle base  
right rear upright  
left rear upright  
slide guide tube  
left slide frame  
right slide frame  
top frame  
2
2
3
4
5
6
7
8
2
1
1
2
1
1
2
9
guide rod  
4
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
handle  
2
1
4
2
2
2
1
2
2
2
6
10  
2
2
8
4
4
4
2
2
2
2
2
18  
20  
2
4
8
4
4
8
8
4
10  
2
top cross tube  
weight shroud  
double pulley block  
swivel pulley block  
cable  
chin-up handle  
selector rod  
jam nut  
pop pin  
4.5" pulley  
3.5" pulley  
lat strap  
ankle strap  
end cap  
plastic sleeve  
plug  
mushroom plug  
grip  
grip  
long grip  
pear hook  
top plate  
weight plate  
weight plate  
weight pin  
small bushing  
pulley spacer  
weight bumper  
bolt  
bolt  
bolt  
bolt  
bolt  
bolt  
bolt  
bolt  
bolt  
bolt  
10LBS  
5LBS  
M12*20  
M10*70  
M10*65  
M10*75  
M10*50  
M10*35  
M10*55  
M10*25  
2
4
2
2
12  
2
4
12  
76  
38  
1
M10*140  
M10*135  
allen bolt  
chamber bolt M12*35  
washer 12  
washer 8  
washer 10  
M8*10  
nylon locknut M10  
allen wrench S=6  
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EXPLODED VIEW  
11  
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KEYS FITNESS PRODUCTS, L.P.  
POWER SYSTEM SERIES  
LIFETIME WARRANTY  
This Warranty applies in the United States and Canada to products manufactured or distributed by  
Keys Fitness Products, LP (“Keys”) under the KEYS brand name. The warranty period to the origi-  
nal purchaser is lifetime of the original purchaser.  
Keys warrants that the Product you have purchased for non-commercial, personal, family, or  
househould use from Keys or from an authorized Keys reseller is free from defects in materials or  
workmanship under normal use during the warranty period. Your sales receipt, showing the date  
of purchase of the Product, is your proof of purchase. This warranty only extends to you, the origi-  
nal purchaser. It is not transferable to anyone who subsequently purchases the Product from you.  
It excludes expendable parts (wear items). Wear items pertain to components that might need to be replaced due to nor-  
mal wear and tear. These items vary per product but will include grips, chains, cables, pads, upholstery, pulleys, bearings,  
etc. Please contact a Keys customer service representative for specifics on wear items. This Warranty becomes VALID  
ONLY if the product is purchased through a Keys Fitness authorized dealer unless otherwise authorized by Keys Fitness  
in writing and must be assembled / installed according to the instructions included with the Product.  
During the warranty period Keys will repair or replace (at Keys' option) the product if it becomes defective, malfunctions, or  
otherwise fails to conform with this Warranty under normal use. In repairing the Product, Keys may replace defective parts,  
or at the option of Keys, serviceable used parts that are equivalent to new parts in performance. All exchanged parts and  
Products replaced under this warranty will become the property of Keys. Keys reserves the right to change manufacturers  
of any part to cover any existing warranty.  
This warranty DOES NOT COVER shipping charges, export taxes, custom duties and taxes, or any other charges associ-  
ated with transportation of the parts or Product. To obtain warranty service, you must contact a Keys authorized retailer,  
service technician or Keys Fitness at our phone number located in this manual. Any parts determined to be defective must  
be returned to Keys to obtain warranty service. You must prepay any shipping charges, export taxes, custom duties and  
taxes, or any other charges associated with transportation of the parts or Product. In addition, you are responsible for  
insuring any parts or Product shipped or returned. You assume the risk of loss during shipment. You must present Keys  
with proof-of-purchase documents (including the date of purchase). Any evidence of alteration, erasing or forgery of proof-  
of-purchase documents will be cause to void this Warranty.  
This Warranty does not extend to any product not purchased from Keys or from an authorized Keys reseller. This Limited  
Warranty does not extend to any Product that has been damaged or rendered defective; (a) as a result of accident, mis-  
use, or abuse; (b) by the use of parts not manufactured or sold by Keys; (c) by modification of the Product or normal wear  
and tear; (d) operation on incorrect power supplies; or (e) as a result of service by anyone other than Keys, or an author-  
ized Keys warranty service provider. Product on which the serial number has been defaced or removed is not eligible for  
warranty service. Should any Product submitted for warranty service be found ineligible, an estimate of repair cost will be  
furnished and the repair will be made if requested by you upon Keys' receipt of payment or acceptable arrangements for  
payment.  
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, KEYS MAKES NO OTHER WARRANTIES, EXPRESSED  
OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR  
PURPOSE. KEYS EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED IN THIS LIMITED WARRANTY. ANY  
IMPLIED WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS LIMITED WARRAN-  
TY. NEITHER KEYS NOR ANY OF ITS AFFILIATES SHALL BE RESPONSIBLE FOR INCIDENTAL OR CONSEQUEN-  
TIAL DAMAGES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR  
THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS  
OR EXCLUSION MAY NOT APPLY TO YOU. This Limited Warranty gives you specific legal rights and you may also have  
other rights that may vary from state to state. This is the only express warranty applicable to Keys-branded products.  
Keys neither assumes nor authorizes anyone to assume for it any other express warranty.  
PLEASE SEND IN THE INCLUDED WARRANTY CARD OR REGISTER ON-LINE AT www.keysfitness.com WITHIN  
TEN (10) DAYS OF PURCHASE TO REGISTER YOUR UNIT WITH KEYS FITNESS PRODUCTS, LP. MAIL WARRAN-  
TY CARD TO: KEYS FITNESS PRODUCTS, PO BOX 551239, DALLAS, TX 75355  
12  
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Keys Fitness Products, L.P.  
4009 Distribution Drive, Suite 250  
Garland, Texas 75041  
Customer Service: 1-800-683-1236  
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