AERO
AIR TIRE PEDAL CAR
Assembly Instructions
Model # 9981-700
Recommended for children up to 200 lbs, ages 5-9
AERO by Kettler®
1355 London Bridge Road · Virginia Beach, Virginia 23453 · USA
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USA
Assembly Instructions
Please bear in mind that there is always a danger of children injuring themselves while using swings,
climbing frames, toy vehicles or similar equipment.
When riding the toy, the child should always wear covered footwear (no open toe shoes or barefoot riding).
When children are at play, situations may arise which cannot be predicted by the manufacturer and
for which he cannot be held responsible.
Never use corrosive or abrasive substances to clean the toy. Never use substances which may cause
pollution of the environment.
For models with air tires, check air pressure periodically (see tire for recommended psi) Due to the nature
AERO by Kettler® toys,
of materials used in air tires on
it is not recommended that the product to be left
in any one place for too long where solvents or other chemicals, i. e. petrol, may lie. This may result in a
chemical reaction, which could cause the tires
something underneath the wheels to cover
to mark the surface such as a vinyl
If in doubt put
Lubricate the bearing sleeves of the wheels with a few drops of oil every two to three months.
Assembly of the Pedal Car
Please ensure that the vehicle will only be used for playing when assembly has been carried out cor-
rectly, and checked, by an adult.
The toy vehicle must be assembled by an adult person. Study the assembly instructions carefully be-
fore beginning work. Assemble the vehicle in the exact sequence shown by the letters in the diagrams.
The vehicle will function as designed when correctly assembled.
Please note that there is always a danger of injury when working with tools or doing manual work.
Therefore please be careful when assembling this machine.
Ensure that your working area is free of possible sources of danger, for example don’t leave any tools
lying around. Always dispose of packaging material in such a way that it may not cause any danger.
There is always a risk of
if children play with plastic bags!
Bolt all the parts together loosely at
and check that they have been assembled correctly. Tighten
the locknuts by hand until resistance is felt, then use the wrench to tighten nuts completely against
resistance (locking device). Then check that all screw connections have been tightened rmly.
Please keep original packaging of this article, so that it may be used for transport at a later date, if
necessary.
For technical reasons, we reserve the right to carry out preliminary assembly work (e.g. addition of tub-
ing plugs).
When ordering spare parts, always state the full model number, spare part number, the quantity required
and the serial number of the product.
Example order: model # 9981-700/ spare part no. 9981-700#12 / 1 piece / S/N...
Important: spare part prices do not include fastening material; if fastening material (bolts, nuts, washers
etc.) is required it should be clearly stated on the order by adding the words „with fastening material“.
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USA
AERO by Kettler® Limited Warranty
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, MADE BY EITHER THE DISTRIBUTOR OR THE
MANUFACTURER ON AERO BY KETTLER® PRODUCTS, EXCEPT THE MANUFACTURER’S LIMITED WARRANTY
AGAINST DEFECTS IN MATERIAL SET OUT BELOW:
This AERO by Kettler® Limited Warranty applies to products sold through the AERO by Kettler® Authori-
zed Dealer Network to the original retail purchaser and authenticated by proof of purchase from a retailer
located in the United States. Any shipments made under this warranty will be shipped to the United States
only. Any shipment outside of the United States will be at the sole cost of the customer. This AERO by
Kettler® Limited Warranty is a
warranties extended by indivdual retailers at the point of sale. Manufacturer warrants this product to be free
from defects in material at the time of the product’s tender of delivery for a period of 1year for residential
use. This Limited Warranty is not transferable and does not cover normal wear and tear (including, but not
limited to, damage and wear to tires, power shocks, drive belts and other non-durable parts). The liability of
the manufacturer under this Limited Warranty shall not include any liability for direct, indirect, or
consequential damages resulting from the defect. This Limited Warranty is void if the product is damaged
by accident, unreason
its original state, or other causes determined not arising out of defects in material.
in the warranty period, contact AERO by Kettler® Parts & Service Dept. by phone at 866.804.0440, fax at
757.563.9273, or e-mail at [email protected]
THIS LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUD-
ING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND OF ANY
OTHER OBLIGATIONS OR LIABILITY ON THE PART OF THE MANUFACTURER. AERO BY KETTLER® NEITHER
ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR IT ANY OTHER LIABILITY IN CONNECTION
WITH SUCH PRODUCTS.
WARNING!!
!
TO AVOID SERIOUS INJURY:
Continuous adult supervision is required; never use near motor vehicles; near streets,
swimming pools, hills, steps or sloped driveways. Always weare shoes when using the
Pedal Car. Allow only one rider. The use of protective gear and a bike helmet is highly
recommended.
Pedal Car Maxium weight: 200 lbs.
Excessive weight may cause a hazardous or unstable condition.
Model # 9981-700
AERO by Kettler®· 1355 London Bridge Road · Virginia Beach, VA 23453
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4
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5
Checklist
1/1
1
1
1
1
2
1
2
M 8
1
1
Ø 8/20
1
8
Ø 8/16
1
1
M 5
8
2
M 5 X 53
M 5 X 45
6
2
2
1
1
M 5 X 30
3, 9 X 16mm
1
1
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6
1
x 4
M5x45
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7
2
A
D
C
B
C
B
B
C
x2
x2
M5x53
M5x45
3
Ø 8/20
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8
4
M 8
5
x2
3, 9x16mm
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9
6
7
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10
8
M5x30 x2
9
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11
Seat Adjustment
B
A
C
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12
Detaching for Repairs and Chain Tightening
Remove seat
Unscrew upper chain cover in location B
Remove upper cover
A
B
C
B
A
Unscrew lower cover in location A and remove
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13
Chain Tightening and Re-Attachment
A
C
B
Loosen 4 screws and nuts at location A
Slide pedal sprocket forward (B)
and tighten screws (A) simultaneously to tighten chain
If chain is off, slide pedal sprocket back (C) and place chain on sprockets,
then tighten chain.
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Spare parts drawing AERO Pedal Car Model# 9981-700
8
13
10
11
32
4
14
9
12
16
32
28
29
27
26
30
24
22
26
27
21
20
19
25
30
18
23
31
1
15
35
18
35
23
7
4
20
19
4
3
17
2
5
33
6
34
35
5
7
4
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USA
Spare parts list for AERO Pedal Car Model #9981-700
pos.
description
qty.
part no.
1
2
3
4
5
6
7
8
1
1
2
4
2
1
4
9981-700#01
9981-700#02
9981-700#03
9981-700#04
9981-700#05
9981-700#06
9981-700#07
9981-700#08
9981-700#09
9981-700#10
9981-700#11
9981-700#12
9981-700#13
9981-700#14
9981-700#15
9981-700#16
9981-700#17
9981-700#18
9981-700#19
9981-700#20
9981-700#21
9981-700#22
9981-700#23
9981-700#24
9981-700#25
9981-700#26
9981-700#27
9981-700#28
9981-700#29
9981-700#30
9981-700#31
9981-700#32
9981-700#33
9981-700#34
9981-700#35
9981-700#36
main frame
tie rod
tie rod pin
running wheel
spacer sleeve
front frame
wheel screen
seat
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
2
1
1
2
2
steering wheel rod
steering wheel
steering wheel bolt set
steering column frame
steering wheel cap
steering column casing
grill
upper chain guard cover
lower chain guard cover
pedal
crank bearing
clamp, pedal crank bearing
clutch lever
clutch grip
plug
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
axle
chain
axle bearing
clamp, axle bearing
brake lever
brake grip
clamp for brake lever
pedal crank
1
1
2
1
adjustment mechanism
2
1
1
4
tire rod cover, right
tire rod cover, left
34
35
hubcap quick lock
hardware bag
1
36
© 2011 AERO by Kettler. All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted
in any
form, or by any means, such as electronic,mechanical, photocopying or otherwise, without prior written permission from KETTLER®
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