9.1.1 - DISPOSAL
Once the machine has been taken out of service, the machine can be safely
dismantled. To correctly dismantle the vegetable preparation machine, take it to a
Company which is competent to carry out this service in accordance with the
materials used for the various components (see 1.2.2).
Instruction Manual
Vegetable Preparation Machine
Model XVP001
Kenwood Catering is a division of Kenwood Limited, New Lane, Havant,
Hampshire PO9 2NH, UK
89013/2
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CHAP. 5 USE OF THE MACHINE
Page 18
Page 20
The machine must not be cleaned with water jets. Tools, brushes and scrapers
which may cause damage to the surface of the appliance should not be used.
Sterilisation - Areas in contact with food should be cleaned regularly with a dilute
sterilising agent.
5.1
5.2
FITTING THE DISCS
LOADING AND CUTTING THE FOOD
CHAP. 6 MAINTENANCE AND PRACTICAL ADVICE
NB: do not put any component into the dishwasher
WARNING!!
6.1
GENERAL
6.1.1
6.1.2
6.1.3
6.1.4
6.1.5
6.2
6.2.1
6.2.2
6.2.3
6.2.4
6.2.5
6.2.6
Belt
Feet
7.3 - PROCEDURE TO BE FOLLOWED
Unplug the machine from the power supply.
Control Panel Label
Power cable
Discs
Lift the cover and remove any discs, the expulsion arm, the pusher, the bowl and/
or the chute. Wash the removable parts in hot soapy water and then dry
thoroughly.
Carefully clean the inside of the outlet, all the working areas and the spindle.
Also clean all the external surfaces of the machine.
Dry the machine with a cloth and put it back together.
TROUBLESHOOTING
The disc lock is defective
The cover does not lock
The food is not cut properly
The cut food does not come out or is not properly cut
The machine stops operating
The microswitches on the pusher lever and the cover do
not work
6.2.7
The machine will not start
CHAP. 7 CLEANING THE MACHINE
Page 21
7.1
7.2
7.3
GENERAL
PRODUCTS TO BE USED
PROCEDURE TO BE FOLLOWED
CHAP.8 SERVICE AND CUSTOMER CARE
Page 23
Page 23
8.1
8.2
GENERAL
GUARANTEE
CHAP. 9 DISMANTLING
9.1
9.2
TAKING OUT OF SERVICE
DISPOSAL
Fig. No 27 - View of the machine dismantled for cleaning.
22
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6.2 - TROUBLESHOOTING
TABLE OF FIGURES
6.2.1 - The disc lock is defective:
Check that the discs and the disc-holding spindle are clean.
Fig. No 1
General view of the Vegetable Preparation Machine
model “XVP001”
Page 6
Fig. No 2
Fig. No 3
Position of the electrical safety protection
Page 8
Page 8
Page 8
6.2.2 - The cover does not lock:
Check that the cover is correctly closed and that it is clean.
Position of the mechanical safety protection
Fig. No 3A Position of the electrical safety measures
6.2.3 - The food is not cut properly:
Check the state of wear of the cutters.
Fig. No 4
Position of the chute or the bowl to allow the machine to Page 9
be started.
Fig. No 5
Fig. No 6
Fig. No 7
Fig. No 8
Fig. No 9
Machine on-off control.
Page 9
6.2.4 - The cut food does not come out or is not properly cut:
Check that the expulsion arm has been fitted except when dicing. Check that the
bowl is not full and the outlet is not blocked.
Small pusher for pushing vegetables down
Bowl with magnetic sensor
Chute to direct the food
Page 10
Page 10
Page 10
Page 11
Page 11
Page 11
Page 12
Page 12
Page 12
Page 13
Page 14
Page 15
Page 16
Page 16
Page 17
Page 17
Page 18
Page 18
Page 19
Page 19
Page 19
Page 22
6.2.5 - The machine stops operating:
Check that the food to be cut is not frozen or too hard and that the voltage
supplied is in accordance with the voltage indicated on the technical plate (Fig.
No 19).
Expulsion arm
Fig. No 10 Disc rack
Fig. No 11 Discs for slicing
6.2.6 - The microswitches on the pusher lever and the cover do not work:
Check that they are not blocked by dirt or other materials.
Fig. No 12 Discs for julienne
Fig. No 13 Discs for dicing
6.2.7 - The machine will not start:
Fig. No 14 Discs for grating
Check that all the safety devices are correctly positioned (Safety Chapter 1.3).
Check that the machine is plugged into the power supply and that all the relevant
switches in the work place are switched on.
Fig. No 15 Dimensions and weights
Fig. No 16 Description of the packaging
Fig. No 17 Collecting bowl
CHAP. 7 - CLEANING THE MACHINE
Fig. No 18 Directing “chute"
7.1 - GENERAL
Fig. No 19 Technical plate – registration
Fig. No 20 Diagram of the single phase electrical equipment
Fig. No 21 Start and stop button.
•
•
The machine must be cleaned at least once a day or more often, if necessary.
All parts of the Vegetable Preparation Machine which come into direct or
indirect contact with the food for cutting must be meticulously cleaned.
Before carrying out any operations it is necessary to:
Fig. No 22 Fitting the expulsion arm
Fig. No 23 Fitting the dicing – slicing combination
Fig. No 24 Correct operating position
Fig. No 25 Food added using the large feed tube
Fig. No 26 Food added using the small feed tube
Fig. No 27 View of the machine dismantled for cleaning
•
disconnect the plug from the power supply to completely insolate the machine
from the rest of the equipment.
Be careful of the residual risks from the cutting parts and / or associated
parts during cleaning or handling the discs.
7.2 - PRODUCTS TO BE USED
The machine must be wiped with normal detergents at room temperature, using a
damp cloth.
4
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C To replace the disc and, therefore, change the cutting operation to be carried
out, carry out the steps described in point 5.1 “A”. (Use the grooves in the
sides of the disc to assist removal. Take care as the cutting edges are sharp).
After this operation, an electronic system will prevent the automatic start-up of
the machine and you will need to press the button “I” to start the machine
again.
D If the bowl is used, empty it after every 2 - 3 cutting cycles. Using the machine
when the bowl is too full could prevent the correct removal of the food from
the Vegetable Preparation Machine, causing defective cutting, blockage of the
machine or even failure of the motor.
CHAP. 1 – INFORMATION ON THE MACHINE
1.1 - GENERAL PRECAUTIONS
•
The vegetable preparation machine must only be used by people who are fully
aware of the safety regulations contained in this manual.
If new people are to use the machine, time must be allowed for training them.
Even where safety devices are provided on the machine, avoid putting your
hands near moving parts.
•
•
•
•
Before carrying out cleaning or maintenance operations, disconnect the
machine from the electrical supply.
When carrying out maintenance or cleaning operations on the Vegetable
Preparation Machine carefully evaluate the risks involved.
During maintenance or cleaning, remain focused on the operations in hand.
Regularly check the state of the power cable; a worn cable or one that has
been damaged in any way represents a serious electrical danger.
If the machine is presumed or shown to be malfunctioning in any way, we
recommend you stop using it and call the “Customer Care Department ”
details of which are given in this manual.
CHAP. 6 - MAINTENANCE AND PRACTICAL ADVICE
•
•
All maintenance should be undertaken by a qualified or suitably trained person.
•
6.1 - GENERAL
Before carrying out any operations it is necessary to:
Disconnect the plug from the power supply to completely isolate the machine
from the rest of the equipment.
•
•
Do not use the Vegetable Preparation Machine for frozen products, meat or
fish with bones or any non-food products.
Do not carry out repairs yourself. Repairs must always be carried out by an
Authorised Repairer.
6.1.1 - BELT
The belt does not need any adjustment. In general, after 3 - 4 years it must be
replaced, if it breaks, call Kenwood Catering Customer Care.
•
•
Always use the pushers to push food onto the cutting discs.
Never overfill the feed tube or bowl and never press too hard to avoid any type
of problem.
The manufacturer shall be exempt from any responsibility in the following
cases:
6.1.2 - FEET
•
The feet will deteriorate over time and loose their elastic characteristics, reducing
the stability of the machine. They will, therefore, need to be replaced.
•
•
if the machine is tampered with by unauthorised personnel.
if components are replaced with others which are not original and discs
which are not supplied by us.
6.1.3 - CONTROL PANEL LABEL
The label could fade and / or develop holes with wear. In this case, call Kenwood
Catering Spares for a replacement.
•
•
the instructions given in this manual are not followed carefully.
the surfaces of the machine are treated with unsuitable products.
6.1.4 - POWER CABLE
Regularly check the state of wear of the cable and call Kenwood Catering
Customer Care, if necessary, for its replacement.
6.1.5 - DISCS
The edge of the blade could deteriorate with use.
In the case of the grating and dicing discs you must purchase new ones.
In the case of the slicing and julienne discs the blade can be replaced. In this case,
call Kenwood Catering Spares specifying the exact code for the disc.
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1.2 - DESCRIPTION OF THE MACHINE
5.2 - LOADING AND CUTTING THE FOOD
During operation of the machine a correct position must be assumed to avoid
accidents. The body must always be perpendicular to the work surface (see Fig.
No 24). Do not stand so that parts of the body come into direct contact with
moving parts of the machine.
SMALL
PUSHER
LARGE PUSHER
HANDLE
PUSHER LEVER
N.B. The food to be processed with the Vegetable Preparation Machine can only
be added when the motor is switched off.
UPPER
BODY
WARNING!
COVER
COVER
LOCKING LATCH
MAIN BODY
CASING
Fig. No 24 - Correct operating position.
BASE
FEET
The procedure is as follows:
A. Place the food into the feed tube (as shown in Fig. No 25). If the food is small
(such as carrots, courgettes, etc.) add it down the small feed tube on the pusher
lever (as shown in Fig. No 26). Start the machine and assist the cutting of the
product by applying light pressure on the small pusher, or large pusher handle
if you are using the larger feed tube. Make sure when using the large pusher
handle that the small pusher is locked into position.
POWER CABLE
CONTROL PANEL
B. Once the food has been completely cut, lift the pusher lever. A safety system
will prevent the machine from continuing to operate. Add some more food and
lower the lever and the machine will automatically start to work again.
Fig. No 1 - General view of the Vegetable Preparation Machine model “XVP001”
1.2.1 - GENERAL DESCRIPTION
The Vegetable Preparation Machine has been designed specifically for cutting
vegetables, fruit and mozzarella, to guarantee:
•
•
maximum safety in use, cleaning and maintenance;
maximum hygiene, obtained through a careful selection of the materials which
come into contact with foods and the design of the product to make it easy to
dismantle and clean;
•
•
•
robustness and stability of all the components;
it is as quiet as possible by using belt drives;
easy handling.
Fig. No 26 - Food
Fig. No 25 - Food added
using the larger feed tube.
feed tube.
added using the smaller
6
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1.2.2 - MANUFACTURING CHARACTERISTICS (Materials used)
The Vegetable Preparation Machine is manufactured using materials which are
highly resistant to mechanical wear, structural shocks and the corrosive agents
normally present in washing products.
CHAP 5 - USING THE MACHINE
5.1 - FITTING THE DISCS
A. Choose a slicing, grating or julienne disc. After raising the aluminium
cover, fit the expulsion arm on the spindle (Fig No 22), then fit the disc on
top and twist clockwise to lock into position. Replace the cover and lock it
into place.
In particular:
•
The upper body, cover and base are made of anodised aluminium. This
guarantees contact with food will be hygienic and that there will be a high
resistance to acids, salts and rusting.
•
•
•
The main body casing, pusher lever, collecting bowl and spindle are made of
AISI 304 and 430 grade stainless steel.
The small pusher, large pusher handle, control panel case are made of highly
resistant plastic, suitable for contact with foods.
The discs for cutting the food have an aluminium carrier and the blades are
made of AISI 420 grade stainless steel. These are NOT dishwasher safe.
1.3 - SAFETY MEASURES
1.3.1 - GENERAL SAFETY MEASURES
Fig. No 22 - Fitting the expulsion arm
The Vegetable Preparation Machine described in this manual conforms to the
following European Directives, with regard to mechanical, electrical and hygiene
safety:
B FOR DICING
Choose the pair of discs AWXVP30010 and AWXVP10010 or AWXVP30014
and AWXVP10010. Insert the dicing disc first, with the indent facing right, with
the machine in front of you. Then fit the slicing disc on top. (see Fig. No 23).
N.B.: THE EXPULSION ARM SHOULD NOT BE FITTED WITH THE PAIR
OF DICING/SLICING DISCS.
MECHANICAL SAFETY: 98/37/EC.
ELECTRICAL SAFETY: 73/23/EEC; 89/336/EEC.
HYGIENE SAFETY: 89/109/EEC.
STANDARDS: EN 60335-1; EN 55014.
Example of when the expulsion arm should not be fitted
Note:- The Vegetable Preparation Machine is fitted with the regulatory devices
for electrical and mechanical protection both in the operating phase and in the
maintenance and cleaning phases. However, there are RESIDUAL RISKS (EEC
93/87 Point 1.7.2) which cannot be totally eliminated, which are highlighted in
this manual under the heading WARNING.
These relate to the danger of cutting yourself when handling the discs during
replacement and / or cleaning.
1.3.2 - ELECTRICAL SAFETY
The Vegetable Preparation Machine is fitted with sensors:
A on the pusher lever. This will prevent operation of the machine if the lever is
lifted above the top of the feed tube and allow the machine to automatically
start again as soon as the dangerous condition mentioned above has been
removed (Fig. No 2).
Fig. No 23 - Fitting the slicing and dicing discs together
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4.3 - ELECTRICAL DIAGRAM FOR THE VEGETABLE CUTTER
Fig. No 2 - Position of the electrical safety protection.
B on the upper body. This will prevent operation of the machine if the cover is
lifted (e.g for replacement of the discs) (Fig. No 3A), and to only allow the
machine to be started manually (by pressing button “I”) if the cover is in the
closed position and locked in place.(Fig. No 3).
Fig. No 20 - Diagram of the single phase 220-240 Volt electrical equipment.
4.4 - CHECKING OPERATION OF THE MACHINE
Test the operation daily before first use with the following procedure:
a) Press the “I” on button and the “O” off button and check that the
corresponding indicator lights go on and off (Fig. No 21).
b) Check that the motor stops and starts when the pusher handle is raised and
lowered.
c) Check that the machine stops when the cover is raised and that it can only be
started again by pressing the START “I” button after the cover has been
correctly secured.
d) Carry out the check as for point “c” with the bowl or the chute in place.
Fig. No 3 - Position of the mechanical safety protection.
START “I”
STOP “O”
Fig. No 21 - Start and stop button.
Fig. No 3A - Position of the electrical safety measures.
8
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4.1.2 - DIRECTING “CHUTE"
Install this directing chute under the food outlet. (Fig. No 18).
C on the main body. This prevents operation of the machine if the collecting
bowl or the chute are not correctly positioned on the outlet and it will only
allow the machine to be started manually (by pushing the button “I”) if the
bowl or chute are correctly positioned (Fig. No 4).
N.B. For correct assembly:
Put the screws through the holes on the chute and press down until they have been
fully engaged.
Fig. No 4 – Position of the chute or the bowl to allow the machine to be started.
Fig. No 18 - Directing “chute”.
The Vegetable Preparation Machine is also fitted with a control device comprising
of:
D a low-voltage control panel protected to IP 54 with two contact buttons; “I” =
4.2 - ELECTRICAL CONNECTION
on “O” = off. (Fig. No 5).
4.2.1 - SINGLE PHASE VEGETABLE CUTTER (220-240 Volt, 50 Hz)
Connect the Vegetable Preparation Machine to the single phase 220-240 Volt 50
Hz power supply. For additional safety we recommend the use of a residual
current device (RCD).
Also check that the data given on the technical registration plate (Fig. No 19)
corresponds to the data given in the delivery documents and accompanying
documents.
Fig. No 5 - Machine on-off control.
E A power board protected to IP 34, composed of
a transformer and two approved relays, controlled by the control board and by
sensors placed on the bowl, chute and covers, to switch the machine on and
off.
The Vegetable Preparation Machine is fitted with an NVR device which will, in
the cases of a restoration of the voltage, after a fall in voltage, only allow the
machine to be started by pressing the “I” control button.
Fig. No 19 - Technical plate – registration.
16
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1.4 - ACCESSORIES + DISCS
1.4.1 - ACCESSORIES
The Vegetable Preparation Machine is fitted with several accessories. Some of
these are supplied as standard and some are options supplied at the specific
request of the Client.
3.2 - CHECKING THE PACKAGING AND ITS CONTENTS ON RECEIPT
On receipt of the package containing the Vegetable Preparation Machine,
carefully examine the packaging to check that it has not suffered any serious
damage during transport.
If, on external examination, the packaging shows signs of maltreatment, blows or
dropping, show the damage to the courier and, immediatley inform Kenwood
Catering Customer Care. DO NOT TURN THE PACKAGING UPSIDE DOWN!
If you wish to move it, make sure you support it at the 4 main points (keeping it
parallel to the ground).
1.4.1.1 - STANDARD ACCESSORIES
Small Pusher: made of non toxic polyethylene, to assist the cutting of small pieces
of food, introduced into the chute of the larger pusher (Fig. No 6).
Collecting bowl: made of stainless steel, 1/3 “GASTRONORM” 200mm deep;
3.3 - DISPOSAL OF THE PACKAGING
fitted with magnetic sensors (Fig. No 7).
The packaging components (cardboard, any pallet, plastic strips and polyurethane
foam) can be disposed of easily by adding to the refuse. If the machine is used in
countries where there are specific regulations, dispose of the packaging in
accordance with the regulations in force.
CHAP. 4 - INSTALLATION
4.1 - CONNECTING THE MACHINE
The surface on which the Vegetable Preparation Machine is to be placed must
take account of the dimensions indicated in Fig. No 15 (and therefore be large
enough); it must be level, dry, smooth, strong and stable at a height suitable for
the operator. The machine must also be placed in a salt-free environment with a
maximum humidity of 75% and a temperature of between + 5° C and + 35° C, i.e.
in an environment which will not cause it to malfunction.
Fig. No 6 - small pusher for
pushing vegetables down
Fig. No 7 - Bowl with magnetic
sensor
Chute: Made of AISI 304 stainless steel, to replace the bowl, directs the food into
a vessel, usually placed at the base of the worktable (Fig. No 8).
4.1.1 - COLLECTING BOWL
Place the collecting bowl under the food outlet. Make sure that it covers the
whole outlet area, and that the magnetic sensor faces towards the inside of the
machine (Fig. No 17).
Fig. No 8 - Chute to direct the food.
Fig. No 17 - Collecting bowl
SENSOR
10
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CHAP. 3 - RECEIPT OF THE MACHINE
3.1 - SHIPPING THE MACHINE (see Fig. No 16)
The Vegetable Cutter will leave the warehouses correctly packaged. The
packaging is made of:
a) external box of sturdy cardboard;
b) the machine;
h) Warranty registration card
i) Usage warning label.
c) inserts to hold the machine steady;
d) bowl and exit chute;
e) pusher;
f) this manual;
g) CE certificate of conformity.
a)
b)
d)
e)
c)
f)
g)
h)
Fig. No 16 - Packaging.
14
CHAP. 2 - TECHNICAL DATA
DISCS FOR JULIENNE:
The carrier is made of aluminium and the blades are
made of AISI 420 grade stainless steel.
2.1 - CLEARANCE, WEIGHT, CHARACTERISTICS
Fig. No 15 - Dimensions and weights.
The following discs are available:
AWXVP20004 – 4mm thick
AWXVP20006 – 6mm thick
AWXVP20008 – 8mm thick
Fig. No 12 - Julienne type
discs.
D
E
H
B
DISCS FOR DICING:
The carrier is made of aluminium and the blades are made of AISI 420 grade
stainless steel.
C
I
The following discs are available:
AWXVP30010 coupled with AWXVP10010 –
10x10x10mm
AWXVP30014 coupled with AWXVP10010 –
14x14x10mm
G
A
UNIT
Single phase
XVP001
220-240 V / 50 Hz
Fig. No 13 - Dicing type discs.
Supply
Power
Revs
watt / Hp
rpm
515 / 0.7
300
Dimensions between feet
G x H x I
225 x 180 x 255
mm
mm
mm
DISCS FOR GRATING:
The carrier is made of aluminium and the body of the disc is made of AISI 420
grade stainless steel.
510 x 280 x 460
(A x E x C)
510 x 535 x 790
(A x D x B)
720 x 350 x 500
23
Dimensions
Max dim.
The following discs are available:
AWXVP40099 for grating Parmesan
AWXVP40003 – 3mm diameter holes
AWXVP40004 – 4mm diameter holes
AWXVP40007 –7mm diameter holes
Packaging dim.
Product weight
Packaged weight
Noise level
mm
kg
kg
26
≤70
dB
The electrical information for this machine can be found on a plate on the back of
the Vegetable Preparation Machine. Before connecting the machine see point 4.2
ELECTRICAL CONNECTION.
Fig. No 14 - Grating type discs.
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