Kenmore Gas Grill 1221613411 User Manual

Use & Care Guide  
Model: 122.16134110  
Kenmore  
®
Liquid Propane  
Gas Grill  
P/N 19000343A1 (1110)  
Sears Brands Management Corporation  
Hoffman Estates, IL 60179 U.S.A.  
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Precautions  
• Have your LP gas tank filled by a reputable  
propane gas dealer and visually inspected and re-  
qualified at each filling.  
• Do not store a spare LP gas tank under or  
• near this appliance.  
A tank of approximately 12 inches in diameter by 18-1/2  
inches high is the maximum size LP gas tank to use.  
You must use an OPD gas tank which offers an  
Overfill Prevention Device.  
• Never fill the tank beyond 80 percent full . If this  
information is not followed exactly a fire causing  
death or serious injury may occur.  
This safety feature prevents the tank from being  
overfilled which can cause malfunction of the LP gas  
tank, pressure regulator and/or grill.  
• Always keep LP gas tanks in an upright position.  
• Do not store or use gasoline or other flammable  
vapors and liquids in the vicinity of this gas grill.  
• Do not subject the LP gas tank to excessive heat.  
• Never store an LP gas tank indoors. If you store  
your gas grill in the garage or other indoor  
location, always disconnect the LP gas tank first  
and store it safely outside.  
The LP gas tank must be constructed and marked in  
accordance with specifications of the U.S. Dept. of  
Transportation (DOT). In Canada, the LP gas tank must  
meet the National Standard of Canada ,CAN/CSA-B339 ,  
Cylinders , spheres and Tubes for Transportation of  
Dangerous Goods and Commission .  
Always keep the LP cylinder at  
90° (upright) orientation to  
provide vapor withdraw.  
1. The LP gas tank must have a shutoff valve,  
terminating in an LP gas supply tank valve outlet, that is  
compatible with a Type 1 tank connection device. The LP  
gas tank must also have a safety relief device that has a  
direct connection with the vapor space of the tank.  
2. The tank supply system must be arranged for vapor  
withdraw.  
• Place dust cap on cylinder valve outlet whenever  
the cylinder is not in use. Only install the type of  
dust cap on the cylinder valve outlet that is  
provided with the cylinder valve. Other types of  
caps or plugs may result in leakage of propane.  
• LP gas tanks must be stored outdoors in a well-  
ventilated area and out of reach of children.  
Disconnected LP gas tanks must not be stored in  
a building, garage or any other enclosed area.  
• When your gas grill is not in use the gas must be  
turned off at the LP gas tank.  
• The pressure regulator and hose assembly must  
be inspected before each use of the grill. If there  
is excessive abrasion or wear or if the hose is cut,  
it must be replaced prior to the grill being used  
again.  
• Keep the gas pressure regulator hose away from  
hot grill surfaces and dripping grease. Avoid  
unnecessary twisting of hose. Visually inspect the  
hose prior to each use for cuts, cracks, excessive  
wear or other damage. If the hose appears  
damaged do not use the gas grill. Call 1-800-4-  
MY-HOME for a replacement hose.  
Never light your gas grill with the lid closed or  
before checking to ensure the burner tubes are  
fully seated over the gas valve orifices.  
3. The LP gas tank used must have a collar to protect the  
tank valve.  
Proper Placement and Clearance of Grill  
Never use your gas grill in a garage, porch, shed,  
breezeway or any other enclosed area. Your gas grill is  
to be used outdoors only, at least 24 inches from the  
back and side of any combustible surface. Your gas grill  
should not be used under overhead combustible  
construction . Do not obstruct the flow of ventilation air  
around the gas grill housing.  
• Do not install this outdoor gas grill in or on recreational  
vehicles or boats  
• Keep outdoor gas grill area clear and free from  
combustible materials, gasoline and other flammable  
vapors and liquids  
• Do not obstruct the flow of combustion and ventilation  
air. Check for this each time prior to using grill.  
Never connect an unregulated LP gas tank to your gas  
grill. The gas pressure regulator assembly supplied with  
your gas grill is adjusted to have an outlet pressure of 11”  
water column (W.C.) for connection to an LP gas tank.  
• Only use the pressure regulator and the hose assembly  
supplied with your gas grill. Replacement pressure  
regulators and hose assemblies must be those specified  
in this manual.  
Never allow children to operate your grill.  
3
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Burner Flame Check  
WARNING  
!
A strong gas smell, or the hissing sound of gas  
indicates a serious problem with your gas grill or  
the LP gas tank. Failure to immediately follow the  
steps listed below could result in a fire or  
explosion that could cause serious bodily injury,  
death, or property damage.  
• Shut off gas supply to the gas grill.  
• Turn the control knobs to OFF position.  
• Put out any flame with a proper fire extinguisher.  
• Open Grill Lid.  
• Get away from the LP gas tank.  
Visually check the burner flames prior to each use. The  
flames should look like picture, if they do not, refer to the  
cleaning burner tubes and ports, see page 15 of this  
manual.  
• Do not try to fix the problem yourself.  
• If odor continues or you have a fire you can not  
extinguish, call your fire department. Do not call  
near the LP gas tank because your telephone is  
a form of electrical device and could create a  
spark resulting in fire and/or explosion.  
Repair Protection Agreements  
Congratulations on making a smart purchase. Your new  
Kenmore product is designed and manufactured for  
years of dependable operation. But like all products, it  
may require repair from time to time. That's when having  
a Repair Protection Agreement can save you money and  
aggravation.  
Here’s what the Repair Protection Agreement *  
includes:  
Expert service by our 10,000 professional repair  
specialists  
NOTE: The normal flow of gas through the pressure  
regulator and hose assembly can create a humming  
noise. A low volume of noise is perfectly normal and  
will not interfere with operation of the grill. If humming  
noise is loud and excessive you may need to purge  
air from the gas line or reset the pressure regulator  
excess gas flow device. This purging procedure  
should be done every time a new LP gas tank is  
connected to your grill. For help with this procedure  
refer to page 16, Item 4 of “If Grill Still Fails To Light”,  
or call the Grill Information Center at 1-800-913-8999.  
Unlimited service and no charge for parts and labor  
on all covered repairs  
Product replacement up to $1500 if your covered  
product can’t be fixed  
Fast help by phone - we call it Rapid Resolution -  
phone support from a Sears representative. Think of  
us as a “talking owner’s manual”  
CAUTION: Beware of Flash-Back  
Once you purchase the Repair Protection Agreement, a  
simple phone call is all that it takes for you to schedule  
service. You can call anytime day or night, or schedule a  
service appointment online.  
The Repair Protection Agreement is a risk-free purchase.  
If you cancel for any reason during the product warranty  
period, we will provide a full refund. Or, a prorated refund  
anytime after the product warranty period expires.  
Purchase your Repair Protection Agreement today!  
Some limitations and exclusions apply. For prices  
and additional information in the U.S.A. call 1 -800-  
827-6655.  
CAUTION: Spiders and small insects occasionally  
spin webs or make nests in the grill burner tubes  
during transit and warehousing. These webs can lead  
to gas flow obstruction which could result in a fire in  
and around burner tubes. This type of fire is known as  
“FLASH-BACK” and can cause serious damage to  
your grill and create an unsafe operating condition for  
the user.  
Although an obstructed burner tube is not the only  
cause of “FLASH-BACK”, it is the most common  
cause.  
To reduce the chance of “FLASH-BACK”, you must  
clean the burner tubes before assembling your grill,  
and at least once a month in late summer or early fall  
when spiders are most active. Also perform this  
burner tube cleaning procedure if your grill has not  
been used for an extended period of time.  
*Coverage in Canada varies on some items. For Full  
details call Sears Canada at 1-800-361-6665  
Sears Installation Service  
For Sears professional installation of home appliances,  
garage door openers, water heaters, and other major  
home items, in the U.S.A. or Canada call 1-800-4-MY-  
HOME.  
See Cleaning Burner Tubes and Ports on page # 18.  
4
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PACKAGE CONTENTS LIST  
A. Firebox--------1pc.  
B. Bottom panel----1pc.  
C. Tank Tray Bolt---1pc.  
D. Swivel Caster with Brake---1pc.  
E. Swivel Caster---------1pc.  
F. Caster----------2pcs.  
G. Side Panel, Left-----1pc.  
H. Side Panel, Right-----1pc.  
I. Back panel----1pc.  
J. Gas Tank Barrier Bar---1pc.  
K. Door handle-----2pcs.  
L. Door, Left------1pc.  
M. Door Right-----1pc.  
N. Side Burner bowl assembly frame  
O. Left side shelf with side  
with Side burner control panel-----1pc. shelf front panel---------1pc.  
P. Heat Diffuser--------4pcs.  
R. Cooking Grid---2pcs.  
S. Warming Rack-------1pcs.  
5
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T. Bezel---------------------------1 pc  
U.. Control Knob-------------1 pc  
X. Grease Cup----------------1pc  
V.1.5 Volt “AA” Size Alkaline  
Battery----------1pc.  
W. Grease Tray -----1pc.  
Y. Manual Lighting Stick-----1pc.  
6
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Hardware Pack Contents  
Item  
AA  
Description  
Specification  
1/4 x 15mm  
Quantity  
16 pcs  
Phillips Head Screw  
Phillips Head Screw  
Phillips Head Screw  
Flat Head Screw  
BB  
CC  
DD  
1/4 x 10mm  
5/32 x 8mm  
5/32 x 8mm  
14 pcs  
19pcs  
8 pcs  
Flat Washer  
Lock Washer  
EE  
FF  
1/4  
1/4  
4pcs  
26pcs  
15 pcs  
Lock Washer  
Hex Wrench  
GG  
5/32  
HH  
5/64  
1pc  
Preparation  
Before beginning assembly, make sure all parts are present. Compare parts with package contents list and  
diagram above. If any part is missing or damaged, do not attempt to assemble the product. Contact  
customer service for replacement parts.  
•Tools required for Assembly.  
Phillips Screwdriver  
Wrench  
Phillips Screwdriver (not included) and Wrench (not included)·  
• Note: The left and right sides of the grill are on your left and right as you face the front of the grill.  
7
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Model 122.16134110 Parts diagram  
0 2  
0 3  
0 4  
0 1  
0 5  
5 7  
0 6  
0 7  
0 2  
5 6  
0 6  
0 6  
5 3  
5 5  
5 2  
5 1  
5 4  
0 8  
5 0  
0 6  
4 9  
4 8  
1 0  
1 1  
1 6  
1 7  
4 6  
4 5  
1 8  
0 9  
12  
1 3  
1 4  
1 5  
3 7  
5 8  
4 7  
1 9  
4 4  
4 3  
4 2  
4 1  
2 0  
4 0  
2 3  
3 9  
3 8  
2 1  
2 6  
2 5  
2 8  
2 2  
3 0  
3 1  
2 9  
2 4  
2 7  
2 7  
3 3  
3 0  
3 0  
3 5  
3 6  
3 3  
3 4  
3 0  
3 2  
8
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Model 122.16134110 Parts List  
QUANTIT  
Y
KEY# PARTS  
DESCRIPTION  
QUANTITY KEY# PARTS  
DESCRIPTION  
1
2
0773-001 Main Lid  
0773-002 Main Lid Screw  
1
2
30  
31  
0773-030 Door Hinge  
4
1
0773-031 Front Door, Left  
3
4
0773-003 Temperature Gauge Housing  
0773-004 Temperature Gauge  
0773-005 Logo  
1
1
1
4
1
1
1
1
1
1
1
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
0773-032 Front Door, Right  
1
2
1
1
1
1
1
1
1
1
1
1
0773-033 Door Handle  
5
0773-034 Lighting Rod  
6
0773-006 Hood Buffer  
0773-035 Lighting Rod Cover  
0773-036 Gas Tank Barrier Bar  
0773-037 control panel support bracket, Right  
0773-038 Back Panel  
7
0773-007 Main Lid Handle  
0773-008 Flange, Left  
8
9
0773-009 Flange, Right  
10  
11  
12  
13  
0773-010 control panel support bracket, left  
0773-011 Pulse Igniter Module  
0773-012 Regulator, LP  
0773-039 Back Panel, Top  
0773-040 Side Burner Gas Valve  
0773-041 Side Burner Front Panel  
0773-042 Side Burner Pipe Assembly  
0773-013 Side Manifold  
14 0773-014 Side Burner Flex Gas Line  
1
43 0773-043 Side Burner Igniter Wire  
15  
0773-015 Main Manifold  
1
44  
0773-044 Side Burner Bowl Assembly  
1
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
0773-016 Main Control Panel  
0773-017 Bezel  
1
5
5
1
1
1
1
1
1
1
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
0773-045 Side Burner Cooking Grate  
0773-046 Side Burner Lid  
1
1
1
1
1
1
1
1
1
4
0773-018 Control Knob  
0773-047 Gas Tank Heat Shield  
0773-048 Grease Slide Panel  
0773-049 Grease Box  
0773-019 Side Shelf, Left  
0773-020 Side Shelf Front Panel, Left  
0773-021 Side Panel, Left  
0773-022 Side Panel, Right  
0773-023 Swivel Caster with Brake  
0773-024 Swivel Caster  
0773-050 Main Burner Igniter Wire A  
0773-051 Main Burner Igniter Wire B  
0773-052 Main Burner Igniter Wire C  
0773-053 Main Burner Igniter Wire D  
0773-054 Main Burner  
0773-025 Bottom Panel, LP  
26  
27  
28  
29  
0773-026 Tank Tray Bolt  
0773-027 Caster  
1
2
1
2
55  
56  
57  
58  
0773-055 Heat Diffuser  
4
2
1
4
0773-056 Cooking Grid with Hole  
0773-057 Warming Rack  
0773-058 Main Gas Valve  
0773-028 Cart Frame, Front  
0773-029 Door Magnet  
If you are missing hardware or have damaged  
Important: Use only parts listed above. When ordering  
parts after unpacking grill, call 1-800-913-8999 for parts, providing the following information:  
replacements.  
1. Model #  
To order replacement parts after using grill, call:  
1-800-4-MY-HOME®  
2. Serial # (found inside the front panel of your grill)  
3. Part Number (see PART# in chart)  
4. Part Description  
To make sure you obtain the correct replacement  
parts for your Kenmore gas grill, please refer to  
the part numbers on this page.  
5. Quantity of parts needed  
9
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Fig. 1  
Assembly Instructions  
C
CAUTION: While it is possible for one person to  
assemble this grill, obtain assistance from another  
person when handling some of the larger, heavier  
pieces.  
B
D
E
Note: Be sure to slide grease tray out of back of grill  
head and remove all packaging from tray.  
F
1. Use the parts list to check that all parts have been  
included.  
F
2. Inspect the grill for damage as you assemble it. Do not  
assemble or operate the grill if it appears damaged. If there  
are damaged or missing parts when you unpack the  
shipping box, or you have questions during the assembly  
process, call:  
Fig. 2  
G
For Assembly Questions, call 1-800-913-8999  
8AM – 5 PM PST, Monday through Friday.  
1. Assembling Grill Cart  
H
(a) Loosen and take out the bolt (C) pre-assembled on the  
inner side of bottom panel,and insert it from the back of the  
bottom panel, see (Fig. 1).  
Fig. 3  
(b) Attach four casters to bottom panel (B) using (16) 1/4  
x15mm Phillips head screws (AA), (16) 1/4 lock washers  
(FF). Note: (D) is swivel caster with brake, (E) is swivel  
caster, (F) are straight casters. (Fig.1)  
I
G
Note: Make sure the flat side of straight casters face out to  
the exterior side when attaching. As shown in Fig.1.  
Hint: For ease of caster assembly, turn bottom panel  
upside down.  
B
H
(c) Attach left & right side panels (G & H) to bottom panel  
(B) using (4) 5/32 x 8mm Phillips head screws (CC) with (4)  
5/32 lock washers (GG). (Fig.2)  
Fig. 4  
(d) Attach back panel (I) to bottom panel (B) using (3) 5/32  
x 8mm Phillips head screws (CC) with (3) 5/32 washers  
(GG). Attach back panel (I) to side panel (G&H) using (4)  
1/4 x 10mm Phillips head screws (BB) with (4)1/4 lock  
washers (FF) . (Fig.3)  
J
(e) Attach gas tank barrier bar (J) to back panel (I) using (1)  
5/32 x 8mm Phillips head screw (CC) and (1) 5/32 lock  
washer (GG) from the back panel side. Attach bar to bottom  
panel using same size screw and lock washer. (Fig. 4)  
10  
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Fig. 5  
(f) Attach door handle (K) to left door (L) using (2) 5/32 x  
8mm Phillips head screws (CC). Repeat to assemble the  
other door handle to right door (M). (Fig.5)  
(g) Attach two doors (L & M) to side panels (G & H) using  
(8) 5/32 x 8mm flat head screws (DD). (Fig. 6)  
2. Firebox Assembly  
L
K
M
(a) Be sure grill cart doors are closed to stabilize cart.  
Remove grill head (A) from carton. Place onto cart from  
above as shown in (Fig. 7)  
CAUTION: Grill head is heavy. To avoid injury, obtain  
the help of an assistant for this step. Also, make sure  
doors remain closed when placing grill head onto  
cart. DO NOT open doors until grill head is securely  
mounted to cart.  
Fig. 6  
G
H
(b) Attach grill head (A) to left and right side panels (G &  
H) using (6) 1/4 x 10mm Phillips head screws (BB) and (6)  
lock washers (FF). (Fig. 8)  
L
Fig. 7  
A
Fig. 8  
A
G
H
11  
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3. Side Burner & Side Shelf Assembly  
(a) Loosen (2) preinstalled 1/4 x 10mm Phillips head  
screws from right side of grill head (A) as shown. Do  
not screw out fully; leave ¼ extended for shelf  
assembly. (Fig. 9)  
Fig.9  
A
(b) Through side burner shelf keyholes, hang side  
burner shelf (N) on two loosened screws. (Fig. 10)  
(c) Using (2) 1/4 x 10mm Phillips head screws (BB) and  
(2) 1/4 flat washers (EE), attach side burner shelf (N) to  
grill head from inside the firebox. Insert (1) 5/32 x 8  
mm Phillips head screws (CC) and (1) 5/32 lock  
washers (GG) to attach the side burner shelf front panel  
to the control panel (Fig 11).Fully tighten the two  
loosened screws to secure shelf to firebox.  
(d) Repeat steps (a) through (c) to install side shelf.  
Fig.10  
N
Fig.11  
N
12  
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4. Side Burner Valve Assembly  
Fig. 12  
N
(a) Remove side burner grate from side burner shelf and  
set aside. Remove the two Phillips head screws  
attaching side burner (N) to shelf to make room to install  
side burner valve. See (Fig.12)  
(b) Remove two screws from side burner control valve  
face. Insert side burner valve control stem through hole  
in side burner control panel . Place side burner control  
knob bezel (T) over side burner valve control stem.  
Secure bezel to control panel and valve with 2 screws  
removed above. (Fig . 13A1).  
(c) Insert side burner tube over side burner valve orifice  
(Fig. 13B1). Use the two previously removed side burner  
screws to reattach side burner to side burner shelf.  
Fig. 13  
B1  
(d) Push control knob (U) onto valve control stem, and  
tighten use hex wrench. (Fig.14.)  
(e) Plug ignition wire into igniter wire hanging from  
electrode on underside of burner (Fig.15).  
(f) Replace the side burner grate into the side burner  
shelf.  
T
A1  
Fig. 14  
U
Fig. 15  
13  
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5. Grease Cup Assembly  
Fig.16  
From the back, pull out grease tray (W), remove any  
packaging materials from it, then insert grease cup (X) into  
grease tray (W) as shown in (Fig.16). Push grease tray  
back into grill.  
6. Installing Cooking Components  
(a) Place heat diffusers over burners as shown. Diffuser  
ends insert into channels on front and back of firebox.  
(Fig. 17)  
w
X
(b) Evenly space cooking grates (R) on the ledge above  
heat diffusers. (Fig.17)  
Fig.17  
S
To obtain sear marks in cooked meat, be sure to insert  
grates so that side with four corner feet faces down.  
R
P
(c) Insert legs of warming rack (S) into the holes in the top  
of firebox side panels. (Fig.17)  
7. Battery Assembly  
(a) Unscrew the ignition battery cap. (Found at far left of  
control panel)  
(b) Install battery (V) into ignition box with positive terminal  
facing outward.  
Fig.18  
(c) Replace the ignition battery cap after the battery has  
been installed. (Fig. 18)  
V
14  
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8. Connecting LP Gas Tank to LP Grill  
Fig.19  
(a) From front of the cart, place foot ring of 20 lb tank into  
the hole in bottom panel. Make sure the tank valve is in  
OFF position. Use the tank bolt to secure the tank in a  
fixed position (Fig.19).  
(b) Check the tank valve to ensure it has proper external  
mating threads to fit the hose and pressure regulator  
assembly provided.  
(c) Make sure all burner valves are in OFF position.  
(d) Inspect the valve connection port and pressure regulator  
assembly. Look for damage or debris. Remove any debris.  
Inspect hose for damage. Never use damaged or plugged  
equipment.  
Fig.20  
pressure regulator  
Connection  
(e) When connecting pressure regulator and hose  
assembly to tank valve, hand tighten quick coupling nut  
clockwise to a full stop. (Fig.20) Do not use a wrench to  
tighten because it could damage the quick coupling nut and  
result in a hazardous condition.  
(f) Slowly open tank valve fully (counterclockwise). Use a  
soapy water solution to check all connections for leaks  
before attempting to light your grill (see next page for gas  
leak check instructions). If a leak is found, turn tank valve  
off and do not use your grill until the leak is repaired.  
Congratulations  
Your Kenmore gas grill is now ready for use.  
Before the first use and at the beginning of each  
season (and whenever the LP gas tank has  
been changed):  
CAUTION: When the appliance is not in use, gas must  
be turned off at the supply tank.  
1. Read all safety, lighting and operating  
instructions.  
2. Check gas valve orifices, burner tubes and  
burner ports for any obstructions.  
3. Perform gas leak check according to  
instructions found on next page of the manual.  
DISCONNECTING THE LIQUID PROPANE  
CYLINDER  
Turn the grill burner valves OFFand make sure the  
grill is cool.  
Turn the Liquid Propane Cylinder valve OFFby  
turning clockwise until it stops.  
Detach the pressure regulator assembly from the  
cylinder valve by turning the quick coupling nut  
counterclockwise.  
Place dust cap on cylinder valve outlet whenever the  
cylinder is not in use. Only install the type of dust cap  
on the cylinder valve outlet that is provided with the  
cylinder valve. Other types of caps or plugs may  
result in leakage of propane.  
Important  
Before cooking on your grill the first time, wash  
cooking grids and cooking rack with warm ,  
soapy water. Rinse and dry thoroughly. Season  
with cooking oil regularly. After cooking is  
completed, turn grill to HIGH setting for 3 to 5  
minutes to burn off excess grease or food  
residue.  
15  
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3. Be sure all gas connections are securely  
tightened.  
Checking for LP gas leaks  
4. Turn on gas supply.  
5. Open the grill main lid.  
6. Push and turn any main burner control knob to  
HI position. Push Electronic Ignition button for  
3 to 5 seconds to light burner.  
Never test for leaks with a flame. Prior to first use, at  
the beginning of each season, or every time your LP  
gas tank is changed, you must check for gas leaks.  
1. Make a 50/50 (soap/water) mild soap solution.  
2. Turn the control knobs to full OFF position; then turn  
gas ON at supply tank.  
3. Apply the soap solution with a clean brush to all gas  
connections. See below. If growing bubbles appear  
in the solution the connections are not properly  
sealed. Check each fitting and tighten or repair as  
necessary.  
Gas Connection Leak Check  
7. If the burner does not light after 5 seconds, turn  
knob to OFF. Turn gas OFF at LP tank and wait  
5 minutes for gas to clear. Then turn gas ON at  
tank and repeat step 5  
8. If burner still does not light, see Match Lighting  
section and If Grill Still Fails to Light section on  
following page.  
9. To light additional burners, turn burner knob(s)  
to HI . Push and hold electronic ignition button  
to light burner. Adjust knob(s) to desired setting.  
4. If you have a gas connection leak you cannot repair,  
turn gas OFF at supply tank, disconnect fuel line  
from your grill and call 1-800-913-8999 or your gas  
supplier for repair assistance.  
5. Also apply soapy solution to the tank seams. See  
below. If growing bubbles appear, shut tank OFF  
and do not use or move it! Contact an LP gas  
supplier or your fire department for assistance.  
USING THE SIDE BURNER:  
Inspect the gas supply hose prior to turning the gas  
“ON”. If there is evidence of cuts, wear or abrasion,  
it must be replaced prior to use. Do not use the  
side burner if the odor of gas is present.  
WARNING: Always keep your face and body as  
far away from the burner as possible when  
lighting.  
Gas Tank Leak Check  
LIGHTING INSTRUCTIONS FOR SIDE BURNER  
1. Open side burner lid fully.  
2. Push and turn side burner knob to  
HI position.  
Push and hold Electronic Ignition button for 3-5  
seconds to light burner.  
Grill Lighting Instruction  
3. If the side burner does not light after 5 seconds,  
turn knob to OFF. Turn gas OFF at LP tank and  
wait 5 minutes for gas to clear. Then turn gas  
ON at tank and repeat step 2.  
4. If burner still does not light, see Match Lighting  
section and If Grill Still Fails to Light Section on  
following page.  
Grill Lighting Instructions for Main Burners  
1. Do not smoke while lighting grill or checking gas  
supply connections.  
2. Be sure that LP gas tank is sufficiently full.  
WARNING  
!
Failure to open grill lid during the lighting  
procedure could result in a fire or explosion  
that could cause serious bodily injury, death,  
or property damage.  
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WARNING  
If Grill Still Fails To Light  
Never lean over the grill cooking area while  
lighting your gas grill. Keep your face and body  
a safe distance (at least 18 inches) from the  
cooking grid surface when lighting your grill by  
match.  
1. Check gas supply and connections for leaks. Check  
that all wire connections are secure.  
2. Repeat basic lighting procedure. If your grill still  
fails to operate, turn the gas off at source, turn the  
control knobs to OFF, then check the following:  
Manually Lighting Your Grill by Match  
1. Insert a match into the manual lighting stick.  
• Misalignment of burner tubes over orifices  
Correction: Reposition burner tubes over orifices.  
2. Follow steps 1 through 5 of the Basic Lighting  
Procedure.  
• Plugged orifice  
Correction: Remove burners from grill, carefully lift  
each burner up and away from gas valve orifice.  
Remove the orifice from gas valve and gently clear  
any obstruction with a fine wire. Then reinstall all  
orifices, burners, and cooking components.  
3. Light the match and extend the lighting stick to  
cooking grid surface.  
4. Turn the desired control knob to the HI  
position setting to release gas. The burner should  
light immediately.  
3. If an obstruction is suspected in grill burner valves,  
please call for repair service at 1-800-4-MY-HOME.  
4. If the grill still does not light you may need to purge  
air from the gas line or reset the pressure regulator  
excess gas flow device. Note: This procedure should  
be done every time a new LP gas tank is connected to  
your grill.  
OFF  
To purge air from your gas line and/or reset the  
pressure regulator excess gas flow device:  
• Turn all control knobs to the OFF position.  
• Turn off the gas at the tank valve.  
IGNITE / HI  
LO  
• Disconnect pressure regulator from LP gas tank.  
• Let unit stand for 5 minutes.  
• Reconnect pressure regulator to the LP gas tank.  
• Turn the tank valve on slowly until ¼ to ½ open.  
• Open the grill lid.  
• Push and turn any control knob to HIGH.  
• Turn control knobs to HIGH until all the burners are  
lit  
!
WARNING  
• You may start to use the grill  
Should a “FLASH-BACK” fire occur in/or  
around the burner tubes, follow the instructions  
below. Failure to comply with these instructions  
could result in a fire or explosion that could  
cause serious bodily injury, death, or property  
damage.  
5. If all checks or corrections have been made and  
you still have questions about operating your gas grill,  
call the Grill Information Center at 1-800-913-8999  
• Shut off gas supply to the gas grill.  
• Turn the control knobs to OFF position.  
• Put out any flame with a proper fire extinguisher.  
• Open grill lid.  
• Once the grill has cooled down, clean the burner  
tubes and burners according to the cleaning  
instructions found on page 18.  
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Cleaning Exterior Stainless Steel Surfaces  
Weathering and extreme heat can cause exterior  
stainless steel surfaces to turn tan in color. Machine oils  
used in manufacturing process of stainless steel can also  
cause this tanning color. Use a stainless steel cleaner to  
polish stainless steel surfaces of your grill. Never use  
abrasive cleaners or scrubbers because they will scratch  
and damage your grill.  
Cleaning and Maintenance  
To ensure a proper working unit the following proper  
care and maintenance is suggested.  
Cleaning Cooking Grids  
We suggest you wash your cooking grids in a mild  
soap and warm water solution. You can use a wash  
cloth or soft brush to clean your cooking grids.  
Cleaning Burner Tubes and Burner Ports  
To reduce the chance of “FLASH-BACK” the procedure  
below should be followed at least once a month in late  
summer or early fall when spiders are most active or  
when your grill has not been used for a period of time.  
Cleaning Heat diffusers  
Periodically you should wash the heat diffusers in a  
soap and warm water solution. Use a soft brush to  
remove stubborn burnt-on cooking residue. The heat  
diffusers should be dry before you reinstall them.  
1. Turn all burner valves and gas tank valve to off position.  
2. Detach the LP gas pressure regulator assembly from  
your gas grill.  
3. Remove cooking grids, heat diffusers, and grease tray  
from the grill.  
Cleaning Grease Tray  
The grease tray should be emptied and wiped down  
periodically and washed in a mild detergent and warm  
water solution. A small amount of sand or cat litter may  
be placed in bottom of grease tray to absorb the grease.  
Check the grease tray frequently, don’t allow excess  
grease to accumulate and overflow out of the grease  
tray.  
4. Remove the screws from the underside of each burner  
and lift the burners up and away from the gas valve orifice.  
5. Using a bent stiff wire in the shape of a hook , air hose  
or a bottle brush, run it through the burner tube and inside  
several times to remove any debris.  
6. Replace burners, see illustration below.  
Step 1. Remove screw which locks ignite wire.  
Step 2. Take off R clip which fixes burner at the end side.  
Step 3. Locate the new burner onto the orifice.  
(a) Insert the burner over the main burner gas valve .  
(b) Make sure the orifice stud (C1) is inside the burner  
venture (D1) as shown in (Fig.23).  
Annual Cleaning of Grill Interior  
Burning-off the grill after every use will keep it ready for  
your next use. However, once a year you should give  
the entire grill a thorough cleaning to keep it in top  
operating condition. Follow these steps.  
Step 4. Secure the main burner on the back wall use R  
clip, and fix on ignite wire.  
1. Turn all burner valves to full OFF position.  
2. Turn LP gas tank valve to full OFF position.  
3. Detach LP gas hose and pressure regulator  
assembly from your gas grill. Inspect for any damage  
and replace as necessary with manufacturer  
replacement part number found on parts list.  
4. Remove and clean heat diffusers, cooking grids and  
grill burners.  
5. Cover each gas valve orifice with aluminum foil.  
6. Brush inside and bottom of grill with a nylon brush,  
and wash with a mild soap and warm water solution.  
Rinse thoroughly and let dry.  
7. Remove the aluminum foil, then reinstall heat  
diffusers, and cooking grids.  
Fig. 23  
D1  
8. Reconnect gas source and observe burner flame for  
correct operation.  
Cleaning Exterior Surface  
C1  
We suggest you wash your grill using a mild soap and  
warm water solution. You can use a wash cloth or  
sponge for this process. Do not use abrasives or a  
brush that might remove finish during the cleaning  
process.  
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WARNING  
2. Clean any clogged ports with a stiff wire, such as  
an open paper clip.  
The location of the burner tube with respect to the  
orifice is vital for safe operation. Check to ensure the  
orifice is inside the burner tube before using the gas  
grill. If the burner tube does not fit over the valve  
orifice, lighting the burner may cause explosion  
and/or fire.  
3. Inspect each burner for damage (cracks or holes)  
and if such damage is found, order and install a new  
burner. After installation check to ensure that gas  
valve orifices are correctly placed inside the ends of  
the burner tubes.  
Regardless of which burner cleaning procedure you  
use, we recommend you also complete the following  
steps to help prolong burner life.  
WARNING  
!
Spiders and insects can nest inside the burners of  
the grill and disrupt gas flow. This very dangerous  
condition could cause a fire behind the valve panel,  
thereby damaging the grill and making it unsafe  
for operation. Inspect the grill at least twice a year.  
1. Use a fiber pad or nylon brush to clean the entire  
outer surface of each burner until free of food residue  
and dirt.  
Troubleshooting  
BEFORE CALLING FOR SERVICE  
If the grill does not function properly, use the following check list before calling for service.  
You should inspect the burners at least once a year or immediately after any of the following  
conditions occur:  
PROBLEMS  
Grill won’t light when the control knob is  
rotated.  
WHAT TO DO  
Check to see if LP tank is empty.  
Clean wires and/or electrode by rubbing  
with alcohol and clean swab.  
Wipe with dry cloth.  
Make sure the wire is connected to  
electrode assembly.  
Do other burners on the unit operate?  
Check to see if other burners operate. If  
so, check the gas orifice on the  
malfunctioning burner for an obstruction.  
Burner flame is yellow or orange, in  
combination with the odor of gas.  
Refer to Clean Burner Tubes and Burner  
Ports on page 19. If problem still exists,  
please call 1-800-913-8999.  
Low heat with knob in “HI” position.  
Is the fuel hose bent or kinked?  
Is the grill in a dusty area?  
Is there adequate gas supply available?  
If it is only one burner that appears low,  
does the orifice or burner need cleaning?  
Is the gas supply or gas pressure low?  
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Cooking Instructions  
Indirect Cooking  
To cook indirectly, the food should be placed on  
the left or right side of your grill with the burner lit  
on the opposite side.  
WARNING  
!
Do not leave the grill unattended.  
Your grill will get very hot. Never lean over  
the cooking area while using your grill. Do not  
touch cooking surfaces, grill housing. Grill Lid  
or any other grill parts while the grill is in  
operation, or until the grill has cooled down  
after use. Failure to comply with these  
Flare-ups  
The fats and juices dripping from grilled food can  
cause flare-ups. Since flare-ups impart a  
favorably,distinctive taste and color to food cooked  
cover an open flame, they should be accepted up  
to a point. Nevertheless, uncontrolled flaring can  
result in a ruined meal.  
instructions may result in serious bodily injury.  
Burn-off  
Before cooking on your gas grill for the first time,  
you will want to “burn off” the grill to eliminate any  
odor or foreign matter. Just ignite the burners,lower  
the Lid, and operate grill on the HIGH setting for 3 to  
5 minutes.  
Cooking Temperatures  
High setting: Only use this setting for fast warm-  
up,searing steaks or chops and for burning food  
residue off the grill after cooking is complete. Never  
use the HIGH setting for extended cooking.  
Medium to Low Settings: Most recipes specify  
medium to low settings, including all smoking,  
rotisserie cooking and for cooking lean cuts such as  
fish.  
NOTE: Temperature settings will vary with the  
temperature and the amount of wind outside your  
home.  
Direct Cooking  
The direct cooking method can be used with the  
supplied cooking grids and food placed directly over  
the lit grill Burners. The method is ideal for searing  
and whenever you want meat, poultry or fish to have  
and open-flame barbecued taste. Deep frying and  
smoking are also best cooked in this manner  
because they require direct heat.  
WARNING  
!
Do not line the bottom of the grill housing with  
aluminum foil, sand or any substance that will  
restrict the flow of grease into the grease tray.  
Failure to comply with these instructions could  
result in a fire or explosion which could cause  
serious bodily injury, death, or property  
damage.  
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Grill Cooking Chart  
FOOD  
Weight or thickness Temperature  
Time  
Special instructions and tips  
Slice or chop vegetables and dot with butter or  
Vegetables  
NA  
Medium  
8 to 20 minutes margarine. Wrap tightly in heavy duty foil. Grill  
turning occassionally.  
Wrap individually in heavy duty foil. Cook  
40 to 60 minutes  
Potatoes  
Whole  
Medium  
rotating occassionally.  
Pre heat grill for 15-20 minutes then sear  
steaks on each side for two minutes. Next  
grill 3 to 5 minutes on each side or until  
desired doneness.  
Meat/Steaks  
1/2 to 3/4 inches  
1/2 to 3/4 inches  
High-Medium  
Medium  
4 to 15 minutes  
Grill turning once when juices rise to the  
surface or until desired amount of doneness.  
Do not leave hamburgers unattended since a  
Ground Meats  
8 to 15 minutes  
flare-up could occur quickly.  
Grill turning occassionally. During last few  
20 to 40 minutes minutes brush with barbecue sauce, turn  
several times.  
Ribs  
1/2 or full rack  
NA  
Medium  
Medium  
Grill turning four times. 2-4 minutes on each of  
Hot dogs  
Poultry-Cut  
5 to 10 minutes  
four sides.  
Grill turning occassionally. During last few  
20 to 40 minutes minutes brush with barbecue sauce if desired,  
turn several times.  
1/4 to 1/2 pounds  
Low or Medium  
Use poultry stand and brush frequently as  
Low or  
1 to 1-1/2 hours  
desired  
Poultry Whole  
Fish  
2 to 3 pounds  
3/4 to 1 inch  
Use poultry stand and brush frequently as  
Medium  
40 to 60 minutes  
desired  
Grill turning once to desired doneness. Brush  
with melted butter, margarine or oil.  
Medium  
8 to 15 minutes  
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Get it fixed, at your home or ours!  
Your Home  
For troubleshooting, product manuals and expert advice:  
For repair – in your home – of all major brand appliances,  
lawn and garden equipment, or heating and cooling systems,  
no matter who made it, no matter who sold it!  
For the replacement parts, accessories and  
owner’s manuals that you need to do-it-yourself.  
For Sears professional installation of home appliances  
and items like garage door openers and water heaters.  
1-800-4-MY-HOME® (1-800-469-4663)  
Call anytime, day or night (U.S.A. and Canada)  
Our Home  
For repair of carry-in items like vacuums, lawn equipment,  
and electronics, call anytime for the location of your nearest  
Sears Parts & Repair Service Center  
1-800-488-1222 (U.S.A.)  
1-800-469-4663 (Canada)  
To purchase a protection agreement on a product serviced by Sears:  
1-800-827-6655 (U.S.A.)  
1-800-361-6665 (Canada)  
Para pedir servicio de reparación  
a domicilio, y para ordenar piezas:  
Au Canada pour service en français:  
1-800-LE-FOYERMC  
1-888-SU-HOGAR®  
(1-800-533-6937)  
(1-888-784-6427)  
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