Assembly Instructions
Description:
CB Radio Kit
Model:
Vulcan 1700 Voyager
60 min.
Part Number: K10400-037
Approximate
Assembly Time:
Installation of this accessory should be performed by a qualified technician with the proper tools and
equipment.
If you are in doubt as to any part of the installation, please ask your authorized Kawasaki dealer to
complete the installation. Please note that Kawasaki cannot assume any responsibility for damage
resulting from incorrect installation.
Parts List
Description
Tools Required:
Seq.
1.
Qty
1
Tool Description
CB Radio Module Assembly
M6 x 30mm Bolts
CB Antenna Cable
CB Antenna Base
M6 x 20mm Philips Head Bolt
CB Ground Strap
M6 Lock Nuts
ƒ Drill Motor
ƒ Scribe
2.
2
ƒ 1/16” Drill Bit
3.
1
ƒ 7mm (1/4”) Drill Bit
ƒ 5mm Hex Head Driver
ƒ Socket Driver
ƒ 10mm Socket
ƒ Philips Head Screwdriver
4.
1
5.
1
6.
1
7.
2
8.
Lock Washer
1
9.
Belleville Washer
1
10. M6 Cap Nut
1
11. Cable Ties, 6 inch
12. Cable Tie, 14.5 inch
13. CB Antenna Mast
14. Star Washer
8
1
1
1
Installation Instructions
Installation Preparation
Parts Removal
z Set bike securely on side stand on level ground. Switch off
ignition and remove key.
z Refer to the VN1700 Voyager Service Manual and remove the
fairing. Remove the front and rear seats, fairing and left fairing
lower cover (black piece).
z Open the trunk and remove the tray by pressing the center of
the four lock rivets.
z Remove the fuel tank mounting bolts and lift the tank to expose
the frame.
Download from Www.Somanuals.com. All Manuals Search And Download.
z Route the other end of the antenna cable along the chassis
and under the center of fuel tank. Follow the routing of the AM/
FM antenna cable to the rear and into the trunk. Continue to
route the CB antenna cable along the left and rear of the trunk
to the right rear corner. Secure the cable with wire ties.
z Cut the antenna base drilling template out of the instruction
sheet. Carefully fold it at the score lines and tape to the inside
right rear corner of the trunk as shown.
z Carefully mark the center of the holes with a scribe and drill
pilot holes from the inside of the trunk using a 1/16” bit. Finish
drilling the holes from the outside using a 7mm (1/4”) bit.
Download from Www.Somanuals.com. All Manuals Search And Download.
z Install the antenna base from the outside of the trunk. Install
Belleville (curved) washer and locknut onto the threaded brass
post. Do not over-tighten as this may damage the plastic base.
z Remove the right rear trunk bolt and install the provided metal
grounding bracket at this point and to the lower mounting hole
of the antenna base.
z Connect the black wire with white marking tape from the CB
antenna cable to the lower threaded hole in the antenna base
with the provided Philips head screw.
z Install remaining ring terminal from the antenna cable onto the
brass post and lock down with lock washer and cap nut.
z Install the antenna mast with star washer and confirm the
vertical positioning of the mast matches that of the AM/
FM antenna. Adjust the positioning of the AM/FM antenna
accordingly. Tighten the mast securely but do not over tighten.
NOTE
o Do not use thread locking compound on the threads of the
antenna mast as this may damage the plastic.
z Switch the ignition to “accessory” and turn the radio on, then
follow the Owners Manual to select the “CB on” function. The
CB channel in the lower left corner of the radio display should
show the CB channel number. If the channel number does
not show, check all connections and the accessory fuse. After
proper CB operation is confirmed, switch off the ignition.
Download from Www.Somanuals.com. All Manuals Search And Download.
z After confirming proper operation of the CB radio, reinstall the
fairing, left fairing lower, lower cover, front and rear seats, and
tank. Check carefully to be sure that the wires are not caught
or pinched. Install the trunk tray with the four press rivets and
close and lock the trunk lid.
NOTE
o Wipe the CB antenna clean with a soft damp cloth. Do not use
any harsh abrasive cleaners. The CB module and connectors
are water resistant for normal inclement riding conditions only.
Do not direct water at any component.
Please check/adjust all fasteners in regular intervals.
© Kawasaki Motors Corp., U.S.A., August 2009
Download from Www.Somanuals.com. All Manuals Search And Download.
Antenna Base Drilling Template
Download from Www.Somanuals.com. All Manuals Search And Download.
|