Karcher Lawn Sweeper KM 100 100 R User Manual

KM 100 / 100 R  
KM 100 / 100 R P  
1.280-101  
1.280-111  
5.960-294 A2008261 05/04  
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Operating instructions  
Contents  
KM 100/100 R / KM 100/100 R P  
English  
For your own safety!  
General notes  
Safety features  
Risk of overturning on too  
high gradients!  
Risk of overturning when  
taking bends rapidly!  
Danger of tipping over  
given an unstable travelling  
surface!  
Danger of tipping over  
given a sideways incline  
that is too large!  
19  
19  
20  
Before first operating  
Open/close unit cover  
Operating sweeping  
machine without  
automotive power  
Unloading instructions  
21  
21  
Decommissioning  
25  
Fault instructions  
Accessories  
30  
31  
31  
32  
Transport  
Transport instructions  
25  
25  
20  
20  
21  
21  
Technical data  
Cleaning and maintenance  
Internal cleaning  
External cleaning  
25  
25  
25  
EC conformity declaration  
Before every operation  
General notes  
Testing and maintenance  
work  
22  
22  
20  
Maintenance intervals  
Elapsed-time meter  
Maintenance by the  
customer  
Maintenance by the  
customer service  
department  
25  
25  
22  
20  
Commissioning  
Adjust driver seat  
Switching on the machine  
Run machine  
Sweeping operation  
Stop machine  
22  
22  
22  
22  
23  
23  
25  
26  
For our environment  
Caution, danger to the  
environment from used  
batteries!  
Endangerung of  
environment by packaging  
materials!  
20  
20  
Maintenance tasks  
Notes on safety  
26  
26  
26  
26  
Empty the swept material  
container  
24  
Battery safety instructions  
Charge the battery  
Check and top up the  
battery’s fluid level  
Check the tyre air pressure  
Changing wheels  
20  
Usage instructions  
Safety instructions when  
sweeping  
Sweeping dry ground  
Sweeping damp or wet  
ground  
Driving over obstacles  
Drive system overload  
warning  
Sweeping system overload  
warning  
24  
Intended use  
20  
27  
27  
27  
24  
24  
Function description -  
sweeping machine  
20  
20  
21  
Checking the vacuum  
system  
24  
24  
27  
27  
28  
28  
28  
28  
Control elements  
Checking traction belt  
Checking the sealing cup  
Replacing side brush  
Check the sweep roller  
Replace the sweep roller  
Adjusting and replacing  
sealing strips  
Replace the dust filter  
Replacing the filter box  
seal  
Machine components  
24  
24  
25  
Battery discharging  
warning  
29  
30  
30  
30  
Changing fuses  
18  
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Operating instructions  
For your own safety!  
KM 100/100 R / KM 100/100 R P  
English  
Maintenance  
Riding appliances  
Never absorb explosive liquids,  
inflammable gases or undiluted  
acids and solvents! This includes  
petrol, paint thinner or fuel oil,  
which can form explosive fumes  
due to the swirling suction air, in  
addition acetone, undiluted acids  
and solvents, since they corrode  
the materials used for the  
The operator must use the unit in  
accordance with its intended  
purpose. She must adapt her  
mode of operation to the local  
conditions and when working with  
the appliance keep a look out for  
third parties, especially children.  
The appliance may only be used  
by persons instructed in its  
handling or who have proved  
their capability of operating it and  
who are expressely authorized to  
use it.  
The unit must not be operated by  
children and youths.  
! To prevent unauthorized  
utilization of appliances provided  
with an ignition key the ignition  
key must be removed.  
! The unit must be switched off  
and, if necessary, the ignition key  
removed prior to cleaning it,  
performing maintenance work on  
it, replacing parts or resetting it to  
a different operation.  
! For battery-run appliances the  
battery plug must be pulled out of  
the socket prior to work on the  
electrical equipment, i.e. the  
battery is to be disconnected.  
Repairs may only be carried out  
by approved customer service  
centres or by technical personnel  
trained in this field which are  
familiar with all relevant safety  
regulations.  
Industrially used appliances in  
changing locations are subject to  
the safety inspection according to  
VDE 0701.  
Use only the main brushes/side  
brushes fitted in the unit or  
specified in the operating  
Riding appliances are not  
approved for public highways.  
Please ask your retailer for the  
conversion kit for street-  
worthiness.  
Giving companions lifts is not  
permissible.  
Riding appriances may be set in  
motion only from the seat.  
General notes  
It is mandatory to read and  
observe this prior to using the  
appliance!  
Notify your sales outlet if during  
unpacking you detect damage  
that has occurred in transit.  
! Read the operating instructions  
of your appliance prior to putting  
it into operation, especially the  
safety information.  
The warning signs and  
information labels attached to the  
unit provide important advice on  
its safe operation.  
In addition to the instructions in  
the operating instructions,  
general safety- and accident  
prevention-regulations from  
lawgivers must be followed.  
appliance.  
Do not sweep up/absorb burning  
or smouldering objects.  
Battery driven appliances  
Warranty is valid only when you  
use the batteries and charging  
units recommended by Kärcher.  
! It is mandatory to comply with the  
battery manufacturer's operating  
instructions. Heed the statutory  
recommendations on handling  
batteries.  
! Never leave a battery in a run  
down condition but recharge it as  
soon as possible.  
! Keep the batteries always clean  
and dry to prevent leaking  
currents. Protect it from  
Only if expressly marked as such  
is this appliance suitable for  
sucking up health-hazardous  
dust types.  
Observe the safety-related notes  
given in the operating instructions.  
! The appliance must never be left  
unattended as long as the motor  
is running. The operator may not  
leave the appliance until the  
motor is turned off, the appliance  
is safeguarded against  
Suitable only for the surfaces  
listed in the operating  
instructions.  
The appliance may be used on  
only the areas cleared for its use  
by the factory owner or a person  
authorized by him.  
Keep clear of the danger area. Its  
operation in explosion hazardous  
locations is prohibited.  
The following applies generally:  
Keep combustible materials away  
from the machine (danger of  
explosions-/fire).  
instructions. Using other main  
brushes/side brushes can be  
detrimental to safety.  
Use  
unintentional motion, if necessary  
the parking brake actuated and  
the ignition key removed.  
contamination, for example, by  
metallic dust.  
! When mounting the batteries in  
the KM 100/100 R make  
! The unit shall be exclusively used  
in accordance with the  
The unit may not be cleaned with  
a hose- or a high pressure water  
jet (danger of short circuits or  
other damages).  
specifications given in these  
operating instructions.  
On slopes the angle of inclination  
to the side and in the direction of  
motion must not exceed the  
value given in the operating  
instructions.  
absolutely sure you also install  
the battery terminal fuse. (see  
maintenance work, chapter on  
replacing fuses)  
! Prior to utilization the appliance  
and its working facilities must be  
checked regarding their proper  
condition and that they operate  
safely. It must not be used if its  
condition is not faultless.  
The unit is intended for sweeping  
inside- and outside surfaces.  
No modifications permitted on the  
machine.  
Accessories and spare parts  
Only accessories and spare parts  
cleared by the manufacturer may  
be used. Genuine accessories  
and spare parts guarantee that  
the unit can be operated safely  
and trouble-free.  
! Do not place tools or similar  
objects on the battery. Hazard of  
short circuits and explosion.  
! Do not under any circumstances  
work with an open flame, create  
sparks or smoke near a battery  
or in a battery recharging room.  
Explosion hazard.  
Transport  
Operation  
! The motor must be turned off  
when the appliance is  
transported.  
! Secure the machine with guy  
belts, ropes or chains.  
! Immobilise the machine at the  
wheels with chocks.  
The rules, regulations and  
stipulations applying to motor  
vehicles must always be  
observed.  
! Do not touch hot parts, for  
example, the driving engine  
(hazard of burns).  
19  
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Operating instructions  
KM 100/100 R / KM 100/100 R P  
For our environment  
English  
Function description -  
sweeping machine  
Control elements  
Risk of overturning when  
taking bends rapidly!  
! Take care when handling  
accumulator acid. Heed the  
relevant safety regulations!  
! Used batteries are to be  
disposed of in an environmentally  
friendly way, according to  
EC-guideline 91/157 EWG.  
Caution, danger to the  
environment from used  
batteries!  
Danger!  
The machine can topple-over when  
driving fast around curves.  
! Drive slowly in curves.  
Do not dispose of exhausted  
batteries as ordinary household  
garbage.  
! Ensure environmentally  
compatible disposal.  
Safety features  
Danger of tipping over  
given an unstable travelling  
surface!  
Safety features are provided for the  
protection of the operator, and it is  
forbidden to disconnent them or  
circumvent their operation.  
The KM 100/100 R sweeper  
operates according to the throw-  
over principle.  
1. Steering wheel  
2. Raising/lowering coarse-dirt flap  
Danger!  
pedal  
Endangerung of  
environment by packaging  
materials!  
The machine can tip over given an  
unstable travelling surface.  
! Move the machine exclusively on  
a solid travelling surface.  
The side brush (3) cleans corners  
and edges of the sweeping  
surface and transports the dirt in  
the path of the main brush.  
The rotating main brush (4)  
transports the dirt directly into the  
debris container (5).  
The dust swirled up in the  
container is separated by way of  
the dust filter (2) and the filtered,  
clean air removed by the suction  
turbine (1).  
3. Forward driving/reversing drive  
pedal  
EMERGENCY STOP pushbutton  
For an instant stop of all  
operations.  
To unlatch it turn it slighly to the  
left or the right and then release  
it.  
Domestic rubbish is not the proper  
place for used packaging materials.  
! Make sure that they are  
Danger of tipping over  
given a sideways incline  
that is too large!  
Seat contact switch  
If the machine is left during  
operation, the engine switches off  
via the seat contact switch.  
ecologically recycled.  
Danger!  
The machine can tip over given an  
incline of more than 15 %.  
1. Horn  
2. Elapsed-time meter  
Intended use  
Risk of overturning on too  
high gradients!  
This sweeper is intended for  
sweeping inside- and outside  
surfaces.  
3. Raising/lowering main brush  
4. Raise/lower side brush  
5. Filter de-duster  
Danger!  
It is not intended for use on  
public traffic routes.  
It is not suitable for health-  
hazardous dusts.  
6. EMERGENCY-STOP switch  
7. Key-operated switch  
8. Drive system overload warning  
9. Main brush overload warning  
10. Battery charge indicator  
The machine could topple over  
when driving and turning on slopes.  
Drive only on slopes up to 18 %  
in the travelling direction.  
At right angles to direction of  
travel only negotiate gradients up  
to a maximum of 15 %.  
20  
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Operating instructions  
Machine components  
KM 100/100 R / KM 100/100 R P  
English  
Unloading instructions  
Open/close unit cover  
Operating sweeping  
machine without  
automotive power  
Warning!  
Generally it is not permitted for the  
parking brake to be released when  
loading the machine.  
Danger!  
Prior to manually releasing the  
parking brake the sweeper is to be  
secured against movement.  
After the parking brake is released  
the sweeper coasts unbraked.  
The machine was secured on a  
pallet with stretch belts or ropes  
for safe transport. Proceed as  
follows when unloading:  
1. Unit cover  
Open unit cover  
! Swivel unit cover upwards at the  
provided handle grip  
! Insert the stay bar into the  
! Cut the plastic packing tape and  
remove the film.  
! Remove the blocks for securing  
the wheels and drive the machine  
off the pallet using a suitable  
ramp.  
2. Debris container (bilateral)  
3. Coarse-dirt flap  
4. Roller  
adapter at the suction turbine  
! To close the unit cover pull the  
stay bar out of the holder and  
engage it in the bracket in the  
unit cover  
5. Side brush  
Warning!  
Do not use a fork lifter for unloading;  
the machine can be damaged by it.  
Before first operating  
The sweeper has an electric drive.  
The machine can be pushed only if  
the trigger is pulled away from the  
wheel.  
(See chapter: Moving the sweeper  
without its own drive)  
When opened the unit cover is  
secured by a stay bar.  
! Pull the brake lever away from  
the wheel and hold it tight in this  
position  
The function of the parking brake  
is thus out of action and the  
sweeper can be pushed  
! Pull stay bar out of the bracket  
21  
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Operating instructions  
KM 100/100 R / KM 100/100 R P  
English  
Before every operation  
General notes  
Commissioning  
Switching on the machine  
Run machine  
Adjust driver seat  
! Sit on the driver seat  
Danger  
! Stand sweeper on a flat surface  
! Turn off key switch (position "0")  
! Do NOT actuate the drive pedal!  
Do not stand up when driving –  
danger of falling.  
Note:  
The machine is equipped with a  
seat contact switch. The machine is  
switched off and the parking brake  
is automatically applied when the  
driver leaves his seat.  
Testing and maintenance  
work  
! Check charge condition of  
battery *  
! Check side brushes *  
! Check main brush *  
! Empty the swept material  
container  
! Open unit cover, engage stay bar  
! Unscrew the 4 screws at the seat  
contact switch plate  
! Remove the plate  
Prior to start of the machine  
! Check tyre inflation pressure *  
! Turn the seat forward  
* See maintenance work chapter for  
instructions  
! Slightly loosen wing nuts of seat  
! Unscrew 4 screws of seat  
mounting  
! Shift seat and refasten with  
screws  
! Remount seat contact switch  
plate  
! The main brush and side brush  
switches are in their upper  
position  
! The main brush and side brush  
switches are in their upper  
position  
runners  
! Push the seat into the  
appropriate position  
! Retighten wing nuts  
! Switching on the machine  
Note:  
There is a further adjustment  
possibility if the adjusting range is  
insufficient  
! Turn the key switch to position "I"  
Drive forwards  
! Slowly press the driving pedal  
22  
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Operating instructions  
KM 100/100 R / KM 100/100 R P  
English  
Sweeping operation  
Stop machine  
! The coarse-dirt flap must be  
briefly raised for sweeping in  
largish objects up to a height of  
60 mm, e.g. drinks cans.  
Note:  
An optimal cleaning effect can be  
achieved only when the coarse-dirt  
flap is completely lowered  
Warning!  
In order to avoid damaging the floor  
do not operate the sweeper while it  
is stationary.  
When stopped the sweeping system  
continues running for approx. four  
more seconds.  
Warning!  
It is possible for debris to be thrown  
forwards when the coarse-dirt flap is  
raised.  
A hazard for bystanders.  
Danger  
Do not stand up when driving –  
danger of falling.  
Drive backwards  
! Lower side brushes (for  
! Raise the side and the main  
! Slowly press the driving pedal  
sweeping in border areas  
brush  
Note:  
Driving behaviour  
The driving speed can be varied  
continuously with the driving  
pedals.  
Slightly release drive pedal if  
power decrease is registered  
uphill.  
Braking  
! Lower main brush  
Raise coarse-dirt flap  
Sweeping with side brushes  
! Turn key switch to "0" and  
! Ease pressure on drive pedal,  
the sweeper brakes automatically  
and stops.  
! Press pedal forwards and keep it  
depressed  
! To lower it, lift foot off pedal  
remove key  
Notes:  
When they are lowered the main  
and the side brushes  
automatically start turning  
Adding the function of the side  
brush is possible only if the main  
brush is operative  
Note:  
The dust filter is automatically  
dedusted for approx. 15 s after  
shutting down of the machine.  
Do not open the unit cover while this  
is going on.  
Warning!  
If while the drive pedal is actuated  
the seat contact switch or the key  
switch are turned on the drive  
system will be turned off and the  
side brush, the main brush, the  
blower fan as well as the LEDs will  
be turned on. (Service operation)  
Note:  
The machine is provided with an  
automatic parking brake, which is  
activated when the engine is  
stopped and the driver leaves his  
seat.  
Remedy:  
Sweeping with the main brush  
Sweeping with raised coarse-dirt  
! Release pedal  
flap  
23  
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Operating instructions  
KM 100/100 R / KM 100/100 R P  
Sweeping dry ground  
English  
Usage instructions  
Empty the swept material  
container  
Driving over obstacles  
Fixed obstacles of up to 50 mm in  
height  
! Slowly and carefully drive over  
them in the forward direction.  
Sweeping system overload  
warning  
Safety instructions when  
sweeping  
! Wait until automatic filter  
dedusting is completed and the  
dust has settled before opening  
the debris container and  
emptying it.  
In order to avoid damage to its  
sweeping system the sweeper is  
provided with an overload warning  
and a shut-off.  
Warning!  
Fixed obstacles over 50 mm in  
height  
! May be driven-over only with a  
suitable ramp.  
Never sweep up packing straps,  
wires or the like as this could  
damage the sweeping  
mechanism.  
! Close the bypass cover on left  
When the coarse-dirt flap is  
open, the main brush can hurl  
stones or stone chips forwards.  
Make sure that nobody, no  
animals or objects are  
behind the seat  
Drive system overload  
warning  
To prevent damage to the drive  
system the sweeper is provided with  
an overload warning and a shut-off.  
Sweeping damp or wet  
ground  
endangered.  
Notes:  
! For optimum cleaning effect,  
match the driving speed to suit  
the actual conditions.  
! During operation the debris  
container should be emptied at  
regular intervals.  
! Lower only the main brush when  
sweeping large floor surfaces.  
! Also lower the side brush when  
cleaning inner surface edges.  
! Pull out debris container  
! Empty the swept material  
container  
! Slide in and lock the debris  
container  
! Then perform the same  
operations on the opposite debris  
container  
! Open the bypass cover on left  
behind the seat  
This protects the filter from damp  
The overload warning flashes if  
the overload of the drive system  
reaches a critical stage. The  
overload can be sustained for 1  
min. , after which the sweeper is  
switched off by the control.  
The control switches the sweeper  
off immediately if the drive  
If the load on the sweeping  
system reaches the overload limit  
the overload warning lights up  
and the control switches the  
sweeping system off after 4 s.  
Resetting  
! Switch off sweeping system  
! Turn the key switch to  
position "0"  
system’s overload exceeds the  
overload limit.  
! Turn the key switch to position "I"  
Resetting  
! Stop machine  
! Turn the key switch to  
position "0"  
! Turn the key switch to position "I"  
24  
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Operating instructions  
KM 100/100 R / KM 100/100 R P  
English  
Decommissioning  
Battery discharging  
warning  
External cleaning  
Clean with a damp cloth previously  
soaked in mild suds  
Maintenance by the  
customer  
Please heed the following if  
sweeper is not to be used for a  
lengthy period:  
Green  
Daily maintenance  
Battery is charged  
! Stand sweeper on a flat surface  
! Turn key switch to "0" and  
remove key  
! Safeguard the sweeping machine  
from rolling away  
Note:  
! Check the tyre air pressure  
! Check roller and side brush for  
wear and trapped straps  
! Check the function of all  
operating controls  
Do not use any aggressive cleaning  
agents!  
Yellow  
Battery is almost dead  
! Stop sweeping and charge  
battery  
! Clean inside and outside of  
sweeper  
Fastening areas  
Maintenance weekly  
Maintenance intervals  
Elapsed-time meter  
Red  
Battery flat  
Sweeping system switched off by  
control  
! Charge the battery  
see chapter on "Maintenance"  
! Turn off the machine on a  
protected and dry place  
! Charge the battery and recharge  
it at intervals of approx. every two  
months  
! Checking the battery acid level  
! Check freedom of movement of  
Bowden cables and moving parts  
! Check setting and wear of  
sealing strips in sweeping area  
! Checking the vacuum system  
Notes:  
Observe markings for fastening  
areas on base frame! (chain  
symbols)  
For loading or unloading the  
machine may be operated on slopes  
of only up to a max. of 18 %  
Flashing red  
Maintenance every 100 operating  
hours  
! Check operation of seat contact  
switch  
! Check tightness, wear and  
operation of drive belts (V-belts  
and round belts)  
Discharge limit reached  
3 more min. driving possible,  
then the sweeper turns itself off  
Transport  
Transport instructions  
Cleaning and maintenance  
! Then the sweeper cannot be  
restarted any more, the battery  
must be recharged for at least  
3 hours  
! Turn key switch to "0" and  
remove key  
! Secure the machine with wedges  
on the wheels  
! Secure the machine with stretch  
belts or ropes  
! Stand sweeper on a flat surface  
! Turn key switch to "0" and  
remove key  
Elapsed-time meter indicates  
maintenance interval times.  
Maintenance according to degree  
of wear  
! Replace sealing strips  
! Replacing the sweep roller  
! Replacing the side broom  
Internal cleaning  
Danger!  
Wear dust mask!  
Wear safety goggles!  
See maintenance tasks chapter for  
description  
Note:  
! Open unit cover, engage stay bar  
! Clean with a rag  
All service and maintenance work  
must be performed by qualified and  
skilled personnel.  
Note:  
A Kärcher specialist dealer can be  
consulted whenever support is  
necessary.  
The filter cartridge can be cleaned  
with water.  
Prior to re-inserting it the filter must  
be completely dried.  
25  
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Operating instructions  
KM 100/100 R / KM 100/100 R P  
English  
Maintenance tasks  
Notes on safety  
Maintenance by the  
customer service  
department  
Charge the battery  
Danger of acid burns!  
! Rinse out or rinse off splashes of  
acid in the eye or on the skin with  
copious quantities of clean water  
! Then consult a doctor  
immediately  
Danger!  
The unit cover must remain open  
while the battery is charged.  
Explosion hazard!  
Maintenance after 8 operating  
hours  
Warning!  
Preparations  
First inspection  
! Stand sweeper on a flat surface  
! Turn key switch to "0" and  
remove key  
! Wash contaminated clothing with  
water  
KM 100/100 R:  
Maintenance after 20 operating  
hours  
Danger!  
! Always heed safety precautions  
for handling batteries!  
! Charge the battery with an  
appropriate charger  
recommended by Kärcher  
(manufacture no.: 6.654-107)  
! Strictly comply with the  
specifications of the battery  
charger’s and the battery’s  
manufacturers  
Charging condition indicator  
Maintenance every 100 operating  
hours  
Old batteries with this symbol are  
reusable commodities and must  
therefore be returned for  
recycling  
Old batteries which are not  
returned for recycling must be  
disposed of as special waste,  
thereby observing all statutory  
regulations  
Battery safety instructions  
Yellow  
Battery is charging  
Maintenance every 300 operating  
hours  
Danger!  
Always heed safety precautions for  
handling batteries!  
Comply with the battery  
manufacturer’s service manual  
Work on batteries is permitted only  
after instruction by trained personnel  
Green  
Battery is charged  
Maintenance every 500 operating  
hours  
Red  
Fault, inform Kärcher’s after-sales  
service  
Maintenance every 1000  
operating hours  
KM 100/100 R P:  
Danger!  
! Open unit cover, engage stay bar  
! Insert power plug  
Maintenance every 1500  
operating hours  
Danger!  
! Wear safety goggles and  
protective clothing  
! Observe regulations for the  
prevention of accidents as well  
as DIN VDE 0510, VDE 0105 T.1  
Have the battery installed only by a  
Kärcher service mechanic and in  
compliance with the battery  
manufacturer’s specifications  
Note:  
To safeguard warranty rights, during  
the warranty period all service and  
maintenance work must be  
performed by an authorised Kärcher  
after sales service.  
Danger!  
Risk of fire and explosion!  
Smoking prohibited  
No naked flames, glowing  
embers or sparks in the vicinity of  
batteries  
Do not place any objects or tools  
on the battery because voltage is  
always present between the  
battery poles  
Areas in which batteries are  
charged must be well ventilated,  
as highly explosive gas forms  
during charging  
26  
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Operating instructions  
KM 100/100 R / KM 100/100 R P  
English  
Check and top up the  
battery’s fluid level  
Changing wheels  
Note:  
The vacuum pump operates only if  
vacuum is built-up in the system.  
Consult after-sales service if the  
pump operates continuously.  
Danger!  
Preparations  
! Stand sweeper on a flat surface  
! Turn off key switch and remove  
the key  
Warning!  
! Regularly check the fluid level of  
acid-filled batteries.  
! Wear warning clothing when  
performing repair work on public  
streets where it is dangerous  
because of moving traffic .  
! Check that the ground is stable  
! Protect the machine additionally  
from moving with a wheel chock  
Checking traction belt  
Jack fixing point (rear wheels)  
Hose connection to vacuum canister  
of side brush lowering  
! The traction belts must be  
regularly checked for wear and  
damage.  
! Open all cell plugs  
! Lift the machine with the jack  
! Remove wheel bolt  
! Slide the wheel off  
Recommended express  
assistance:  
! Position the spare wheel  
! Screw in wheel bolt  
! Check the tyre tread for  
imbedded objects  
! Lower the machine with the jack  
! Tighten wheel bolt  
! Remove the objects  
! Use a suitable, commercially  
available tyre repair agent  
Note:  
Use an appropriate, commercially  
available jack and a chock  
! If the fluid level is too low fill up  
cells with distilled water up to  
mark  
Notes:  
Hose connections to vacuum  
canister for lowering main brush  
Traction belt for suction turbine  
Comply with the recommendations  
of the respective manufacturers  
Continuing the journey is possible if  
the recommendations of the product  
manufacturer are observed  
Change the tyre or the wheel as  
soon as possible  
Checking the vacuum  
system  
! Close cell plugs  
! Charge the battery  
Adding a sweeping system is  
with the aid of a vacuum system.  
If the side brush or the main  
brush cannot be lowered check  
the vacuum canisters for proper  
connection of the hose lines, if  
applicable re-connect the hose  
concerned.  
Check the tyre air pressure  
! Unscrew wheel bolt  
! Place the jack in position  
The vacuum system is leaky if  
the side brush or the main brush  
still cannot be lowered. In this  
case after-sales service must be  
contacted.  
! The air pressure in the rear tyres  
Hose connections to vacuum pump  
and to vacuum canister (storage)  
Traction belt for main brush  
must be set to 6 bar.  
27  
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Operating instructions  
KM 100/100 R / KM 100/100 R P  
Replace the sweep roller  
English  
Checking the sealing cup  
Check the sweep roller  
! Stand sweeper on a flat surface  
! Raise the sweep roller  
! Turn key switch to "0" and  
remove key  
Replacing it is necessary when  
the sweeping effect visibly  
deteriorates due to wear of the  
bristles.  
! The sealing cup must be  
regularly checked for a proper fit.  
! Secure the machine against  
rolling away using a wedge  
! Remove the debris container  
from both sides of the unit  
! Stand sweeper on a flat surface  
! Raise the sweep roller  
! Turn key switch to "0" and  
remove key  
! Secure the machine against  
rolling away using a wedge  
! Remove the debris container  
from both sides of the unit  
! Unscrew screws  
! Pull off the main brush rocker  
Sealing cup at the suction turbine  
arm  
! Remove tapes and string from  
! Unscrew front screw of right side  
! Loosen fastening screw of the  
bowden cable and unhitch the  
cable  
! Lift off cover and remove main  
the sweep roller  
panellint  
brush  
Replacing side brush  
! Unscrew fastening screws  
(3 pieces) at the underside  
! Slip side brush on carrier and  
screw it tight  
! Unscrew rear screws of right side  
! Unscrew the screw at the fulcrum  
panelling  
of the main brush rocker arm  
28  
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Operating instructions  
KM 100/100 R / KM 100/100 R P  
English  
Adjusting and replacing  
sealing strips  
Front sealing strip  
Rear sealing strip  
Side sealing strips  
! Stand sweeper on a flat surface  
! Raise the sweep roller  
! Turn key switch to "0" and  
remove key  
! Secure the machine against  
rolling away using a wedge  
! Remove the debris container  
from both sides of the unit  
! Screw off side panelling on both  
sides  
! Slide the new main brush into the  
main brush box and slip it onto  
the drive peg  
! Slightly loosen fastening nut at  
the front sealing strip, unscrew it  
to replace it  
! Screw on new sealing strip but  
do not yet tighten nuts  
! The floor clearance of the sealing  
strip is set so that it bends  
backward with a lag of  
5 - 10 mm  
! Slightly loosen fastening nuts of  
the side sealing strip, unscrew  
them to replace it  
! Screw on new sealing strip but  
do not yet tighten nuts  
Notes:  
! Replace if worn  
Pay attention to the position of  
the bristle set when installing the  
new main brush!  
! In order to set the clearance to  
the floor slide in the 1 - 2 mm  
spacer  
! Dismantle the sweeping drum  
The bowden cable is to be  
adjusted so that the main brush  
is raised approx. 10 mm from the  
floor.  
! Align the sealing strip  
! Tighten nuts  
! Screw on side panelling  
! Insert the swept material  
container  
! Follow the instructions in reverse  
to mount the main brush rocker  
arm  
! Screw on side panelling  
! Insert the swept material  
container  
! Unscrew front screw of side  
! Align the sealing strip  
! Set the sealing strip’s clearance  
to the floor so that it bends  
backwards with a lag of  
35 - 40 mm  
! Unscrew fastening nuts of the  
rear sealing strip  
! Screw on new sealing strip  
panelling  
! Tighten nuts  
! Unscrew rear screws of side  
panelling  
29  
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Operating instructions  
Replace the dust filter  
KM 100/100 R / KM 100/100 R P  
Changing fuses  
English  
Battery terminal fuse  
Machine not sweeping properly  
! Main brush and side brush are  
worn, if applicable replace them  
! Main brush does not turn, check  
traction belt  
! Check the operation of the  
coarse-dirt flap  
! Check sealing strips for wear,  
adjust or replace them as  
required  
Danger!  
! Empty the debris container prior  
to beginning work on replacing  
the dust filter  
! Wear a dust protection mask  
when working on the filter system  
! Observe the safety precautions  
for handling fine dust  
! Check the seal on the vacuum  
system  
! Notify the Kärcher service station  
! On the drive side, engage the  
carrier into the holes  
! Unscrew the screws at both sides  
! Replace defective fuses  
of the covering  
! Re-engage the handle of filter  
dedusting  
1 Nut  
2 Battery charging cable  
3 Terminal fuse  
4 Bridge  
Machine making dust  
! Empty debris container  
! Check drive belts for the suction  
turbine  
! Check sealing cup at the suction  
turbine  
Note:  
Make sure when mounting the new  
filter that the lamella are not  
damaged  
5 Screw  
Note:  
It is strongly recommended to have  
this work performed by a Kärcher  
after-sales service station or an  
authorised specialist .  
! Check filter cartridge, clean or  
replace it  
! Check filter box seal  
! Check sealing strips for wear,  
adjust or replace them as  
required  
! Open unit cover, engage stay bar  
! Replacing blown fuses  
! Refasten front covering  
Replacing the filter box  
seal  
! Notify the Kärcher service station  
Note:  
Fault instructions  
Use only fuses with the same  
Side brush does not turn  
! Check the fuse  
current rating  
Machine does not move  
! Sit on the driver seat  
! Notify the Kärcher service station  
! Disable the EMERGENCY-STOP  
! Switch ON key switch  
! Charge the battery  
Poor sweeping around the edges  
! Replacing the side broom  
! Notify the Kärcher service station  
! Check fuses  
! Notify the Kärcher service station  
Activation of side brush or main  
brush does not function  
! Check the seal on the vacuum  
system  
! Pull out the handle of the filter  
bracket and engage it  
! Take out filter cartridge  
! Insert the new filter  
Remove filter box seal from the  
groove in the unit cover and insert  
the new seal  
The sweeper moves only slowly  
! Check position of the parking  
brake  
! By-pass cover open  
! Notify the Kärcher service station  
! Notify the Kärcher service station  
30  
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Operating instructions  
Accessories  
KM 100/100 R / KM 100/100 R P  
English  
Technical data  
Fan and main brush motor:  
Fuses  
Vibrations of unit  
(ISO 5349 and ISO 2631-1)  
Type  
direct-curent permanent  
Master fuse  
Side brush motor  
Filter drive motor  
Control  
150 A  
30 A  
10 A  
5 A  
Side brush  
6.905-986  
Unit data  
Length x width x height  
magnet motor  
Model  
Voltage  
Upper limbs  
Whole-body seat  
Total body feet  
1,79 m/s²  
0,85 m/s²  
0,85 m/s²  
Provided with standard bristles for  
indoor and outdoor surfaces.  
B14  
24 V  
2006 x 1005 x 1343 mm  
Empty weight  
Permissible total weight  
Empty dead weight  
300 kg  
660 kg  
470 kg  
Rated current  
Rated power  
Protection class  
r.p.m.  
35 A  
600 W  
IP20  
Vacuum pump  
2 A  
Soft side broom  
For fine dust on indoor surfaces,  
resistant to moisture.  
6.906-133  
Noise emission  
Sound pressure level  
(EN 60704-1)  
Tyres  
Large-size, rear  
Air pressure - rear  
Driving/sweeping speed 5,5 km/h  
3500 1/min  
4.00-8.00  
6 bar  
75 dB(A)  
93 dB(A)  
Climbing ability max.  
Main brush diameter  
Main brush width  
Side brush diameter  
Area performance  
with 2 side brushes  
Working width  
without side brush  
with side brush  
Volume of debris  
container  
18 %  
285 mm  
710 mm  
450 mm  
Garanteed sound  
power level  
(2000/14/EC)  
Hard side broom  
For cleaning hard to remove dirt  
from outdoor surfaces.  
6.906-065  
Side brush motor:  
Type  
direct-curent permanent  
Brake  
magnet motor  
Design  
(bevel gear)  
Voltage  
Rated current  
Rated power  
Protection class  
r.p.m.  
Service brake  
Parking brake  
electrically actuated  
(with spring)  
electronic  
disk brake  
Gear motor  
Standard main brush 6.906-375  
Wearproof and wetproof.  
Universal bristles for indoor and  
outdoor cleaning.  
7150 m²/h  
24 V  
5 A  
100 W  
IP44  
710 mm  
1000 mm  
Filter and suction system  
Fine dust filter surface  
Filter’s application class  
6,0 m²  
U
Main brush soft  
6.906-533  
100 litres  
70 1/min  
With natural bristles specially for  
sweeping fine dust on smooth  
indoor floors. Not moisture-resistant,  
not for abrasive surfaces.  
Protection class  
IPX 3  
drip-proof  
for non-health hazardous dusts  
Rated vacuum of  
Battery  
Type  
Capacity  
Charging time of a  
24V 4 PzS 240 l  
240 Ah  
suction system  
12 mbar  
Motors  
Traction motor:  
Rated volumetric flow  
of suction system  
50 l/s  
Main brush hard  
For removing stubborn external dirt,  
damp-proof.  
6.906-532  
Type  
wheel-hub motor  
in front wheel  
direct-current  
completely flat battery 10...15 h  
Operating time following  
repeated charging approx. 2,5 h  
Ambient conditions  
Temperature  
Atmospheric humidity,  
non-dew developing  
Design  
-5 - +40° C  
20 - 90 %  
permanent-magnet motor for  
forward driving  
and reversing  
Voltage  
Rated current  
Filter cartridge  
Battery set  
6.414-532  
6.654-112  
6.654-143  
Battery charger:  
Mains voltage  
Output voltage  
Output current, max.  
230 V, 50 Hz  
24 V  
24 V  
37 A  
30 A  
Battery charger  
Rated power  
Protection class  
Speed  
750 W  
IP44  
infinitely variable  
31  
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Operating instructions  
KM 100/100 R / KM 100/100 R P  
English  
EC conformity declaration  
Applied national standards  
Managing directors:  
We hereby declare that the machine  
specified below as the marketed  
desigh, the machine specified below  
complies with the relevant  
fundamental safety and health  
requirements of the EC directives  
listed below.  
----  
Dr. Bernhard Graf, Hartmut Jenner,  
Georg Metz  
Applied conformity valuation  
method  
Appendix V  
Alfred Kärcher GmbH & Co. KG  
Cleaning Systems  
Alfred-Kärcher-Strasse 28-40  
P.O.Box 160  
Measured sound power level:  
Modification of the machine without  
our approval invalidates this  
declaration.  
91 dB(A)  
D-71349 Winnenden  
Phone: ++49 7195 14-0  
Fax :++49 7195 14-2212  
Guaranteed sound power level:  
93 dB(A)  
Product: Ride-on vacuum sweeper  
Internal measures ensure that the in  
series produced units always  
Type: 1.280-xxx  
comply with the requirements of  
current EC directives and applied  
standards. The signatories act for  
and in authority of management.  
Relevant EC directives  
EC machine directive (98/37/EC)  
EC low voltage directive  
(73/23/EEC) amended by  
93/68/EEC  
5.957-695 (01/02)  
EC directive on electromagnetic  
compatability (89/336/EEC)  
amended by 91/263/EEC,  
92/31/EEC, 93/68/EEC  
EC guideline on noise emissions  
(2000/14/EU)  
Alfred Kärcher Limited Partnership.  
Registered office: Winnenden.  
Registration court: Waiblingen,  
HRA 169.  
Personally liable partner. Kärcher  
Reinigungstechnik GmbH.  
Applied harmonised standards  
DIN EN 60 335-1  
Registered office Winnenden, 2404  
Waiblingen Company Register, HRB  
DIN EN 60 335-2 - 29  
DIN EN 60 335-2 - 72  
DIN EN 55 014-1: 2000+A1: 2001  
DIN EN 55 014-2: 1997  
DIN EN 61 000-3-2: 2000  
DIN EN 61 000-3-3: 1995+A1: 2001  
32  
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KM 100/100 R / KM 100/100 R P  
DE  
EN  
FR  
IT  
NL  
Manuelle Filterabreinigung  
Manual filter cleaning  
Nettoyage manuel du filtre  
Pulizia manuale del filtro  
Manuele filterreiniging  
Beim Kehren großer Flächen  
regelmäßig Staubfilter abreinigen.  
Clean the dust filter regularly when  
sweeping large surfaces.  
Lors du balayage de surfaces  
importantes, nettoyer régulièrement  
le filtre antipoussière.  
Durante la spazzatura di superfici  
grandi pulire regolarmente il filtro  
antipolvere.  
Bij het vegen van grotere  
oppervlakken regelmatig stoffilter  
reinigen.  
! Taste Filterabreinigung kurz  
drücken. Der Staubfilter wird  
ca. 15 Sekunden lang  
! Press filter cleaning switch  
briefly. The dust filter is cleaned  
for approx. 15 seconds. Do not  
open the unit cover during this  
period.  
! Appuyer brièvement sur la  
touche nettoyage du filtre. Le  
filtre antipoussière est nettoyé  
pendant env. 15 secondes. Ne  
pas ouvrir le capot de l’appareil  
pendant ce temps.  
! Premere brevemente il tasto per  
pulizia filtro. Il filtro antipolvere  
viene pulito per ca. 15 secondi.  
Durante questo tempo, non  
! Toets filterreiniging kort  
indrukken. Het stoffilter wordt  
ca. 15 seconden lang  
abgereinigt. In dieser Zeit die  
Gerätehaube nicht öffnen.  
schoongemaakt. In deze tijd de  
apparaatkap niet openen.  
aprire il cofano dell’apparecchio.  
237  
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KM 100/100 R / KM 100/100 R P  
EL  
ES  
PT  
DK  
NO  
Limpieza manual del filtro  
Limpeza manual do filtro  
ÊáèÜñéóìá ößëôñïõ ìå ôï  
÷Ýñé  
Manuel filterrengøring  
Manuell filterrensing  
Al barrer superficies grandes limpie  
el filtro de polvo a intervalos  
regulares.  
Ao varrer grandes superfícies,  
limpar regularmente o filtro de  
poeira.  
Ved fejning af store arealer skal  
man regelmæssigt rengøre  
støvfiltret.  
Rens støvfilteret med jevne  
mellomrom når du feier store  
arealer.  
ÊáôÜ ôï óêïýðéóìá ìåãÜëùí  
åðéöáíåéþí íá êáèáñßæåôå  
ôáêôéêÜ ôï ößëôñï óêüíçò.  
! Apriete brevemente el pulsador  
para la limpieza del filtro. El filtro  
de polvo se limpia durante unos  
15 segundos. No abra la capota  
de los equipos durante la  
limpieza.  
! Premir a tecla de limpeza do filtro  
durante um curto espaço de  
tempo. O filtro de poeira é limpo  
durante aprox. 15 segundos.  
Durante este período não abrir a  
tampa do aparelho.  
! ÐáôÞóôå ãéá ëßãï ôï ðëÞêôñï  
êáèáñéóìïý ößëôñïõ. Ôï  
ößëôñï óêüíçò êáèáñßæåôáé  
ãéá ðåñ. 15 äåõôåñüëåðôá.  
ÊáôÜ ôï äéÜóôçìá áõôü ìçí  
áíïßãåôå ôï êáðÜêé ôçò  
óõóêåõÞò.  
! Tryk kort på tasten  
! Trykk kort på tasten for  
filterrensing. Støvfilteret renses i  
ca. 15 sekunder. Ikke åpne  
maskindekslet i løpet av denne  
tiden.  
Filterrengøring. Støvfiltret  
rengøres i ca. 15 sekunder.  
Undlad at åbne apparatets  
skærm i løbet af denne tid.  
238  
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KM 100/100 R / KM 100/100 R P  
SV  
FI  
PL  
TR  
RU  
Manuell filterrensning  
Suodattimen manuaalinen  
puhdistus  
Ręczne czyszczenie filtra  
Manüel filtre temizleme  
Ручная чистка фильтра  
Vid sopning av stora ytor ska  
dammfiltret rensas regelbundet.  
Przy zamiataniu dużych powierzchni  
należy regularnie czyścić filtr pyłu.  
Büyük alanların süpürülerek  
temizlenmesinde muntazam  
aralıklar ile toz filtresi  
При уборке больших площадей  
следует проводить регулярную  
чистку фильтра от пыли.  
Puhdista pölysuodatin säännöllisesti  
suuria alueita lakaistessasi.  
temizlenmelidir.  
! Tryck på knappen för  
filterrensning kort. Dammfiltret  
rensas i ca 15 sekunder. Öppna  
inte maskinhuven under denna  
tid.  
! Paina lyhyelti  
! Krótko nacisnąć przycisk  
czyszczenia filtra. Filtr pyłu jest  
czyszczony przez ok. 15 sekund.  
W tym czasie nie otwierać  
pokrywy urządzenia.  
! Filtre temizleme tuşuna kısaca  
basılmalıdır. Toz filtresi  
! Кратковременно нажать кнопку  
очистки фильтра. Фильтр от  
пыли очищается ок. 15 секунд.  
В это время кожух аппарата  
открывать нельзя.  
suodattimenpuhdistuspainiketta.  
Pölysuodattimen puhdistus  
kestää n. 15 sekuntia. Älä avaa  
tänä aikana laitteen kantta.  
yaklaşık 15 saniye boyunca  
temizlenir. Bu süre içinde cihaz  
kapağı ılmamalıdır.  
239  
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KM 100/100 R / KM 100/100 R P  
240  
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