PREMIUM DUCTLESS SINGLE-SPLIT
AIR CONDITIONERS AND HEAT PUMPS
MODELS: 22 SEER
3/4 to 3 TONS – 1 PHASE
LIST OF SECTIONS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SHIPPING AND PACKAGING LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
REQUIRED INSTALLATION TOOLS (NOT SUPPLIED) . . . . . . . . . . . . . . . . . .3
SELECTING THE INSTALLATION LOCATION . . . . . . . . . . . . . . . . . . . . . . . . .3
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
REFRIGERANT LINE SET REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . .6
UNIT DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
TORQUE REQUIREMENTS FOR CAPS AND FASTNERS . . . . . . . . . . . . . . . .9
INDOOR UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
INDOOR UNIT WIRING CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
PIPE FORMING AND DRAIN PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
FLARING WORK AND PIPING CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . 12
INDOOR UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
OUTDOOR UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
OUTDOOR UNIT WIRING CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
PURGING PROCEDURE, LEAK TEST AND TEST RUN . . . . . . . . . . . . . . . . 16
TEST OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
INSTALLATION AND MAINTENANCE OF
HEALTHY FILTER (ACCESSORY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
TYPICAL UNIT WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
INDOOR AND OUTDOOR UNITS ERROR CODES . . . . . . . . . . . . . . . . . . . . . 31
LIST OF FIGURES
Indoor Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Prevailing Wind Barrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Clearances for Outdoor Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Condensate Drainage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Typical System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Indoor Unit Mounting Brackets with Weights & Dimensions . . . . . . . . . . . . . . . . .8
Outdoor Unit Weights & Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Mounting Bracket Spots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Masonry Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
PVC Wall Sleeve Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Indoor Unit Wall Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Indoor Electrical Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Drain Piping Outlets Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Proper and Improper Drain Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Left or Right Side Exits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Right or Right Rear Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Left or Left Rear Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Drain Hose Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Drain Hose Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Pipe Cutting Approved Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Deburring Line Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Flaring Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Proper and Improper Flaring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Connections at Indoor Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Flare Nuts Tighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Indoor Unit Attachment to Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Proper and Improper Drain Hose Installation Application . . . . . . . . . . . . . . . . . .13
Indoor Unit Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Outdoor Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Outdoor Unit Slab or Frame Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Outdoor Unit Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Outdoor Unit Wiring Terminal Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Indoor/Outdoor Piping Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Outdoor Line Set Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Line Set Connection Insulation and Taping . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Utility Bundle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Exterior Wall Utility Cover (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Service Valve Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Gauge Set Connections for Test Leaks, Evacuation Charging . . . . . . . . . . . . . 17
Leak Test Line Set Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Emergency Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
09K & 12K 115V Outdoor Air Conditioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
09K & 12K Outdoor Air Conditioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
18K & 24K 115V Indoor Air Conditioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
18K & 24K Indoor Air Conditioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
18K Outdoor Air Conditioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
18K Indoor Air Conditioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
24K Outdoor Air Conditioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
24K Indoor Air Conditioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
36K Outdoor Air Conditioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
36K Indoor Air Conditioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
09K & 12K 115V Outdoor Heat Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
09K & 12K Outdoor Heat Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
18K & 24K 115V Heat Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
18K & 24K Indoor Heat Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
18K Outdoor Heat Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
18K Indoor Heat Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
24K Outdoor Heat Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
24K Indoor Heat Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
30K Outdoor Heat Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
30K Indoor Heat Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
36K Outdoor Heat Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
36K Indoor Heat Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Indoor Unit Front Panel Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
LIST OF TABLES
Indoor Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Outdoor Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Air Conditioner Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Heat Pump Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Insulation Thickness & Material Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Refrigerant Line Set Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Indoor Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Outdoor Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Caps and Fasteners Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Wire Color Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Flare Nut Torque Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Error Codes - 09K 12K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Error Codes - 18K 24K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Error Codes - 30K 36K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE
Johnson Controls Unitary Products
898841-UIM-B-0113
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TABLE 1: Indoor Parts
Flare nut 1/4" for small
line on all size units
except 30K which
uses 5/8".
Remote Control
1
2
1
1
Cable routing guide
with mounting
hardware (18 - 24 kBtu
systems only)
Batteries (AAA)
Wall mounting bracket
screws
09, 12 & 18 kBtu (5)
24K kBtu (10)
Installation Manual
1
1
Foam tube insulation
(for condensate line
attached to indoor unit)
User’s Information
Manual
1
2. Select a location where the condensate can be easily drained out.
ASSEMBLED OUTDOOR UNIT
The assembled outdoor unit will include the following items which are
located with the unit:
3. Install in a location where there is enough space to access the unit
for routine maintenance (air filter can be removed for cleaning or
replacement).
TABLE 2: Outdoor Parts
4. Install where airflow is not blocked.
5. Install in a location for optimized cold or warm air distribution.
6. Install in a location that's not exposed to direct sunlight.
Auxiliary drain hole plugs
1 - 3
(heat pump only)
7. Install in a location that's at least 3 ft away from a TV and radio to
avoid possible interferences with the operation of the air condi-
tioner/heat pump.
8. Install in a location that's at least 3 feet away from fluorescent and
incandescent lights to avoid interference with the remote control.
Drain plug
(heat pump only)
1
SECTION IV: REQUIRED INSTALLATION
TOOLS (NOT SUPPLIED)
A
1. Gauge manifold
C
D
2. Electronic balance for refrigerant charging
3. Phillips head screwdriver
4. Knife or wire stripper
5. Carpenters level
B
6. Hammer
7. Drill
8. Tube cutter
Required
9. Tube flaring tool
Reference
Location
Clearance
6 inches
6 feet
10. Torque wrench
A
B
Clearance between unit and ceiling
Clearance between unit and floor
11. Adjustable wrench
12. Reamer (for de-burring)
13. Vacuum pump (For R410A)
14. Gas leakage detector
C / D
Clearance to the right and left of the unit
6 inches
FIGURE 1: Indoor Clearances
REMOTE CONTROL
1. Keep the remote control where it is convenient to operate and eas-
ily visible.
SECTION V: SELECTING THE
INSTALLATION LOCATION
INDOOR UNIT (SEE FIGURE 2 FOR INSTALLATION
2. Keep the remote control away from children.
DIMENSIONS)
1. Install the unit securely in a place that can bear the weight and
vibration of the unit.
3. When using the I FEEL feature, select a location for the remote
control that's about 4 ft. above the floor.
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3
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NOTICE
In rooms where inverter type fluorescent lamps are used, the signal
from the wireless remote controller may not be received.
INSTALL UNIT AWAY
FROM WINDOW
OUTDOOR UNIT (SEE FIGURE 3 FOR
INSTALLATION DIMENSIONS)
1. Some localities are adopting sound ordinances based on the unit's
sound level registered from the adjacent property, not from the
property where the unit is installed. Install the unit as far as possible
from the property line.
E
F
G
2. When possible, do not install the unit directly outside a window.
Glass has a very high level of sound transmission. For proper
placement of unit in relation to a window see Figure 3.
I
3. Install unit level or, if on a slope, maintain slope tolerance of 2
degrees (or 2 inches per 5 feet) away from building structure.
4. Install the unit high enough above the ground or roof to allow ade-
quate drainage of defrost water and prevent ice or snow build-up
(required for heat pumps).
H
Required
Clearance
Reference
Location
Clearance above unit
5. In heavy snow areas, do not locate the unit where drifting will occur.
The unit base should be elevated above the depth of average
snows.
E
F
G
H
I
2 feet
Clearance between air inlet and structure
12 inches
12 inches
7 feet
6. When installed in areas where low ambient temperatures exist,
locate unit so winter prevailing winds do not blow directly onto out-
door unit.
Clearance between unit and structure
12 inches
7. If unit coil cannot be installed away from prevailing winter winds, a
wind barrier should be constructed. Size barrier at least the same
height and width as outdoor unit. Install barrier 12 inches minimum
from the sides of the unit in the direction of prevailing winds as illus-
trated in Figure 2.
FIGURE 3: Clearances for Outdoor Unit
NOTICE
It is advisable to make a piping loop near outdoor unit so as to
reduce vibration.
PREVAILING WINTER WINDS
For increased efficiency, install the outdoor unit in a location where
continuous direct sunlight or excessive water can be avoided as
much as possible.
WIND BARRIER
INLET AIR
12” (305MM) MINIMUM DISTANCE
NOTICE
When operating the air conditioner in low outside temperature, be
sure to follow the instructions described below.
• Never install the outdoor unit in a place where its air inlet/outlet
side may be exposed directly to wind.
• To prevent exposure to wind, install the outdoor unit with its air inlet
side facing the wall and a baffle board on the air outlet side.
DISCHARGE AIR
FIGURE 2: Prevailing Wind Barrier
Avoid the following places for installation where air conditioner trouble
is liable to occur.
8. Locate unit away from overhanging roof lines which would allow
water or ice to drop on, or in front of, coil or into unit.
• Where flammable gas could leak.
9. Install in a location that has good airflow.
• Where there is an excessive amount of machine oil in the air.
• Where sulfide gas is generated such as a hot spring.
• Where there is high-frequency equipment.
10. Install in a location that has a rigid wall or support to minimize the
sound operation and/or vibration.
11. Slab or roof mounting - install the unit a minimum of 4 inches above
the roof or ground surface to avoid ice build-up around the unit.
Locate the unit above a load bearing wall or area of the roof that
can adequately support the unit. Consult local codes for rooftop
applications.
CONDENSATE DRAINAGE REQUIREMENT (HEAT
PUMP ONLY)
Condensate formed during the heating and defrost processes must be
drained from heat pump units. Drain holes are provided in the base of
the units to ensure proper drainage. Heat pumps must be raised when
installed on a concrete pad or the ground to allow drainage to occur. If
the heat pump unit is installed on a wall mounting bracket, insert the
provided drain connector into one of the 1 inch drain holes and attached
a field-provided insulated drain hose to the connector. Use the provided
rubber plugs to cover any unused drain holes. See Figure 4.
12. Install in a location that's far away from combustible materials and
vapors.
13. Install in a location that's at least 10 ft away from a TV and radio
antennas to avoid possible interferences with the operation of the
air conditioner/heat pump.
14. Install the unit horizontally.
4
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Solid conductor AWG14 or stranded conductor AWG14 are the MINI-
MUM allowable wire sizes. There are some applications that will require
larger gauge conductors depending on the voltage and amperage rat-
ings on the data plate and the distance that the conductors will be
routed. It is the installing contractor's responsibility to properly size the
electrical conductors for the equipment and for the application.
All of the indoor units and outdoor units should have the electrical con-
ductors sized using the National Electrical Code (NEC) and the local
authority having jurisdiction whichever is more stringent. If the equip-
ment is installed outside of the United States, all local codes within the
country of origin must be followed.
DRAIN-WATER HOLE
BOTTOM FRAME
DRAIN PLUG
The Ductless indoor units must have a minimum of 14 gauge, 600
volt double insulated copper conductors. The conductors for the indoor
unit can be either solid or stranded copper. When possible the indoor
unit should have stranded wire for the communication to ensure proper
communication between the indoor and outdoor unit(s).
DRAIN CONNECTOR
HOSE (available commerially, inner dia. 0.63”)
FIGURE 4: Condensate Drainage
The Ductless outdoor units must have a minimum of 12 gauge, 600
volt double insulated copper conductors with the exception of the fol-
lowing models: DHPM30CSM42Q1, DHPM36CSM42Q1, and
DCPM36CSM42Q1, which require 10 gauge wire. The conductors for
the outdoor unit should be solid or stranded copper conductors.
SECTION VI: SPECIFICATIONS
POWER SUPPLY AND INDOOR/OUTDOOR WIRE
CONNECTION
• The system should be powered from a dedicated circuit.
• Wiring work should be based on applicable technical standards.
• Wiring connections should be made following the provided
diagrams.
NOTICE
The listed wire sizes are only minimum requirements, as previously
stated, the conductors for both indoor and outdoor units must be
sized using the NEC and local authority having jurisdiction.
• Make sure all electrical connections are securely tightened.
TABLE 3: Air Conditioner Electrical Specifications
INDOOR UNIT
Air Conditioners
DCPM09NWM42Q1
DCPM09NWM41Q1
DCPM12NWM42Q1
DCPM12NWM41Q1
Power Supply (V, Phase, Hz)
Min. Circuit Ampacity
Fan Motor (F.L.A)
208/230V/1
115V/1
208/230V/1
115V/1
16
10
16
10
0.2
0.38
0.2
0.38
INDOOR UNIT
Air Conditioners
DCPM18NWM42Q1
DCPM24NWM42Q1
DCPM36NWM42Q1
Power Supply (V, Phase, Hz)
Min. Circuit Ampacity
Fan Motor (F.L.A)
208/230V/1/60HZ
208/230V/1/60HZ
208/230V/1/60HZ
16
16
17
0.28
0.24
0.4
OUTDOOR UNIT
Air Conditioners
DCPM09CSM42Q1
DCPM09CSM41Q1
DCPM12CSM42Q1
DCPM12CSM41Q1
Power Supply (V, Phase, Hz)
Max. Fuse Size (time delay) (A)
Min. Circuit Ampacity
Fan Motor (F.L.A)
208/230V/1
15
115V/1
208/230V/1
15
115V/1
25
25
10
16
10
16
0.14
0.17
0.14
0.17
12.43
33
R.L.A
Compressor
6.21
12.23
5.34
L.R.A
13.8
33
13.8
OUTDOOR UNIT
Air Conditioners
DCPM18CSM42Q1
DCPM24CSM42Q1
DCPM36CSM42Q1
Power Supply (V, Phase, Hz)
Max. Fuse Size (time delay) (A)
Min. Circuit Ampacity
Fan Motor (F.L.A)
208/230V/1/60HZ
208/230V/1/60HZ
208/230V/1/60HZ
20
16
20
16
25
17
0.32
9.35
/
1.1
10.45
/
0.45
12.66
/
R.L.A
Compressor
L.R.A
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TABLE 4: Heat Pump Electrical Specifications
INDOOR UNIT
DHPM09NWM41Q1
Heat Pumps
DHPM09NWM42Q1
DHPM12NWM42Q1
DHPM12NWM41Q1
Power Supply (V, Phase, Hz)
Min. Circuit Ampacity
Fan Motor (F.L.A)
208/230V/1
115V/1
16
208/230V/1
115V/1
16
10
10
0.2
0.38
0.2
0.38
INDOOR UNIT
Heat Pumps
DHPM18NWM42Q1
208/230V/1/60HZ
16A
DHPM24NWM42Q1
208/230V/1/60HZ
16A
DHPM30NWM42Q1
DHPM36NWM42Q1
Power Supply (V, Phase, Hz)
Min. Circuit Ampacity
Fan Motor (F.L.A)
208/230V/1/60HZ
208/230V/1/60HZ
15
23
0.28A
0.24A
0.4
0.47
OUTDOOR UNIT
Heat Pumps
DHPM09CSM42Q1
DHPM09CSM41Q1
DHPM12CSM42Q1
DHPM12CSM41Q1
Power Supply (V, Phase, Hz)
Max. Fuse Size (time delay) (A)
Min. Circuit Ampacity
Fan Motor (F.L.A)
208/230V/1
15
115V/1
25
208/230V/1
15
115V/1
25
10
16
10
16
0.14
0.17
12.23
33
0.14
0.17
12.43
33
R.L.A
6.21
5.34
Compressor
L.R.A
13.8
13.8
OUTDOOR UNIT
Heat Pumps
DHPM18CSM42Q1
DHPM24CSM42Q1
DHPM30CSM42Q1
DHPM36CSM42Q1
Power Supply (V, Phase, Hz)
Max. Fuse Size (time delay) (A)
Min. Circuit Ampacity
Fan Motor (F.L.A)
208/230V/1/60HZ
208/230V/1/60HZ
208/230V/1/60HZ
208/230V/1/60HZ
20A
16A
0.32A
9.35A
/
20A
16A
1.1A
10.45A
/
25
15
35
23
0.45
11.42
/
0.73
16.95
/
R.L.A
Compressor
L.R.A
• To prevent condensation, insulate the two refrigerant pipes.
• Refrigerant pipe bending radius must be 4 in. (100 mm) or more.
Connecting Wires and the Ground Wire
• Use double insulated copper wire with 600V insulation.
• Use copper conductors only.
• Follow all local electrical codes.
Be sure to use the insulation of specified thickness (refer to Table 5).
Excessive insulation may cause incorrect installation of the indoor
unit, and too little insulation may cause condensate to form.
Power Supply Cable and Ground Wire
• Use copper conductors only.
• Follow all local electrical codes.
• The unit has flared connections on both indoor and outdoor sides
• Remove the valve cover from the outdoor unit then connect the
pipe
• Refrigerant pipes are used to connect the indoor and outdoor units
• Be careful not to crush or over bend the pipe in pipe bending
• Refrigerant adjustment
• If pipe length exceeds 25 ft. (7.5 m), additional refrigerant (R410A)
charge is required (The outdoor unit is charged with refrigerant for
pipe length up to 25 ft. [7.5 m]).
NOTICE
The the indoor unit is powered from the outdoor unit, depending on
local code, a disconnect switch needs to be installed to a power sup-
ply circuit.
SECTION VII: REFRIGERANT LINE SET
REQUIREMENTS
TABLE 5: Insulation Thickness & Material Information
Outside Diameter
Minimum Wall
Thickness
Insulation
Thickness
Insulation
Material
Pipe
Inch (mm)
.375 (9.52)
.625 (15.9)
Liquid Line
Gas Line
0.0315 (0.8)
0.0394 (1.0)
0.315 (8)
0.315 (8)
Heat Resistant Foam Plastic
0.045 Specific Gravity
6
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TABLE 6: Refrigerant Line Set Requirements
AC & HP Indoor Units
AC & HP Outdoor Units
Connection Pipe length
D(C,H)PM09NWM D(C,H)PM12NWM D(C,H)PM18NWM D(C,H)PM24NWM DHPM30NWM D(C,H)PM36NWM
D(C,H)PM09CSM D(C,H)PM12CSM D(C,H)PM18CSM D(C,H)PM24CSM DHPM30CSM D(C,H)PM36CSM
ft.
24.6
24.6
24.6
24.6
24.6
24.6
Connection Pipe Gas
Additional Charge
oz/ft.
0.2
0.2
0.2
0.2
0.5
0.5
Outer Diameter Liquid Pipe Inch
1/4
3/8
1/4
3/8
1/4
1/2
1/4
1/2
1/4
5/8
1/4
5/8
Outer Diameter Gas Pipe
Max Distance Height
Max Distance Length
Inch
ft.
32.8
49.2
32.8
49.2
32.8
82
32.8
82
32.8
98.4
32.8
98.4
ft.
Refrigerant Metering Device Type
Electronic Expansion Valve
E
G
RETURN AIR
K
B
L
INDOOR UNIT
TAPE
H
REFRIGERANT LINE SET, CONDENSATE LINE
AND INDOOR / OUTDOOR CABLE
D
DISPLAY
D
F
INDICATORS
IMPORTANT:
C
SUPPLY AIR
The refrigerant metering device for this
system is located in the outdoor unit.
This makes it necessary to insulate the
refrigerant lines individually to prevent
sweating.
COOL
DRY
UTILITY
BUNDLE
A
FAN
HEAT
WIRELESS REMOTE
CONTROL
OUTDOOR UNIT
RUN
TERMINAL BLOCK
TEMPERATURE SETTING
INDOOR AMBIENT TEMPERATURE
OR ERROR CODE
OUTDOOR UNIT
(AIR CONDITIONER
OR HEAT PUMP)
NOTE:
AIR IN
Temperature can be
displayed in either fahrenheit or celsius.
TO POWER
TO INDOOR
SUPPLY
J
UNIT
A. Remote control
B. Front Panel
C. Filters
D. Guide louver with display
E. Line set (wrapped in foam insulation)
F. UV-rated tape (field-provided)
G. Wiring (field-provided)
H. Condensate drain line (field-provided)
H
(wrapped in foam insulation). Recommend
installation of a vent when making long
horizontal runs on condensate line.
2-way suction / vapor line service valve
and 2-way shut-off valve.
I
AIR OUT
ACCESS COVER FOR
SERVICE VALVES
I.
(-18, -24 AND -30 ONLY)
J. Access cover for power and control wiring
connections.
K. Indoor unit wiring connections (under access plate).
L. Communication cable (30 kBtu system only)
2-WAY SHUT-OFF VAVLE
2-WAY SUCTION / VAPOR LINE SERVICE
VALVE (FLARE CONNECTION)
FIGURE 5: Typical System Components
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SECTION VIII: UNIT DIMENSIONS
A
B
C
09K 12K
27.3 (693)
21.3 (541)
18K
2.1 (53)
7.8 (198)
2.2 (56)
2.2 (56)
2 (51)
5.3
(135)
10.9 (277)
11.8 (300)
2.2 (56)
2.2 (56)
1.8 (46)
2 (51)
.6 (15)
.6 (15)
4 (101)
5 (127)
6.3
(160)
4.9
(124)
22.2 (564)
33.3 (846)
3.3 (84)
40.1 (1018)
24K
7.4
30K & 36K
27 (686)
(188)
1 (25)
2.6 (66)
2.6 (66)
2.6 (66)
2.6 (66)
1 (25)
1.8 (46)
4
22.6 (574)
4
2.5 (64)
(102)
3.5 (89)
1.4 (36)
(102)
FIGURE 6: Indoor Unit Mounting Brackets with Weights & Dimensions
TABLE 7: Indoor Unit Dimensions
Unit Gross Weight
Model Size
A
B
C
Air Conditioner
31 lbs (14 kg)
31 lbs (14 kg)
46 lbs (21 kg)
NA
Heat Pump
09K & 12K
18K
33 (838)
37 (940)
7 (178)
8 (203)
10.9 (277)
12 (305)
37 lbs (17 kg)
46 lbs (21 kg)
56 lbs (25 kg)
60 lbs (27 kg)
24K
39.8 (1011)
53 (1346)
8.5 (216)
10 (254)
12.4 (315)
12.9 (328)
30K & 36KK
B
A
C
FIGURE 7: Outdoor Unit Weights & Dimensions
TABLE 8: Outdoor Unit Dimensions
Unit Gross Weight
Model Size
A
B
C
Air Conditioner
91 lbs (41 kg)
97 lbs (44 kg)
121 lbs (55 kg)
132 lbs (60 kg)
NA
Heat Pump
110 lbs (50 kg)
119 lbs (54 kg)
148 lbs (67 kg)
161 lbs (73 kg)
163 lbs (74 kg)
09K
12K
33 (838)
33 (838)
35 (889)
38 (965)
38 (965)
12.6 (320)
21 (533)
21 (533)
12.6 (320)
13.4 (340)
16.9 (429)
16.9 (429)
18K
27.5 (699)
31.1 (790)
31.1 (790)
24K
30K & 36K
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SECTION IX: TORQUE REQUIREMENTS
FOR CAPS AND FASTNERS
LEVELING DEVICE
Mark on the middle of it
WALL
WALL
Space
Space
to the
wall
to the
When servicing or repairing HVAC components, ensure the fasteners
are appropriately tightened. The table below provides torque values for
fasteners.
wall
5.9inch
above
5.9inch
above
TABLE 9: Caps and Fasteners Torque Requirements
Recommended Torque
Parts
Left
Right
(REAR PIPING HOLE)
(REAR PIPING HOLE)
English
(ft. - lb.)
Metric
(Newton Meter)
FIGURE 8: Mounting Bracket Spots
Service valve cap
Sheet metal screws
Machine screws #10
Compressor bolts
Gauge port seal cap
8 ft. - lb.
16 ft. - lb.
27 ft. - lb.
7 ft. - lb.
8 ft. - lb.
11
2
DRILL PILOT HOLES
3
10
11
USE ANCHORS
Only use Allen wrenches of sufficient hardness (50Rc - Rockwell
Harness Scale minimum). Fully insert the wrench into the valve stem
recess.
INSTALL ANCHORS
Service valve stems are factory-torqued (from 9 ft-lbs for small
valves, to 25 ft-lbs for large valves) to prevent refrigerant loss during
shipping and handling. Using an Allen wrench rated at less than
50Rc risks rounding or breaking off the wrench, or stripping the valve
stem recess.
FIGURE 9: Masonry Applications
WALL HOLE DRILLING
Be sure to caulk the gaps around the pipes with caulking material to
prevent water leakage.
1. Determine the wall hole position.
SECTION X: INDOOR UNIT INSTALLATION
INSTALLING THE WALL MOUNTING BRACKET
Determine that the wall will support the weight of the indoor unit. Refer
to system specifications for indoor unit weight. Install the wall mounting
bracket and make sure it's positioned horizontally and vertically. The
indoor unit must be installed level on the wall to allow proper conden-
sate drainage.
2. Drill a 2-1/2 inch diameter hole in the wall. The hole should be
slightly downward slant 3/16" to 3/8" (5 to 10 mm) lower than the
indoor side.
3. Measure the thickness of the wall from inside to outside edges and
cut field-provided PVC pipe at a slight angle 1/4" (6mm) shorter
than the thickness of the wall.
4. Place a field-provided plastic cover on the outside end of the PVC
pipe and insert the pipe in the wall hole.
1. Determine the best exit location for utility bundle (line set, conden-
sate line and wiring).
5. After completing refrigerant piping, wiring, and drain piping, caulk
pipe hole gap with putty.
2. Use the wall mounting bracket as a template to determine the exit
point for utility bundle. Use a carpenter's level or tape measure to
verify the wall mounting bracket is horizontally level and mark the
boring points on the wall. See Figure 11.
OUTSIDE
INSIDE
CAULKING
3. Prior to making the hole and installing wall sleeve for the utility bun-
dle, check to ensure that neither studs nor plumbing are directly
located behind the hole location.
4. Secure the wall mounting bracket to the wall using the provided
screws. If possible, align the rear panel screw holes with wall stud
locations marked on the wall. Make sure you use as many screws
into studs as possible. All other screws must be secured using plas-
tic wall anchors. See Figure 13.
2.2”
WALL PIPE
5. If the wall is made of brick, concrete or other similar material, then
drill pilot holes in the wall. Insert field-provided anchors for mount-
ing screws. See Figure 13.
FIGURE 10: PVC Wall Sleeve Installation
SECTION XI: INDOOR UNIT WIRING
CONNECTIONS
NOTICE
It is important to use all screws provided to secure the wall mounting
bracket to the wall. Additional holes may be drilled through the metal
wall mounting bracket to better secure wall bracket to wall studs.
NOTICE
When the indoor unit is powered from the outdoor unit, a dis-
connect switch needs to be installed to power supply circuit
between indoor and outdoor units depending on local codes.
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TERMINAL BLOCK
Mis-wiring could damage unit or cause communication errors
between indoor and outdoor unit.
GROUND
WIRE
TERMINAL COVER
SCREW
1. Remove the front panel.
2. Open the front panel upward and pull it toward you.
3. Remove the terminal cover and cord clamp.
SCREW
4. Insert the connecting cable (according to local codes) into the pipe
hole on the wall.See Figure 11.
CORD CLAMP
CONNECTING CABLE
5. Pull the connecting cable through the cable slot on the rear case so
that it protrudes about 6 inches (~15 cm) out of the front.
6. Connect the ground wire to the ground terminal of electrical box.
7. Insert the connecting cable fully into the terminal block and secure it
with screws while making sure no part of its core is visible. Make
sure you don't mis-wire the unit. See Figure 12.
8. Firmly tighten the terminal screws to prevent them from getting
loose.
TERMINAL BLOCK
9. Secure the connecting cable with the cord clamp.
10. Attach the terminal cover and front panel on the indoor unit.
BROWN
BLACK
TABLE 10: Wire Color Reference
YELLOW-GREEN
Color Code or
Color Code
Color
Color
BLUE
Symbol
CONNECTING
CABLE
WH
YE
White
Yellow
BN
Brown
Blue
2.8”
0.39”
BU
GROUND
LINE
RD
Red
BK
Black
YEGN
Yellow Green
ABOUT 5.9”
WALL
0.39”
1.97”
FIGURE 12: Indoor Electrical Wiring Connections
SECTION XII: PIPE FORMING AND DRAIN
PIPING
RIGHT
REAR RIGHT
LEFT
RIGHT DOWNWARD REAR LEFT
WIRING
LEFT DOWWARD
FIELD PROVIDED
PVC WALL SLEEVE
FIGURE 13: Drain Piping Outlets Option
PIPE FORMING
FIGURE 11: Indoor Unit Wall Mounting Bracket
Interchange the drain cap and the drain hose.
1. Place the drain hose below the refrigerant piping.
2. Make sure the drain hose is not bent or kinked.
3. Do not pull the hose when applying the tape.
Be sure to refer to the wiring system diagram labeled inside the front
panel.
Check local electrical regulations for any specific wiring instructions
or limitations.
4. When the drain hose passes the room, be sure to wrap field-pro-
vided insulation material around it.
5. In the case of bending refrigerant piping, keep the following precau-
tions in mind to avoid abnormal sounds that may be generated if
improper work is conducted.
a. Do not press the refrigerant pipes onto the bottom frame.
b. Do not press the refrigerant pipes on the front grille.
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LEFT OR LEFT REAR PIPING
For Left Side Utility Bundle Exit - Cut out the corner of the right/left
plastic cabinet with a hacksaw or similar tool.
Make sure you reattach the drain hose and the drain cap in case of left
or left rear piping. Otherwise, it could cause drops of water to drip from
the drain hose.
1. Put the refrigerant piping and the drain hose together then firmly
apply felt tape from the end.
2. Pull out the drain cap at the rear right of the indoor unit.
3. Pull out the drain hose at the rear left of the indoor unit.
4. Put the drain cap into the section to which the drain hose is to be
attached at the rear of the indoor unit.
5. Insert the drain hose fully into the drain pan at the rear right of the
indoor unit.
FIGURE 14: Proper and Improper Drain Piping
RIGHT OR RIGHT REAR PIPING
For Right Side Utility Bundle Exit - Cut out the corner of the right/left
6. Insert the drain hose into field-provided PVC sleeve and hook the
upper part of the indoor unit on the wall mounting bracket.
plastic cabinet with a hacksaw or similar tool. See Figure 15.
FOR LEFT OUTLET
PIPING, CUT OFF
THE PIPING OUTLET
CUTTING GROOVE
WITH A HACKSAW
1. Put the refrigerant piping and the drain hose together. Position
them to the left side and then firmly apply piping tape from the end.
2. Insert the drain hose into field-provided PVC sleeve and hook the
upper part of the indoor unit on the wall mounting bracket.
3. Check if the indoor unit is hooked securely on the wall mounting
bracket by trying to move the unit left and right.
4. Thrust the lower part of the indoor unit into the wall mounting
bracket.
REMOVE DRAIN
CAP BY PULLING
DRAIN CAP
AT THE PROJECTION
AT THE END OF THE
CAP WITH PLIERS, ETC.
INDOOR UNIT
DRAIN HOSE
FIGURE 17: Left or Left Rear Piping
REAR OR DOWNWARD PIPING
1. Put the refrigerant piping and the drain hose together then firmly
apply felt tape from the end. Use bandage stopper at the end of felt
tape.
SLIT
FIGURE 15: Left or Right Side Exits
2. Insert the drain hose into field-provided PVC sleeve and hook the
upper part of the indoor unit on the wall mounting bracket.
How to replace the drain plug and drain hose
• How to remove the drain cap
Clamp drain cap with needle-nose pliers, and pull out.
BIND WITH VINYL TAPE
RIGHT
• How to remove the drain hose
Insulation
The drain hose is secured in place by a screw.
fixing screw
PIPING
Remove the screw securing the drain hose, then
PIPE (TOP) REAR PIPING
pull out the drain hose.
Drain Hose
INDOOR UNIT
DRAIN HOSE (BOTTOM)
BOTTOM
PIPING
• How to attach the drain cap
1. Insert hexagonal wrench (0.16inch).
0.16”
FIGURE 16: Right or Right Rear Piping
No gap
Do not apply lubricating oil
(refrigerant machine oil) when
2. Firmly insert drain cap.
inserting the drain cap. If applied
deterioration and leakage of the
drain plug may occur.
Insert a hexagon wrench
(4 mm)
• How to attach the drain hose
secure it in place using the original screw.
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SECTION XIII: FLARING WORK AND
PIPING CONNECTIONS
FLARING WORK
Main cause for refrigerant leakage is due to defect in the flaring work.
Carry out correct flaring work using the following procedure.
1. In order to align the drain hose and drain cap, be sure to insert
securely and vertically. Incline insertion will cause water leak-
age.
2. After removing drain hose, be sure not to forget mounting drain
1. Measure the distance between the indoor and outdoor units.
cap.
2. Cut the copper pipe about 6 to 8 inches (15 to 20 cm) longer than
the measured distance with a pipe cutter.
3. Be sure to fix the drain hose with tape to the bottom of piping.
4. Prevent drain water from freezing in low temperature environ-
ment.
When installing indoor unit’s drain hose outdoors, necessary mea-
sure for frost protection should be taken to prevent drain water
freezing.
COPPER
PIPE
SLANTED UNEVEN ROUGH
90°
• Under low temperature environment (when outdoor tempera-
ture under 32 °F), after cooling operation is executed, water in
the drain hose could be frozen.
• Once drain water is frozen, the drain hose will be blocked and
water leakage may result from indoor unit.
FIGURE 20: Pipe Cutting Approved Method
DRAIN PIPING
3. Use a pipe reamer or file to completely remove all burrs from the
cut cross section of the pipe.
• If the extension drain hose has to pass through a room, make
sure it's wrapped with commercially sold insulation.
a. Put the end of the copper pipe in a downward direction to avoid
having burrs drop in the piping.
• The drain hose should point downward for easy drain flow.
• If the drain hose provided with the indoor unit is too short, make
sure you connect it with a field-provided drain hose.
• When connecting the drain hose to the hard vinyl chloride pipe,
make sure it's inserted securely into the pipe.
PIPE
REAMER
POINT DOWN
DRAIN HOSE JUNCTION
• If drain hose extension or embedded drain piping is required, use
appropriate parts that match the hose front end. See Figure 18.
• Insert drain hose into the handle of drain pan, and join drain hose
and connecting hose according to Figure 18.
• Attach the Insulation (Drain hose) to the drain hose. See Figure
19.
FIGURE 21: Deburring Line Set
4. Remove flare nuts attached to indoor and outdoor units then put
them on pipes that have completed burrs removal (not possible to
put them on after flaring work).
SHIELD PIPE
5. Use a flaring tool to perform flaring work at the end of the copper
pipe. Use the table below as a guideline when performing flaring
work.
EXTENSION
Outside Dia.
Inch
A
HANDLE
DRAIN HOSE
INSIDE THE ROOM
Inch
DRAIN HOSE
BAR
BAR
0.24
0~0.02
0~0.02
0~0.02
0~0.04
0.04~0.05
YOKE
0.37
FIGURE 18: Drain Hose Extension
0.47
CONE
0.63
0.75
COPPER PIPE
CLAMP HANDLE
FIGURE 22: Flaring Tools
RED ARROW MARK
INSULATION (DRAIN HOSE)
6. Check your flaring work and if it's found to be defective, cut off the
defective flare section and redo number 5.
DRAIN HOSE
FIGURE 19: Drain Hose Insulation
SMOOTH ALL ROUND
INSIDE IS SHINY WITHOUT SCRATCHES
= IMPROPER FLARING =
Insert the drain hose and drain cap into the drain port, making sure
that it comes in contact with the back of the drain port, and then
mount it. If the drain hose is not connected properly, leaking will
occur.
UNEVEN
SURFACE
CRACKED
INCLINED
THICKNESS
DAMAGED
EVEN LENGTH
ALL ROUND
FIGURE 23: Proper and Improper Flaring
7. When flaring is complete, align the center of the pipes and suffi-
ciently tighten the flare nut by hand.
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5. Carefully bend the bundle (line set, condensate line and cable) to
run along the outside wall toward the outdoor unit. Downward slope
of wall sleeve will ensure proper condensate drainage.
DO NOT FORM THE DRAIN HOSE
INTO THE WAVED SHAPE
DO NOT RISE THE DRAIN HOSE
50 mm
INDOOR UNIT TUBING
FLARE NUT
PIPES
OR MORE
FIGURE 24: Connections at Indoor Unit
8. Tighten the flare nut using a wrench.
DO NOT PUT THE DRAIN
HOSE END IN THE
DO NOT PUT THE
DRAIN HOSE END
INTO WATER
DRAINAGE CONTAINER
OPEN-END WRENCH (FIXED)
FIGURE 27: Proper and Improper Drain Hose Installation Application
FLARE NUT
Pull the indoor unit toward you to confirm that it is firmly hooked
on the mounting bracket.
CONNECTION PIPE
WRENCH
For detaching the indoor unit from the installation plate, pull the indoor
unit toward you while pushing the bottom up at the specified places.
INDOOR UNIT TUBING
FIGURE 25: Flare Nuts Tighting
TABLE 11: Flare Nut Torque Recommendations
Outside
Diameter
Recommended
Torque
English
(ft. - lb.)
Metric
(Newton Meter)
Inches
mm
PUSH
PUSH
1/4”
3/8”
1/2”
5/8”
6.35
9.52
15 ft - lb.
26 ft - lb.
41 ft - lb.
48 ft - lb.
20
35
55
65
FIGURE 28: Indoor Unit Removal
12.70
15.88
6. Use the provided foam insulation to wrap the factory installed con-
densate line.
7. Connect indoor unit factory installed condensate line to field-pro-
vided condensate drain pipe.
SECTION XIV: INDOOR UNIT
INSTALLATION
8. Use tape approved for waterproofing line connections to secure the
field-provided pipe to the factory-installed condensate line.
1. Shape the refrigerant line set so that it can be guided either out the
back of the indoor unit or through either side of the indoor unit
frame, then through the wall sleeve to the outside unit.
9. Put water in the drain pan and make sure that the water is being
drained outside.
2. Pass the drain hose and refrigerant pipes through the wall hole then
set the indoor unit on the mounting bracket hooks by using the
markings at the top of the indoor unit as a guide.
Install the drain pipe for proper drainage. Improper drainage can
result in water dripping inside the room.
A
MOUNTING PLATE
SECTION XV: OUTDOOR UNIT
INSTALLATION
MARKING
Refer to page 4 instructions when considering unit positioning and page
4 for condensate drainage requirements (heat pump).
SLAB OR ROOF MOUNTING
• Install the unit a minimum of 4 inches (102 mm) above the roof or
ground surface to avoid ice build-up around the unit.
• Locate the unit above a load bearing wall or area of the roof that
can adequately support the unit.
FIGURE 26: Indoor Unit Attachment to Mounting Bracket
3. Try moving the indoor unit to right and left to confirm that it is firmly
hooked on the installation plate.
4. While pressing the indoor unit onto the wall, hook it at the lower part
on the installation plate.
• Consult local codes for rooftop applications.
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BUILDING STRUCTURE
Mis-wiring could damage unit or cause communication errors
between indoor and outdoor unit.
NOTICE
• Refer to unit nameplate for minimum circuit ampacity and maxi-
mum overcurrent protection size
• Local codes may require a disconnect between the indoor and out-
door units
GROUND
LEVEL
• The main system circuit breaker and outdoor unit disconnect
switch should be sized per local codes and unit requirements
• Stranded wire must be used to connect the outdoor unit to the
indoor unit. The stranded wire is necessary to ensure proper sys-
tem communication and operation.
Install unit level or maintain slope tolerance of 2 degrees
( or 2 inches per 5 feet [50 mm per 1.5 m] away from building structure.
FIGURE 29: Outdoor Unit Installation
• Make sure you use an approved circuit breaker or switch
Model
Fuse or Circuit Breaker Capacity
NOTICE
9K & 12K
18K & 24k
30K & 36k
20A
25A
30A
This system contains both refrigerant and oil. Some rubber roofing
material may absorb oil. This will cause the rubber to swell when it
comes into contact with oil. The rubber will then bubble and could
cause leaks. Protect the roof surface to avoid exposure to refrigerant
and oil during service and installation. Failure to follow this notice
could result in damage to roof surface.
1. Remove outdoor unit access panel.
2. Route all wiring to outdoor unit through the wire routing plate.
SECURING OUTDOOR UNIT TO SLAB OR FRAME
If the outdoor unit is installed on a field-provided slab or frame, use lag
bolts or equivalent to secure the outdoor unit to the slab or frame.
ROUTE WIRES
THROUGH
ROUTING
ACCESS PLATE
PLATE
FIGURE 31: Outdoor Unit Electrical Connections
FOUR FIELD PROVIDED ANCHOR BOLTS
3. Connect the control wiring and power supply wiring to the outdoor
unit wiring terminals according to the figures shown in this section.
FIGURE 30: Outdoor Unit Slab or Frame Installation
4. The unit must be grounded according to local codes.
5. Fasten the power supply cord and control wiring with cord clamp.
6. Secure wiring using built-in wire strain relief.
SECTION XVI: OUTDOOR UNIT WIRING
CONNECTIONS
7. Install the outdoor unit access panel back.
In the United States, wiring must conform with current local codes
and the current National Electric Code (NEC). In Canada, wiring
must conform with current local codes and the current Canadian
Electrical Code (CEC).
The main system circuit breaker or disconnect should be sized per
unit requirements and should be installed adjacent to outdoor unit.
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30 & 36 KBTU (208-230V)
208-230V SYSTEMS
115V SYSTEMS
INDOOR UNIT TERMINALS
SYSTEM ONLY
INDOOR UNIT TERMINALS
INDOOR UNIT TERMINALS
2
N(1)
N(1)
2
N(1)
2
3
3
3
(GND)
(GND)
(GND)
(DATA)
(DATA)
(NEUTRAL) (DATA)
(NEUTRAL)
(NEUTRAL)
L2
N(1)
L1
L1 L2
2
3
L1
N
N(1)
N(1)
2
3
2
3
(L1)
(L1)
(GND)
(GND)
(GND)
(L1)
(L2)
(NEUTRAL)
(L2)
OUTDOOR UNIT
TERMINALS
OUTDOOR UNIT
TERMINALS
OUTDOOR UNIT
TERMINALS
FIGURE 32: Outdoor Unit Wiring Terminal Designations
REFRIGERANT PIPING CONNECTIONS
A Service port cap protects the service port core from contamination
and serves as the primary leak seal. To access service port:.
A
1. Remove service port cap with an appropriate sized wrench.
2. Connect gauge set to service port.
APPLY REFRIGERANT
LUBRICANT HERE
3. When testing is complete, replace service port cap and tighten as
follows:
MALE FLARE
CONNECTION
B
a. With torque wrench - Finger tighten then torque cap per Table 11
requirements.
b. Without torque wrench - Finger tighten then use appropriate
sized wrench to turn an additional 1/6 turn clockwise.
Stem cap protects the valve stem from damage and serves as the pri-
mary seal. Replace the stem cap and tighten as follow:
FIGURE 33: Indoor/Outdoor Piping Connections
1. With torque wrench - Finger tighten and use torque cap per Table
11.
OUTDOOR UNIT CONNECTION
• Apply a sealing cap or water proof tape to prevent dust or water
from getting into the refrigerant piping before it is connected.
• Apply refrigerant lubricant to the matching surfaces of the flared
line set and union before connecting them together. This will
reduce refrigerant leaks.
• Align the flared refrigerant line with valve connection then tighten
the flare nut lightly at first to obtain a smooth match. Use tighten-
ing toque Table 11 as a guideline.
2. Without torque wrench - Finger tighten then use an appropriate
sized wrench to turn an additional 1/12 turn clockwise.
NOTICE
• Fasten flare nut with a torque wrench as specified in Table 9.
• When fastened too tight, flare nut may break after a long period
and cause refrigerant to leak.
OUTDOOR UNIT
INDOOR UNIT CONNECTION
LIQUID SIDE PIPING
(SMALLER DIAMETER)
• Connect both liquid and gas pipes to indoor unit.
• Apply a sealing cap or water-proof tape to prevent dust or water
from getting into the refrigerant piping before it is connected.
• Apply a thin coat of refrigerant oil on the seal surface of the pipe.
• For connection, first align the union tube and flared refrigerant
line with each other then tighten the flare nuts lightly at first to
obtain a smooth match.
TORQUE WRENCH
GAS SIDE PIPING
• Use tightening toque Table 11 as a guideline for indoor unit side
union joint section and tighten using two wrenches. Excessive
tightening may damage the flare section.
(BIGGER DIAMETER)
FIGURE 34: Outdoor Line Set Connections
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INSULATION AND TAPING
1. Cover piping joints with pipe cover.
FIELD PROVIDED PROTECTIVE
CHANNEL (UTILITY BUNDLE INSIDE)
2. For outdoor unit, insulate every pipe including all pipe joints.
3. Using piping tape, apply taping starting from entry of outdoor unit.
a. Stop the end of piping tape with tape that has an adhesive agent
attached.
b. When pipes have to be arranged through above ceiling, closet or
where temperature and humidity are high, make sure you wind
additional commercially sold insulation to prevent sweating.
4. An optional field-provided exterior wall channel may be used in lieu
of taping the utility bundle to protect the bundle from UV rays,
weather, etc. See Figure 37.
PLASTIC BANDS
INSULATION MATERIAL
FIGURE 35: Line Set Connection Insulation and Taping
INDOOR
CONNECTION
FIGURE 37: Exterior Wall Utility Cover (Optional)
UNIT PIPE
PIPE
SECTION XVII: PURGING PROCEDURE,
LEAK TEST AND TEST RUN
WRAP WITH VINYL TAPE
VINYL TAPE
(WIDE)
WRAP WITH VINYL TAPE
SERVICE VALVES
The outdoor unit suction/vapor 2-way service valve is used to purge air,
test for leaks, check operating pressures and add refrigerant to system.
This valve is equipped with a service port which has a factory installed
valve core. Figure below provides information on how to access and
operate the 2-way angle-type service valve and 2-way shut-off valve.
PIPE
VINYL TAPE (WIDE)
After the piping has been connected to the indoor unit, perform the air
purge.
DRAIN HOSE
INDOOR UNIT
AUXILIARY PIPES
CONNECTING
CABLE
INSTALLATION
PLATE
FIGURE 36: Utility Bundle
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Shut-off
2-way Valve
Suction/Vapor
2-way Service Valve
SUCTION/VAPOR
2-WAY SERVICE VALVE
Action
HOSE WITH
SCHRADER VALVE
CLOSED
PUSH
Evacuating with a
vacuum pump
REQUIRES FIELD PROVIDED 5/16” FEMALE
FLARE TO 1/4” MALE FLAREADAPTER.
VALVE CAP
OPEN POSITION
FLARE CAP
CLOSED POSITION
FULLY
OPEN
SCHRADER CORE
TO LINE SET
SERVICE
PORT
SERVICE
PORT CAP
Outdoor unit running
TO OUTDOOR UNIT
FLARE CAP
FULLY
OPEN
ALLEN WRENCH (5MM)
OPEN POSITION
Checking pressure
CLOSED POISTION
TO LINE SET
and adding refrigerant
TO OUTDOOR UNIT
FIGURE 38: Service Valve Operation
LEAK TEST AND EVACUATION
Air and moisture remaining in the refrigerant system will have undesir-
able effects as indicated below:
COMPOUND
PRESSURE
GAUGE
PRESSURE GAUGE
MANIFOLD VALVE
-101kPa
1. Pressure in the system rises.
2. Operating current rises.
(-76cmHg)
HANDLE HIGH
(KEEP FULL
CLOSED)
HANDLE LOW
3. Cooling or heating efficiency drops.
CHARGE HOSE
4. Moisture in the refrigerant circuit may freeze and block capillary
tubing (30 kBtu size only).
CHARGE HOSE
CONNECTING
PIPE
VACUUM PUMP
ADAPTER FOR
COUNTER-FLOW
PREVENTION
5. Water may lead to corrosion of parts in the refrigeration system.
The line set between the indoor and outdoor units must be leak tested
and evacuated to remove any non-condensable and moisture from the
system.
PACKED VALVE
AT LIQUID SIDE
VACUUM
PUMP
AIR PURGING WITH VACCUM PUMP
Be sure to use a vacuum pump with counter-flow prevention function to
make oil inside the pump does not flow back into the system pipes
when the pump stops.
PACKED VALVE AT GAS SIDE
SERVICE PORT
1. Run the vacuum pump.
SCHRADER CORE
2. Connect the charge hose from the manifold valve to the service port
of the gas side packed valve.
FIGURE 39: Gauge Set Connections for Test Leaks, Evacuation
Charging
3. Connect the charge hose to the port of the vacuum pump.
ADDING REFRIGERANT FOR LONGER LINE SET
1. Open the low side manifold gauge valve and weigh in liquid refriger-
ant. Use Table 6 to calculate the correct weigh-in charge.
4. Open fully the low pressure side handle of the gauge manifold
valve.
5. Operate the vacuum pump to begin evacuating.
2. Close manifold gauge valves.
6. The operation time for evacuation varies with the lineset length and
capacity of the pump. Allow the pumpto operate until the system
has been evacuated downto 300 microns. Allow the pump to con-
tinue running foran additional 15 minutes.
LEAK TEST
Use the following procedure to test for system leaks:
1. Connect the manifold gauge set and dry nitrogen gas cylinder to the
suction/vapor service port. See Figure 30.
7. Turn off the pump and leave the connection secured to the suction/
vapor 2-way service port. After five minutes, if the system fails to
hold 500 microns or less, check all connections for tight fit and
repeat the evacuation procedure.
2. Open valve on nitrogen cylinder.
3. Pressurize the system to no more than 150 PSIG with dry nitrogen.
4. Check for leaks using soapy water.
8. Close the low pressure valve handle of gauge manifold.
5. After the system is found to be free of leaks:
9. Open fully the valve stem of the packed valves (both gas and liquid
sides).
• Close valve on nitrogen cylinder
• Relieve the nitrogen pressure by: loosening the charge hose con-
nector at the nitrogen cylinder.
• When the system pressure is reduced to normal, disconnect the
hose from the cylinder.
10. Remove the charging hose from the service port.
11. Securely tighten the caps on the packed valves.
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CHECK PLACES FOR
FLARE NUT CONNECTIONS
(INDOOR UNIT)
CHECK PLACES
AUTO/STOP
FOR OUTDOOR UNIT
MANUAL SWITCH
FIGURE 40: Leak Test Line Set Connection
AUTO
TEST
SECTION XVIII: TEST OPERATION
1. Check that all tubing and wiring have been properly connected.
2. Check that the gas and liquid side service valves are fully open.
RUN
STOP
GAS LEAK TEST
Check the flare nut connections for gas leaks with a gas leak detector
and/or soapy water.
CODE SWITCH
FIGURE 41: Emergency Operation
RUNNING TEST
1. Turn power on by pressing "ON/OFF" button on the wireless remote
control to start system operation.
SECTION XX: MAINTENANCE
2. Press MODE button to select COOL, HEAT or FAN to check the
system operation.
OUTDOOR UNIT
1. Ensure power is off before cleaning.
2. It may be necessary to wash the outdoor coil more frequently if it is
exposed to substances which are corrosive or which block airflow
across the coil (e.g., pet urine, cottonwood seeds, fertilizers, fluids
that may contain high levels of corrosive chemicals such as salts).
INDOOR UNIT RUNNING TEST
1. Check if operation of each button on the remote control is working
normally and check the corresponding operating indication LED on
the indoor unit to make sure they match.
3. Outdoor Coil (Sea Coast) - Moist air in ocean locations can carry
salt, which is corrosive to most metal. Units that are located near
the ocean require frequent inspections and maintenance. These
inspections will determine the need to wash the unit including the
outdoor coil. Consult your installing contractor for proper intervals/
procedures for your geographic area or service contract.
2. Check the operation of indoor unit louver and make you check its
swinging function.
3. Check the condensate drain and make sure there are no leaks.
OUTDOOR UNIT RUNNING TEST
1. Make sure there are no abnormal noises or vibration during opera-
tion.
4. Outdoor unit fan motor is pre-lubricated and sealed. No further
lubrication is needed.
2. Make sure you check for gas leaks.
5. Visually inspect all connecting lines, joints and coils for evidence of
oil leaks.
SECTION XIX: EMERGENCY OPERATION
6. Check all wiring for loose connections.
If the wireless remote is lost or damaged, the system can be operated
using the manual switch or code switch. The system will run in Auto
Run mode, and will not change the temperature setting nor the fan
speed.
7. Check for correct voltage at unit (unit operating).
INDOOR UNIT
1. Clean or change filters.
The manual switch can be operated as follows:
2. Check all wiring for loose connections.
3. Check for correct voltage at unit (blower operating).
4. Clean coil, if necessary.
• To operate the unit, press the AUTO/STOP button once and the
unit will enter into AUTO RUN mode. The microcomputer will
select the (COOL, HEAT, FAN) mode automatically to maintain
optimum room comfort.
• To stop the unit from operating, press the AUTO/STOP button
once and the unit will shut down.
5. Check connecting lines and coils for signs of oil leaks.
6. Check condensate line and clean, if necessary.
The code switch can be operated as follows:
NOTICE
The filter must be in place and the front panel must be closed any
time the unit is in operation.
• To operate the unit, adjust the code switch to the AUTO position
and the unit will enter into AUTO RUN mode. The microcomputer
will select the (COOL, HEAT, FAN) mode automatically to main-
tain optimum room comfort.
SECTION XXI: INSTALLATION AND
MAINTENANCE OF HEALTHY FILTER
(ACCESSORY)
• To stop the unit from operating, adjust the code switch to the
STOP position and the unit will shut down.
NOTICE
The TEST button is for the technicians' testing, which should not be
used by our user.
INSTALLATION OF HEALTHY FILTER (ACCESSORY)
1. Lift up the front panel from its two ends and remove the factory sup-
plied air filter as shown in Fig. A.
2. Attach the healthy filter to the air filter as shown below in Fig. B.
3. Install the air filter properly as shown below in Fig. C and then close
the panel.
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CLEANING AND MAINTENANCE
1. Remove the healthy filter and clean thoroughly. Make sure you
don't use a brush or any hard objects to clean the filter.
2. Make sure you dry the air filter before reinstalling it.
SECTION XXII: TYPICAL UNIT WIRING
DIAGRAM
The indoor unit wiring diagram is located on the inside of the cabinet by
the terminal block. It is necessary to remove the front panel from the
unit to see the diagram. The outdoor unit wiring diagram is located on
the underside of the outdoor unit control access cover.
Fig. A
Fig. B
AIR FILTER
HEALTHY FILTER
Fig. C
FIGURE 42: Filter Replacement
FIGURE 43: 09K & 12K 115V Outdoor Air Conditioners
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FIGURE 44: 09K & 12K Outdoor Air Conditioners
FIGURE 45: 18K & 24K 115V Indoor Air Conditioners
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FIGURE 46: 18K & 24K Indoor Air Conditioners
FIGURE 47: 18K Outdoor Air Conditioners
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FIGURE 48: 18K Indoor Air Conditioners
FIGURE 49: 24K Outdoor Air Conditioners
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FIGURE 50: 24K Indoor Air Conditioners
FIGURE 51: 36K Outdoor Air Conditioners
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FIGURE 52: 36K Indoor Air Conditioners
FIGURE 53: 09K & 12K 115V Outdoor Heat Pumps
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FIGURE 54: 09K & 12K Outdoor Heat Pumps
FIGURE 55: 18K & 24K 115V Heat Pumps
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FIGURE 56: 18K & 24K Indoor Heat Pumps
FIGURE 57: 18K Outdoor Heat Pumps
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FIGURE 58: 18K Indoor Heat Pumps
FIGURE 59: 24K Outdoor Heat Pumps
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FIGURE 60: 24K Indoor Heat Pumps
FIGURE 61: 30K Outdoor Heat Pumps
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FIGURE 62: 30K Indoor Heat Pumps
FIGURE 63: 36K Outdoor Heat Pumps
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FIGURE 64: 36K Indoor Heat Pumps
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SECTION XXIII: INDOOR AND OUTDOOR UNITS ERROR CODES
This section identifies error codes that appear on the front panel of the indoor unit or outdoor unit control. Many of the error codes will automatically
clear themselves when the error no longer exists. However some error codes may require disconnecting power to the system at the unit disconnect
switch or circuit breaker in order to clear them and to resume normal system operation.
* The temperature readout (either
temperature setpoint or indoor ambient)
72
will be replaced by an error code if there
is a malfunction. If multiple errors are
detected, the display will alternate
between each error code.
NOTE:
No history is kept on past error codes.
FIGURE 65: Indoor Unit Front Panel Indicators
GREEN LED
YELLOW LED
RED LED
FIGURE 66: Control Board
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INDOOR UNIT ERROR CODES
TABLE 12: Error Codes - 09K 12K
Display Method of Indoor Unit
Malfunction
Indicator Display
(during blinking,
ON 0.5s and OFF 0.5s)
Indicator has 3 kinds of display
status and during blinking, ON 0.5s
and OFF 0.5s
Malfunction
Name
Dual 8
Code
No.
A/C Status
Possible Causes
Display
Operation
Cool
Heating
Yellow
Red
Green
Indicator Indicator Indicator Indicator Indicator
Indicator
Possible reasons:
During cooling and drying 1. Refrigerant was super abun-
High
pressure
protection of
system
operation, except indoor
fan operates, all loads
stop operation. During
heating operation, the
complete unit stops.
dant;
OFF 3s
and blink
once
2. Poor heat exchange (includ-
ing filth blockage of heat
exchanger and bad radiating
environment); Ambient tempera-
ture is too high.
1
E1
During cooling and drying
operation, compressor
and outdoor fan stop while
indoor fan operates.
OFF 3S
and blink
twice
OFF 3S
and blink
3 times
1. Poor air-return in indoor unit;
2. Fan speed is abnormal;
3. Evaporator is dirty.
Antifreezing
protection
2
3
E2
E3
1.Low-pressure protection
2.Low-pressure protection of
system
3.Low-pressure protection of
compressor.
The Dual-8 Code Display
will show E3 until the low
pressure switch stop
operation.
System block
or refrigerant
leakage
OFF 3S
and blink
3 times
OFF3S
and blink
9 times
During cooling and drying
operation, compressor
and outdoor fan stop while TECH Ductless Splits Technical
indoor fan operates. Training Manual (discharge pro-
During heating operation, tection, overload).
all loads stop.
High
discharge
temperature
protection of
compressor
Please refer to the Proficien-
OFF 3S
and blink
4 times
OFF 3S
and blink
7 times
4
5
E4
E5
During cooling and drying
operation, compressor
and outdoor fan stop while 2. Supply voltage is too low and
indoor fan operates.
During heating operation, 3. Evaporator is dirty.
all loads stop.
1. Supply voltage is unstable;
OFF 3S
and blink
5 times
OFF 3S
and blink
5 times
Overcurrent
protection
load is too high;
During cooling operation,
Communi-
cation
Malfunction
OFF 3S
and blink
6 times
compressor stops while
Refer to the corresponding
6
7
E6
E8
OFF
indoor fan motor operates. ProficienTECH Ductless Splits
During heating operation, Technical Training Manual.
the complete unit stops.
During cooling operation:
compressor will stop while Refer to the malfunction
indoor fan will operate.
During heating operation, temperature resistant).
the complete unit stops.
High
temperature
resistant
OFF 3S
and blink
8 times
OFF 3S
and blink
6 times
analysis (overload, high
protection
During cooling and drying
operation, compressor will
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop.
OFF 3S
and blink
15 times
OFF 3S
and blink
11 times
EEPROM
malfunction
Replace outdoor control panel
AP1.
8
9
EE
EU
Discharging after the complete
unit is de-energized for 20 mins,
check whether the thermal
grease on IPM Module of
outdoor control panel AP1 is
sufficient and whether the
radiator is inserted tightly. If its
no use, please replace control
panel AP1.
Limit/
decrease
frequency
due to high
temperature
of module
All loads operate normally,
while operation frequency
for compressor is
OFF 3S
and blink
6 times
OFF 3S
and blink
6 times
decreased
1. No jumper cap insert on
Wireless remote receiver mainboard.
Malfunction
protection of
jumper cap
OFF 3S
and blink
15 times
and button are effective,
but cannot dispose the
related command.
2. Incorrect insert of jumper cap.
10
11
C5
F0
3. Jumper cap damaged.
4. Abnormal detecting circuit of
mainboard.
When the outdoor unit
receive signal of Gather-
ing refrigerant, the system
will be forced to run under
cooling mode for gathering
refrigerant
OFF 3S
and blink
1 times
OFF 3S
and blink
1 times
Gathering
refrigerant
Nominal cooling mode
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TABLE 12: Error Codes - 09K 12K (Continued)
Display Method of Indoor Unit
Malfunction
Indicator Display
(during blinking,
ON 0.5s and OFF 0.5s)
Indicator has 3 kinds of display
status and during blinking, ON 0.5s
and OFF 0.5s
Malfunction
Name
Dual 8
Code
No.
A/C Status
Possible Causes
Display
Operation
Cool
Heating
Yellow
Red
Green
Indicator Indicator Indicator Indicator Indicator
Indicator
1. Loosening or bad contact of
indoor ambient temp. sensor
and mainboard terminal.
2. Components in mainboard fell
down leads short circuit.
3. Indoor ambient temp. sensor
damaged. (check with sensor
resistance value chart).
Indoor
ambient
temperature
sensor is
open/short
circuited
During cooling and drying
operation, indoor unit
operates while other loads
will stop; during heating
operation, the complete
unit will stop operation.
OFF 3S
and blink
once
12
F1
4. Mainboard damaged.
1. Loosening or bad contact of
Indoor evaporator temp. sensor
and mainboard terminal.
2. Components on the
mainboard fall down leads
short circuit.
3. Indoor evaporator temp.
sensor damaged. (check temp.
sensor value chart for testing).
4. Mainboard damaged.
AC stops operation once
reaches the setting tem-
perature. Cooling, drying:
internal fan motor stops
operation while other
Indoor
evaporator
temperature
sensor is
open/short
circuited
OFF 3S
and blink
twice
13
F2
loads stop operation; heat-
ing: AC stop operation
Outdoor
ambient
temperature
sensor is
open/short
circuited
During cooling and drying
operating, compressor
stops while indoor fan
operates; During heating
operation, the complete
unit will stop operation.
Outdoor temperature sensor
hasnt been connected well or is
damaged. Please check it by
referring to the resistance table
for temperature sensor).
OFF 3S
and blink
3 times
OFF 3S
and blink
6 times
14
15
F3
F4
Outdoor
condenser
temperature
sensor is
open/short
circuited
During cooling and drying
operation, compressor
stops while indoor fan will
operate; During heating
operation, the complete
unit will stop operation.
Outdoor temperature sensor
hasnt been connected well or is
damaged. Please check it by
referring to the resistance table
for temperature sensor).
OFF 3S
and blink
4 times
OFF 3S
and blink
5 times
During cooling and drying
operation, compressor will
stop after operating for
about 3 mins,while indoor
fan will operate;During
heating operation, the
complete unit will stop
after operating for about
3 mins.
1.Outdoor temperature sensor
hasnt been connected well or is
damaged. Please check it by
referring to the resistance table
for temperature sensor).
2.The head of temperature
sensor hasnt been inserted
into the copper tube.
Outdoor
discharge
temperature
sensor is
open/short
circuited
OFF 3S
and blink
5 times
OFF 3S
and blink
7 times
16
17
F5
F6
Limit/
decrease
frequency
due to
All loads operate normally,
while operation frequency
for compressor is
OFF 3S
and blink
for 6 times
OFF 3S
and blink
3 times
Refer to the malfunction
analysis (overload, high
temperature resistant)
decreased.
overload
Decrease
frequency
due to
All loads operate normally,
while operation frequency
for compressor is
OFF 3S
and blink
8 times
OFF 3S
and blink
once
The input supply voltage is too
low; System pressure is too high
and overload.
18
19
F8
F9
overcurrent
decreased.
Decrease
frequency
due to high
air discharge
All loads operate normally, Overload or temperature is too
while operation frequency high; Refrigerant is insufficient;
for compressor is
decreased.
OFF 3S
and blink
9 times
OFF 3S
and blink
twice
Malfunction of electric expan-
sion valve (EKV).
Limit/
decrease
frequency
due to
All loads operate normally,
while operation frequency Poor air-return in indoor unit or
for compressor is
decreased.
OFF 3S
and blink
2 times
OFF 3S
and blink
2 times
OFF 3S
and blink
4 times
20
FH
fan speed is too low.
antifreezing
1. Measure the voltage of posi-
tion L and N on wiring board
(XT), if the voltage is higher than
During cooling and drying 265VAC, turn on the unit after
operation, compressor will the supply voltage is increased
Voltage for
21 DC bus-bar is
too high
OFF 3S
and blink
11 times
OFF 3S
and blink
13 times
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop operation.
to the normal range.
PH
2.If the AC input is normal, mea-
sure the voltage of electrolytic
capacitor C on control panel
(AP1), if its normal, theres mal-
function for the circuit, please
replace the control panel (AP1).
Johnson Controls Unitary Products
33
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898841-UIM-B-0113
TABLE 12: Error Codes - 09K 12K (Continued)
Display Method of Indoor Unit
Malfunction
Indicator Display
(during blinking,
ON 0.5s and OFF 0.5s)
Indicator has 3 kinds of display
status and during blinking, ON 0.5s
and OFF 0.5s
Malfunction
Name
Dual 8
Code
No.
A/C Status
Possible Causes
Display
Operation
Cool
Heating
Yellow
Red
Green
Indicator Indicator Indicator Indicator Indicator
Indicator
1. Measure the voltage of posi-
tion L and N on wiring board
(XT), if the voltage is higher than
During cooling and drying 150VAC, turn on the unit after
operation, compressor will the supply voltage is increased
Voltage of DC
22 bus-bar is too
low
OFF 3S
and blink
21 times
OFF 3S
and blink
12 times
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop.
to the normal range.
PL
2.If the AC input is normal, mea-
sure the voltage of electrolytic
capacitor C on control panel
(AP1), if its normal, theres mal-
function for the circuit, please
replace the control panel (AP1).
Compressor
Min
frequence in
test state
Showing during min. cooling or
min. heating test.
23
P0
P1
P2
P3
Compressor
rated
frequence in
Showing during nominal cooling
or nominal heating test.
24
test state
Compressor
maximum
frequence in
test state
Showing during max. cooling or
max. heating test.
25
Compressor
intermediate
frequence in
Showing during middle cooling
or middle heating test.
26
test state
During cooling and drying Refer to the ProficienTECH
operation, compressor will Ductless Splits Technical Train-
Overcurrent
protection
of phase
current for
compressor
OFF 3S
and blink
15 times
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop operation.
ing Manual (IPM protection, loss
of synchronism protection and
overcurrent protection of phase
current for compressor..
27
28
29
P5
PU
P7
During cooling and drying
operation, compressor will Refer to the part three-charging
Charging
malfunction
of capacitor
OFF 3S
and blink
17 times
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop.
ProficienTECH Ductless Splits
Technical Training Manual of
capacitor.
During cooling and drying
operation, compressor will
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop.
Malfunction
of module
temperature
sensor circuit
OFF 3S
and blink
18 times
Replace outdoor control panel
AP1.
After the complete unit is
de-energized for 20 mins, check
whether the thermal grease on
IPM Module of outdoor control
panel AP1 is sufficient and
whether the radiator is inserted
tightly. If its no use, please
replace control panel AP1.
During cooling operation,
compressor will stop while
indoor fan will operate;
During heating operation,
the complete unit will stop.
Module high
temperature
protection
OFF 3S
and blink
19 times
30
P8
Decrease
frequency
due to high
temperature
resistant
All loads operate normally, Refer to the ProficienTECH
while operation frequency Ductless Splits Technical Train-
OFF 3S
and blink
10 times
31
32
H0
H2
for compressor is
decreased.
ing Manual (overload, high tem-
perature resistant).
during heat-
ing operation
Static
dedusting
protection
OFF 3S
and blink
twice
34
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898841-UIM-B-0113
TABLE 12: Error Codes - 09K 12K (Continued)
Display Method of Indoor Unit
Malfunction
Indicator Display
(during blinking,
ON 0.5s and OFF 0.5s)
Indicator has 3 kinds of display
status and during blinking, ON 0.5s
and OFF 0.5s
Malfunction
Name
Dual 8
Code
No.
A/C Status
Possible Causes
Display
Operation
Cool
Heating
Yellow
Red
Green
Indicator Indicator Indicator Indicator Indicator
Indicator
1. Wiring terminal OVC-COMP
During cooling and drying is loosened. In normal state, the
operation, compressor will resistance for this terminal
Overload
33 protection for
compressor
OFF 3S
and blink
3 times
OFF 3S
and blink
8 times
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop operation.
should be less than 1ohm.
2. Refer to the ProficienTECH
Ductless Splits Technical Train-
ing Manual ( discharge protec-
tion, overload).
H3
H4
During cooling and drying
operation, compressor will Refer to the ProficienTECH
OFF 3S
and blink
4 times
OFF 3S
and blink
6 times
System is
34
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop operation.
Ductless Splits Technical Train-
ing Manual (overload, high tem-
perature resistant).
abnormal
During cooling and drying Refer to the ProficienTECH
operation, compressor will Ductless Splits Technical Train-
OFF 3S
and blink
5 times
OFF 3S
and blink
4 times
IPM
35
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop operation.
ing Manual (IPM protection, loss
of synchronism protection and
overcurrent protection of phase
current for compressor.
H5
H5
protection
Module
OFF 3S
and blink
5 times
OFF 3S
and blink
10 times
36
37
temperature
is too high
1. Bad contact of DC motor
feedback terminal.
2. Bad contact of DC motor
control end.
3. Fan motor is stalling.
4. Motor malfunction.
5. Malfunction of mainboard rev
detecting circuit.
Internal
motor
(fan motor)
do not
Internal fan motor, exter-
nal fan motor, compressor
and electric heater stop
operation, guide louver
stops at present location.
OFF 3S
and blink
11 times
H6
H7
operate
During cooling and drying Refer to the ProficienTECH
operation, compressor will Ductless Splits Technical Train-
Desynchro-
nizing of
OFF 3S
and blink
7 times
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop operation.
ing Manual (IPM protection, loss
of synchronism protection and
overcurrent protection of phase
current for compressor.
38
compressor
During cooling and drying
operation, compressor will
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop operation.
OFF 3S
and blink
6 times
OFF 3S
and blink
14 times
Refer to the ProficienTECH
Ductless Splits Technical Train-
ing Manual.
PFC
protection
39
40
41
HC
L3
L9
Outdoor DC
fan motor
malfunction
OFF 3S
and blink
23 times
OFF 3S
and blink
14 times
Outdoor DC fan motor
malfunction lead to com- system blocked or the connector
pressor stop operation.
DC fan motor malfunction or
loosed
Compressor stop opera-
tion and Outdoor fan
motor will stop 30s latter,
3 minutes latter fan motor
and compressor will
restart.
OFF 3S
and blink
20 times
OFF 3S
and blink
9 times
To protect the electronical
components when detect high
power.
Power
protection
Indoor unit
and outdoor
unit doesn't
match
OFF 3S
and blink
19 times
OFF 3S
and blink
16 times
compressor and Outdoor Indoor unit and outdoor unit
42
43
LP
LC
fan motor can’t work.
doesn't match.
During cooling and drying
operation, compressor will
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop operation.
OFF 3S
and blink
11 times
Refer to the ProficienTECH
Ductless Splits Technical Train-
ing Manual.
Failure
start-up
Malfunction
of phase
current
detection
circuit for
compressor
During cooling and drying
operation, compressor will
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop.
OFF 3S
and blink
13 times
Replace outdoor control panel
AP1.
44
U1
Johnson Controls Unitary Products
35
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898841-UIM-B-0113
TABLE 12: Error Codes - 09K 12K (Continued)
Display Method of Indoor Unit
Malfunction
Indicator Display
(during blinking,
ON 0.5s and OFF 0.5s)
Indicator has 3 kinds of display
status and during blinking, ON 0.5s
and OFF 0.5s
Malfunction
Name
Dual 8
Code
No.
A/C Status
Possible Causes
Display
Operation
Cool
Heating
Yellow
Red
Green
Indicator Indicator Indicator Indicator Indicator
Indicator
During cooling and drying
operation, compressor will
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop
Malfunction
of voltage
dropping for
DC bus-bar
OFF 3S
and blink
20 times
45
46
U3
U5
Supply voltage is unstable
During cooling and drying
operation, the compres-
sor will stop while indoor
fan will operate; During
heating operating, the
complete unit will stop
operation.
Malfunction
of complete
units current
detection
Theres circuit malfunction on
outdoor units control panel AP1,
please replace the outdoor units
control panel AP1.
OFF 3S
and blink
13 times
1. Supply voltage is lower than
If this malfunction occurs AC175V;
during heating operation, 2. Wiring terminal 4V is loos-
the complete unit will stop ened or broken;
The four-way
valve is
abnormal
OFF 3S
and blink
20 times
47
48
U7
U9
operation.
3. 4V is damaged, please
replace 4V.
During cooling operation,
compressor will stop while
indoor fan will operate;
during heating,the com-
plete unit will stop opera-
tion.
Zero-crossing
malfunction
of outdoor
unit
OFF 3S
and blink
18 times
Replace outdoor control panel
AP1.
Frequency
limiting
(power).
OFF 3S
and blink
13 times
49
50
Compressor
is open-
circuited
OFF 3S
and blink
once
The
temperature
51 for turning on
the unit is
OFF 3S
and blink
8 times
reached
Frequency
limiting
(module
temperature)
OFF 3S
and blink
11 times
52
Normal com-
53
Continously
munication
OFF 3S
and blink
Defrosting will occur in
heating mode. Compres-
sor will operate while
indoor fan will stop opera-
tion.
once
OFF 3S
(during
and blink
blinking,
twice
54
Defrosting
Its the normal state.
ON 10s
and OFF
0.5s)
36
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898841-UIM-B-0113
TABLE 13: Error Codes - 18K 24K
Display Method of Outdoor
Unit (Indicator has 3 kinds of
display status and they will
be repeated every 5s.)
Display Method of Indoor Unit
Malfunction
Name
□
OFF
No.
A/C status
Possible Reasons
Indicator Display (during
blinking,
ON 0.5s and OFF 0.5s)
■ Illuminated
☆ Blink
Dual-8
Code
Display
Operation
Cool
Heating
D5
D6
D16
D30
Indicator Indicator Indicator (D40) (D41) (D42) (D43)
During cooling and drying
Possible reasons:
operation, except indoor fan 1. Refrigerant was overcharged;
High pressure
protection
of system
OFF 3s and
blink once
operates, all loads stop
operation. During heating
operation, the complete
unit stops.
2. Poor heat exchange (including
filth blockage of heat exchanger
and bad radiating environment);
Ambient temperature is too high.
1
E1
□
☆
☆
☆
During cooling and drying
operation, compressor and
outdoor fan stop while indoor
fan operates.
OFF 3S
and blink
twice
1. Poor air-return in indoor unit;
2. Fan speed is abnormal;
3. Evaporator is dirty.
Antifreezing
protection
E2
E4
2
3
■
■
□
□
■
■
□
☆
During cooling and drying
operation, compressor and
outdoor fan stop while indoor
fan operates. During heating
operation, all loads stop.
High discharge
temperature
protection of
compressor
Please refer to the ProficienTECH
Ductless Splits Technical Training
Manual (discharge protection,
overload).
OFF 3S
and blink
4 times
During cooling and drying
operation, compressor and
outdoor fan stop while indoor
fan operates. During heating
operation, all loads stop.
1. Supply voltage is unstable;
2. Supply voltage is too low an
load is too high;
OFF 3S
and blink
5 times
Overcurrent
protection
E5
E6
E8
4
5
6
□
□
■
■
□
□
☆
□
■
□
☆
■
3. Evaporator is dirty.
During cooling operation,
compressor stops while
indoor fan motor operates.
During heating operation,
the complete unit stops.
OFF 3S
and blink 6
times
Refer to the corresponding
ProficienTECH Ductless Splits
Technical Training Manual.
Communication
Malfunction
During cooling operation:
compressor will stop while
indoor fan will operate.
During heating operation,
the complete unit stops.
Refer to the ProficienTECH Duct-
less Splits Technical Training Man-
ual
(overload, high temperature
resistant).
High
temperature
resistant
OFF 3S
and blink
8 times
protection
Circuit PG
motor (indoor
fan) has circuit
malfunction
by zero cross
detection
Operation of remote
controller or control panel is
available, but the unit wont
act.
OFF 3S
and blink
for 17 times
7
U8
Control board is damaged.
Poor connection for PGF in circuit
diagram;
Malfunction of indoor units control
panel AP1;
Malfunction of indoor units motor
M1.
PG motor
(indoor fan
motor) does
not operate
OFF 3S
and blink
11 times
The complete unit will stop
operation.
8
9
H6
C5
Poor connection for the jumper cap
on indoor units control panel AP1;
please reinsert or replace the
jumper cap;
Malfunction
protection of
jumper cap
OFF 3S
and blink
15 times
The complete unit will stop
operation.
1.Room temperature sensor hasn’t
been connected well with indoor
units control panel AP1 (refer to
the wiring diagram for indoor unit);
2.Room temperature sensor is
damaged (please refer to the resis-
tance table of temperature sensor)
During cooling and drying
operation, indoor unit
operates while other loads
will stop; during heating
operation, the complete
unit will stop operation.
Indoor ambient
temperature
sensor is open/
short circuited
OFF 3S
and blink
once
10
F1
1.Room temperature sensor hasn’t
been connected well with indoor
units control panel AP1 (refer to
the wiring diagram for indoor unit);
2.Room temperature sensor is
damaged (please refer to the resis-
tance table of temperature sensor)
During cooling and drying
operation, indoor unit will
operate while other loads
will stop; During heating
operation, the complete
unit will stop operation.
Indoor evapora-
tor temperature
sensor is open/
short circuited
OFF 3S
and blink
twice
11
12
F2
F3
During cooling and drying
operating, compressor stops
while indoor fan operates;
During heating operation,
the complete unit will stop
operation.
Outdoor
ambient
temperature
sensor is open/
short circuited
Outdoor temperature sensor
hasn’t been connected well or is
damaged. Please check it by
referring to the resistance table
for temperature sensor).
OFF 3S
and blink
3 times
□
□
☆
■
Johnson Controls Unitary Products
37
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898841-UIM-B-0113
TABLE 13: Error Codes - 18K 24K (Continued)
Display Method of Outdoor
Unit (Indicator has 3 kinds of
display status and they will
be repeated every 5s.)
Display Method of Indoor Unit
Malfunction
Name
□
OFF
No.
A/C status
Possible Reasons
Indicator Display (during
blinking,
ON 0.5s and OFF 0.5s)
■ Illuminated
☆ Blink
Dual-8
Code
Display
Operation
Cool
Heating
D5
D6
D16
D30
Indicator Indicator Indicator (D40) (D41) (D42) (D43)
During cooling and drying
operation, compressor stops
while indoor fan will
operate; During heating
operation the complete unit
will stop operation.
Outdoor
condenser
temperature
sensor is open/
short circuited
Outdoor temperature sensor
hasn’t been connected well or is
damaged. Please check it by
referring to the resistance table
for temperature sensor).
OFF 3S
and blink
4 times
13
14
F4
F5
□
□
□
□
☆
☆
□
☆
During cooling and drying
operation, compressor will
stop after operating for about damaged. Please check it by
3 mins, while indoor fan will referring to the resistance table for
operate; During heating
operation, the complete unit 2.The head of temperature sensor
1.Outdoor temperature sensor
hasn’t been connected well or is
Outdoor
discharge
temperature
sensor is open/
short circuited
OFF 3S
and blink
5 times
temperature sensor).
will stop after operating for
about 3 mins.
hasn’t been inserted into the
copper tube.
OFF 3S
and blink
for 6
Refer to the ProficienTECH Duct-
less Splits Technical Training Man-
ual (overload, high temperature
resistant).
Limit/ decrease
frequency
due to overload
All loads operate normally,
while operation frequency for
compressor is decreased.
15
16
17
F6
F8
F9
■
■
■
□
■
■
☆
□
□
☆
■
□
times
Decrease
frequency due
to overcurrent
OFF 3S
and blink
8 times
All loads operate normally,
The input supply voltage is too low;
while operation frequency for System pressure is too high and
compressor is decreased.
overload.
Decrease
frequency due
to high air
Overload or temperature is too
high; Refrigerant is insufficient;
Malfunction of electric expansion
valve (EKV).
OFF 3S
and blink
9 times
All loads operate normally,
while operation frequency for
compressor is decreased.
discharge
1. Measure the voltage of position
L and N on wiring board (XT), if the
voltage is higher than 265VAC,
turn on the unit after the supply
voltage is increased to the normal
range.
2. If the AC input is normal
measure the voltage of electrolytic
capacitor C on control panel (AP1),
if its normal, there’s malfunction for
the circuit, please replace the con-
trol panel (AP1).
During cooling and drying
operation, compressor will
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop operation.
Voltage for
DC bus-bar
is too high
OFF 3S
and blink
11 times
18
PH
□
■
□
☆
During cooling and drying
operation, the compressor
will stop while indoor fan
will operate; During heating please replace the outdoor units
operating, the complete
unit will stop operation.
Malfunction of
complete units
current
There’s circuit malfunctionon out-
door units control panel AP1,
OFF 3S
and blink
13 times
19
20
U5
P5
□
□
■
☆
☆
□
■
□
detection
control panel AP1.
During cooling and drying
operation, compressor will
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop operation.
Refer to the ProficienTECH Duct-
less Splits Technical Training Man-
ual (IPM protection, loss of
synchronism protection and
overcurrent protection of phase
current for compressor.
Overcurrent
protection of
phase current
for compressor
OFF 3S
and blink
15 times
Defrosting will occur in
heating mode. Compressor
will operate while indoor fan
will stop operation.
OFF 3S
and blink
once
21
22
Defrosting
H1
H2
Its the normal state.
Static
de-dusting
protection
OFF 3S
and blink
twice
/
/
1. Wiring terminal OVC-COMP is
loosened. In normal state, the
resistance for this terminal should
be less than 1ohm.
2.Refer to the ProficienTECH
Ductless Splits Technical Training
Manual (discharge protection,
overload).
During cooling and drying
operation, compressor will
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop operation.
Overload
protection for
compressor
OFF 3S
and blink
3 times
23
H3
□
☆
☆
□
38
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898841-UIM-B-0113
TABLE 13: Error Codes - 18K 24K (Continued)
Display Method of Outdoor
Unit (Indicator has 3 kinds of
display status and they will
be repeated every 5s.)
Display Method of Indoor Unit
Malfunction
Name
□
OFF
No.
A/C status
Possible Reasons
Indicator Display (during
blinking,
ON 0.5s and OFF 0.5s)
■ Illuminated
☆ Blink
Dual-8
Code
Display
Operation
Cool
Heating
D5
D6
D16
D30
Indicator Indicator Indicator (D40) (D41) (D42) (D43)
During cooling and drying
operation, compressor will
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop operation.
Refer to the ProficienTECH Duct-
less Splits Technical Training Man-
ual (overload, high temperature
resistant)
OFF 3S
and blink
4 times
System is
abnormal
24
25
26
27
H4
H5
HC
■
□
□
□
☆
■
■
□
☆
■
■
☆
During cooling and drying
operation, compressor will
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop operation.
Refer to the ProficienTECH Duct-
less Splits Technical Training Man-
ual (IPM protection, loss of
synchronism protection and over-
current protection of phase current
for compressor.
OFF 3S
and blink
5 times
IPM
protection
During cooling and drying
operation, compressor will
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop operation.
OFF 3S
and blink
6 times
Refer to the ProficienTECH Duct-
less Splits Technical Training Man-
ual
PFC
protection
During cooling and drying
operation, compressor will
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop operation.
Refer to the ProficienTECH Duct-
less Splits Technical Training Man-
ual (IPM protection, loss of
synchronism protection and over-
current protection of phase current
for compressor.
OFF 3S
and blink
7 times
Desynchronizing
of compressor
H7
H0
LC
□
■
□
☆
□
☆
■
☆
□
☆
☆
☆
Decrease
frequency due to
28 high temperature
resistant during
Refer to the ProficienTECH Duct-
less Splits Technical Training Man-
ual (overload, high temperature
resistant).
OFF 3S
and blink
10 times
All loads operate normally,
while operation frequency for
compressor is decreased.
heating operation
During cooling and drying
operation, compressor will
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop operation.
OFF 3S
and blink
11 times
Refer to the ProficienTECH Duct-
less Splits Technical Training Man-
ual.
29
30
31
32
33
Failure startup
During cooling and drying
operation, compressor will
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop.
Malfunction of
phase current
detection circuit
for compressor
OFF 3S
and blink
13 times
Replace outdoor control panel
AP1.
U1
EE
PU
P7
□
□
□
□
☆
□
■
□
■
□
□
■
□
■
■
☆
During cooling and drying
operation, compressor will
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop.
OFF 3S
and blink
15 times
EE PROM
malfunction
Replace outdoor control panel
AP1.
During cooling and drying
operation, compressor will
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop.
Refer to the part three charging
ProficienTECH Ductless Splits
Technical Training Manual of
capacitor.
Charging
malfunction of
capacitor
OFF 3S
and blink
17 times
During cooling and drying
operation, compressor will
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop.
Malfunction
of module
temperature
sensor circuit
OFF 3S
and blink
18 times
Replace outdoor control panel
AP1.
Johnson Controls Unitary Products
39
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898841-UIM-B-0113
TABLE 13: Error Codes - 18K 24K (Continued)
Display Method of Outdoor
Unit (Indicator has 3 kinds of
display status and they will
be repeated every 5s.)
Display Method of Indoor Unit
Malfunction
Name
□
OFF
No.
A/C status
Possible Reasons
Indicator Display (during
blinking,
ON 0.5s and OFF 0.5s)
■ Illuminated
☆ Blink
Dual-8
Code
Display
Operation
Cool
Heating
D5
D6
D16
D30
Indicator Indicator Indicator (D40) (D41) (D42) (D43)
After the complete unit is
de-energized for 20mins, check
whether the thermal grease on
IPM Module of outdoor control
panel AP1 is sufficient and whether
the radiator is inserted tightly. If its
no use, please replace control
panel AP1.
During cooling operation,
compressor will stop while
indoor fan will operate;
During heating operation,
the complete unit will stop.
Module high
temperature
protection
OFF 3S
and blink
19 times
34
P8
U3
■
□
□
■
☆
■
■
■
During cooling and drying
operation, compressor will
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop.
Malfunction of
35 voltage dropping
for DC bus-bar
OFF 3S
and blink
20 times
Supply voltage is unstable.
1. Measure the voltage of position
L and N on wiring board (XT), if the
voltage is higher than 150VAC,
turn on the unit after the supply
voltage is increased to the normal
range.
2.If the AC input is normal,
measure the voltage of electrolytic
capacitor C on control panel (AP1),
if its normal, there’s malfunction for
the circuit, please replace the
control panel (AP1).
During cooling and drying
operation, compressor will
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop.
Voltage of DC
bus-bar is
too low
OFF 3S
and blink
21 times
36
PL
□
■
■
□
Discharging after the complete unit
is de-energized for 20mins, check
whether the thermal grease on
IPM Module of outdoor control
panel AP1 is sufficient and whether
the radiator is inserted tightly. If its
no use, please replace control
panel AP1.
Limit/ decrease
frequency due to
high temperature
of module
All loads operate normally,
while operation frequency
for compressor is decreased.
37
EU
U7
■
■
■
□
■
☆
☆
□
1.Supply voltage is lower than
AC175V;
2.Wiring terminal 4V is loosened
or broken; 3.4V is damaged,
please replace 4V.
If this malfunction occurs
during heating operation,
the complete unit will stop
operation.
The four-way
valve is abnormal
38
39
During cooling operation,
compressor will stop while
indoor fan will operate;
during heating, the complete
unit will stop operation.
Zero crossing
malfunction of
outdoor unit
Replace outdoor control panel
AP1.
U9
FH
■
■
■
■
☆
■
□
□
Limit/ decrease
40 frequency due to
antifreezing
All loads operate normally,
while operation frequency for
compressor is decreased.
Poor air-return in indoor unit or
fan speed is too low.
40
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898841-UIM-B-0113
TABLE 14: Error Codes - 30K 36K
Display Method of Indoor Unit
Malfunction
Indicator Display
(during blinking,
ON 0.5s and OFF 0.5s)
Indicator has 3 kinds of display
status and during blinking, ON 0.5s
and OFF 0.5s
Malfunction
Name
Dual 8
Code
No.
A/C Status
Possible Causes
Display
Operation
Cool
Heating
Yellow
Red
Green
Indicator Indicator Indicator Indicator Indicator
Indicator
Possible reasons:
During cooling and drying 1. Refrigerant was super abun-
High
pressure
protection of
system
operation, except indoor
fan operates, all loads
stop operation. During
heating operation, the
complete unit stops.
dant;
OFF 3s
and blink
once
2. Poor heat exchange (includ-
ing filth blockage of heat
exchanger and bad radiating
environment); Ambient tempera-
ture is too high.
1
E1
During cooling and drying
operation, compressor
and outdoor fan stop while
indoor fan operates.
OFF 3S
and blink
twice
OFF 3S
and blink
3 times
1. Poor air-return in indoor unit;
2. Fan speed is abnormal;
3. Evaporator is dirty.
Antifreezing
protection
2
3
E2
E3
1.Low-pressure protection
2.Low-pressure protection of
system
3.Low-pressure protection of
compressor.
The Dual-8 Code Display
will show E3 until the low
pressure switch stop
operation.
System block
or refrigerant
leakage
OFF 3S
and blink
3 times
OFF3S
and blink
9 times
During cooling and drying
operation, compressor
and outdoor fan stop while TECH Ductless Splits Technical
indoor fan operates. Training Manual (discharge pro-
During heating operation, tection, overload).
all loads stop.
High
discharge
temperature
protection of
compressor
Please refer to the Proficien-
OFF 3S
and blink
4 times
OFF 3S
and blink
7 times
4
5
E4
E5
During cooling and drying
operation, compressor
and outdoor fan stop while 2. Supply voltage is too low and
indoor fan operates.
During heating operation, 3. Evaporator is dirty.
all loads stop.
1. Supply voltage is unstable;
OFF 3S
and blink
5 times
OFF 3S
and blink
5 times
Overcurrent
protection
load is too high;
During cooling operation,
Communi-
cation
Malfunction
OFF 3S
and blink
6 times
compressor stops while
Refer to the corresponding
6
7
E6
E8
OFF
indoor fan motor operates. ProficienTECH Ductless Splits
During heating operation, Technical Training Manual.
the complete unit stops.
During cooling operation:
compressor will stop while Refer to the ProficienTECH
indoor fan will operate.
During heating operation, temperature resistant).
the complete unit stops.
High
temperature
resistant
OFF 3S
and blink
8 times
OFF 3S
and blink
6 times
Ductless/ (overload, high
protection
During cooling and drying
operation, compressor will
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop.
OFF 3S
and blink
15 times
OFF 3S
and blink
11 times
EEPROM
malfunction
Replace outdoor control panel
AP1.
8
9
EE
EU
Discharging after the complete
unit is de-energized for 20 mins,
check whether the thermal
grease on IPM Module of
outdoor control panel AP1 is
sufficient and whether the
radiator is inserted tightly. If its
no use, please replace control
panel AP1.
Limit/
decrease
frequency
due to high
temperature
of module
All loads operate normally,
while operation frequency
for compressor is
OFF 3S
and blink
6 times
OFF 3S
and blink
6 times
decreased
1. No jumper cap insert on
Wireless remote receiver mainboard.
Malfunction
protection of
jumper cap
OFF 3S
and blink
15 times
and button are effective,
but cannot dispose the
related command.
2. Incorrect insert of jumper cap.
10
11
C5
F0
3. Jumper cap damaged.
4. Abnormal detecting circuit of
mainboard.
When the outdoor unit
receive signal of Gather-
ing refrigerant, the system
will be forced to run under
cooling mode for gathering
refrigerant
OFF 3S
and blink
1 times
OFF 3S
and blink
1 times
Gathering
refrigerant
Nominal cooling mode
Johnson Controls Unitary Products
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898841-UIM-B-0113
TABLE 14: Error Codes - 30K 36K (Continued)
Display Method of Indoor Unit
Malfunction
Indicator Display
(during blinking,
ON 0.5s and OFF 0.5s)
Indicator has 3 kinds of display
status and during blinking, ON 0.5s
and OFF 0.5s
Malfunction
Name
Dual 8
Code
No.
A/C Status
Possible Causes
Display
Operation
Cool
Heating
Yellow
Red
Green
Indicator Indicator Indicator Indicator Indicator
Indicator
1. Loosening or bad contact of
indoor ambient temp. sensor
and mainboard terminal.
2. Components in mainboard fell
down leads short circuit.
3. Indoor ambient temp. sensor
damaged. (check with sensor
resistance value chart).
Indoor
ambient
temperature
sensor is
open/short
circuited
During cooling and drying
operation, indoor unit
operates while other loads
will stop; during heating
operation, the complete
unit will stop operation.
OFF 3S
and blink
once
12
F1
4. Mainboard damaged.
1. Loosening or bad contact of
Indoor evaporator temp. sensor
and mainboard terminal.
2. Components on the
mainboard fall down leads
short circuit.
3. Indoor evaporator temp.
sensor damaged. (check temp.
sensor value chart for testing).
4. Mainboard damaged.
AC stops operation once
reaches the setting tem-
perature. Cooling, drying:
internal fan motor stops
operation while other
Indoor
evaporator
temperature
sensor is
open/short
circuited
OFF 3S
and blink
twice
13
F2
loads stop operation; heat-
ing: AC stop operation
Outdoor
ambient
temperature
sensor is
open/short
circuited
During cooling and drying
operating, compressor
stops while indoor fan
operates; During heating
operation, the complete
unit will stop operation.
Outdoor temperature sensor
hasnt been connected well or is
damaged. Please check it by
referring to the resistance table
for temperature sensor).
OFF 3S
and blink
3 times
OFF 3S
and blink
6 times
14
15
F3
F4
Outdoor
condenser
temperature
sensor is
open/short
circuited
During cooling and drying
operation, compressor
stops while indoor fan will
operate; During heating
operation, the complete
unit will stop operation.
Outdoor temperature sensor
hasnt been connected well or is
damaged. Please check it by
referring to the resistance table
for temperature sensor).
OFF 3S
and blink
4 times
OFF 3S
and blink
5 times
During cooling and drying
operation, compressor will
stop after operating for
about 3 mins,while indoor
fan will operate;During
heating operation, the
complete unit will stop
after operating for about
3 mins.
1.Outdoor temperature sensor
hasnt been connected well or is
damaged. Please check it by
referring to the resistance table
for temperature sensor).
2.The head of temperature
sensor hasnt been inserted
into the copper tube.
Outdoor
discharge
temperature
sensor is
open/short
circuited
OFF 3S
and blink
5 times
OFF 3S
and blink
7 times
16
17
F5
F6
Limit/
decrease
frequency
due to
All loads operate normally, Refer to the ProficienTECH
while operation frequency Ductless Splits Technical Train-
for compressor is
decreased.
OFF 3S
and blink
for 6 times
OFF 3S
and blink
3 times
ing Manual (overload, high
temperature resistant)
overload
Decrease
frequency
due to
All loads operate normally,
while operation frequency
for compressor is
OFF 3S
and blink
8 times
OFF 3S
and blink
once
The input supply voltage is too
low; System pressure is too high
and overload.
18
19
F8
F9
overcurrent
decreased.
Decrease
frequency
due to high
air discharge
All loads operate normally, Overload or temperature is too
while operation frequency high; Refrigerant is insufficient;
for compressor is
decreased.
OFF 3S
and blink
9 times
OFF 3S
and blink
twice
Malfunction of electric expan-
sion valve (EKV).
Limit/
decrease
frequency
due to
All loads operate normally,
while operation frequency Poor air-return in indoor unit or
for compressor is
decreased.
OFF 3S
and blink
2 times
OFF 3S
and blink
2 times
OFF 3S
and blink
4 times
20
FH
fan speed is too low.
antifreezing
1. Measure the voltage of posi-
tion L and N on wiring board
(XT), if the voltage is higher than
During cooling and drying 265VAC, turn on the unit after
operation, compressor will the supply voltage is increased
Voltage for
21 DC bus-bar is
too high
OFF 3S
and blink
11 times
OFF 3S
and blink
13 times
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop operation.
to the normal range.
PH
2.If the AC input is normal, mea-
sure the voltage of electrolytic
capacitor C on control panel
(AP1), if its normal, theres mal-
function for the circuit, please
replace the control panel (AP1).
42
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898841-UIM-B-0113
TABLE 14: Error Codes - 30K 36K (Continued)
Display Method of Indoor Unit
Malfunction
Indicator Display
(during blinking,
ON 0.5s and OFF 0.5s)
Indicator has 3 kinds of display
status and during blinking, ON 0.5s
and OFF 0.5s
Malfunction
Name
Dual 8
Code
No.
A/C Status
Possible Causes
Display
Operation
Cool
Heating
Yellow
Red
Green
Indicator Indicator Indicator Indicator Indicator
Indicator
1. Measure the voltage of posi-
tion L and N on wiring board
(XT), if the voltage is higher than
During cooling and drying 150VAC, turn on the unit after
operation, compressor will the supply voltage is increased
Voltage of DC
22 bus-bar is too
low
OFF 3S
and blink
21 times
OFF 3S
and blink
12 times
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop.
to the normal range.
PL
2.If the AC input is normal, mea-
sure the voltage of electrolytic
capacitor C on control panel
(AP1), if its normal, theres mal-
function for the circuit, please
replace the control panel (AP1).
Blinking in Blinking in
cool mode, heatmode,
ON 0.25s ON 0.25s
Compressor
Min
frequence in
Showing during min. cooling or
min. heating test.
23
P0
P1
P2
P3
and OFF
0.25s
and OFF
0.25s
test state
Blinking in Blinking in
cool mode, heatmode,
ON 0.25s ON 0.25s
Compressor
rated
frequence in
Showing during nominal cooling
or nominal heating test.
24
and OFF
0.25s
and OFF
0.25s
test state
Blinking in Blinking in
cool mode, heatmode,
ON 0.25s ON 0.25s
Compressor
maximum
frequence in
test state
Showing during max. cooling or
max. heating test.
25
and OFF
0.25s
and OFF
0.25s
Blinking in Blinking in
cool mode, heatmode,
ON 0.25s ON 0.25s
Compressor
intermediate
frequence in
test state
Showing during middle cooling
or middle heating test.
26
and OFF
0.25s
and OFF
0.25s
During cooling and drying Refer to the ProficienTECH
operation, compressor will Ductless Splits Technical Train-
Overcurrent
protection
of phase
current for
compressor
OFF 3S
and blink
15 times
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop operation.
ing Manual (IPM protection, loss
of synchronism protection and
overcurrent protection of phase
current for compressor..
27
28
29
P5
PU
P7
During cooling and drying
operation, compressor will Refer to the part three-charging
Charging
malfunction
of capacitor
OFF 3S
and blink
17 times
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop.
ProficienTECH Ductless Splits
Technical Training Manual of
capacitor.
During cooling and drying
operation, compressor will
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop.
Malfunction
of module
temperature
sensor circuit
OFF 3S
and blink
18 times
Replace outdoor control panel
AP1.
After the complete unit is
de-energized for 20 mins, check
whether the thermal grease on
IPM Module of outdoor control
panel AP1 is sufficient and
whether the radiator is inserted
tightly. If its no use, please
replace control panel AP1.
During cooling operation,
compressor will stop while
indoor fan will operate;
During heating operation,
the complete unit will stop.
Module high
temperature
protection
OFF 3S
and blink
19 times
30
P8
Decrease
frequency
due to high
temperature
resistant
All loads operate normally, Refer to the ProficienTECH
while operation frequency Ductless Splits Technical Train-
OFF 3S
and blink
10 times
31
32
H0
H2
for compressor is
decreased.
ing Manual (overload, high tem-
perature resistant).
during heat-
ing operation
Static
dedusting
protection
OFF 3S
and blink
twice
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898841-UIM-B-0113
TABLE 14: Error Codes - 30K 36K (Continued)
Display Method of Indoor Unit
Malfunction
Indicator Display
(during blinking,
ON 0.5s and OFF 0.5s)
Indicator has 3 kinds of display
status and during blinking, ON 0.5s
and OFF 0.5s
Malfunction
Name
Dual 8
Code
No.
A/C Status
Possible Causes
Display
Operation
Cool
Heating
Yellow
Red
Green
Indicator Indicator Indicator Indicator Indicator
Indicator
1. Wiring terminal OVC-COMP
During cooling and drying is loosened. In normal state, the
operation, compressor will resistance for this terminal
Overload
33 protection for
compressor
OFF 3S
and blink
3 times
OFF 3S
and blink
8 times
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop operation.
should be less than 1ohm.
2. Refer to the ProficienTECH
Ductless Splits Technical Train-
ing Manual ( discharge protec-
tion, overload).
H3
H4
During cooling operation,
compressor stops while
indoor fan motor operates.
During heating operation,
the complete unit stops.
High
temperature
resistant
protection
Refer to the ProficienTECH
Ductless Splits Technical Train-
ing Manual (overload, high tem-
perature resistant).
OFF 3S
and blink
4 times
OFF 3S
and blink
6 times
34
During cooling and drying Refer to the ProficienTECH
operation, compressor will Ductless Splits Technical Train-
OFF 3S
and blink
5 times
OFF 3S
and blink
4 times
IPM
35
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop operation.
ing Manual (IPM protection, loss
of synchronism protection and
overcurrent protection of phase
current for compressor.
H5
H5
protection
Module
OFF 3S
and blink
5 times
OFF 3S
and blink
10 times
36
37
temperature
is too high
1. Bad contact of DC motor
feedback terminal.
2. Bad contact of DC motor
control end.
3. Fan motor is stalling.
4. Motor malfunction.
5. Malfunction of mainboard rev
detecting circuit.
Internal
motor
(fan motor)
do not
Internal fan motor, exter-
nal fan motor, compressor
and electric heater stop
operation, guide louver
stops at present location.
OFF 3S
and blink
11 times
H6
H7
operate
During cooling and drying Refer to the ProficienTECH
operation, compressor will Ductless Splits Technical Train-
Desynchro-
nizing of
OFF 3S
and blink
7 times
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop operation.
ing Manual (IPM protection, loss
of synchronism protection and
overcurrent protection of phase
current for compressor.
38
compressor
During cooling and drying
operation, compressor will
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop operation.
OFF 3S
and blink
6 times
OFF 3S
and blink
14 times
Refer to the ProficienTECH
Ductless Splits Technical Train-
ing Manual.
PFC
protection
39
40
41
HC
L3
L9
Outdoor DC
fan motor
malfunction
OFF 3S
and blink
23 times
OFF 3S
and blink
14 times
Outdoor DC fan motor
malfunction lead to com- system blocked or the connector
pressor stop operation.
DC fan motor malfunction or
loosed
Compressor stop opera-
tion and Outdoor fan
motor will stop 30s latter,
3 minutes latter fan motor
and compressor will
restart.
OFF 3S
and blink
20 times
OFF 3S
and blink
9 times
To protect the electronical
components when detect high
power.
Power
protection
Indoor unit
and outdoor
unit doesn't
match
OFF 3S
and blink
19 times
OFF 3S
and blink
16 times
compressor and Outdoor Indoor unit and outdoor unit
42
43
LP
LC
fan motor can’t work.
doesn't match.
During cooling and drying
operation, compressor will
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop operation.
OFF 3S
and blink
11 times
Refer to the ProficienTECH
Ductless Splits Technical Train-
ing Manual.
Failure
start-up
Malfunction
of phase
current
detection
circuit for
compressor
During cooling and drying
operation, compressor will
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop.
OFF 3S
and blink
13 times
Replace outdoor control panel
AP1.
44
U1
44
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898841-UIM-B-0113
TABLE 14: Error Codes - 30K 36K (Continued)
Display Method of Indoor Unit
Malfunction
Indicator Display
(during blinking,
ON 0.5s and OFF 0.5s)
Indicator has 3 kinds of display
status and during blinking, ON 0.5s
and OFF 0.5s
Malfunction
Name
Dual 8
Code
No.
A/C Status
Possible Causes
Display
Operation
Cool
Heating
Yellow
Red
Green
Indicator Indicator Indicator Indicator Indicator
Indicator
During cooling and drying
operation, compressor will
stop while indoor fan will
operate; During heating
operation, the complete
unit will stop
Malfunction
of voltage
dropping for
DC bus-bar
OFF 3S
and blink
20 times
45
46
U3
U5
Supply voltage is unstable
During cooling and drying
operation, the compres-
sor will stop while indoor
fan will operate; During
heating operating, the
complete unit will stop
operation.
Malfunction
of complete
units current
detection
Theres circuit malfunction on
outdoor units control panel AP1,
please replace the outdoor units
control panel AP1.
OFF 3S
and blink
13 times
1. Supply voltage is lower than
If this malfunction occurs AC175V;
during heating operation, 2. Wiring terminal 4V is loos-
the complete unit will stop ened or broken;
The four-way
valve is
abnormal
OFF 3S
and blink
20 times
47
48
U7
U9
operation.
3. 4V is damaged, please
replace 4V.
During cooling operation,
compressor will stop while
indoor fan will operate;
during heating,the com-
plete unit will stop opera-
tion.
Zero-crossing
malfunction
of outdoor
unit
OFF 3S
and blink
18 times
Replace outdoor control panel
AP1.
Frequency
limiting
(power).
OFF 3S
and blink
13 times
49
50
Compressor
is open-
circuited
OFF 3S
and blink
once
The
temperature
51 for turning on
the unit is
OFF 3S
and blink
8 times
reached
Frequency
limiting
(module
temperature)
OFF 3S
and blink
11 times
52
Normal com-
53
Continously
munication
OFF 3S
and blink
Defrosting will occur in
heating mode. Compres-
sor will operate while
indoor fan will stop opera-
tion.
once
OFF 3S
(during
and blink
blinking,
twice
54
Defrosting
Its the normal state.
ON 10s
and OFF
0.5s)
Johnson Controls Unitary Products
45
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NOTES
Subject to change without notice. Published in U.S.A.
898841-UIM-B-0113
Copyright © 2012 by Johnson Controls, Inc. All rights reserved.
Supersedes: 898841-UIM-A-1112
York International Corp.
5005 York Drive
Norman, OK 73069
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