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		 AutoTrac Universal   
					(ATU) Steering Kit   
					INSTALLATION INSTRUCTIONS   
					PC20864 05JUL07 (ENGLISH)   
					John Deere Ag Management Solutions   
					PC20864 (05JUL07)   
					COPYRIGHT  2007   
					DEERE & COMPANY   
					Moline, Illinois   
					All rights reserved   
					A John Deere ILLUSTRUCTION Manual   
					PC20864-19-05JUL07   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				Installation Instructions   
					Overview   
					AutoTrac Universal system requires the GreenStar   
					system to operate. The two systems consist of the   
					following components:   
					sold separately from the AutoTrac Universal Steering   
					Kit. Installation of the GreenStar system is dependent   
					on the vehicle it is being installed on. Newer John   
					Deere vehicles come with the harness already   
					installed.   
					• GreenStar   
					– Receiver   
					– Processor   
					AutoTrac Universal System   
					– Display   
					– Harness   
					This system is an easy-to-install guidance system that   
					works similar to the integrated system, but instead of   
					directly controlling the hydraulics that steer the   
					machine, the AutoTrac Universal system turns the   
					steering wheel, guiding the machine using the same   
					mechanisms that a person would.   
					• AutoTrac Universal   
					– AutoTrac Universal Steering Wheel   
					– Shaft Bushing   
					– AutoTrac Universal Harness   
					– Anti-Rotational Device   
					The GreenStar System   
					Because AutoTrac Universal isn’t integrated into the   
					steering system:   
					This system consists of a receiver, a processor, and a   
					display, connected by a harness. On the new GS2   
					system, the display and processor are combined into a   
					single unit. The GreenStar system is the backbone for   
					many processes such as recording harvest yields,   
					setting planter and chemical application rates, and   
					mapping acres covered. Because the GreenStar   
					system is utilized by so many different processes, it is   
					• It is compatible with a large number of different   
					machines. See your John Deere dealer for a list of   
					approved platforms.   
					• Accuracy is affected by wear on any part of the   
					steering system.   
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				Installation Instructions   
					AutoTrac Universal 200 Steering Kit   
					A—AutoTrac Universal   
					Steering Wheel   
					B—AutoTrac Universal   
					Harness   
					C—Operator Presence   
					Harness (Optional)   
					D—Cover Used with   
					Anti-Rotation Bracket (M)   
					E—Steering Wheel Knob (Used H—Screws for Anti-Rotational   
					F—Steering Wheel Cap Cover   
					G—Adhesive Harness Clips   
					I—Wrench   
					J—On/Off Switch (Europe   
					Only)   
					to telescope steering   
					wheel)   
					Device   
					K—Auxiliary Resume Switch   
					This is the basic AutoTrac Universal Steering Kit   
					including parts for a variety of different machine. The   
					kit also includes shims, locking washer, telescoping   
					washers, and manuals.   
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				Installation Instructions   
					Installation of the AutoTrac Universal system   
					Installation involves the following steps:   
					6. Europe Only—Attach On/Off Switch   
					7. Attach AutoTrac Universal Harness to GreenStar   
					Harness   
					8. Attach Seat Switch Harness—if applicable   
					9. Route and Secure All Harnesses   
					10. Activate AutoTrac Universal   
					11. Setup System   
					1. Remove the Steering Wheel.   
					2. Attach Bushing   
					3. Attach Anti-Rotational Device   
					4. Attach AutoTrac Universal Steering Wheel to   
					Steering Shaft   
					5. Attach AutoTrac Universal Harness to AutoTrac   
					Universal Steering Wheel   
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					Remove Steering Wheel   
					The steering wheel should be removed following the   
					process set by the manufacturer of the machine. The   
					hardware shown is specific to John Deere tractors.   
					Depending on the machine, the hardware attaching the   
					steering wheel may be different. Save hardware and use it   
					to attach the AutoTrac Universal Steering Wheel. Save   
					original steering wheel to use if AutoTrac Universal is   
					removed from machine.   
					A—Locking Washer   
					B—Lock Nut   
					C—Telescoping Washers   
					D—Nut   
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					Attach Bushing   
					A range of bushings have been created to allow the   
					AutoTrac Universal Steering Wheel to fit on shafts that   
					vary in style and dimension. Select the proper bushing   
					and insert it into the AutoTrac Universal steering wheel.   
					Attaching the bushing with a snap ring. For vehicle   
					
					NOTE: Be sure that the hole for lock washer is facing   
					towards steering wheel before securing snap ring.   
					Lubricate bushing before installation to prevent   
					corrosion.   
					A—Bushing   
					B—Snap Ring   
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					Attach Anti-Rotational Devices   
					There are different types of anti-rotational devices.   
					Make sure that you are using the proper type of   
					anti-rotational device AND the correct design specific to   
					your machine.   
					For vehicle specific information visit   
					
					The following are two examples of anti-rotational devices.   
					Continued on next page   
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					A—U-bolt, Saddle, Spacer,   
					Pillow-Block and Nuts   
					B—Anti-Rotation Rod   
					Assembly   
					C—Screws   
					D—Cover   
					E—Screw   
					(1) Clamp and Rod Anti-Rotational Device   
					3. Attach cover (D) to steering unit assembly with   
					screw (E).   
					IMPORTANT: To allow steering wheel to telescope   
					normally, install assembly (A) near   
					top end of steering column as   
					4. Attach steering unit to vehicle steering shaft by   
					inserting rod (B) into pillow-block assembly and   
					pressing ball plunger on rod to allow it to pass   
					through.   
					shown in diagram.   
					1. Attach U-bolt, saddle, spacer, pillow-block and nuts   
					(A) near top of steering shaft base.   
					2. Attach anti-rotation rod assembly (B) to bottom of   
					steering unit base plate with screws (C).   
					Continued on next page   
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					Shims   
					A—Anti-Rotation Bracket   
					B—Steering Unit   
					C—Screw (2 Used)   
					(2) Console Anti-Rotation Device   
					if optimal performance can not be attained through   
					changes in the vehicle sensitivity settings.   
					Attach anti-rotation bracket (A) to steering unit (B) with   
					screws (C). Use slots to move bracket snug against   
					column. When using Console Anti-Rotation Device,   
					shims may be required to eliminate movement in the   
					vehicle’s steering console. Shims should only be used   
					IMPORTANT: Use of shims will eliminate the   
					ability of the steering column to   
					telescope.   
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					Attach AutoTrac Universal Steering Wheel to   
					Shaft   
					Position AutoTrac Universal steering wheel on steering   
					column. The hardware shown is specific to John Deere   
					tractors. The hardware attaching the AutoTrac Universal   
					steering wheel may be different. Use hardware from the   
					removal of the original steering wheel to attach the   
					AutoTrac Universal steering wheel.   
					IMPORTANT: Tighten all hardware to proper torque   
					according to vehicle manufacturer’s   
					specifications.   
					1. Attach lock washer (A), and nut (B) to steering wheel   
					rod.   
					2. Attach washer (C), knob (D), washer (E), and nut (F)   
					on telescoping rod.   
					3. Insert cap (G) into knob.   
					A—Lock Washer   
					B—Nut   
					C—Washer   
					D—Telescoping Knob   
					E—Washer   
					F—Telescoping Rod Nut   
					G—Cap   
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					Attach AutoTrac Universal Harness to   
					AutoTrac Universal Steering Wheel   
					Connect 9-pin harness from AutoTrac Universal steering   
					wheel (A) to AutoTrac Universal harness (B).   
					A—9-pin harness from AutoTrac Universal Steering   
					Wheel   
					B—AutoTrac Universal Harness   
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					Europe Only—Attach On/Off Switch   
					Connect 9-pin harness from AutoTrac Universal steering   
					wheel (A) to On/Off switch (B).   
					Connect On/Off Switch (B) to AutoTrac Universal Harness   
					(C).   
					Motor power needs to be shut off during public road   
					transportation.   
					A—9-pin harness from AutoTrac Universal Steering   
					Wheel   
					B—On/Off Switch   
					C—AutoTrac Universal Harness   
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					Attach AutoTrac Universal Harness to   
					GreenStar Harness   
					Depending on your vehicle’s harness configuration, the   
					AutoTrac Universal harness will be connected to the   
					GreenStar harness at one of the following locations:   
					GreenStar Ready Vehicles   
					Vehicles that are GreenStar Ready (or vehicles that have   
					GreenStar harnesses already installed) can be connected   
					at one of the following locations:   
					Routing and Installation View   
					• 2- and 4- pin terminator connectors found at the CAN   
					bus extension (A) in the side console of a GreenStar   
					Ready tractor.   
					A—CAN Bus Extension   
					B—Implement Connector   
					• If equipped with an Implement Connector the AutoTrac   
					Universal harness can be connected at the 2- and 4-   
					pin connectors on the implement connector (B).   
					NOTE: FOR TRACTORS EQUIPPED WITH A TECU:   
					Implement connector can not be used as the   
					source of the 2-pin power on machines equipped   
					with TECU.   
					In NA, SA and AU—Order a ’2-pin to   
					Convenience Outlet adapter harness (PF80873)’   
					from Service Parts. A second adapter harness   
					(RE67015) can also be purchased from Service   
					Parts to obtain power from a power strip.   
					In Europe—Order a ’2-pin to COBO Outlet   
					adapter harness (PF80874)’ from Service Parts.   
					PF80873 and PF80874 plugs into the 2-pin   
					connector on the ATU harness.   
					• If the platform already has a GreenStar Harness, the   
					2-pin and 4-pin connectors on the ATU harness can be   
					connected to the terminator connectors as shown on   
					next page.   
					Continued on next page   
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					a. Locate terminator with 2- and 4- pin connector.   
					b. Disconnect terminator connections.   
					A—Terminator   
					B—2-pin Connector   
					C—4-pin Connector   
					D—ATU Harness Connectors   
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					c. Connect ATU harness into terminator connectors and   
					remaining GreenStar harness connectors into the   
					remaining ATU harness connectors as shown.   
					Non-GreenStar Ready Vehicles   
					• Vehicles which are adding the GreenStar harness for   
					the first time can connect directly into the GreenStar   
					harness at the 2- and 4- pin terminator connectors.   
					NOTE: Depending upon the type of harness encountered,   
					the size and color of the terminators may vary.   
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					Attach Seat Switch Harness   
					A—Seat Switch Harness   
					Connector to AutoTrac   
					Universal Harness   
					B—AutoTrac Universal   
					Harness to Seat Switch   
					Connector   
					C—Connectors from Harness   
					to Seat Switch   
					NOTE: For John Deere Tractors equipped with an   
					electronic seat switch, operator should connect   
					into this switch as a mode of operator   
					2. Connect seat switch harness connector to seat   
					switch. This harness includes two sets of   
					connectors, use only the set of connectors that   
					corresponds with the vehicle’s seat switch.   
					Disregard the unused set.   
					presence detection. Operators with other   
					vehicles may be required to select “Activity   
					Monitor” under Setup - AutoTrac and will have   
					to interact regularly with the system in order to   
					keep AutoTrac engaged. Goto   
					NOTE: Seat Switch is found on lower backside of the   
					seat.   
					
					information relating to your specific vehicle.   
					3. Plug unused connectors in to each other for dust   
					protection   
					1. To connect seat switch, begin by connecting seat   
					switch harness 4-pin round connector (A) to   
					AutoTrac Universal harness 4-pin round connector   
					(B).   
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					Route and Secures All Harnesses   
					In order to prevent interference with operator and cab   
					controls secure and route harnesses with the provided   
					adhesive clips.   
					1. Thoroughly clean surface with JD All-Purpose Cleaner   
					(TY25683) and dry completely before attaching   
					adhesive clips.   
					2. After removing protective film on the clips, press and   
					hold the clips to the surface for at least 30 seconds to   
					ensure proper adhesion.   
					3. Securely lock all harnesses into clips leaving enough   
					slack for the steering wheel to telescope.   
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					Activate AutoTrac Universal   
					No ATU Activation, ATU has not been activated. Enter an activation   
					code below or disconnect the ATU unit to access the GreenStar 2   
					Pro Application.   
					AutoTrac Universal has to be activated by a 3-digit   
					activation code the first time that it is powered up. The   
					code can be attained by visiting   
					After obtaining activation code, power up AutoTrac   
					Universal, enter the 3 digit activation code, and press   
					SUBMIT.   
					
					NOTE: Activation code may come with leading zeroes   
					that do not need to be to entered.   
					IMPORTANT: AutoTrac Universal serial number   
					will be required to obtain activation   
					code.   
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					Setup System   
					See ATU Operator’s Manual for system setup.   
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					Harness Connection location in GreenStar   
					Ready Tractor Side Consoles   
					1. Remove and retain screw (A) and spacer (B).   
					2. Remove and disconnect panels (C and D).   
					A—Screw   
					B—Spacer   
					C—Panel   
					D—Panel   
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					NOTE: Some vehicles may allow enough space for   
					connectors to slide down between window and   
					side console.   
					Continued on next page   
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					3. Locate and disconnect GreenStar wiring harness 2-   
					and 4-pin connectors.   
					NOTE: Connectors may be difficult to locate as they are   
					often deep down in the console.   
					A—2-pin Connector   
					B—4-pin Connector   
					2- and 4- pin Connectors   
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					4. Connect AutoTrac Universal harness to 2- and 4-pin   
					connectors as shown.   
					IMPORTANT: Be sure to make all 4 connections as   
					shown in photo at right.   
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					NOTE: See machine’s Technical Manual for removing   
					and installing bottom console wrap.   
					For ease of routing remove fuse panel cover.   
					5. Route ATU harness between console and window   
					towards floor behind fuse panel.   
					6. Pull back floor mat and continue to route ATU harness   
					to steering motor connector.   
					Continued on next page   
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					7. Reinstall panels (C and D), retain with spacer (B) and   
					screw (A).   
					8. Reinstall fuse panel cover and console wrap.   
					A—Screw   
					B—Spacer   
					C—Panel   
					D—Panel   
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					Connect to a GreenStar Harness Terminator   
					1. Locate terminator with two- and four-pin connector.   
					2. Disconnect terminator connections.   
					Continued on next page   
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					3. Connect ATU harness into terminator connectors and   
					remaining GreenStar harness connectors into the   
					remaining ATU harness connectors as shown.   
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					Auxiliary Resume Switch   
					Theory of Operation   
					The ATU Auxiliary Resume Switch assembly was   
					designed to allow ATU operators the ability to resume   
					AutoTrac operation using a switch that can be mounted in   
					a suitable location in the cab or operator’s station. The   
					switch cover can either be mounted directly to a rigid   
					surface or can be disassembled to allow panel mounting.   
					A—Resume Switch with cover   
					B—Harness   
					C—9-pin Round Connectors   
					Continued on next page   
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					Switch Cover Direct Mounting:   
					1. Find a suitable location in the cab or operator’s station   
					for the assembly to be mounted that will be out of the   
					way of normal vehicle operation.   
					NOTE: Harnessing will also need to be routed so it does   
					not interfere with any vehicle functions performed   
					by the operator.   
					Use clips provided to secure harnesses.   
					2. Mark and drill pilot holes using a 5mm (3/16’) drill bit   
					for each of the two mounting holes in the assembly.   
					IMPORTANT: Use caution when drilling into a panel   
					so that hidden wires or controls are not   
					damaged.   
					3. Attach the assembly using the screws provided and   
					ensure the assembly is rigid.   
					Auxiliary Resume Switch   
					A—Switch   
					B—Front Case   
					C—Rear Case   
					4. Connect the harness to the ATU harness at the 9-pin   
					round connector.   
					D—Screws that hold Case Together (4 Used)   
					E—Bolts that connect Case to Vehicle (2 Used)   
					5. Test switch functionality using the ATU diagnostic   
					screens to ensure proper operation.   
					NOTE: The switch direction can be changed by   
					disassembling the plastic enclosure and flipping   
					the switch mount direction if necessary.   
					Panel Mounting:   
					1. Find a suitable panel mount location in the cab or   
					operator’s station for the switch that will be out of the   
					way of normal vehicle operation.   
					NOTE: Harnessing will also need to be routed so it does   
					not interfere with any vehicle functions performed   
					by the operator.   
					Use clips provided to secure harnesses.   
					2. Disassemble the switch from the plastic enclosure by   
					removing the (4) screws.   
					Continued on next page   
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					3. Re-assemble plastic switch enclosure and use hole   
					where switch was as a guide for making hole in next   
					step.   
					4. Create the panel mount hole if not already created   
					(22mm X 36.8mm rectangular hole).   
					5. Insert the switch into the panel mount.   
					NOTE: This may require disconnecting the harness from   
					the switch.   
					6. Connect the harness to the ATU harness at the 9-Pin   
					round connector.   
					7. Test switch functionality using the ATU diagnostic   
					screens to ensure proper operation.   
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