Jet Tools Saw VBS 3612 User Manual
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Operating Instructions and Parts Manual  
36-inch Metalworking Band Saw  
Model VBS-3612  
WMH TOOL GROUP  
2420 Vantage Drive  
Elgin, Illinois 60124  
Ph.: 800-274-6848  
Part No. M-414470A  
Revision A1 9/06  
www.wmhtoolgroup.com  
Copyright © WMH Tool Group  
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Table of Contents  
Warranty and Service ..............................................................................................................................2  
Table of Contents ....................................................................................................................................3  
Warning...................................................................................................................................................4  
Introduction..............................................................................................................................................6  
Specifications ..........................................................................................................................................6  
Features and Terminology .......................................................................................................................7  
Unpacking ...............................................................................................................................................8  
Contents of the Shipping Container ......................................................................................................8  
Installation and Assembly ........................................................................................................................9  
Fence...................................................................................................................................................9  
Feed Screw..........................................................................................................................................9  
Shear...................................................................................................................................................9  
Circle Cutting Attachment.....................................................................................................................9  
Grounding Instructions...........................................................................................................................10  
Extension cords..................................................................................................................................10  
230 Volt, Three Phase Operation........................................................................................................10  
Converting from 230 Volt to 460 Volt (Three Phase) ...........................................................................11  
Three-Phase Test Run .......................................................................................................................11  
Adjustments...........................................................................................................................................11  
Blade Removal and Installation ..........................................................................................................11  
Blade Tension....................................................................................................................................12  
Blade Tracking...................................................................................................................................12  
Guide Post.........................................................................................................................................13  
Blade Guides .....................................................................................................................................13  
Squaring Work Table with Blade.........................................................................................................14  
Auxiliary Table....................................................................................................................................14  
Replacing Drive Belts.........................................................................................................................14  
Work Lamp Bulb.................................................................................................................................15  
Band Saw Operation..............................................................................................................................15  
Blade Break-In Procedure ..................................................................................................................15  
Setting Blade Speed...........................................................................................................................15  
Evaluating Cutting Efficiency ..............................................................................................................16  
Welder Operation...................................................................................................................................16  
Shearing ............................................................................................................................................16  
Removing Teeth.................................................................................................................................17  
Welding..............................................................................................................................................17  
Annealing...........................................................................................................................................18  
Blade Selection......................................................................................................................................19  
Width .................................................................................................................................................19  
Gage..................................................................................................................................................20  
Pitch...................................................................................................................................................20  
Shape ................................................................................................................................................20  
Set.....................................................................................................................................................21  
Material..............................................................................................................................................21  
Blade Breakage..................................................................................................................................21  
Speed and Pitch Chart...........................................................................................................................23  
Typical Band Saw Operations................................................................................................................24  
Troubleshooting – Mechanical and Electrical Problems..........................................................................26  
Replacement Parts ................................................................................................................................29  
Parts List: VBS-3612 Band Saw .........................................................................................................30  
VBS-3612 Band Saw..........................................................................................................................35  
VBS-3612 Band Saw..........................................................................................................................36  
Parts List: Welder, Shear and Work Lamp Assemblies........................................................................37  
Welder, Shear and Work Lamp Assemblies........................................................................................39  
Electrical Connections – 3Ph, 230/460V.............................................................................................40  
Electrical Connections – 3Ph, 230/460V.............................................................................................41  
Electrical Box .....................................................................................................................................42  
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Warning  
1. Read and understand the entire owners manual before attempting assembly or operation.  
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with  
all of these warnings may cause serious injury.  
3. Replace the warning labels if they become obscured or removed.  
4. This band saw is designed and intended for use by properly trained and experienced personnel only.  
If you are not familiar with the proper and safe operation of a band saw, do not use until proper  
training and knowledge have been obtained.  
5. Do not use this band saw for other than its intended use. If used for other purposes, WMH Tool  
Group disclaims any real or implied warranty and holds itself harmless from any injury that may result  
from that use.  
6. Always wear approved safety glasses/face shields while using this band saw. Everyday eyeglasses  
only have impact resistant lenses; they are not safety glasses.  
7. Before operating this band saw, remove tie, rings, watches and other jewelry, and roll sleeves up past  
the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips  
are recommended. Do not wear gloves.  
8. Wear ear protectors (plugs or muffs) during extended periods of operation.  
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities  
contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples  
of these chemicals are:  
•
•
•
Lead from lead based paint.  
Crystalline silica from bricks, cement and other masonry products.  
Arsenic and chromium from chemically treated lumber.  
Your risk of exposure varies, depending on how often you do this type of work. To reduce your  
exposure to these chemicals, work in a well-ventilated area and work with approved safety  
equipment, such as face or dust masks that are specifically designed to filter out microscopic  
particles.  
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.  
11. Make certain the switch is in the OFF position before connecting the machine to the power supply.  
12. Make certain the machine is properly grounded.  
13. Make all machine adjustments or maintenance with the machine unplugged from the power source.  
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting  
wrenches are removed from the machine before turning it on.  
15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance  
purposes, use extreme caution and replace the guards immediately.  
16. Check damaged parts. Before further use of the machine, a guard or other part that is damaged  
should be carefully checked to determine that it will operate properly and perform its intended  
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting  
and any other conditions that may affect its operation. A guard or other part that is damaged should  
be properly repaired or replaced.  
17. Provide for adequate space surrounding work area and non-glare, overhead lighting.  
18. Keep the floor around the machine clean and free of scrap material, oil and grease.  
19. Keep visitors a safe distance from the work area. Keep children away.  
20. Make your workshop child proof with padlocks, master switches or by removing starter keys.  
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21. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are  
careless acts that can result in serious injury.  
22. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other  
moving parts. Do not overreach or use excessive force to perform any machine operation.  
23. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for  
which it was not designed. The right tool will do the job better and safer.  
24. Use recommended accessories; improper accessories may be hazardous.  
25. Maintain tools with care. Keep blades sharp and clean for the best and safest performance. Follow  
instructions for lubricating and changing accessories.  
26. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do  
not use your hands.  
27. Do not stand on the machine. Serious injury could occur if the machine tips over.  
28. Never leave the machine running unattended. Turn the power off and do not leave the machine until  
the blade comes to a complete stop.  
29. Remove loose items and unnecessary work pieces from the area before starting the machine.  
30. Never place hands directly in line with the saw blade.  
31. Always use push sticks when cutting small material.  
32. Raise or lower the blade guide only when the machine has been turned off and the blade has stopped  
moving.  
33. Always wear leather gloves when handling saw blades. The operator should not wear gloves when  
operating the machine.  
34. Do not allow the saw blade to rest against the workpiece when the saw is not running.  
35. The saw must be stopped and the electrical supply must be cut off before any blade replacement,  
drive belt replacement, or any periodic service or maintenance is performed on the machine.  
36. Remove cut off pieces carefully, keeping hands away from the blade. The saw must be stopped and  
the electrical supply cut off or machine unplugged before reaching into the cutting area.  
Familiarize yourself with the following safety notices used in this manual:  
This means that if precautions are not heeded, it may result in minor injury and/or  
possible machine damage.  
This means that if precautions are not heeded, it may result in serious injury or possibly  
even death.  
- - SAVE THESE INSTRUCTIONS - -  
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Introduction  
This manual is provided by WMH Tool Group covering the safe operation and maintenance procedures  
for a JET Model VBS-3612 Band Saw. This manual contains instructions on installation, safety  
precautions, general operating procedures, maintenance instructions and parts breakdown. This machine  
has been designed and constructed to provide years of trouble free operation if used in accordance with  
instructions set forth in this manual. If there are any questions or comments, please contact either your  
local supplier or WMH Tool Group. WMH Tool Group can also be reached at our web site:  
www.wmhtoolgroup.com.  
Specifications  
Model Number...........................................................................................................................VBS-3612  
Stock Number................................................................................................................................ 414470  
Blade Speeds (SFPM) ....................................................................................Low 50-410; High 540-4925  
Height Capacity, Maximum (in.) .............................................................................................................12  
Throat Capacity, Maximum (in.) .............................................................................................................36  
Table Size, Main (L x W)(in.).............................................................................................. 23-5/8 x 27-1/2  
Table Size, Auxiliary (L x W)(in.)........................................................................................ 17-3/4 x 27-1/2  
Table Height at 90° (in.).........................................................................................................................40  
Table Tilt (deg.) ......................................................................................................................10° L, 45° R  
Welder (KVA)........................................................................................................................................4.2  
Blade Length, approx. (in.)............................................................................................. 195-1/4 – 198-1/4  
Blade Width (in.)............................................................................................................ 1/8 min., 1/2 max.  
Motor..................................................................................... 3HP, 3Ph, 230/460V (prewired 230V), 60Hz  
Floor Space Required (in.)............................................................................................................. 69 x 32  
Net Weight (lbs.)............................................................................................................................... 1,760  
The above specifications were current at the time this manual was published, but because of our policy of  
continuous improvement, WMH Tool Group reserves the right to change specifications at any time and  
without prior notice, without incurring obligations.  
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Features and Terminology  
1 – Main Work Table  
15 – Control Panel Lockout  
16 – Emergency Stop Button  
17 – Blade Start Button  
18 – Blade Stop Button  
19 – Shear  
2 – Work Lamp  
3 – Blade Tension Handwheel  
4 – Auxiliary Work Table  
5 – Variable Speed Handwheel  
6 – Chip Port  
20 – Weld Switch  
7 – Gear Shift Lever  
21 – Anneal Switch  
8 – Rod for Circle Cutting Attachment  
9 – Guide Post Lock Knob  
10 – Guide Post Raise/Lower Handwheel  
11 – Blade Tracking Knob  
12 – Electrical box  
22 – Clamp Pressure Selector  
23 – Clamp Jaws  
24 – Grinding Wheel Switch  
25 – Grinding Wheel  
26 – Clamp Handles  
13 – Blade Speed readout (SFPM)  
14 – Power Indicator Light  
27 – Blade Tension Gauge  
28 – Chip Blower Hose  
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1
1
1
1
Miter Gauge  
Unpacking  
Circle Cutting Attachment  
Shear  
Open shipping container and check for shipping  
damage. Report any damage immediately to  
your distributor and shipping agent. Do not  
discard any shipping material until the Band Saw  
is set up and running properly.  
Tool box, containing:  
1 Reversible Screwdriver  
2 Socket Head Cap Screws, 5/16” x 1”  
2 Socket Head Cap Screws, 5/16” x 5/8”  
1 Eye Bolt  
Compare the contents of your container with the  
following parts list to make sure all parts are  
intact. Missing parts, if any, should be reported  
to your distributor. Read the instruction manual  
thoroughly for assembly, maintenance and  
safety instructions.  
1 Knob  
1 Set of Hex Wrenches  
1 Wrench, 26mm  
1 Set of Keys for control panel  
1 Set of Keys for rear door  
Owner's Manual  
Contents of the Shipping Container  
1
1
1
1
1
Band Saw  
Fence  
Warranty Card  
Feed Screw  
Read and understand the entire contents of this manual before attempting set-up  
or operation! Failure to comply may cause serious injury.  
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Installation and Assembly  
Tools required for assembly:  
Forklift with strap or chain  
Eye bolt (provided)  
Set of hex wrenches (provided)  
Remove all crating and plastic from around the  
band saw. Remove any lag screws or holding  
straps which secure the band saw to the wood  
pallet.  
Remove the eye bolt from the tool box, and  
screw it into the hole at the top of the machine.  
Use a forklift with a strap or chain connected to  
the eye bolt to lift the band saw from the pallet.  
Move the band saw to its permanent location  
which should be dry, well ventilated, with  
sufficient lighting. Leave enough space on all  
sides to handle long stock or perform routine  
maintenance on the machine. Make sure the  
floor is level and able to support the weight of  
the machine.  
The Band Saw may be further stabilized by  
securing it to the floor using lag screws through  
the four holes in the stand.  
Figure 1  
Areas of the Band Saw have been given a  
protective coating at the factory. This should be  
removed with a soft cloth moistened with  
kerosene or mineral spirits. Do not get solvents  
near plastic or rubber parts, and do not use an  
abrasive pad as it may scratch metal surfaces.  
Fence  
Place the fence (Figure 1) onto the groove in the  
table as shown, and screw in the knob (from the  
toolbox) to tighten the fence in position.  
Feed Screw  
Figure 2  
Use two socket head cap screws (provided) to  
mount the feed screw to the front edge of the  
table (Figure 1). Use a 6mm hex wrench to  
tighten the screws.  
Shear  
Mount the shear to the back edge of the band  
saw with two socket head cap screws  
(provided), as shown in Figure 2.  
Circle Cutting Attachment  
To use the circle cutting attachment, mount it to  
the rod as shown in Figure 3.  
Figure 3  
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Grounding Instructions  
Electrical connections must  
qualified electrician in  
be made by  
a
compliance with all relevant codes. This  
machine must be properly grounded to help  
prevent electrical shock and possible fatal  
injury.  
This machine must be grounded. In the event of  
a malfunction or breakdown, grounding provides  
a path of least resistance for electric current to  
reduce the risk of electric shock.  
Improper connection of the equipment-  
grounding conductor can result in a risk of  
electric shock. The conductor with insulation  
having an outer surface that is green with or  
without yellow stripes, is the equipment-  
grounding conductor. If repair or replacement of  
the electric cord or plug is necessary, do not  
connect the equipment-grounding conductor to a  
live terminal.  
Check with a qualified electrician or service  
personnel if the grounding instructions are not  
completely understood, or if in doubt as to  
whether the tool is properly grounded.  
Repair or replace a damaged or worn cord  
immediately.  
Make sure the voltage of your power supply  
matches the specifications on the motor plate of  
the Band Saw. The machine should be  
connected to a dedicated circuit.  
Recommended Gauges (AWG) of Extension Cords  
Extension Cord Length *  
25  
50  
75  
100 150 200  
Amps  
feet feet feet feet feet feet  
Extension cords  
The use of an extension cord is not  
recommended for this Band Saw. But if one is  
necessary, make sure the cord rating is suitable  
for the amperage listed on the machine’s motor  
plate. An undersize cord will cause a drop in line  
voltage resulting in loss of power and  
overheating.  
< 5  
16  
16  
14  
12  
10  
10  
16  
16  
14  
12  
10  
NR  
16  
14  
12  
10  
10  
NR  
14  
12  
12  
10  
12  
5 to 8  
NR  
NR  
NR  
NR  
NR  
8 to 12  
12 to 15  
15 to 20  
21 to 30  
10  
NR  
NR  
NR  
NR  
10  
NR  
NR  
Use the chart in Figure 4 as a general guide in  
choosing the correct size cord. If in doubt, use  
the next heavier gauge. The smaller the gauge  
number, the heavier the cord.  
*based on limiting the line voltage drop to 5V at 150% of the  
rated amperes.  
NR: Not Recommended.  
230 Volt, Three Phase Operation  
Figure 4  
The three-phase model is factory wired for 230  
volt, but can be converted to 460 volt if so  
desired (see “Converting From 230 Volt to 460  
Volt”). You may either install a plug or “hard-  
wire” the Band Saw directly to a control panel.  
If you are connecting a plug, use a proper UL-  
listed plug suitable for 230 volt operation.  
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If the Band Saw is to be hard-wired to a panel,  
make sure a disconnect is available for the  
operator. During hard-wiring of the Band Saw,  
make sure the fuses have been removed or the  
breakers have been tripped in the circuit to  
which the Band Saw will be connected. Place a  
warning placard on the fuse holder or circuit  
breaker to prevent it being turned on while the  
machine is being wired.  
Converting from 230 Volt to 460 Volt  
(Three Phase)  
To convert from 230 volt to 460 volt:  
1. In the band saw’s electrical box, change the  
setting on the dial of the overload relay  
(“FR” on page 42).  
2. Rewire the connections to the transformer  
(“T2” on page 42).  
3. Change the leads in the junction box on the  
band saw motor.  
4. If using a plug, install a proper UL-listed  
plug suitable for 460 volt operation.  
IMPORTANT: Consult the diagrams on pages  
40 and 41 for clarification of each of these  
changes on 230V to 460V conversion.  
Three-Phase Test Run  
After wiring the band saw, you should check that  
the wires have been connected properly.  
Connect machine to the power source and turn  
it on for an instant to watch the direction of blade  
movement.  
If the blade runs upward instead of downward,  
disconnect machine from power, and switch  
any two of the three leads in the motor junction  
box (see “Electrical Connections”, page 40).  
Adjustments  
Blade Removal and Installation  
Wear leather gloves when  
removing or installing band saw blades. New  
blades usually come in a coiled position; to  
prevent injury, hold the blade with one hand  
while carefully uncoiling it with the other.  
1. Disconnect machine from power source.  
2. Open the upper and lower doors, and swing  
away the guard (Figure 5).  
3. Remove the block from the front edge of the  
table (Figure 5).  
4. Loosen tension on the blade by turning the  
tension handwheel (Figure 6) to the left.  
Figure 5  
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5. Remove the worn blade and install the new  
blade, making sure the teeth face downward  
where they pass through the slot in the  
table.  
6. Use the tension handwheel to tighten the  
tension on the blade.  
7. Proceed with “Blade Tension” and “Blade  
Tracking” before operating the band saw.  
Blade Tension  
Rotate blade tension handwheel to the right to  
increase tension on the blade, to the left to  
decrease tension on the blade. Initially, set the  
blade tension to correspond to the width of your  
blade, as indicated on the tension gauge (Figure  
6). As you become familiar with the saw, you  
may find it necessary to change the blade  
tension from the initial setting, depending on the  
width of the blade as well as the material being  
worked.  
Keep in mind that too much or too little blade  
tension can cause blade breakage and/or poor  
cutting performance.  
If the band saw is not to be used for a period of  
time, release tension on the blade – this will  
prolong its life. First make a note of the specific  
tension setting for that blade. The tension can  
then be re-established quickly when operations  
are resumed.  
Figure 6  
Blade Tracking  
1. Disconnect machine from power source.  
2. Open the top blade wheel doors.  
3. Move the gear shift lever into neutral  
position (straight down).  
4. Move the upper and lower blade guides  
away from the blade (see “Blade Guides”).  
5. Rotate upper blade wheel by hand,  
observing the position of the blade as it  
rides upon the wheel. The blade should  
track as near the center of the wheel as  
possible.  
6. If the blade does not track properly, rotate  
the blade tracking knob (Figure 6) clockwise  
to move the blade toward the front of the  
wheel (as viewed from the front of the saw)  
or counterclockwise to move the blade  
toward the rear of the wheel. NOTE: This  
will also move the blade away from or  
toward the stoppers on the blade guide  
assemblies, as shown in Figure 7.  
Figure 7  
IMPORTANT:  
These  
are  
sensitive  
adjustments; make them gradually and  
allow the blade time to react to the changes.  
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7. When satisfied, return the upper and lower  
blade guides close to the blade.  
8. Close upper and lower doors.  
Guide Post  
For effective cutting and for safety’s sake, there  
should be a minimum amount of space between  
the top of the workpiece and the bottom of the  
blade guides. Loosen the locking knob (see  
Figure 6) and rotate the handwheel (Figure 6) to  
raise or lower the guide post so that the guides  
clear the workpiece by about 3/16”.  
Figure 8  
Blade Guides  
Blade guides must be  
properly adjusted or damage may occur to  
the blade and/or guides.  
1. Loosen the two socket head cap screws on  
the guide housing. See Figure 8.  
2. Move the guide support forward or  
backward in accordance with the width of  
the blade. The front end of the blade guides  
should be adjusted approximately 1/8”  
behind the blade teeth. See Figure 8.  
3. Tighten the hex cap screws securely.  
Figure 9  
4. This procedure should be done for both  
upper and lower guide housings.  
5. Loosen the socket head cap screws (Figure  
9) on the blade guides.  
6. Move the blade guides so they are as close  
to the blade as possible without touching it.  
7. Tighten the socket head cap screws (Figure  
9).  
8. This procedure should be done for both  
upper and lower blade guides.  
As the blade guides receive use, they will  
become worn at the front end. If the blade  
guides become difficult to adjust, switch the left  
and right blade guides (Figure 10).  
The stopper positioned behind the back edge of  
the blade (Figure 10) will also become worn with  
use, and the friction of the shaft with the saw  
blade may cause lines in the surface of the  
stopper. If this occurs, loosen the socket head  
cap screw, and rotate the stopper to either side  
to change its position on the blade. Re-tighten  
socket head cap screw.  
Figure 10  
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Squaring Work Table with Blade  
1. Place the table in horizontal position with “0”  
on the scale (Figure 11).  
2. Place a machinist’s square on the table and  
against the blade as shown.  
3. If the square is not flush against the blade,  
loosen the screw below the table (Figure 11)  
with a 26mm wrench (provided).  
4. Tilt the table as needed until the square is  
flush with blade. Retighten the screw.  
5. Make sure the pointer is set at “0” on the  
scale. If it needs slight adjustment, loosen  
the screw and shift the pointer until it aligns  
with “0”. Re-tighten the screw.  
Figure 11  
Auxiliary Table  
1. After the main work table has been set  
perpendicular to the blade, use a straight  
edge to confirm that the auxiliary table is  
level with the main table, as shown in Figure  
12. If the auxiliary table is not level with the  
main table, make adjustments as follows.  
2. To tilt the auxiliary table left or right, loosen  
the screws (A, Figure 12) and turn one of  
the stops (B, Figure 12) as needed. Re-  
tighten screws (A, Figure 12) securely after  
adjustment.  
Figure 12  
3. To adjust the table front to back, loosen  
screws (C, Figure 12). Re-tighten screws  
securely after adjustment.  
Replacing Drive Belts  
(See Figure 13)  
1. Disconnect machine from power source.  
2. To remove the motor drive belt, loosen the  
four screws at the base of the motor. Lift up  
on the motor to slacken and remove the  
belt.  
3. To remove the air compressor drive belt,  
loosen the four hex nuts on the base of the  
air compressor and slide the compressor in  
the direction of the motor. After installing a  
new belt, slide the compressor away from  
the motor to tension the belt, and re-tighten  
the four hex nuts.  
4. To remove the gearbox drive belt, loosen  
the hex nuts on the base of the lower  
variator, and slide the lower variator upward  
to slacken and remove the belt.  
Figure 13  
5. To remove the variator belt, loosen the four  
hex nuts on the variator and push the  
variator upward to slacken the belt.  
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6. After installing new belts, make sure they  
are tensioned properly.  
Work Lamp Bulb  
The Work Lamp uses a standard medium-base  
60 watt bulb.  
Band Saw Operation  
Consult “Features and Terminology” on page 7  
for identification of the controls.  
Unlock the control panel using the provided  
keys.  
Never operate the band saw  
without blade covers in place and secured.  
Blade Break-In Procedure  
New blades are very sharp and, therefore, have  
a tooth geometry that is easily damaged if a  
careful break-in procedure is not followed.  
Consult the blade manufacturer’s literature for  
break-in of specific blades on specific materials.  
The following procedure will be adequate,  
however, for break-in of JET-supplied blades on  
lower alloy ferrous materials.  
1. Use a section of round stock.  
2. Operate the saw at low speed. Start the cut  
with a very light feed rate.  
3. When the saw has completed about 1/3 of  
the cut, increase the feed rate slightly and  
allow the saw to complete the cut.  
4. Keep the feed rate at the same setting and  
begin a second cut on the same or similar  
workpiece.  
5. When the saw has completed about 1/3 of  
the cut, increase the feed rate while  
watching the chip formation until cutting is at  
its most efficient rate (refer to “Evaluating  
Cutting Efficiency” below). Allow the saw to  
complete the cut.  
6. The blade is now considered ready for use.  
Setting Blade Speed  
1. Refer to the Speed and Pitch selection chart  
on page 23. Select the speed setting for the  
material to be cut.  
2. While the machine is NOT running, move  
the gear shift lever to the required speed  
setting (high or low). See Figure 14.  
Move the gear shift lever  
only when the machine is NOT running, to  
prevent damage to the gearbox.  
Figure 14  
15  
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3. Start the saw using the pushbutton.  
4. Turn the speed setting handwheel (Figure  
14) to the required speed. Turning the  
handwheel clockwise increases speed.  
Turning counterclockwise decreases speed.  
Rotate the speed setting  
handwheel only when the band saw is  
running.  
Evaluating Cutting Efficiency  
The best way to determine whether the blade is  
cutting efficiently is to observe the chips formed  
by the cutting.  
•
If the chip formation is powdery, then the  
feed is much too light, or the blade is dull.  
•
If the chips formed are curled, but colored –  
blue or straw colored from heat generated  
during the cut – then the feed rate is too  
high.  
•
If the chips are slightly curled and are not  
colored by heat – the blade is sufficiently  
sharp and is cutting at its most efficient rate.  
Welder Operation  
Wear eye protection while  
operating the welder. Use care when  
handling the blade after welding to avoid  
burns.  
The welding procedure involves the following  
steps: Shearing the blade, grinding teeth to  
allow for the weld area, the actual welding,  
inspection of the blade, annealing, grinding and  
a final inspection of the blade. This procedure  
can be accomplished using the shear and  
welder assemblies on your band saw. Proceed  
as follows:  
Figure 15  
Shearing  
Cut the blade to the longest length needed for  
the band saw. Using the shear to cut your blade  
will ensure that the blade ends are cut flat,  
square and smooth.  
1. Place the blade in the shear as shown in  
Figure 15. Make sure the blade is held  
square with the shear knife, so that the cut  
will be square with the blade.  
2. Position the blade so that the cut is made at  
a place that allows for uniform spacing of  
the teeth. See Figure 16.  
3. Push down the handle.  
Figure 16  
16  
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IMPORTANT: If a blade has been cut by using  
snips, the ends of the blade must be ground  
square before welding them together, as shown  
in Figure 17.  
Removing Teeth  
In fine pitched blades, one or more of the teeth  
on each side of the cut may need to be removed  
by grinding so that the weld area of the blade is  
uniform and the teeth will be uniformly spaced.  
See Figure 16.  
Welding  
Figure 17  
4. Carefully clean the ends of the blade which  
will contact the welder jaws. Remove any  
dirt, oil, scale and oxide.  
Any rust (oxide) on the blade  
in the vicinity of the weld must be ground off  
before the blade can be welded.  
5. Turn pressure knob to “0” position (pointed  
downward). NOTE: There will be some  
resistance when turning the knob.  
6. Insert one end of the blade in the left clamp  
(Figure 18). Position the back edge of the  
blade against the back edge of the left  
clamp. Then position the end of the blade  
midway between the left and right clamps.  
Tighten the left clamp.  
Figure 18  
7. Insert the other end of the blade in the right  
clamp. Position the back edge of the blade  
against the back of the right clamp. Then  
butt the end of the blade against the other  
end of the blade (the blade ends need to be  
in contact with each other). Tighten the right  
clamp.  
8. Set  
the  
pressure  
selector  
switch  
the  
(counterclockwise  
rotation)  
to  
approximate setting required for the width of  
the blade being welded.  
Keep hands clear of the weld  
area and the clamp jaws during welding.  
9. Press and hold the weld button (Figure 18).  
When the weld button is pushed, the left  
clamp moves to the right to apply pressure  
to the blade ends. At the same time, sparks  
will come from the blade ends as they are  
being welded. Do not release weld button  
until the blade joint is “red hot.”  
10. Release the weld button, and wait 3 or 4  
seconds until blade returns to original color.  
Unclamp the blade.  
11. Rotate the pressure selector switch back to  
“0”.  
17  
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The welder is designed for  
intermittent use. Repeated welding within a  
short period of time may cause the welder to  
overheat.  
12. Remove the blade from the clamps, and  
carefully inspect it. The spacing of the teeth  
should be uniform and the weld should be  
located in the center of the gullet.  
Misalignment is easily noted at this time  
from the weld appearance. See Figure 19  
for examples of incorrect welds.  
13. If the weld is imperfect, refer to the trouble-  
shooting section on page 28 for possible  
remedies to any problems. Make corrections  
before annealing.  
Annealing  
The blade must now be annealed, or cooled at a  
controlled rate to prevent it from becoming too  
brittle.  
14. Turn the pressure selector knob all the way  
to the left so the clamp jaws are closest to  
each other.  
Figure 19  
15. Insert the blade into the clamps so the weld  
area is centered between the clamps.  
Secure the blade in the jaws with the clamp  
handles.  
16. Quickly press and release (jog) the anneal  
button (Figure 18). Repeat the press-and-  
release process until you see a slightly red  
glow from the weld area.  
Do not press and hold the  
anneal push button. The weld will be  
overheated and will fail due to the excessive  
heat.  
17. Release both blade clamps, allow the blade  
to cool, then remove the blade from the  
clamps.  
Figure 20  
18. Check the integrity of the weld. Bend the  
blade to form a radius at the point of the  
weld. The size of the radius should be  
approximately the same as the radius of the  
band saw drive wheel. The weld must hold  
and not break or crack after forming the  
radius. If the weld breaks, cut away the  
welded area and repeat the welding-  
annealing process.  
19. Check to make sure the welded section is  
the same thickness as the rest of the blade.  
If not, grind off excess weld material using  
the grinder (Figure 20). Figure 21 illustrates  
some unacceptable grindings.  
Figure 21  
18  
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If the blade is thicker at the  
weld than at the rest of the blade, using the  
blade may damage the guides.  
20. When grinding, do not hit the teeth, or grind  
deeper than the thickness of the blade; or  
burn or overheat the weld area. Be sure to  
remove flash from the back edge of the  
blade. Any flash or “stub” teeth which  
project beyond the normal set or height of  
the other teeth must be ground off.  
Clean Up  
It is very important that the clamp jaws be kept  
clean at all times. The jaws or inserts must be  
wiped or scraped clean after every weld. Doing  
this will ensure better welds by holding proper  
alignment, preventing flash from becoming  
embedded in the blade, and preventing shorts or  
poor electrical contact.  
Blade Selection  
Using the proper blade for the job will increase  
the operating efficiency of your band saw, help  
reduce necessary saw maintenance, and  
improve your productivity. Thus, it is important to  
follow certain guidelines when selecting a saw  
blade. Blade breakage, teeth stripping, crooked  
cuts, and other common complaints are, in most  
instances, caused by using the wrong blade.  
Consider these factors when selecting a blade:  
•
•
•
The type of material you will be cutting.  
The thickness of the workpiece.  
The features of the workpiece, such as  
bends or curves with small radii.  
These factors are important because they  
involve basic concepts of saw blade design.  
There are six blade features that are normally  
changed to meet certain sawing requirements:  
1. width  
2. gage  
3. pitch (number of teeth per inch)  
4. tooth form (or shape)  
5. the “set” of the teeth  
6. the blade material itself  
Width  
Band saw width is measured from the back of  
the blade to the tip of the tooth. Always use the  
widest blade possible that still performs the  
needed job. Generally, wider blades are used  
for straight cutting. Narrower blades are used  
when the part being cut has curves with small  
radii. Refer to the chart in Figure 22 to select a  
width for radius cutting.  
The radii in this chart are all based on cutting 1-inch thick  
mild steel and using manual feed. In order to cut a close  
tolerance radius the following factors, in addition to the blade  
width, must be considered: thickness, machinability, feed  
force and the location of the pivot point. Heavy feed in thick  
work, for example, results in a barrel-shaped cut.  
Figure 22  
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Gage  
Use the standard gage (blade thickness) except  
when the increased thickness of the workpiece  
decreases accuracy and width cannot be  
increased to compensate.  
Examples of heavy gage applications:  
1. When radius cutting in thick materials.  
2. When the maximum width usable on the  
machine still provides insufficient beam  
strength for the blade. (Beam strength is the  
blade’s resistance to compression caused  
by strong feeding or the type of material  
being cut).  
Pitch  
Pitch is measured in “teeth per inch” (T.P.I.) and  
can be constant or variable. Figure 23 shows  
blades with different pitches. A fine pitch (more  
teeth per inch) will cut slower but smoother. A  
coarse pitch (fewer teeth per inch) will cut  
rougher but faster.  
As a rule of thumb, the thicker the workpiece,  
the coarser will be the blade pitch. If you have to  
cut a hard or very brittle material, you will  
probably want to use a blade with a finer pitch in  
order to get clean cuts.  
Using a blade with too few teeth may cause  
vibration and a rough cut, while too many teeth  
may cause the gullets to fill with shavings and  
overheat the blade.  
Figure 23  
As a general rule, use a blade that will have no  
fewer than 6 and no more than 12 teeth in the  
workpiece at any given time.  
The chart on page 23 will aid in determining  
pitch for a particular job.  
Shape  
Figure 24 shows common types of tooth shape.  
Tooth shape has an effect on cutting rate.  
The Regular blade, sometimes called a “raker”  
blade, has evenly spaced teeth that are the  
same size as the gullets, and a 0-degree rake  
angle. This is a good general-purpose blade,  
and often works well with ferrous metals.  
The Skip type has fewer teeth and larger gullets,  
providing the added chip clearance needed for  
cutting softer, nonferrous materials, as well as  
non-metallic applications such as wood, plastic,  
cork, and composition materials.  
Figure 24  
The Hook blade has larger teeth and gullets and  
a positive rake angle which permits better feed  
and chip removal. It is useful for both cast iron  
as well as hard, nonferrous alloys.  
20  
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Variable-tooth blades combine features of the  
other styles. They generally offer smooth cuts  
and long blade life, while reducing noise and  
vibration.  
Set  
The term “set” refers to the way in which the  
saw teeth are bent or positioned. Bending the  
teeth creates a kerf that is wider than the back  
of the blade.  
Set patterns are usually selected depending  
upon the type of material that needs to be cut.  
Three common set patterns are shown in Figure  
25.  
The Regular, or Raker, set is generally furnished  
on blades which have 2 to 24 teeth per inch.  
These blades have one tooth set to left, one to  
right, and one unset tooth called a raker. The  
raker set is often used for contour cutting.  
Figure 25  
Blade Breakage  
The Wave set is generally furnished on blades  
which have 8 to 32 teeth per inch. This set has  
groups of teeth bent alternately to left and right,  
which reduces the strain on individual teeth.  
Blades with a wave set are used where tooth  
breakage is a problem, such as in cutting thin  
stock or where a variety of work is cut without  
changing blades; also when the thickness of the  
workpiece changes, such as cutting hollow  
tubing or structurals.  
Band saw blades are subject to high stresses  
and breakage may sometimes be unavoidable.  
However, many factors can be controlled to help  
prevent most blade breakage. Here are some  
common causes for breakage:  
1. Misalignment of the blade guides.  
2. Feeding workpiece too quickly.  
3. Using a wide blade to cut a short radius  
curve.  
4. Excessive tension.  
The Straight set has teeth in a consistent,  
alternating pattern, which is good for fast, basic  
cuts where a fine finish is not important. This set  
is also popular for cutting wood and plastics.  
5. Teeth are dull or improperly set.  
6. Upper guides are set too high off the  
workpiece.  
7. Faulty weld on blade.  
Material  
Some of the most common blade materials  
include:  
Carbon Steel Blade – widely used because of  
its general adaptability for all types of work and  
for its lower cost. Excellent for cutting  
nonferrous metals and plastics.  
High Speed Steel Blade – resists heat  
generated while cutting to a far greater extent  
than carbon steel blades. Best suited for cutting  
nonferrous metals.  
Carbide-Tipped Blade – Best used for cutting  
titanium, beryllium, and case hardened  
materials.  
21  
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Maintenance  
Before doing maintenance on  
the machine, disconnect it from the electrical  
supply by pulling out the plug or switching  
off the main switch! Failure to comply may  
cause serious injury.  
Use a brush to loosen accumulated chips and  
debris. Use a shop vacuum to remove the  
debris. Make sure the chip brush on the lower  
band wheel is properly adjusted.  
Lubricate the air compressor with air tool oil  
about every six months, or more frequently if  
necessary. Unscrew the cap (Figure 26) and  
add oil. Replace cap when finished.  
Figure 26  
The chart (Figure 27) identifies areas that  
require cleaning and/or lubricating. Use good  
quality, general purpose lubricants.  
Add grease to the gear box through the grease  
fitting; also add grease as needed to the worm  
gear.  
If the power cord is worn, cut, or damaged in  
any way, have it replaced immediately.  
Machine Part  
Lubricant  
Frequency  
Bearings  
Machine oil  
Wipe down every day and  
lubricate every 6 months  
Rack and sliding portion of Grease  
Guide Post  
every 7 days  
Gear shift lever  
Worm gear  
Grease  
Grease  
Machine oil  
Grease  
Air Tool oil  
-------  
every 6 months  
every 3 months  
every 3 months  
once a month  
every 6 months  
clean after each use  
wipe off daily  
Variator pulley  
Blade tension screw  
Air compressor reservoir  
Weld clamp jaws  
Rubber tire  
-------  
Work tables  
-------  
clean daily  
Figure 27  
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Speed and Pitch Chart  
23  
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Typical Band Saw Operations  
24  
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Troubleshooting – Operating Problems  
Trouble  
Probable Cause  
Remedy  
Blade has been improperly welded.  
Re-weld the blade (see pages 16-19).  
Set the guide inserts closer, and  
increase blade tension.  
Blade not installed properly.  
Feeding workpiece too forcefully.  
Incorrect choice of blade.  
Saw blade is twisted.  
Decrease feed rate.  
Use a proper width blade for radius or  
wavy line cutting.  
Blade tooth has improper set.  
Not enough blade tension.  
File to proper set or replace blade.  
Increase tension.  
Cuts not straight.  
Set guide post closer to the  
workpiece.  
Guide post too high.  
Feed rate too strong.  
Decrease feed rate.  
Increase tension.  
Blade not tensioned enough.  
Blade slips off  
wheel(s).  
Contact technical service for  
adjustment of wheel alignment.  
Wheels not aligned properly.  
Blade speed too fast.  
Wrong blade for the job.  
Feed rate excessive.  
Dull blade.  
Use slower speed.  
Blade quickly  
becomes dull.  
Use proper blade for workpiece.  
Decrease feed rate.  
Sharpen or replace blade.  
Fix guide post in position.  
Increase tension.  
Guide post not fixed properly.  
Blade not tensioned enough.  
Blade warps.  
Adjust table perpendicular to blade  
(see page 14).  
Blade not 90° to table.  
Band Saw not resting on level  
surface.  
Floor must be flat.  
Band Saw is noisy, or  
vibrates too much.  
The variator pulley is damaged.  
Incorrect blade for the job.  
Replace pulley.  
Select proper blade pitch and style.  
Use better quality blade.  
Blade teeth keep  
breaking.  
Blade is of inferior material.  
The blade has been over-annealed.  
Decrease annealing temperature.  
Too large a gap between blade  
guides and blade.  
Adjust proper gap between guides  
and blade (see page 13).  
Blade becomes  
damaged easily.  
Blade too wide for short radius  
cutting.  
Select narrower blade appropriate to  
the job.  
25  
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Troubleshooting – Mechanical and Electrical Problems  
Trouble  
Probable Cause  
No incoming power.  
Cord damaged.  
Remedy  
Machine will not  
start/restart or  
repeatedly trips  
circuit breaker or  
blows fuses.  
Verify machine is connected to power  
source. Make sure START button is  
pushed in completely, and the STOP  
button is disengaged.  
Replace cord.  
When the band saw overloads on the  
circuit breaker built into the motor  
starter, it may take time for the  
machine to cool down before restart.  
Allow unit to adequately cool before  
attempting restart. If problem persists,  
check amp setting on the motor  
starter.  
Overload automatic reset has not  
reset.  
One cause of overloading trips which  
are not electrical in nature is too  
heavy a cut. The solution is to reduce  
feed pressure into the blade. If too  
heavy a cut is not the problem, then  
check the amp setting on the overload  
relay. Match the full load amps on the  
motor as noted on the motor plate. If  
amp setting is correct then there is  
probably a loose electrical lead.  
Band Saw frequently trips.  
Check amp setting on motor starter.  
Verify that band saw is on a circuit of  
correct size. If circuit size is correct,  
there is probably a loose electrical  
lead. Check amp setting on motor  
starter.  
Building circuit breaker trips or fuse  
blows.  
If you have access to a voltmeter, you  
can separate a starter failure from a  
motor failure by first, verifying  
incoming voltage at 220+/-20 and  
second, checking the voltage  
between starter and motor at 220+/-  
20. If incoming voltage is incorrect,  
you have a power supply problem. If  
voltage between starter and motor is  
incorrect, you have a starter problem.  
If voltage between starter and motor  
is correct, you have a motor problem.  
Switch or motor failure (how to  
distinguish).  
Clean motor of dust or debris to allow  
proper air circulation. Allow motor to  
cool down before restarting.  
Motor overheated.  
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Trouble  
Probable Cause  
Remedy  
If electric motor is suspect, you have  
two options: Have a qualified  
electrician test the motor for function  
or remove the motor and take it to a  
qualified electric motor repair shop  
and have it tested.  
Motor failure.  
Double check to confirm all electrical  
connections are correct. Refer to  
appropriate wiring diagrams on pages  
40 and 41 to make any needed  
corrections.  
Machine will not  
start/restart or  
repeatedly trips  
circuit breaker or  
blows fuses.  
Miswiring of the unit.  
Switch failure.  
If the start/stop switch is suspect, you  
have two options: Have a qualified  
electrician test the switch for function,  
or purchase a new start/stop switch  
and establish if that was the problem  
on changeout.  
Band Saw does not  
come up to speed.  
Replace with adequate size and  
length cord.  
Extension cord too light or too long.  
Low current.  
Contact a qualified electrician.  
27  
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Troubleshooting – Welded Blade Inspection  
Trouble  
Probable Cause  
Remedy  
Weld is misaligned.  
Always keep jaws clean. Clean blade  
before welding.  
Dirt or scale on clamp jaws or blade.  
Before welding, grind cut edges of the  
blade until they are square. Use the  
shear on the band saw for square  
cuts.  
Blade ends not square.  
Blade ends not correctly aligned when Align the ends properly before  
clamped in jaws.  
clamping.  
Worn clamp jaws  
Replace clamp jaws.  
Align jaws correctly.  
Clamp jaws not aligned correctly.  
Misaligned weld:  
Blade ends are  
overlapped.  
Pressure knob is set for wider blade  
than the one used.  
Adjust the pressure knob correctly for  
particular blade width.  
Blade ends or clamp jaws not aligned  
correctly.  
Make corrections as needed.  
Weld breaks when  
used.  
Weld is weak and incomplete;  
possible “blow holes” (see Figure 19).  
Cut and re-weld the blade ends.  
Cut and re-weld the blade ends.  
Weld has been ground too thin.  
Weld is not annealed correctly.  
Pressure knob not set correctly.  
Improper clamping procedures.  
Follow annealing instructions on page  
18.  
Incomplete weld.  
Make appropriate adjustment  
Follow instructions on pages 16  
through 19.  
Limit switch (#1, page 39) not  
adjusted correctly.  
Adjust limit switch correctly.  
Replace limit switch.  
Defective limit switch; doesn’t break  
circuit at end of welding operation.  
Clamp jaw movement obstructed by  
kinked jaw cable or tangled wires.  
Bend cable and untangle wires.  
Bring weld up to correct color (see  
page 18).  
Incorrect annealing heat.  
Brittle weld.  
Scale or oil on weld caused poor  
annealing.  
Keep clamp jaws and blade clean.  
28  
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Troubleshooting – Welder Mechanical Problems  
Trouble  
Probable Cause  
Remedy  
Wire connection is poor; connecting  
point of welding switch is bad.  
Change switch, or grind the  
connecting port with a file.  
Weld could not be  
made. Jaws do not  
move.  
Transformer burnt out.  
Blade has oil on it.  
Change transformer, or re-wire it.  
Wipe off any oil.  
Blade ends have rust on them.  
Grind off the rust.  
Screw the welding switch connecting  
nut tighter.  
Welding switch is cutting off too late.  
Welding press is too weak.  
Weld area melts  
when weld switch is  
pushed.  
Rotate the pressure selector knob  
accordingly.  
Put some oil on the rear side of the  
welding lever and the two jaws.  
Jaw movement is too slow.  
Clamp jaws are out of order, or  
decayed.  
Blade can not be  
tightly clamped with  
the clamp jaws.  
Replace clamp jaws.  
Lower jaw inserts are out of order.  
Annealing switch connection is poor.  
Replace lower jaw inserts.  
Annealing doesn’t  
occur when the  
annealing button is  
pushed.  
Change the annealing switch.  
Fuse is blown.  
Replace fuse.  
Annealing button will  
not return to correct  
position after it is  
released.  
Annealing button has dust or debris  
around it.  
Remove the annealing button housing  
and clean out any dust or debris.  
Grinder will not run  
when the Grinder  
switch is pushed.  
Grinder motor is burnt out.  
Grinder switch is bad.  
Change grinder motor or re-wire it.  
Replace grinder switch.  
Replacement Parts  
Replacement parts are listed on the following pages. To order parts or reach our service department, call  
1-800-274-6848 between 7:30 a.m. and 6:00 p.m. (CST), Monday through Friday. Having the Model  
Number and Serial Number of your machine available when you call will allow us to serve you quickly and  
accurately.  
29  
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Parts List: VBS-3612 Band Saw  
(refer to breakdowns on pages 35 and 36)  
Index No. Part No.  
Description  
Size  
Qty  
1...............VBS3612-101.......... Gear Box ........................................................... ...................................1  
2...............TS-0209101 ............ Socket Head Cap Screw.................................... 3/8”-16 x 2-1/4”...........4  
3...............TS-0720091 ............ Lock Washer...................................................... 3/8"...........................26  
4...............TS-0680041 ............ Flat Washer....................................................... 3/8"...........................24  
5...............TS-0271091 ............ Set Screw.......................................................... 3/8”-16 x 1".................4  
6...............VBS3612-106.......... Oil Seal.............................................................. 40 x 30 x 7mm.......1  
7...............VBS3612-107.......... Oil Seal.............................................................. 52 x 30 x 7mm.......1  
8...............VBS3612-108.......... Gear Box Cover................................................. ...................................1  
9...............TS-0050011 ............ Hex Cap Screw.................................................. 1/4”-20 x 1/2"..............4  
10.............TS-0720071 ............ Lock Washer...................................................... 1/4".............................6  
11.............TS-0680021 ............ Flat Washer....................................................... 1/4".............................6  
12.............VBS3612-112.......... Gear.................................................................. ...................................1  
13.............VBS3612-113.......... Key.................................................................... 6 x 35mm....................1  
14.............VBS3612-114.......... Oil Seal.............................................................. 30 x 19 x 8mm.......1  
15.............VBS3612-115.......... Retaining Ring .................................................. 30...............................1  
16.............VBS3612-116.......... Gear.................................................................. ...................................1  
17.............VBS2012-0530........ Screw Nut.......................................................... 35mm.........................1  
18.............VBS3612-118.......... Screw Nut.......................................................... 26mm.........................1  
19.............VBS3612-119.......... Gear.................................................................. ...................................1  
20.............VBS3612-120.......... Gear Shaft......................................................... ...................................1  
21.............VBS3612-121.......... Key.................................................................... 1/4 x 5/8" ....................2  
22.............VBS3612-122.......... Shaft Cover ....................................................... ...................................1  
23.............TS-0207041 ............ Socket Head Cap Screw.................................... 1/4”-20 x 3/4"..............9  
24.............VBS3612-124.......... Gear.................................................................. ...................................1  
25.............VBS3612-125.......... Main Shaft ......................................................... ...................................1  
26.............VBS3612-126.......... Retaining Ring................................................... 30mm.........................1  
27.............VBS3612-127.......... Main Shaft Cover............................................... ...................................1  
28.............VBS3612-128.......... Oil Seal.............................................................. 58 x 40 x 8mm.......1  
29.............VBS3612-129.......... Speed Changing Shaft....................................... ...................................1  
30.............VBS3612-130.......... Speed Changing Arm......................................... ...................................1  
31.............TS-0561011 ............ Hex Nut ............................................................. 1/4"-20........................3  
32.............VBS3612-132.......... Shaft Stopper..................................................... ...................................1  
33.............TS-0270051 ............ Socket Set Screw .............................................. 5/16”-18 x 1/2”............1  
34.............VBS3612-134.......... Spring................................................................ ...................................1  
35.............VBS3612-135.......... Slide Block......................................................... ...................................1  
36.............VBS3612-136.......... Clutch................................................................ ...................................1  
37.............VBS3612-137.......... Brass Bushing ................................................... ...................................2  
38.............VBS3612-138.......... Brass Bushing ................................................... ...................................1  
39.............VBS3612-139.......... Speed Changing Lever ...................................... ...................................1  
40.............VBS3612-140.......... Shaft Housing.................................................... ...................................1  
41.............VBS3612-141.......... Socket Head Cap Screw.................................... 10-24 x 5/8" ................3  
42.............VBS3612-142.......... Speed Lever Ring.............................................. ...................................1  
43.............TS-0209031 ............ Socket Head Cap Screw.................................... 3/8”-16 x 3/4"..............1  
44.............VBS3612-144.......... Pulley ................................................................ 10” A2.........................1  
45.............TS-0209061 ............ Socket Head Cap Screw.................................... 3/8”-16 x 1-1/4”...........9  
46.............VBS3612-146.......... Lever Knob........................................................ ...................................1  
47.............BB-6008.................. Ball Bearing ...................................................... 6008 ...........................1  
48.............BB-6206.................. Ball Bearing....................................................... 6206 ...........................1  
49.............BB-6304.................. Ball Bearing....................................................... 6304 ...........................1  
49A...........VBS3612-149A ....... Work Table........................................................ ...................................1  
50.............VBS3612-150.......... Table Support Frame......................................... ...................................1  
51.............TS-0060071 ............ Hex Cap Screw.................................................. 3/8”-16 x 1-1/2”...........4  
52.............VBS3612-152.......... Table Support Housing ...................................... ...................................1  
53.............5513572.................. Socket Head Cap Screw doesn’t match SAP ..... 1/2"-12 x 2”.................4  
54.............TS-0720111 ............ Lock Washer...................................................... 1/2".............................8  
55.............TS-0680061 ............ Flat Washer....................................................... 1/2".............................8  
30  
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Index No. Part No.  
Description  
Size  
Qty  
56.............TS-0561021 ............ Hex Nut ............................................................. 5/16”-18......................4  
57.............VBS1220M-110....... Guide Support Housing...................................... ...................................1  
58.............TS-0208061 ............ Socket Head Cap Screw.................................... 5/16”-18 x 1"...............4  
59.............TS-0720081 ............ Lock Washer...................................................... 5/16".........................34  
60.............TS-0680031 ............ Flat Washer....................................................... 5/16".........................31  
61.............TS-1503061 ............ Socket Head Cap Screw.................................... M6 x 25 ......................2  
62.............VBS3612-162.......... Right-Handed Screw.......................................... 1/4 x 1".......................1  
63.............TS-0207061 ............ Socket Head Cap Screw.................................... 1/4-20 x 1”..................2  
64.............VBS3612-164.......... Left-Handed Screw............................................ ...................................1  
65.............VBS3612-165.......... Slider................................................................. ...................................1  
66.............VBS3612-166.......... Table Tilt Adjust Screw ...................................... ...................................1  
67.............VBS3612-167.......... Auxiliary Table................................................... ...................................1  
68.............VBS3612-168.......... Auxiliary Table Support Frame........................... ...................................1  
69.............VBS3612-169.......... Table Bracket .................................................... ...................................2  
70.............TS-0209061 ............ Socket Head Cap Screw ................................... 3/8”-16 x 1-1/4”...........4  
71.............TS-0209081 ............ Socket Head Cap Screw.................................... 3/8”-16 x 1-3/4”...........4  
72.............VBS3612-172.......... Bracket.............................................................. ...................................1  
73.............TS-0561031 ............ Hex Nut ............................................................. 3/8"-16........................4  
74.............VBS3612-174.......... Adjust Screw...................................................... ...................................2  
75.............VBS3612-175.......... Miter Gauge....................................................... ...................................1  
76.............TS-0208071 ............ Socket Head Cap Screw.................................... 5/16”-18 x 1-1/4”.........3  
77.............TS-1503021 ............ Socket Head Cap Screw ................................... M6 x 10 ......................8  
78.............TS-1534032 ............ Phillips Pan Head Machine Screw...................... M5 x 8 ........................1  
79.............TS-2361051 ............ Lock Washer...................................................... M5............................19  
80.............VBS2012-1550........ Rip Fence.......................................................... ...................................1  
81.............VBS3612-181.......... Circle Cutting Attachment .................................. ...................................1  
82.............TS-0208061 ............ Socket Head Cap Screw.................................... 5/16”-18 x 1"...............2  
83.............VBS3612-183.......... Hex Cap Screw.................................................. 1/4"-20 x 2-3/4”...........1  
84.............VBS3612-184.......... Holding Jaw....................................................... ...................................1  
85.............VBS3612-185.......... Feed Screw ....................................................... ...................................1  
86.............VBS3612-186.......... Magnifying Glass ............................................... ...................................1  
87.............TS-1533032 ............ Phillips Pan Head Machine Screw...................... M5 x 10 ......................2  
88.............TS-1550031 ............ Flat Washer....................................................... M5..............................2  
89.............VBS3612-189.......... Blade Guide Support.......................................... ...................................1  
90.............VBS3612-190.......... Blade Guide Support.......................................... ...................................1  
91.............VBS16-132.............. Blade Guides..................................................... ...................................4  
92.............TS-1503061 ............ Socket Head Cap Screw.................................... M6 x 25 ......................4  
93.............TS-1551041 ............ Lock Washer...................................................... M6............................10  
94.............TS-1550041 ............ Flat Washer....................................................... M6..............................4  
95.............VBS3612-195.......... Blade Stopper.................................................... ...................................1  
96.............VBS3612-196.......... Blade Stopper.................................................... ...................................1  
97.............VBS2012-1350........ Blade Guide Post............................................... ...................................1  
98.............VBS2012-1351........ Gear Rack ......................................................... ...................................1  
99.............TS-0206022 ............ Socket Head Cap Screw.................................... 10-24 x 1/2" ................3  
100...........VBS2012-1360........ Guide Post Housing........................................... ...................................1  
101...........VBS3612-1101........ Blade Guard, Left............................................... ...................................1  
102...........VBS3612-1102........ Blade Guard, Right ............................................ ...................................1  
103...........VBS2012-1400........ Spring................................................................ ...................................2  
104...........VBS2012-1410........ Spring Locker .................................................... ...................................1  
105...........TS-0207071 ............ Socket Head Cap Screw.................................... 1/4”-20 x 1-1/4"...........2  
106...........VBS3612-1106........ Post Housing Spring.......................................... ...................................1  
107...........VBS2012-1450........ Post Elevating Gear........................................... ...................................1  
108...........TS-1550071 ............ Flat Washer....................................................... M10............................1  
109...........TS-1540071 ............ Hex Nut ............................................................. M10............................2  
110...........VBS3612-1110........ Guide Post Locker............................................. ...................................1  
111...........VBS3612-1111........ Handwheel ........................................................ ...................................1  
112...........TS-0270051 ............ Socket Set Screw .............................................. 5/16”-18 x 1/2"............1  
113...........VBS3612-1113........ Handwheel Knob ............................................... ...................................1  
114...........VBS3612-1114........ Main Drive Motor ............................................... ...................................1  
31  
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Index No. Part No.  
Description  
Size  
Qty  
115...........TS-0051051 ............ Hex Cap Screw.................................................. 5/16”-18 x 1"...............8  
116...........VBS3612-1116........ Motor Pulley ...................................................... 4-1/8” A3.....................1  
117...........VB-A44 ................... V-Belt ................................................................ 2010+7070 .................2  
118...........VB-A50 ................... V-Belt ................................................................ 7300+7071 .................2  
119...........BA62....................... V-Belt ................................................................ 2010+4450 .................1  
120...........VBS2012-BV875..... V-Belt ................................................................ 7020+7220 .................1  
121...........VBS1220A-301 ....... Lower Wheel...................................................... ...................................1  
122...........VBS1220A-302 ....... Rubber Tire ....................................................... ...................................2  
123...........VBS3612-1123........ Rubber Tire ....................................................... ...................................1  
124...........VBS2012-3030........ Tapered Sleeve ................................................. ...................................1  
125...........VBS2012-3040........ Wheel Locking Nut............................................. ...................................1  
126...........VBS1220A-305 ....... Upper Wheel...................................................... ...................................1  
127...........VBS3612-1127........ Auxiliary Wheel.................................................. ...................................1  
128...........VBS2012-3060........ Upper Wheel Lock ............................................. ...................................2  
129...........VBS2012-3070........ Upper Wheel Nut............................................... ...................................1  
130...........VBS2012-3080CP... Slide Block Housing........................................... ...................................1  
131...........TS-0209051 ............ Socket Head Cap Screw.................................... 3/8”-16 x 1”...............10  
132...........VBS3612-1132........ Auxiliary Wheel Shaft......................................... ...................................1  
133...........TS-0271071 ............ Socket Set Screw .............................................. 3/8”-16 x 3/4"..............4  
134...........VBS2012-3090........ Slide Block Seat................................................. ...................................1  
135...........VBS2012-3100........ Slide Block Guide .............................................. ...................................2  
136...........TS-0209071 ............ Socket Head Cap Screw.................................... 3/8”-16 x 1-1/2”...........4  
137...........VBS2012-3110........ Upper Wheel Slider............................................ ...................................1  
138...........TS-0267041 ............ Socket Set Screw .............................................. 1/4"-20 x 3/8"..............4  
139...........VBS2012-3111........ Slider Cover....................................................... ...................................1  
140...........VBS2012-3112........ Slider Screw Shaft ............................................. ...................................1  
141...........VBS2012-3113........ Slider Pin........................................................... ...................................1  
142...........VBS2012-3120........ Wheel Elevation Shaft........................................ ...................................1  
143...........VBS2012-3121........ Spring................................................................ ...................................1  
144...........VBS2012-3150........ Washer.............................................................. ...................................1  
145...........VBS2012-3180........ Indicator Rings................................................... ...................................3  
146...........VBS2012-3190........ Tension Indicator............................................... ...................................1  
147...........VBS2012-3200........ Wheel Tilt Adjuster............................................. ...................................1  
148...........VBS2012-3220........ Wheel Tilt Connector ......................................... ...................................1  
149...........VBS2012-3240........ Connector Washer............................................. ...................................1  
150...........VBS3612-1150........ Connector Housing ............................................ ...................................1  
151...........TS-1504041 ............ Socket Head Cap Screw.................................... M8 x 20 ......................3  
152...........VBS2012-9030........ Handwheel ........................................................ ...................................1  
153...........TS-0208031 ............ Socket Head Cap Screw.................................... 5/16”-18 x 5/8"............2  
154...........VBS3612-1154........ Wheel Tilt Knob ................................................. ...................................1  
155...........G6205..................... Ball Bearing....................................................... 6205 ...........................2  
156...........BB-6305.................. Ball Bearing....................................................... 6305 ...........................2  
157...........VBS3612-1157........ Air Pump Suspension Arm ................................ ...................................2  
158...........TS-0081031 ............ Hex Cap Screw.................................................. 5/16”-18 x 3/4"............4  
159...........VBS2012-4170........ Air Nozzle.......................................................... ...................................1  
160...........VBS2012-4180........ Air Nozzle Clip................................................... ...................................1  
161...........VBS3612-1161........ Air Compressor.................................................. ...................................1  
162...........VBS3612-1162........ Main Body ......................................................... ...................................1  
163...........VBS3612-1163........ Rear Door, Right................................................ ...................................1  
164...........VBS3612-1164........ Rear Door, Left.................................................. ...................................1  
165...........TS-1533032 ............ Pan Head Screw................................................ M5 x 10 ....................14  
166...........VBS3612-1166........ Front Lower Door............................................... ...................................1  
167...........VBS3612-1167........ Front Upper Door, Right..................................... ...................................1  
168...........VBS3612-1168........ Front Upper Door, Left....................................... ...................................1  
169...........VBS3612-1169........ Upper Door Hinge.............................................. ...................................4  
170...........TS-1533032 ............ Phillips Pan Head Machine Screw...................... M5 x 10 ...................12  
171...........TS-1540031 ............ Hex Nut ............................................................. M5............................10  
172...........TS-1533052 ............ Phillips Pan Head Machine Screw...................... M5 x 16 .....................8  
173...........VBS3612-1173........ Hinge................................................................. ...................................6  
32  
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Index No. Part No.  
Description  
Size  
Qty  
174...........VBS3612-1174........ Spring Plate....................................................... ...................................6  
175...........VBS3612-1175........ Handle Arm ....................................................... ...................................3  
176...........TS-1534052 ............ Phillips Pan Head Machine Screw...................... M6 x 16 ......................6  
177...........TS-1540041 ............ Hex Nut ............................................................. M6..............................6  
178...........9600........................ Chip Stopper...................................................... ...................................1  
179...........TS-2288202 ............ Philllips Pan Head Machine Screw..................... M8 x 12 ......................3  
180...........VBS3612-1180........ Pointer............................................................... ...................................1  
181...........VBS2012-9780........ Brush Bracket.................................................... ...................................1  
182...........TS-2361081 ............ Lock Washer...................................................... M8..............................1  
183...........TS-0050031 ............ Hex Cap Screw.................................................. 1/4"-20 x 3/4"..............1  
184...........VBS2012-9790........ Chip Brush......................................................... ...................................1  
185...........VBS3612-1185........ Eye Bolt............................................................. ...................................1  
186...........VBS2012-6600........ Push button, On................................................. ...................................1  
187...........VBS2012-6602........ Push button, Off................................................. ...................................1  
188...........VBS2012-6610........ Emergency Stop Switch..................................... ...................................1  
189...........VBS3612-1189........ Limit Switch ....................................................... ...................................3  
190...........VBS2012-6650........ Key Switch......................................................... ...................................1  
191...........VBS3612-1191........ Main Switch....................................................... ...................................1  
192...........TS-2284301 ............ Phillips Flat Head Machine Screw...................... M4 x 20 ......................2  
193...........VBS3612-1193........ Contactor........................................................... ...................................1  
194...........TS-1532052 ............ Phillips Pan Head Machine Screw...................... M4 x 15 ......................8  
195...........VBS3612-1195........ Overload Relay.................................................. ...................................1  
196...........VBS2012-6742........ Pilot Light, Green (Power).................................. ...................................1  
197...........VBS3612-1197........ Voltage Reducer................................................ ...................................1  
198...........TS-2284082 ............ Phillips Pan Head Machine Screw...................... M4 x 8 ......................16  
199...........VBS3612-1199........ Fuse Block......................................................... ...................................3  
200...........TS-1534052 ............ Phillips Pan Head Machine Screw...................... M6 x 15 ......................3  
201...........VBS3612-1201........ Fuse Holder....................................................... ...................................2  
202...........VBS3612-1202........ Fuse Holder....................................................... ...................................1  
203...........VBS3612-1203........ Wire Housing..................................................... ...................................3  
204...........VBS3612-1204........ Ground Seat...................................................... ...................................1  
205...........VBS3612-1205........ Electrical Box..................................................... ...................................1  
206...........TS-1502081 ............ Socket Head Cap Screw.................................... M5 x 35 ......................2  
207...........VBS3612-1207........ Wiring Plate....................................................... ...................................1  
208...........TS-0810012 ............ Round Head Screw............................................ 10-24 x 1/4" ................4  
209...........VBS3612-1209........ Wiring Duct........................................................ ...................................1  
210...........VBS3612-1210........ Control Plate...................................................... ...................................1  
211...........VBS3612-1211........ Copper Pan Head Screw ................................... M4 x 10 ......................6  
212...........VBS2012-8712........ Indicator Plate.................................................... ...................................1  
213...........VBS2012-8372........ Variator Instruction............................................. ...................................1  
214...........VBS2012-8422........ Gear Box Instruction.......................................... ...................................1  
215...........VBS3612-1215........ Tilt Indicator Scale............................................. ...................................1  
216...........VBS2012-7000CP... Motor Spring Housing ........................................ ...................................1  
217...........TS-0051061 ............ Hex Cap Screw.................................................. 5/16”-18 x 1-1/4".......16  
218...........VBS2012-7010........ Spring................................................................ ...................................1  
219...........VBS3612-1219........ Variator Disk, Upper Outer................................. ...................................1  
220...........TS-0208041 ............ Socket Head Cap Screw.................................... 5/16”-18 x 3/4"............3  
221...........VBS2012-7030........ Variator Disk, Upper Inner.................................. ...................................1  
222...........VBS2012-7040........ Variator Housing Tube....................................... ...................................1  
223...........VBS3612-1223........ Variator Disk Shaft............................................. ...................................1  
224...........TS-1501051 ............ Socket Head Cap Screw.................................... M4 x 16 ......................3  
225...........VBS3612-1225........ Key.................................................................... 6 x 80mm....................1  
226...........VBS2012-7060........ Variator Housing................................................ ...................................1  
227...........VBS3612-1227........ Retaining Ring................................................... 16...............................1  
228...........VBS3612-1228........ Pulley ................................................................ 9” A2 ..........................1  
229...........TS-0209051 ............ Socket Head Cap Screw.................................... 3/8”-16 x 1".................1  
230...........VBS2012-7080........ Worm Gear........................................................ ...................................1  
231...........TS-0207031 ............ Socket Head Cap Screw.................................... 1/4”-20 x 5/8"..............1  
232...........VBS2012-7090........ Worm Gear Housing.......................................... ...................................1  
33  
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Index No. Part No.  
Description  
Size  
Qty  
233...........TS-0267061 ............ Set Screw.......................................................... 1/4"-20 x 5/8"..............4  
234...........VBS2012-7100........ Gear Shaft......................................................... ...................................1  
235...........VBS2012-7110........ Worm................................................................. ...................................1  
236...........TS-0267041 ............ Socket Set Screw .............................................. 1/4"-20 x 3/8"..............1  
237...........VBS2012-7120........ Arm ................................................................... ...................................1  
238...........VBS2012-7190........ Screw Nut.......................................................... ...................................1  
239...........BB-6007.................. Ball Bearing....................................................... 6007 ...........................2  
240...........VBS2012-7200........ Spring Housing.................................................. ...................................1  
241...........VBS2012-721.......... Spring................................................................ ...................................1  
242...........VBS2012-7220........ Variator Disk, Lower Outer................................. ...................................1  
243...........VBS2012-7230........ Variator Disk, Lower Inner.................................. ...................................1  
244...........VBS2012-7250........ Variator Shaft..................................................... ...................................1  
245...........VBS3612-1245........ Key.................................................................... 6 X 60mm...................1  
246...........VBS3612-1246........ Shaft Housing.................................................... ...................................1  
247...........VBS2012-7290........ Spacer............................................................... ...................................1  
248...........VBS3612-1248........ Socket Head Cap Screw.................................... 10-24 x 5/8" ................3  
249...........VBS3612-1249........ Pulley ................................................................ 4-1/8” A2.....................1  
250...........VBS3612-1250........ Speed Readout Detector.................................... ...................................1  
251...........VBS1220M-661....... Digital Tachometer............................................. ...................................1  
252...........BB-6204.................. Ball Bearing....................................................... 6204 ...........................1  
253...........TS-1502021 ............ Socket Head Cap Screw.................................... M5 x 10 ......................1  
254...........TS-1524041 ............ Socket Set Screw .............................................. M8 x 16 ......................1  
255...........BB-6303.................. Ball Bearing ...................................................... 6303 ...........................1  
34  
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VBS-3612 Band Saw  
35  
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VBS-3612 Band Saw  
36  
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Parts List: Welder, Shear and Work Lamp Assemblies  
(refer to breakdown on page 39)  
Index No. Part No.  
Description  
Size  
Qty  
1...............JWG34-601............. Limit Switch ....................................................... ...................................1  
2...............PR-EV-6011............ Insulator ............................................................ ...................................1  
3...............VBS3612-203.......... Pan Head Bolt ................................................... 1/8”-32 x 5/8"..............2  
4...............TS-0720051 ............ Lock Washer...................................................... 1/8".............................2  
5...............PR-EV-6020............ Guide Block....................................................... ...................................1  
6...............TS-1502061 ............ Socket Head Cap Screw.................................... M5 x 25 ......................2  
7...............TS-1551031 ............ Lock Washer...................................................... M5..............................2  
8...............PR-EV-6021............ Spring Bracket................................................... ...................................1  
9...............TS-1533032 ............ Phillips Pan Head Machine Screw...................... M5 x 8 ........................2  
10.............PR-EV-6030............ Guide Casting.................................................... ...................................1  
11.............TS-1534041 ............ Flat Head Screw................................................ M5 x 10 ......................4  
12.............PR-EV-6040............ Housing............................................................. ...................................1  
13.............TS-1533052 ............ Phillips Pan Head Machine Screw...................... M5 x 16 ......................6  
14.............PR-EV-6050............ Stationary Jaw................................................... ...................................1  
15.............TS-1502051 ............ Socket Head Cap Screw.................................... M5 x 20 ......................3  
16.............PR-EV-6051............ Insulator ............................................................ ...................................1  
17.............PR-EV-6052............ Insulating Tubes ................................................ ...................................3  
18.............PR-EV-6053............ Washer, Insulate................................................ ...................................3  
19.............PR-EV-6054............ Spacers............................................................. ...................................3  
20.............PR-EV-6060............ Eccentric Shafts................................................. ...................................2  
21.............PR-EV-6070............ Clamp Lever, Right............................................ ...................................1  
22.............TS-1335052 ............ Round Head Screw............................................ 5/16”-18 x 3/4"............2  
23.............TS-0561021 ............ Hex Nut ............................................................. 5/16"-18......................2  
24.............PR-EV-6071............ Clamp Lever, Left .............................................. ...................................1  
25.............PR-EV-6100............ Clamp Support, Right......................................... ...................................1  
26.............PR-EV-6101............ Clamp Support, Left........................................... ...................................1  
27.............PR-EV-6110............ Clamp Plate, Right............................................. ...................................1  
28.............TS-1533032 ............ Phillips Pan Head Machine Screw...................... M5 x 8 ........................4  
29.............TS-1551031 ............ Lock Washer...................................................... M5..............................2  
30.............PR-EV-6111............ Clamp Plate, Left............................................... ...................................1  
31.............PR-EV-6120............ Retaining Ring (Re7) ......................................... ...................................2  
32.............PR-EV-6130............ Moving Jaw ....................................................... ...................................1  
33.............TS-1502031 ............ Socket Head Cap Screw.................................... M5 x 12 ......................2  
34.............JWG34-615............. Weld Button....................................................... ...................................1  
36.............PR-EV-6170............ Pressure Adjust Knob ........................................ ...................................1  
37.............PR-EV-6180............ Shaft.................................................................. ...................................1  
38.............TS-0720071 ............ Lock Washer...................................................... 1/4".............................5  
39.............TS-0680021 ............ Flat Washer....................................................... 1/4".............................5  
40.............TS-0561011 ............ Hex Nut ............................................................. 1/4"-20........................3  
41.............PR-EV-6200............ Cam .................................................................. ...................................1  
42.............PR-EV-6210............ Weld Tension Arm ............................................. ...................................1  
43.............TS-081F052............ Phillips Pan Head Machine Screw...................... 1/4"-20 x 5/8"..............1  
44.............PR-EV-6211............ Bushing ............................................................. ...................................1  
45.............PR-EV-6220............ Spring, Short...................................................... ...................................1  
46.............PR-EV-6230............ Spring, Long...................................................... ...................................1  
47.............VBS3612-247.......... Pan Head Screw................................................ M5 x 25 ......................1  
48.............TS-1540031 ............ Hex Nut ............................................................. M5..............................1  
49.............VBS1220M-624....... Transformer....................................................... ...................................1  
50.............VBS3612-250.......... Copper Pan Head Screw ................................... 10-24 x 3/8" ................2  
51.............TS-1551031 ............ Lock Washer...................................................... 3/16"...........................2  
52.............PR-HV-6241............ Mounting Bracket............................................... ...................................1  
53.............TS-1534041 ............ Flat Head Screw................................................ M5 x 12 ....................10  
54.............TS-0050171 ............ Hex Cap Screw.................................................. 1/4"-20 x 4".................2  
55.............PR-EV-6250............ Switch................................................................ ...................................1  
56.............PR-EV-6260............ Grinder Motor .................................................... ...................................1  
57.............PR-EV-6270............ Spacer............................................................... M6..............................1  
37  
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Index No. Part No.  
Description  
Size  
Qty  
58.............PR-EV-6280............ Grinder Wheel ................................................... ...................................1  
59.............TS-0680021 ............ Flat Washer....................................................... M6..............................1  
60.............TS-1540041 ............ Hex Nut ............................................................. M6..............................1  
61.............VBS1220M-629....... Grinder Guard.................................................... ...................................1  
62.............PR-EV-6291............ Grinder Cover.................................................... ...................................1  
63.............JWG34-633............. Welder Name Plate............................................ ...................................1  
65.............PR-EV-6340............ Instruction Label ................................................ ...................................1  
66.............PR-EV-6420............ Grinder Label..................................................... ...................................1  
67.............PR-HV-6420............ Anneal Button.................................................... ...................................1  
68.............VBS3612-268.......... Deflector Bracket, Right..................................... ...................................1  
69.............VBS3612-269.......... Pan Head Screw................................................ M4 x 8 ........................4  
70.............VBS3612-270.......... Wood Screw...................................................... 1/8 X 1/4"....................2  
71.............VBS3612-271.......... Deflector Bracket, Left ....................................... ...................................1  
72.............VBS3612-272.......... Spark Deflector.................................................. ...................................1  
73.............PR-EV-9290............ Knobs................................................................ ...................................2  
74.............VBS2012-6810........ Light Shield........................................................ ...................................1  
75.............VBS2012-6820........ Shield Jointer..................................................... ...................................1  
76.............VBS2012-6830........ Brass Nut........................................................... ...................................2  
77.............VBS2012-6840........ Lamp Arm.......................................................... ...................................1  
78.............VBS2012-6860........ Arm Tubes......................................................... ...................................2  
79.............VBS2012-6870........ Tube Holder....................................................... ...................................1  
80.............VBS2012-6880........ Arm Nuts ........................................................... ...................................3  
81.............VBS2012-6890........ Tube Locks........................................................ ...................................2  
82.............VBS2012-6900........ Arm Housing Adjust........................................... ...................................1  
83.............VBS2012-6910........ Housing Adjust Screw........................................ ...................................1  
84.............VBS2012-6920........ Lamp Arm Housing............................................ ...................................1  
85.............VBS2012-6930........ Holder, Upper .................................................... 6920 ...........................1  
86.............TS-1502081 ............ Socket Head Bolt............................................... 5 X 35mm...................2  
87.............VBS3612-287.......... Holder, Lower .................................................... 6290 ...........................1  
88.............VBS2012-6950........ Lamp Socket...................................................... ...................................1  
89.............VBS3612-289.......... Washer.............................................................. ...................................2  
90.............VBS3612-290.......... Nut .................................................................... ...................................1  
91.............TS-1550071 ............ Flat Washer....................................................... 10mm.........................1  
92.............VBS3612-292.......... Rotating Button.................................................. ...................................1  
93.............VBS2012-9040........ Brass Handwheel............................................... ...................................1  
94.............PR-EV-1910............ Spindle Bushings............................................... ...................................3  
95.............TS-0207031 ............ Socket Head Bolt............................................... 1/4 X 5/8"....................1  
96.............TS-0207081 ............ Socket Head Bolt............................................... 1/4 X 1½"....................1  
97.............PR-EV-1920............ Spindle Lift ........................................................ ...................................1  
98.............VBS3612-298.......... Retaining Ring................................................... 5mm...........................2  
99.............PR-EV-1930............ Blade Shaft........................................................ ...................................1  
100...........VBS3612-2100........ Retaining Ring................................................... 25mm.........................2  
101...........PR-EV-1940............ Vaned Iron Plates .............................................. ...................................2  
102...........VBS3612-2102........ Pan Head Bolt ................................................... 3/16 X 3/8"..................4  
103...........PR-EV-1950............ Lower Blades..................................................... ...................................2  
104...........PR-EV-1960............ Upper Blade ...................................................... ...................................1  
105...........PR-EV-1970............ Joint Plate, Left.................................................. ...................................1  
106...........TS-0208031 ............ Socket Head Bolt............................................... 5/16 X 5/8"..................2  
107...........TS-0720081 ............ Lock Washer...................................................... 5/16"...........................2  
108...........PR-EV-1980............ Chain Joint, Right .............................................. ...................................1  
109...........PR-EV-1990............ Handle Bar ........................................................ ...................................1  
110...........PR-EV-9210............ Knob.................................................................. ...................................1  
38  
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Welder, Shear and Work Lamp Assemblies  
39  
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Electrical Connections – 3Ph, 230/460V  
40  
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Electrical Connections – 3Ph, 230/460V  
SB1 Weld On (White)  
SA4  
HL  
Key Switch  
SQ6  
KM  
FR  
Safety Switch  
Contactor  
SB2 Anneal On (Green)  
SB3 Emergency Stop (Red)  
SB4 Main Motor Off (Red)  
SB5 Main Motor On (Green)  
SA1 Grinder Motor On  
Indicator Light (Green)  
Lamp (60W, 115V)  
General Switch  
Safety Switch  
EL  
Overload Relay  
Transformer  
QS  
T2  
SQ1  
SQ2  
SQ5  
Safety Switch  
SA2 Work Lamp On (Black)  
Weld Auto Stop  
41  
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Electrical Box  
(see page 41 for identification of parts)  
42  
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43  
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WMH Tool Group  
2420 Vantage Drive  
Elgin, Illinois 60124  
Phone: 800-274-6848  
www.wmhtoolgroup.com  
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