Jet Tools Saw M 708955Z User Manual

Assembly Instructions and Parts Manual  
XACTA® Commercial Fence & Rails (50Rip)  
for JTAS-12-DX Table Saw  
WALTER MEIER (Manufacturing) Inc.  
427 New Sanford Road  
LaVergne, Tennessee 37086  
Part No. M-708955Z  
Ph.: 800-274-6848  
Revision A 08/2012  
Copyright © 2012 Walter Meier (Manufacturing) Inc.  
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2.0 Table of contents  
Section  
Page  
1.0 Warranty and Service ...................................................................................................................2  
2.0 Table of contents..........................................................................................................................3  
3.0 Safety warnings ...........................................................................................................................4  
4.0 About this manual ........................................................................................................................5  
5.0 Specifications...............................................................................................................................6  
6.0 Setup and assembly.....................................................................................................................7  
6.1 Tools required.................................................................................................................................................... 7  
6.2 Shipping contents .............................................................................................................................................. 7  
6.3 Front rail installation .......................................................................................................................................... 7  
6.4 Switch installation .............................................................................................................................................. 8  
6.5 Back rail installation........................................................................................................................................... 8  
6.6 Guide tube.......................................................................................................................................................... 8  
6.7 XACTA Fence.................................................................................................................................................... 9  
6.8 Leveling fence to saw table............................................................................................................................... 9  
6.9 Adjusting fence parallel to miter slot ................................................................................................................ 9  
6.10 Clamping Pressure........................................................................................................................................ 10  
6.11 Checking 90° to Table................................................................................................................................... 10  
6.12 Cursor Adjustment......................................................................................................................................... 10  
7.0 Replacement Parts.....................................................................................................................11  
7.1.1 XACTA Fence Rail Assembly – Exploded View ........................................................................................ 11  
7.1.2 XACTA Fence Rail Assembly – Parts List.................................................................................................. 11  
7.2.1 XACTA Fence Assembly – Exploded View................................................................................................ 12  
7.2.2 XACTA Fence Assembly – Parts List ......................................................................................................... 12  
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Crystalline silica from bricks, cement and  
other masonry products.  
Arsenic and chromium from chemically  
treated lumber.  
3.0 Safety warnings  
Your risk of exposure varies, depending on  
how often you do this type of work. To reduce  
your exposure to these chemicals, work in a  
well-ventilated area and work with approved  
safety equipment, such as face or dust masks  
that are specifically designed to filter out  
microscopic particles.  
1. Read and understand the entire owner's  
manual before attempting assembly or  
operation.  
2. Read and understand warnings posted on the  
machine and in this manual. Failure to comply  
with all of these warnings may cause serious  
injury.  
12. Do not operate this machine while tired or  
under the influence of drugs, alcohol or any  
medication.  
3. Replace warning labels if they become  
obscured or removed.  
13. Make certain switch is in OFF position before  
connecting the machine to the power supply.  
4. The table saw on which this fence is used, is  
designed and intended for use by properly  
trained and experienced personnel only. If you  
are not familiar with the proper and safe  
operation of a table saw, do not use until  
proper training and knowledge have been  
obtained.  
14. Make certain the machine is properly  
grounded.  
15. Make all machine adjustments or maintenance  
with the machine unplugged from the power  
source.  
16. Remove adjusting keys and wrenches. Form a  
habit of checking to see that keys and  
adjusting wrenches are removed from the  
machine before turning it on.  
5. Do not use the table saw for other than its  
intended use. If used for other purposes,  
Walter Meier (Manufacturing) Inc., disclaims  
any real or implied warranty and holds itself  
harmless from any injury that may result from  
that use.  
17. Keep safety guards in place at all times when  
the machine is in use. If removed for  
maintenance purposes, use extreme caution  
and replace the guards immediately after  
completion of maintenance.  
6. Always wear approved safety glasses/face  
shields while using the table saw. Everyday  
eyeglasses only have impact resistant lenses;  
they are not safety glasses.  
18. Check damaged parts. Before further use of  
the machine, a guard or other part that is  
damaged should be carefully checked to  
determine that it will operate properly and  
perform its intended function. Check for  
alignment of moving parts, binding of moving  
parts, breakage of parts, mounting and any  
other conditions that may affect its operation.  
A guard or other part that is damaged should  
be properly repaired or replaced.  
7. Before operating the table saw, remove tie,  
rings, watches and other jewelry, and roll  
sleeves up past the elbows. Remove all loose  
clothing and confine long hair. Non-slip  
footwear or anti-skid floor strips are  
recommended. Do not wear gloves.  
8. Always use the blade guard on all ''through-  
sawing''  
operations.  
A
through-sawing  
operation is one in which the blade cuts  
19. Provide for adequate space surrounding work  
area and non-glare, overhead lighting.  
completely through the workpiece.  
9. Kickback occurs when the workpiece is thrown  
towards the operator at a high rate of speed. If  
you do not have a clear understanding of  
kickback and how it occurs, DO NOT operate  
the table saw!  
20. Keep the floor around the machine clean and  
free of scrap material, oil and grease.  
21. Keep visitors a safe distance from the work  
area. Keep children away.  
10. Wear ear protectors (plugs or muffs) during  
extended periods of operation.  
22. Make your workshop child proof with padlocks,  
master switches or by removing starter keys.  
11. Some dust created by power sanding, sawing,  
grinding, drilling and other construction  
activities contain chemicals known to cause  
cancer, birth defects or other reproductive  
harm. Some examples of these chemicals are:  
23. Give your work undivided attention. Looking  
around, carrying on a conversation and “horse-  
play” are careless acts that can result in  
serious injury.  
Lead from lead based paint.  
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24. Maintain a balanced stance at all times so that  
you do not fall into the blade or other moving  
parts. Do not overreach or use excessive force  
to perform any machine operation.  
30. Never leave the machine running unattended.  
Turn the power off and do not leave the  
machine until it comes to a complete stop.  
31. Remove loose items and unnecessary work  
pieces from the area before starting the  
machine.  
25. Use the right tool at the correct speed and  
feed rate. Do not force a tool or attachment to  
do a job for which it was not designed. The  
right tool will do the job better and more safely.  
32. Keep hands out of the line of saw blade.  
33. Use a push-stick when required.  
26. Use recommended accessories; improper  
accessories may be hazardous.  
34. Pay particular attention to instructions on  
reducing risk of kickback.  
27. Maintain tools with care. Keep saw blades  
sharp and clean for the best and safest  
performance. Follow instructions for lubricating  
and changing accessories.  
35. Do not perform any operation freehand.  
36. Never reach around or over saw blade.  
37. Don’t use in dangerous environment. Don’t  
use power tools in damp or wet location, or  
expose them to rain. Keep work area well  
lighted.  
28. Turn off the machine before cleaning. Use a  
brush or compressed air to remove chips or  
debris — do not use your hands.  
29. Do not stand on the machine. Serious injury  
could occur if the machine tips over.  
4.0 About this manual  
This manual is provided by Walter Meier (Manufacturing) Inc. covering the assembly and adjustment  
procedures for a JET XACTA® Fence system for the JTAS-12-DX Table Saw. This manual contains instructions  
on installation, safety precautions, and parts breakdown. Your fence has been designed and constructed to  
provide years of trouble-free operation if used in accordance with the instructions as set forth in this document.  
If there are questions or comments, please contact your local supplier or Walter Meier. Walter Meier can also  
Retain this manual for future reference. If the fence transfers ownership, the manual should accompany it.  
Read and understand the entire contents of the table saw manual before attempting  
operation of the rip fence. Failure to comply may cause serious injury.  
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5.0 Specifications  
XACTA Fence:  
Stock number...................................................................................................................................................... 708955Z  
Fence body length ...............................................................................................................................40-1/2” (1029 mm)  
Side plate length........................................................................................................................................42” (1067 mm)  
Side plate thickness..................................................................................................................................19/32” (15 mm)  
Side plate material ........................................................................................................................................ polyethylene  
Fence width .............................................................................................................................................4-1/4” (108 mm)  
Fence height..............................................................................................................................................2-1/2” (64 mm)  
Head length .................................................................................................................................................16” (406 mm)  
Net weight (fence only)...............................................................................................................................23 lb (10.4 kg)  
Paint finish .....................................................................................................................................................powder coat  
Rail Assembly:  
Stock number ....................................................................................................................................................708956Z  
Maximum rip to right of blade.................................................................................................................50” (1270 mm)  
Maximum rip to left of blade.....................................................................................................................14” (356 mm)  
Guide tube dimensions............................................................................ 84-3/8”L x 3”W x 2”H (2143 x 76 x 51 mm)  
Front rail dimensions..........................................................................72”L x 2-1/2”W x 2-1/2”H (1830 x 64 x 64 mm)  
Rear rail dimensions ............................................................................72” x 1-1/2”W x 1-1/2”H (1830 x 38 x 38 mm)  
Paint finish .....................................................................................................................................................powder coat  
The specifications in this manual were current at time of publication, but because of our policy of continuous  
improvement, Walter Meier (Manufacturing) Inc., reserves the right to change specifications at any time and without  
prior notice, without incurring obligations.  
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6.0 Setup and assembly  
Open shipping cartons and check that all parts are  
intact. Report any damage immediately to your  
distributor. Read the instruction manual thoroughly  
for assembly, alignment, and maintenance  
instructions.  
6.1 Tools required  
1
1
1
1
1
1
#3 cross point screwdriver  
7/16” wrench  
1/2" wrench  
Combination square & straight edge  
1/4” hex key  
3/16” hex key  
6.2 Shipping contents  
1
1
1
1
3
1
1
1
XACTA Fence II  
Front rail  
Back rail  
Guide tube  
Black plastic end covers  
Owner’s manual  
Warranty registration card  
Hardware package (p/n XF12DX-HP)*  
contains:  
7
5
7
2
2
Flat head screws, 1/4 x 1-1/2 (HP-1)  
Hex cap screws, 1/4 x 1-1/2 (HP-2)  
Hex cap screws, 1/4 x 3/4 (HP-3)  
Hex cap screws, 5/16 x 3/4 (HP-4)  
Flat washers, 5/16 (HP-5)  
Figure 1  
24 Flat washers, 1/4 (HP-6)  
19 Lock washers 1/4 (HP-7)  
12 Hex nuts 1/4 (HP-8)  
* Hardware package is shipped inside guide tube.  
Contents are shown full scale in Figure 1.  
6.3 Front rail installation  
1. Identify the front rail (A, Figure 2), which is  
2-1/2" x 2-1/2" with notches on one side and  
countersunk mounting holes on the other side.  
2. Lightly secure front rail (A) to table with seven  
1/4 x 1-1/2 screws, flat washers, lock washers  
and hex nuts (HP-1/6/7/8). Tighten just enough  
to hold rail next to table but loose enough to  
allow height adjustment.  
Figure 2  
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The front rail must be low enough to clear the miter  
gauge slot, and parallel to the table top:  
1. Place an adjustable square on the table as  
shown in Figure 3.  
2. Check height of front rail at several locations  
along the surface of the saw table. The front  
rail must be parallel with table top.  
3. When front rail has been correctly positioned,  
use a screwdriver and 7/16" wrench to tighten  
nuts securely. However, do not tighten  
hardware for the farthest left hole; it should  
remain loose to accommodate switch  
installation (below).  
Figure 4  
Figure 5  
Figure 3  
6.6 Guide tube  
6.4 Switch installation  
Important: Before proceeding with guide tube  
installation, the table saw switch should already be  
installed. If not, refer to the Switch Installation  
section in your JTAS-12-DX Saw manual.  
At this time refer to your JTAS-12DX Table Saw  
manual and mount the switch as described in the  
Installing Switch section. The switch should be  
mounted before the guide tube installation  
described later in this manual.  
Referring to Figure 6:  
The guide tube (A) is placed on top of front rail (B)  
and is mounted with scale facing toward operator.  
6.5 Back rail installation  
1. Align holes in bottom of guide tube with holes  
in front rail. When properly positioned, the  
guide tube should extend beyond the front rail  
about 6" in both directions.  
1. Locate the back rail which is 2" x 2" with holes  
running along one side only. Height of back rail  
when attached to the saw is not critical.  
2. Align holes in back rail to holes in table top.  
2. Fasten guide tube (A) to front rail (B) from  
beneath, with seven 1/4" screws, lock  
washers, and flat washers (HP-3/6/7). Finger-  
tighten only until all screws are inserted.  
3. Secure back rail to pre-tapped holes in saw  
table with two 5/16 screws and flat washers  
(HP-4/5), as shown in Figure 4. Tighten screws  
securely with 1/2" wrench.  
3. Tighten all screws with a 7/16" wrench.  
4. Secure remainder of back rail with 1/4 screws,  
flat washers, lock washers, and hex nuts (HP-  
2/6/7/8) as shown in Figure 5.  
5. Tighten all nuts.  
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6.8 Leveling fence to saw table  
Place fence on table and lock it.  
1. View the fence from left side of saw (Figure 9).  
Look for the space between the table and the  
fence bottom to be equal along entire length of  
fence (A, B, Figure 9).  
Figure 9  
If adjustment is necessary:  
2. Unlock fence.  
Figure 6  
6.7 XACTA Fence  
Screw knob into threaded handle on fence, as  
shown in Figure 7.  
3. Raise or lower two nylon adjustment screws  
(D, Figure 10) the same number of turns until  
the space between bottom of fence and table  
is the same. Care must be taken to raise or  
lower fence on each side equally or the fence  
may not be 90° to the table after the height  
adjustment is performed.  
Figure 7  
The lock lever has three functional positions as  
shown in Figure 8:  
Figure 10  
6.9 Adjusting fence parallel to miter  
slot  
1. Place fence next to outside edge of right miter  
slot and lock it.  
2. Fence should be even with miter slot from front  
to back.  
3. If fence is not even along length of miter slot,  
unlock fence, remove it and turn it upside  
down.  
4. Adjust one of two setscrews (A, Figure 11)  
until fence is even with miter slot edge along  
its entire length when locked.  
Figure 8  
1. Upright position permits mounting and removal  
of fence from saw.  
Note: You may need to re-adjust the clamping  
pressure after aligning the fence.  
2. Unlock position permits easy fence positioning.  
3. Lower position locks fence to guide tube. The  
cam handle should be pushed down firmly  
against the pin.  
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6.12 Cursor Adjustment  
1. Disconnect saw from power source.  
2. Raise blade above table top.  
3. Unlock fence and slide it to approximately four  
inches from blade.  
4. Lock the fence.  
5. Measure distance between saw blade and  
inside of fence.  
6. Adjust cursor (C, Figure 12) to read the  
distance just measured, and tighten cursor  
assembly to fence.  
Figure 11  
7. Make a test cut and confirm the adjustment is  
correct.  
6.10 Clamping Pressure  
The XACTA Fence has been adjusted by the  
manufacturer to lock securely when lock handle is  
pushed down. If adjustment is needed:  
Note: If the cursor does not have enough travel to  
give the correct measurement, loosen guide rail  
and adjust as needed. If you still do not get the  
correct measurement, loosen front rail and adjust  
as needed. If you have to adjust front rail you will  
need to go through the front rail assembly  
instructions again.  
1. Unlock fence.  
2. Remove fence from guide tube and turn it  
over.  
3. Adjust each of two setscrews (A, Figure 11)  
exactly the same number of rotations until the  
fence is held securely when lock handle is  
pushed down.  
Cursor accuracy should be checked whenever a  
different blade is installed.  
After installing the XACTA Fence, press the black  
plastic end covers into the openings of the guide  
rail. There is also an end cover for the fence that  
may already be installed.  
6.11 Checking 90° to Table  
1. Place fence on saw table and lock it.  
2. Place a square (A, Figure 12) on table next to  
fence. The fence should be 90° to the table.  
3. If adjustment is necessary, unlock fence and  
turn one of two nylon adjustment screws (B,  
Figure 12) until fence is 90° to table.  
4. Lock fence and check the adjustment again.  
Figure 12  
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7.0 Replacement Parts  
Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-  
Model Number and Serial Number of your machine available when you call will allow us to serve you quickly  
and accurately.  
7.1.1 XACTA Fence Rail Assembly – Exploded View  
7.1.2 XACTA Fence Rail Assembly – Parts List  
Index No Part No  
Description  
Size  
Qty  
....................708956Z......................XACTA Rail Assembly 50” (index # 1-13)................ ........................................ 1  
1..................XF12DX-201...............Front Rail..................................................................... ........................................ 1  
2..................TS-081F081 ...............Flat Head Screw......................................................... 1/4”-20 × 1-1/2”.............. 7  
3..................TS-0680021................Flat Washer................................................................. 1/4............................... 24  
4..................TS-0720071................Lock Washer............................................................... 1/4............................... 19  
5..................TS-0561011................Hex Nut ....................................................................... 1/4”-20.......................... 12  
6..................TS-0050031................Hex Cap Screw........................................................... 1/4”-20 × 3/4”................. 7  
7..................XF2-207......................Scale............................................................................ 50” .................................. 1  
8..................XF2-208......................Guide Rail ................................................................... 50” .................................. 1  
9..................XF12DX-209...............Rear Rail ..................................................................... 50” .................................. 1  
10................XF2-210......................Guide Cover................................................................ ........................................ 2  
11................TS-0081031................Hex Cap Screw........................................................... 5/16”-18 × 3/4”............... 2  
12................TS-0050071................Hex Cap Screw........................................................... 1/4”-20 × 1-1/2”.............. 5  
13................TS-0680031................Flat Washer................................................................. 5/16............................... 2  
....................XF12DX-HP................Hardware Package (index # 2-6 and 11-13)............ ...........................................  
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7.2.1 XACTA Fence Assembly – Exploded View  
7.2.2 XACTA Fence Assembly – Parts List  
Index No Part No  
Description  
Size  
Qty  
....................708955Z......................XACTA Commercial Fence 40” (index # 1-29)......... ........................................ 1  
1..................XF12DX-101...............Left Side Plate ............................................................ ........................................ 1  
2..................XF12DX-102...............Fence Body Assembly ............................................... ........................................ 1  
3..................XF2-103......................Tube Cover................................................................. ........................................ 1  
4..................XF12DX-104...............Right Side Plate.......................................................... ........................................ 1  
5..................TS-0640071................Lock Nut ...................................................................... 1/4” × 20....................... 16  
6..................TS-0271031................Socket Set Screw....................................................... 3/8”-16 × 3/8”................. 2  
7..................3575081......................Fluoroway Pad............................................................ ........................................ 2  
8..................XF-8A..........................Pad .............................................................................. ........................................ 1  
9..................TS-0151011................Carriage Bolt............................................................... 1/4”-20 × 3/4”............... 16  
10................TS-081D022...............Pan Head Machine Screw ......................................... 10-32 × 3/8................... 2  
11................TS-0680021................Flat Washer................................................................. 1/4................................. 2  
12................TS-081D021...............Flat Head Machine Screw.......................................... 10-32 × 3/8................... 2  
13................800708950D...............Cursor.......................................................................... ........................................ 1  
14................800708950C...............Cursor Bracket............................................................ ........................................ 1  
15................TS-0640071................Lock Nut ...................................................................... 1/4” × 20......................... 1  
16................TS-0640081................Lock Nut ...................................................................... 5/16”-18.......................... 1  
17................XF2-117......................Spring Pin.................................................................... 4 × 28mm....................... 1  
18................6813042......................Compression Spring................................................... ........................................ 1  
19................TS-0151041................Carriage Bolt............................................................... 1/4”-20×1-1/2”................ 1  
20................TS-0152031................Carriage Bolt............................................................... 5/16”-18 × 1-1/2” ........... 1  
21................3215301......................Foot Cam..................................................................... ........................................ 1  
22................3076232......................Lock Cam.................................................................... ........................................ 1  
23................6430055......................Knob w/stud ................................................................ ........................................ 1  
24................XF-5 ............................Nylon Adjustment Screw............................................ 1/2” × W12..................... 2  
25................TS-0680021................Flat Washer................................................................. 1/4................................. 2  
26................TS-0560081................Hex Nut ....................................................................... 10-32.............................. 2  
27................XF-27..........................XACTA Fence II Label............................................... ........................................ 1  
29................XF-29..........................JET Label.................................................................... ........................................ 1  
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