Jet Tools Lathe JWL 1642EVS 2 User Manual

This Manual is Bookmarked  
Operating Instructions and Parts Manual  
Wood Lathe  
Models: JWL-1642EVS and JWL-1642EVS-2  
WMH Tool Group  
2420 Vantage Drive  
Elgin, Illinois 60124  
Part Number: M-708359  
Phone: 800-274-6848  
Revision B1 1/07  
Copyright © WMH Tool Group  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Warnings  
1. Read and understand the entire owner’s manual before attempting assembly or operation.  
2. This wood lathe is designed and intended for use by properly trained and experienced personnel  
only. If you are not familiar with the proper and safe operation of a wood lathe, do not use it until  
the proper training and knowledge have been obtained.  
3. Always wear approved safety glasses/face shields while using this machine.  
4. Make certain the machine is properly grounded.  
5. Before operating the machine, remove tie, rings, watches, other jewelry, and roll sleeves up past  
the elbows. Remove all loose clothing and confine long hair. Do not wear gloves.  
6. Keep the floor around the machine clean and free of scrap material, oil and grease.  
7. Keep machine guards in place at all times when the machine is in use. If removed for  
maintenance purposes, use extreme caution and replace the guards immediately.  
8. Do not over reach. Maintain a balanced stance at all times, so that you do not fall or lean against  
blades or other moving parts.  
9. Make all machine adjustments or maintenance with the machine unplugged from the power  
source.  
10. Use the right tool. Do not force a tool or attachment to do a job that it was not designed.  
11. Replace warning labels if they become obscured or removed.  
12. Make certain the switch is in the OFF position before connecting the machine to the power  
supply.  
13. Give your work undivided attention. Looking around, carrying on a conversation and "horse-play"  
are careless acts that can result in serious injury.  
14. Keep visitors a safe distance from the work area.  
15. Use recommended accessories; improper accessories may be hazardous.  
16. Read and understand warnings posted on the machine and in this manual. Failure to comply with  
all of these warnings may cause serious injury.  
17. Some dust created by power sanding, sawing, grinding, drilling and other construction activities  
contain chemicals known to cause cancer, birth defects or other reproductive harm. Some  
examples of these chemicals are:  
Lead from lead based paint.  
Crystalline silica from bricks, cement and other masonry products.  
Arsenic and chromium from chemically treated lumber.  
Your risk of exposure varies, depending on how often you do this type of work. To reduce your  
exposure to these chemicals: work in a well ventilated area, and work with approved safety  
equipment, such as face or dust masks that are specifically designed to filter out microscopic  
particles  
18. Do not operate this lathe while under the influence of drugs, alcohol or any medication.  
19. Keep tools sharp and clean for safe and best performance. Dull tools can grab in the work and be  
jerked from the operators hands causing serious injury.  
20. Check the condition of the stock to be turned. Make sure it is free of knots, warpage, checked  
ends, improperly made or cured glue joints and other conditions which can cause it to be thrown  
out of the lathe.  
21. Securely fasten spur/live centers to the material being used.  
22. Check centers and center sockets in the headstock and tailstock to be sure they are free of dirt or  
rust and oil lightly before inserting centers.  
23. Test each set-up by revolving the work by hand to insure it clears the tool rest and bed. Check  
the setup at the lowest speed before increasing it to the operating speed.  
24. Use the correct cutting tool for the operation to be performed and keep all tools sharp.  
25. Use low speeds for roughing and for long or large diameter work. If vibration occurs, stop the  
machine and correct the cause. See the speed recommendation chart on the next page.  
3
Download from Www.Somanuals.com. All Manuals Search And Download.  
Warnings  
SPEED RECOMMENDATIONS  
Diameter of Work  
Roughing RPM  
1500  
General Cutting RPM  
3000  
Finishing RPM  
Under 2"  
2 to 4"  
3000  
2300  
1500  
1100  
850  
600  
450  
450  
450  
450  
450  
1500  
1100  
600  
4 to 6"  
6 to 8"  
8 to 10"  
10 to 12"  
12 to 14"  
600  
600  
850  
450  
600  
26. When sanding, remove the tool rest from the machine, apply light pressure and use a slow speed  
to avoid heat build up.  
27. When turning large diameter pieces, such as bowls, always operate the lathe at low speeds. See  
the speed recommendation chart.  
28. Do not attempt to engage the spindle lock pin until the spindle has stopped. If leaving the  
machine area, turn it off and wait until the spindle stops before departing.  
29. Make no adjustments except speed changes with the spindle rotating and always disconnect the  
machine from the power source when performing maintenance to avoid accidental starting or  
electrical shock.  
30. Provide for adequate space surrounding work area and non-glare, overhead lighting.  
31. When stopping the lathe, never grab the part or faceplate to slow it down. Let the work coast to a  
stop.  
32. Use only JET factory authorized replacement parts and accessories; otherwise, the warranty and  
guarantee are null and void.  
33. Do not use this JET wood lathe for other than its intended purpose. If used for other purposes,  
JET disclaims any real or implied warranty and holds itself harmless from any injury that may  
result from that use.  
4
Download from Www.Somanuals.com. All Manuals Search And Download.  
Grounding Instructions  
This tool must be grounded while in use to protect the operator from electric  
shock.  
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric  
current to reduce the risk of electric shock. This tool is equipped with an electric cord having an  
equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet  
that is properly installed and grounded in accordance with all local codes and ordinances.  
Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified  
electrician.  
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The  
conductor, with insulation having an outer surface that is green with or without yellow stripes, is the  
equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not  
connect the equipment-grounding conductor to a live terminal.  
Check with a qualified electrician or service personnel if the grounding instructions are not completely  
understood, or if in doubt as to whether the tool is properly grounded. Use only three wire extension cords  
that have three-prong grounding plugs and three-pole receptacles that accept the tool’s plug.  
Repair or replace a damaged or worn cord immediately.  
115 Volt Operation (Model JWL-1642EVS only)  
As received from the factory, your JWL-1642EVS is ready to run at 115-volt operation. This lathe is  
intended for use on a circuit that has an outlet and a plug that looks the one illustrated in Figure A. A  
temporary adapter, which looks like the adapter as illustrated in Figure B, may be used to connect this  
plug to a two-pole receptacle, as shown in Figure B if a properly grounded outlet is not available. The  
temporary adapter should only be used until a properly grounded outlet can be installed by a qualified  
electrician. This adapter is not applicable in Canada. The green colored rigid ear, lug, or tab, extending  
from the adapter, must be connected to a permanent ground such as a properly grounded outlet box, as  
shown in Figure B.  
The use of an extension cord is not recommended. However, if you must use one make sure your  
extension cord is in good condition. Be sure to use one heavy enough to carry the current your machine  
will draw. An undersized cord will cause a drop in the line voltage resulting in power loss and overheating.  
The following table shows the correct size to use depending on the cord length needed and the  
nameplate ampere rating. If in doubt, use the next heavier gauge. Remember, the smaller the gauge  
number, the heavier the cord.  
Volts7  
120V  
Total Length of Cord in Feet  
50 100 150  
AWG  
25  
14  
12-16  
Amps  
12  
Not Recommended  
5
Download from Www.Somanuals.com. All Manuals Search And Download.  
230-Volt Operation (Model JWL-1642EVS-2 only)  
1. A plug with a UL/CSA listing suitable for 230V operation (Figure D) must be connected to the  
power cord. Contact your local authorized WMH Tool Group service center or qualified electrician  
for proper procedures to install the plug. The lathe must comply with all local and national codes  
after the 230V plug is installed.  
2. The lathe with a 230V plug should only be connected to an outlet having the same configuration  
(Figure D). There is no adapter available nor should one be used with the 230V plug.  
In all cases (115 or 230 volts), make certain the receptacle in question is properly  
grounded. If you are not sure, have a registered electrician check the receptacle.  
Note: The JWL-1642EVS-2 lathe requires a 230-volt single-phase input. It is equipped with a power  
inverter, located between the power cord and the drive motor. The inverter takes the 230V 1-phase input  
from the power cord and converts it to the 230V 3-phase output required by the drive motor.  
6
Download from Www.Somanuals.com. All Manuals Search And Download.  
Introduction  
This manual is provided by JET covering the safe operation and maintenance procedures for Models  
JWL-16423EVS and JWL-1642EVS-2 Wood Lathes. This manual contains instructions on installation, safety  
precautions, general operating procedures, maintenance instructions and parts breakdown. These machines  
have been designed and constructed to provide years of trouble free operation if used in accordance to the  
instructions set forth in this manual. If there are any questions or comments, please contact either your local  
supplier or WMH Tool Group. WMH Tool Group can also be reached at our web site:  
Table of Contents  
Warranty ................................................................................................................................................. 2  
Warnings................................................................................................................................................. 3  
Grounding Instructions............................................................................................................................. 5  
115V Operation ....................................................................................................................................... 5  
230V Operation ....................................................................................................................................... 6  
Introduction ............................................................................................................................................. 7  
Table of Contents.................................................................................................................................... 7  
Specifications.......................................................................................................................................... 8  
Contents of the Shipping Container.......................................................................................................... 9  
Unpacking and Cleanup .......................................................................................................................... 9  
Assembly ................................................................................................................................................ 9  
Stand Shelf............................................................................................................................................ 10  
Tool Basket ........................................................................................................................................... 10  
Guard.................................................................................................................................................... 11  
Controls and Features ........................................................................................................................... 11  
Speed Change ...................................................................................................................................... 13  
Lathe Tools ........................................................................................................................................... 13  
Mounting the Workpiece Between Centers............................................................................................. 14  
Stock Selection...................................................................................................................................... 15  
Roughing Out........................................................................................................................................ 15  
Coves, “V” Cuts, Parting and Beads....................................................................................................... 16  
Sanding and Finishing ........................................................................................................................... 17  
Face Plate or Bowl Turning.................................................................................................................... 17  
Mounting Stock...................................................................................................................................... 17  
Face Plate or Chuck.............................................................................................................................. 18  
Wood Selection ..................................................................................................................................... 18  
Checks and Cracks ............................................................................................................................... 18  
Distortion............................................................................................................................................... 18  
Tools for Bowl Turning........................................................................................................................... 18  
To Shape the Outside of a Bowl............................................................................................................. 19  
To Shape the Interior of a Bowl .............................................................................................................. 20  
Sanding and Finishing a Bowl................................................................................................................ 20  
Adjusting the Clamping Mechanism ....................................................................................................... 21  
Changing the Belt and Bearings............................................................................................................. 21  
Troubleshooting..................................................................................................................................... 22  
Part Breakdowns and Parts List............................................................................................................. 23  
Wiring Diagram for JWL-1642EVS......................................................................................................... 28  
Wiring Diagram for JWL-1642EVS-2...................................................................................................... 29  
Indexer Positions................................................................................................................................... 30  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Specifications  
JWL-1642EVS  
JWL-1642EVS-2  
Stock Number.....................................................708359................................................................708360  
Over Bed............................................................16”.............................................................................16”  
Swing Over Tool Rest Base................................12”.............................................................................12”  
Distance Between Centers .................................42”.............................................................................42”  
Speeds (RPM)....................................................50-1200 and 120-3200 ................50-1200 and 120-3200  
Spindle Nose......................................................1-1/4" x 8 T.P.I. ......................................1-1/4” x 8T.P.I.  
Drive Spindle Through Hole................................3/8”...........................................................................3/8”  
Tailstock Spindle Through Hole ..........................3/8”...........................................................................3/8”  
Tailstock Spindle Travel......................................4” ................................................................................4”  
Tool Rest............................................................14”.............................................................................14”  
Face Plate..........................................................6” ................................................................................6”  
Headstock Taper ................................................MT-2 ......................................................................MT-2  
Tailstock Taper...................................................MT-2 ......................................................................MT-2  
Spindle Center to Floor (approx.)........................44-1/2”.................................................................44-1/2”  
Motor..................................................................1-1/2 HP, 3Ph, 230V..............................2HP, 3PH, 230V  
...........................................................................Input Power 115V Only.......... Input Power 230V Only  
Net Weight (approx.)...........................................440 Lbs ..............................................................440Lbs.  
Shipping Weight (approx.) ..................................475 Lbs ..............................................................475Lbs.  
The above specifications were current at the time this manual was published, but because of our policy of  
continuous improvement, WMH Tool Group reserves the right to change specifications at any time and  
without prior notice, without incurring obligations.  
8
Download from Www.Somanuals.com. All Manuals Search And Download.  
WARNING  
Read and understand the entire contents of  
this manual before attempting assembly or  
operation!  
Failure to comply may cause serious injury!  
Contents of the Shipping Containers  
1. Lathe  
2. Cast Legs  
1. Tailstock  
1. Headstock  
1. Tool Rest Body  
1. Tool Basket  
1. Guard Assembly  
1. Accessory Package  
1. Owner’s Manual & Warranty Card  
Accessory Package Box  
1. Live Center  
1. Rod for Live Center  
1. Spur Center  
1. Index Pin  
1. Face Plate  
1. Rod for Face Plate  
1. Knockout Rod Headstock  
1. Tool Rest  
4. Adjustable Feet  
Tool Basket Bracket Hardware  
2. Hex Sckt Cp Screws 5/16”-18 x 1-1/2”  
4. Flat Washers 5/16”  
2. Set Screws 1/4”-20 x 1/4”  
3. Hex Nuts 5/16”  
1. Set Screw 5/16”-18 x 5/8”  
Contents of Accessory Package  
Unpacking and Clean-Up  
1. Remove the shipping container. Do not  
discard any shipping material until the lathe  
is set up and running properly.  
2. Remove hex cap bolts from skid bottom and  
move the lathe off the skid and into position.  
3. Clean all rust protected surfaces with a  
cleaner degreaser. Clean thoroughly under  
the headstock, tailstock and tool rest body.  
Assembly  
1. Secure tool rest (A, Fig. 1) to tool rest body  
(B, Fig. 1) by tightening handle (C, Fig. 1).  
2. Slide the tailstock and tool rest to the  
headstock end of the lathe bed. See  
“Controls and Features” section of this  
manual on how to move the tailstock and  
tool rest.  
9
Download from Www.Somanuals.com. All Manuals Search And Download.  
3. Lift the tailstock end of the lathe up far  
enough to slide a few pieces of scrap wood  
under the leg, see Figure 2.  
4. Thread adjustable feet (A, Fig. 2) into stand  
leg (B, Fig. 2). There is a flat spot on the  
shaft near the foot that will accommodate a  
wrench. Thread a hex nut (C, Fig. 2) onto  
shaft and leave loose for now.  
5. Remove the scrap pieces of wood and slide  
the tailstock, tool rest and headstock down  
to the tailstock end of the late bed.  
6. Mount the two adjustable feet in the same  
manner as above and move the headstock,  
tool rest and tailstock into their normal  
positions.  
7. Adjust the feet so that the lathe rests evenly  
on the floor, and tighten the nuts.  
Stand Shelf  
You can make an extra shelf that rests between  
the legs if you wish, see Figure 3. It will be  
useful for storing lathe accessories, or adding  
sand bags for some extra weight. The two 2x4’s  
should be 55-3/4” long. The plywood should be  
ripped into two equal pieces 27-13/16”L x 17”W  
so that it can be assembled between the legs.  
Use screws to attach the plywood to the 2x4  
supports.  
Tool Basket  
1. Mount the bracket (D, Fig. 4) to the inside of  
the lathe leg with two 5/16”-18 x 1-1/2” hex  
socket cap screws, four 5/16” flat washers  
and two 5/16” hex nuts (E, Fig. 4).  
2. The two setscrews, on the bracket should be  
below the bolts and accessible from the  
backside for adjustment.  
3. Place the arm of the tool basket into the  
bracket and secure with a 5/16”-18 x 5/8” set  
screw and tighten the 5/16” hex nut (F, Fig.  
4). Line up the notch in the arm with the  
setscrew so the tool basket can pivot.  
4. Adjust the setscrews on the bracket so that  
the tool basket swings in a level manner.  
Tighten the two hex socket cap screws.  
10  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Guard  
1. Attach guard to the bracket by inserting the  
rod and lifting up on the plunger (A, Fig. 5).  
2. There are two detents that will hold the  
guard in place. One is for turning and the  
other is for when you need the guard up and  
out of the way.  
3. Tighten the bushings (B, Fig. 5) against the  
bracket with two setscrews (C, Fig. 5).  
Controls and Features  
1. Headstock Lock Handle: (D, Fig. 6) Locks  
head in position. Unlock handle to position  
the head along lathe bed. Tighten handle  
when properly positioned.  
2. Headstock Spindle Lock: (E, Fig. 6) Push  
pin in to keep the spindle from turning.  
CAUTION! Never press the headstock  
spindle lock while the spindle is turning!  
3. Headstock On/Off Button: (F, Fig.6) Pull  
the button out to turn “ON” the lathe. Push  
the button in to turn the lathe “OFF”.  
4. Headstock RPM Knob: (G, Fig. 6) Turn  
knob to desired RPM. There are two speed  
ranges offering “speed” (0-3200) and  
“torque” (0-1,200).  
5. Headstock For/Rev Switch: (H, Fig. 6) Use  
the toggle switch to change the direction the  
spindle turns. Only change direction when  
the spindle has stopped.  
6. Headstock RPM Readout: (I, Fig. 6)  
Displays the spindles RPM, see Figure 7.  
7. Headstock Spur Center: (J, Fig. 8) Used  
for turning between centers. Spindle taper is  
MT-2. Remove spur center by inserting drift  
rod through the opposite end of the spindle  
and knocking spur center out.  
11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
8. Headstock Faceplate: (K, Fig. 8) Used for  
turning bowls and plates. There are a  
number of screw holes for mounting the  
workpiece. Thread the faceplate onto the  
spindle in a clockwise direction, and tighten  
two setscrews. Remove the faceplate by  
loosening two setscrews. Push in headstock  
spindle lock and use the provided rod in  
faceplate holes to unthread the faceplate.  
center’s shaft. Unscrew the tip and change  
as needed.  
9. Headstock Indexing Hole: (L, Fig. 8)  
Thread indexing pin into the indexing hole  
making sure that it locates in the spindle  
hole. There are 12 holes in the spindle 30°  
apart. Three holes in the headstock casting  
accept the indexing pin. These holes are 20°  
apart. The combination of holes will allow  
you to mark your workpiece for evenly  
spaced features. See chart on page 30.  
CAUTION! Never start the lathe with the  
index pin engaged in the spindle!  
10. Tool Rest Body Lock Handle: (M, Fig. 9)  
Locks the tool rest body in position. Unlock  
handle to position the tool rest in any  
location along lathe bed. Tighten handle  
when properly positioned.  
11. Tool Rest Lock Handle: (N, Fig. 9) Locks  
the tool rest in position. Unlock the handle to  
position tool rest at a specific angle, or  
height. Tighten handle when properly  
positioned.  
12. Tailstock Lock Handle: (O, Fig. 10) Locks  
the tailstock in position. Unlock handle to  
position the tool rest in any location along  
lathe bed. Tighten handle when properly  
positioned.  
13. Tailstock Quill Lock Handle: (P, Fig. 10)  
Locks the tailstock quill in position. Unlock  
handle to position the quill. Tighten handle  
when properly positioned.  
14. Tailstock Quill Handwheel: (Q, Fig. 10)  
Turn the handwheel to position the quill. The  
tailstock quill lock handle must be loose to  
position quill.  
15. Tailstock Live Center: (R, Fig. 10) Used for  
turning between centers. Quill taper is MT-2.  
Remove live center by retracting the quill  
until live center loosens. Remove, or add  
different tips to the live center by inserting  
the provided rod through the holes in the  
12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Speed Change  
Large Domed Scraper — used to reduce ridges  
on the interior of bowls, round edges of bowls,  
etc, see Figure 12.  
1. Disconnect the machine from the power  
source!  
Parting Tool — used to cut directly into the  
material, or to make a cut off. Also used for  
scraping and to set diameters, see Figure 12.  
2. Loosen the locking handle (A, Fig. 11).  
3. Lift up on the tensioning handle (B, Fig. 11)  
to remove tension from the poly v-belt. You  
can now position the belt in the desired  
speed range. It is pictured in the low speed  
pulley range. Note: The “High” speed range  
(120-3200) provides maximum speed,  
where as the “Low” speed range (50-1200)  
will provide maximum torque.  
For safety and best performance, keep tools  
sharp. If a tool stops cutting, or requires  
excessive pressure to make a cut, it needs to be  
sharpened. A number of brand name sharpening  
jigs and fixtures are available, however, a  
woodturner should learn to sharpen tools  
freehand.  
4. Lower the tensioning handle so that the  
weight of the motor provides the needed  
tension and tighten the locking handle.  
AC Inverter does not require any programming.  
It is pre-programmed from the factory. The  
buttons and knob on the face of inverter should  
not be changed. Use only controls on the front of  
headstock. Refer to Inverter manual.  
Lathe Tools  
If possible, select only high quality, high-speed  
steel turning tools with long handles. As one  
becomes proficient in turning, a variety of  
specialty tools for specific applications can be  
acquired. The following tools provide the basics  
for most woodturning projects. See your JET  
distributor for a wide variety of JET woodturning  
tools.  
Roughing Gouge — used for rapidly cutting  
raw wood into round stock, see Figure 12.  
Deep Fluted Bowl Gouge — used for turning  
bowls and plates, see Figure 12.  
Spindle Gouge — used for turning beads,  
coves and other details, see Figure 12.  
Spear — fine scraping and delicate operations,  
such as the forming of beads, parallel grooves  
and shallow vees, etc, see Figure 12.  
Skew — used to make vees, beads, etc., see  
Figure 12.  
Square Scraper — used for diameter scraping  
and featureless scraping, etc, see Figure 12.  
13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Mounting Workpiece Between Centers  
Spindle turning takes place between the centers  
of the lathe. It requires a spur center in the  
headstock and a live center in the tailstock.  
1. With a ruler locate and mark the center on  
each end by going corner to corner, see  
Figure 13. Accuracy is not critical on full  
rounds but extremely important on stock  
where square sections are to remain. Put a  
dimple in each end of the stock with an awl,  
or nail.  
2. Extremely hard woods may require kerfs cut  
into the spur drive end of stock, see Figure  
13. You may need to drive the spur center  
into the stock with a wood mallet. Note:  
Never drive stock onto spur while it is  
mounted in the lathe spindle.  
3. Install workpiece by inserting the attached  
spur center into the spindle taper on the  
headstock.  
4. Bring tailstock into position, lock it to the  
bed, and advance quill with the handwheel  
in order to seat the live center into the  
workpiece. Lock the quill in place. Make  
sure the live center point is centered on your  
mark.  
5. Move tool rest into position. It should be  
parallel to workpiece, approximately at the  
centerline and approximately 1/8" from the  
closest part of the workpiece. Lock tool rest  
body and tool rest in place.  
6. Rotate workpiece by hand to check for  
proper clearance from tool rest. Note: You  
may want to trim off the corners of a square  
workpiece to make turning a little easier, see  
Figure 14.  
7. Start lathe at the lowest speed and bring it  
up to the appropriate RPM for the size of  
stock, see Figure 7 page 10.  
The position of the tool rest can be varied to suit  
the work and operator. After you become  
experienced with setting the tool rest changing  
the position will become second nature for the  
workpiece and comfort of the user.  
14  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Stock Selection  
Stock for spindles should be straight grained  
and free of checks, cracks, knots and other  
defects. It should be cut 1/8" to 1/4" larger than  
the finished diameter and may require additional  
length to remove ends if required. Larger stock  
should have the corners removed to produce an  
octagon making the piece easier to rough down  
to a cylinder, see Figure 14.  
Roughing Out  
1. Use a large roughing gouge and begin  
cutting about 2” from the tailstock end of the  
workpiece. Place the tool on tool rest with  
heel of the tool on surface to be cut.  
2. Slowly and gently, raise tool handle until  
cutting edge comes into contact with the  
workpiece. Work to the right towards the end  
of the workpiece. You never want to start at  
the end of a workpiece.  
3. Now continue to work the rest of the  
workpiece. Roll the flute (hollowed-out  
portion) of the tool in the direction of the cut;  
see Figure 15. Make long sweeping cuts in a  
continuous motion to rough the piece down  
to a cylinder. Keep as much of the bevel of  
tool as possible in contact with workpiece to  
ensure control and avoid catches. Note:  
Always cut downhill, or from large diameter  
to small diameter. Always work toward the  
end of a workpiece, never start cutting at the  
end.  
4. Once the workpiece is roughed down to a  
cylinder, smooth it with a large skew. Place  
the cutting point near the center of the chisel  
and high on the workpiece, see Figure 16.  
Touching one of the points of the skew to  
the spinning workpiece may cause a catch  
and ruin the workpiece.  
5. Add details to the workpiece with the skew,  
spindle gouge, etc.  
15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Coves  
the handle to make the cut to the  
appropriate depth.  
1. Use a spindle gouge. With the flute of the  
tool at 90 degrees to the workpiece, touch  
the center of the cutting edge to the  
workpiece and roll in towards the bottom of  
the cove. Stop at the bottom; attempting to  
go up the opposite side may cause the tool  
to catch.  
2. Repeat for the other side of the bead.  
3. Using a small skew or spindle gouge, start in  
the center between the two cuts and cut  
down each side to form the bead. Roll the  
tool in the direction of the cut.  
2. Move tool over the desired width of cove.  
3. With the flute facing the opposite direction,  
repeat step 1 for other side of cove. Stop at  
the bottom of the cut; see Figure 18.  
“V” Cuts  
1. Use the long point of the skew. Note: Do not  
press the long point of the skew directly into  
the workpiece to create the "V"; this will  
result in a burned or burnished "V" with  
fibers being rolled up at both sides.  
2. Lightly mark the center of the "V" with the tip  
of the skew.  
3. Move the point of skew to the right half of  
the desired width of your cut, see Figure 19.  
4. With the bevel parallel to the right side of the  
cut, raise the handle and push the tool in to  
the desired depth.  
5. Repeat from the left side. The two cuts  
should meet at the bottom and leave a clean  
"V" cut.  
6. Additional cuts may be taken to add to either  
the depth or width of the cut.  
Parting  
1. Place the parting tool on the tool rest and  
raise the handle until it starts to cut and  
continue to cut to the desired depth.  
2. If the cut is deep a clearance cut should be  
made along side the first cut to prevent the  
tool tip from burning.  
Beads  
1. Place the parting tool on the tool rest and  
move it forward to allow the full bevel of the  
tool to contact the workpiece. Gently raise  
16  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Sanding and Finishing  
Leaving clean cuts will reduce the amount of  
sanding required. Adjust the lathe to a finishing  
speed, and begin with fine sandpaper (120 grit  
or finer). Coarser sandpaper will leave deep  
scratches that are difficult to remove, and dull  
crisp details. Fold the sandpaper into a pad; do  
not wrap sandpaper around your fingers or the  
workpiece.  
To apply a finish, the workpiece can be left on  
the lathe. Turn the lathe off and use a brush, or  
cloth to apply the finish. Remove excess finish  
before restarting lathe. Allow it to dry and sand  
again with 320 or 400 grit sandpaper. Apply  
additional coats of finish and buff.  
Face Plate and Bowl Turning  
Faceplate turning is normally done on the  
inboard side of the headstock over the bed; see  
Figure 20.You must move the headstock to the  
end of the lathe bed for larger workpieces.  
Mounting Stock  
Use of a faceplate is the most common method  
for holding a block of wood for turning bowls,  
and plates, see Figure 21.  
1. Select stock at least 1/8" to 1/4" larger than  
the dimension on the desired finished  
workpiece.  
2. True one surface of workpiece for mounting  
against the faceplate. It is best to leave extra  
stock against the faceplate that can be cut  
off when the workpiece is finished.  
3. Using the faceplate as a template, mark the  
location of the mounting holes, and drill pilot  
holes of the appropriate size. If the mounting  
screws on the faceplate interfere with the  
workpiece, a waste block can be mounted to  
the faceplate and then the waste block  
mounted to the workpiece by gluing or  
screwing, see Figure 21.  
4. Both waste block and workpiece should  
have good flat surfaces.  
5. Push in the spindle lock and thread  
faceplate and workpiece onto spindle.  
Tighten setscrews in faceplate when secure.  
17  
Download from Www.Somanuals.com. All Manuals Search And Download.  
gouges. It also allows removal of wood much  
faster and with less vibration than other gouges.  
Most average sized bowl work can be  
accomplished with a 3/8" or 1/2" bowl gouge. A  
1/4" bowl gouge is best suited for smaller bowls  
and light finishing cuts. Larger 3/4" and 1" bowl  
gouges are only used for extremely large pieces.  
Face Plate or Chuck  
While faceplates are the simplest, most reliable  
method of holding a block of wood for turning,  
chucks can also be used. A chuck is not a  
requirement but is handy when working on more  
than one piece at a time. Rather than removing  
screws, you simply open the chuck and change  
workpieces. The most popular ones are four jaw  
Large domed scrapers can also be used to help  
clean up the interior surfaces of bowls. A light  
touch with the scraper slightly tilted will eliminate  
some of the ridges left by a bowl gouge.  
scroll chucks with  
a
variety of jaws to  
accommodate different size tenons. Most also  
come with a screw chuck as well.  
Wood Selection  
Firewood is the cheapest, most widely available  
stock to use while learning to turn bowls.  
Develop skill with each tool before attempting to  
make a finished piece. It is best to start with dry  
wood, without worrying about drying or  
distortion. Once turning becomes comfortable,  
try green wood, which cuts very easily. As the  
turner gains experience, he or she will find  
extraordinary grain and figure in the form of  
burls, crotches and bark inclusions.  
Checks and Cracks  
Green wood will check and crack. For best  
results, leave logs in as long lengths as you can  
handle. As the material starts to dry, surface  
cracks will develop on the ends of the log. Cut  
off two to three inches and you should find good,  
sound wood. Also, cut the log in half along the  
pith to avoid having it in the finished piece. Most  
checks radiate from the pith. As you turn bowls  
from green wood, make sure you maintain a  
consistent wall thickness throughout the piece.  
Leaving a piece thick in some areas and thin in  
others will cause the wood to dry unevenly and  
promote checks and cracks.  
Distortion  
Distortion is a problem associated with turning  
green wood. It will vary from one type of wood to  
the next. Typically, fruitwoods tend to distort  
more than others do. It also varies with the time  
of year the tree was cut and how the logs are  
stored.  
Tools for Bowl Turning  
The deep fluted bowl gouge is the most  
essential and versatile tool for most bowl and  
faceplate style turning. The bowl gouge is  
heavier and easier to control than other types of  
18  
Download from Www.Somanuals.com. All Manuals Search And Download.  
To Shape the Outside of a Bowl  
11. Finish turning the outside of the bowl with a  
1/2" or 3/8" bowl gouge. Leave additional  
material at the base of the bowl for support  
while turning the interior. This will be  
removed later.  
1. Odd shaped burls, crotches and other  
irregular shaped blanks require special  
preparation before mounting in a chuck, or  
onto a faceplate. Remove the bark, if there  
is any, from what appears to be the center of  
the top of workpiece.  
2. Drive the spur center into the top of  
workpiece with a wood mallet.  
3. Slip the spur center into the headstock taper  
and bring the tailstock, with a live center,  
into position. Lock the tailstock to the bed  
and advance the spindle in order to seat the  
cup center into the workpiece, see Figure  
22. Tighten the quill lock.  
4. Position the tool support just below the  
centerline and about 1/4" from the  
workpiece. Note: For larger outboard  
turning, an optional outboard turning stand is  
used to place the tool support, see your JET  
distributor.  
5. Turn the workpiece by hand to ensure  
proper clearance.  
6. Start the lathe at the lowest speed and bring  
it up to the maximum safe speed for the size  
of work to be turned, see Figure 7 on page  
10. If the machine starts to vibrate, lower the  
speed until the vibration stops.  
7. Rough out the outside of the bowl with the  
1/2" deep fluted bowl gouge, holding the tool  
firmly against your hip. For best control, use  
your whole body to move the gouge through  
the workpiece.  
8. As the bowl takes shape, work on the  
bottom (tailstock end) to accommodate  
attaching a faceplate, see Figure 22.  
9. Turn a short tenon (about 1/8" long) the size  
of the hole in the faceplate, see Figure  
22.This will allow centering the workpiece  
when the faceplate is attached. Note: If you  
plan to use a chuck, turn a tenon of  
appropriate length and diameter to fit your  
chuck.  
10. Stop the lathe, remove the workpiece and  
attach the faceplate, or chuck.  
19  
Download from Www.Somanuals.com. All Manuals Search And Download.  
To Shape the Interior of a Bowl  
High speed can build friction while sanding  
and cause heat check in some woods.  
1. Stop the lathe and move the tailstock away.  
Remove the center from the tailstock to  
prevent bumping it with your elbow.  
2. Begin with fine sandpaper 120 grit and  
progress through each grit, using only light  
pressure. Coarser sandpaper tends to leave  
deep scratches that are hard to eliminate.  
Use power-sanding techniques to avoid  
concentric sanding marks around your  
finished piece. Avoid rounding over the rim  
and foot with sandpaper. Try to keep details  
crisp. Finish sanding with 220 grit.  
2. Adjust the tool support in front of the bowl  
just below the centerline, at a right angle to  
the lathe bed.  
3. Rotate the workpiece by hand to check the  
clearance.  
4. Face off the top of the bowl by making a  
light shearing cut across the workpiece, from  
rim to center.  
3. Remove the sanding dust with tack rags, or  
compressed air and, with the lathe turned  
off, apply the first coat of finish. Let it stand  
for several minutes then wipe off the excess.  
Allow it to dry before sanding again with 320  
or 400 grit sandpaper.  
5. Place the 1/2" bowl gouge on the tool rest at  
the center of the workpiece with the flute  
facing the top of the bowl. The tool handle  
should be level and pointed toward four  
o'clock, see Figure 23.  
4. Turn lathe back on and make a separation  
cut through the base. Stop at about 3" and  
use a small fine tooth saw to separate the  
bowl from the waste.  
6. Use left hand to control the cutting edge of  
the gouge, while the right hand swings the  
tool handle around toward your body, see  
Figure 23. The flute should start out facing  
the top of the workpiece, and rotate upward  
as it moves deeper into the bowl to maintain  
a clean even curve. As the tool goes deeper  
into the bowl, progressively work out toward  
the rim. It may be necessary to turn the tool  
rest into the workpiece as you get deeper  
into the bowl. Note: Try to make one, very  
light continuous movement from the rim to  
the bottom of the bowl to ensure a clean,  
sweeping curve through the workpiece.  
Should there be a few small ridges left, a  
light cut with a large domed scraper can  
even out the surface.  
5. Apply additional finish coats and allow them  
to dry before buffing.  
7. Develop the wall thickness at the rim and  
maintain it as you work deeper into the bowl.  
When the interior is finished, move the tool  
support to the exterior to re-define the  
bottom of the bowl. A general rule of thumb:  
the base should be approximately 1/3 the  
overall diameter of the bowl.  
8. Work the tight area around the faceplate or  
chuck with 1/4" bowl gouge.  
Sanding and Finishing a Bowl  
1. Remove the tool rest and adjust the lathe  
speed to the appropriate finishing speed.  
20  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Adjusting the Clamping Mechanism  
The clamps are pre-set at the factory and should  
not need any adjustment. However, if  
adjustment is needed remove the stud (A, Fig.  
24). Loosen the locking handle and slide the  
headstock, tailstock or tool rest to the edge of  
the bed and slightly turn the hex nut (B, Fig. 24).  
Slide back into position and test the handle to  
make sure it securely locks.  
Changing the Belt and Bearings  
Changing the belt and bearings can be a difficult  
task, and should be performed by a JET  
authorized repair station. Remove the headstock  
and take it into a repair station for servicing.  
1. Disconnect the machine from the power  
source!  
2. Loosen the locking handle (C, Fig. 25), and  
lift up on the tensioning handle (D, Fig. 25)  
to remove tension from the poly v-belt.  
3. Open the door (E, Fig. 25), and remove the  
belt (F, Fig. 25) from the lower pulley.  
4. Loosen the two setscrews in the handwheel  
(G, Fig. 25) and remove.  
5. Loosen the socket head cap screw enough  
to unthread the clamping nut (H, Fig. 25).  
6. Loosen the two setscrews in the right hand  
pulley (I, Fig. 25).  
7. Loosen the setscrew in the collar (J, Fig. 26)  
8. Use a wood dowel, or aluminum stock to  
knock the spindle towards the tailstock. Use  
a material that is softer than the spindle so  
you do not mushroom the end of the spindle.  
Only go far enough to remove the belt from  
the spindle; see Figure 26.  
9. Now you can replace the belt or bearings.  
There are two bearings, #5 and 10, that can  
be seen in “Headstock Assembly” on page  
24.  
10. To reassemble, reverse the procedure.  
Note: When reinstalling the clamping nut,  
thread it onto the spindle until its snug. Then  
back it off slightly and tighten the socket  
head cap screw.  
21  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Troubleshooting  
Possible Cause  
Problem  
Solution  
1. Workpiece warped, out of  
round, has major flaw, or was  
improperly prepared for  
turning  
1. Correct problem by planing,  
bandsawing, or scrap the  
workpiece all together  
2. Replace bearings  
3. Replace belt  
2. Worn spindle bearings  
3. Worn belt  
Excessive vibration.  
4. Tighten bolt or handle  
4. Motor mount bolt or handle  
loose  
5. Shim lathe bed, or adjust feet  
on stand  
5. Lathe on uneven surface  
1. Excessive cut  
1. Reduce cut depth  
2. Replace motor  
3. Replace belt  
2. Worn motor  
Motor or spindle stalls or will not  
start  
3. Broken belt  
4. Worn spindle bearings  
5. Improper cooling on motor  
4. Replace bearings  
5. Clean sawdust from motor  
fan  
1. Power line overloaded  
1. Correct overload condition  
2. Increase supply wire size  
2. Undersize wires in supply  
system  
3. Request voltage check from  
power company and correct  
low voltage condition  
Motor fails to develop full power.  
3. Low voltage  
4. Worn motor  
4. Replace motor  
1. Sharpen tools  
1. Dull tools  
2. Tool support set too low  
2. Reposition tool support  
height  
3. Tool support set too far from  
workpiece  
Tools tend to grab or dig in.  
3. Reposition tool support  
closer to workpiece  
4. Improper tool being used  
4. Use correct tool for operation  
1. Excessive pressure being  
applied by tailstock. Note:  
The screw action of the  
tailstock is capable of  
1. Slide tailstock down to the  
right side of the lathe against  
the stop. Move headstock  
into position and apply  
pressure to workpiece with  
tailstock.  
applying excessive pressure  
to workpiece and headstock.  
Apply only sufficient force by  
tailstock to hold workpiece  
securely in place. Excessive  
pressure can cause damage  
to machine.  
Tailstock moves when applying  
pressure  
2. Remove and clean surfaces  
with a cleaner degreaser  
2. Lathe bed and tailstock  
mating surfaces are greasy  
or oily.  
1. Digital readout sensor out of  
position  
1. Open the belt access and  
position the sensor so that it  
reads the bolts  
Digital readout does not work  
22  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Stand and Bed Assembly  
23  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Stand and Bed Assembly  
Index Part  
No. No.  
Description  
Size  
Qty.  
1..........JWL1642-201 ...............I.D. Label...............................................JWL-1642EVS ........................ 1  
............JWL-1642-201A............I.D. Label...............................................JWL-1642EVS-2..................... 1  
2..........JWL1642-202 ...............Live Center............................................MT2........................................ 1  
3..........JWL1642-203 ...............Stand .................................................... ............................................... 2  
4..........JWL1442-219 ...............JET Label.............................................. ............................................... 1  
5..........JWL1642-205 ...............JET Stripe ............................................. ............................................... 1  
6..........JWL1642-206 ...............Adjustable Foot .....................................3/8......................................... 4  
7..........TS-0561031..................Hex Nut.................................................3/8......................................... 4  
8..........JWL1442-201 ...............Bed ....................................................... ............................................... 1  
9..........TS-0208081..................Hex Socket Cap Screw..........................5/16”-18 x 1-1/2” ................... 10  
10........TS-0680032..................Flat Washer...........................................5/16” ..................................... 12  
11........JWL1642-211 ...............Tool Rest............................................... ............................................... 1  
12........JWL1442-207 ...............Tool Rest Base...................................... ............................................... 1  
13........JWL1442-208 ...............End Cover............................................. ............................................... 1  
14........TS-0267021..................Set Screw..............................................1/4”-20 x 1/4” .......................... 6  
15........JWL1442-129 ...............Support Bracket..................................... ............................................... 1  
16........JWL1442-210A .............Tool Support Rod .................................. ............................................... 1  
17........JWL1442-211 ...............Handle................................................... ............................................... 1  
18........JWL1442-212 ...............Handwheel ............................................ ............................................... 1  
19........JWL1442-202 ...............Stud ...................................................... ............................................... 3  
20........JWL1442-206 ...............Tool Support Handle..............................3/8......................................... 1  
21........JWL1442-124 ...............C-Ring...................................................S19......................................... 3  
22........JWL1642-222 ...............Tailstock................................................ ............................................... 1  
23........JWL1442-218 ...............Tailstock Quill Handle............................5/16” ....................................... 1  
24........JWL1442-214 ...............Lead Screw ........................................... ............................................... 1  
25........JWL1442-215 ...............Quill....................................................... ............................................... 1  
26........JWL1642-226 ...............Bracket.................................................. ............................................... 1  
27........JWL1442-217 ...............Tailstock Rod......................................... ............................................... 1  
28........JWL1642-228 ...............Storage Basket...................................... ............................................... 1  
29........TS-0570021..................Hex Nut.................................................5/16” ....................................... 3  
30........TS-0270061..................Set Screw..............................................5/16”-18 x 5/8” ........................ 1  
31........JWL1442-128 ...............Clamp Bolt............................................. ............................................... 2  
32........JWL1442-127 ...............Bushing................................................. ............................................... 1  
33........JWL1442-126 ...............Key........................................................5 x 5 x 30................................ 1  
34........JWL1442-154 ...............Clamp.................................................... ............................................... 2  
35........TS-0561081..................Hex Nut.................................................3/4”-10.................................... 2  
36........TS-0206011..................Hex Socket Cap Screw..........................#10-24 x 3/8”........................... 4  
37........JWL1642-237 ...............Tip......................................................... ............................................... 1  
38........JWL1642-238 ...............Cap ....................................................... ............................................... 1  
39........JWL1642-239 ...............Knockout Rod........................................ ............................................... 1  
40........JWL1442-228 ...............C-Ring...................................................S25......................................... 1  
............JWL1642-TCA ..............Tailstock Complete Assembly (not shown)............................................. 1  
............JWL1642-TRCA............Tool Rest Complete Assembly (not shown)............................................ 1  
24  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Headstock Assembly  
25  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Headstock Assembly  
Index Part  
No. No.  
Description  
Size  
Qty.  
1..........JWL1642-101 ...............Headstock ............................................. ............................................... 1  
2..........JWL1642-102 ...............Spur Center...........................................MT2........................................ 1  
3..........JWL1642-103 ...............Face Plate.............................................6............................................ 1  
4..........JWL1642-104 ...............Spindle.................................................. ............................................... 1  
5..........BB-6207ZZ ...................Ball Bearing...........................................6207ZZ................................... 1  
6..........VB-180J........................Poly-V Belt ............................................180J........................................ 1  
7..........TS-0270011..................Set Screw..............................................5/16”-18 x 1/4” ........................ 4  
8..........JWL1642-108 ...............Spindle Pulley........................................ ............................................... 1  
9..........JWL1642-109 ...............Wave Washer........................................ø49......................................... 1  
10........BB-6205ZZ ...................Ball Bearing...........................................6205ZZ................................... 1  
11........TS-0207041..................Hex Socket Cap Screw..........................1/4”-20 x 3/4” .......................... 1  
12........JWL1642-112 ...............Lock Nut................................................M22 ........................................ 1  
13........TS-0207021..................Hex Socket Cap Screw..........................1/4”-20 x 5/8” .......................... 4  
14........JWL1642-114 ...............Hand Wheel .......................................... ............................................... 1  
15........JWL1442-164 ...............Knockout Rod........................................ ............................................... 1  
16........JWL1642-116 ...............Motor.....................................................1.5 HP .................................... 1  
............JWL1642-116A .............Motor.....................................................2 HP ....................................... 1  
............JWL1642-MFC..............Motor Fan Cover (not shown) ................ ............................................... 1  
............JWL1642-MF ................Motor Fan (not shown)........................... ............................................... 1  
17........JWL1642-117 ...............Handle...................................................3/8”-16 x 1” ............................. 1  
18........TS-0680042..................Flat Washer...........................................3/8......................................... 1  
19........TS-228820....................Flat Head Screw....................................M8 x 20................................... 4  
20........TS-0209051..................Hex Socket Cap Screw..........................3/8”-16 x 1” ............................. 1  
21........TS-0720091..................Lock Washer .........................................3/8......................................... 1  
22........JWL1642-122 ...............Motor Assembly Plate............................ ............................................... 1  
23........JWL1642-123 ...............Knob ..................................................... ............................................... 1  
24........JWL1642-124 ...............Motor Pulley .......................................... ............................................... 1  
25........TS-0267021..................Set Screw..............................................1/4”-20 x 1/4” .......................... 4  
26........TS-0206031..................Socket Head Cap Screw........................#10-24 x 5/8”........................... 4  
27........JWL1642-127 ...............Tap Screw.............................................M3x10..................................... 4  
28........JWL1642-128 ...............DRO Cover............................................ ............................................... 1  
29........JWL1642-129 ...............Plate...................................................... ............................................... 1  
30........JWL1642-130 ...............Digital Readout......................................JWL-1642EVS ........................ 1  
............JWL1642-130A .............Digital Readout......................................JWL-1642EVS-2..................... 1  
31........TS-1540011..................Nut ........................................................M3 .......................................... 2  
32........TS-236103....................Lock Washer .........................................M3 .......................................... 2  
33........TS-2283202..................Round Head Screw ...............................M3 x 20................................... 2  
34........JWL1642-134 ...............Tapping Screw ......................................1/4” x 1/2” ............................... 2  
35........JWL1642-135 ...............Bracket.................................................. ............................................... 1  
36........JWL1642-136 ...............Label Control Panel............................... ............................................... 1  
37........JWL1642-137 ...............Push/Pull Switch.................................... ............................................... 1  
38........TS-0206011..................Socket Head Cap Screw........................#10-24 x 3/8”........................... 8  
39........JWL1642-139 ...............Panel Cover .......................................... ............................................... 1  
40........JWL1442-116 ...............Spring.................................................... ............................................... 1  
41........JWL1642-141 ...............Fwd/Rev Switch..................................... ............................................... 1  
42........JWL1642-142 ...............Variable Speed Control.......................... ............................................... 1  
43........JWL1642-143 ...............Variable Speed Knob............................. ............................................... 1  
44........JWL1642-144 ...............Speed Label .......................................... ............................................... 1  
45........JWL1642-145 ...............Belt Door............................................... ............................................... 1  
46........JWL1642-146 ...............Knob ..................................................... ............................................... 1  
26  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Headstock Assembly (continued)  
Description  
Index Part  
No. No.  
Size  
Qty.  
47........JWL1642-147 ...............O-Ring................................................... ............................................... 1  
48........JWL1442-122 ...............Spindle Lock Pin.................................... ............................................... 1  
49........JWL1642-149 ...............Retaining Washer.................................. ............................................... 1  
50........JWL1442-121 ...............Bracket.................................................. ............................................... 1  
51........JWL1442-153 ...............Plate...................................................... ............................................... 1  
52........TS-0720041..................Lock Washer .........................................#8 ........................................... 2  
53........JWL1642-155 ...............Pad ....................................................... ............................................... 1  
54........JWL1642-154 ...............Door Hinge............................................ ............................................... 1  
55........TS-056006....................Hex Nut.................................................#8-32 ...................................... 2  
56........JWL1442-127 ...............Bushing................................................. ............................................... 1  
57........JWL1442-128 ...............Clamp Bolt............................................. ............................................... 1  
58........JWL1442-154 ...............Clamp.................................................... ............................................... 1  
59........TS-0561081..................Hex Nut.................................................3/4”-10.................................... 1  
60........JWL1442-124 ...............C-Ring...................................................S19......................................... 2  
61........JWL1642-161 ...............Lever..................................................... ............................................... 1  
62........JWL1642-162 ...............Handle................................................... ............................................... 1  
63........JWL1642-163 ...............Key........................................................5 x 5 x 40................................ 1  
64........JWL1642-164 ...............Inverter..................................................JWL-1642EVS ........................ 1  
............JWL1642-164A .............Inverter..................................................JWL-1642EVS-2..................... 1  
65........JWL1642-165 ...............Strain Relief........................................... ............................................... 3  
66........JWL1642-166 ...............Bracket.................................................. ............................................... 1  
67........TS-0270011..................Set Screw..............................................5/16”-18 x 1/4” ........................ 1  
68........JWL1642-168 ...............Plunger.................................................. ............................................... 1  
69........JWL1642-169 ...............Braking Resistor....................................JWL-1642EVS ........................ 1  
............JWL-1642169A .............Braking Resistor....................................JWL-1642EVS-2..................... 1  
70........JWL1642-170 ...............Signal Cord ........................................... ............................................... 1  
71........JWL1642-171 ...............Power Cord ...........................................JWL-1642EVS ........................ 1  
............JWL1642-171A .............Power Cord ...........................................JWL-1642EVS-2..................... 1  
72........JWL1642-172 ...............Motor Cord............................................ ............................................... 1  
73........JWL1642-173 ...............Motor Label ...........................................JWL-1642EVS ........................ 1  
............JWL1642-173A .............Motor Label ...........................................JWL-1642EVS-2..................... 1  
74........JWL1642-174 ...............Collar .................................................... ............................................... 1  
75........JWL1442-169 ...............Index Pin............................................... ............................................... 1  
76........JWL1642-176 ...............Key........................................................8 x 8 x 90................................ 1  
77........TS-0051021..................Hex Head Bolt.......................................5/16”-18 x 5/8” ........................ 4  
78........JWL1442-126 ...............Key........................................................5 x 5 x 30................................ 1  
79........JWL1642-179 ...............Guard.................................................... ............................................... 1  
80........JWL1642-180 ...............Guard Bracket....................................... ............................................... 1  
81........TS-0209071..................Hex Socket Cap Screw ........................3/8”-16 x 1-1/2” ....................... 2  
82........TS-0720091..................Lock Washer .........................................3/8......................................... 2  
83........JWL1642-183 ...............Cable Clamp ......................................... ............................................... 1  
84........TS-056007....................Hex Nut.................................................#10 ......................................... 1  
85........JWL1642-185 ...............Cable Clamp ......................................... ............................................... 1  
86........TS-0206021..................Hex Socket Cap Screw..........................#10-24 x 1/2”........................... 1  
87........JWL1642-187 ...............Collar .................................................... ............................................... 2  
88........JWL1642-188 ...............Hex Nut................................................. ............................................... 2  
89........TS-1524031..................Set Screw..............................................M8x12..................................... 2  
27  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Wiring Diagram for JWL-1642EVS  
28  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Wiring Diagram for JWL-1642EVS-2  
29  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Indexer Positions  
How to use the chart  
A diagram of the indexer is shown at right, as viewed  
from the tailstock end of the Lathe. Points A, B and C  
are the holes in the head casting. The holes in the  
spindle collar may be considered as numbered 1  
through 12.  
Example: You wish to rout 9 flutes on your spindle  
blank. Locate the “9” in the “No. of Flutes” column;  
each flute angle will be 40°. The index pin should first  
be inserted into hole combination “A-1”. Make your  
first flute at this position. Back off the index pin and  
rotate the spindle until the index pin can be inserted  
into hole combination “A-5”; this will be followed by  
“A-9”. Succeeding flutes will be made with the index  
pin in the B position: “B-3”, “B-7” and so on.  
No. of Flutes  
360° divided by...  
Angle  
360.00  
180.00  
120.00  
90.00  
72.00  
60.00  
45.00  
40.00  
36.00  
30.00  
24.00  
22.50  
20.00  
18.00  
15.00  
12.00  
10.00  
Letter  
#
Letter  
#
Letter  
#
1
2
A
A
A
A
1
1,7  
1,5,9  
3
4
1,4,7,10  
5
-----------------------  
1,3,5,7,9,11  
1,4,7,10  
6
A
A
A
8
9
1,5,9  
B
B
3,7,11  
C
C
1,5,9  
10  
12  
15  
16  
18  
20  
24  
30  
36  
-----------------------  
1 to 12  
A
-----------------------  
-----------------------  
1,3,5,7,9,11  
-----------------------  
1 to 12  
A
A
A
1,3,5,7,9,11  
1,3,5,7,9,11  
-----------------------  
1 to 12  
B
B
1 to 12  
1,5,9  
C
C
1 to 12  
1,5,9  
other interesting patterns....  
------  
9
A
1,5,9  
NOTE: A dashed line indicates that particular set of angles is not possible with the indexer.  
30  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Notes:  
31  
Download from Www.Somanuals.com. All Manuals Search And Download.  
WMH Tool Group  
2420 Vantage Drive  
Elgin, Illinois 60124  
Phone: 800-274-6848  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Indesit Refrigerator BAAN 12 User Manual
Ingersoll Rand Sander 311A User Manual
InSinkErator Water Dispenser H Wave S User Manual
Intel Switch IXM5414E User Manual
JBL Professional Computer Hardware DSC 280 User Manual
Jenn Air Refrigerator JSC24C8EAM User Manual
Kawasaki Motorized Toy Car R8126 User Manual
Kenwood Juicer JE750 series User Manual
King Canada Drill KC 401V2F 5 User Manual
Kodak Digital Camera MD30 User Manual