Operating Instructions and Parts Manual
12" Sliding Dual Bevel Compound Miter Saw
Benchtop Series – Model No. JMS-12SCMS
R
C
US
174315
For serial no. 10070329 and higher
WALTER MEIER (Manufacturing) Inc.
427 New Sanford Road
LaVergne, Tennessee 37086
Part No. M-707120
Revision B 08/2010
Ph.: 800-274-6848
Copyright © 2010 Walter Meier (Manufacturing) Inc.
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Table of Contents
Warranty and Service................................................................................................................................2
Table of Contents .....................................................................................................................................3
Warnings..................................................................................................................................................5
Compound Miter Saw Safety.....................................................................................................................7
Introduction ..............................................................................................................................................8
Specifications ...........................................................................................................................................8
Cutting Capacity .......................................................................................................................................8
Electrical ..................................................................................................................................................9
Power Supply and Motor Specifications ..................................................................................................9
Electrical Requirements.........................................................................................................................9
Extension Cords....................................................................................................................................9
Features ................................................................................................................................................10
Shipping Contents ..................................................................................................................................11
Contents of the Shipping Container ......................................................................................................11
Assembly ...............................................................................................................................................12
Unlocking the Slide Carriage ................................................................................................................12
Releasing the Cutting Head .................................................................................................................12
Unlocking ........................................................................................................................................12
Locking ...........................................................................................................................................12
Installing the Dust Bag.........................................................................................................................12
Installing the Safety Hold-down Clamp..................................................................................................13
Power Cord Storage Clips....................................................................................................................13
Saw Blade Wrench..............................................................................................................................13
Table Inserts.......................................................................................................................................14
Mounting the Saw................................................................................................................................14
Installing Blade....................................................................................................................................15
Adjustments ...........................................................................................................................................16
Bevel Stop Adjustments.......................................................................................................................16
90°(0°) Bevel Adjustment..................................................................................................................16
Bevel Scale Indicators......................................................................................................................16
45° Left Bevel Positive Stop Adjustment ............................................................................................16
45° Right Bevel Positive Stop Adjustment ..........................................................................................17
33.9° Left & Right Bevel Adjustment ..................................................................................................17
Miter Angle .........................................................................................................................................18
Miter Scale Indicator Adjustment .......................................................................................................18
Adjusting Fence Squareness................................................................................................................18
Positive Stop Miter Angle Adjustment ...................................................................................................19
Quick-cam Miter Table Lock Operation.................................................................................................19
Quick-cam Miter Table Lock Adjustment ...............................................................................................19
Presetting the Cutting Depth ................................................................................................................20
Rear Support Bar ................................................................................................................................20
Operation...............................................................................................................................................21
Starting a cut.......................................................................................................................................21
Finishing a cut.....................................................................................................................................21
Jammed Material.................................................................................................................................21
To Turn the Saw On ............................................................................................................................21
Sliding Fence ......................................................................................................................................22
Removing or Installing the Sliding Fence .................................................................................................22
Sliding Carriage System ......................................................................................................................22
Miter Cut.............................................................................................................................................23
Bevel Cut............................................................................................................................................23
33.9° Bevel Detent Pin for Crown Moldings ...........................................................................................24
Compound Cuts ..................................................................................................................................24
90º Crosscut – Narrow Boards .............................................................................................................24
Slide Cutting Wide Boards ...................................................................................................................25
Cutting Bowed Material........................................................................................................................26
Rough Cutting a Dado .........................................................................................................................26
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Auxiliary Wood Fence..........................................................................................................................26
Cutting Base Molding...........................................................................................................................27
Bevel/Miter Settings.............................................................................................................................27
Removing the Blade ............................................................................................................................14
Laser Beam ........................................................................................................................................20
Changing the Belt................................................................................................................................26
Crown Molding ....................................................................................................................................27
Crown Molding Chart ..............................................................................................................................28
Maintenance ..........................................................................................................................................29
Replacing Carbon Brushes ..................................................................................................................29
Lower Blade Guard..............................................................................................................................29
Saw Dust ............................................................................................................................................29
Lubrication..........................................................................................................................................29
Troubleshooting – Motor .........................................................................................................................30
Troubleshooting – Operation ...................................................................................................................30
Parts......................................................................................................................................................31
Ordering Replacement Parts................................................................................................................31
Parts List ............................................................................................................................................31
Assembly Drawing...............................................................................................................................36
Wiring Diagram.......................................................................................................................................39
The specifications in this manual are given as general information and are not binding. Walter Meier
(Manufacturing) Inc. reserves the right to effect, at any time and without prior notice, changes or alterations to
parts, fittings, and accessory equipment deemed necessary for any reason whatsoever.
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Warnings
1. Read and understand the entire owners' manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with
all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This saw is designed and intended for use by properly trained and experienced personnel only. If you
are not familiar with the proper and safe operation of a compound miter saw, do not use until proper
training and knowledge have been obtained.
5. Do not use this saw for other than its intended use. If used for other purposes, Walter Meier
(Manufacturing) Inc., disclaims any real or implied warranty and holds itself harmless from any injury
that may result from that use.
6. Always wear approved safety glasses/face shields while using this miter saw. Everyday eyeglasses
only have impact resistant lenses; they are not safety glasses.
7. Before operating this saw, remove tie, rings, watches and other jewelry, and roll sleeves up past the
elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips
are recommended. Do not wear gloves.
8. Wear ear protectors (plugs or muffs) during extended periods of operation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
•
•
•
Lead from lead based paint.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area and work with approved safety
equipment, such as face or dust masks that are specifically designed to filter out microscopic
particles.
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
11. Make certain the switch is in the OFF position before connecting the machine to the power supply.
12. Make certain the machine is properly grounded.
13. Make all machine adjustments or maintenance with the machine unplugged from the power source.
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately.
16. Make sure this machine is firmly secured to the floor or bench before use.
17. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting
and any other conditions that may affect its operation. A guard or other part that is damaged should
be properly repaired or replaced.
18. Provide for adequate space surrounding work area and non-glare, overhead lighting.
19. Keep the floor around the machine clean and free of scrap material, oil and grease.
20. Don't use in dangerous environment. Don't use power tools in damp or wet locations, or expose them
to rain. Keep work area well lighted.
21. Keep visitors a safe distance from the work area. Keep children away.
22. Make your workshop child proof with padlocks, master switches or by removing starter keys.
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23. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are
careless acts that can result in serious injury.
24. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other
moving parts. Do not overreach or use excessive force to perform any machine operation.
25. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for
which it was not designed. The right tool will do the job better and safer.
26. Use recommended accessories; improper accessories may be hazardous.
27. Maintain tools with care. Keep saw blades sharp and clean for the best and safest performance.
Follow instructions for lubricating and changing accessories.
28. Disconnect tools before servicing and when changing accessories such as blades.
29. Make sure the work piece is securely attached or clamped to the table.
30. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do
not use your hands.
31. Do not stand on the machine. Serious injury could occur if the machine tips over.
32. Never leave the machine running unattended. Turn the power off and do not leave the machine until it
comes to a complete stop.
33. Remove loose items and unnecessary work pieces from the area before starting the machine.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly
even death.
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Compound Miter Saw Safety
Specific safety instructions for this compound miter saw
1. Do not operate the miter saw until it is completely assembled and installed according to these
instructions.
2. If you are not thoroughly familiar with the operation of miter saws, seek guidance from your
supervisor, instructor or other qualified person.
3. Always hold the work firmly against the fence and table.
4. Do not perform any operation free hand (use clamp wherever possible).
5. Keep hands out of the path of the saw blade. If the workpiece you are cutting would cause your
hands to be within 8-3/4 in. of the saw blade, the workpiece should be clamped in place before
making the cut.
6. Be sure the blade is sharp, runs freely and is free of vibration.
7. Allow the motor to come up to full speed before starting a cut.
8. Keep the motor air slots clean and free of chips or dust.
9. Always make sure all handles are tight before cutting, even if the table is positioned in one of the
positive stops.
10. Be sure both the blade and the collar are clean and the arbor bolt is tightened securely.
11. Use only blade collars specified for your saw.
12. Never use blades larger in diameter than 12 inches.
13. Never apply lubricants to the blade when it is running.
14. Always check the blade for cracks or damage before operation. Replace a cracked or damaged blade
immediately.
15. Never use blades recommended for operation at less than 4200 RPM.
16. Always keep the blade guards in place and use at all times.
17. Never reach around the saw blade.
18. Make sure the blade is not contacting the workpiece before the switch is turned ON.
19. Important: After completing the cut, release the trigger and wait for the blade to stop before returning
the saw to the raised position.
20. Make sure the blade has come to a complete stop before removing or securing the workpiece,
changing the workpiece angle or changing the angle of the blade.
21. Never cut metals or masonry products with this tool. This miter saw is designed for use on wood and
wood-like products.
22. Never cut small pieces. If the workpiece being cut would cause your hand or fingers to be within 8-3/4
in. of the saw blade the workpiece is too small.
23. Provide adequate support to the sides of the saw table for long work pieces.
24. Never use the miter saw in an area with flammable liquids or gases.
25. Never use solvents to clean plastic parts. Solvents could possibly dissolve or otherwise damage the material.
26. Shut off the power before servicing or adjusting the tool.
27. Disconnect the saw from the power source and clean the machine when finished using.
28. Make sure the work area is clean before leaving the machine.
29. Should any part of your miter saw be missing, damaged, or fail in any way, or any electrical
component fail to perform properly, lock the switch and remove the plug from the power supply outlet.
Replace missing, damaged, or failed parts before resuming operation.
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Introduction
This manual is provided by Walter Meier (Manufacturing) Inc., covering the safe operation and
maintenance procedures for the JET Model JMS-12SCMS Dual Bevel Sliding Compound Miter Saw with
laser. This manual contains instructions on installation, safety precautions, general operating procedures,
maintenance instructions and parts breakdown. This machine has been designed and constructed to
provide years of trouble free operation if used in accordance with instructions set forth in this manual. If
there are any questions or comments, please contact either your local supplier or Walter Meier. Walter
Specifications
Model Number................................................................................................................ JMS-12SCMS
Stock Number .......................................................................................................................... 707120
Motor......................................................................................................................... 120V, 60Hz, 15A
No Load Speed (Arbor) ..........................................................................................................4200RPM
Motor Arbor Shaft Size....................................................................................................................5/8"
Blade ............................................................................................................... 12", 60T, carbide tipped
Blade Arbor Size......................................................................................................1" with 5/8" reducer
Miter Stops................................................................................................................. ten at -45° to 60°
Bevel Stops...................................................................................................0°, 33.9°, 45° left and right
Base Dimensions.........................................................................................................37-1/2” x 26-1/4”
Net Weight .................................................................................................................................. 72 lb.
The above specifications were current at the time this manual was published, but because of our policy of
continuous improvement, Walter Meier (Manufacturing) Inc., reserves the right to change specifications at
any time and without prior notice, without incurring obligations.
Cutting Capacity
Cut Type
Miter Angle
Bevel Angle
Cutting Capacity
Cross Cut
Miter
0º
0º
0º
0º
4" x 12-1/4"
4" x 8-3/4"
45º Right & Left
60º Right
0º
Miter
4" x 6-1/4"
Bevel
45º Left
45º Right
45º Left
45º Right
45º Right
0º
2-1/2" x 12-1/4"
1-3/4" x 12-1/4"
2-1/2" x 8-3/4"
1-3/4" x 8-3/4"
1-3/4" x 6-1/4"
5-1/2"
Bevel
0º
Compound Cut
Compound Cut
Compound Cut
45º Right & Left
45º Right & Left
60º Right
Vertical Capacity (Baseboard) 0º
Read and understand the entire contents of this manual before attempting
assembly or operation! Failure to comply may cause serious injury!
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Electrical
Extension Cords
Make sure your extension cord is in good
condition. When using an extension cord, be
sure to use one heavy enough to carry the
current your machine will draw. An undersized
cord will cause a drop in the line voltage
resulting in power loss and overheating. The
table below shows the correct size to use
depending on the cord length and nameplate
ampere rating. If in doubt, use the next heavier
gauge. Remember, the smaller the gauge
number, the heavier the cord.
Power Supply and Motor
Specifications
The AC motor used in this saw is a universal,
nonreversible type (see Motor in the Specifica-
tions section on page 8).
To avoid electrical hazards,
fire hazards, or damage to the machine, use
proper circuit protection. Your saw is wired
at the factory for 120V operation. Connect to
a 120V, 15 Amp circuit and use a 15 amp time
delay fuse or circuit breaker. If power cord is
worn or cut, or damaged in any way, have it
replaced immediately to avoid shock or fire.
Cord Length AWG
00 – 25ft
25 – 50ft
016
014
Important:
Make certain the receptacle in
question is properly grounded. If you are not
sure, have a registered electrician check the
receptacle.
Electrical Requirements
This machine is double insulated to provide a
double thickness of insulation between the user
and the machine's electrical system. All exposed
metal parts are isolated from the internal metal
motor components with protective insulation.
This saw has a plug that looks like the one
shown in Figure A.
Figure A
To reduce the risk of electrical shock, this saw
has a polarized plug (one blade is wider than the
other). This plug will fit in a polarized outlet only
one way; if the plug does not fit fully in the outlet,
reverse the plug. If it still does not fit, contact a
qualified electrician to install the proper outlet.
Do not change the plug in any way.
Double insulation does not take the place of
normal safety precautions when operating this
tool.
To avoid electrocution:
1. Use only identical replacement parts when
servicing a tool with double insulation.
Servicing should be performed by a qualified
technician.
2. Do not use power tools in wet or damp
locations or expose them to rain or snow.
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Features
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Shipping Contents
Unpacking
1. Remove the contents from the shipping
container.
2. Compare the contents of the shipping
container with the list found below. Make
certain that all items are accounted for
before discarding any packing material.
Report any shortages or damage to your
JET distributor.
Contents of the Shipping Container
A
B
C
D
E
F
Compound Miter Saw (1)
Dust Bag (1)
Power Cord Storage Clip (2)
Screw (2)
Hold-down Clamp (1)
Lock Knob (2)
-- Owner’s Manual (1)
-- Warranty Registration Card
Tools Supplied for Assembly
G
Blade Wrench
Tools not included
00Adjustable Wrench
006mm Hex Wrench
G
00Crosspoint Screwdriver
00Slotted Screwdriver
00Combination Wrench
Contents of Shipping Container
Read and understand all
assembly instructions before attempting
assembly! Failure to comply may cause
serious injury!
Note: Optional work support extensions (stock
no. 707121) are available for your miter saw.
Contact Walter Meier customer service to order.
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Assembly
Unlocking the Slide Carriage
Loosen the slide carriage lock knob (A).
When transporting or storing the miter saw, the
slide carriage (B) should always be locked in
position.
Releasing the Cutting Head
Figure 1
When not in use, lock the
cutting head in the down position. Failure to
comply can cause serious injury or damage
equipment.
Unlocking
1. Push down on the switch handle (page 10).
2. Pull out the hold-down latch (A, Fig. 2).
3. Raise the cutting head to the up position.
Locking
Note: When not in use, lock the cutting head in the
down position.
1. Push the cutting head down
2. Press the hold-down latch (A, Fig. 2) in to lock.
Important: Always use the carrying handles when
lifting or moving to avoid damage to the machine.
Figure 2
Installing the Dust Bag
1. Squeeze the metal collar wings (B, Fig. 3) of
the dust bag (A, Fig. 3).
2. Place the dust bag neck opening around the
exhaust port (C, Fig. 3), and release the collar
wings (B).
To empty the dust bag, remove from exhaust port,
open zipper on underside of bag and empty into
waste container.
Note: Check and empty bag frequently. Do not wait
for it to get full.
Fif
Figure 3
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Installing the Safety Hold-down Clamp
1. Place the hold-down clamp assembly (A, Fig. 4)
in a mounting hole located behind the right or left
fence (B, C).
2. Thread the hold-down clamp knob (D) into the
hole located at the rear of the saw base.
3. Tighten the hold-down clamp knob (D).
Figure 4
Power Cord Storage Clips
The slide carriage has two clips on the rear for cord
storage when the machine is not in use.
To assemble:
Attach each storage clip (A, Fig. 5) to the rear of
slide-bar seat (C) with one mounting screw (B).
Fi
Figure 5
Saw Blade Wrench
For convenience, storage clip (A, Fig. 6) is located
at the left rear foot of the base for storing the blade
wrench (B).
Figure 6
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For portable use:
Table Inserts
Place the saw on a 3/4 in. thick piece of plywood
and bolt the base securely to the plywood using the
Always unplug the saw to avoid
accidental starting. Failure to comply may mounting holes on the base. Mounting hardware is
cause serious injury!
not included and must be purchased separately.
Use C-clamps to clamp this mounting board to a
stable work surface at the worksite.
!
Remove table insert to remove all small pieces
of debris from the table cavity before
performing any cuts.
Removing the Blade
!
Be sure to reattach the table insert prior to
performing a cutting operation.
Disconnect power and make
sure the switch is in the OFF position to avoid
accidental starts. Failure to comply may cause
serious injury!
Do not start the saw without
checking for interference between the blade
and table insert.
Referring to Figure 7:
Damage could result to the blade, table insert or
turntable if blade strike occurs during the cutting
operation.
1. Unplug the saw from the outlet.
2. Raise the miter saw to the upright position.
To remove:
3. Raise the lower clear plastic blade guard (A) to
1. Loosen and remove six screws on the table
inserts (see page 10) with a crosspoint
screwdriver
the uppermost position.
4. While holding the lower blade guard, loosen the
cover plate screw (C) with a crosspoint
screwdriver.
2. Remove the inserts.
To install:
5. Rotate the cover plate (B) to expose the arbor
bolt (H).
3. Reposition the table inserts.
4. Install the six screws and tighten.
6. Place the blade wrench over the arbor bolt (H).
7. Locate the arbor lock (E) on the motor, below
the belt cover (D).
Check for blade clearance by moving the slide
carriage through the full motion of the blade in the
table slot.
8. Press the arbor lock, holding it in firmly while
turning the blade clockwise. The arbor lock will
then engage and lock the arbor. Continue to
hold the arbor lock, while turning the wrench
clockwise to loosen the arbor bolt.
Mounting the Saw
Observe the following safety measures to avoid
injury form unexpected saw movement:
9. Remove the arbor bolt (H), arbor collar (G), and
•
Disconnect the power cord and lock the cutting
head in the lower position.
blade (J). Do not remove the inner blade collar.
10. Raise the lower clear plastic blade guard (A) to
•
Lock the slide carriage in place.
the upright position to remove the blade.
When lifting:
Note: Pay attention to the pieces removed, noting
their position and direction they face. Wipe the
blade collars clean of any sawdust before installing
a new blade. Also, the 12 in. blade has a 1 in. arbor
hole with a 5/8 in. reducer (F) to mount onto the
saw.
•
•
•
Use the carrying handles on the top of the saw.
Bend at the knees, not from the back.
Clamp or bolt the saw on a level work surface.
For stationary use:
Select a location for the saw, such as the top of a
workbench, making sure to provide sufficient room for
handling the workpiece. Secure the saw to the bench.
Mounting hardware is not included and must be
purchased separately.
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Installing Blade
Important: This machine requires
a
12-inch
diameter blade.
Unplug the miter saw before changing and/or
installing the blade.
Referring to Figure 7:
1. Install a 12 in. blade with a 5/8 in. arbor (or a 1
in. arbor with a 5/8 in. reducer) making sure the
rotation arrow on the blade matches the
clockwise rotation arrow on the upper guard,
and the blade teeth are pointing downward.
2. Place the arbor collar (G) against the blade and
on the arbor. Thread the arbor bolt (H) on the
arbor in a counterclockwise direction.
Important: Make sure that the flat edge inside
the blade collar opening is aligned with the flat
edge on the arbor shaft. Also, the flat -side of
the arbor collar (G) must be placed against the
blade (J).
3. Place the blade wrench on the arbor bolt (H).
4. Press the arbor lock (E), holding it in firmly
while turning the blade counterclockwise
(opposite the cutting direction of the blade).
When it engages, continue to press the arbor
lock (E) in, while tightening the arbor bolt (H)
securely.
5. Rotate the cover plate (B) back to its original
position until the slot in the cover plate engages
with the cover plate screw (C). While holding
the lower blade guard (A) up as shown, tighten
the screw (C) with a cross-point screwdriver.
6. Lower the retractable blade guard (A) and
verify that the operation of the guard does not
bind or stick.
7. Turn the blade to disengage the arbor lock (E);
then verify that the blade will spin freely.
Never use the saw without the
cover plate securely in place. Failure to comply
may cause serious injury!
The cover plate keeps the arbor bolt from falling out
if it accidentally loosens, and helps prevent the
spinning blade from coming off the saw.
Figure 7
Verify that the collars are clean
and properly installed. Lower the blade into the
table and verify that it does not come in contact
with the metal base or the turn table. Failure to
comply may cause serious injury!
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Adjustments
Before attempting any adjust-
ments – To avoid injury from unexpected
starting or electrical shock make sure the
trigger is released and remove the power cord
from the power source. Failure to comply may
cause serious injury!
A
Note: Your miter saw was adjusted at the factory.
However, during shipment slight misalignment may
have occurred. Check the following settings and
adjust if necessary prior to using this miter saw.
Figure 8
B
B
Bevel Stop Adjustments
90°(0°) Bevel Adjustment
1. Turn the bevel lock handle (A, Fig. 8) clockwise
to loosen and tilt the cutting arm while pushing
the bevel detent pin (E, Fig. 10) in against the
0° bevel stop. Turn the bevel lock handle (A,
Fig. 8) counterclockwise to tighten.
2. Place a combination square on the miter table
with the rule against the table and heel of the
square against the saw blade.
If the blade is not 0° to the miter table:
Figure 9
3. Using
a
5mm hex wrench, loosen four
adjustment bolts (B, Fig. 9) at the back of the
miter saw. Unlock the bevel lock handle (A, Fig.
8) and position the cutting arm to be zero
degrees to the table using the combination
square as your reference.
C
4. Tighten the bevel lock handle (A, Fig. 8) and
the four adjustment bolts (B, Fig. 9).
Bevel Scale Indicators
1. Set the blade to be exactly 90°(0°) to the table.
2. With cross-point screwdriver, loosen two bevel
indicator screws (C, Fig. 9).
3. Adjust bevel indicators (D, Fig. 9) to the “0”
mark on the bevel scale and retighten the
screws (C, Fig. 9).
D
Figure 10
E
45° Left Bevel Positive Stop Adjustment
1. Set the miter angle to zero degrees. Fully
extend the sliding fence completely to the left
then pull the bevel detent pin (E, Fig. 10) out.
Note: When retracting the bevel detent pin, it
may be required to slightly shift the upper arm
assembly right or left.
Figure 11
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2. Loosen the bevel lock handle (A, Fig. 8) and tilt
the cutting arm completely to the left (Figure 11).
3. Using a combination square, check to see if the
blade is 45° to the table.
4. To adjust, tilt the cutting arm to zero degrees,
loosen the lock nut (B, Fig. 12) and turn the
stop bolt (A, Fig. 12) in or out accordingly.
5. Tilt the cutting arm back to the left and recheck
alignment.
Figure 12
6. Repeat steps 1–4 if necessary until the blade is
45° to the table, then tighten the lock nut (B,
Fig. 12) to secure the stop bolt (A, Fig. 12).
45° Right Bevel Positive Stop Adjustment
1. Set the miter angle to zero degrees. Fully
extend the sliding fence completely to the right
then pull the bevel detent pin (E, Fig. 12) out.
Note: When retracting the bevel detent pin, it
may be required to slightly shift the upper arm
assembly right or left.
2. Loosen the bevel lock handle (A, Fig. 8) and tilt
the cutting arm completely to the right (Figure 13).
Figure 13
3. Using a combination square, check to see if the
blade is 45° to the table.
4. To adjust, tilt the cutting arm to zero degrees,
loosen the locknut (D, Fig. 12) and turn the
stop bolt (C, Fig. 12) in or out accordingly.
5. Tilt the cutting arm back to the right and
recheck alignment.
6. Repeat steps 1–4 if necessary until the blade is
45° to the table, then tighten the lock nut (D,
Fig. 12) to secure the stop bolt (C, Fig. 12).
33.9° Left & Right Bevel Adjustment
1. Set the miter angle to zero degree. Fully extend
both sliding fences.
Figure 14
2. Loosen the bevel lock handle (A, Fig. 8).
3. Tilt the cutting arm to the 33.9° left bevel
position and engage the positive stop by
pushing the bevel detent pin (E, Fig. 12) in.
4. Using a combination square, check to see if the
blade is 33.9° to the table.
5. To adjust, turn the setscrew (A, Fig. 14) in or
out with a 6mm hex wrench until the blade is
33.9° to the table.
6. Repeat steps for the right bevel 33.9º bevel
adjustment, making adjustments to setscrew B,
Fig. 15.
Figure 15
17
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Miter Angle
The sliding compound miter saw scale can be
easily read, showing miter angles from 0° to 45° to
the left, and 0° to 60° to the right. The miter saw
table has ten of the most common angle settings
with positive stops at 0°, 15°, 22.5°, 31.6°, and 45°
and 60° right. These positive stops position the
blade at the desired angle quickly and accurately.
Follow the process below for quickest and most
accurate adjustments.
Referring to Figure 16:
1. Lift up on the quick-cam miter table lock (A) to
unlock the table.
2. Lift up on the positive stop locking lever (C) and
move the turntable with handle (B) to align the
indicator (D) to the desired degree
measurement.
Figure 16
3. Lock the table into position by pressing down
on the quick-cam miter table lock (A).
Miter Scale Indicator Adjustment
4. Move the table to the 0° positive stop.
5. Loosen the screw (E) that holds the indicator
with a screwdriver.
6. Adjust the indicator (D) to the 0° mark and
retighten screw.
Adjusting Fence Squareness
1. Loosen four fence locking screws (D, Fig. 18).
Note: two locking screws to each fence.
Figure 17
2. Lower the cutting arm and lock in position.
3. Using a square (B, Fig. 17), lay the heel of the
square against the fence (C, Fig. 17) and the
ruler against the blade (A, Fig. 17).
4. Adjust the fence 90° to the blade and tighten
the four fence locking screws.
If the saw has not been used
recently, recheck blade squareness to the fence
and readjust if needed.
5. After fence has been aligned, using a scrap
piece of wood, make a cut at 90º then check
squareness on the piece. Readjust if
necessary.
Figure 18
18
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Positive Stop Miter Angle Adjustment
Referring to Figure 19:
1. Unlock the miter table by lifting up on the quick-
cam miter table lock (A).
2. Raise the positive stop locking lever (C) up; at
the same time grasp the miter handle (B) and
rotate the miter table left or right to the desired
angle.
3. Release the positive stop locking lever (C) and
set the miter at the desired angle making sure
the lever snaps into place.
Note: There are ten positive stops into which
the lever will lock.
4. After the angle is selected, press down on the
quick-cam miter table lock (A).
Quick-cam Miter Table Lock Operation
If a miter angle required is not one of ten positive
stops, the miter table can be locked at any angle
between these positive stops by using the quick-
cam miter table lock.
Referring to Figure 19:
Figure 19
1. Unlock the miter table by lifting up on the quick-
cam miter table lock (A).
2. Raise the positive stop locking lever (C) up; at
the same time grasp the miter handle (B) and
rotate the miter table left or right to the desired
angle.
A
3. Release the positive stop locking lever (C).
B
4. Press down on the quick-cam miter table lock
(A) until it locks the miter table in place.
Note: The quick-cam miter table lock should lock
the table and prevent it from moving. If adjustment
is needed, see Quick-cam Miter Table Lock
Adjustment below.
C
Quick-cam Miter Table Lock Adjustment
Referring to Figure 20:
1. Place the quick-cam miter lock (A) in the down
position to lock.
D
2. Loosen the lock nut (D) with a 13 mm wrench,
then turn the stop nut (E) to extend the locking
arm against the base of the miter saw.
Figure 20
E
3. Test the quick-cam miter lock (A) to verify that
it locks the table securely into position.
4. Tighten the lock nut (D) to lock the miter
locking mechanism into place.
19
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Presetting the Cutting Depth
Laser Beam
The depth of cut can be preset for even and The laser is turned on with a switch located on the
repetitive shallow cuts.
saw handle (C, Fig. 23). When left on indefinitely, a
sensor will turn the laser off after 20 minutes. The
switch must be reset (turned off for two seconds,
then on again) to restart.
Referring to Figure 21:
1. Pull hold-down latch (C) out.
2. Flip the stop plate (A) counterclockwise to the left.
The laser has no adjustments and should not
require adjustment. If adjustment should become
necessary, take the miter saw to an approved
service center.
3. Adjust the cutting head down (See Cutting
Head section) until the teeth of the blade are at
the desired depth.
•
Laser radiation. Avoid direct eye exposure.
Always un-plug miter saw from power
source before making any adjustments.
4. While maintaining the cutting head in the
desired position, turn the stop knob (B) until it
touches the stop plate (A).
•
Laser Warning Label: Max output <1mW
DIODE LASER: 522-542nm, Complies with
21CFR 1040.10 and 1040. 11.
5. Recheck the blade depth by moving the cutting
head front to back through the full motion of a
typical cut along the control arm.
CAUTION
LASER RADIATION
DO NOT STARE INTO BEAM
MAX OUTPUT <1mW, DIODE LASER 522-542nm
COMPLIES WITH 21CFR 1040.10 AND 1040.11
CLASS II LASER PRODUCT
Use of controls or adjustments
or performance of procedures other than those
specified in this manual may result in
hazardous radiation exposure.
Figure 21
The use of optical instruments
with this product will increase eye hazard.
Rear Support Bar
•
Do not attempt to repair or disassemble the
laser. If unqualified persons attempt to
repair this laser product, serious injury may
result. Any repair required on this laser
product should be performed by authorized
service center personnel.
Do not operate the saw without
the rear extension support bar. Failure to comply
may result in serious injury!
Loosen the two screws (A, Fig. 22) and extend the
rear extension support bar (B, Fig. 22) by sliding it
out, then tighten the two screws.
A
B
Figure 22
20
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Operation
Before attempting any operation
with your miter saw, make sure that you have
read and thoroughly understand the warnings
contained on pages 5-6 and the Compound
Miter Saw Safety section on page 7. Failure to
comply may result in serious injury!
Starting a cut
1. Place hands at least 8-3/4 in. away from the
path of the blade.
C
2. Hold workpiece firmly against the fence to
prevent movement toward the blade.
A
B
3. Bring the saw blade down to the workpiece to
see the cutting path of the blade.
4. Squeeze the trigger switch (A, Fig. 23) to start saw.
5. Lower blade into workpiece with a firm
downward motion.
Finishing a cut
1. Hold the cutting arm in the down position.
2. Release trigger switch (A, Fig. 23) and wait for
all moving parts to stop before moving your
hands and raising the cutting arm.
Figure 23
3. If the blade does not stop within 10 seconds,
unplug the saw and follow the instructions in
the Troubleshooting section.
Jammed Material
1. Release trigger switch.
2. Wait for all moving parts to stop.
3. Unplug the miter saw.
To Turn the Saw On
Depress the trigger switch (A, Fig. 23).
Note: Make the On/Off switch child-proof by
inserting a padlock through the hole (B, Fig. 23) in
the trigger switch.
The miter saw is equipped with an automatic blade
brake. When the trigger switch is released, the
electric blade brake will stop the blade within
approximately 10 seconds.
21
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Sliding Fence
The sliding fence must be
extended to the left or right when making bevel
cuts. Failure to comply may cause serious injury!
Failure to extend the sliding fence will not allow
enough space for the blade to pass through. This
could result in serious injury. At extreme miter or
bevel angles the saw blade may also contact the
fence resulting in damage to equipment as well as
personal injury.
B
The right side sliding fence must be removed when
making any right bevel angle cuts greater than 35º
in combination with any right hand miter angle. This
fence must also be removed whenever a 45º bevel
angle is desired with a miter angle greater than
22.5º.
C
To adjust the sliding fence (refer to Figure 24):
1. Unlock the fence cam locking lever (A) (shown
locked in Figure 24) by pushing it toward the
rear of the machine.
A
2. Extend the fence (B) by sliding it out (C) to
match the degree of the bevel cut. Lock the
fence cam locking lever (A) as shown.
Figure 24
Note: Secure the sliding fence in position closest to
the saw blade when transporting the saw.
Removing or Installing the Sliding Fence
Removing
1. Unlock the fence cam locking lever (A, Fig. 24
shows the locked position).
2. Lift up on the sliding fence to remove.
Installing
1. Place the sliding fence onto the miter saw fence
making sure to align the nut on the sliding fence
with the slot in the stationary fence.
A
2. Lock the sliding fence by push the cam-locking
lever in as shown (A, Fig. 24)
Sliding Carriage System
Figure 25
To reduce the risk of injury,
return carriage to the full rear position after
each crosscut operation.
!
!
For a chop cutting operations on small
workpieces, slide the cutting head assembly
completely toward the rear of the unit and
tighten the carriage lock knob (A, Fig. 25).
To avoid injury from materials
being thrown, always unplug the saw to avoid
accidental starting, and remove small pieces of
material from the table cavity. The table insert
may be removed for this purpose, but always
reattach the table insert prior to performing a
cutting operation.
To cut wide boards up to 12-1/4 in., the carriage
lock knob (A, Fig. 25) should be loosened to allow
the cutting head to slide freely.
22
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Miter Cut
Referring to Figure 26:
The sliding compound miter saw has ten positive
miter stop indents (A) located on the saw base. The
stops represent the following miter cut angles: 0,
15, 22.5, 31.6 and 45 degrees left and right, and
60° right. To make a miter cut:
1. Unlock the miter table by lifting up on the quick-
cam miter table lock (E).
2. Raise the positive stop locking lever (C) up, at the
same time grasp the miter handle (D) and rotate
the miter table left or right to the desired angle.
3. Release the positive stop locking lever (C),
making sure the lever snaps into place at one
of the miter stop indent (A).
Note: The lever will only lock into place at one of
the ten positive stops indicated above
Once the desired miter angle is achieved:
4. Press down on the quick cam miter table
lock (E) to secure the table into position.
If the miter angle desired is not one of the ten
positive stops noted above:
Figure 26
5. Simply lock the table at the desired angle by
pressing down on the quick-cam miter table
lock (E).
Bevel Cut
The sliding fence must be
extended to the left or right when making bevel
cuts. Failure to comply may cause serious injury!
Failure to extend the sliding fence will not allow
enough space for the blade to pass through. This
could result in serious injury. At extreme miter or
bevel angles the saw blade may also contact the
fence resulting in damage to equipment as well as
personal injury.
The right side sliding fence must be removed when
making any right bevel angle cuts greater than 35º in
combination with any right hand miter angle. This
fence must also be removed whenever a 45º bevel
angle is desired with a miter angle greater than 22.5º.
Tilt the cutting head to the desired angle as shown
on the bevel scale. The blade can be positioned at
any angle, from a 90° straight cut (0° on the scale)
to a 45° left and right bevel. Tighten the bevel lock
handle (B, Fig. 26) by pushing down to lock the
cutting head in position. Bevel positive stops are
provided at 0°, 33.9° and 45°.
Note: The saw comes with a 33.9° bevel detent pin
for setting up crown molding cuts when the angle of
the walls equals 90°.
23
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33.9° Bevel Detent Pin for Crown
Moldings
Note: A bevel detent pin is incorporated into this
machine for quick bevel adjustments when the
desired bevel angle is 33.9°.
Referring to Figure 27 (except where indicated):
1. Push the bevel detent stop pin (E) in.
2. Loosen the bevel lock handle (A).
3. Rotate the cutting head (D, Fig. 28) until the
bevel detent pin (E) stops the bevel angle at
33.9° on the bevel scale (F).
4. Tighten the bevel lock handle (A) before you
make your cut.
Compound Cuts
Referring to Figure 27:
Setting the bevel angle
1. Extend the fence by sliding it out to the
required location or remove the right sliding
fence if necessary. (See Sliding Fence or
Removing or Installing the Sliding Fence on
page 22).
Figure 27
2. Loosen the bevel lock handle (A).
3. Set the desired bevel angle; then lock the bevel
lock handle (A).
Setting the miter angle
4. Set the desired miter angle and lock into
position. See Miter Cut.
5. Unlock the miter table by lifting up on the quick-
cam miter table lock (D).
6. Raise the positive stop locking lever (C) up, at
the same time grasp the miter handle (B) and
rotate the miter table left or right to the desired
angle.
7. Release the positive stop locking lever (C).
8. Lock the miter table by pressing down on the
quick-cam miter table lock (D).
90º Crosscut – Narrow Boards
Figure 28
For 90º crosscut operations on small workpieces
(refer to Figure 29):
1. Slide the cutting head assembly completely
toward the rear of the unit and tighten the
carriage lock knob (F).
2. Position the cutting head to the 0° bevel
position and lock the bevel lock handle (C).
3. Position the table to the 0° miter angle and lock
the quick cam miter table lock (D).
24
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4. Position the workpiece on the table and against
the fence. Use a hold-down clamp (E) attached
to the base, whenever possible.
5. Pull the trigger (A), turning on the saw. Lower
the blade by pushing the handle (B) down into
the workpiece with slow and even pressure.
6. When the cut is complete, release the switch
and allow the blade to stop before raising the
cutting head assembly.
F
Slide Cutting Wide Boards
C
Observe the following precautions:
D
!
!
!
!
Never pull the cutting head assembly and
spinning blade toward you during the cut.
Figure 29
Let the blade reach full speed before
cutting.
Extending the fence by sliding it out to the
required location or
Remove the right sliding fence if necessary.
Failure to comply may cause serious injury!
Use this operation to crosscut boards up to 12-1/4
inches wide.
Referring to Figure 30:
1. Unlock the carriage lock knob (D).
2. Set both the desired bevel angle and/or the
miter angle as described in Compound Cuts
(page 24); then lock into position.
3. If bevel cutting, set both the left and right
sliding fences (C) to their proper location.
4. Use a hold down clamp to secure the
workpiece.
5. Grasp the switch handle (F) and pull the
carriage (A) forward until the center of the saw
blade is over the front of the workpiece (B).
6. Pull the trigger (E) to turn the saw on.
7. When the saw reaches full speed, push the
saw handle (F) down slowly, cutting through
the leading edge of the workpiece.
Figure 30
8. Slowly move the saw handle (F) toward the
fence (C) to complete the cut.
9. Release the trigger (E) and allow the blade to
stop spinning before allowing the cutting head
to raise.
25
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Cutting Bowed Material
Always unplug the saw when
removing small pieces of debris. Failure to
comply may cause serious injury!
Referring to Figure 31:
1. Position a curved workpiece (C) against the
fence (B).
2. Secure the curved workpiece with a clamping
device (A).
Cutting a curved workpiece without the support of
the fence and clamping device could result in
personal injury.
Figure 31
Rough Cutting a Dado
1. Mark lines identifying the width and depth of
the desired cut on the workpiece and position
on the table so the inside tip of the blade is
positioned on the line. Use a hold down clamp
to secure the workpiece.
2. Set to the desired cutting depth as described in
Presetting the Cutting Depth (page 20).
3. While holding the upper arm in position, turn the
stop knob (B) until it touches the stop plate (A).
Note: Stop plate (A) must be flipped to the left.
4. Cut two parallel grooves.
Auxiliary Wood Fence
Figure 32
When making multiple or repetitive cuts that result
in cut-off pieces of one inch or less, it is possible for
the saw blade to catch the cut-off piece and throw it
out of the saw or into the blade guard and housing,
possibly causing damage or injury. To minimize
this, an auxiliary wood fence can be mounted to
your saw. Holes are provided in the saw fence to
attach an auxiliary wood fence (this provides
additional depth of cut). This fence should be
constructed of straight wood approximately 3/4 in.
thick by 1-1/2 in. high by 22 in. long. Attach the
wood fence securely and make a full depth cut to
make a blade slot. Check for interference between
the wood fence and the lower blade guard. Adjust if
necessary.
Changing the Belt
1. Unplug your saw.
2. Loosen the bolts and remove the belt cover.
3. Turn the screw counterclockwise with a hex
wrench to move the motor forward.
4. Remove and replace the belt.
5. Turn the screw clockwise with a hex wrench to
move the motor back. Do not over tighten.
6. Replace the belt cover and tighten the bolts.
26
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Cutting Base Molding
Crown Molding
Base moldings and many other moldings can be Your compound miter saw is suited for the difficult
cut on a compound miter saw. The setup of the task of cutting crown molding. To fit properly, crown
saw depends on molding characteristics and molding must be compound-mitered with extreme
application. Perform practice cuts on scrap material accuracy. The two surfaces on a piece of crown
to achieve best results:
molding that fit flat against the ceiling and wall are
at angles that, when added together, equal exactly
90°.
1. Always make sure moldings rest firmly against
fence and table. Use hold-down, crown molding
vise or C-clamps, whenever possible, and Most crown molding has a top rear angle (the
place tape on the area being clamped to avoid section that fits flat against the ceiling) of 52°and a
marks.
bottom rear angle (the section that fits flat against
the wall) of 38°.
2. Reduce splintering by taping the cut area prior
to making the cut. Mark the cut line directly on In order to accurately cut crown molding for a 90°
the tape.
inside or outside corner, lay the molding with its
broad back surface flat on the saw table.
3. Splintering typically happens due to an
incorrect blade application and thinness of the When setting the bevel and miter angles for
material.
compound miters, remember that the settings are
interdependent; changing one changes the other,
as well.
Note: Always perform a dry run cut so you can
determine if the operation being attempted is
possible before power is applied to the saw.
Bevel/Miter Settings
Settings for standard crown molding lying flat on
compound miter saw table.
Note: The chart below references a compound cut
for crown molding only when the angle between the
walls equals 90°.
Bevel
Miter
Type of Cut
Key
Setting
Setting
Procedure
Inside corner – Left
Side
IL
33.9°
33.9°
33.9°
33.9°
31.6°
Right
1. Position top of molding against fence.
2. Miter table set at RIGHT 31.6°.
3. LEFT side is finished piece.
Inside corner –
Right Side
IR
31.6° Left 1. Position bottom of molding against fence.
2. Miter table set at LEFT 31.6°.
3. LEFT side is finished piece.
Outside corner –
Left Side
OL
OR
31.6° Left 1. Position bottom of molding against fence.
2. Miter table set at LEFT 31.6°.
3. RIGHT side is finished piece.
Outside corner –
Right Side
31.6°
Right
1. Position top of molding against fence.
2. Miter table set at RIGHT 31.6°.
3. RIGHT side is finished piece
27
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Crown Molding Chart
Compound miter saw miter and bevel angle settings, wall to crown molding angles
52/38º Crown Molding
45/45º Crown Molding
52/38º Crown Molding
45/45º Crown Molding
Angle
Between
Walls
Angle
Between
Walls
0Miter
0Setting
0Bevel
0Setting
0Miter
0Setting
0Bevel
0Setting
0Miter
0Setting
0Bevel
0Setting
0Miter
0Setting
0Bevel
0Setting
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
42.93
42.39
41.85
41.32
40.79
40.28
39.76
39.25
38.74
38.24
37.74
37.24
36.75
36.27
35.79
35.31
34.83
34.36
33.90
33.43
32.97
32.52
32.07
31.62
31.17
30.73
30.30
29.86
29.43
29.00
28.58
28.16
27.74
27.32
26.91
26.50
26.09
25.69
25.29
24.89
24.49
24.10
23.71
23.32
22.93
22.55
22.17
21.79
21.42
21.04
20.67
20.30
19.93
19.57
19.20
18.84
18.48
41.08
40.79
40.50
40.20
39.90
39.61
39.30
39.00
38.69
38.39
38.08
37.76
37.45
37.13
36.81
36.49
36.17
35.85
35.52
35.19
34.86
34.53
34.20
33.86
33.53
33.19
32.86
32.51
32.17
31.82
31.48
31.13
30.78
30.43
30.08
29.73
29.38
29.02
28.67
28.31
27.96
27.59
27.23
26.87
26.51
26.15
25.78
25.42
25.05
24.68
24.31
23.94
23.57
23.20
22.83
22.46
22.09
46.89
46.35
45.81
45.28
44.75
44.22
43.70
43.18
42.66
42.15
41.64
41.13
40.62
40.12
39.62
39.13
38.63
38.14
37.66
37.17
36.69
36.21
35.74
35.26
34.79
34.33
33.86
33.40
32.94
32.48
32.02
31.58
31.13
30.68
30.24
29.80
29.36
28.92
28.48
28.05
27.62
27.19
26.77
26.34
25.92
25.50
25.08
24.66
24.25
23.84
23.43
23.02
22.61
22.21
21.80
21.40
21.00
36.13
35.89
35.64
35.40
35.15
34.89
34.64
35.38
34.12
33.86
33.60
33.33
33.07
32.80
32.53
32.25
31.98
31.70
31.42
31.34
30.86
30.57
30.29
30.00
29.71
29.42
29.13
28.83
28.54
28.24
27.94
27.64
27.34
27.03
26.73
26.42
26.12
25.81
25.50
25.19
24.87
24.56
24.24
23.93
23.61
23.29
22.97
22.66
22.33
22.01
21.68
21.36
21.03
20.70
20.38
20.05
19.72
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
18.13
17.77
17.42
17.06
16.71
16.37
16.02
15.67
15.33
14.99
14.66
14.30
13.97
13.63
13.30
12.96
12.63
12.30
11.97
11.64
11.31
10.99
10.66
10.34
10.01
9.69
9.37
9.05
8.73
8.41
8.09
7.77
7.46
7.14
6.82
6.51
6.20
5.88
5.57
5.26
4.95
4.63
21.71
21.34
20.96
20.59
20.21
19.83
19.45
19.07
18.69
18.31
17.93
17.55
17.17
16.79
16.40
16.02
15.64
15.25
14.87
14.48
14.09
13.71
13.32
12.93
12.54
12.16
11.77
11.38
10.99
10.60
10.21
9.82
9.43
9.04
8.65
8.26
7.86
7.47
7.08
6.69
6.30
5.90
5.51
5.12
4.72
4.33
3.94
3.54
20.61
20.21
19.81
19.42
19.03
18.64
18.25
17.86
17.48
17.09
16.71
16.32
15.94
15.56
15.19
14.81
14.43
14.06
13.68
13.31
12.94
12.57
12.20
11.83
11.46
11.09
10.73
10.36
10.00
9.63
9.27
8.91
8.55
8.19
7.83
7.47
7.11
6.75
6.39
6.03
5.68
5.32
4.96
4.61
4.25
3.90
19.39
19.06
18.72
18.39
18.06
17.72
17.39
17.05
16.71
16.38
16.04
15.70
15.36
15.02
14.62
14.34
14.00
13.65
13.31
12.97
12.62
12.29
11.93
11.59
11.24
10.89
10.55
10.20
9.85
9.50
9.15
8.80
8.45
8.10
7.75
7.40
7.05
6.70
6.35
6.00
5.65
5.30
4.94
4.59
4.24
4.32
4.01
3.70
3.39
3.08
2.77
2.47
2.15
1.85
1.54
1.23
0.92
0.62
0.31
3.89
3.53
3.10
2.83
2.47
2.12
1.77
1.41
3.54
3.19
2.83
2.48
2.12
1.77
1.41
1.06
3.15
2.75
2.36
1.97
1.58
1.18
0.79
0.39
1.06
0.71
0.35
0.71
0.35
28
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Maintenance
Lower Blade Guard
Do not use the saw without the lower blade
guard. The lower blade guard is attached to the
saw for your protection. Should the lower guard
become damaged, do not use the saw until the
damaged guard has been replaced. Develop a
regular check to make sure the lower guard is
working properly. Clean the lower guard of any
dust or buildup with a damp cloth.
To avoid injury while
performing maintenance, always unplug the
power cord before working on the saw.
Failure to comply may cause serious injury!
Never use gasoline or any
highly volatile solvents to clean the miter
saw. Failure to comply may cause serious
injury!
When cleaning the lower
guard, unplug the saw from the power
source receptacle to avoid unexpected
startup.
Use only replacement parts
that are identical to the parts list at the end
of this manual and reassemble exactly as the
original assembly to avoid electrical shock.
Failure to comply may cause serious injury!
Do not use solvents on the
guard. They could make the plastic “cloudy” and
brittle.
Replacing Carbon Brushes
Saw Dust
Replace both carbon brushes when either has
less than 1/4 in. length of carbon remaining, or if
the spring or wire is damaged or burned.
Periodically, saw dust will accumulate under the
work table and base. This could cause difficulty
in the movement of the worktable when setting
up a miter cut. Frequently blow out or vacuum
up the saw dust.
To inspect or replace brushes:
1. Unplug the saw.
2. Remove the black plastic cap on the side of
the motor
If blowing saw dust, wear
proper eye protection to keep debris from
entering eyes.
Remove the cap cautiously, because it is
spring-loaded.
3. Pull out the brush and replace.
Lubrication
All the motor bearings in this tool are lubricated
with a sufficient amount of high grade lubricant
for the life of the unit under normal operating
conditions; therefore, no further lubrication is
required.
4. Reverse above steps to reassemble.
Tighten the cap snugly, but do not over-
tighten.
Replace the brush for the other side in the same
manner described above.
Lubricate the following as necessary:
Chop pivot: Apply light machine oil.
Note: To reinstall the same brushes, first make
sure the brushes go back in the way they came
out. This will avoid a break-in period that
reduces motor performance and increases wear.
Central pivot of plastic guard: Use light
household oil (sewing machine oil) on metal-to-
metal or metal-to-plastic guard contact areas as
required for smooth, quiet operation. Avoid
excessive oil, to which saw dust will cling.
29
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Troubleshooting – Motor
Trouble
Probable Cause
Remedy
Motor brushes not sealed or lightly
sticking.
Inspect/clean/replace brushes.
Motor brake overheated from use of
defective or wrong size blade or rapid
ON/OFF cycling.
See MAINTENANCE section.
Brake does not stop
blade within 10
seconds.
Arbor bolt loose.
Use a recommended blade. Let cool down. See
Removing or Installing the Blade section.
Retighten. See Removing or Installing the Blade
section.
Brushes cracked, damaged, etc.
Other.
Replace brushes.
Contact your Service Center.
Limit switch failure
Brush worn.
Replace limit switch.
Motor does not start
Replace brushes. See Maintenance section.
Verify there is electrical power at the outlet.
Fuse blown or circuit breaker tripped
on home panel.
Worn brush.
Other.
Replace brushes. See Maintenance section.
Contact your Service Center.
Brush spark when
switch released.
Troubleshooting – Operation
Trouble
Probable Cause
Remedy
Misalignment.
See the Setting Cutting Depth section in
Adjustments
Blade hits table.
Miter table unlocked.
Saw dust under table.
See the Miter Angle Adjustment section in
Operations
Angle of cut not
accurate. Can not
adjust miter.
Vacuum or blow out dust.
Important: Wear eye protection.
Cutting arm
wobbles.
Loose pivot points.
Contact Service Center.
Cutting arm will not
fully raise, or blade
guard won’t fully
close.
Pivot spring not replaced properly
after service.
Contact Service Center.
Saw dust build-up.
Clean and lubricate moving parts.
Improper operation.
See Operations section.
Dull or warped blade.
Improper blade size.
Wood is moving during cut.
Replace or sharpen blade.
Blade binds, jams,
burns wood.
Replace with 12 in. diameter blade.
Use hold down clamp to secure workpiece to table.
Saw blade not round / damaged /
loose.
Replace blade.
Saw vibrates or
shakes.
Arbor bolt loose.
--
Tighten arbor bolt.
Laser not aligned
Laser turns off
Contact Service Center.
Laser turns off after 20 minutes to
prevent heat buildup.
Reset laser switch on trigger handle (turn off, after
2 seconds turn on again).
30
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Parts
Ordering Replacement Parts
To order parts or reach our service department, call 1-800-274-6848 Monday through Friday (see our
machine available when you call will allow us to serve you quickly and accurately.
Parts List
Note: Parts without part numbers are for reference only and cannot be purchased individually.
Index No. Part No.
Description
Size
Qty
1.............. JMS10SCMS-1........Shaft Sleeve.......................................................................................1
2.............. JMS12SCMS-2........Pan Head Tapping Screw..................................M6-14x16...................2
3.............. JMS12SCMS-3........Special Screw ....................................................................................1
4.............. JMS10SCMS-3........Locator Pin.........................................................................................1
5.............. ...............................Helix Gear..........................................................................................1
6.............. JMS10SCMS-4........Label: Miter Quick Lock.......................................................................1
7.............. JMS12SCMS-7........Warning Label ....................................................................................1
8.............. ...............................Compression Spring ...........................................................................1
10............ ...............................Cushion .............................................................................................2
11............ ...............................Lock Screw ........................................................................................2
12............ ...............................Nut ....................................................................................................1
13............ ...............................Link ...................................................................................................1
14............ JMS10SCMS-10......Cord Clamp........................................................................................1
15............ JMS12SCMS-15......Foot...................................................................................................4
16............ ...............................Release Lever ....................................................................................1
17............ JMS12SCMS-17......Slide Plate..........................................................................................4
18............ JMS12SCMS-18......Pivot Shaft .........................................................................................1
19............ JMS12SCMS-19......Sleeve ...............................................................................................1
20............ JMS12SCMS-20......Guard Spring......................................................................................1
21............ JMS10SCMS-14......Knob..................................................................................................1
22............ ...............................Roller.................................................................................................2
23............ ...............................Bearing ..............................................................................................2
24............ JMS10SCMS-17......Center Bolt.........................................................................................1
25............ JMS10SCMS-18......Arbor Collar........................................................................................2
26............ JMS10SCMS-19......Blade Wrench.....................................................................................1
27............ JMS12SCMS-27......Power Cord Clamp .............................................................................1
28............ ...............................Compression Spring ...........................................................................1
29............ JMS12SCMS-29......Collar.................................................................................................1
30............ JMS12SCMS-30......Base Rear Extension ..........................................................................1
31............ JMS10SCMS-21......Pin.....................................................................................................1
35............ ...............................Ball Bearing......................................................608ZZ........................2
36............ ...............................Ball Bearing......................................................6001ZZ ......................1
37............ ...............................Ball Bearing......................................................6003ZZ ......................1
38............ JMS12SCMS-38......Linear Motion Bearing.......................................LM30LLU...................1
39............ TS-1550031 ............Flat Washer......................................................M5.............................2
40............ TS-1550041 ............Flat Washer......................................................M6.............................1
41............ TS-1550061 ............Flat Washer......................................................M8.............................1
42............ TS-155010 ..............Flat Washer......................................................M16...........................2
43............ ...............................Flat Washer......................................................M6.............................5
44............ TS-1550061 ............Flat Washer......................................................M8.............................1
45............ TS-0680021 ............Flat Washer......................................................1/4.............................4
46............ JMS10SCMS-33......Flat Washer......................................................1/4x1/2x3/32 ..............1
47............ TS-0680031 ............Flat Washer......................................................5/16...........................2
48............ TS-0680041 ............Flat Washer......................................................3/8.............................2
49............ ...............................Flat Washer......................................................5/16...........................1
31
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Parts List
Index No. Part No.
Description
Size
Qty
50............ TS-0680041 ............Flat Washer......................................................3/8.............................1
51............ JMS10SCMS-36......External Tooth Lock Washer..............................M5.............................2
52............ JMS10SCMS-37......Wave Washer...................................................WW-8 ........................2
53............ JMS12SCMS-53......Wave Washer...................................................WW-14 ......................2
54............ ...............................Spring Pin ........................................................Ø5x16........................4
55............ ...............................C-Ring .............................................................A-17...........................1
56............ ...............................E-Clip...............................................................E-6 ............................1
57............ ...............................E-Clip...............................................................E-7 ............................1
58............ ...............................Push Nut ..........................................................SPN-5........................2
59............ JMS10SCMS-42......O-Ring .............................................................P10............................1
60............ JMS10SCMS-43......O-Ring .............................................................P7..............................1
61............ ...............................O-Ring .............................................................P30............................2
62............ TS-1490051 ............Hex Cap Screw ................................................M8x30........................2
63............ TS-1490081 ............Hex Cap Screw ................................................M8x45........................1
64............ TS-1502011 ............Socket Head Cap Screw ...................................M5x8 .........................2
65............ TS-1503051 ............Socket Head Cap Screw ...................................M6x20........................2
66............ TS-1503061 ............Socket Head Cap Screw ...................................M6x25........................1
67............ TS-1504051 ............Socket Head Cap Screw ...................................M8x25........................2
68............ TS-1504061 ............Socket Head Cap Screw ...................................M8x30........................2
69............ TS-1504121 ............Socket Head Cap Screw ...................................M8x60........................1
70............ TS-1504101 ............Socket Head Cap Screw ...................................M8x50........................1
71............ TS-1522021 ............Socket Set Screw .............................................M5x8 .........................2
73............ TS-1524041 ............Socket Set Screw .............................................M8x16........................1
74............ TS-1523031 ............Socket Set Screw .............................................M6x10........................3
75............ JMS12SCMS-75......Socket Head Cap Screw with Lock Washer ........M5x16........................4
76............ JMS10SCMS-55......Socket Head Cap Screw with Lock Washer ........M6x16........................5
77............ JMS12SCMS-77......Socket Head Cap Screw with Washer ................M8x40........................4
78............ JMS12SCMS-78......Pan Head Machine Screw with Washer..............M6x12........................1
79............ JMS10SCMS-59......Truss Head Screw ............................................M5x8 .........................2
80............ JMS10SCMS-60......Truss Head Screw ............................................M6x8 .........................4
81............ JMS12SCMS-81......Round Washer Head Screw ..............................M5x8 .........................4
82............ JMS10SCMS-63......Truss Head Round Neck Screw.........................M6x10........................4
83............ JMS10SCMS-65......Pan Head Tapping Screw..................................M3-24x10...................3
84............ TS-1533032 ............Pan Head Screw...............................................M5x10........................3
85............ TS-2284082 ............Pan Head Screw...............................................M4x8 .........................6
86............ JMS10SCMS-68......Pan Head Tapping Screw..................................M5-16x25...................1
87............ JMS10SCMS-69......Pan Head Tapping Screw..................................M4-18x25...................5
88............ JMS10SCMS-70......Truss Head Tapping Screw ...............................M4-16x12...................1
89............ TS-1534032 ............Pan Head Screw...............................................M6x10........................2
90............ TS-2284082 ............Pan Head Screw...............................................M4x8 .........................1
91............ TS-1532042 ............Pan Head Screw...............................................M4x12........................2
92............ TS-1532052 ............Pan Head Screw...............................................M4x16........................2
93............ JMS10SCMS-72......Pan Head Screw...............................................M5x8 .........................3
94............ TS-1533062 ............Pan Head Screw...............................................M5x20........................1
95............ TS-1533032 ............Pan Head Screw...............................................M5x10........................2
96............ TS-1534042 ............Pan Head Screw...............................................M6x12........................3
97............ TS-1534052 ............Pan Head Screw...............................................M6x16........................2
98............ JMS10SCMS-78......Pan Head Round Neck Screw ...........................M6x12........................1
99............ ...............................Rivet ................................................................Ø6x10........................4
101.......... TS-1540061 ............Hex Nut............................................................M8.............................2
102.......... TS-1541031 ............Nylon Insert Lock Nut........................................M8.............................3
103.......... TS-1541041 ............Nylon Insert Lock Nut........................................M10...........................1
104.......... TS-2342161 ............Nylon Insert Lock Nut........................................M16...........................1
105.......... ...............................Nylon Insert Lock Nut........................................M6.............................2
106.......... TS-1541031 ............Nylon Insert Lock Nut........................................M8.............................1
107.......... JMS10SCMS-85......Strain Relief .......................................................................................1
32
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Parts List
Index No. Part No.
Description
Size
Qty
108.......... JMS10SCMS-210 ....Cable Clamp ....................................................1/8”............................1
109.......... JMS10SCMS-87......Cable Clamp ....................................................3/8”............................1
110.......... JMS10SCMS-88......Terminal.............................................................................................2
111.......... JMS12SCMS-111 ....Locking Cable Tie...............................................................................1
112.......... JMS10SCMS-208 ....Trigger Switch ....................................................................................1
113.......... JMS12SCMS-113 ....Steel Ball..........................................................Ø6.3 ..........................2
114.......... JMS12SCMS-114 ....Arbor Bolt...........................................................................................1
115.......... JMS10SCMS-92......Washer ............................................................M8x23x1.5 .................2
116.......... ...............................Pin...................................................................Ø5x16........................2
117.......... JMS12SCMS-117 ....Compression Spring ...........................................................................2
118.......... JMS12SCMS-118 ....Knob..................................................................................................2
119.......... ...............................Stop Screw.........................................................................................1
120.......... JMS12SCMS-120 ....Base..................................................................................................1
121.......... JMS12SCMS-121 ....Fence Extension, Left .........................................................................1
122.......... JMS12SCMS-122 ....Saw Arm............................................................................................1
123.......... JMS12SCMS-123 ....Fence Extension, Right .......................................................................1
124.......... ...............................Blade Guard.......................................................................................1
125.......... JMS12SCMS-125 ....Fence ................................................................................................1
126.......... ...............................Pivot Support......................................................................................1
127.......... ...............................Rear Slide Bar Seat ............................................................................1
128.......... JMS10SCMS-98......Pointer ...............................................................................................1
129.......... JMS12SCMS-129 ....Upper Handle Segment.......................................................................1
130.......... ...............................Arbor .................................................................................................1
131.......... JMS12SCMS-131 ....Bracket ..............................................................................................1
132.......... JMS12SCMS-132 ....Handle ...............................................................................................1
133.......... JMS12SCMS-133 ....Pointer, Left........................................................................................1
134.......... JMS12SCMS-134 ....Pointer, Right .....................................................................................1
135.......... JMS12SCMS-135 ....Cord Wrap Bracket .............................................................................2
136.......... JMS12SCMS-136 ....Gear Box Cover..................................................................................1
137.......... JMS10SCMS-100 ....Anchor Plate ......................................................................................1
138.......... ...............................Guard Plate........................................................................................1
139.......... JMS10SCMS-101 ....Pulley.................................................................................................1
140.......... ...............................Gear Shaft .........................................................................................1
141.......... JMS12SCMS-141 ....Power Cord........................................................................................1
142.......... JMS12SCMS-142 ....V-Ribbed Belt ...................................................200J8.........................1
144.......... JMS10SCMS-103 ....Warning Label: Avoid Exposure...........................................................1
145.......... JMS10SCMS-104 ....Bushing..............................................................................................1
146.......... ...............................Locating Bar.......................................................................................1
147.......... JMS12SCMS-147 ....Special Bolt ........................................................................................1
148.......... JMS12SCMS-148 ....Bevel Locating Bar..............................................................................1
149.......... JMS12SCMS-149 ....Pivot Shaft .........................................................................................1
150.......... JMS10SCMS-105 ....Locking Rod .......................................................................................1
151.......... ...............................Slide Bar, Right ..................................................................................1
152.......... ...............................Slide Bar, Left.....................................................................................1
153.......... JMS10SCMS-108 ....Pivot Shaft .........................................................................................1
154.......... JMS12SCMS-154 ....Socket Set Screw .............................................M8x6 .........................2
155.......... ...............................Plate..................................................................................................2
157.......... JMS12SCMS-157 ....Locking Handle Assembly ...................................................................1
158.......... JMS12SCMS-158 ....Blade Guard Assembly .......................................................................1
159.......... JMS12SCMS-159 ....Gear Shaft Assembly ..........................................................................1
160.......... JMS12SCMS-160 ....Arbor Assembly ..................................................................................1
161.......... ...............................Key..................................................................6x6x8.........................1
162.......... JMS12SCMS-162 ....Pan Head Tapping Screw..................................M6-14x25...................2
163.......... JMS10SCMS-110 ....Table Insert, Right ..............................................................................1
164.......... JMS10SCMS-111 ....Table Insert, Left.................................................................................1
165.......... ...............................Collar.................................................................................................1
33
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Parts List
Index No. Part No.
Description
Size
Qty
166.......... JMS12SCMS-166 ....Bearing Protector................................................................................1
167.......... JMS10SCMS-113 ....Shaft..................................................................................................1
168.......... JMS12SCMS-168 ....Cord Clamp........................................................................................1
169.......... JMS12SCMS-169 ....Torsion Spring....................................................................................1
170.......... ...............................Pin...................................................................Ø4x30........................1
171.......... ...............................Pin...................................................................Ø4x35........................1
172.......... JMS10SCMS-114 ....Set Nut ..............................................................................................1
173.......... JMS10SCMS-115 ....Screw Stop.........................................................................................1
174.......... JMS12SCMS-174 ....Blade Wrench Holder ..........................................................................1
175.......... JMS12SCMS-175 ....Lever .................................................................................................1
176.......... ...............................Lock Handle .......................................................................................1
177.......... JMS12SCMS-177 ....Slide Bar Guard..................................................................................1
178.......... JMS10SCMS-116 ....Lock Knob..........................................................................................1
179.......... JMS10SCMS-117 ....Lock Knob..........................................................................................1
180.......... JMS10SCMS-118 ....Anchor Plate ......................................................................................1
181.......... JMS10SCMS-119 ....Compression Spring ...........................................................................1
182.......... ...............................Pin...................................................................Ø4x22........................1
183.......... ...............................Spring Pin ........................................................Ø2.5x9.......................2
184.......... JMS10SCMS-121 ....Compression Spring ...........................................................................1
185.......... TS-1523051 ............Socket Set Screw .............................................M6x16........................2
186.......... JMS10SCMS-123 ....SHCS with Lock Washer & Flat Washer .............M5x20........................4
187.......... JMS10SCMS-124 ....SHCS with Lock Washer & Flat Washer .............M5x12........................4
188.......... JMS12SCMS-188 ....Handle ...............................................................................................1
189.......... TS-1482031 ............Hex Cap Screw ................................................M6x16........................1
190.......... JMS10SCMS-162 ....Slotted Set Screw.............................................M6x8 .........................4
192.......... JMS10SCMS-170 ....Rocker Switch ....................................................................................1
193.......... JMS12SCMS-193 ....Label: Bevel Lock ...............................................................................1
194.......... JMS12SCMS-194 ....Pan Head Tapping Screw..................................M5-12x30...................1
195.......... JMS12SCMS-195 ....Lower Handle Segment.......................................................................1
196.......... SB-6MM..................Steel Ball..........................................................Ø6.............................2
197.......... ...............................Release Lever Housing.......................................................................1
198.......... JMS10SCMS-171 ....Warning Label ....................................................................................1
199.......... JMS12SCMS-199 ....Dust Bag............................................................................................1
200.......... JMS10SCMS-172 ....Label: Do Not Remove........................................................................2
201.......... JMS12SCMS-201 ....Support, Left ......................................................................................1
202.......... JMS12SCMS-202 ....Support, Right ....................................................................................1
203.......... JMS12SCMS-203 ....Release Lever & Housing Assembly ....................................................1
204.......... JMS12SCMS-204 ....Support Bolt .......................................................................................2
205.......... JMS12SCMS-205 ....Spring................................................................................................2
206.......... JMS12SCMS-206 ....Table .................................................................................................1
207.......... JMS10SCMS-174 ....Rivet ..................................................................................................2
208.......... TS-1550041 ............Flat Washer......................................................M6.............................4
209.......... JMS12SCMS-209 ....Locking Knob .....................................................................................1
211.......... JMS10SCMS-176 ....Upper Handle .....................................................................................1
212.......... JMS10SCMS-177 ....Lower Handle .....................................................................................1
213.......... JMS10SCMS-178 ....Laser Housing ....................................................................................1
214.......... JMS10SCMS-181 ....Locking Handle Assembly ...................................................................1
215.......... JMS12SCMS-215N..Slide/Bevel Arm..................................................................................1
216.......... JMS10SCMS-183 ....Clear Panel ........................................................................................1
217.......... ...............................Lock Handle .......................................................................................2
218.......... JMS10SCMS-186 ....Guard Plate........................................................................................2
219.......... JMS10SCMS-187 ....Green Laser Controller Assembly ........................................................1
220.......... JMS10SCMS-188 ....Green Laser .......................................................................................1
221.......... JMS12SCMS-221 ....Locking Handle Assembly, Right..........................................................1
222.......... JMS12SCMS-222 ....Locking Handle Assembly, Left............................................................1
34
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Parts List
Index No. Part No.
Description
Size
Qty
223.......... JMS12SCMS-223 ....Swivel Support Assembly....................................................................1
224.......... JMS12SCMS-224 ....Guard Plate........................................................................................1
225.......... JMS12SCMS-225 ....Saw Blade........................................................12”x60Tx1” Arbor........1
226.......... JMS10SCMS-194 ....Clamp Hold Down Assembly ...............................................................1
227.......... JMS10SCMS-195 ....Lead Wire ..........................................................................................1
228.......... JMS12SCMS-228 ....Laser Housing Bracket........................................................................1
229.......... JMS12SCMS-229 ....ID Label .............................................................................................1
230.......... JMS12SCMS-230 ....JET Label...........................................................................................1
231.......... JMS10SCMS-198 ....Label: Laser Caution...........................................................................1
232.......... JMS12SCMS-232 ....Bevel Angle Scale...............................................................................1
233.......... JMS12SCMS-233 ....Miter Angle Scale ...............................................................................1
234.......... JMS12SCMS-234 ....JET Label for Slide Bar Guard .............................................................1
235.......... JMS10SCMS-199 ....JET Label for Pulley Cover ..................................................................1
236.......... JMS10SCMS-200 ....Label: Laser On/Off ............................................................................1
237.......... JMS10SCMS-204 ....JET Label for Handle ..........................................................................1
238.......... JMS12SCMS-238 ....Compression Spring ...........................................................................1
239.......... JMS10SCMS-2........Knob..................................................................................................1
240.......... JMS12SCMS-240 ....Motor.................................................................................................1
241.......... JMS12SCMS-241 ....Pulley Cover.......................................................................................1
242.......... JMS10SCMS-99......Disc ...................................................................................................1
243.......... JMS12SCMS-243 ....Motor Brush .......................................................................................2
244.......... JMS12SCMS-244 ....Motor Brush Cover..............................................................................2
245.......... JMS10SCMS-155 ....Washer ..............................................................................................1
246.......... JMS12SCMS-246 ....Bearing Cover ....................................................................................2
247.......... JMS10SCMS-218 ....Linear Motion Bearing.........................................................................1
248.......... JMS10SCMS-217 ....Collar.................................................................................................1
249.......... JMS10SCMS-155 ....Blanket Washer ..................................................................................1
35
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Assembly Drawing
36
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Assembly Drawing
37
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Assembly Drawing
38
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Wiring Diagram
39
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WALTER MEIER (Manufacturing) Inc.
427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848
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